Illustrated Parts List

Transcription

1 More time on the road Illustrated s List RTLO-898B November 0

2 Contents How To Use The Illustrated s List... 3 AFTERMARKET TRANSMISSIONS... 4 AUXILIARY DRIVE GEAR... 5 CASE (AUX)... 6 CASE (FRONT)... 9 CASE (FRONT) FORCED LUBE... COUNTERSHAFT & BRGS(AUX)... 5 COUNTERSHAFT ASSY... 6 FILTER REGULATOR... 8 H & C W/A-5000 VALVE... 9 HEAT EXCHANGER... INPUT SHAFT & DRIVE GEAR... 4 INTEGRAL OIL PUMP... 5 INTEGRAL OIL PUMP (FORCED LUBE)... 7 ISOLATORS... 9 KITS & ASSEMBLIES LEVERS/HOUSINGS MAINSHAFT & SYNCHRO(AUX) MAINSHAFT ASSY MISCELLANEOUS... 4 OIL COOLER... 4 OIL FILTER RANGE CYLINDER REVERSE IDLER ROADRANGER VALVE SHIFT BAR HOUSING... 5 SLAVE VALVE - A SPLITTER CYLINDER... 55

3 How To Use The Illustrated s List The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit the interactive Electronic s Catalog at Model Designation or Nomenclature For information regarding Model Designation and Nomenclature, visit Kits and Assemblies (K/A's) Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service problem. Kits and Assemblies are shown with applicable parts groupings in the parts listings. Identifying Kits and Assemblies A- numbers beginning with the letter 'A' are pre-assembled Production Assemblies K- numbers beginning with the letter 'K' are kits that are not assembled S- numbers beginning with the letter 'S' are pre-assembled Service Assemblies Note: Some Production Assemblies do not begin with a letter prefix (Midrange only). Illustrations Illustrations show parts in assembly groups. Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration. Notes are included on illustrations where additional information is needed. s Listing s listings are defined by parts groupings and are broken down by service assemblies. s listings identify a part for servicing with the following categories Item Number - corresponding with numbers on illlustrations for part identification. - indentifies part as it is available for service. Description - specifies part name or description. Replaced - quantity quantity required for assembly. Quantity - defines unique characteristics or requirements. Notes - indicates Kits or Assemblies that contain a particular part. Kits/Assy's Where Used 3

4 Group: AFTERMARKET TRANSMISSIONS FLEX Reman Transmission Reman Transmission AFTMKT 08- Generic Illustration - Not specific to part numbers listed below AFTERMARKET TRANSMISSIONS Item Description Replaced Qty. Notes Kits/Assys Where TA-F0- X TA-F0-50R TA-F0-50RDS TA-F0-50RF TA-F0-50RFDS TA-F0-50RM TA-F0-50RV RTLO-898B NEW SVC EXCH TRANS RTLO-898B REMAN TRANS RTLO-898B REMAN TRANS RTLO-898B REMAN FLEX TRANS RTLO-898B REMAN FLEX TRANS RTLO-898B REMAN TRANS RTLO-898B REMAN TRANS WITH INTERNAL PUMP - NO CLUTCH HOUSING WITH FORCED LUBE DEALER STOCK - 4 DAY LEAD- TIME - WITH FORCED LUBE WITH FORCED LUBE DEALER STOCK - 4 DAY LEAD- TIME -WITH FORCED LUBE NODAL MOUNT BELOW CENTER - WITH FORCED LUBE NODAL MOUNT ABOVE CENTER - WITH FORCED LUBE 4

5 Group: AUXILIARY DRIVE GEAR A-5-0 AUXILIARY DRIVE GEAR Item Description Replaced Qty. Notes Kits/Assys Where SPACER BOX BEARING K-3339,K-3340,K RETAINER 4 X CAPSCREW 6 3/8"-6X-/" SPACER K K-3480 REPL KIT - DRIVE GEAR WASHER K SNAP RING K-337,K-3339,K- 3340,K-3480,K

6 Group: CASE (AUX) 4 OEM supplied adjustable speedometer sensor (Threaded) OEM supplied non-adjustable speedometer sensor (Non-Threaded) Magnetic Mechanical CASE (AUX) Item Description Replaced Qty. Notes Kits/Assys Where S-50 SPEEDO ROTOR ASSY 4304 MAGNETIC O- RING K-98,S-50,S- 503,S-783,S-809 6

7 Item Description Replaced Qty. Notes Kits/Assys Where 3 K-98 OIL SEAL KIT "FOR MAGNETIC COVER" K-3339,K-3340,K- 3749,K X-8-080M CAPSCREW M8 X.5 X MM 5 S-809 REAR BEARING COVER ASSY 43033,430387,430465, PUSH-IN/THREAD-IN MAGNETIC PICK-UP GASKET - RED EDGE MOLDED GASKET - PURPLE EDGE MOLDED RED EDGE MOLDED GASKET - UNCOMPRESSED THICKNESS NOT INTERCHANGEABLE WITH ANY OTHER GASKET NON EDGE MOLDED GASKET - UNCOMPRESSED THICKNESS NOT INTERCHANGABLE WITH ANY OTHER GASKET K-6,K-98,K- 388,S-50,S- 809,S-859 K-6,K-98,K X-8L-6 CAPSCREW 4 3/8"-6X3-/4" 7 X-8L-64 CAPSCREW 3/8"-6X" 7 X-8L-64 CAPSCREW 6 3/8"-6X" USE W/ RBC 8 X-8L-60 CAPSCREW 7 3/8"-6X-/" 8 X-8L-64 CAPSCREW 3/8"-6X" COVER 346 S GASKET K-388,K-3547,K- 393,S-783 K-805 SHIM KIT 45 K - 06 K-3339,K-3340,K- 3749,K-393,S GASKET K-388,K-393,S REAR HOUSING SHIELD S LIFTING EYE S X-8L-604 CAPSCREW 8 3/8"-6X-/4" K SPEEDO DRIVE GEAR 0 S-503 SPEEDO SPACER ASSY MECHANICAL K-6 OIL SEAL W/SLINGER 909,0807,0808 "FOR MECHANICAL COVER" X-8L-66 CAPSCREW X /8"-6X-3/4" 3 K-3454 SPEED SENSOR KIT A ,A SINGLE PICK-UP ( PIN) 3 K-3455 SPEED SENSOR KIT, DUAL A ,A DUAL PICK-UP (4 PIN) BUSHING S-50,S-859 7

8 Item Description Replaced Qty. Notes Kits/Assys Where O- RING S S-50 REAR BRG COVER ASSY , MECHANICAL - 4:00 OPENING 6 S-859 REAR BRG COVER ASSY 43073, MECHANICAL - 6:00 OPENING 8

9 Group: CASE (FRONT) Latest Design 0 5 * * A--97 Iron/Alum Hsg 4 * Bushing quantity requirements: # Housing Upper bore use 4 #85 / Lower bore use #8677. # Housing Upper bore use #85 and #8677 / Lower bore use #8677. Note: Some part requirements are specific to # or # Aluminum or Iron Clutch Housings and Push or Pull type Clutch. CASE (FRONT) Item Description Replaced Qty. Notes Kits/Assys Where S-308 CASE ASSEMBLY ,430580,S X--007 PIPE PLUG X X--07 PIPE PLUG X 0,X 06 3/4" MAGNETIC GASKET K PTO COVER 6596, X-8-75 CAPSCREW X /6"-4X7/8" CLUTCH HOUSING GASKET , K-388,K-367,K- 367,K-3673,K- 3676,K A-373 CLUTCH HOUSING ASSY A # PUSH-PULL IRON 8 A-373 CLUTCH HOUSING ASSY A - 37,A - 37 # PUSH-PULL IRON 8 A-477 CLUTCH HOUSING ASSY A ,A # PUSH-PULL ALUM. 9

10 Item Description Replaced Qty. Notes Kits/Assys Where 8 A-599 CLUTCH HOUSING ASSY # PULL ALUM.(SPECIAL-LIGHTER WEIGHT) SCREW X-8L /6-8X.8 QUANTITY DEPENDENT ON DESIGN HAND HOLE COVER # PUSH HAND HOLE COVER # PULL HAND HOLE COVER 453 # PULL HAND HOLE COVER 565 # PUSH STUD X WASHER X 3 000,X0 000,X X X--0 HEX NUT X FRONT BEARING COVER " PULL K-468,K-3749,K X-8L-604 CAPSCREW 6 3/8"-6X-/4" K FRONT BEARING COVER " PUSH 7 43 GASKET K BUSHING FOR # HOUSING UPPER A-373,A-373,A- 477,A-599,K- 468,K BUSHING 4 FOR # HOUSING UPPER A-373,A-373,A- 477,A-599,K- 468,K BUSHING FOR # HOUSING UPPER A-373,A-373,A BUSHING FOR # AND # HOUSING LOWER A-373,A-373,A X-8C-830 HEX HEAD SCREW/WASHER ASSY 0 X-8C-83 HEX HEAD SCREW/WASHER ASSY X-8C X.490, USE PCS FOR IRON HOUSING, USE 4 PCS FOR ALUMINUM HOUSING X-8C X 3.460, FOR IRON HOUSING K PLUG /6" MAGNETIC, O-RING INCLUDED K-3749,S-300,S- 308 X CAPSCREW 6 3/8"-6X3/4" PTO COVER GASKET 684 K MAGNET 3 K-3749,S-300,S PIN 0

11 Item Description Replaced Qty. Notes Kits/Assys Where 9 X--0 HEX NUT X WASHER X 3 000,X0 000,X X STUD 63,6579 5/8" X -3/6" PLUG 7 37 X CAPSCREW 5/8"-X-/4" SPACER 39 X--80 PIPE PLUG X 800 /" BUSHING

12 Group: CASE (FRONT) FORCED LUBE Alum Hsg 4 CASE (FRONT) FORCED LUBE Item Description Replaced Qty. Notes Kits/Assys Where S-300 CASE ASSEMBLY ,430580,S PLUG /6" MAGNETIC, O-RING INCLUDED K-3749,S-300,S A-794 LUBE TUBE ASSY 43049,A A-747 EXTENDED LUBE TUBE ASSY NOT TO BE USED WITH CASE GASKET K PTO COVER 6596, X-8-75 CAPSCREW X /6"-4X7/8" CLUTCH HOUSING GASKET 8 K-367 FORCED LUBE CL HSG KIT , K-388,K-367,K- 367,K-3673,K- 3676,K-3677 A # PULL IRON

13 Item Description Replaced Qty. Notes Kits/Assys Where 8 K-367 FORCED LUBE CL HSG KIT 8 K-3673 FORCED LUBE CL HSG KIT 8 K-3676 FORCED LUBE CL HSG KIT 8 K-3677 FORCED LUBE CL HSG KIT A - 749,A # PULL IRON - NODAL MOUNT - UPPER/LOWER A # PULL ALUMINUM - NODAL MOUNT A # PULL ALUMINUM A-759 # PULL IRON - NODAL MOUNT - UPPER SCREW X-8L /6-8X.8 QUANTITY DEPENDENT ON DESIGN HAND HOLE COVER 453 # PULL HAND HOLE COVER 565 # PUSH STUD X WASHER X 3 000,X0 000,X X X--0 HEX NUT X FRONT BEARING COVER " PULL K-468,K-3749,K X-8L-604 CAPSCREW 6 3/8"-6X-/4" K FRONT BEARING COVER " PUSH 7 43 GASKET K BUSHING 4 A-373,A-373,A- 477,A-599,K- 468,K X-8C-830 HEX HEAD SCREW/WASHER ASSY 0 X-8C-83 HEX HEAD SCREW/WASHER ASSY X-8C X.490 K-3677 X-8C X X CAPSCREW 6 3/8"-6X3/4" PTO COVER GASKET 684 K MAGNET 3 K-3749,S-300,S PIN 9 X--0 HEX NUT X WASHER X 3 000,X0 000,X X STUD 63,6579 5/8" X -3/6" PLUG 7 3

14 Item Description Replaced Qty. Notes Kits/Assys Where 37 X CAPSCREW 5/8"-X-/4" SPACER 39 X--80 PIPE PLUG X 800 /" BUSHING O- RING K-334,K O- RING K-333,K-334,K O- RING K O- RING K-334 4

15 Group: COUNTERSHAFT & BRGS(AUX) /93 CS Helical COUNTERSHAFT & BRGS(AUX) Item Description Replaced Qty. Notes Kits/Assys Where BOX BEARING K-3339,K-3340,K- 3749,K-393 K-30 COUNTERSHAFT REPLT KIT SPACER 43079,430793,A - 687,A - 660,A K-30 5

16 Group: COUNTERSHAFT ASSY CS/RT COUNTERSHAFT ASSY Item Description Replaced Qty. Notes Kits/Assys Where 0 S-3039 COUNTERSHAFT ASSEMBLY, RIGHT 0 S-3040 COUNTERSHAFT ASSEMBLY, LEFT COMPLETE COUNTERSHAFT ASSEMBLY, RIGHT COMPLETE COUNTERSHAFT ASSEMBLY, LEFT SNAP RING K-337,K-3339,K- 3340,K-3749,S- 3039,S BEARING K-3339,K-3340,K K-947 CNTRSHFT-W/REV & LO X-6-E KEY S-3039,S ROLL PIN S-3039,S KEY 9673 S-3039,S ST GEAR-CNTRSHFT , S-3039,S ND GEAR-CNTRSHFT S-3039,S OD GEAR-CNTRSHFT , K-3749,S-3039,S PTO GEAR - LOWER S PTO GEAR - UPPER 595 S DRIVE GEAR-CNTRSHFT ,43045 K-3749,S-3039,S- 6

17 Item Description Replaced Qty. Notes Kits/Assys Where SNAP RING K-337,K-3749,S- 3039,S BEARING , , K-3339,K-3340,K RETAINER X CAPSCREW 5/8"-8X-3/4" 7

18 Group: FILTER REGULATOR NSS -O- Ring/Element Kit AFR NSS - Not Sold Separately FILTER REGULATOR Item Description Replaced Qty. Notes Kits/Assys Where A-4740 FILTER/REGULATOR 9600 K-3749 K-698 -O- RING/ELEMENT KIT FOR FILTER REGULATOR 3 X-8C-4 CAPSCREW X 8S 4 /4"-0X-/4" 8

19 Group: H & C W/A-5000 VALVE 7 9 H From RRV 4 H L P 8 9 Range Cylinder 8 From RRV 7 S 7 7 L S Splitter Cylinder 0 SP 00I-/94 A-5000 HC spl cyl H & C W/A-5000 VALVE Item Description Replaced Qty. Notes Kits/Assys Where A-5000 SLAVE VALVE ASSY 0850 K GASKET K O- RING 4033 K K-969 SLEEVE KIT 436,9460,446 FOR SLAVE VALVES K SPRING PIN ELBOW 3 /8" K X-8C-4 CAPSCREW 4 /4"-0X-3/4" HOSE ASSY 36" K HOSE ASSY 34" K-3749 A-4740 FILTER/REGULATOR 9600 K-3749 X--08 PIPE PLUG /8" NPT 3 X-8L-604 CAPSCREW 3/8"-6X-/4" K HOSE CLAMP K STRAP K

20 Item Description Replaced Qty. Notes Kits/Assys Where 6 46 BRACKET K HOSE CLAMP K X-8L-604 CAPSCREW 3/8"-6X-/4" K HOSE ASSY 5" K O- RING A-5000,K-935,K- 334,K

21 Group: HEAT EXCHANGER Connect to Hose From Oil Pump "B" Port Connect to Hose From Oil Pump "A" Port Connect to Hose From Oil Pump "A" Port Connect to Hose From Oil Pump "B" Port Connect to Hose From Oil Pump "B" Port 3 Connect to Hose From Oil Pump "A" Port Top Right Side Mount Top Right Side Mount Top Left Side Mount Design Design Design To Oil Pump "A" Port 7 6 To Oil Pump "B" Port 8 0 Connect to Hose From Oil Pump "A" Port Connect to Hose From Oil Pump "B" Port Connect to Hose From Oil Pump "B" Port Connect to Hose From Oil Pump "A" Port Bottom Mount Design Top Right Side Mount Design HEAT EXCHANGER Item Description Replaced Qty. Notes Kits/Assys Where

22 Item Description Replaced Qty. Notes Kits/Assys Where K-395 HEAT EXCHANGER KIT 55866, /4" PORTS K-3963 HEAT EXCHANGER KIT ,K-360 MUST USE WHEN REPLACING HEAT EXCHANGER WITH 5/8" PORTS, 5/8" TO 3/4" ADAPTERS ARE INCLUDED IN THIS KIT K-3954 HEAT EXCHANGER KIT , /4" PORTS K-3965 HEAT EXCHANGER KIT ,K - 336,K- 36 MUST USE WHEN REPLACING HEAT EXCHANGER WITH 5/8" PORTS, 5/8" TO 3/4" ADAPTERS ARE INCLUDED IN THIS KIT 3 K-3955 HEAT EXCHANGER KIT , /4" PORTS 3 K-3966 HEAT EXCHANGER KIT ,K-363,K MUST USE WHEN REPLACING HEAT EXCHANGER WITH 5/8" PORTS, 5/8" TO 3/4" ADAPTERS ARE INCLUDED IN THIS KIT 4 K-3956 HEAT EXCHANGER KIT /4" PORTS 4 K-3967 HEAT EXCHANGER KIT ,558666,K- 364 MUST USE WHEN REPLACING HEAT EXCHANGER WITH 5/8" PORTS, 5/8" TO 3/4" ADAPTERS ARE INCLUDED IN THIS KIT 5 K-3959 HEAT EXCHANGER KIT /4" PORTS 5 K-3968 HEAT EXCHANGER KIT ,K ,K- 365 MUST USE WHEN REPLACING HEAT EXCHANGER WITH 5/8" PORTS, 5/8" TO 3/4" ADAPTERS ARE INCLUDED IN THIS KIT 5 K-397 HEAT EXCHANGER KIT , STRAP K OIL HOSE ASSEMBLY " OIL HOSE ASSEMBLY " OIL HOSE ASSEMBLY " OIL HOSE ASSEMBLY " OIL HOSE ASSEMBLY " K OIL HOSE ASSEMBLY " OIL HOSE ASSEMBLY " OIL HOSE ASSEMBLY " ELBOW FOR OIL PUMP "A" PORT ELBOW FOR OIL PUMP "B" PORT K-344

23 Item Description Replaced Qty. Notes Kits/Assys Where X-8C-609 CAPSCREW 3/8"-6X-/4" X-8L-60 CAPSCREW 3/8"-6X-/" 3 X-8C-609 CAPSCREW 3/8"-6X-/4" 4 X-8L-60 CAPSCREW 3 3/8"-6X-/" 5 X-8C-6 SCREW 3/8"-6X3/4" 6 K-390 MOUNTING BRACKET BRACKET HOSE CLAMP 3

24 Group: INPUT SHAFT & DRIVE GEAR * * 0370-/9 IS * For Shipping Only -- Do Not Replace INPUT SHAFT & DRIVE GEAR Item Description Replaced Qty. Notes Kits/Assys Where 3559 SEAL NOT SOLD FOR SERVICE 6980 SNAP RING K-468,K-337,K- 3339,K-3340,K- 3749,K BEARING K-468,K-3339,K- 3340,K-3749,K SPACER SNAP RING K-468,K-337,K- 3339,K-3340,K- 3749,K-45,S MAIN DRIVE GEAR , K S-659 INPUT SHAFT ,43066 " PULL - USE W/FBC 0550 K-468,K-3339,K- 3749,K-45 8 S-660 INPUT SHAFT 0536,3567 " PUSH - USE W/FBC BUSHING K-3340,S-659,S

25 Group: INTEGRAL OIL PUMP Indicates part of item INTEGRAL OIL PUMP Item Description Replaced Qty. Notes Kits/Assys Where PLUG O- RING K-334 5

26 Item Description Replaced Qty. Notes Kits/Assys Where 6 K-46 FASTENER KIT 084, X KIT CONTAINS 3 FASTENERS AND 3 WASHERS K DOWEL PIN RETAINER 0 K-3367 OIL PUMP KIT 43089,430948, ,430459, A ,A K-3367 OIL PUMP KIT 43089,430948, ,430459, A ,A KEY SNAP RING PUMP DRIVE GEAR K-3367 OIL PUMP KIT 43089,430948, ,430459, A ,A X STEEL BALL 7/6" SPRING SUCTION TUBE O-RING INCLUDED ON SUCTION TUBE K PLUG PLUG K-3367 X CAPSCREW 3/8"-6X3/4" SPLITTER LUBE TUBE A X SCREW O- RING K K-3367 OIL PUMP KIT 43089,430948, ,430459, A ,A

27 Group: INTEGRAL OIL PUMP (FORCED LUBE) Indicates part of item INTEGRAL OIL PUMP (FORCED LUBE) Item Description Replaced Qty. Notes Kits/Assys Where PLUG 7

28 Item Description Replaced Qty. Notes Kits/Assys Where O- RING K K-46 FASTENER KIT 084, X KIT CONTAINS 3 FASTENERS AND 3 WASHERS K DOWEL PIN RETAINER 0 K-3367 OIL PUMP KIT 43089,430948, ,430459, A ,A K-3367 OIL PUMP KIT 43089,430948, ,430459, A ,A KEY SNAP RING PUMP DRIVE GEAR K-3367 OIL PUMP KIT 43089,430948, ,430459, A ,A X STEEL BALL 7/6" SPRING SUCTION TUBE O-RING INCLUDED ON SUCTION TUBE K PLUG X CAPSCREW 3/8"-6X3/4" SPLITTER LUBE TUBE A X SCREW O- RING K K-3367 OIL PUMP KIT 43089,430948, ,430459, A ,A

29 Group: ISOLATORS New Design New Design Isolator Indicates Of Item 0 ISOLATORS Item Description Replaced Qty. Notes Kits/Assys Where 94 -E- RING K-3467 PIN REPLACEMENT KIT BUSHING K-003,K-48,K- 49,K-978,K- 3399,S-9,S- 30,S-59 4 S-794 ISOLATOR ASSY 6 47 LEVER STRAIGHT 8.67" 7 35 STUB LEVER LOW TOWER K-48,S STUB LEVER HIGH TOWER K-49,S-579,S STUB LEVER MID TOWER K DEG LEVER STRAIGHT 33" 0 K-3399 ISOLATOR BUSHING KIT 44,33 X SCREW K-003 X NUT K-003 9

30 KITS & ASSEMBLIES Item Description Replaced Qty. Notes Kits/Assys Where K-476 SHIFT LEVER HSG 4530,763,898, ,A LOW TOWER K-698 -O- RING/ELEMENT KIT FOR FILTER REGULATOR K-935 REPAIR KIT-SLAVE VALVE FOR A-5000 VALVE K-956 COOLER INSTLN KIT K-969 SLEEVE KIT ,446 FOR SLAVE VALVES K-3749 K-003 PIN & BUSHING KIT K-6 OIL SEAL W/SLINGER 909,0807,0808 "FOR MECHANICAL COVER" K-394 AIR SYSTEMS TOOL KIT K-48 LEVER REPLACEMENT KIT K-49 LEVER REPLACEMENT KIT K-468 CLUTCH INSTALLATION KIT LOW TOWER HIGH TOWER FOR USE WITH S-659 INPUT SHAFT ASSY AND 8504 INPUT SHAFT BEARING K-805 SHIM KIT 45 K - 06 K-3339,K-3340,K- 3749,K-393,S-783 K-98 OIL SEAL KIT "FOR MAGNETIC COVER" K-3339,K-3340,K- 3749,K-393 K-947 COUNTERSHAFT REPL KIT K-973 SHIFT LEVER HSG KIT 766,767, ,430490,K K - 94 K-977 SHIFT LEVER HSG KIT 43067, ,A K-978 LEVER REPLACEMENT KIT HIGH TOWER MID TOWER MID TOWER K-304 ACTUATOR PIN KIT K-3749 K-39 MASTER VALVE REPAIR KIT K-30 COUNTERSHAFT REPLT KIT 43079,430793,A - 687,A - 660,A FOR A-698 VALVE K-388 GASKET KIT K-3339,K-3340,K

31 Item Description Replaced Qty. Notes Kits/Assys Where K-337 SMALL PARTS KIT K-333 SPLITTER VLV REPL KIT ,430403,430403,A K-3339 BASIC OVERHAUL KIT K-3340 BASIC REBUILD KIT K-334 O-RING KIT K-3339,K-3340,K- 3749,K-393 K-3367 OIL PUMP KIT 43089,430948, ,430459, A ,A K-3399 ISOLATOR BUSHING KIT 44,33 K-3467 PIN REPLACEMENT KIT 45 K-3480 REPL KIT - DRIVE GEAR K-349 SYNCHRONIZER KIT K K-3497 SYNCHRONIZER REPLACEMENT KIT K-367 FORCED LUBE CL HSG KIT K-367 FORCED LUBE CL HSG KIT K-3673 FORCED LUBE CL HSG KIT K-3676 FORCED LUBE CL HSG KIT K-3677 FORCED LUBE CL HSG KIT K SLIDING CLUTCH INCLUDED IN KIT A # PULL IRON A - 749,A # PULL IRON - NODAL MOUNT - UPPER/LOWER A # PULL ALUMINUM - NODAL MOUNT A # PULL ALUMINUM A-759 # PULL IRON - NODAL MOUNT - UPPER K-393 K-3749 MASTER REBUILDER KIT USE TO REBUILD RTLO-898B W/NON-SELECTIVE WASHERS AND FORCED LUBE ONLY K-393 RANGE SECTION REPAIR KIT K-45 CLUTCH INSTALLATION KIT (RT), HYDRAULIC RELEASE STANDARD RT INPUT SHAFT AND YOKE FOR HYDRAULIC CLUTCH RELEASE S-404 OIL FILTER 738 S-56 CAP ASSY 085,0853 S-659 INPUT SHAFT 3566 " PULL - USE W/FBC 0550 K-468,K-3339,K- 3749,K-45 S-660 INPUT SHAFT 3567 " PUSH - USE W/FBC

32 Item Description Replaced Qty. Notes Kits/Assys Where S-794 ISOLATOR ASSY S-9 SHIFT LEVER HSG ASSY LOW TOWER S-30 SHIFT LEVER HSG ASSY S HIGH TOWER S-69 SHIFT BAR HSG HOUSING ONLY (RTLOF) S-70 SHIFT BAR HSG HOUSING ONLY (RTLO) S-7 SHIFT BAR HSG ASSY COMPLETE (RTLOF) FOR UNITS BUILT PRIOR TO THE FORCED LUBRICATION SYSTEM DESIGN S-7 SHIFT BAR HSG ASSY COMPLETE (RTLO) FOR UNITS BUILT PRIOR TO THE FORCED LUBRICATION SYSTEM DESIGN S-50 SPEEDO ROTOR ASSY 4304 MAGNETIC S-50 REAR BRG COVER ASSY , MECHANICAL - 4:00 OPENING S-503 SPEEDO SPACER ASSY S-59 SHIFT LEVER HSG ASSY S - 99 MID TOWER S-588 ROADRANGER VALVE ASSY S-783 RANGE SECTION ASSY S-783R REMAN RANGE SECTION ASSY S-809 REAR BEARING COVER ASSY 43033,430387,430465, PUSH-IN/THREAD-IN MAGNETIC PICK-UP S-859 REAR BRG COVER ASSY 43073, MECHANICAL - 6:00 OPENING S-90 SHIFT BAR HSG ASSY COMPLETE (RTLO) FOR UNITS BUILT WITH THE FORCED LUBRICATION SYSTEM DESIGN S-9 SHIFT BAR HSG ASSY COMPLETE (RTLOF) FOR UNITS BUILT WITH THE FORCED LUBRICATION SYSTEM DESIGN S-300 CASE ASSEMBLY ,430580,S - 89 S-308 CASE ASSEMBLY ,430580,S S-3039 COUNTERSHAFT ASSEMBLY, RIGHT S-3040 COUNTERSHAFT ASSEMBLY, LEFT S-305 COMPLETE MAINSHAFT ASSEMBLY USE FOR UNITS BUILT WITH THE FORCED LUBRICATION SYSTEM DESIGN USE FOR UNITS BUILT PRIOR TO THE FORCED LUBRICATION SYSTEM DESIGN COMPLETE COUNTERSHAFT ASSEMBLY, RIGHT COMPLETE COUNTERSHAFT ASSEMBLY, LEFT COMPLETE MAINSHAFT ASSEMBLY 3

33 Item Description Replaced Qty. Notes Kits/Assys Where S-308 MAINSHAFT ASSY , ,S - 68,S

34 Group: LEVERS/HOUSINGS K-48 - Low K Mid K-49 - High S Low S Mid S High S-9 - Low S-59 - Mid S-30 - High LEVERS/HOUSINGS Item Description Replaced Qty. Notes Kits/Assys Where K-3376 O-RING & WASHER KIT PIN K-476,K-977,S

35 Item Description Replaced Qty. Notes Kits/Assys Where 3 X-8C-604 CAPSCREW 4 3/8"-6X-/4" K-3956,K-3959,K- 3967,K-3968,K- 397,S-69,S- 70,S-7,S- 7,S-90,S-9 4 X--600 NUT 4 3/8"-4-N.F.PLAIN 5 X LOCKWASHER 4 3/8" STUD K-476 SHIFT LEVER HSG 4530,763,898, ,A LOW TOWER GASKET K-476,K-48,K- 49,K-973,K- 977,K-978,K- 388,S-579,S- 677,S-967,S- 9,S-30,S- 7,S-7,S- 59,S-90,S-9 9 K-977 SHIFT LEVER HSG KIT 43067, ,A MID TOWER PIN K-973,S-579,S PIN 3/8" - USED W/767 ONLY 4 K-973 SHIFT LEVER HSG KIT 766,767, ,430490,K K - 94 HIGH TOWER BOOT K-476,K-973,K- 977,S-579,S- 677,S-30 6 X--600 NUT 3/8"-4-N.F.PLAIN 7 X LOCKWASHER 3/8" GEAR SHIFT LEVER STRAIGHT - LOW -/" GEAR SHIFT LEVER STRAIGHT - HIGH 35" 538 RETAINER K-476,K-973,K- 977,S-579,S- 677,S SPRING K-476,K-973,K- 977,S-579,S- 677,S-30 3 K-48 LEVER REPLACEMENT KIT 3 K-49 LEVER REPLACEMENT KIT LOW TOWER HIGH TOWER 3 K-978 LEVER REPLACEMENT MID TOWER 35

36 Item Description Replaced Qty. Notes Kits/Assys Where KIT 4 S-579 SHIFT TOWER ASSY HIGH TOWER 4 S-677 SHIFT TOWER ASSY LOW TOWER 4 S-967 SHIFT TOWER ASSY MID TOWER 33 S-9 SHIFT LEVER HSG ASSY LOW TOWER 33 S-30 SHIFT LEVER HSG ASSY S HIGH TOWER 33 S-59 SHIFT LEVER HSG ASSY S - 99 MID TOWER 36

37 Group: MAINSHAFT & SYNCHRO(AUX) Universal Joint Yoke A-08-0 MAINSHAFT & SYNCHRO(AUX) Item Description Replaced Qty. Notes Kits/Assys Where SLIDING CLUTCH X SCREW 5/8"-8X-3/4" RETAINER SPLITTER GEAR 43034, BOX TAPERED ROLLER BRG K-3339,K-3340,K- 3749,K BEARING SLEEVE K-3749,K SNAP RING K-3339,K-3340,K- 3749,K SPRING 3 K-337,K-3339,K- 3340,K-349,K- 3497,K A-733 SYNCHRONIZER ASSY A HI RANGE K-349,K-3497,K

38 Item Description Replaced Qty. Notes Kits/Assys Where SLIDING CLUTCH K-3497,K-3749 A-754 SYNCHRONIZER ASSEMBLY A A LO RANGE K-349,K-3497,K MAINSHAFT WASHER K REDUCTION GEAR SPACER K BOX BEARING K-3339,K-3340,K- 3749,K K-4 HEX FLANGE CRIMPED NUT KIT 4303, K-337,K

39 Group: MAINSHAFT ASSY B-0-96 MAINSHAFT ASSY Item Description Replaced Qty. Notes Kits/Assys Where 0 S-305 COMPLETE MAINSHAFT ASSEMBLY S-308 MAINSHAFT ASSY , ,S - 68,S-560 COMPLETE MAINSHAFT ASSEMBLY 6504 ROLL PIN S-305,S SIDED KEY K-3749,S SNAP RING K-468,K-337,K- 3339,K-3340,K- 3749,K-45,S REVERSE GEAR- MAINSHAFT 408 S SPACER K-337,K-3749,S SLIDING CLUTCH S LO GEAR-MAINSHAFT S WASHER K-337,K-3749,S

40 Item Description Replaced Qty. Notes Kits/Assys Where ST GEAR-MAINSHAFT S ND GEAR-MAINSHAFT OD GEAR-MAINSHAFT , , K-3749,S WASHER.49-WHITE K-337,K-3749,S WASHER 4 K-337,K-3749,S SLIDING CLUTCH 06 K-3339,S

41 MISCELLANEOUS Item Description Replaced Qty. Notes Kits/Assys Where 68 SHIFT DIAGRAM LABEL SILICONE LUBE 8 OZ (36.59 CC)-FLEET SIZE 704 ADHESIVE SEALANT 0.5 CC (SINGLE APPLICATION SIZE) 705 SEALANT CC (SINGLE APPLICATION SIZE) K-3339,K SILICONE LUBE 4 CC (SINGLE APPLICATION SIZE) K-48,K-49,K- 978,K-333,K- 334,K

42 Group: OIL COOLER 6 7 Flow Oil Return Oil Pump Outlet *3 *6 Outlet *4 Fuller 737 *6 Inlet *5 Return Outlet 055-4/9 Cooler *Adding Oil Filter and parts as shown is optional. Return / Outlet Location OIL COOLER Item Description Replaced Qty. Notes Kits/Assys Where 805 OIL COOLER K HOSE 5 FEET K X CAPSCREW 5/6"-6X-/" 4 X LOCKWASHER 5/6" 5 8 BRACKET 4 K CONNECTOR 6 K-956,K-344,K- 3547,S SWIVEL 4 K X-0-50 WASHER 5/6" PLUG-RUBBER MOUNT K STRAP 8 K CLAMP 5 K NUT K-956 4

43 Item Description Replaced Qty. Notes Kits/Assys Where 3 94 ELBOW 4 K S-404 OIL FILTER FILTER ELEMENT S

44 Group: OIL FILTER Oil Filter Cover Kit (not pictured) 9 - Contained in Item # OIL FILTER Item Description Replaced Qty. Notes Kits/Assys Where 949 CONNECTOR K-956,K-344,K- 3547,S-404 X SCREW 4 K X-8-45 SCREW K GASKET K ELBOW K K-344 OIL FILTER/ADAPTER KIT A OIL FILTER ELEMENT K-344,K ELBOW K K-344 OIL FILTER/ADAPTER KIT 0 A-7300 AUX COUNTERSHAFT COVER ASSY K-3547 K-3547 OIL FILTER COVER KIT CONTAINS A

45 45

46 Group: RANGE CYLINDER RANGE CYLINDER Item Description Replaced Qty. Notes Kits/Assys Where 4347 GASKET K-388,K SHIFT YOKE X BOLT X 7 80,X 7 8 /"-0X-3/4" 4 A-6690 RANGE CYLINDER ASSY X-8L-607 CAPSCREW X /8"-6X-/4", 3/8"-6X-/4" O- RING K YOKE BAR PISTON O- RING K O- RING K-334 X--00 NUT 5/8"-8 86 GASKET K-388,K COVER 46

47 Group: REVERSE IDLER Latest Design RI REVERSE IDLER Item Description Replaced Qty. Notes Kits/Assys Where X CAPSCREW 5/8"-8X-/4 483 WASHER WASHER 48 4 K BEARING K-3339,K-3340,K REVERSE IDLER GEAR K-309 IDLER SHAFT REPL KIT 6405,43098, RETAINING RING K-309,K RETAINING RING 4 K-309,K IDLER SHAFT K

48 48

49 Group: ROADRANGER VALVE 999 Old Design P S SP * * * See: Appendix / Airline Tubing P * 0 S * 0 SP * 0 Splitter Cylinder 003B-5-98 RRV - 3 *For Connector and Elbow Assy component information see Appendix. 49

50 ROADRANGER VALVE Item Description Replaced Qty. Notes Kits/Assys Where MEDALLION, LOGO (LATEST DESIGN) FULLER LOGO ONLY A SHIFT DIAGRAM MEDALLION K-39 MASTER VALVE REPAIR KIT RTLO-W/SHIFT PATTERN S-588 FOR A-698 VALVE LEVER A COVER A X-8-3 SCREW X X3/8" 6 X-9-80 NUT /" CONNECTOR ASSY /8"TUBE-/6"NPTF CONNECTOR ASSY /3"TUBE-/6"NPTF CONNECTOR ASSY 3 "PUSH-TO-CONNECT" 5/3"TUBE- /6"NPTF S ELBOW ASSY /3"TUBE-/8"NPTF ELBOW ASSY /8"TUBE-/8"NPTF ELBOW ASSY 3 "PUSH-TO-CONNECT" 5/3"TUBE- /8"NPTF K-333,K-3339,K UNION ASSY /8" TUBING 840 UNION ASSY 5/3" TUBING 8403 UNION ASSY "PUSH-TO-CONNECT" 5/3" TUBING 357 -O- RING CLAMP 999 A-698 ROADRANGER VALVE ASSY 999 S-588 ROADRANGER VALVE ASSY A STANDARD-W/LOGO RTLO-W/SHIFT PATTERN 50

51 Group: SHIFT BAR HOUSING X-Bar SHIFT BAR HOUSING Item Description Replaced Qty. Notes Kits/Assys Where 5

52 Item Description Replaced Qty. Notes Kits/Assys Where S-70 SHIFT BAR HSG HOUSING ONLY (RTLO) GASKET 498 K-388,S-69,S- 70,S-7,S- 7,S-90,S BREATHER 3605 /4" NPT K X--404 PIPE PLUG /4" NPT OIL TROUGH WILL CAUSE INTERFERENCE ON UNITS BUILT WITH THE FORCED LUBRICATION SYSTEM. S-7,S AIR VALVE SHAFT 777 S-7,S-7,S- 90,S-9 6 X-8-43 CAPSCREW NOT TO BE USED ON UNITS BUILT WITH THE FORCED LUBRICATION SYSTEM. 7 X--603 PIPE PLUG X 60 3/8" NPT 8 X-8L-609 CAPSCREW 3/8"-6X-3/4" 779 GASKET S-69,S-70,S- 7,S-7,S- 90,S PLUG 778 S-69,S-70,S- 7,S-7,S- 90,S NEUTRAL LIGHT SWITCH 639 SWITCH NORMALLY CLOSED LIFTING EYE 705 S X-8C-609 CAPSCREW 3/8"-6X-/4" USE TO ATTACHED COOLER TO SHIFT BAR HOUSING 6 X-8L-60 CAPSCREW 3/8"-6X-/" 6 X-8L-604 CAPSCREW 3 3/8"-6X-/4" OR USE PCS OF X-8L-604 WITH PCS OF X-8L-60 K PIN S-69,S-70,S- 7,S-7,S- 90,S GASKET S-69,S-70,S- 7,S-7,S- 90,S REVERSE LIGHT SWITCH 6830 SWITCH NORMALLY OPEN PLUG 597 S-69,S-70,S- 7,S-7,S- 90,S SPRING 3 K-337,K-3339,K- 3749,S-7,S- 7,S-90,S-9 5

53 Item Description Replaced Qty. Notes Kits/Assys Where X STEEL BALL 3 /" 3 K-304 ACTUATOR PIN KIT K SHIFT YOKE REVERSE/LO S-7,S-90 7 X-4-00 STEEL BALL 3/4" SHIFT BLOCK ST/ND S-7,S LOCKSCREW 5 S-7,S-7,S- 90,S INTERLOCK PIN K-337,S-7,S- 7,S-90,S SHIFT BLOCK 3RD/OD S-7,S SHIFT BLOCK 894 3RD/OD S-7,S-7,S- 90,S YOKE BAR RD/OD S-7,S SHIFT YOKE ST/ND S-7,S-7,S- 90,S YOKE BAR ST/ND S-7,S SNAP RING K-304,S-7,S- 7,S-90,S ACTUATOR S-7,S-7,S- 90,S SHIFT YOKE RD/OD K-3749,S-7,S- 7,S-90,S YOKE BAR REVERSE/LO S-7,S PLUNGER S-7,S-7,S- 90,S SPRING K-337,S-7,S- 7,S-90,S PLUG S-7,S-7,S- 90,S S-7 SHIFT BAR HSG ASSY COMPLETE (RTLO) FOR UNITS BUILT PRIOR TO THE FORCED LUBRICATION SYSTEM DESIGN 999 S-90 SHIFT BAR HSG ASSY COMPLETE (RTLO) FOR UNITS BUILT WITH THE FORCED LUBRICATION SYSTEM DESIGN 53

54 Group: SLAVE VALVE - A A-5000 SV Repair Kit SLAVE VALVE - A-5000 Item Description Replaced Qty. Notes Kits/Assys Where A-5000 SLAVE VALVE ASSY 0850 K-3749 K-935 REPAIR KIT-SLAVE VALVE FOR A-5000 VALVE PLUG A PISTON A CAP 53 A S-56 CAP ASSY 085, X-8C-43 CAPSCREW 3 /4"-0X-/" 54

55 Group: SPLITTER CYLINDER 5 7 Indicates part of item SPLITTER CYLINDER Item Description Replaced Qty. Notes Kits/Assys Where A-70 SPLITTER YOKE ASSY A ,A GASKET K-388,K SPLITTER CYLINDER O- RING K PISTON O- RING K-333,K-334,K X--805 NUT O- RING K O- RING K-333,K-334,K O- RING K-333,K-334,K X040 BREATHER K-333 SPLITTER VLV REPL KIT ,430403,430403,A

56 Item Description Replaced Qty. Notes Kits/Assys Where 8 X-8L-540 CAPSCREW 4 5/6"-8X-7/8" 999 K-333 SPLITTER VLV REPL KIT ,430403,430403,A

57 57

58 58