Y08521 September 2014

Transcription

1 Y0852 September 204

2 Contents How To Use The Illustrated Parts List... 3 FRONT BEARING COVER ASSY FRONT CASE ASSY... 5 INPUT SHAFT ASSY... 7 INTERMEDIATE CASE ASSY... 8 LAYSHAFT ASSY LRC ASSEMBLY... 2 MAINSHAFT ASSY PLANET GEAR SPINDLE ASSY... 7 RANGE ASSY RANGE CONTROL ASSY REAR CASE ASSY REVERSE IDLER ASSY SELECTOR ASSY

3 How To Use The Illustrated Parts List The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit the interactive Electronic Parts Catalog at Model Designation and Nomenclature For information regarding Model Designation and Nomenclature, visit Kits and Assemblies (K/A's) Kits or Assemblies contain groups of individual or assembled parts specially developed for optimal replacement during repair. Kits and Assemblies are shown with applicable parts groupings in the parts listings. Identifying Kits and Assemblies A- Part numbers beginning with the letter 'A' are pre-assembled Production Assemblies K- Part numbers beginning with the letter 'K' are kits that are not assembled T - Part numbers beginning with the letter 'T' are kits that are not assembled S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies Note: Some Production Assemblies do not begin with a letter prefix (Midrange only). Illustrations Illustrations show parts in assembly groups. Item numbers on illustrations correspond with parts listings adjacent to the illustration.(on the same or adjacent page) Notes are included on illustrations where additional information is needed. Parts Listing Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for servicing with the following categories ITEM - Number corresponds to number on illustration for part identification. CURRET PART - part number of the part available for service. DESCRIPTION - part name or description. REPLACED PART - number of replaced part. QTY - Quantity required for assembly. NOTES - unique characteristics or requirements. KITS / ASSYS WHERE NEEDED - kits or assemblies that contain the part. 3

4 Group: FRONT BEARING COVER ASSY. FRONT BEARING COVER ASSY. 0 U FRONT BEARING COVER ASSY. X OIL SEAL FRONT BEARING COVER 3 GMX SCREW 5 M0X25 HEX FLG HD 4

5 Group: FRONT CASE ASSY FRONT CASE ASSY 0 U FRONT CASE ASSY FRONT CASING BUSH FOR MAIN SELECTOR SHAFT PTO PROVISION COVER 4 GMX GMX GMX GMX-8-00 SCREW 6 M2X25 HEX FLG HD BOLT 4 M0X40 NUT 4 M0X.5 BOLT 5

6 7 GMX BOLT 3 M0X58 8 GX BEARING COVER LAYSHAFT 9 GMX SCREW 4 M2X25 HEX FLG HD 0 GX STUD 0 M2X45 LONG 0 GX STUD 2 M2X65 LONG GMX NUT 2 M2 2 GX CUP PLUG PLUNGER-NEUTRAL SPRING COMPRESSION GASKET 6 GX DETENT COVER 7 X DOWEL 2 8,0 DIA X 6 8 GMX SCREW GMX M8 X 6 9 GX LIFTING EYE 5 20 GMX-8-09 SCREW 4 M0X30 HEX FLG HD 6

7 Group: INPUT SHAFT ASSY. INPUT SHAFT ASSY. 0 U88776 INPUT SHAFT ASSEMBLY INPUT SHAFT 2 X INPUT SHAFT BEARING SPACER - GRADED 3.0 PACK: U SPACER - GRADED 3.5 PACK: U SPACER - GRADED 3.20 PACK: U SPACER - GRADED 3.25 PACK: U SPACER - GRADED 3.30 PACK: U SPACER - GRADED 3.35 PACK: U SPACER - GRADED 3.40 PACK: U SPACER - GRADED 3.45 PACK: U SPACER - GRADED 3.50 PACK: U U SPACER - GRADED PACK 4 X CIRCLIP 7

8 Group: INTERMEDIATE CASE ASSY INTERMEDIATE CASE ASSY 0 U INTERMEDIATE CASE ASSY INTERMEDIATE CASE 2 GX SWITCH REVERSE / RANGE O-RING NEUTRAL SWITCH 5 X88707 BALL DIA.4 6 GX88792 LIFTING EYE PIN INTERLOCK 8 GX PLUG M6 9 X O-RING (09,5X3,0) 0 GU OIL PUMP GMX SCREW 8 M0X25 HEX FLG HD BUSH FOR MAIN SELECTOR SHAFT 3 X BUSH 4 X CIRCLIP 8

9 PTO PROVISION COVER 6 GMX SCREW 6 M2X25 HEX FLG HD 7 X WASHER-OIL STRAINER / DRAIN STRAINER-OIL 9 GX PLUG OIL STRAINER 20 GU OIL FILTER 2 X DOWEL 2 6,0 DI X 30,5 22 X WASHER-FILL/DRAIN FL 23 GX OIL FILLER PLUG 9

10 Group: LAYSHAFT ASSY. LAYSHAFT ASSY. U LAYSHAFT ASSY. 2 X BEARING ASSEMBLY 2 3 U CIRCLIP GRADED PACK 3 X GR.C/CLIP 40 DIA. X X GR.C/CLIP 40 DIA. X X GR.C/CLIP 40 DIA X X GR.C/CLIP 40 DIA. X.97 3 X GR.C/CLIP 40 DIA. X.92 3 X GR.C/CLIP 40 DIA. X.87 3 X GR.C/CLIP 40 DIA. X.82 3 X GR.C/CLIP 40 DIA. X.77 0

11 4 F8889 SHIM S=0,05 4 F88892 SHIM S=0,27 4 F88893 SHIM S=0,254 4 F88894 SHIM S=0,508 4 U SHIM PACK 4 X SHIM S=, SPACER

12 Group: LRC ASSEMBLY LRC ASSEMBLY 0 U LRC ASSY RHV X BOOT 2 X88848 OIL SEAL PLUNGER - DETENT SPRING COMPRESSION GASKET 6 GX DETENT COVER 7 GMX SCREW 2 8 X CIRCLIP 2 25.DIA SPRING RETAINER- BOOSTER SPRING COMPRESSION 2

13 SPRING RETAINER-BIAS 2 GMX SCREW END CAP 4 X O-RING 5 U LRC SUB ASSY SEAL SWITCH ACTIVATOR PIN 8 GX EXPANSION PLUG 9 X20420 BREATHER SHIFT ROD LEVER INNER STRIKING 22 X DOWEL 0,0 DIA X GMX GMX-3-00 SCREW 4 M0X30 HEX FLG HD SPRING WASHER 4 M0 3

14 Group: MAINSHAFT ASSY. MAINSHAFT ASSY. 0 U MAINSHAFT ASSY. U MAINSHAFT SUB ASSY. 2 X485 DOWEL 5/6 DI X.50 3 X NEEDLE ROLLER BRG. ASSY GEAR SPACER ST GEAR MAINSHAFT ST SYNCHRO FLANGE /2/3/ RING SYNCHRO ST/2ND X ROLLER PLUNGER SPRING COMPRESSION HUB-FIXED, ST/2ND 4

15 SLIDING SLEEVE GEAR MAINSHAFT 2ND 4 X NEEDLE ROLLER BRG. ASSY SLEEVE MAINSHAFT BEARING 6 U GRADED CIRCLIP PACK 6 X GR.CIRCLIP 46 DIA. X X GR.CIRCLIP 46 DIA. X X GR.CIRCLIP 46 DIA. X X CIRCLIP GRADED 46 DIA X2.5 6 X CIRCLIP GRADED 46 DIA X 2.20 PACK: U PACK: U PACK: U PACK: U PACK: U X NEEDLE BEARING GEAR SPACER 4TH GEAR MAINSHAFT 3RD SYNCHRO FLANGE /2/3/ RING SYNCHRO ST/2ND X ROLLER PLUNGER SPRING COMPRESSION FIXED HUB 3RD/4TH SLIDING SLEEVE 27 U GRADED CIRCLIP PACK 27 X GR.C/CLIP 40 DIA. X X GR.C/CLIP 40 DIA. X X GR.C/CLIP 40 DIA X X NEEDLE BRG.ROLLER ASSY 29 X NEEDLE ROLLER BRG. ASSY 5

16 GEAR MAINSHAFT CRAWLER SYNCHRO FLANGE CRAWLER 33 X CIRCLIP SYNCHRO. ASSY FIXED HUB REVERSE/CRAWLER SPRING COMPRESSION PLUNGER 3 37 X ROLLER 3 38 U GRADED CIRCLIP PACK 38 X CIRCLIP-GR.DIA.60 X X CIRCLIP-GR.DIA.60 X X CIRCLIP-GR.DIA.60 X SLIDING SLEEVE SYNCHRO FLANGE REVERSE GEAR MAINSHAFT REVERSE 42 X NEEDLE ROLLER BRG. ASSY 43 X BEARING REAR MAINSHAFT 44 X SEALING RING OIL MUFF SUN GEAR RETAINER 48 GX SCREW M6X45 HEX HD 6

17 Group: PLANET GEAR SPINDLE ASSY PLANET GEAR SPINDLE ASSY 0 U PLANET GEAR SPINDLE ASSY COMPRISES ITEMS -6 U OUTPUT SHAFT ASSY 2 MX SCREW 5 M6 X 0 SKT HD SET SPINDLE-PLANET GEAR WASHER 0 5 U NEEDLE ROLLER BRG. ASSY GEAR PLANET

18 Group: RANGE ASSY. RANGE ASSY SYNCHRO FLANGE 2 X CIRCLIP SYNCHRO RING - RANGE HI-LO SHIFT ROD 5 X DOWEL X HIGH/LOW SHIFT FORK , ANNULUS 8 X CIRCLIP SLIDING SLEEVE 0 X CIRCLIP 8

19 FIXED HUB SPRING COMPRESSION PLUNGER 9 4 X ROLLER 9 5 X BEARING 6 X CIRCLIP 7 GMX SCREW 3 M8X RETAINER REACTION PLATE SYNCHRO FLANGE 2 X CIRCLIP SPACER 9

20 Group: RANGE CONTROL ASSY. RANGE CONTROL ASSY. 0 U RANGE CONTROL ASSY MOUNTING BRACKET 2 X88805 SCREW SPIRAL GX X FILTER REGULATOR 4 GX20357 PIPE PLUG /8 5 X SWIVEL ELBOW ADAPTOR 45 DEG 6 X NYLON TUBE GMX GMX GMX BOLT 2 M4X55 WASHER SPRING 2 M4 NUT 2 M4X MOUNTING BRACKET GX20357 PIPE PLUG /8 20

21 2 X STRAIGHT ADAPTOR X88855 STRAIGHT ADAPTOR(BSP TO 4 TUBE) 4 X TEE ADAPTOR EXT BSP TO INT BSP 5 X ADAPTOR G/8 2 6 X ELBOW ARTICULATED 2 7 X SWIVEL ELBOW ADAPTOR 45 DEG 2 8 X /2 SPOOL VALVE 9 X FIXED ELBOW ADAPTOR 90 DEG 20 X BREATHER /8 WITH FLAP O-RING 22 X POPPET VALVE(/8NPT TO 6 TUBE) 23 X PIPE CLIP - TWIN PIPE 2 2

22 Group: REAR CASE ASSY. REAR CASE ASSY. 0 U REAR CASE ASSY REAR CASING 2 X O-RING BUSH X O-RING DIA.24, PISTON RANGE CYLINDER PISTON O RING PISTON O RING 8 GMX NUT M6 22

23 9 X O-RING CYLINDER-RANGE GMX BOLT 3 M0X55 HEX FLG HD ADAPTOR 3 X WASHER SPEEDO PINION BUSH 6 X DOWEL 2 6,0 DI X 30, DISC MAGNET SPACER TACHO GEAR SPEEDO DRIVE 6TH REAR COVER SPEEDO 2 X BEARING REAR COVER 23 GMX BOLT 4 M0X95 HEX FLG HD 24 X OIL SEAL COUPLING FLANGE THRUST WASHER GX MAINSHAFT NUT M33 28 GMX SCREW 4 M2X25 HEX FLG HD 29 GX LAYSHAFT REAR COVER 30 GMX GMX GMX GMX BOLT 3 M0X65 HEX FLG HD BOLT 4 M0X58 BOLT M0X55 HEX FLG HD NUT 7 M0X.5 23

24 Group: REVERSE IDLER ASSY. REVERSE IDLER ASSY REVERSE IDLER SHAFT THRUST WASHER REVERSE IDLER GEAR 4 X NEEDLE ROLLER BRG SPACER 24

25 Group: SELECTOR ASSY. SELECTOR ASSY. 0 U SELECTOR BLOCK INCLUDES & X U SELECTOR ASSY. COMPRISES ITEMS SELECTOR KEY SELECTOR SHAFT INTERLOCK KEY FORK CRAWLER/REVERSE FORK ST/2ND SELECTOR BLOCK 7 X DOWEL SCREW M0X23 HEX HD FORK 3RD/4TH 25

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