Illustrated Parts List

Transcription

1 More time on the road Illustrated s List RTO-4909ALL November 0

2 Contents How To Use The Illustrated s List... AFTERMARKET TRANSMISSIONS... 4 AUXILIARY DRIVE GEAR... 5 CASE (AUX)... CASE (FRONT)... 0 COMBINATION CYLINDER... COUNTERSHAFT & BRGS(AUX)... 5 COUNTERSHAFT ASSY... 6 FILTER REGULATOR... 8 H & C W/A-5000 VALVE... 9 INPUT SHAFT & DRIVE GEAR... INTEGRAL OIL PUMP... ISOLATORS... 4 KITS & ASSEMBLIES... 5 LEVERS/HOUSINGS... 8 MAINSHAFT & SYNCHRO(AUX)... MAINSHAFT ASSY... MISCELLANEOUS... 5 OIL COOLER... 6 REVERSE IDLER... 8 ROADRANGER VALVE... 4 SHIFT BAR HOUSING... 4 SLAVE VALVE - A

3 How To Use The Illustrated s List The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit the interactive Electronic s Catalog at Model Designation or Nomenclature For information regarding Model Designation and Nomenclature, visit Kits and Assemblies (K/A's) Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service problem. Kits and Assemblies are shown with applicable parts groupings in the parts listings. Identifying Kits and Assemblies A- numbers beginning with the letter 'A' are pre-assembled Production Assemblies K- numbers beginning with the letter 'K' are kits that are not assembled S- numbers beginning with the letter 'S' are pre-assembled Service Assemblies Note: Some Production Assemblies do not begin with a letter prefix (Midrange only). Illustrations Illustrations show parts in assembly groups. Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration. Notes are included on illustrations where additional information is needed. s Listing s listings are defined by parts groupings and are broken down by service assemblies. s listings identify a part for servicing with the following categories Item Number - corresponding with numbers on illlustrations for part identification. - indentifies part as it is available for service. Description - specifies part name or description. Replaced - quantity quantity required for assembly. Quantity - defines unique characteristics or requirements. Notes - indicates Kits or Assemblies that contain a particular part. Kits/Assy's Where Used

4 Group: AFTERMARKET TRANSMISSIONS Reman Transmission AFTMKT 09- Generic Illustration - Not specific to part numbers listed below AFTERMARKET TRANSMISSIONS Item TA-F68- R TA-F68- RDS TA-F68- X RTO-4909ALL REMAN TRANS RTO-4909ALL REMAN TRANS RTO-4909ALL NEW SVC EXCH TRANS WITH INTERNAL PUMP DEALER STOCK - 4 DAY LEAD- TIME - WITH INTERNAL PUMP WITH INTERNAL PUMP - NO CLUTCH HOUSING 4

5 Group: AUXILIARY DRIVE GEAR IMPORTANT DUE TO DESIGN CHANGES, PLEASE VERIFY THE PART NUMBER ON THE COMPONENT TO ENSURE PROPER PART REPLACEMENT INFORMATION Latest Design A-09-0 AUXILIARY DRIVE GEAR Item 66 SNAP RING K-60,K-8,K- 8,K-4,K-44 0 SNAP RING RETAINER 668 SNAP RING K BOX BEARING , K-8,K BEARING RETAINER 6 X CAPSCREW X /8"-6X" 59 AUXILIARY DRIVE GEAR SPACER BOX BEARING , K-4,K-44 5

6 Item RETAINER X CAPSCREW X /8"-6X" 405 AUXILIARY DRIVE GEAR 66 SNAP RING K-60,K-8,K- 8,K-4,K-44 6

7 Group: CASE (AUX) 4 OEM supplied adjustable speedometer sensor (Threaded) OEM supplied non-adjustable speedometer sensor (Non-Threaded) Magnetic Mechanical CASE (AUX) Item S-50 SPEEDO ROTOR ASSY 404 MAGNETIC O- RING K-98,S-50,S- 50,S-809,S-84

8 Item K-98 OIL SEAL KIT "FOR MAGNETIC COVER" K-8,K-8,K- 4,K-44 4 X-8-080M CAPSCREW M8 X.5 X MM 5 S-809 REAR BEARING COVER ASSY 40,408,40465,40580 PUSH-IN/THREAD-IN MAGNETIC PICK-UP GASKET - RED EDGE MOLDED GASKET - PURPLE EDGE MOLDED RED EDGE MOLDED GASKET - UNCOMPRESSED THICKNESS NOT INTERCHANGEABLE WITH ANY OTHER GASKET NON EDGE MOLDED GASKET - UNCOMPRESSED THICKNESS NOT INTERCHANGABLE WITH ANY OTHER GASKET K-06,K-6,K- 98,S-50,S- 809,S-859 K-06,K-6,K- 98 X-8L-6 CAPSCREW 4 /8"-6X-/4" X-8L-64 CAPSCREW /8"-6X" X-8L-64 CAPSCREW 6 /8"-6X" USE W/408 RBC 8 X-8L-60 CAPSCREW /8"-6X-/" 8 X-8L-64 CAPSCREW /8"-6X" COVER 46 S GASKET 4046 K-06,S-84 K-805 SHIM KIT 45 K - 06 K-8,K-8,K- 4,K-44,S GASKET K-06,S REAR HOUSING SHIELD S LIFTING EYE 05 S-84 6 X-8L-604 CAPSCREW 8 /8"-6X-/4" SPEEDO DRIVE GEAR 0 S-50 SPEEDO SPACER ASSY MECHANICAL K-6 OIL SEAL W/SLINGER 909,080,0808 "FOR MECHANICAL COVER" X-8L-66 CAPSCREW X /8"-6X-/4" K-454 SPEED SENSOR KIT A - 698,A - 64 SINGLE PICK-UP ( PIN) K-455 SPEED SENSOR KIT, DUAL A - 046,A - 58 DUAL PICK-UP (4 PIN) 4 99 BUSHING S-50,S O- RING 8

9 Item 6 S-50 REAR BRG COVER ASSY 40604,4058 MECHANICAL - 4:00 OPENING 6 S-859 REAR BRG COVER ASSY 40,40586 MECHANICAL - 6:00 OPENING 9

10 Group: CASE (FRONT) IMPORTANT DUE TO DESIGN CHANGES, PLEASE VERIFY THE PART NUMBER ON THE COMPONENT TO ENSURE PROPER PART REPLACEMENT INFORMATION Latest Design 0 5 * * * Bushing quantity requirements: # Housing Upper bore use 4 #85 / Lower bore use #86. # Housing Upper bore use #85 and #86 / Lower bore use #86. Note: Some part requirements are specific to # or # Aluminum or Iron Clutch Housings and Push or Pull type Clutch. CASE (FRONT) Item S-09 CASE ASSY 8,4058 S-0 CASE ASSY OLD DESIGN FOR USE W/INTEGRAL PUMP S-8 CASE ASSY 404 LATEST DESIGN FOR USE W/INTEGRAL PUMP X--00 PIPE PLUG X 006 X--0 PIPE PLUG X 0,X 06 /4" MAGNETIC GASKET 4080 K PTO COVER 6596, X-8-5 CAPSCREW X /6"-4X/8" CLUTCH HOUSING GASKET 40485, K-06 0

11 Item 8 A- CLUTCH HOUSING ASSY A - 00 # PUSH-PULL IRON 8 A- CLUTCH HOUSING ASSY A -,A - # PUSH-PULL IRON 8 A-4 CLUTCH HOUSING ASSY A - 444,A - 4 # PUSH-PULL ALUM. 8 A-599 CLUTCH HOUSING ASSY 400 # PULL ALUM.(SPECIAL-LIGHTER WEIGHT) 8 A-6064 CLUTCH HOUSING ASSY A - 44,A - 40,A - 606,A - 606,A # PUSH-PULL ALUM SCREW X-8L /6-8X.8 QUANTITY DEPENDENT ON DESIGN HAND HOLE COVER # PUSH HAND HOLE COVER # PULL HAND HOLE COVER 45 # PULL HAND HOLE COVER 565 # PUSH STUD X WASHER X 000,X0 000,X X 6.60 X--0 HEX NUT X FRONT BEARING COVER " PULL K-468,K-45 5 X-8L-604 CAPSCREW 6 /8"-6X-/4" FRONT BEARING COVER " PUSH 4 GASKET K BUSHING FOR # HOUSING UPPER A-,A-,A- 4,A-599,A- 6064,K BUSHING 4 FOR # HOUSING UPPER A-,A-,A- 4,A-599,A- 6064,K BUSHING FOR # HOUSING UPPER A-,A-,A- 4,A BUSHING FOR # AND # HOUSING LOWER A-,A-,A- 4,A X-8C-80 HEX HEAD SCREW/WASHER ASSY 0 X-8C-8 HEX HEAD SCREW/WASHER ASSY X-8C X.490, USE PCS FOR IRON HOUSING, USE 4 PCS FOR ALUMINUM HOUSING X-8C X.460, FOR IRON HOUSING 4040 PLUG 404 -/6" MAGNETIC, O-RING INCLUDED S-09,S-0 X CAPSCREW 6 /8"-6X/4"

12 Item 455 PTO COVER GASKET 684 K-06 4 MAGNET S-09,S-0,S PIN 9 X--0 HEX NUT X WASHER X 000,X0 000,X X STUD 6,659 5/8" X -/6" 6 04 PLUG X CAPSCREW 5/8"-X-/4" SPACER 9 X--80 PIPE PLUG X 800 /" SIGHT PLUG (-5/8) 404

13 Group: COMBINATION CYLINDER CMB CYL COMBINATION CYLINDER Item A-559 YOKE ASSY RANGE A-560 YOKE ASSY 5 REDUCTION 0 CYLINDER K-85 4 GASKET K-06,K-846,K O- RING K-846,K PISTON 5 K O- RING K-846,K O- RING K-846,K-85 9 X--00 NUT 5/8" O- RING K-846,K-85 K-4 PISTON KIT, O- RING K-846,K-85 X--80 NUT /" CYLINDER COVER O- RING K-4,K-846,K- 85

14 Item 6 X-8L-6 CAPSCREW X /8"-6X-/" 994 INSERT VALVE K-8,K-8,K- 4,K O- RING 9 59 PLUG 0 GASKET K-06,K-4,K- 846,K-85 4

15 Group: COUNTERSHAFT & BRGS(AUX) AUXCS COUNTERSHAFT & BRGS(AUX) Item A-6844 WELDED COUNTERSHAFT ASSY A - 64,A D/G C/S BOX BEARING 4, K-8,K-8,K- 4,K-44 4 SPACER 5

16 Group: COUNTERSHAFT ASSY IMPORTANT DUE TO DESIGN CHANGES, PLEASE VERIFY THE PART NUMBER ON THE COMPONENT TO ENSURE PROPER PART REPLACEMENT INFORMATION COUNTERSHAFT ASSY Item 4 SNAP RING K-60,K-8,K- 8,K-4,K BEARING USED IN OLD DESIGN TRANSMISSION - SEE IMPORTANT NOTE ON ILLUSTRATION 400 BEARING USED IN LATEST DESIGN TRANSMISSION - SEE IMPORTANT NOTE ON ILLUSTRATION K-8,K-8 K-4,K CNTRSHFT W/REV & LO 4 X-6-E KEY 5 65 ROLL PIN KEY ST GEAR-CNTRSHFT 969, ND GEAR-CNTRSHFT OD GEAR-CNTRSHFT 969, PTO GEAR - LOWER PTO GEAR - UPPER DRIVE GEAR-CNTRSHFT 08,

17 Item 998 SNAP RING K BEARING K-8,K-8,K- 4,K RETAINER X--005 CAPSCREW 5/8"-8X-/4"

18 Group: FILTER REGULATOR NSS -O- Ring/Element Kit AFR NSS - Not Sold Separately FILTER REGULATOR Item K-0 FILTER REG KIT A K-698 -O- RING/ELEMENT KIT FOR FILTER REGULATOR X-8C-4 CAPSCREW X 8S 4 /4"-0X-/4" 8

19 Group: H & C W/A-5000 VALVE H P From RRV Combination Cylinder 0 From RRV 8 S 9 L 9 S H--9 A-5000 HC H & C W/A-5000 VALVE Item A-5000 SLAVE VALVE ASSY GASKET K O- RING 40 K K-969 SLEEVE KIT 46,9460,446 FOR SLAVE VALVES 5 68 SPRING PIN ELBOW /8" 8 X-8C-4 CAPSCREW 4 /4"-0X-/4" HOSE ASSY 4" HOSE ASSY 6" K-0 FILTER REG KIT A X--08 PIPE PLUG /8" NPT X-8L-600 CAPSCREW /8"-6X" 4 4 HOSE CLAMP 5 45 STRAP 6 46 BRACKET 48 HOSE CLAMP 8 X-8L-604 CAPSCREW /8"-6X-/4" 9

20 Item BRANCH TEE /8" ELBOW /8" 54 -O- RING A-5000,K-95,K- 0,K-846 0

21 Group: INPUT SHAFT & DRIVE GEAR * * 00-/9 IS * For Shipping Only -- Do Not Replace INPUT SHAFT & DRIVE GEAR Item 559 SEAL NOT SOLD FOR SERVICE 6980 SNAP RING K-468,K-60,K- 8,K-44,K BEARING 8504 K-8,K-4,K SPACER SNAP RING K-468,K-60,K- 8,K-8,K- 4,K-44,K MAIN DRIVE GEAR S-659 INPUT SHAFT " PULL K-468,K-8,K- 44,K-45 8 S-660 INPUT SHAFT 056,56 " PUSH BUSHING K-8,K-4,S- 659,S-660

22 Group: INTEGRAL OIL PUMP Indicates part of item INTEGRAL OIL PUMP Item X-8C-409 CAPSCREW 5 /4"-0X5/8" K-40 COVER & SCREW KIT 05, GASKET K-06,K PLUG O- RING K-846,K-85 6 K-46 FASTENER KIT 084, X KIT CONTAINS FASTENERS AND WASHERS K DOWEL PIN

23 Item 9 40 RETAINER 0 K-6 OIL PUMP KIT 4089,40948,406,40459,4045 A - 696,A - K-6 OIL PUMP KIT 4089,40948,406,40459,4045 A - 696,A KEY 485 SNAP RING PUMP DRIVE GEAR K-6 OIL PUMP KIT 4089,40948,406,40459,4045 A - 696,A - 6 X-4-00 STEEL BALL /6" 405 SPRING SUCTION TUBE O-RING INCLUDED ON SUCTION TUBE K PLUG 6 X-8-44 SCREW 05 -O- RING 999 K-6 OIL PUMP KIT 4089,40948,406,40459,4045 A - 696,A -

24 Group: ISOLATORS New Design New Design Isolator Indicates Of Item 0 ISOLATORS Item 94 -E- RING K-46 PIN REPLACEMENT KIT BUSHING K-00,K-48,K- 49,K-98,K- 99,S-9,S- 0,S-59 4 S-94 ISOLATOR ASSY 6 4 LEVER STRAIGHT 8.6" 5 STUB LEVER LOW TOWER K-48,S-6 6 STUB LEVER HIGH TOWER K-49,S-59,S STUB LEVER MID TOWER K DEG LEVER STRAIGHT " 0 K-99 ISOLATOR BUSHING KIT 44, X SCREW K-00 X-9-50 NUT K-00 4

25 KITS & ASSEMBLIES Item K-46 SHIFT LEVER HSG 450,6,898,404905,A - 44 LOW TOWER K-698 -O- RING/ELEMENT KIT FOR FILTER REGULATOR K-95 REPAIR KIT-SLAVE VALVE FOR A-5000 VALVE K-956 COOLER INSTLN KIT K-969 SLEEVE KIT 46,9460,446 FOR SLAVE VALVES K-00 PIN & BUSHING KIT K-06 GASKET KIT K-8,K-8,K- 4,K-44 K-0 FILTER REG KIT A K-6 OIL SEAL W/SLINGER 909,080,0808 "FOR MECHANICAL COVER" K-94 AIR SYSTEMS TOOL KIT K-40 COVER & SCREW KIT 05,4005 K-4 PISTON KIT,400 K-48 LEVER REPLACEMENT KIT K-49 LEVER REPLACEMENT KIT K-468 CLUTCH INSTALLATION KIT LOW TOWER HIGH TOWER FOR USE WITH S-659 INPUT SHAFT ASSY AND 8504 INPUT SHAFT BEARING K-805 SHIM KIT 45 K - 06 K-8,K-8,K- 4,K-44,S-84 K-846 -O- RING KIT K-8,K-8,K- 4,K-44 K-85 CYLINDER KIT K-98 OIL SEAL KIT "FOR MAGNETIC COVER" K-8,K-8,K- 4,K-44 K-9 SHIFT LEVER HSG KIT 66,6,40050,40490,K - 60 K - 94 K-9 SHIFT LEVER HSG KIT 406,40490,A K-98 LEVER REPLACEMENT KIT HIGH TOWER MID TOWER MID TOWER K-04 ACTUATOR PIN KIT 408 5

26 Item K-9 MASTER VALVE REPAIR KIT K-94 MASTER VALVE REPAIR KIT FOR A-695 VALVE FOR A-5 VALVE K-60 SMALL PARTS KIT FOR USE WITH OLD DESIGN TRANSMISSION - SEE THE AUXILIARY DRIVE GEAR GROUP TO DETERMINE WHICH DESIGN YOU ARE SERVICING K-8 BASIC OVERHAUL KIT FOR USE WITH OLD DESIGN TRANSMISSION - SEE THE AUXILIARY DRIVE GEAR GROUP TO DETERMINE WHICH DESIGN YOU ARE SERVICING K-8 BASIC REBUILD KIT FOR USE WITH OLD DESIGN TRANSMISSION - SEE THE AUXILIARY DRIVE GEAR GROUP TO DETERMINE WHICH DESIGN YOU ARE SERVICING K-6 OIL PUMP KIT 4089,40948,406,40459,4045 A - 696,A - K-6 O-RING & WASHER KIT 40 K-99 ISOLATOR BUSHING KIT 44, K-4 BASIC REBUILD KIT FOR USE WITH LATEST DESIGN TRANSMISSION - SEE THE AUXILIARY DRIVE GEAR GROUP TO DETERMINE WHICH DESIGN YOU ARE SERVICING K-44 BASIC OVERHAUL KIT FOR USE WITH LATEST DESIGN TRANSMISSION - SEE THE AUXILIARY DRIVE GEAR GROUP TO DETERMINE WHICH DESIGN YOU ARE SERVICING K-454 SPEED SENSOR KIT A - 698,A - 64 SINGLE PICK-UP ( PIN) K-455 SPEED SENSOR KIT, DUAL A - 046,A - 58 DUAL PICK-UP (4 PIN) K-46 PIN REPLACEMENT KIT 45 K-49 SYNCHRONIZER KIT K K-494 SYNCHRONIZER REPLACEMENT KIT K SLIDING CLUTCH INCLUDED IN KIT K-65 OIL SEAL TOOL KIT K-45 CLUTCH INSTALLATION KIT (RT), HYDRAULIC RELEASE STANDARD RT INPUT SHAFT AND YOKE FOR HYDRAULIC CLUTCH RELEASE 6

27 Item S-404 OIL FILTER 8 S-445 SHIFT BAR HSG 890,05,04,05,048 5,4045 HOUSING ONLY (STD) S-56 CAP ASSY 085,085 S-659 INPUT SHAFT " PULL - USE W/FBC 0550 K-468,K-8,K- 44,K-45 S-660 INPUT SHAFT 056,56 " PUSH - USE W/FBC 0549 S-94 ISOLATOR ASSY S-9 SHIFT LEVER HSG ASSY LOW TOWER S-0 SHIFT LEVER HSG ASSY S - 05 HIGH TOWER S-06 SHIFT BAR HSG 4049 HOUSING ONLY (F) S-0 SHIFT BAR HSG ASSY 4045 COMPLETE (STD) S-08 SHIFT BAR HSG ASSY 4049 COMPLETE (F) S-09 CASE ASSY 8,4058 S-0 CASE ASSY OLD DESIGN FOR USE W/INTEGRAL PUMP S-50 SPEEDO ROTOR ASSY 404 MAGNETIC S-50 REAR BRG COVER ASSY 40604,4058 MECHANICAL - 4:00 OPENING S-50 SPEEDO SPACER ASSY S-59 SHIFT LEVER HSG ASSY S - 99 MID TOWER S-58 ROADRANGER VALVE S-688 MAINSHAFT ASSY 40404,409 S-809 REAR BEARING COVER ASSY 40,408,40465,40580 PUSH-IN/THREAD-IN MAGNETIC PICK-UP S-8 CASE ASSY 404 LATEST DESIGN FOR USE W/INTEGRAL PUMP S-84 RANGE SECTION ASSY S-859 REAR BRG COVER ASSY 40,40586 MECHANICAL - 6:00 OPENING

28 Group: LEVERS/HOUSINGS K-48 - Low K-98 - Mid K-49 - High S-6 - Low S-96 - Mid S-59 - High S-9 - Low S-59 - Mid S-0 - High LEVERS/HOUSINGS Item K-6 O-RING & WASHER KIT PIN K-46,K-9,S- 6 8

29 Item X-8C-604 CAPSCREW 4 /8"-6X-/4" S X--600 NUT 4 /8"-4-N.F.PLAIN 5 X--600 LOCKWASHER 4 /8" 6 94 STUD 46 4 K-46 SHIFT LEVER HSG 450,6,898,404905,A - 44 LOW TOWER GASKET 404 K-46,K-06,K- 48,K-49,K- 9,K-9,K- 98,S-59,S- 6,S-96,S- 9,S-0,S-59 9 K-9 SHIFT LEVER HSG KIT 406,40490,A MID TOWER 4000 PIN K-9,S-59,S PIN /8" - USED W/6 ONLY 4 K-9 SHIFT LEVER HSG KIT 66,6,40050,40490,K - 60 K - 94 HIGH TOWER 5 04 BOOT K-46,K-9,K- 9,S-59,S- 6,S-0 6 X--600 NUT /8"-4-N.F.PLAIN X--600 LOCKWASHER /8" GEAR SHIFT LEVER STRAIGHT - LOW -/" GEAR SHIFT LEVER STRAIGHT - HIGH 5" 58 RETAINER K-46,K-9,K- 9,S-59,S- 6,S-0 56 SPRING K-46,K-9,K- 9,S-59,S- 6,S-0 K-48 LEVER REPLACEMENT KIT K-49 LEVER REPLACEMENT KIT K-98 LEVER REPLACEMENT KIT LOW TOWER HIGH TOWER MID TOWER 4 S-59 SHIFT TOWER ASSY HIGH TOWER 4 S-6 SHIFT TOWER ASSY LOW TOWER 9

30 Item 4 S-96 SHIFT TOWER ASSY MID TOWER S-9 SHIFT LEVER HSG ASSY LOW TOWER S-0 SHIFT LEVER HSG ASSY S - 05 HIGH TOWER S-59 SHIFT LEVER HSG ASSY S - 99 MID TOWER 0

31 Group: MAINSHAFT & SYNCHRO(AUX) Universal Joint Yoke 048A-0-0 MAINSHAFT & SYNCHRO(AUX) Item 489 SPRING K-60,K-8,K- 8,K-4,K- 44,K-49,K-494 A- SYNCHRONIZER ASSY A - 59 HI RANGE K-49,K SLIDING CLUTCH K A-54 SYNCHRONIZER ASSEMBLY A - 49 A LO RANGE K-49,K NUT K-60 6 DOWEL PIN K-60 4 WASHER K WASHER K-60

32 Item REDUCTION GEAR BUSHING A-556,K-8,K- 8,K-4,K-44 A-556 MAINSHAFT ASSY 5 65 PIN K SLIDING CLUTCH MAINSHAFT 5 54 WASHER K DEEP REDUCTION GEAR 58 WASHER K-60 9 K-4 HEX FLANGE CRIMPED NUT KIT 40, BOX BEARING K-8,K-8,K- 4,K-44

33 Group: MAINSHAFT ASSY IMPORTANT DUE TO DESIGN CHANGES, PLEASE VERIFY THE PART NUMBER ON THE COMPONENT TO ENSURE PROPER PART REPLACEMENT INFORMATION MAINSHAFT ASSY Item S-688 MAINSHAFT ASSY 40404, ROLL PIN S SIDED KEY USED IN OLD DESIGN TRANSMISSION - SEE IMPORTANT NOTE ON ILLUSTRATION SIDED KEY 4000 USED IN LATEST DESIGN TRANSMISSION - SEE IMPORTANT NOTE ON

34 Item ILLUSTRATION SNAP RING K-468,K-60,K- 8,K-8,K- 4,K-44,K REVERSE GEAR- MAINSHAFT SPACER USED IN OLD DESIGN TRANSMISSION - SEE IMPORTANT NOTE ON ILLUSTRATION K SPACER USED IN LATEST DESIGN TRANSMISSION - SEE IMPORTANT NOTE ON ILLUSTRATION SLIDING CLUTCH LO GEAR-MAINSHAFT WASHER ST GEAR-MAINSHAFT FOR NON-PUMP APPLICATIONS 4094 ND GEAR-MAINSHAFT OD GEAR-MAINSHAFT 40500, WASHER.44-BLUE WASHER SLIDING CLUTCH 06,404 K-8,K-44 4

35 MISCELLANEOUS Item 4044 SHIFT DIAGRAM LABEL 0 SILICONE LUBE 8 OZ (6.59 CC)-FLEET SIZE 04 ADHESIVE SEALANT 0.5 CC (SINGLE APPLICATION SIZE) 05 SEALANT CC (SINGLE APPLICATION SIZE) K-8,K SILICONE LUBE 4 CC (SINGLE APPLICATION SIZE) K-48,K-49,K- 846,K-85,K-98 5

36 Group: OIL COOLER 6 Flow Oil Return 6 0 Oil Pump Outlet * *6 Outlet *4 Fuller *6 Inlet *5 Return Outlet 055-4/9 Cooler *Adding Oil Filter and parts as shown is optional. Return / Outlet Location OIL COOLER Item 805 OIL COOLER K HOSE 5 FEET K-956 X-8-55 CAPSCREW 5/6"-6X-/" 4 X--506 LOCKWASHER 5/6" 5 8 BRACKET 4 K CONNECTOR 6 K-956,S SWIVEL 4 K X-0-50 WASHER 5/6" PLUG-RUBBER MOUNT K STRAP 8 K CLAMP 5 K NUT K-956 6

37 Item 94 ELBOW 4 K S-404 OIL FILTER 8 5 FILTER ELEMENT S-404

38 Group: REVERSE IDLER Latest Design RI REVERSE IDLER Item X--008 CAPSCREW 5/8"-8X-/4 48 WASHER 4098 WASHER 48 4 K-09,S-09,S BEARING K-8,K-8,K- 4,K REVERSE IDLER GEAR K-09 IDLER SHAFT REPL KIT 6405,4098, RETAINING RING K RETAINING RING 4 K IDLER SHAFT K-09 8

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40 Group: ROADRANGER VALVE 40

41 Old Design H/L P S SP * * * * See: Appendix / Airline Tubing * 4 P * 0 S * 0 SP * 0 Combination Cylinder 00D--9 H/L To Slave Valve *For Connector and Elbow Assy component information see Appendix. 4

42 ROADRANGER VALVE Item MEDALLION, LOGO (LATEST DESIGN) FULLER LOGO ONLY A-695,A SHIFT DIAGRAM MEDALLION K-9 MASTER VALVE REPAIR KIT K-94 MASTER VALVE REPAIR KIT RTO-W/SHIFT PATTERN S-58 FOR A-695 VALVE FOR A-5 VALVE 0496 LEVER A-695,A COVER A-695,A-5 5 X-8- SCREW X X/8" 6 X-9-80 NUT /" CONNECTOR ASSY /8"TUBE-/6"NPTF 8400 CONNECTOR ASSY /"TUBE-/6"NPTF CONNECTOR ASSY 4 "PUSH-TO-CONNECT" 5/"TUBE- /6"NPTF S ELBOW ASSY /"TUBE-/8"NPTF ELBOW ASSY 8450 /8"TUBE-/8"NPTF ELBOW ASSY "PUSH-TO-CONNECT" 5/"TUBE- /8"NPTF K-8,K UNION ASSY /8" TUBING 840 UNION ASSY 5/" TUBING 840 UNION ASSY "PUSH-TO-CONNECT" 5/" TUBING 5 -O- RING CLAMP CONNECTOR ASSY 850 /8"TUBE-/8"NPTF CONNECTOR ASSY /"TUBE-/8"NPTF CONNECTOR ASSY "PUSH-TO-CONNECT" 5/"TUBE- /8"NPTF K-8,K A-695 ROADRANGER VALVE ASSY 999 A-5 ROADRANGER VALVE ASSY A STANDARD-W/LOGO A - 55 (LEFT OF DRIVER)-W/LOGO 999 S-58 ROADRANGER VALVE RTO-W/SHIFT PATTERN 4

43 Group: SHIFT BAR HOUSING X-Bar SHIFT BAR HOUSING Item 4

44 Item S-445 SHIFT BAR HSG (STD) 890,05,04,05,048 5,4045 HOUSING ONLY (X) 4066 GASKET 498 K-06,S-0,S BREATHER 605 /4" NPT X--404 PIPE PLUG /4" NPT OIL TROUGH S-0,S AIR VALVE SHAFT S-0,S-08 6 X-8-4 CAPSCREW /4"-0X/" X--60 PIPE PLUG X 60 /8" NPT 9 GASKET S-445,S-06,S- 0,S PLUG 8 S-445,S-06,S- 0,S NEUTRAL LIGHT SWITCH 69 SWITCH NORMALLY CLOSED LIFTING EYE 05 S-84 6 X-8L-60 CAPSCREW /8"-6X-/" 6 X-8L-604 CAPSCREW 6 /8"-6X-/4" OR USE 4 PCS OF X-8L-604 WITH PCS OF X-8L PIN S-445,S-06,S- 0,S GASKET S-445,S-06,S- 0,S REVERSE LIGHT SWITCH 680 SWITCH NORMALLY OPEN PLUG 59 S-445,S-06,S- 0,S SPRING K-60,K-8,K- 44,S-0,S-08 X STEEL BALL /" K-04 ACTUATOR PIN KIT SHIFT YOKE REVERSE/LO X-4-00 STEEL BALL /4" SHIFT BLOCK ST/ND S LOCKSCREW S-0,S INTERLOCK PIN K-60,S-0,S

45 Item 906 SHIFT BLOCK RD/OD (REAR) S-0 00 SHIFT BLOCK 894 RD/OD (FRONT) S-0,S YOKE BAR 4060 RD/OD S SHIFT YOKE ST/ND S-0,S YOKE BAR ST/ND S SNAP RING K-04,S-0,S ACTUATOR S-0,S SHIFT YOKE 0450 RD/OD S-0,S YOKE BAR REVERSE/LO S PLUNGER 4 99 SPRING SPRING 4 56 LOCKSCREW S-0,S RETAINER SNAP RING A-5000,K S-0 SHIFT BAR HSG ASSY (STD) 4045 COMPLETE 45

46 Group: SLAVE VALVE - A A-5000 SV Repair Kit SLAVE VALVE - A-5000 Item A-5000 SLAVE VALVE ASSY 0850 K-95 REPAIR KIT-SLAVE VALVE FOR A-5000 VALVE 0855 PLUG A PISTON A CAP 5 A-5000 S-56 CAP ASSY 085,085 8 X-8C-4 CAPSCREW /4"-0X-/" 46

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