Contents How To Use The Illustrated Parts List... 3 AUXILIARY DRIVE GEAR... 4 CASE (AUX)... 5 CASE (FRONT)... 7 CONTROLLER ECU & HARNESS...

Transcription

1 FO-0E30C-VAS October 20

2 Contents How To Use The Illustrated Parts List... 3 AUXILIARY DRIVE GEAR... 4 CASE (AUX)... 5 CASE (FRONT)... 7 CONTROLLER ECU & HARNESS... 9 COUNTERSHAFT & BRGS (AUX)... 0 COUNTERSHAFT ASSY... ELECTRIC CLUTCH ACTUATOR... 2 FILTER REGULATOR... 3 HEAT EXCHANGER... 4 INPUT SHAFT & DRIVE GEAR... 5 INTEGRAL OIL PUMP... 6 KITS & ASSEMBLIES... 8 MAINSHAFT & SYNCHRO(AUX)... 9 MAINSHAFT ASSY OIL FILTER... 2 RANGE CYLINDER REVERSE IDLER SHIFT BAR HOUSING SHIFT CONTROLS X-Y SHIFTER MODULE

3 How To Use The Illustrated Parts List The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit the interactive Electronic Parts Catalog at Model Designation or Nomenclature For information regarding Model Designation and Nomenclature, visit Kits and Assemblies (K/A's) Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service problem. Kits and Assemblies are shown with applicable parts groupings in the parts listings. Identifying Kits and Assemblies A- Part numbers beginning with the letter 'A' are pre-assembled Production Assemblies K- Part numbers beginning with the letter 'K' are kits that are not assembled S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies Note: Some Production Assemblies do not begin with a letter prefix (Midrange only). Illustrations Illustrations show parts in assembly groups. Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration. Notes are included on illustrations where additional information is needed. Parts Listing Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for servicing with the following categories Item Number - corresponding with numbers on illlustrations for part identification. Current Part - indentifies part as it is available for service. Description - specifies part name or description. Replaced Part - quantity quantity required for assembly. Quantity - defines unique characteristics or requirements. Notes - indicates Kits or Assemblies that contain a particular part. Kits/Assy's Where Used 3

4 Group: AUXILIARY DRIVE GEAR AUXILIARY DRIVE GEAR SPACER BEARING , K-400 BOX RETAINER 4 X CAPSCREW X /8"-6X" AUXILIARY DRIVE GEAR SNAP RING K-400 4

5 Group: CASE (AUX) CASE (AUX) S-250 SPEEDO ROTOR ASSY MAGNETIC O- RING K-298,S-250,S K-298 OIL SEAL KIT "FOR MAGNETIC COVER" K X-8-080M CAPSCREW 2 M8 X.25 X 2MM S S-306 REAR BEARING COVER ASSY GASKET - RED EDGE K-298,K-40,S-306 MOLDED 7 X-8L-6 CAPSCREW 4 3/8"-6X3-/4" S X-8L-64 CAPSCREW 2 3/8"-6X2" S X-8L-602 CAPSCREW 6 3/8"-6X-/2" 8 X-8L-64 CAPSCREW 2 3/8"-6X2" S X-8L-66 CAPSCREW X /8"-6X2-3/4" COVER GASKET K-40 K-2805 SHIM KIT 2452 K K GASKET K REAR HOUSING YOKE-70 HALF ROUND LIFTING EYE X-8L-600 CAPSCREW 8 3/8"-6X" K-402 5

6 7 X-8C-409 CAPSCREW /4"-20X5/8" K-3938,K-3947,S-3 8 K-3947 DIRECTIONAL SPEED SENSOR KIT 9 K-3523 SPEEDO PLUG KIT SHIELD S-306 6

7 Group: CASE (FRONT) CASE (FRONT) S-32 CASE PLUG /6" MAGNETIC, O-RING INCLUDED 3 A-747 EXTENDED LUBE TUBE ASSY GASKET K PTO COVER 6596, X CAPSCREW X /6"-4X7/8" CLUTCH HOUSING GASKET , K-40 8 A-87 CLUTCH HOUSING ASSY STANDARD 8 A-88 CLUTCH HOUSING ASSY, NODAL NODAL 9 X-8C-40 CAPSCREW /4"-20X-/8" K K-4088 HAND HOLE COVER KIT STUD FOR CLUTCH HOUSING STUD 2 (.625 X 3.75), FOR LCIB 2 X WASHER X 3 000,X X 6.60 K-434,X X--02 HEX NUT X K FRONT BEARING COVER K

8 5 X-8L-604 CAPSCREW 6 3/8"-6X-/4" 6 K-3938 SPEED SENSOR KIT 7 43 GASKET K-40,K BUSHING 2 K X CAPSCREW 2 /4"-20X/2" K X-8C-830 HEX HEAD X-8C X.490 SCREW/WASHER ASSY SIGHT PLUG (-5/8) X CAPSCREW 6 3/8"-6X3/4" PTO COVER GASKET 684 K MAGNET 3 S PIN 2 29 X--02 HEX NUT K X WASHER X 3 000,X X 6.60 K-434,X STUD 632, /8" X 2-3/6" PLUG X CAPSCREW 2 5/8"-X-/4" SPACER 2 39 X PIPE PLUG X2 800 /2" PIN O- RING O- RING 2 K O- RING 45 X-2-22 PIPE PLUG O- RING 8

9 Group: CONTROLLER ECU & HARNESS CONTROLLER ECU & HARNESS K-438 ECU ASSEMBLY KIT (VAS) 2 K-3985 TRANSMISSION HARNESS KIT 4 K-3682 RANGE/SPLITTER VALVE 55680,556804,K - KIT X HEX FLANGE HEAD X #0-24 X /4 SCREW 6 K O- RING KIT FOR SOLENOID VALVE 9

10 Group: COUNTERSHAFT & BRGS (AUX) COUNTERSHAFT & BRGS (AUX) BOX BEARING 2343, K A-6339 WELDED A C/S D/G 2360 COUNTERSHAFT ASSY SPACER 2 0

11 Group: COUNTERSHAFT ASSY COUNTERSHAFT ASSY SNAP RING 2 K-400,K BEARING 2 K CNTRSHFT-W/REV & ST 2 4 X-6-E KEY ROLL PIN KEY ND GEAR-CNTRSHFT 9269, , RD GEAR-CNTRSHFT OD GEAR-CNTRSHFT PTO GEAR - LOWER PTO GEAR - UPPER DRIVE GEAR - CNTRSHFT SNAP RING 2 K-400,K BEARING RETAINER X CAPSCREW 2 5/8"-8X-3/4"

12 Group: ELECTRIC CLUTCH ACTUATOR ELECTRIC CLUTCH ACTUATOR 0 K-403 ECA SHIELD KIT A-855 NOT PICTURED K-3936 ECA INLINE KIT 2 X-8L-609 CAPSCREW 4 K-3936,K

13 Group: FILTER REGULATOR FILTER REGULATOR K-4095 FILTER REGULATOR KIT 80 PSI 2 K-698 -O- RING/ELEMENT KIT FOR FILTER REGULATOR 3 X-8C-42 CAPSCREW X 8S 42 2 /4"-20X2-/4" O- RING 2 K-3365,K X PIPE PLUG 3 /8" NPT 3

14 Group: HEAT EXCHANGER HEAT EXCHANGER HEAT EXCHANGER 2 X-8C-604 CAPSCREW 2 3/8"-6X-/4" OIL HOSE ASSEMBLY 57.5" OIL HOSE ASSEMBLY 50" 5 K-3902 MOUNTING BRACKET X-8C-609 SCREW 5 3/8-6 X -3/4 K

15 Group: INPUT SHAFT & DRIVE GEAR INPUT SHAFT & DRIVE GEAR O-RING NOT SOLD FOR SERVICE SNAP RING K-400,K-4059,K BEARING K-400,K SPACER SNAP RING K-400,K-4059,K MAIN DRIVE GEAR , S-3078 INPUT SHAFT ASSEMBLY K BUSHING K-400,S

16 Group: INTEGRAL OIL PUMP INTEGRAL OIL PUMP PLUG O- RING 6 X SCREW X /4"-20X-/4" WASHER 3 K DOWEL PIN RETAINER 0 K-3367 OIL PUMP KIT ,

17 , , , A ,A K-3367 OIL PUMP KIT ,430948, , , A ,A KEY SNAP RING PUMP DRIVE GEAR K-3367 OIL PUMP KIT ,430948, , , A ,A X STEEL BALL 7/6" SPRING SUCTION TUBE O-RING INCLUDED ON SUCTION K-3367 TUBE PLUG 2 X CAPSCREW 2 3/8"-6X3/4" SPLITTER LUBE TUBE A X SCREW O- RING 999 K-3367 OIL PUMP KIT ,430948, , , A ,A

18 KITS & ASSEMBLIES K-698 -O- RING/ELEMENT KIT K-2805 SHIM KIT K-400 K O- RING KIT K-298 OIL SEAL KIT K-400 K-3365 RANGE CYL COVER KIT K-3367 OIL PUMP KIT K-3438 POSITION SENSOR KIT K-344 OIL FILTER/ADAPTER KIT K-3523 SPEEDO PLUG KIT K-3682 RANGE/SPLITTER VALVE KIT K-3734 TRANS CONTROLLER MOUNTING KIT K-3784RX REMAN EXCH GEN 3 X-Y SHIFTER KIT K-3902 HEAT EXCHANGER MOUNTING BRACKET KIT K-3936 ECA INLINE KIT K-3938 SPEED SENSOR KIT USED IN INPUT AND MAIN SHAFT LOCATIONS K-3947 DIRECTIONAL SPEED SENSOR KIT USED IN OUTPUT SHAFT LOCATION K-3985 TRANSMISSION HARNESS KIT K-4009 XY SHIFTER REPAIR KIT K-400 BASIC REBUILD KIT K-40 GASKET KIT K-400 K-402 PTO BRACKET KIT K-4035 OUTPUT YOKE / FLANGE K-440 RETAINER KIT K-4036 CROSS-SHAFT K-4059 ASSEMBLY KIT K-4037 ECA CLUTCH GREASE LINE KIT K-4058 ECA SPEED SENSOR JUMPER HARNESS KIT K-4059 CLUTCH INSTALLATION KIT K-4088 HAND HOLE COVER KIT K-4095 FILTER REGULATOR KIT K-403 ECA SHIELD KIT A-855 K-434 LCIB BRAKE ASSY KIT K-438 ECU ASSEMBLY KIT (VAS) K-440 SMALL PARTS KIT S-3022 SHIFT BAR HOUSING ASSY HOUSING ONLY S-3078 INPUT SHAFT ASSEMBLY K-4059 S-306 REAR BEARING COVER ASSY S-30 MAINSHAFT ASSY S-3 SHIFT BAR HOUSING ASSY COMPLETE S-32 CASE ASSY

19 Group: MAINSHAFT & SYNCHRO(AUX) MAINSHAFT & SYNCHRO(AUX) 4897 SPRING 3 K-400,K A-733 SYNCHRONIZER ASSY A - HI RANGE SLIDING CLUTCH 4 A-7254 SYNCHRONIZER A A LO RANGE ASSEMBLY AUXILIARY MAINSHAFT WASHER REDUCTION GEAR SPACER TAPERED ROLLER K-400 BEARING 0 K-4035 OUTPUT YOKE / FLANGE RETAINER KIT K-440 X-8-209M HEX FLANGE HEAD SCREW 2 M2X.25X60 K

20 Group: MAINSHAFT ASSY MAINSHAFT ASSY S-30 MAINSHAFT ROLL PIN S KEY, MAINSHAFT (SPECIAL) SNAP RING K REVERSE GEAR- MAINSHAFT SPACER K MAINSHAFT SLEEVE ST GEAR-MAINSHAFT WASHER 2 K ND GEAR-MAINSHAFT RD GEAR-MAINSHAFT OD GEAR-MAINSHAFT SLIDING CLUTCH ST / REVERSE WASHER 4 K SLIDING CLUTCH 2ND / 3RD SLIDING CLUTCH OD / DIRECT SNAP RING K

21 Group: OIL FILTER OIL FILTER 949 CONNECTOR K X SCREW 4 K X SCREW K GASKET K-344,K ELBOW K K-344 OIL FILTER/ADAPTER KIT A OIL FILTER ELEMENT K ELBOW K K-344 OIL FILTER/ADAPTER KIT 0 A-7300 AUX COUNTERSHAFT COVER ASSY 2

22 Group: RANGE CYLINDER RANGE CYLINDER A-5474 SHIFT YOKE ASSY GASKET K RANGE CYLINDER O- RING PISTON O- RING O- RING 8 X--00 NUT 5/8" GASKET K-3365,K-40 0 K-3365 RANGE CYL COVER KIT X CAPSCREW 2 3/8"-6X4-3/4" 2 X-8L-605 CAPSCREW 2 3/8"-6X3" 3 X LOCKWASHER 2 3/8" 5 X PIPE PLUG 3 /8" NPT 6 K O- RING KIT FOR SOLENOID VALVE 7 X HEX FLANGE HEAD X #0-24 X /4 SCREW 8 K-3682 RANGE/SPLITTER VALVE KIT 55680,556804,K

23 Group: REVERSE IDLER REVERSE IDLER WASHER BEARING REVERSE IDLER GEAR RETAINING RING IDLER SHAFT 2 23

24 Group: SHIFT BAR HOUSING 24

25 SHIFT BAR HOUSING S-3022 SHIFT BAR HOUSING ASSY HOUSING ONLY GASKET 498 K-40,S-3022,S AIR VALVE SHAFT 777 S-3 7 X PIPE PLUG X /8" NPT S PLUNGER SPRING GASKET S-3022,S PLUG 778 S-3022,S NEUTRAL LIGHT SWITCH 2639 SWITCH NORMALLY CLOSED LIFTING EYE X-8L-602 CAPSCREW 5 3/8"-6X-/2"- TWO FOR LIFTING EYES, 2 FOR HARNESS BRACKET AND FOR STRAIN RELIEF VALVE 6 X-8L-604 CAPSCREW 2 3/8"-6X-/4" PIN GASKET 2 S-3022,S REVERSE LIGHT SWITCH 6830 SWITCH NORMALLY OPEN PLUG 597 S-3022,S COMPRESSION SPRING 3 K-440,S-3 22 X STEEL BALL 3 /2" K-440,S SHIFT YOKE REVERSE/ST S-3 24 X STEEL BALL 2 3/4" S SHIFT BLOCK 2ND/3RD S LOCKSCREW 5 S INTERLOCK PIN K-440,S SHIFT BLOCK 4TH/5TH S SHIFT YOKE TH/5TH S YOKE BAR 4TH/5TH S SHIFT YOKE ND/3RD S YOKE BAR 2ND/3RD S YOKE BAR REVERSE/ST S-3 34 K-3938 SPEED SENSOR KIT 2 SINGLE PICK-UP (2 PIN) O- RING 2 S-3 36 X-8C-409 CAPSCREW 2 /4"-20X5/8" K-3938,K-3947,S PLUG S-3022,S GASKET 3 S-3022,S SCREW 9 3/8 & 5/ NUT ASSEMBLY 3 5/6-8 K-3734,K S-3 SHIFT BAR HOUSING ASSY COMPLETE 25

26 Group: SHIFT CONTROLS SHIFT CONTROLS PUSHBUTTON ASSY A ,S K-3997 COBRA SHIFT LEVER KIT (RHO) W/MACK SWING ARM ,K-3680 (LEFT HAND DRIVE), ALSO KNOWN AS (RHO) RIGHT HAND OPERATION - FOR UNITS USING THE MACK 0MY559M SWING ARM BRACKET SHIFT LEVER KNOB DECAL SHIFT LEVER POSITION STRIP 5 K-3980 COBRA SHIFT LEVER KIT (RHO) K-3680 (LEFT HAND DRIVE), ALSO KNOWN AS (RHO) RIGHT HAND OPERATION 6 A-7982 JUMPER HARNESS ASSY 7 K-3979 SPACER KIT INCLUDES (4) SPACER MOUNTING SCREWS 26

27 Group: X-Y SHIFTER MODULE X-Y SHIFTER MODULE K-3784RX REMAN EXCH GEN 3 X-Y A ,K-3665,K-3784 SHIFTER KIT GASKET K-4009,K-40 3 K-3438 POSITION SENSOR KIT 6955, X-8C-65 CAPSCREW BREATHER /4" NPT TY-RAP 2 FOR X-Y SHIFTER AND TRANS HARNESSES 7 K-4009 XY SHIFTER REPAIR KIT K-3682,K-3936,K- 3938,K-3947,K- 3985,K-4036,K- 4037,K-4058,K

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