IMT 6006i - Technical Specifications & Parts

Transcription

1 Manual # IMT 6006i - Technical Specifications & Parts Revised: August 28, 2018 IOWA MOLD TOOLING CO., INC. PO Box 189 Garner, IA Tel: FAX: Website: Copyright 2018 Iowa Mold Tooling Co., Inc. All rights reserved No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording or otherwise without the prior written permission of Iowa Mold Tooling Co., Inc. Iowa Mold Tooling Co., Inc. is an Oshkosh Corporation Company.

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4 ii Contents Contents Revisions... iv Electric Crane Introduction 7 Technical Specifications i Technical Data i Capacity Chart Pump & Motor Performance Crane Reference 17 Assemblies & Grease Zerk Locations i Recommended Spare Parts List Crane Installation ( ) Electric Crane Battery Circuit ( ) Electric Crane Control Telescopic Crane Orientation Parts 29 Parts Information Electric Crane Power Safety Base & Mast Assembly ( ) (See Parts List for Effectivity) Base & Mast Assembly ( ) (See Parts List for Effectivity) Valve Bank ( ) Cylinder, Lower ( ) Boom Assembly ( ) Boom Assembly ( ) Light Kit ( ) Cylinder, Extension ( ) Crane & Winch Assembly ( ) Effective: Parts List Cord Reel-6.7m, Electric 2-Wire ( ) Effective: Cord Reel Assembly, 10 5 W/Packard Connector ( ) Effective Crane & Winch Assembly ( ) Complete Parts List... 66

5 Contents iii Crane & Winch Assembly ( ) Crane & Winch Assembly ( ) (See Parts List for Effectivity) Crane & Winch Assembly ( ) (See Parts List for Effectivity) Winch ( ) Power Unit ( )(Effective 10/11/12) Power Unit ( ) (Through 10/11/12) Electrical Installation ( ) (See Parts List for Effectivity) Electrical Installation ( ) (See Parts List for Effectivity) Tethered Control Installation ( ) Protective Sleeve Installation ( ) Radio Control Installation, Standard ( ) Radio control Installation, Proportional ( ) Effective Radio Control Installation, Proportional ( ) Harness, Radio ( ) Harness, Tethered ( ) Handle Assembly, Tethered ( ) Hydraulic Installation ( ) Effective Hydraulic Installation ( ) Harness, Boom Tip Light Jumper ( ) i Decal Placement General Reference 115 Inspection Checklist Deficiency / Recommendation / Corrective Action Report Thread Torque Chart (English) Thread Torque Chart (Metric) Turntable Bearing Thread Tightening Sequence Turntable Bearing Inspection Turntable Bearing Tilt Test

6 iv Contents Revisions DATE LOCATION DESCRIPTION , , , , , ECNs 11032, , 11033: MINOR PARTS AND ASSEMBLY CHANGES AS A RESULT OF PRODUCTION AUDIT ECN ADDED SPACER ECN ADDED PRESSURE TEST PORT ADDED AND EDITED ELECTRIC CRANE STEP 5; ECN ADDED WINCH CONTACTOR COVER PART NUM ADDED DUAL BATTERY WIRING INFORMATION UPDATED WINCH SPARE PARTS ECN UPDATE HYD MOTOR PORTS AND BOM ECN CORRECT HOSES , ECN CYLINDER DRAWING UPDATE ECN POWER UNIT CHANGED ECN POWER CABLE CHANGED ECN A2B SWITCH MODIFICATIONS ECN CONTACTOR CHANGE ECN BASE WELDMENT CHANGE ECN CORD REEL CHANGE ECN PIN CHANGE ECN CONTACTOR HARDWARE CHANGE ECN A2B WELDMENT CHANGE REMOVED TETHERED PROPORTIONAL REMOTE POTENTIOMETER ADJUSTMENT PROCEDURE ECN UPDATED HARNESS DRAWINGS AND SCHEMATICS GREASING ECN MOLUB-ALLOY 882 WAS MOLUB-ALLOY 936. INSTRUCTIONS ECN was REF, now quantity ECH REMOVED AND REPLACED IT WITH , QTY ECN REPLACED P/N WITH Tech Specs Changed cold cranking information Replaced i-bolt from.75 to CN378-ADDED TETHERED CABLE TO BOM ECN12393-ADDED THE CORRECT CAPACITY CHART TO MANUAL ECN12443-UPDATED HYDRAULIC DRAWINGS ECN12466-UPEDATED CRANE AND WINCH ASSEMBLY DRAWING CN378-1-BOM CHANGES CN310-UPDATED BOM AND DRAWING CHANGES CN696-Added Protective Sleeve Installation instructions CN779-REPLACED PIN SIZE

7 Contents v Prop 65 Warning Label, corrected Tech Specs and Electrical Information Changed GVWR from 10,500 to 18, CN CN844

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9 7 C H A P T E R 1 Electric Crane Introduction This volume deals with information applicable to your particular crane. For operating, maintenance and repair instructions, refer to IMT Electric Cranes Operation & Safety (IMT part number ) We recommend that this volume be kept in a safe place in the office. This manual is provided to assist you with ordering parts for your IMT crane. It also contains additional instructions regarding your particular installation. It is the user s responsibility to maintain and operate this unit in a manner that will result in the safest working conditions possible. Warranty of this unit will be void on any part of the unit subjected to misuse due to overloading, abuse, lack of maintenance and unauthorized modifications. No warranty - verbal, written or implied - other than the official, published IMT new machinery and equipment warranty will be valid with this unit. In addition, it is also the user s responsibility to be aware of existing Federal, State and Local codes and regulations governing the safe use and maintenance of this unit. This crane was designed and built to meet the standards of ANSI/ASME B30.5, Mobile & Locomotive Cranes. Contact the American Society of Mechanical Engineers ( for more information. Throughout the manual, NOTEs, CAUTIONs and WARNINGs are used to draw the attention of personnel. They are defined as follows: NOTE A NOTE is used to either convey additional information or to provide further emphasis for a previous point. CAUTION A CAUTION is used when there is the very strong possibility of damage to the equipment or premature equipment failure. WARNING A WARNING is used when there is the potential for personal injury or death. For a safe work environment, treat this equipment with respect and service it regularly.

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11 9 C H A P T E R 2 Technical Specifications In This Chapter 6006i Technical Data i Capacity Chart Geometric Configuration Pump & Motor Performance... 15

12 10 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002) 6006i Technical Data General Specifications Crane Rating 38,000 ft-lb at 11'-0" (5.3 tm at 3.3 m) Maximum Horizontal Reach (From Centerline of Rotation) 22'-0" (6.7 m) Hydraulic Extension (1) Manual Extension (1) Lifting Height (From Base ff Crane To Centerline Of Sheave) Crane Weight (1h1m) Crane Storage Height Mounting Space Required (Crane Base) Hydraulic System Operating Pressure Maximum Hydraulic Flow 72" (183 cm) 72" (183 cm) 23'-6" (7.2 m) 1450 lb (660 kg) 37" (94 cm) 18" x 18" (45.7 cm x 45.7 cm) 2500 psi (172 Bar) 2.6 gpm Oil Reservoir Capacity 1.5 gallons (5.7 L) Oil Type ISO VG32, Low Pour, Anti-Wear Hydraulic Oil Center of Gravity - Horizontal from centerline of rotation (booms retracted) 33" (84 cm) - Horizontal from centerline of rotation (booms extended) 65.5" (166 cm) - Vertical from bottom of crane base 18" (45.7 cm) Tie-Down Bolt Pattern (on center) 14.75" x 14.75" (37.5 cm x 37.5 cm) Rotation Torque 4000 ft-lb Cylinder Specifications Lower Boom Cylinder Extension Boom Cylinder 4.5" bore, 21.43" stroke (11.4 cm bore, 54.4 cm stroke) 2.5" bore; 72" stroke (6.4 cm bore; 183 cm stroke) Winch Specifications First Wrap Line Speed Third Wrap Line Speed Rope Diameter 11.5 ft/min (3.5 m/min) 14 ft/min (4.3 m/min) 3/8" (9.6 mm) Wire Rope Length 80' (24.3 m) Cable Breaking Strength 15,100 lb (6,850 kg) Performance Characteristics Rotation Continuous 360 Lower Boom Elevation -5 to +75 Extension Cylinder 72" (1.8 m) Chassis Requirements GVWR 18,000 lb (8165 kg) (Minimum)

13 Chapter 2 Technical Specifications 11 Electrical Requirements System Voltage Battery Alternator Engine Duty Cycle 12 Volts Minimum of 2 identical batteries in parallel. 750 CCA MIN per battery. Must meet chassis manufacturer s specifications. Batteries must be fully charged prior to use. 200 Amperes (MIN) Running at idle speed. Elevated RPM required if additional high amperage draw systems will be in use while crane is being operated. Duty cycle and absolute continuous on-time according to the crane user manual. Winch is not operated simultaneously with any other function.

14 12 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002)

15 Chapter 2 Technical Specifications i Capacity Chart 24' 7.3 m ' 6.4 m LBS KG 18' 5.5 m 15' 4.6 m 12' 3.6 m 9' 2.7 m 6' 1.8 m 3' 0.9 m (Base) 3' 0.9 m 6' 1.8 m 9' 2.7 m 12' 3.6 m 15' 4.6 m 18' 5.5 m 21' 6.4 m IO WA MOLD TOOLING CO., INC. BOX 189, GARNER, I A TEL: FAX:

16 14 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002) Geometric Configuration 5'-10" (1.77 m) 4'-3" (1.30 m) 23'-1" (7.03 m) 2'-9" (83.8 cm) 17'-3" (5.30 m) 11'-10" (3.60 m) 1'-7" (48.2 cm) 10'-0" (3.05 m) 16'-0" (4.88 m) 22'-0" (6.71 m)

17 Chapter 2 Technical Specifications 15 Pump & Motor Performance The 12V Powerpack Motor for the 5005i and 6006i crane cannot be run continuously without serious motor damage. The pump has a maximum duty cycle of 2.5 minutes which must be followed by cool-down to ambient temperature. It can be run intermittently according to the following charts I CC AMPS Q CC PSI PSI BAR CAU TION Avoid motor damage! Operate within performance curves shown.

18 16 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002) The five minute duty cycle must be adhered to. Operators have a choice of running the crane intermittently all day, using the duty cycles per the S2 and S3 curves, or at full power for 2.5 minutes, which MUST be followed by a complete cool-down to ambient.

19 17 C H A P T E R 3 Crane Reference In This Chapter Assemblies & Grease Zerk Locations i Recommended Spare Parts List Crane Installation ( ) Electric Crane Battery Circuit ( ) Electric Crane Control Telescopic Crane Orientation... 27

20 18 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002) Assemblies & Grease Zerk Locations EXTENSION BOOM SNATCH BLOCK LOWER BOOM HOOK WINCH 1 LOWER CYLINDER MAST HYDRAULIC RESERVOIR 4 POWER UNIT 5 CRANE BASE ITEM LOCATION DESCRIPTION LUBRICANT FREQUENCY 1. Lower Cylinder Rod Shell Alvania 2EP 2. Lower Cylinder Base 3. Gear Rotator Grease Extension *Rotate crane while greasing. or Weekly 4. Power Unit Shell Retinax "A" 5. Power Unit 6. Lower Boom Pin NOTE: All application points must be greased weekly under normal workloads and moderate weather conditions. Under severe operating conditions, lubricate more frequently. See the IMT Electric Crane Operation & Safety manual for additional lubrication requirements.

21 Chapter 3 Crane Reference i Recommended Spare Parts List This parts list is intended to provide the user with a stock of parts sufficient to keep the unit operating with the minimal down-time waiting for parts, but it does not indicate these items will fail within a year. In addition, there may be parts failures not covered by this list. Parts not listed are considered as not being Critical or Normal Wear items during the first year of operations and you need to contact the distributor or manufacturer for availability. Part Number Description Quantity Lower Cylinder 9D SEAL KIT 1 6ID45143 PISTON 1 6HD45022 HEAD VALVE-COUNTERBALANCE SWITCH-PRESS 2750 psi Extension Cylinder SEAL KIT 1 6HD25015 HEAD PISTON VALVE Base & Mast Assembly CABLE CONNECTOR MODIFICATION CAP SCREW.62-11X 3.75 HH MOTOR-HYDRAULIC GASKET-GEAR SWITCH- 275A CONTACTOR CABLE CONNECTOR-FEMALE TERM RING INSULATED 3/8 STUD CAP SCREW.62-11X 4.00 HEX HEAD GRADE 8 ZINC Valve Bank (12V) COIL (VALVE BANK) VALVE ASSEMBLY (VALVE & COIL) Valve Bank (24V) COIL (24V) SOLENOID VALVE (24V) Power Unit (through 10/11/12) BREATHER CAP PUMP-GEAR 5005/6006I ELECTRIC CRANE VALVE-RELIEF ELECTRIC CRANE KIT-TUBE POWER UNIT ELECTRIC CRANE RESERVOIR TANK ELECTRIC CRANE MOTOR-POWER UNIT ELECTRIC CRANE, 12V 1

22 20 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002) Part Number Description Quantity V Power Unit (effective 10/11/12) MOTOR (12V) PUMP RELIEF VALVE ASSEMBLY RESERVOIR BREATHER - CAP TUBE - SUCTION STRAINER V Power Unit MOTOR (24V) PUMP RELIEF VALVE ASSEMBLY RESERVOIR BREATHER - CAP TUBE - SUCTION STRAINER Boom Assembly WEAR PAD- EXTENSION CYLINDER WEAR PAD-ROUND 2.00 DIA X.60 DIA X 1.00 LG WEAR PAD-BLOCK 4.50 X 4.50 X WEAR PAD-BLOCK 4.50 X 3.50 X WEAR PAD-ROUND 1.00 DIA X.62 DIA X.81L STOP SCREW 3/8-24 X PIN-LOCK W/HANDLE.875 X PIN-.75X 6.50 LONG SHEAVE NYLATRON GSM Crane & Winch Assembly CORD REEL ASSEMBLY (through 06/01/13) CORD REEL ASSEMBLY (effective 06/01/13) WIRE ROPE ASSEMBLY SPRING-.105WIRE 0.75OD LG WASHER-LOCK 12MM CAP SCREW M X 40 SOCKET-HEAD 4 PLAIN BOLT-EYE # 8-32X SWITCH-LIMIT CONNECTOR-.50 STRAIN RELIEF CONTACTOR, WINCH (through 05/13/13) CONTACTOR, WINCH (effective 05/13/13) Winch (12V) CONTACTOR (through 05/13/13) CONTACTOR (effective 05/13/13) BRAKE ASSEMBLY BRUSH KIT 1

23 Chapter 3 Crane Reference 21 Crane Installation ( ) In addition to meeting the chassis requirements noted in the Technical Data section of this manual, make sure there is sufficient room for mounting the crane and the platform is strong enough to support the crane and rated load. Install the crane only on an IMT designed and approved truck body. The body must be designed to sustain the forces imposed by the crane when lifting the full rated load. Install the body on the chassis before installing the crane. Refer to the following table for parts referenced in the following crane installation drawings. CRANE INSTALLATION PARTS LIST ITEM PART # DESCRIPTION KIT # QUANTITY ELECTRIC CRANE BODY INSTALLATION HARDWARE KIT- 3203i/4004i ELEC CRANE BODY 1 INSTALLATION HARDWARE KIT- 5005i ELEC CRANE BODY 1 INSTALLATION KIT-ELECTRIC CRANE BODY INSTALLATION DRAWING-CRANE & WINCH ASSEMBLY REF BRACKET-SWITCH 300 AMP ELEC CRANE #1 & # SWITCH-300A KEYED BATTERY DISCONNECT #1 & # LEVEL INDICATOR LEVEL #1 & # TERMINAL-RING NI.38 STUD 1 WIRE #1 & # TERMINAL-RING NI.31 STUD 1-2 WIRE # TERMINAL-RING NI.31 STUD 1-2 WIRE # FUSEHOLDER-HIGH AMP2 BOLT WITH COVER # FUSEHOLDER-HIGH AMP2 BOLT WITH COVER # FUSE-225 AMP # FUSE-225 AMP # CABLE-#1 WELDING #1 & #4 35 FT TUBE-HEAT SHRINK AMP #1 & #4.50 FT CAP SCR X 3.00 HH GR8 Z # NUT HEX NYLOC GR8Z # WASHER 1.00 HI STR ZINC YELLOW # CAP SCREW.25-20X.75 HH GR5 Z #2 & # SCREW-MACHINERY #10-24X.50 RDH #2 & # NUT HEX #2 & # NUT HEX NYLOCK #2 & # WASHER.25 FLAT #2 & #3 8 REV

24 22 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002) To install the crane: 1 Use a lifting device capable of lifting the weight of the crane as indicated in the Technical Data section of this manual. Attach fabric slings to the crane lower boom, centered approximately 18 inches (46 cm) from the mast hinge. Make certain the crane is well balanced on the slings by slowly lifting approximately 6" (15 cm) off the ground. Lift the crane and apply a bead of waterproof compound, such as silicon based caulk, to the bottom of the base. Move the chassis under the crane and lower the crane into the desired position. Install the 1-8x3" mounting cap screws (item # 15), 1" nuts (item #16) and 1" washers (item #17) to secure the crane base to the truck body (see figure). Torque the cap screws to 680 ft-lb (94 kg-m). NOTE: The 1-8 x 3" grade 8 zinc coated capscrews are designed for a crane box thickness of 7/8" to 1" only. A different crane box may require different capscrews. All mounting capscrews must be grade 8 zinc coated of proper length. Failure to use proper length capscrews could cause the bolts to bottom out before torqued. 5005i i MOUNTING PATTERN 18" 14.75" 7.38" 1.13" (SEE NOTE) 9" 7.38" 14.75" 18" 9" 13" ALLOW 16" (40.6 cm) RADIUS FOR SWING CLEARANCE 16,17

25 Chapter 3 Crane Reference 23 2 The electrical power switch (item #7) provides power for the crane. Install the switch onto the power unit cover KEY SUPPLIED 6 WITH SWITCH. SPARE 2.75" KEY " 13.5" 3.5" 4 HOLES, 0.266" DIA. LOCATION OF SWITCH BRACKET IN CRANE BOX INSIDE VIEW OF CRANE BOX 3 Install the vehicle level indicator (item #8) parallel to the door reinforcements. 4 After mounting your crane, wire the crane to the vehicle's 12VDC electrical system using the following steps. Use the parts list above to identify parts. Your crane installation kit, , includes a 10.7 m (35') long cable, IMT # (item #13 in the parts list). Approximately 7.6 m (25') of this cable is required to connect the crane power switch to the vehicle battery, and the rest of the cable is used for ground connections between the crane, vehicle battery, auxiliary battery, and chassis ground. Cut the cable to length after determining the lengths required. 5 Ground the crane by connecting the crane ground cable to bare metal inside the crane box. 6 Connect the crane power cable from the male power cable connector to the power switch. Connect cable (item # ), cut to length, from the crane power switch (item #7) to the fuse. Use 3/8" (0.95 cm) ring terminals (item # ) for each connection. Heat shrink the connections (item # ). WARNING Protect the power cable from damage by fastening it inside the frame channel and covering it with protective covering including loom, conduit, etc. Be sure to use rubber grommets or other protection when running the pow er cable through steel bulkheads.

26 24 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002) POWER CABLE BRACKET A GROUND CABLE (GROUND TO BARE METAL INSIDE CRANE BOX) 7 MALE POWER CABLE CONNECTOR (#13) ON-OFF SWITCH TO FUSE (CUT TO LENGTH) 7 Use approximately 4' (1.2 m) of the cable (item #13) to ground the vehicle battery. Connect one end of the ground cable to the negative terminal on the vehicle battery, and the other end to bare metal on the truck body. Use a 5/16" (0.79 cm) ring terminal (item # ) to connect to the truck body. WARN ING Install the ground cable to the negative terminal of the batteries! The crane electrical ground completes the electrical circuit through the structure of the crane to the vehicle frame. The vehicle factory ground is NOT sufficient to carry the current required by the crane. Without this extra ground cable, your crane may not operate at rated capacity, and motor, contactor, or electrical damage may occur.

27 Chapter 3 Crane Reference 25 8 Mount the 225-amp fuse holder (item #11) close to the vehicle battery in a location which can be easily accessed if the fuse needs to be replaced. Repeat with the auxiliary battery. Use approximately one foot (30.5 cm) of cable (item #13) to connect the positive terminal on the vehicle batteries to the fuse holders. Connect the other end of each fuse holder to the bulkhead pass-through connector from step #6, which is then connected to the crane power switch. Cables connect to the fuse holders using 5/16" (0.79 cm) ring terminals (item # ). Heat shrink connections. AUXILIARY BATTERY (IN CRANE BOX) or FUSETO BATTERY (+) (APPROXIMATELY 1FT) HEAT SHRINK CABLE # or 27-CABLE # (CUT TO LENGTH) (CRANE ON-OFF SWITCHTO FUSE) or BATTERY (-)TO CHASSIS GROUND (CUT TO LENGTH) HEAT SHRINK CABLE # or 27-CABLE # (CUT TOAPPROX. 1' (30.5 CM)) (FUSETO BATTERY (+)) 11 TO CHASSIS GROUND FROM ON-OFFSWITCH IN CRANE BOX 13-CABLE # or 27-CABLE # (CUT TO LENGTH) (CRANE ON-OFF SWITCH TO FUSE) UNDERHOOD BATTERY ITEMS WITHIN BOXARE ONLY NEEDED WHENAUXILIARY BATTERY IS INSTALL ED IN CR ANE BOX. * MATCHED BATTERIESARE REQUIRED* 13-CABLE # or 27-CABLE # (CUTTO LENGTH) TO CRANE (5/16" RING TERMINAL 10 NOTES: (5/16" RING TERMINAL) (225-AMP FUSE) TO BATTERY (+) 11 (FUSEHOLDER) TO CHASSIS GROUND 1. Use bulkhead pass-through connectors when power or ground passes through a compartment wall. (IMT # ) 2. Reference drawing for wiring diagram.

28 26 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002) Electric Crane Battery Circuit ( ) CRANE SW 1 GROUND AT CHASSIS FRAME 225A 18" (457 mm) MAXIMUM UNDERHOOD BATTERY 225A 18" (457 mm) MAXIMUM GROUND AT CHASSIS FRAME 2ND AUX BATTERY GROUND AT CHASSIS FRAME NOTES (SEE REFERENCE NUMBER IN BOX): 1 ELECTRIC BULKHEAD PASS-THRU CONNECTOR. USE WHENEVER POWER OR GROUND PASSES THROUGH A COMPARTMENT WALL. Electric Crane Control IMT's electric cranes are controlled by radio or tethered remote controls. This telescopic crane includes a tethered remote control with a radio remote control option. For complete details on operating your telescopic crane, refer to the IMT Electric Cranes Operation & Safety (part number ).

29 Chapter 3 Crane Reference 27 Telescopic Crane Orientation When an IMT telescopic crane is not factory-installed on a body, the crane is packed with the boom oriented as it is built on a test stand to facilitate handling. Install the crane on the body with boom pointing backward. Once the crane is bolted down, it can be rotated 180 (3.14 radians) to the boom rest. BOOM REST OUTLINE OF TRUCK BODY 400 ROTATION REAR OF TRUCK

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31 29 C H A P T E R 4 Parts In This Chapter Parts Information Electric Crane Power Safety Base & Mast Assembly ( ) Valve Bank ( ) Cylinder, Lower ( ) Boom Assembly ( ) Cylinder, Extension ( ) Crane & Winch Assembly ( ) Winch ( ) Power Unit ( ) Power Unit ( ) Electrical Installation ( ) Tethered Control Installation ( ) Radio Control Installation, Standard ( ) Radio Control Installation, Proportional ( ) Harness, Radio ( ) Harness, Tethered ( ) Handle Assembly, Tethered ( ) Hydraulic Installation ( ) i Decal Installation ( )

32 30 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002) Parts Information GENERAL This section contains the exploded parts drawings and accompanying parts lists for the assemblies used on this crane. These drawings are intended to be used in conjunction with the instructions found in the maintenance and repair manuals for this crane family. For optional equipment such as winches and remote controls, refer to the appropriate service manual. WARNING Do not attempt to repair any component without reading the information contained in the repair section. Pay particular attention to statements marked Warning, Caution or Note in that section. Failure to comply with these instructions may result in damage to the equipment, personal injury or death. CRANE IDENTIFICATION Every IMT crane has an identification placard (see figure). This placard is attached to the inner boom, mast, or crane base. When ordering parts, communicating warranty information, or referring to the unit in correspondence, always include the serial number and model numbers. Address all inquiries to your authorized IMT distributor or to: Iowa Mold Tooling Co., Inc. Box 189, Garner, IA Telephone: Technical Support Fax: IOW A MOLD TOOLING CO., INC. BOX 189, GARNER, IA MODEL NUMBER SERIAL NUMBER MFG DATE

33 Chapter 4 Parts 31 CYLINDER IDENTIFICATION To insure proper replacement parts are received, it is necessary to specify the complete number/letter sequence for any part requested. Part numbers may be cross checked by comparing the stamped identification on the cylinder case (See figure below) against the information contained in the service manual. You must include the part number stamped on the cylinder case when ordering parts. CYLINDER PART NUMBER LOCATION WELDMENT IDENTIFICATION Each of the major weldments - base, mast, inner boom, outer boom, extension boom and stabilizer weldments bear a stamped part number. Any time a major weldment is replaced, you must specify the complete part number as stamped on the weldment. The locations of the part numbers are shown in the Crane Reference Section. ORDERING REPAIR PARTS When ordering replacement parts: 1 Give the model number of the unit. 2 Give the serial number of the unit. 3 Specify the complete part number. When ordering cylinder parts, or one of the main weldments, always give the stamped part number. 4 Give a complete description of the part. 5 Specify the quantity required.

34 32 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002) Electric Crane Power Safety Your electric crane runs using power from the vehicle battery. maintenance or repairs, disconnect the power to the crane. Before beginning major DANGER POWER SWITCH TURNED TOOFF POSITION. AVOID DEATH OR SERIOUS INJURY! Before beginning any work on crane, Turn OFF crane power supply in crane cabinet. Remove crane power disconnect cable from vehicle battery. 1 Make sure the power switch located inside the crane cabinet is turned to the OFF position. 2 Make sure the crane power disconnect cable is disconnected from the vehicle battery.

35 Chapter 4 Parts 33 Base & Mast Assembly ( ) (See Parts List for Effectivity) , 38 28, 37 36, 26 29, 22, , 33, , 22, , , 33, ELECTRIC ROTATOR BRACKET LOCATION , BASE & ROTATOR ASSEMBLY 27, A ROTATOR & MAST ASSEMBLY 18, 20, VALVE BANK & POWER UNIT ASSEMBLY DETAIL A , LOWER CYLINDER & GEAR SHROUD ASSEMBLY 31, , 33, 31 CONTACTOR ASSEMBLY WARN ING Avoid injury! Do NOT connect electrical pow er to crane until all connections have been tested. Attach electrical w ires and grounds to components before connecting to mast.

36 34 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002) NOTES (SEE REFERENCE NUMBER IN BOX): 1 APPLY BLACK "MOLUB-ALLOY 882 HEAVY" GEAR GREASE TO TURNTABLE GEAR. 2 APPLY RUST PREVENTATIVE. 3 TORQUE TO 160 FT-LB 4 SEE ELECTRIC ROTATOR BRACKET LOCATION (VIEW A). 5 USE THESE TAPPED HOLES FOR ELECTRICAL BRACKET. 6 USE ANTI-SEIZE. 7 ATTACH GROUND CABLE HERE PARTS LIST ITEM PART # DESCRIPTION KIT # QTY KIT-HRDW BASE & MAST 5005I KIT- 5005I ELECTRICAL INSTALLATION KIT-HYD 5005I CYL- 4.50B X 2.25R X 21.43S CC C WLDMT- BASE 5005I (effective from 05/20/13) MAST WELDMENT-5005I/6006I PIN-TYPE MM 1.50X 8.25 (7.69) (effective from 06/05/13) SHROUD- TURNTABLE GEAR 5005I SPACER- POWER UNIT CLAMP-I" CONDUIT HANGER W/BOLT GEAR-TRNTBL BRG 17.60" DIA MNT BRK GREASE HOSE 4004I MOTOR-HYD VALVE BANK-3 SEC SERIES 500PSI 12VDC CONTACT JUNCTION NUT HEX # GASKET-GEA CAP-GREASE PRO20 GC-RED # COUPLING-BLK.12 # ZERK-NPT.12 # CAP SCR.25-20X.75 HH GR5 Z (WAS 9) # CAP SCR X 0.62 HH GR5 (effective from 05/20/13) CAP SCR.38-16X 2.25 HH GR5 Z # CAP SCR.50-13X 1.00 HH GR5 Z # CAP SCR.62-11X 1.00 HH GR5 Z # CAP SCR.62-11X 3.75 HH GR8 Z # CAP SCR.62-11X 4.00 HH GR8 Z # NUT HEX NYLOCK # NUT 8-32 HEX NYLOCK # WASHER.25 FLAT # WASHER.25 LOCK # WASHER.38 LOCK # WASHER.50 LOCK # WASHER.62 LOCK # WASHER.62 FLAT ASTM F436 # WASHER.62 N FLAT-CUT 3816 # WASHER # 8 W FLAT ANSI B27.2Z #1 4

37 Chapter 4 Parts PARTS LIST ITEM PART # DESCRIPTION KIT # QTY SCR-MACH # 8-32X 1.25 BTNHD SS # SCR-MACH.25-20X.38 BTNHD ZC # SCR-MACH # 8-32X 1.50 BTNHD ZC # CAP SCR.50-13X 1.25 SH ZC # CABLE ASM- 1GA-3/8RNGX SWVL MX 60.00LG # SWITCH- 275A CONTACTOR (SSC42-275) # CABLE ASM- 1GA-3/8RNGX SWVL FX 13.50LG # CABLE ASM-10GA-#10RNGX 1/4RNGX 6.00LG # CABLE ASM- 1GA-1/4RNGX 3/8RNGX 46.50LG BLK # HOSE-AA.13 X (2-2) 100R17 # CAP SCR.38-16X.75 HH GR5 Z # BRACKET-VALVE MOUNT POWER UNIT- 2.65CC 12VDC GC (effective from 10/11/12) WLDMT- ELEC ROTATOR BRKT BOTTOM 5005I (effective from 05/20/13) WLDMT- ELEC ROTATOR BRKT TOP 5005I (effective from 05/20/13) KEEPER-PIN 0.50 (effective from 06/05/13) 1 REV L

38 36 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002) Base & Mast Assembly ( ) (See Parts List for Effectivity) ,40 30, ,35,37 12,25, ,35, ,25, ,42 32, ELECTRIC ROTATOR BRACKET LOCATION 28, BASE & ROTATOR ASSEMBLY 31, DRAWINGS 5 ROTATOR & MAST ASSEMBLY 21,22,23 1 VALVEBANK & POWER 37 UNIT ASSEMBLY DETAIL A A ,36,39 38, ,35,37 35,46 CONTACTOR ASSEMBLY LOWER CLYINDER & GEAR SHROUD ASSEMBLY

39 Chapter 4 Parts 37 WARN ING Avoid injury! Do NOT connect electrical pow er to crane until all connections have been tested. Attach electrical w ires and grounds to components before connecting to mast. NOTES (SEE REFERENCE NUMBER IN BOX): 1 APPLY BLACK "MOLUB-ALLOY 882 HEAVY" GEAR GREASE TO TURNTABLE GEAR. 2 APPLY RUST PREVENTATIVE. 3 TORQUE TO 160 FT-LB 4 SEE ELECTRIC ROTATOR BRACKET LOCATION (VIEW A). 5 USE THESE TAPPED HOLES FOR ELECTRICAL BRACKET. 6 USE ANTI-SEIZE. 7 ATTACH GROUND CABLE HERE PARTS LIST ITEM PART # DESCRIPTION KIT # QTY KIT-HRDW BASE & MAST 5005I KIT- 5005I ELECTRICAL INSTALLATION KIT-HYD 5005I CYL- 4.50B X 2.25R X 21.43S CC C WLDMT- BASE 5005I (effective through 05/20/13) MAST WELDMENT-5005I/6006I PIN-TYPE MM 1.50X 8.25 (7.69) (effective through 06/05/13) SHROUD- TURNTABLE GEAR 5005I WLDMT- ELEC ROTATOR BRKT TOP 5005I (effective through 05/20/13) WLDMT- ELEC ROTATOR BRKT BOTTOM 5005I 1 (effective through 05/20/13) SPACER- POWER UNIT CLAMP-I" CONDUIT HANGER W/BOLT GEAR-TRNTBL BRG 17.60" DIA MNT BRK GREASE HOSE 4004I POWER UNIT- 2.65CC 12VDC GC (effective through 10/11/12) MOTOR-HYD VALVE BANK-3 SEC SERIES 500PSI 12VDC CONTACT JUNCTION NUT HEX # GASKET-GEA CAP-GREASE PRO20 GC-RED # COUPLING-BLK.12 # ZERK-NPT.12 # CAP SCR.25-20X.50 HH GR5 Z (WAS ) #1 3 (effective through 05/20/13) CAP SCR.25-20X.75 HH GR5 Z (WAS 9) # CAP SCR.25-20X 1.0 HH GR5 Z (WAS ) #1 2 (effective through 05/20/13) CAP SCR.38-16X 2.25 HH GR5 Z #1 2

40 38 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002) PARTS LIST ITEM PART # DESCRIPTION KIT # QTY CAP SCR.50-13X 1.00 HH GR5 Z # CAP SCR.62-11X 1.00 HH GR5 Z # CAP SCR.62-11X 3.75 HH GR8 Z # CAP SCR.62-11X 4.00 HH GR8 Z # NUT HEX NYLOCK # NUT 8-32 HEX NYLOCK # WASHER.25 FLAT # WASHER.50 FLAT ASTM F436 (effective through 06/05/13) # WASHER.25 LOCK # WASHER.38 LOCK # WASHER.50 LOCK # WASHER.62 LOCK # WASHER.62 FLAT ASTM F436 # WASHER.62 N FLAT-CUT 3816 # WASHER # 8 W FLAT ANSI B27.2Z # RETAINING RING-EXT 1.50 HD (effective through 06/05/13) # SCR-MACH # 8-32X 1.25 BTNHD SS # SCR-MACH.25-20X.38 BTNHD ZC # SCR-MACH # 8-32X 1.50 BTNHD ZC # CAP SCR.50-13X 1.25 SH ZC # CABLE ASM- 1GA-3/8RNGX SWVL MX 60.00LG # SWITCH- 275A CONTACTOR (SSC42-275) # CABLE ASM- 1GA-3/8RNGX SWVL FX 13.50LG # CABLE ASM-10GA-#10RNGX 1/4RNGX 6.00LG # CABLE ASM- 1GA-1/4RNGX 3/8RNGX 46.50LG BLK # HOSE-AA.13 X (2-2) 100R17 # CAP SCR.38-16X.75 HH GR5 Z # BRACKET-VALVE MOUNT 1 REV. E

41 Chapter 4 Parts 39 Valve Bank ( ) 2,3(2) 4 2,3(2) 2,3(2) SAE #4 ORB PORT SAE #4 ORB PORT (4 PLACES) 4 SAE #4 ORB PORT 4 4 EXTENSION MAIN ROTATE SAE #4 ORB PORT (2 PLACES) A1 B1 A2 B2 A3 B3 S1 S2 S3 P HYDRAULIC SCHEMATIC T PARTS LIST ITEM PART # DESCRIPTION QUANTITY 1. MANIFOLD VALVE BODY SOLENOID VALVE (INCLUDES COIL) COIL, 12V PLUG, EXPANDER, 7MM 7 REV A

42 40 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002) Cylinder, Lower ( )

43 Chapter 4 Parts 41 A " CLOSED 54.88" OPEN 21.43" STROKE DRILL #15 HOLE 3/16" DEEP, PRESS IN PIN A SECTION A-A NOTES: 1 TO REDUCE DOWNTIME, REPLACE ALL COMPONENTS OF THE SEAL KIT WHENEVER THE CYLINDER IS DISASSEMBLED. 2 APPLY "NEVER-SEEZ" REGULAR GRADE ANTI-SEIZE AND LUBRICATING COMPOUND TO THREADS ON CYLINDER HEAD ONLY. KEEP AWAY FROM ALL SEALS. 3 APPLY "LUBRIPLATE" NO MEDIUM HEAVY, MULTI-PURPOSE LUBRICANT, TO ALL PISTON, HEAD GLAND, AND HOLDING VALVE SEALS, NYLON LOCK RING, CAST IRON PISTON RINGS, AND ROD STINGER THREADS. 4 ITEM #8, STOP TUBE, REPLACES 6A WAFER LOCK. USE STOP TUBE INSTEAD OF WAFER LOCK WHEN RESEALING CYLINDER CYLINDER DATA CASE ø5.13" O.D. X ø4.5" BORE X 30.89" LENGTH ROD ø2.25" X 29.83" LONG STROKE 21.43" DRY WEIGHT LB TEST PRESSURE 3000 PSI OPERATING PRESSURE 2500 PSI TORQUE VALUES PISTON TO ROD: FT-LB HEAD GLAND TO CYLINDER: 450 FT-LB CARTRIDGE TORQUE FT-LB PARTS LIST ITEM PART # DESCRIPTION KIT # QUANTITY 1. 9D SEAL KIT # ROD ASSEMBLY # CASE ASSEMBLY # HD45022 HEAD # ID45143 PISTON # STOP TUBE # PIN - LOCK TUBE # STOP TUBE (WAS 6A025022) # Q O RING 4.00X 4.19X # Q O RING 4.12X 4.50X # Q10P346 BACKUP RING-4.12 ID X 4.50 OD # R14P022 ROD WIPER-TYPE D 2.25 ROD #1 1

44 42 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002) PARTS LIST ITEM PART # DESCRIPTION KIT # QUANTITY 13. 7R U-CUP LOADED 2.25X2.75X.38 "B # T2N4045 WEAR RING - PISTON 4.50 O.D. X.50 W # T2NX625 WEAR RING-ROD 2.25 IDX0.75 # T61N143 LOCK RING-NYLON 1.43 # T66P045 PISTON SEAL-DYNAMIC 4.50in # SWITCH-PRESS 2750 PSI NC 42in LEAD A CYL-4.5/ S 33.45CC C VALVE-CBAL SUN01 CBBC-LHN #3 1 REV D

45 Chapter 4 Parts 43 Boom Assembly ( ) BOOM ASSEMBLY, 1H 1M ( )

46 44 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002) BOOM ASSEMBLY, 1H ( )

47 Chapter 4 Parts Complete Parts List Item No. Part No. Description Kit No. Qty KIT-HRDW BOOM 5005I CYL-2.5/ S 7.37CC C LOWER BOOM WLDMNT I-6006I WLDMT- EXTENSION 1ST STAGE 5005I WLDMT- EXTENSION 1ST STAGE 5005I WLDMT- 2ND STAGE EXTENSION 5005I PIN-TYPE M 1.50X WEAR PAD- EXT CYLINDER 6006I WEAR PAD-RND 0.19X 2.00X.60X WEAR PAD-RC 0.19X 4.50X WEAR PAD-RC 0.19X 4.50X WEAR PAD-RND 0.19X 1.00X.62X.81 STL STOP SCREW 3/8-24 X PLATE-ANGLE PLASTIC WASHER.52ID X 2.00OD X 10GA PIN-.75X 6.50LG WORKSAVER HAIR PIN.19 DIA SHAFT (PART OF ) REF CAP-GREASE PRO20 GC-RED ZERK-STR THD CAP SCR.25-20X 3.25 HH GR5 Z CAP SCR.50-13X 1.25 HH GR5 Z CAP SCR.50-13X 2.25 HH GR5 Z NUT HEX NYLOCK NUT HEX NYLOCK WASHER.25 FLAT WASHER.38 FLAT WASHER.50 FLAT WASHER.50 LOCK WASHER.38 LOCK PIN-.75X 4.50 LG WS80-WS100 1 REV. E

48 46 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002) Boom Assembly ( ) BOOM ASSEMBLY, 1H 1M ( ) BOOM EXTENSIONS (1H 1M) (COMPLETE)

49 Chapter 4 Parts 47 BOOM ASSEMBLY, 1H ( ) BOOM EXTENSIONS (1H) (COMPLETE) PARTS LIST ITEM PART # DESCRIPTION KIT # QTY HARDWARE KIT-BOOM 5005I CYLINDER LOWER BOOM WELDMENT I (through 05/13/13) LOWER BOOM WELDMENT I-6006I (effective 05/13/13) WELDMENT- EXTENSION 1ST STAGE 5005I WELDMENT- EXTENSION 1ST STAGE 5005I 1

50 48 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002) PARTS LIST ITEM PART # DESCRIPTION KIT # QTY WELDMENT- 2ND STAGE EXTENSION 5005I SHEAVE NYLATRON (PART OF 6) 2REF PIN-TYPE M 1.50X WEAR PAD- EXT CYLINDER 6006I WEAR PAD-RND 2.00 DIA X.60 DIA X 1.00 LG WEAR PAD-BLOCK 4.50 X 4.50 X WEAR PAD-BLOCK 4.50 X 3.50 X WEAR PAD-RND 1.00 DIA X.62 DIA X.81L STOP SCREW 3/8-24 X PLATE-ANGLE PLASTIC WASHER.52ID X 2.00OD X 10GA PIN-LOCK W/HANDLE.875 X HAIR PIN.16 DIA SHAFT (PART OF ) REF PIN-.75X 6.50LG HAIR PIN.19 DIA SHAFT (PART OF ) REF CAP-GREASE # ZERK-STR THD # CAP SCREW.25-20X 3.25 HH GR5 Z # CAP SCREW.50-13X 1.25 HH GR5 Z # CAP SCREW.50-13X 2.25 HH GR5 Z # NUT HEX NYLOCK # NUT HEX NYLOCK # WASHER.25 FLAT # WASHER.38 FLAT # WASHER.50 FLAT # WASHER.50 LOCK # WASHER-LOCK.38 ZINC #1 2 REV. B

51 Chapter 4 Parts 49 Light Kit ( ) ITEM NO. PART NO. DESCRIPTION KIT NO. QTY ELECT KIT-BOOM FLOOD LIGHTS 5005i-6006i FLOODLIGHT-LED 12-36VDC BRACKET-LIGHT 5005i-6006i SLEEVE-TYPE C.44X.75X WASHER.31 FLAT CAP SCR.44-14X 6.00 HH GR5 Z 1 1 REV. B Effective

52 50 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002) ITEM NO. PART NO. DESCRIPTION KIT NO. QTY ELECT KIT-BOOM FLOOD LIGHTS 5005i-6006i TERM-PKRD WEATHERPACK 14-16GA FEMALE CABLE SEAL-PKRD WP/MP 14 GA GREY REV. B Effective CONN-PKRD WEATHERPACK 2 CAV FEMALE/TOWER 1 1

53 Chapter 4 Parts ITEM NO. PART NO. DESCRIPTION KIT NO. QTY ELECT KIT-BOOM FLOOD LIGHTS 5005i-6006i CORD REEL ASM 10.5' W/PACKARD CONN 3-WIR BRKT- CORD REEL MNT 1 REV. B Effective

54 52 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002) INSTALL TOGGLE SWITCH IN VALVE BANK COVER TO "UP" AS ON, AND "DOWN" AS OFF. NOTE: TOGGLE SWITCH IS PART OF HARNESS

55 53 Cylinder, Extension ( ) DRILL #15 HOLE, 3/16" DEEP. PRESS IN PIN "CLOSED "OPEN "STROKE

56 54 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002) NOTES: 1 TO REDUCE DOWNTIME, REPLACE ALL COMPONENTS OF THE SEAL KIT WHENEVER THE CYLINDER IS DISASSEMBLED. 2 APPLY "NEVER-SEEZ" REGULAR GRADE ANTI-SEIZE AND LUBRICATING COMPOUND TO THREADS ON CYLINDER HEAD ONLY. KEEP AWAY FROM ALL SEALS. 3 APPLY "LUBRIPLATE" NO MEDIUM HEAVY, MULTI-PURPOSE LUBRICANT, TO ALL PISTON, HEAD GLAND, AND HOLDING VALVE SEALS, NYLON LOCK RING, CAST IRON PISTON RINGS, AND ROD STINGER THREADS. 4 ITEM #10, STOP TUBE, REPLACES 6A WAFER LOCK. USE STOP TUBE INSTEAD OF WAFER LOCK WHEN RESEALING CYLINDER CYLINDER DATA CASE ø3" O.D. X ø2.5" BORE X 81.26" LENGTH ROD ø1.5" X 82.69" LONG STROKE 72" DRY WEIGHT LB TORQUES PISTON: 250 FT-LB HEAD: FT-LB CARTRIDGE: FT-LB CAP SCREW: 16 FT-LB TEST PRESSURE 3000 PSI OPERATING PRESSURE 2500 PSI PARTS LIST ITEM PART # DESCRIPTION KIT # QUANTITY IMT SEAL KIT-2.50 B X 1.50 R 1.25 STGR ROD ASM-1.50 DIA X LG 1.25 S CASE ASM-2.50 BORE X LG HD25015 HEAD-2.50 BORE X 1.50 ROD (DUCTILE IRON) STOP TUBE-1.50 ROD X 3.56LG 4 HOLE PISTON-2.50 BORE X 1.25 STGR COLLAR-LOCK 1-1/4-12 X X 1/ VALVE-CBAL PIN - LOCK TUBE 0.19 OD X WALL # STOP TUBE (WAS 6A025015) # Q O RING 1.25X 1.50X # Q O RING 2.25X 2.50X # Q10P228 BACKUP RING-2.25 ID X 2.50 OD # R14P015 ROD WIPER TYPE D 1.50 ROD # R U-CUP 1.50 ID X 2.00 OD # T2N4025 WEAR RING-PISTON 2.50 ODX.50W # T2NX417 WEAR RING-ROD 1.50 IDX0.50W # T66P250 PISTON SEAL-DYNAMIC #1 1 REV B

57 Chapter 4 Parts 55 Crane & Winch Assembly ( ) Effective: B ,32 40, DETAI L B Notes: DETAIL A 1. Connect the wire terminals ( ) to common and normally open on ATB switch Parts List Effective: Item Part No. Description Kit No. Qty CORD REEL ASM ' - W/PACKARD CONNECTOR WLDMT-ATB TRIP MECHANISM PLATE-SINGLE SHEAVE SUPPORT-GP STAUFF LN-4190-PA COLLAR-SHAFT 2 PIECE 11/16 IN WINCH-DC VDC CLAMP-PLASTIC 1/4" CABLE PIN-QUICK QP SWITCH-LIMIT CONNECTOR-.50 STR RLF CAP-GREASE PRO20 GC-RED # SPRING-.105WIRE 0.75OD LG # ZERK-NPT.12 # CAP SCR.25-20X.50 HH GR5 Z # CAP SCR.44-14X 5.50 HH GR5 Z # NUT # 8-32 HEX ZINC # NUT HEX NYLOCK # NUT HEX NYLOCK #3 4 8

58 56 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002) Parts List Effective: Item Part No. Description Kit No. Qty NUT 8-32 HEX NYLOCK # WASHER.25 FLAT # WASHER.44 FLAT # WASHER.25 LOCK # WASHER.50 LOCK # WASHER # 8 W FLAT ANSI B27.2Z # WASHER-LOCK 12MM # CAP SCR M X 40 SH ZC # SCR-MACH # 8-32X.62 BTNHD ZC # WASHER # 8 LOCK # COVER W/O SOCKET BRKT- CORD REEL MNT WLDMT-WINCH CONTACTOR BRKT 1 REV. S ,38, ,38, ,38,36 Notes: 1. USE ANTIE-SEEZ ON PINS. 2. ALL ELECTRICAL GROUNDS MUST BE FREE OF PAINT, GREASE, AND OIL. 3. IF REQUIRED USE ( ) MACHNY BUSHINGS BETWEEN MAST AND BOOM WHEN INSTALLING PIN,

59 Chapter 4 Parts Parts List Effective: Item Part No. Description Kit No. Qty PIN-TYPE NN 1.50X PIN-TYPE NN 1.50X COVER-VALVE BANK 5005i/6006i COVER-CONTACTOR (5005I-6006I) GROUND STRAP- 12IN CAP SCR.25-20X.50 HH GR5 Z # CAP SCR.50-13X 1.00 HH GR5 Z # WASHER.25 FLAT # WASHER.25 LOCK # WASHER.50 LOCK # SCR-MACH.25-20X.38 BTNHD ZC # KEEPER-PIN.50 2 REV. S Parts List Effective: Item Part No. Description Kit No. Qty PLATE-SINGLE SHEAVE PIN-.75X 4.50 LG WS80-WS HAIR PIN.16 DIA SHAFT (PART OF ) #13 1

60 58 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002) Parts List Effective: Item Part No. Description Kit No. Qty COLLAR-SHAFT 2 PIECE 11/16 IN HOOK-SWVL L-322A-3T W/LATCH PIN-QUICK QP CAP-GREASE PRO20 GC-RED # ZERK-NPT.12 # SPACER- SNATCH BLOCK 2 Rev S

61 Chapter 4 Parts Parts List Complete Parts List Effective Item Part No. Description Kit No. Qty DWG-BASE & MAST ASM 6006I REF BOOM ASM 5005I-6006i REF KIT-HRDW CRANE & WINCH 6006I CORD REEL ASM ' - W/PACKARD CONNECTOR WLDMT- SNATCH BLOCK PIN-TYPE NN 1.50X PIN-TYPE NN 1.50X WLDMT-ATB TRIP MECHANISM COVER-VALVE BANK 5005i/6006i PLATE-SINGLE SHEAVE COVER-CONTACTOR (5005I-6006I) SUPPORT-GP STAUFF LN-4190-PA PIN-.75X 4.50 LG WS80-WS HAIR PIN.16 DIA SHAFT (PART OF ) # COLLAR-SHAFT 2 PIECE 11/16 IN WIRE ROPE ASM-.31(6X19 IWRC)X 80' RRL HOOK-SWVL L-322A-3T W/LATCH WINCH-DC VDC CONTACTOR-WINCH 12V DC3000 (COMES WITH WINCH) # CLAMP-PLASTIC 1/4" CABLE PIN-QUICK QP SWITCH-LIMIT CONNECTOR-.50 STR RLF GROUND STRAP- 12IN CAP-GREASE PRO20 GC-RED # SPRING-.105WIRE 0.75OD LG # ZERK-NPT.12 # CAP SCR.25-20X.50 HH GR5 Z # CAP SCR.25-20X 1.75 HH GR5 Z # CAP SCR.44-14X 5.50 HH GR5 Z # CAP SCR.50-13X 1.00 HH GR5 Z # NUT # 8-32 HEX ZINC # NUT HEX NYLOCK # NUT HEX NYLOCK # NUT 8-32 HEX NYLOCK # WASHER.25 FLAT #3 14

62 60 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002) Complete Parts List Effective Item Part No. Description Kit No. Qty WASHER.44 FLAT # WASHER.25 LOCK # WASHER.50 LOCK # WASHER # 8 W FLAT ANSI B27.2Z # WASHER-LOCK 12MM # CAP SCR M X 40 SH ZC # BOLT-EYE # 8-32X # SCR-MACH.25-20X.38 BTNHD ZC # TERM-SPRSPADE I #8 STUD # SCR-MACH # 8-32X.62 BTNHD ZC # WASHER # 8 LOCK # SPACER- SNATCH BLOCK COVER W/O SOCKET BRKT- CORD REEL MNT WLDMT-WINCH CONTACTOR BRKT KEEPER-PIN.50 2 REV. S

63 Chapter 4 Parts 61 Cord Reel-6.7m, Electric 2-Wire ( ) Effective: (1.27 m) 276 (7 m) EXTENSION

64 62 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002) Cord Reel Assembly, 10 5 W/Packard Connector ( ) Effective WIRE LENGTH: 126 4,3, COMPLETE PARTS LIST Item Part No. Description Qty SEAL-CABLE-GRN GA PACKARD CORD REEL ELECTRIC 2-WIRE TERMINAL-FEM GA WEATHER PACK CONN-PKRD WEATHER PACK 2 CAV FEMALE/TOWER 1

65 Chapter 4 Parts Crane & Winch Assembly ( ) A DETAIL A B CONNECT WIRE TERMINALS ( ) TO COMMON AND NORMALLY OPEN ON ATB SWITCH. 22 DETAIL B

66 64 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002) NOTES: 1. USE ANTI-SEEZ ON PINS. 2. ALL ELECTRICAL GROUNDS MUST BE FREE OF PAINT, GREASE, AND OIL. 3. IF REQUIRED USE ( ) MACHNY BUSHINGS BETWEEN MAST AND BOOM WHEN INSTALLING PIN,

67 Chapter 4 Parts

68 66 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002) Complete Parts List ITEM NO. PART NO. DESCRIPTION KIT NO. QTY DWG-BASE & MAST ASM 6006I REF BOOM ASM 5005I-6006i REF KIT-HRDW CRANE & WINCH 6006I CORD REEL ASM ' - W/PACKARD CONNECTOR WLDMT- SNATCH BLOCK PIN-TYPE NN 1.50X PIN-TYPE NN 1.50X WLDMT-ATB TRIP MECHANISM COVER-VALVE BANK 5005i/6006i PLATE-SINGLE SHEAVE COVER-CONTACTOR (5005I-6006I) SUPPORT-GP STAUFF LN-4190-PA PIN-.75X 4.50 LG WS80-WS HAIR PIN.16 DIA SHAFT (PART OF ) # COLLAR-SHAFT 2 PIECE 11/16 IN WIRE ROPE ASM-.31(6X19 IWRC)X 80' RRL HOOK-SWVL POS LOCK BBRG 3TON WINCH-DC VDC CONTACTOR-WINCH 12V DC3000 (COMES WITH WINCH) # CLAMP-PLASTIC 1/4" CABLE PIN-QUICK QP SWITCH-LIMIT CONNECTOR-.50 STR RLF GROUND STRAP- 12IN CAP-GREASE PRO20 GC-RED # SPRING-.105WIRE 0.75OD LG # ZERK-NPT.12 # CAP SCR.25-20X.50 HH GR5 Z # CAP SCR.25-20X 1.75 HH GR5 Z # CAP SCR.44-14X 5.50 HH GR5 Z # CAP SCR.50-13X 1.00 HH GR5 Z # NUT # 8-32 HEX ZINC # NUT HEX NYLOCK # NUT HEX NYLOCK #3 4

69 Chapter 4 Parts 67 ITEM NO. PART NO. DESCRIPTION KIT NO. QTY NUT 8-32 HEX NYLOCK # WASHER.25 FLAT # WASHER.44 FLAT # WASHER.25 LOCK # WASHER.50 LOCK # WASHER # 8 W FLAT ANSI B27.2Z # WASHER-LOCK 12MM # CAP SCR M X 40 SH ZC # BOLT-EYE # 8-32X # SCR-MACH.25-20X.38 BTNHD ZC # TERM-SPRSPADE I #8 STUD # SCR-MACH # 8-32X.62 BTNHD ZC # WASHER # 8 LOCK # SPACER- SNATCH BLOCK COVER W/O SOCKET BRKT- CORD REEL MNT WLDMT-WINCH CONTACTOR BRKT KEEPER-PIN.50 2 REV. M Effective: 01/01/2018

70 68 Crane & Winch Assembly ( ) Effective A CONNECT THE WIRETERMINALS ( ) TO COMMON AND NORMALLY OPEN ONATB SWITCH B PARTS LIST EFFECTIVE ITEM PART NO. DESCRIPTION KIT NO. QTY CORD REEL ASM- 10' W/PACKARD CONNECTOR WLDMT-ATB TRIP MECHANISM PLATE-SINGLE SHEAVE SUPPORT-GP STAUFF LN-4190-PA COLLAR-SHAFT 2 PIECE 11/16 IN CONTACTOR-WINCH 12V DC3000 (COMES WITH WINCH) # CLAMP-PLASTIC 1/4" CABLE PIN-QUICK QP SWITCH-LIMIT CONNECTOR-.50 STR RLF CAP-GREASE PRO20 GC-RED # SPRING-.105WIRE 0.75OD LG #

71 Chapter 4 Parts PARTS LIST EFFECTIVE ITEM PART NO. DESCRIPTION KIT NO. QTY ZERK-NPT.12 # CAP SCR.25-20X.50 HH GR5 Z # CAP SCR.25-20X 1.75 HH GR5 Z # CAP SCR.44-14X 5.50 HH GR5 Z # NUT # 8-32 HEX ZINC # NUT HEX NYLOCK # NUT HEX NYLOCK # NUT 8-32 HEX NYLOCK # WASHER.25 FLAT # WASHER.44 FLAT # WASHER.25 LOCK # WASHER # 8 W FLAT ANSI B27.2Z # WASHER-LOCK 12MM # CAP SCR M X 40 SH ZC # NUT HEX NYLOCK # CAP SCR.25-20X.88 HH GR5 Z # SCR-MACH # 8-32X.62 BTNHD ZC # COVER W/O SOCKET BRKT- CORD REEL MNT 3203I WLDMT-WINCH CONTACTOR BRKT 1 REV. P

72 70 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002) NOTES: Use anti-seez on all pins. All electrical grounds must be free of paint, grease and oil. If required use ( ) machinery bushings between mast and boom when installing pin PARTS LIST EFFECTIVE ITEM PART NO. DESCRIPTION KIT NO. QTY PIN-TYPE NN 1.50X PIN-TYPE NN 1.50X COVER-VALVE BANK 5005i/6006i COVER-CONTACTOR (5005I-6006I) GROUND STRAP- 12IN CAP SCR.25-20X.50 HH GR5 Z # CAP SCR.50-13X 1.00 HH GR5 Z # WASHER.25 FLAT # WASHER.25 LOCK # WASHER.50 LOCK # SCR-MACH.25-20X.38 BTNHD ZC # KEEPER-PIN.50 2 REV. P

73 Chapter 4 Parts EFFECTIVE ITEM PART NO. DESCRIPTION KIT NO. QTY PLATE-SINGLE SHEAVE PIN-.75X 4.50 LG WS80-WS HAIR PIN.16 DIA SHAFT (PART OF ) # COLLAR-SHAFT 2 PIECE 11/16 IN HOOK-SWVL L-322A-3T W/LATCH PIN-QUICK QP CAP-GREASE PRO20 GC-RED # ZERK-NPT.12 # SPACER- SNATCH BLOCK 2 REV. P

74 72 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002) Crane & Winch Assembly ( ) (See Parts List for Effectivity) WINCH & BOOM ASSEMBLY A B CONNEC T THE WIRE TERMINALS ( ) TO COMMON AND NORMAL LY OPEN ON ATB SWITCH 22 DE TAIL B , 35 40, DE TAIL A 8 NOTES (SEE REFERENCE NUMBER IN BOX): 1 CONNECT THE WIRE TERMINALS ( ) TO "COMMON" AND "NORMALLY OPEN" ON ANTI-TWO- BLOCK SWITCH.

75 Chapter 4 Parts 73 CRANE ASSEMBLY , 38, , 38, , 38, 36 NOTES (SEE REFERENCE NUMBER IN BOX): 1 USE ANTI-SEIZE ON PINS. 2 KEEP ELECTRICAL GROUNDS FREE OF PAINT, GREASE, AND OIL 3 IF REQUIRED, USE MACHINERY BUSHINGS BETWEEN MAST AND BOOM WHEN INSTALLING

76 74 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002) SINGLE AND DOUBLE LINE PARTS LIST ITEM PART # DESCRIPTION KIT # QTY DRAWING-BASE & MAST ASSEMBLY 6006I REF BOOM ASSEMBLY 5005I-6006i REF HARDWARE KIT-CRANE & WINCH 6006I CORD REEL ASSEMBLY- 10' W/PACKARD CONNECTOR (effective from 1 06/01/13) WELDMENT- SNATCH BLOCK PIN (effective from 06/05/13) PIN (effective from 06/05/13) WELDMENT-ATB TRIP MECHANISM 5005i/6006i (effective from 09/01/13) COVER-VALVE BANK 5005i/6006i PLATE-SINGLE SHEAVE COVER-CONTACTOR (5005I-6006I) SUPPORT PIN-.75X 4.50 LG WS80-WS HAIR PIN.16 DIA SHAFT (PART OF ) # COLLAR-SHAFT 2 PIECE 11/16 IN WIRE ROPE ASSEMBLY HOOK-SWIVEL W/LATCH 1

77 Chapter 4 Parts PARTS LIST ITEM PART # DESCRIPTION KIT # QTY LATCH KIT (PART OF 17) REF WINCH-12VDC CONTACTOR-WINCH 12V DC (effective from 05/13/13) CLAMP-PLASTIC 1/4" CABLE PIN-QUICK QP SWITCH-LIMIT CONNECTOR-.50 STR RLF GROUND STRAP- 12IN CAP-GREASE PRO20 GC-RED # SPRING-.105WIRE 0.75OD LG # ZERK-NPT.12 # CAP SCREW.25-20X.50 HH GR5 Z #3 10 (effective from 04/03/13) CAP SCREW.25-20X 1.75 HH GR5 Z # CAP SCREW.44-14X 5.50 HH GR5 Z # CAP SCREW.50-13X 1.00 HH GR5 Z # NUT # 8-32 HEX ZINC # NUT HEX NYLOCK # NUT HEX NYLOCK # NUT 8-32 HEX NYLOCK # WASHER.25 FLAT (effective from 04/03/13) # WASHER.44 FLAT # WASHER.25 LOCK # WASHER.50 LOCK # WASHER # 8 W FLAT ANSI B27.2Z #3 4 (effective from 05/13/13) WASHER-LOCK 12MM # CAP SCREW M X 40 SH ZC # BOLT-EYE # 8-32X # SCREW-MACH.25-20X.38 BTNHD ZC #3 1 (effective from 05/13/13) TERMINAL-SPRSPADE I #8 STUD # NUT HEX NYLOCK # CAP SCR X 0.88 GR5 # SCR MACH #8-32 X 0.62 BTNHD # WASHER LOCK # SPACER- SNATCH BLOCK COVER WITHOUT SOCKET BRKT-CORD REEL MNT 3203I WLDMT-WINCH CONTACTOR BRKT KEEPER PIN REV N

78 76 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002) Crane & Winch Assembly ( ) (See Parts List for Effectivity) WINCH & BOOM ASSEMBLY A B ,41 33,41 22 DETAIL B 26 DETAIL A NOTES (SEE REFERENCE NUMBER IN BOX): 1 CONNECT THE WIRE TERMINALS ( ) TO "COMMON" AND "NORMALLY OPEN" ON ANTI-TWO- BLOCK SWITCH.

79 Chapter 4 Parts 77 CRANE ASSEMBLY ,37, ,37, ,37,39 NOTES (SEE REFERENCE NUMBER IN BOX): 1 USE ANTI-SEIZE ON PINS. 2 KEEP ELECTRICAL GROUNDS FREE OF PAINT, GREASE, AND OIL 3 IF REQUIRED, USE MACHINERY BUSHINGS BETWEEN MAST AND BOOM WHEN INSTALLING

80 78 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002) SINGLE AND DOUBLE LINE DOUBLE LINE SINGLE LINE PARTS LIST ITEM PART # DESCRIPTION KIT # QTY DRAWING-BASE & MAST ASSEMBLY 6006I REF BOOM ASSEMBLY 5005I-6006i REF HARDWARE KIT-CRANE & WINCH 6006I CORD REEL ASSEMBLY- 10' W/PACKARD CONNECTOR (effective 1 through 06/01/13) WELDMENT- SNATCH BLOCK PIN (effective through 06/05/13) PIN (effective through 06/05/13) WELDMENT-ATB TRIP MECHANISM 5005i/6006i (effective through 1 09/01/13) COVER-VALVE BANK 5005i/6006i PLATE-SINGLE SHEAVE COVER-CONTACTOR (5005I-6006I) SUPPORT 2

81 Chapter 4 Parts PARTS LIST ITEM PART # DESCRIPTION KIT # QTY PIN-.75X 4.50 LG WS80-WS HAIR PIN.16 DIA SHAFT (PART OF ) # COLLAR-SHAFT 2 PIECE 11/16 IN WIRE ROPE ASSEMBLY HOOK-SWIVEL W/LATCH LATCH KIT (PART OF 17) REF WINCH-12VDC CONTACTOR-WINCH 12V DC3000 (effective through 05/13/13) CLAMP-PLASTIC 1/4" CABLE PIN-QUICK QP SWITCH-LIMIT CONNECTOR-.50 STR RLF GROUND STRAP- 12IN CAP-GREASE PRO20 GC-RED # SPRING-.105WIRE 0.75OD LG # ZERK-NPT.12 # CAP SCREW.25-20X.50 HH GR5 Z (effective through 04/03/13) # CAP SCREW.25-20X 1.00 HH GR5 Z (effective through 05/20/13) # CAP SCREW.25-20X 1.75 HH GR5 Z # CAP SCREW.44-14X 5.50 HH GR5 Z # CAP SCREW.50-13X 1.00 HH GR5 Z # NUT # 8-32 HEX ZINC # NUT HEX NYLOCK # NUT HEX NYLOCK # NUT 8-32 HEX NYLOCK # WASHER.25 FLAT (effective through 04/03/13) # WASHER.44 FLAT # WASHER.25 LOCK # WASHER.50 LOCK # WASHER # 8 W FLAT ANSI B27.2Z (effective through 05/13/13) # RETAINING RING-EXT 1.50 HD (effective through 06/05/13) # WASHER-LOCK 12MM # CAP SCREW M X 40 SH ZC # BOLT-EYE # 8-32X # SCREW-MACH.25-20X.38 BTNHD ZC (effective through 05/13/13) # TERMINAL-SPRSPADE I #8 STUD # WASHER.50 FLAT ASTM F436 (effective through 06/05/13) # SPACER- SNATCH BLOCK COVER WITHOUT SOCKET 1 REV. G

82 80 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002) Winch ( ) ELECTRIC THERMAL SWITCH SPACER BEARING PLATE, SPACER CAPSCREW ELECTRIC MOTOR, 12VDC NYL WASHER SEAL BUSHING BRAKE DRIVER SCREW HOSE CLAMP CABLE BRAKE ASM PLUG DRUM ASM SEAL DRUM SUPPORT NYL WASHER BRAKE DRIVER BEARING TOL RING CLUTCH RETAINER BUSHING OIL SEAL RET. RING DRUM DUST MASK MOTOR SHAFT HEX SPACER SHAFT CARRIER ASM RING CARRIER GEAR ASM DRUM SUPPORT PLATE, SPACER CAPSCREW GASKET REPLACEMENT PARTS: CONTACTOR - IMT # BRAKE ASM - IMT # MOTOR - IMT # SCREW PLATE, SPACER CAPSCREW CARRIER ASM THRUST PLATE LABEL GEAR HOUSING ASM CLUTCH RING GEAR

83 Chapter 4 Parts 81 Power Unit ( )(Effective 10/11/12) NOTE: Pump pressure relief valve setting = 2500 psi (172 bar) PARTS LIST ITEM PART # DESCRIPTION KIT # QUANTITY MOTOR 12VDC A/R PUMP RELIEF VALVE ASSEMBLY RESERVOIR BREATHER CAP TUBE-SUCTION STRAINER 1 NEW

84 82 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002) Power Unit ( ) (Through 10/11/12) FAN SHROUD BREATHER CAP ( ) RESERVOIR ( ) D.C. MOTOR ( ) (12 VDC) RELIEF VALVE ( ) ADAPTOR RETURN LINE PIPE, RELIEF VALVE D.C. MOTOR ( ) (12 VDC) MOTOR SECTION GEAR PUMP ( ) RETURN LINE PIPE SUCTION LINE PIPE ADAPTER / RESERVOIR SECTION TUBE KIT ( ) (SUCTION & RETURN LINE PIPES) NOTE: Pump pressure relief valve setting = 2500 psi (172 bar)

85 Chapter 4 Parts 83 Electrical Installation ( ) (See Parts List for Effectivity) A NOTES (SEE REFERENCE NUMBER IN BOX): 1 WRAP CABLES AND MOTOR TERMINALS WITH RUBBER BOOTS. KEEP 3/8" OF RED WIRE VISIBLE. 2 REMOVE PAINT & DEBRIS FROM SURFACE AND THREADS AT THESE LOCATIONS PARTS LIST ITEM PART # DESCRIPTION KIT # QTY I ELECTRICAL INSTALLATION KIT (WAS ) CABLE ASSEMBLY- 1GA-3/8RNGX SWVL MX 60.00LG # WINCH-12V REF POWER UNIT (effective from 10/11/12) REF CONTACTOR-WINCH 12V (effective from 05/13/13) REF GROUND STRAP- 12IN CABLE ASSEMBLY- 2GA-5/16RNG X 3/8RNG X 25.00LG (WAS ) # CABLE ASSEMBLY- 2GA-5/16RNGX 3/8RNGX 10.00LG # CABLE ASSEMBLY- 2GA-5/16RNGX 5/16RNGX 18.00LG # SWITCH- 275A CONTACTOR (WAS ) 1

86 84 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002) CABLE ASM - 1GA - 3/8RNG X SWVL 13.5 LG # CABLE ASSEMBLY-10GA-#10RNGX 1/4RNGX 6.00LG # CABLE ASSEMBLY- 1GA-1/4RNGX 3/8RNGX 46.50LG # CABLE ASSEMBLY- 2GA-5/16RNGX 3/8RNGX 35.50LG # CONTACT JUNCTION REF CAP SCREW 3/8-16 X 3/4 HHGR5Z REF NUT HEX CENTER LOCKING (effective from 06/21/13) REF CAP SCREW M X 20 HHZ REF TERM-FSLPON I.25 TAB 16-14GA REF CABLE ASM- 2GA-.31RNG X.31RNG X 18.00LG # TERM INSUL RED #8-2 GA WIRE TERM INSUL BLK #8-2 GA WIRE WASHER 0.31 LOCK (effective from 06/21/13) CAP SCR X 0.50 GR5 (effective from 06/21/13) 1 REV. F

87 Chapter 4 Parts 85 Electrical Installation ( ) (See Parts List for Effectivity) A ELECTRIC ROTATOR BRACKET (BOTTOM) 12 TO BOOM GROUND GROUND CABLES ROUTED TO OUTSIDE OF MAST WIRE HARNESS (WINCH DOWN) WIRE HARNESS (WINCH UP) CRANE BASE 2 TORQUE TO 8-15 FT-LB 14 TO 300 AMP KEYED SWITCH IN CRANE BOX TO CRANE BOX 1 DETAIL A WIRE HARNESS (RADIO CONTROL) WIRE HARNESS (TETH. CONTROL) NOTES (SEE REFERENCE NUMBER IN BOX): 1 WRAP CABLES AND MOTOR TERMINALS WITH RUBBER BOOTS. KEEP 3/8" OF RED WIRE VISIBLE..

88 86 IMT 6006i - Technical Specifications & Parts 12v Model (Effective S/N 6006i091002) PARTS LIST ITEM PART # DESCRIPTION KIT # QUANTITY I ELECTRICAL INSTALLATION KIT (WAS ) CABLE ASSEMBLY- 1GA-3/8RNGX SWVL MX 60.00LG # WINCH-12V REF POWER UNIT (effective through 10/11/12) REF CONTACTOR-WINCH 12V (effective through 05/13/13) REF GROUND STRAP- 12IN CABLE ASSEMBLY- 2GA-5/16RNG X 3/8RNG X 25.00LG (WAS # ) CABLE ASSEMBLY- 2GA-5/16RNGX 3/8RNGX 10.00LG # CABLE ASSEMBLY- 2GA-5/16RNGX 5/16RNGX 18.00LG # SWITCH- 275A CONTACTOR (WAS ) CABLE ASM - 1GA - 3/8RNG X SWVL 13.5 LG # CABLE ASSEMBLY-10GA-#10RNGX 1/4RNGX 6.00LG # CABLE ASSEMBLY- 1GA-1/4RNGX 3/8RNGX 46.50LG # CABLE ASSEMBLY- 2GA-5/16RNGX 3/8RNGX 35.50LG # CONTACT JUNCTION REF CAP SCREW 3/8-16 X 3/4 HHGR5Z REF /8 CENTER LOCK NUT (effective through 06/25/13) REF CAP SCREW M X 20 HHZ REF TERM-FSLPON I.25 TAB 16-14GA REF CABLE ASM- 2GA-.31RNG X.31RNG X 18.00LG # TERM INSUL RED #8-2 GA WIRE TERM INSUL BLK #8-2 GA WIRE 1 REV. G

89 Chapter 4 Parts 87 Tethered Control Installation ( ) PARTS LIST ITEM PART # DESCRIPTION QUANTITY CONTROL KIT- TETHERED ELECTRIC CRANE HANDLE ASM-TETHERED ELECTRIC CRANES RELAY-2 RELAY MODULE NUT HEX NYLOCK WASHER #10 W FLAT ANSI B27.2Z SCR-MACH #10-24X 1.25 BTNHD ZC PLUG CAP-DEUTSCH HDC REV. A NOTE: See for installation drawing prior to Component parts are the same.

90 88 Protective Sleeve Installation ( ) Step 1: Place the protective sleeve under the fuse holder, centering the holder wi th the protective sleeve. Step 2: Securely wrap the two ends of the protective sleeve together making sure velcro is sealed on the top side of the front jump start plug holder. WARNING For trucks without a battery disconnect switch, to prevent accidental vehicle start-up, which battery cables (negative cable first) before proceeding. Disconnect negative (-) battery cable first, if positive (+) cable should contact ground with negat ive (-) cable connected, the resulting sparks can cause a battery explosion, which could result in death or serious injury. Step 3: Securely zip tie both ends of the protective sleeve. AMG FUSE HOLDERS REQUIRING PROTECTIVE SLEEVE PAR T NO. DESCRIPTION FUSE HOLDER-AMG 1 POS W-COVER HMG FUSE HOLDER-AMG 1 POS W-COVER FMG FUSE HOLDER-AMG AND MEGA 500 AMP W/COVER SAFETY NOTICE Use appropriate Personal Protective Equipment (PPE) as required by your company. Read and understand the following instructions found within this document prior to starting work on the chassis. SAFETY NOTICE Follow your company s Lock- Out/Tag-Out procedures to prevent the truck from being started or moved while performing work on this crane. If your company does not have a Lock-Out/Tag-Out procedure, follow OSHA , Lock- Out/Tag-Out.