Repair Parts Model 7/48 Crane

Transcription

1 7/48: : PARTS-1 Repair Parts Model 7/48 Crane IOWA MOLD TOOLING CO., INC. BOX 189, GARNER, IA MANUAL PART NUMBER: Iowa Mold Tooling Co., Inc. is an Oshkosh Corporation company.

2 7/48: : PARTS-2 In addition to the information presented in this manual, read and understand the IMT Crane Operator's Safety Manual before operating or performing any maintenance on your crane. REVISIONS LIST DATE LOCATION DESCRIPTION OF CHANGE THROUGHOUT ADDED NEM KIT, M50 ASSEMBLIES ECN UPDATE HARDWARE ON HOOK, CABLE, WINCH KIT ECN UPDATED STABILIZER WORDING

3 TABLE OF CONTENTS 7/48: : PARTS-3 REVISIONS LIST... 2 INTRODUCTION... 4 BASE... 5 ROTATION (SLEWING) SYSTEM MAST (COLUMN)... 7 INNER (MAIN) BOOM... 8 OUTER (JIB) BOOM ST STG EXT BOOM ND STG EXT BOOM RD STG EXT BOOM TH STG EXT BOOM HOOK SUSPENSION MANUAL EXTENSIONS-1H MANUAL EXTENSIONS-2H MANUAL EXTENSIONS-3H MANUAL EXTENSIONS-4H INNER BOOM CYLINDER C OUTER (JIB) BOOM CYLINDER C EXTENSION CYLINDER C (Ø35/Ø20) EXTENSION CYLINDER C (Ø30/Ø16) EXTENSION CYLINDER C (Ø30) STABILIZER CYLINDER C STABILIZER BEAM SV STABILIZER BEAM SR STABILIZER BEAM DV STABILIZER BEAM DR VALVE GROUP-RS CONTROL VALVE, M VALVE BLOCK FOR SERIAL CONNECTION ELECTRO-HYDRAULIC NEM KIT, NEM RADIO CONTROL VALVE BRACKET & DUAL CONTROL-RS VALVE BRACKET & DUAL CONTROL-M HYDRAULIC SYSTEM-PUMP & TANK-RS HYDRAULIC SYSTEM-PUMP & TANK-M HYDRAULIC SYSTEM-ROTATION CYLINDER-RS HYDRAULIC SYSTEM-ROTATION CYLINDER WITH LHV, M HYDRAULIC SYSTEM-INNER BOOM CYLINDER-C HYDRAULIC SYSTEM-INNER BOOM CYLINDER-C=6 O'CLOCK, M HYDRAULIC SYSTEM-INNER BOOM CYLINDER-C=12 O'CLOCK, M HYDRAULIC SYSTEM-OUTER BOOM CYLINDER-C HYDRAULIC SYSTEM-EXT CYLINDER-1H-C HYDRAULIC SYSTEM-EXT CYLINDER-2H-C HYDRAULIC SYSTEM-EXT CYLINDER-3H-C HYDRAULIC SYSTEM-EXT CYLINDER-4H-C HYDRAULIC SYSTEM-STABILIZERS-TYPE SV/SR HYDRAULIC SYSTEM-STABILIZERS-TYPE DV/DR DECAL PLACEMENT, 7/48 CRANE ( ) MOUNTING FITTINGS DUAL CONTROL 2 STABILIZER VALVES DUAL CONTROL FOR SERIES CONNECTION, M SERIES CONNECTION PARTS-RS SERIES CONNECTION PARTS-M EXTRA VALVES-1H EXTRA VALVES-2H EXTRA VALVES-3H EXTRA VALVES-4H WINCH KIT ( ) WINCH KIT ( ) CABLE & HOOK KIT ( )... 61

4 7/48: : PARTS-4 GENERAL This manual contains the parts drawings with accompanying parts lists for the assemblies used on this crane. These drawings are intended to be used in conjunction with the instructions found in the Instruction Manual. INTRODUCTION ORDERING REPAIR PARTS When ordering replacement parts: 1. Give the model number of the unit. 2. Give the serial number of the unit. WARNING DO NOT ATTEMPT TO REPAIR ANY COMPONENT WITHOUT READING THE INFORMATION CONTAINED IN THE INSTRUCTION MANUAL. PAY PARTICULAR ATTENTION TO THE WARNINGS, CAUTIONS AND NOTES CONTAINED IN THAT MANUAL. FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN DAMAGE TO THE EQUIPMENT, AN INJURY OR EVEN DEATH. CRANE IDENTIFICATION Every crane has a serial number placard attached to the mast or crane base. When ordering parts, communicating warranty information or referring to the unit in correspondence, always include the assigned serial number and model number as shown on the serial number placard. 3. Specify the complete part number. When ordering complete cylinders or assemblies, identify the cylinder or assembly by name. 4. Give a complete description of the part. 5. Specify the quantity required. All inquiries should be addressed to: Iowa Mold Tooling Co., Inc. Box 189, Garner, IA Telephone: Technical Support Fax: IOWA MOLD TOOLING CO., INC. BOX 189, GARNER, IA MODEL NUMBER SERIAL NUMBER MFG DATE SERIAL NUMBER PLACARD 1. Suspension traverse 2. Control valve block 3. Stabilizer beam 4. Stabilizer leg 5. Rotation/Slewing cylinder 6. Base 7. Inner/Boom cylinder 8. Mast/Column 9. Hinge pin 10. Inner/Main boom 11. Outer/Jib cylinder 12. Outer/Jib pin 13. Outer boom/jib 14. Extension boom 15. Extension cylinder COMPONENT REFERENCE

5 7/48: : PARTS-5 BASE BEARING BEARING BUSHING PLUG M22X ZERK M6X BASE SUSPENSION TRAVERSE CIRCLIP PLUG O-RING 154.2X COVER SCREW MC6X LABEL OIL LEVEL INDICATOR PLUG VS-R-3/8WD SEAL-WASHER Ø22.7X30X2 1

6 7/48: : PARTS-6 ROTATION (SLEWING) SYSTEM SEAL KIT (INCL: 3,6) REF ROTATION CYLINDER PISTON SEAL 90X76X SCREW MC10X SLIDE BLOCK O-RING 104.5X RACK 2

7 7/48: : PARTS-7 MAST (COLUMN) MAST (COMPLETE) BUSHING DISTANCE RING CLAMP SET SCR M8X LOCK NUT M PIN LOCK NUT M SCREW MC12X ZERK M6X PLUG M6X1-0 1

8 7/48: : PARTS-8 INNER (MAIN) BOOM INNER BOOM ZERK M6X CIRCLIP 50U PIN LOCK NUT M SCREW MC12X PIN LOCK NUT M RUBBER BUFFER 125X40X SET SCR M8X CLAMP PROFILE (INCL:4-7) 1

9 7/48: : PARTS-9 OUTER (JIB) BOOM JIB (COMPLETE) BUSHING PM5060DX DISTANCE RING SCREW MC10X SPRING WASHER 10MM PIN LOCK NUT M SCREW MC12X STEEL BOLT M8X LOCK NUT M LATCH 1

10 7/48: : PARTS-10 1ST STG EXT BOOM SLIDE BLOCK 4MM SET SCR M6X LOCK NUT M SPACER BRACKET SLIDE BLOCK SET SCR M8X LOCK NUT M BRACKET SCREW MC10X SPRING WASHER 10MM BRACKET SCREW MC6X SPRING WASHER 6MM CIRCLIP 20U WASHER 37X21X PIN EXTENSION 193X120MM X821 SLIDE BLOCK COUNTERSUNK SCR MK6X SLIDE BLOCK 3MM 2

11 7/48: : PARTS-11 2ND STG EXT BOOM SLIDE BLOCK 4MM SET SCR M6X SPRING WASHER 6MM SPACER BRACKET SLIDE BLOCK SET SCR M8X LOCK NUT M BRACKET SCREW MC10X SPRING WASHER 10MM BRACKET SCREW MC6X CIRCLIP 20U WASHER 37X21X PIN EXTENSION 170X100MM SLIDE BLOCK 3MM 2

12 7/48: : PARTS-12 3RD STG EXT BOOM SLIDE BLOCK 4MM SET SCR M6X SPRING WASHER 6MM SPACER BRACKET SLIDE BLOCK SET SCR M8X LOCK NUT M BRACKET PIN WASHER 37X21X CIRCLIP 20U SCREW MC6X BRACKET SPRING WASHER 10MM SCREW MC10X EXTENSION 147X80MM SLIDE BLOCK 3MM 2

13 7/48: : PARTS-13 4TH STG EXT BOOM SLIDE BLOCK SET SCR M6X SPRING WASHER 6MM SPACER BRACKET SLIDE BLOCK SET SCR M8X LOCK NUT M BRACKET CIRCLIP 20U WASHER 37X21X PIN EXTENSION 124X60MM 1

14 7/48: : PARTS-14 HOOK SUSPENSION NUT M COTTER BOLT Ø5X LOCK RING-SS PIN LOCK NUT M SCREW MC8X ZERK 1/8"RG SUSPENSION WELDMENT SHACKLE SWL 3.25TON HOOK 40KN SAFETY LATCH 4.2TON

15 7/48: : PARTS-15 MANUAL EXTENSIONS-1H MNL EXT (COMPL)170X100MM SLIDE BLOCK 4MM SET SCR M6X SPRING WASHER 6MM SPACER BRACKET SLIDE BLOCK SET SCR M8X LOCK NUT M BRACKET PIN SPLIT RING SLIDE BLOCK BRACKET MNL EXT (COMPL)147X80MM PIN SLIDE BLOCK SPACER BRACKET SLIDE BLOCK BRACKET MNL EXT (COMPL)124X60MM PIN BRACKET SET SCR M6X WASHER 6MM LOCK NUT M MNL EXT (COMPL)101X45MM SLIDE BLOCK 3MM

16 7/48: : PARTS-16 MANUAL EXTENSIONS-2H MNL EXT (COMPL)147X80MM SLIDE BLOCK 4MM SET SCR M6X SPRING WASHER 6MM SPACER BRACKET SLIDE BLOCK SET SCR M8X LOCK NUT M BRACKET PIN SPLIT RING SLIDE BLOCK SPACER BRACKET SLIDE BLOCK BRACKET MNL EXT (COMPL)124X60MM PIN BRACKET SET SCR M6X WASHER 6MM LOCK NUT M MNL EXT (COMPL)101X45MM SLIDE BLOCK 3MM

17 7/48: : PARTS-17 MANUAL EXTENSIONS-3H MNL EXT (COMPL)124X60MM SLIDE BLOCK SET SCR M6X SPRING WASHER 6MM SPACER BRACKET SLIDE BLOCK SET SCR M8X LOCK NUT M BRACKET PIN SPLIT RING Ø BRACKET SET SCR M6X WASHER 6MM LOCK NUT M MNL EXT (COMPL)101X45MM 1

18 7/48: : PARTS-18 MANUAL EXTENSIONS-4H MNL EXT (COMPL)101X45MM BRACKET SET SCR M6X WASHER 6MM LOCK NUT M PIN SPLIT RING Ø8

19 7/48: : PARTS-19 INNER BOOM CYLINDER C BOOM CYLINDER SEAL KIT CYLINDER BUSHING PM4545DX PISTON DBL SLEEVE 110X85X O-RING 64.5X SEAL 70X85X O-RING 109.5X SCRAPER 70X80X7/ GUIDE PISTON ROD 1

20 7/48: : PARTS-20 OUTER (JIB) BOOM CYLINDER C INNER CYLINDER SEAL KIT (INCL:4-8) CYLINDER BUSHING PM4545DX PISTON DBL SLEEVE 110X85X O-RING 64.5X SEAL 70X85X O-RING 109.5X SCRAPER 70X80X7/ GUIDE PISTON ROD ZERK M6X1-45 1

21 7/48: : PARTS-21 EXTENSION CYLINDER C (Ø35/Ø20) EXT CYLINDER SEAL KIT (INCL:4-10) CYLINDER PISTON SCREW MSP6X BACK RING 15.3X O-RING 15.3X DBL SLEEVE 50X38X O-RING 54.5X SEAL 35X45X SEAL 35X40X SCRAPER 35X45X7/ GUIDE PISTON ROD

22 7/48: : PARTS-22 EXTENSION CYLINDER C (Ø30/Ø16) EXT CYLINDER SEAL KIT (INCL:4-10) CYLINDER PISTON SCREW MSP6X BACK RING O-RING 11.3X DBL SLEEVE 50X38X O-RING 54.5X SEAL 30X40X SEAL 30X35X SCRAPER 30X40X5/ GUIDE PISTON ROD

23 7/48: : PARTS-23 EXTENSION CYLINDER C (Ø30) EXT CYLINDER SEAL KIT (INCL:4-8) CYLINDER PISTON SCREW MSP6X DBL SLEEVE 50X38X O-RING 54.5X SEAL 30X40X SEAL 30X35X SCRAPER 30X40X5/ GUIDE PISTON ROD

24 7/48: : PARTS-24 STABILIZER CYLINDER C STABILIZER CYLINDER SEAL KIT (INCL:2-7) CYLINDER SEAL 80X66X O-RING 64.5X SEAL 63X73X O-RING 74.5X BACK RING 75X SCRAPER 63X75X7/ PISTON GUIDE COUPLING NUT PISTON ROD

25 7/48: : PARTS-25 STABILIZER BEAM SV SET SCR M8X SPRING WASHER 8MM STOP GUIDE ROLLER PIN SCREW MC10X LOCK NUT M LOCKING DEVICE SCREW MC10X SPRING WASHER 10MM GUIDE ROLLER PIN STABILIZER ARM 1380MM STABILIZER ARM 700MM CIRCLIP 90U HOUSING POINTING SCR MSP9X SCREW MC10X LOCK RING BRACKET SCREW MK8X HOOK SPRING BUSHING SET SCR M12X COUNTERSUNK SCR MK6X SPRING LOCK PLATE LOCK PLATE

26 7/48: : PARTS-26 STABILIZER BEAM SR SET SCR M8X SPRING WASHER 8MM STOP GUIDE ROLLER PIN SCREW MC10X LOCK NUT M LOCKING DEVICE SCREW MC10X SPRING WASHER 10MM GUIDE ROLLER PIN STABILIZER ARM 1380MM STABILIZER ARM 700MM CIRCLIP 90U HOUSING POINTING SCR MSP9X SCREW MC10X LOCK RING MOUNTING KIT BALL-BLACK PIN ZERK M6X DISC DISC SCREW MC10X LOCK NUT M WASHER 6MM STEEL BOLT M6X CLIP BRACKET SCREW MK8X HOOK SPRING BUSHING SET SCR M12X COUNTERSUNK SCR MK6X SPRING LOCK PLATE LOCK PLATE 1

27 7/48: : PARTS-27 STABILIZER BEAM DV SET SCR M8X SPRING WASHER 8MM STOP GUIDE ROLLER PIN SCREW MC10X LOCK NUT M LOCKING DEVICE SCREW MC10X SPRING WASHER 10MM GUIDE ROLLER PIN STABILIZER ARM 1380MM BOLT RETAINING RING ØX STOP CIRCLIP 90U HOUSING POINTING SCR MSP9X SCREW MC10X LOCK RING WIRE WIRE LOCK SPLIT RING Ø STABILIZER ARM BRACKET SCREW MK8X HOOK SPRING BUSHING SET SCR M12X COUNTERSUNK SCR MK6X SPRING LOCK PLATE LOCK PLATE 1

28 7/48: : PARTS-28 STABILIZER BEAM DR SET SCR M8X SPRING WASHER 8MM STOP GUIDE ROLLER PIN SCREW MC10X LOCK NUT M LOCKING DEVICE SCREW MC10X SPRING WASHER 10MM GUIDE ROLLER PIN STABILIZER ARM 1380MM BOLT RETAINING RING ØX STOP CIRCLIP 90U HOUSING POINTING SCR MSP9X SCREW MC10X LOCK RING MOUNTING KIT BALL-BLACK PIN ZERK M6X DISC DISC SCREW MC10X LOCK NUT M WASHER 6MM STEEL BOLT M6X CLIP WIRE WIRE LOCK SPLIT RING Ø STABILIZER ARM BRACKET SCREW MK8X HOOK SPRING BUSHING SET SCR M12X COUNTERSUNK SCR MK6X SPRING LOCK PLATE LOCK PLATE 1

29 7/48: : PARTS-29 VALVE GROUP-RS VALVE BLOCK (COMPLETE) VALVE BLOCK (COMPLETE) INLET SECTION CTRL VALVE EXCL LEVER(1H) CTRL VALVE EXCL LEVER(4H) CTRL VALVE EXCL LEVER(1H-01) CTRL VALVE EXCL LEVER(1H-01) CTRL VALVE EXCL LEVER(1HS) OUTLET SECTION STAY BOLT (6 SECT) LOCK NUT M SOLENOID 12V SOLENOID 26V CARTRIDGE SEAL KIT PLUG SEAL KIT PLUG 1/2"BSP O-RING 17.3X MAIN RELIEF VALVE SEAL KIT WASHER PORT RELIEF VALVE(TBS175) DUST CAP SEAL KIT BRACKET SPRING KIT RUBBER BELLOWS LEVER BALL PLUG REPAIR KIT SPOOL SENSOR (COMPLETE) PORT RELIEF VALVE(TB265) RELIEF & ANTI-CAV VALVE(TBS150) RELIEF & ANTI-CAV VALVE(TBS100) PLUG CHECK VALVE SEAL KIT DUST CAP SEAL KIT PLUG 3/8" SEAL RELIEF & ANTI-CAV VALVE(TBS200)

30 7/48: : PARTS-30 CONTROL VALVE, M CONTROL VALVE CONTROL VALVE DUMP VALVE 12V DUMP VALVE 26V CARTRIDGE SOLENIOD 12V SOLENIOD 26V SPOOL SENSOR Part no. Hydrocontrol serial no. Revision FOR ADDITIONAL PARTS, SEE

31 7/48: : PARTS-31 VALVE BLOCK FOR SERIAL CONNECTION STABILIZER CONTRO VALVE 1 Hydrocontrol serial no. Part no. Revision 1

32 7/48: : PARTS-32 ELECTRO-HYDRAULIC NEM KIT, NEM RADIO CONTROL CARTRIDGE SOLENOID 12V SOLENOID 24V ELECTRO-HYDRAULIC NEM-KIT 4X12V ELECTRO-HYDRAULIC NEM-KIT 4X24V ELECTRO-HYDRAULIC NEM-KIT 5X12V ELECTRO-HYDRAULIC NEM-KIT 5X24V ELECTRO-HYDRAULIC NEM-KIT 6X12V ELECTRO-HYDRAULIC NEM-KIT 6X24V See drawing no for additional parts.

33 7/48: : PARTS-33 VALVE BRACKET & DUAL CONTROL-RS SAFETY GUARD STEEL BOLT MC6X LOCK NUT M STEEL BOLT MC6X CLAMP PIN (7 LEVER) PROTECTIVE PLATE SCREW M6X CLAMP WASHER 6MM SET SCR M8X BRACKET SPRING WASHER 8MM WASHER 8MM LOCK NUT M STEEL BOLT MC8X VALVE BRACKET SCREW MSP8X NUT M STEEL BOLT M8X STEEL BOLT M8X PROTECTIVE PLATE BALL Ø32X10MM CTRL LEVER-SHORT CTRL LEVER-LONG SPLIT PIN Ø1.5X COTTER BOLT Ø6X CONNECTING ROD COTTER BOLT Ø6X CLEVIS 6

34 7/48: : PARTS-34 VALVE BRACKET & DUAL CONTROL-M SET SCREW, STAINLESS M8 X CONNECTING ROD PROTECTION PLATE ADAPTER FOR DUAL CONTROLS SET SCREW, STAINLESS M6 X LEVER FOR DUAL CONTROLS PROT. PLATE CTRL VALVE/RC LEVER FOR DUAL CONTROLS BRACKET, REMOTE CONTROL BRACKET SET SCREW, STAINLESS M6 X BRACKET, DUAL CONTROLS, 6 F CLIP M6 0,5-4,0 MM SAFETY GUARD, DUAL CTRL, 6 F STEEL BOLT, STAINLESS M8 X PIN FOR 5 LEVERS CLAMP SPLIT PIN WITH SPRING LOCK VALVE BRACKET, SV CLAMP FOR LEVER COTTER BOLT Ø6 X SPLIT PIN, STAINLESS Ø1,6 X SCREW, STAINLESS MC6 X LOCK NUT, STAINLESS M LOCK NUT, STAINLESS M SPRING WASHER 8 MM SOCKETHEAD SCREW MC8 X SET SCREW, STAINLESS M8 X WASHER, STAINLESS 8 MM SCREW MC6 X WASHER, STAINLESS 6 MM NUT, STAINLESS SCREW MSP8 X CONTROL LEVER, SHORT, STR ONTROL LEVER, LONG, STR KNOB FOR LEVER HOSE BRACKET

35 7/48: : PARTS-35 HYDRAULIC SYSTEM-PUMP & TANK-RS CONNECTION REDUCING CONNECTION CONNECTION PRESSURE GAUGE CONN FILTER CONNECTION FITTINGS O-RING 18.72X PIPE PL2 M10X CONNECTION PIPE CONNECTION BLANKING PLUG CONNECTION CONNECTION CONNECTION 1

36 7/48: : PARTS-36 HYDRAULIC SYSTEM-PUMP & TANK-M CONNECTION CONNECTION COUPLING NUT BLANKING PLUG HOSE 1/2" X 450 L/L FITTINGS O-RING STRAIGHT CONNECTION FILTER RED. CONNECTION PRESSURE-GAUGE CONNECT ELBOW CONNECTION

37 7/48: : PARTS-37 HYDRAULIC SYSTEM-ROTATION CYLINDER-RS CONNECTION CLAMP 2X8MM PIPE PIPE CONNECTION CONNECTION PIPE PIPE PIPE PL PIPE CONNECTION 2

38 7/48: : PARTS-38 HYDRAULIC SYSTEM-ROTATION CYLINDER WITH LHV, M CONNECTION CLAMP 2X8MM PIPE PIPE, M CONNECTION PIPE PIPE CONNECTION CLIP LOAD HOLDING VALVE PLATE STEEL BOLT, SS M6X T-CONNECTION PIPE PIPE WASHER HOSE HOSE

39 7/48: : PARTS-39 HYDRAULIC SYSTEM-INNER BOOM CYLINDER-C CONNECTION SET SCR M8X CLAMP LOCK NUT M HOSE 3/8"X2200 O/O SET SCR M8X HOSE GUIDE PROTECTIVE COVER CONNECTION HOSE 3/8"X1150 O/O SCREW MC8X LOAD HOLDING VALVE CONNECTION O-RING 10.77X PRESSURE GAUGE CONN PIPE CONNECTION 1

40 7/48: : PARTS-40 HYDRAULIC SYSTEM-INNER BOOM CYLINDER-C=6 O'CLOCK, M HOSE BULKHEAD CONNECTION CONNECTION SPRING WASHER 8MM STEEL BOLT, SS M8 X LOAD-HOLDING VALVE PRESS-GAUGE CONNECT BANJO CONNECTION PIPE HOSE GUIDE POINTED SCREW, SS MSP6 X CLAMP LOCK NUT, SS M HOSE CLIP * HOSE CLIP ** CLIP PROTECTIVE COVER * PROTECTIVE COVER ** HOSE HOSE BRACKET HOSE BRACKET 1 * EXCLUDING WINCH OR EXV ** INCLUDING WINCH OR EXV

41 7/48: : PARTS-41 HYDRAULIC SYSTEM-INNER BOOM CYLINDER-C=12 O'CLOCK, M HOSE BULKHEAD CONNECTION CONNECTION SPRING WASHER 8MM STEEL BOLT, SS M8X LOAD-HOLDING VALVE PRESSURE-GAUGE CONNECT BANJO CONNECTION PIPE HOSE GUIDE POINTED SCREW, SS MSP6X CLAMP LOCK NUT, STAINLESS M HOSE CLIP * HOSE CLIP ** CLIP PROTECTIVE COVER * PROTECTIVE COVER ** HOSE HOSE BRACKET 1 * EXCLUDING WINCH OR EXV ** INCLUDING WINCH OR EXV

42 7/48: : PARTS-42 HYDRAULIC SYSTEM-OUTER BOOM CYLINDER-C CONNECTION PIPE CONNECTION LOAD HOLDING VALVE O-RING 10.77X PRESSURE GAUGE CONN SCREW MC8X PLUG HOSE 3/8"X1150 O/O CONNECTION HOSE 3/8"X2200 O/O CONNECTION 1

43 7/48: : PARTS-43 HYDRAULIC SYSTEM-EXT CYLINDER-1H-C CONNECTION HOSE 3/8"X2200 O/O CONNECTION SPRING WASHER 6MM STEEL BOLT M6X REGENERATION VALVE CONNECTION CLAMP HOSE 3/8"X3400 O/O BANJO CONNECTION BRACKET BRACKET PIPE PIPE 1

44 7/48: : PARTS-44 HYDRAULIC SYSTEM-EXT CYLINDER-2H-C CONNECTION HOSE 3/8"X2200 O/O CONNECTION SPRING WASHER 6MM STEEL BOLT M6X REGENERATION VALVE CONNECTION CLAMP HOSE 3/8"X3400 O/O BANJO CONNECTION BRACKET BRACKET PIPE PIPE PIPE PIPE 1

45 7/48: : PARTS-45 HYDRAULIC SYSTEM-EXT CYLINDER-3H-C CONNECTION HOSE 3/8"X2200 O/O CONNECTION SPRING WASHER 6MM STEEL BOLT M6X REGENERATION VALVE CONNECTION CLAMP HOSE 3/8"X3400 O/O BANJO CONNECTION BRACKET BRACKET PIPE PIPE PIPE PIPE PIPE PIPE 1

46 7/48: : PARTS-46 HYDRAULIC SYSTEM-EXT CYLINDER-4H-C CONNECTION HOSE 3/8"X2200 O/O CONNECTION SPRING WASHER 6MM STEEL BOLT M6X REGENERATION VALVE CONNECTION CLAMP HOSE 3/8"X3400 O/O BANJO CONNECTION BRACKET BRACKET PIPE PIPE PIPE PIPE PIPE PIPE PIPE PIPE 1

47 7/48: : PARTS-47 HYDRAULIC SYSTEM-STABILIZERS-TYPE SV/SR CONNECTION CONNECTION SCREW MC6X PILOTED CHECK VALVE O-RING 9.19X PIPE 712MM CONNECTION HOSE 1/4"X1230 O/O HOSE 1/4"X1800 O/O CONNECTION HOSE 1/4"X500 L/L SPIRAL CONNECTION CONNECTION 6

48 7/48: : PARTS-48 HYDRAULIC SYSTEM-STABILIZERS-TYPE DV/DR CONNECTION CONNECTION SCREW MC6X PILOTED CHECK VALVE O-RING 9.19X PIPE 712MM CONNECTION HOSE 1/4"X650 O/O SCREW MC10X SPRING WASHER 10MM PLATE HOSE 1/4"X1800 O/O CONNECTION HOSE 1/4"X500 L/L SPIRAL CONNECTION CONNECTION 10

49 7/48: : PARTS-49 DECAL PLACEMENT, 7/48 CRANE ( ) DECAL KIT-COMMON 1REF DECAL KIT COMMON (SPANISH)1REF DECAL-GREASE, 4-9 TM DECAL-DANGER SMALL ARTICULATING (PART OF #1) DECAL-WARNING STABILIZER STAND CLEAR (PART OF #1) DECAL-DANGER ELEC HAZARD LG (PART OF #1) DECAL-WARNING CR LOADLINE (PART OF #1) DECAL-DANGER DRIVELINE (PART OF #1) DECAL-MOBILOIL RESERVOIR (PART OF #1) DECAL-SET UP/STOW INSTR. (PART OF #1) PLACARD-SERIAL NO DECAL-CP 7/48 1H 2REF DECAL-CP 7/48 2H 2REF DECAL-CP 7/48 3H 2REF DECAL-CP 7/48 4H 2REF DECAL-ID 7/48 SERIES DECAL-MADE IN DENMARK (PART OF #1) 1 ADDITIONAL DECALS (CONTROLS) (BASED ON CONFIGURATION) CONTROL LABEL, 6 FUNCT. HORIZONTAL ORIENT. (SMALL-PD) CONTROL LABEL, 6 FUNCT. HORIZONTAL ORIENT. (SMALL) CONTROL LABEL, 6 FUNCT. HORIZONTAL ORIENT. (LARGE-PD) CONTROL LABEL, 6 FUNCT. HORIZONTAL ORIENT. (LARGE) CONTROL LABEL, STABILIZERS VERTICAL ORIENT CONTROL LABEL, 4 FUNCT. HORIZONTAL ORIENT. (SMALL) CONTROL LABEL, 5 FUNCT. HORIZONTAL ORIENT. (LARGE) CONTROL LABEL, WINCH Decal Placement (if not shown on crane) ITEM # LOCATION 5,6 One on all four sides of carrier vehicle. 7 At or near driveline. Note: Item #11 is dependent on crane configuration (BOTH SIDES) (BOTH SIDES) 10,13 4 (BOTH STABILIZERS)

50 7/48: : PARTS-50 MOUNTING FITTINGS NUT 7/8"UNF WASHER MOUNTING BOLT 850MM U-SECTION SPACER CLAMP 4

51 7/48: : PARTS-51 DUAL CONTROL 2 STABILIZER VALVES DUAL CTRL-STAB LEGS SET SCR M8X SPRING WASHER 8MM BRACKET CIRCLIP 19U PIN-2 LEVER COTTER BOLT Ø6X SPLIT PIN Ø1.5X BALL Ø32X10MM CONTROL LEVER-SHORT CONNECTING ROD COTTER BOLT Ø6X20 2

52 7/48: : PARTS-52 DUAL CONTROL FOR SERIES CONNECTION, M CONNECTING ROD LEVER, DUAL CONTROL PIN SPLIT PIN WITH SPRING LOCK

53 7/48: : PARTS-53 SERIES CONNECTION PARTS-RS BLANKING PLUG CONNECTION PIPE PIPE CONNECTION CONNECTION CONNECTION CONTROL LEVER-SHORT PIN LOCK PIN BALL Ø32X10MM LOCK NUT M WASHER 8MM STEEL BOLT M8X SET SCR M8X SPRING WASHER 8MM VALVE BLOCK-2 SECTION BRACKET 1

54 7/48: : PARTS-54 SERIES CONNECTION PARTS-M KNOB FOR LEVER CTRL LEVER, SHORT, STR VALVE BRACKET STEEL BOLT, STAINLESS M8 X WASHER, STAINLESS 8 MM LOCK NUT, STAINLESS M CONNECTION CONNECTION SET SCREW, STAINLESS M8 X SPRING WASHER 8 MM HOSE ELBOW CONNECTION CONNECTION BANJO CONNECTION PIPE PLUG NUT, STAINLESS

55 7/48: : PARTS-55 EXTRA VALVES-1H MOUNTING KIT MOUNTING KIT MOUNTING KIT MOUNTING KIT DUST CAP 3/8"M QUICK COUPLING 3/8"F SEAL KIT 3/8" QUICK COUPLING 3/8"M DUST CAP 3/8"M CONNECTION SET SCR M10X WASHER 10MM PIPE SET SCR M10X LOCK NUT M STEEL BOLT M6X PIPE LOCK NUT M HOSE GUIDE STEEL BOLT M6X FITTINGS HOSE 3/8"X2000 O/O CLIP PROTECTIVE COVER CONNECTION FITTINGS FITTINGS SET SCR M10X HOSE 3/8"X3900 O/O CONNECTION HOSE 3/8"X2200 O/O FITTINGS 1

56 7/48: : PARTS-56 EXTRA VALVES-2H MOUNTING KIT MOUNTING KIT MOUNTING KIT MOUNTING KIT DUST CAP 3/8"M QUICK COUPLING 3/8"F SEAL KIT 3/8" QUICK COUPLING 3/8"M DUST CAP 3/8"M CONNECTION SET SCR M10X WASHER 10MM PIPE SET SCR M10X LOCK NUT M STEEL BOLT M6X PIPE LOCK NUT M HOSE GUIDE STEEL BOLT M6X FITTINGS STEEL BOLT M6X HOSE 3/8"X2000 O/O CLIP PROTECTIVE COVER CONNECTION HOSE 3/8"X1150 O/O FITTINGS FITTINGS FITTINGS SET SCR M10X HOSE 3/8"X3900 O/O CONNECTION HOSE 3/8"X2200 O/O FITTINGS 1

57 7/48: : PARTS-57 EXTRA VALVES-3H PIPE MOUNTING KIT SET SCR M10X MOUNTING KIT LOCK NUT M MOUNTING KIT STEEL BOLT M6X MOUNTING KIT PIPE DUST CAP 3/8"M LOCK NUT M QUICK COUPLING 3/8"F HOSE GUIDE SEAL KIT 3/8" STEEL BOLT M6X QUICK COUPLING 3/8"M FITTINGS DUST CAP 3/8"M STEEL BOLT M6X CONNECTION HOSE 3/8"X2000 O/O SET SCR M10X CLIP WASHER 10MM PROTECTIVE COVER CONNECTION HOSE 3/8"X1150 O/O FITTINGS FITTINGS FITTINGS FITTINGS SET SCR M10X HOSE 3/8"X3900 O/O CONNECTION HOSE 3/8"X2200 O/O FITTINGS 1

58 7/48: : PARTS-58 EXTRA VALVES-4H WASHER 10MM MOUNTING KIT PIPE MOUNTING KIT SET SCR M10X MOUNTING KIT LOCK NUT M MOUNTING KIT FITTINGS DUST CAP 3/8"M STEEL BOLT M6X QUICK COUPLING 3/8"F PIPE SEAL KIT 3/8" LOCK NUT M QUICK COUPLING 3/8"M HOSE GUIDE DUST CAP 3/8"M STEEL BOLT M6X CONNECTION FITTINGS SET SCR M10X STEEL BOLT M6X HOSE 3/8"X2000 O/O CLIP PROTECTIVE COVER CONNECTION HOSE 3/8"X1150 O/O FITTINGS FITTINGS FITTINGS FITTINGS SET SCR M10X HOSE 3/8"X3900 O/O CONNECTION HOSE 3/8"X2200 O/O FITTINGS 1

59 7/48: : REV. D PARTS-59 WINCH KIT ( ) WASHER 5/8 LOCK ZINC WINCH KIT WASHER 1/2 N FLAT WINCH MTG BRACKET MTG BRACKET-WINCH PIN-WINCH MOUNTING UNION-BLKHD 37 JIC 3/4 2REF WASHER 37X21X3 MM HOSE-FF 1/4X OAL (8-8) 1REF NUT-LOCK M HOSE-FF 3/8X87 OAL (8-8) 2REF CAP SCR M10X HOSE-FF 3/8X174 OAL (8-8) 2REF ZERK 1/8" HOSE-FJ 3/8X27 OAL (8-8) 3REF BUSHING - WINCH HOSE-FF 1/2X20 OAL (8-8) 1REF BRKT-SLIDER WINCH HOSE/ADPTR KIT 1 (WAS ) (INCL. 14,15,17,19,21,35,38-41) WEIGHING HYD CELL CAP SCR 1/4-20X4 HHGR5Z CONNECTOR - M BSPP 8-8F 3REF NUT 1/4-20 HEX NYLOC ELBOW #10MSTR #8MJIC 90 2REF DECAL-CONTROL SS WINCH SPACER-WINCH KIT DECAL-CONTROL CS WINCH ADPTR #8MSTR #8MJIC 6REF ADAPTER-CONVERSION ELBOW #8MJIC #8FJIC SW 3REF SEAL WASHER ELBOW #12MSTR #8MJIC 90 1REF HARNESS-WINCH CONTROL VALVE EXCL. LEVER WASHER 1/2 LOCK VALVE BLOCK ASM 1REF (PART OF 1) WINCH (PART OF 1) 1REF PRESS SWITCH (PART OF 1) 1REF (WAS ) CAP SCR 1/2-13X1.75 HHGR5Z CAP SCR 5/8-11 X 1.25 HHGR5Z 8

60 7/48: PARTS : REV. D WINCH KIT ( )

61 7/48: : REV. B PARTS-61 CABLE & HOOK KIT ( ) YOKE WELDMENT PIN WIRE ROPE ASM HOOK-SWVL POS LOCK 1.8TON SHEAVE DOWN HAUL WT 1 (WAS ) COLLAR-SHAFT 1 (WAS ) PIN-QUICK ZERK-NPT CAP-GREASE WELDMENT-WINCH STOP NUT HEX ZINC CAP SCR.75-10X 4.00 HH GR5 Z NUT HEX NYLOC ZINC CAP SCR X 3.0 HHGR8 Z NUT HEX NYLOC ZINC 1 BOOM (REF) 15 CLEVIS (PART OF CRANE)

62 7/48: PARTS-62 IOWA MOLD TOOLING CO., INC. BOX 189, GARNER, IA TECHNICAL SUPPORT FAX: MANUAL PART NUMBER: