Volume 2 - PARTS AND SPECIFICATIONS

Transcription

1 : : Model 1014 Crane Volume 2 - PARTS AND SPECIFICATIONS Section 1 CRANE SPECIFICATIONS Section 2 CRANE REFERENCE Section 3 REPLACEMENT PARTS Section 4 GENERAL REFERENCE IOWA MOLD TOOLING CO., INC. BOX 189, GARNER, IA TEL: TECHNICAL SUPPORT FAX: MANUAL PART NUMBER

2 : : INTRODUCTION NOTE A NOTE is used to either convey additional information or to provide further emphasis for a previous point. CAUTION A CAUTION is used when there is the very strong possibility of damage to the equipment or premature equipment failure. WARNING A WARNING is used when there is the potential for personal injury or death. Read and familiarize yourself with the IMT OPERATOR S CRANE SAFETY MANUAL before operating or performing any maintenance on your crane.

3 : : SECTION 1. MODEL 1014 CRANE SPECIFICATIONS GENERAL SPECIFICATIONS... 3 PERFORMANCE CHARACTERISTICS... 3 CYLINDERS... 3 POWER SOURCE... 3 ROTATION SYSTEM... 3 CYLINDER HOLDING VALVES... 4 CAPACITY ALERT SYSTEM... 4 WINCH... 4 HYDRAULIC SYSTEM (PTO Driven)...4 ELECTRO-HYDRAULIC SYSTEM (2-SPEED)...4 CONTROLS... 4 MINIMUM CHASSIS SPECIFICATIONS... 4 GEOMETRIC CONFIGURATION... 5 CAPACITY CHART... 6

4 : : NOTES

5 : : MODEL 1014 CRANE SPECIFICATIONS GENERAL SPECIFICATIONS 1014-H10 CRANE 1014-HM14 CRANE CRANE RATING REACH - from centerline of rotation HYDRAULIC EXTENSION MANUAL EXTENSION LIFTING HEIGHT from base of crane WEIGHT OF CRANE STORAGE HEIGHT - crane only MOUNTING SPACE REQUIRED (crane base) TIE-DOWN BOLT PATTERN HORIZONTAL CENTER OF GRAVITY from centerline of rotation VERTICAL CENTER OF GRAVITY from bottom of crane base *OPTIMUM PUMP CAPACITY OIL RESERVOIR CAPACITY (electric 2-stage) DESIGN FACTORS - pins and hydraulics PERFORMANCE CHARACTERISTICS ROTATION: LOWER BOOM ELEVATION: EXTENSION BOOM: WINCH CYLINDERS BORE STROKE LOWER BOOM CYLINDER EXTENSION BOOM CYLINDER POWER SOURCE ROTATION SYSTEM

6 : : CYLINDER HOLDING VALVES CAPACITY ALERT SYSTEM WINCH HYDRAULIC SYSTEM (PTO DRIVEN) ELECTRO-HYDRAULIC SYSTEM (2-SPEED) CONTROLS MINIMUM CHASSIS SPECIFICATIONS BODY STYLE WHEEL BASE CAB TO AXLE FRAME SECTION MODULUS *RBM FRONT AXLE RATING REAR AXLE RATING IOWA MOLD TOOLING CO., INC. BOX 189, GARNER, IA TEL: FAX:

7 : : GEOMETRIC CONFIGURATION

8 : :

9 : : SECTION 2. MODEL 1014 CRANE REFERENCE MAJOR CRANE ASSEMBLIES... 3 WELDMENT PART NUMBER LOCATIONS... 3 GREASE ZERK LOCATIONS & LUBRICANT REQUIREMENTS...4 RECOMMENDED SPARE PARTS LIST... 5 RECOMMENDED SPARE PARTS LIST (con t)... 6 INSTALLATION... 7 CHASSIS INFORMATION... 7 MOUNTING HOLE LAYOUT... 7 CRANE INSTALLATION... 7 BODY REINFORCEMENT... 7 RELAY BOARD OPERATION... 9

10 : : NOTES

11 : : MAJOR CRANE ASSEMBLIES WELDMENT PART NUMBER LOCATIONS

12 : : GREASE ZERK LOCATIONS & LUBRICANT REQUIREMENTS ITEM LOCATION DESCRIPTION LUBRICANT FREQUENCY 1. WORM GEAR 2. TURNTABLE/BEARING GREASE EXTENSION *ROTATE CRANE WHILE GREASING 3. LOWER CYLINDER BASE 4. LOWER CYLINDER ROD 5. MAST/LOWER BOOM HINGE PIN 6. SHEAVE PIN 7. SNATCH BLOCK PIN SHELL ALVANIA 2EP OR SHELL RETINAX A WEEKLY

13 : : RECOMMENDED SPARE PARTS LIST 1 YEAR SUPPLY MODEL 1014 CRANE FOR MANUAL: This spare parts list does not necessarily indicate that the items can be expected to fail in the course of a year. It is intended to provide the user with a stock of parts sufficient to keep the unit operating with the minimal down-time waiting for parts. There may be parts failures not covered by this list. Parts not listed are considered as not being Critical or Normal Wear items during the first year of operations and you need to contact the distributor or manufacturer for availability. ASSEMBLY SHELF LIFE ORDER DESIGNATION ITEM NO. PART NO. DESCRIPTION QTY CODE (MO) QTY BASE ASM THRUST BEARING 2 W BEARING 1 W BEARING 1 W WORM GEAR 1 W REF MOLUB 2 P WINCH/CABLE/HOOK KIT BEARING 1 W SWITCH 1 W CORD REEL 1 W CABLE & HOOK KIT ROLLER BEARING 1 W WIRE ROPE 7/32"X65' 1 W SWIVEL HOOK 1-1/2 TON 1 W INNER RACE 1 W LOWER BOOM ASM WEAR PAD 1 W 3B LOWER BOOM CYLINDER 3 6H HEAD 1 W 4 6I PISTON 1 W VALVE 10GPM 1 C 8 9B SEAL KIT 1 W EXTENSION BOOM ASM-HYD/MANUAL 14' SHEAVE W/BEARING 1 W EXTENSION BOOM ASM-HYD 10' SHEAVE W/BEARING 1 W 3B EXTENSION BOOM CYLINDER 3 6I PISTON 1 W 4 6H HEAD 1 W 6 9B SEAL KIT 1 W C BALANCE VALVE 10GPM 1 C HYDRAULIC POWER UNIT SOLENOID VALVE 1 W SOLENOID 12V 150A 1 W O-RING 1 W O-RING 1 W PROPORTIONAL VALVEBANK RELIEF VALVE 1 C SOLENOID VALVE 1 C REF COIL ONLY 1 C VALVEBANK COIL 12VDC 2 W REF REPAIR KIT (INCLS: 4-10) 2 W INSTALLATION KIT-POWER UNIT SOLENOID 12V 150A 1 W INSTALLATION KIT-PTO SOLENOID 12V 150A 1 W RELAY 2 W REF SUCTION FILTER ELEMENT 3 P REF RETURN FILTER ELEMENT 3 P ELECTRIC REMOTE CONTROL KIT 7 7Q O-RING 1 W PRESSURE SWITCH 1 W PROPORTIONAL REMOTE CONTROL KIT 7 7Q O-RING 1 W PRESSURE SWITCH 1 W REMOTE CONTROL KIT-PTO 7 7Q O-RING 1 W PRESSURE SWITCH 1 W (CONTINUED)

14 : : RECOMMENDED SPARE PARTS LIST (CON T) SHELF ASSEMBLY LIFE ORDER DESIGNATION ITEM NO. PART NO. DESCRIPTION QTY CODE MO. QTY REMOTE HANDLE ASM-DUPLEX PUMP TOGGLE SWITCH SPDT 4 W TOGGLE SWITCH SPST 1 W TOGGLE SWITCH SPDT 1 W DIODE BOARD 1 W PROPORTIONAL REMOTE HANDLE ASM POTENTIOMETER 1 W TOGGLE SWITCH SPST 2 W TOGGLE SWITCH SPDT 4 W TOGGLE SWITCH SPST 1 W TOGGLE SWITCH SPDT 1 W REMOTE HANDLE ASM-PTO TOGGLE SWITCH SPST 4 W TOGGLE SWITCH SPDT 1 W TOGGLE SWITCH SPST 1 W TOGGLE SWITCH SPDT 1 W

15 : : GENERAL CHASSIS INFORMATION WARNING THE USE OF THIS CRANE ON A BODY NOT CAPABLE OF HANDLING THE LOADS IMPOSED ON IT BY THE CRANE, MAY RESULT IN SERIOUS INJURY OR DEATH. INSTALLATION CRANE INSTALLATION NOTE IN ADDITION TO THESE SPECIFICATIONS, A HEAVY-DUTY BATTERY AND ALTERNATOR ARE REQUIRED. IT IS RECOMMENDED THAT THE VEHICLE HAVE POWER STEERING AND DUAL REAR WHEELS. IMT RECOMMENDS ADHERENCE TO THE UPPER LIMIT OF THESE SPECIFICATIONS FOR BEST SYSTEM PERFORMANCE. BODY REINFORCEMENT MOUNTING HOLE LAYOUT CRANE INSTALLATION REINFORCEMENT

16 : :

17 : : INTRODUCTION FIGURE 1. BOTTOM VIEW OF RELAY RELAY BOARD OPERATION OPERATION IGNITION ON REMOTE STARTING THE VEHICLE FIGURE 2. INTERNAL WIRING REMOTE ENGINE STOP

18 : : FIGURE 3. RELAY BOARD - COMPONENTS & WIRING

19 : : REMOTE ENGINE SPEED (FROM CRANE) FIGURE 4. REMOTE CONTROL HANDLE

20 : : FIGURE 5. REMOTE STARTING OF VEHICLE - IGNITION ON

21 : : FIGURE 6. SPEED CONTROL - COMPRESSOR ONLY

22 : : INSTALLATION WARNING Failure to remove the extra connecting wire will cause the relay board to fail. Check jumper wire connections of relay board being replaced. (Most relay boards are wired as stated in item 4-1.) TERM WIRING CONNECTION WIRING CHART 1 12-VOLT 2 NC 3 GROUND 4 TO SPEED CONTROL 5 SPEED CONTROL FROM COMPRESSOR 6 ENGINE STOP FROM CRANE 7 FROM FUEL SOLENOID / DISTRIBUTOR GROUND 8 TO FUEL SOLENOID / DISTRIBUTOR GROUND 9 12-VOLT FROM IGNITION 10 SPEED CONTROL FROM CRANE 11 ENGINE START FROM CRANE 12 TO TRUCK STARTER 13 TO PTO SWITCH, CONTROLLED 14 TO BRAKE SWITCH, CONTROLLED 15 NC 16 NC RELAY FUNCTION A ON / OFF, POWER B ISOLATION, SPEED CONTROL C COMPRESSOR, SPEED CONTROL D ENGINE STOP E CRANE SPEED CONTROL F ENGINE START G PTO SWITCH H BRAKE SWITCH, CONTROLLED * NOTES Circuits that could be ground excited are 6-10 & 11. Quick Check: (Before connecting wires to circuit board) Activate the engine stop switch from the crane. If terminal 6 is hot, wire per 4-1. If not, wire per 4-2. FIGURE 7. RELAY BOARD ( ) WIRING INSTRUCTIONS

23 : : SECTION 3. MODEL 1014 REPLACEMENT PARTS PARTS INFORMATION... 3 BASE ASM ( )... 4 MAST ASM ( )... 5 WINCH / CABLE / HOOK KIT ( )... 6 CABLE & HOOK KIT ( )... 7 SPEED REDUCER ( )... 8 LOWER BOOM ASM ( )... 9 LOWER BOOM CYLINDER (3B104820) EXTENSION BOOM ASM-HYD/MNL 14' ( ) EXTENSION BOOM ASM-HYD 10' ( ) EXTENSION CYLINDER (3B108830) DECAL KIT-PWR UNIT ( ) DECAL KIT-PTO ( ) HYD PWR UNIT 12VDC ( ) HYD KIT-4 SECT/PWR UNIT ( ) HYD KIT-4 SECT/PTO ( ) HYD KIT-4 SECT/PTO PROP L ( ) VALVEBANK ASM-4 SECT PROP L RC ( ) VALVEBANK ( ) VALVEBANK-PROP L ( ) VALVEBANK ASM-4 SECT PROP L RC ( ) INSTALLATION KIT-PWR UNIT ( ) CABLE ASM ( ) INSTALLATION KIT-PTO ( ) ELECTRIC RMT CTRL KIT ( ) ELECTRIC RMT CTRL KIT ( ) PROP L RMT CTRL KIT ( ) PROP L RMT CTRL KIT ( ) RMT CTRL KIT-PTO ( ) RMT CTRL KIT-PTO ( ) RMT HANDLE ASM-DUPLEX PUMP ( )... 30

24 : : PROP L RMT HANDLE ASM ( ) RMT HANDLE ASM-PTO ( ) CABLE ASM-18GA/24W X 72 ( ) CABLE ASM-ELEC PWR UNIT GROUND ( ) CABLE ASM-ELEC PWR UNIT GROUND ( ) OPTION-BOOM SUPPORT/RESERVOIR 20 GAL ( ) OPTION-RESERVOIR 18 GAL-BULKHEAD ( ) AUX OUTRIGGERS-REAR-MO/MD ( ) AUX OUTRIGGER-MO/CRANK DN ( ) AUX OUTRIGGER-MO/PD ( ) AUX OUTRIGGERS-PO/PD 5X5 ( ) CYLINDER-PWR DN (3B048870) CYLINDER-PWR OUT (3B142860) VALVEBANK ASM-2 SECT ( ) VALVEBANK ASM-3 SECT ( ) LOWER BOOM ASM W/D-RING ( )... 46

25 : GENERAL WARNING DO NOT ATTEMPT TO REPAIR ANY COMPONENT WITHOUT READING THE INFORMATION CONTAINED IN THE REPAIR SECTION IN VOLUME 1. PAY PARTICULAR ATTENTION TO STATEMENTS MARKED WARNING, CAUTION, OR NOTE IN THAT SECTION. FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN DAMAGE TO THE EQUIPMENT, PERSONAL INJURY, OR DEATH. CRANE IDENTIFICATION PARTS INFORMATION CYLINDER IDENTIFICATION WELDMENT IDENTIFICATION ORDERING REPAIR PARTS SERIAL NUMBER PLACARD CYLINDER PART NUMBER LOCATION

26 : BASE ASM ( ) BASE TURNTABLE GUARD-RH TURNTABLE GUARD-LH TUBING 1/4 X THRUST BEARING SUPPORT PLATE COVER BEARING BEARING WORM GEAR TURNTABLE BEARING SLIDE COUPLING 1/8NPT WASHER 5/16 LOCK ZERK 1/8NPT CAP SCR 1/4-20X1/2 HHGR CAP SCR 5/16-18X3/4 HHGR NUT 7/8-9 LOCK 2-PC GR NUT 9/16-12 HEX GR WASHER 1-1/8 FLAT WASHER 1/4 LOCK WASHER 9/16 FLAT HARD GR ADAPTER 1/8POLY-FLO 1/ ELBOW 1/8MPT 1/4POLYFLO CAP SCR 9/16-12X3-1/2 HHGR MOTOR CAP SCR 1/2-13X1-3/4 SH SHIM 2.25X1.81X16GA REF WARNING ANY TIME THE GEAR-BEARING BOLTS HAVE BEEN REMOVED, THEY MUST BE REPLACED WITH NEW BOLTS OF IDENTICAL GRADE AND SIZE. FAILURE TO REPLACE GEAR-BEARING BOLTS MAY RESULT IN BOLT FAILURE DUE TO METAL FATIGUE CAUSING SERIOUS INJURY OR DEATH. NOTES 1. BEARINGS MUST BE PACKED WITH GREASE AT ASSEMBLY. 2. APPLY MOLUB-ALLOY 936 TO TURNTABLE BEARING AND WORM GEAR TEETH AT ASSEMBLY. 3. INITIAL LUBRICATION OF BOTH SIDES OF THRUST BEARING IS REQUIRED AT TIMEOF INSTALLATION. APPROVED LUBRICANTS ARE SLIP PLATE, LUBRI-PLATE OR OTHER LUBRICANTS CONTAINING GRAPHITE OR MSO SHIM AS REQUIRED IF NEEDED.

27 : MAST ASM ( ) MAST CAP SCR 3/8-16X1 HHGR NUT 3/8-16 LOCK NUT 5/16-18 LOCK COVER SUPPORT - TOP CAP SCR 5/16-18X3/4 HHGR COVER COVER SUPPORT - BOTTOM WASHER 9/16 FLAT HARD GR CAP SCR 9/16-12X2 HHGR SERIAL NUMBER PLACARD POP RIVET 1/8X3/8GRIP 2 WARNING ANY TIME THE GEAR-BEARING BOLTS HAVE BEEN REMOVED, THEY MUST BE REPLACED WITH NEW BOLTS OF IDENTICAL GRADE AND SIZE. FAILURE TO REPLACE GEAR-BEARING BOLTS MAY RESULT IN BOLT FAILURE DUE TO METAL FATIGUE CAUSING SERIOUS INJURY OR DEATH.

28 : WINCH / CABLE / HOOK KIT ( ) 1. MAST 1REF CABLE & HOOK KIT (SEE DWG) WINCH DRUM KEY (PART OF 23) 1REF TERMINAL #8 SPRSPD 16-14GA CABLE WELDMENT TERMINAL 1/4 FSLPON BEARING TERMINAL 1/4 MSLPON SWITCH CAP SCR 1/4-20X5/8 HHGR CAP SCR 5/16-18X1 HHGR CORD REEL STRAIN RELIEF WASHER 1/4 WRT WASHER 1/4 LOCK WASHER 5/16 LOCK MOTOR CAP SCR 1/4-20X2 HHGR COVER MTG BLOCK SPEED REDUCER (INCL:6) CAP SCR 1/4-28X3/4 SH COVER WASHER.16 FLAT WASHER #10 LOCK 2 NOTE IF THE SERIAL NO. OF YOUR CRANE CONTAINS A G AFTER THE CRANE MODEL NO. (1014G...) THEN THE CRANE IS EQUIPPED WITH A GEAR PRODUCTS WINCH.

29 : CABLE & HOOK KIT ( ) PIN SNATCH BLOCK SHEAVE (INCL:7,16) SIDE PLATE SET SCR 5/16-18X3/8SH (DRUM) HOOK 2-TON ROLLER BEARING (PART OF 3) 1REF WIRE ROPE ASM 7/32" X 65' SWIVEL HOOK 1-1/2 TON ZERK 1/8NPT CAP SCR 1/2-13X3-1/2 HHGR NUT 1/2-13 LOCK MACH BUSHING 3/4X10GA HAIR PIN 3/ INNER RACE (PART OF 3) 1REF

30 : SPEED REDUCER ( ) PART # DESCRIPTION QTY HOUSING GEAR, WORM GASKET, COVER (.015") GASKET, BRG. RET. (.015") SHAFT, OUTPUT COVER RETAINER, BEARING 1 (WAS BEFORE 11-94) WASHER, 5/16 SEALING GASKET, BRG. RET. (.031") WORM 1 (WAS BEFORE 11-94) ADAPTER, MOTOR 12 (WAS BEFORE 11-94) BEARING, CONE BEARING, CUP WASHER,THRUST BUSHING, (1.25 X 1.50 X.75) ZERK,LINCOLN # SEAL, NAT L # SEAL, NAT L # PLUG,SLT HD,1/4-28 TPRD BUSHING,RED 3/8X1/ VENT, 1/8 NPT, 1-5PSI PLUG, 3/8 NPT, SKT HD DRIVE SCREW KEY, 5/16 X5/16 X3-3/ KEY, 5/16X5/16X LABEL PLATE, 2 7/8 X CAPSCR, HXZD 5/16NCX.88GR CAPSCR, HXZD 5/16NC1.25GR LOCKWASHER, STD 5/16 ZD GASKET, COVER (.031") 2 NOTES (SEE REFERENCE NUMBER IN BOX): 1) USE GASKETS TO OBTAIN.005/.015 END PLAY ON OUTPUT SHAFT. 2) USE GASKETS TO OBTAIN.000/.004 END PLAY ON WORM SHAFT. 3) INSTALL REDUCER (#30), PIPE PLUG (#32), AND SHIPPING PLUG (#29) WITH PIPE SEALANT WITH TEFLON. SHIP ZERK (#26) LOOSE. 4) INSTALL SEALS (#27 AND #28) WITH LOCTITE 609 ON O.D. LUBRICATE SEAL SURFACE BEFORE ASSEMBLY. 5) INSTALL BOLTS USING LOCTITE 242. TORQUE TO FT-LB. 6) CAUTION - USED FOR OIL LEVEL. DO NOT USE LOCTITE. DO NOT OVERTIGHTEN , ,

31 : LOWER BOOM ASM ( ) 13. 3B LOWER CYLINDER LOWER BOOM WEAR PAD PIN INDICATOR PIN ZERK 1/8NPT NUT 3/8-16 LOCK WASHER 3/8 WRT WASHER 1/2 WRT MACH BUSHING 1X10GA NR RETAINING RING 1" HD CORD GUIDE WASHER 1/4 LOCK HOSE GUARD NUT 1/4-20 LOCK CAP SCR 1/4-20X1-1/2 HHGR WASHER 1/4 WRT 2

32 : 3B LOWER BOOM CYLINDER (3B104820) 1. 4B CASE ASM (INCL:21&22) G ROD (INCL:1) H HEAD I PISTON C STOP TUBE VALVE 10GPM B SEAL KIT (INCL:9-18) T66P025 PISTON SEAL (PART OF 8) 1REF 11. 7T61N087 LOCK RING SEAL (PART OF 8) 1REF 12. 7R ROD SEAL (PART OF 8) 1REF 13. 7R14P015 ROD WIPER (PART OF 8) 1REF 14. 7Q10P228 O-RING (PART OF 8) 1REF 15. 7Q O-RING (PART OF 8) 1REF 16. 7Q O-RING (PART OF 8) 1REF 17. 6A WAFER LOCK (PART OF 8) 1REF 18. 7T2N8015 WEAR RING (PART OF 8) 1REF ZERK 1/8NPT (PART OF 1 & 2) 2REF 22. 7PNPXT02 PLUG 1/8NPT (PART OF 1) 2 NOTE IT IS RECOMMENDED THAT ALL COMPONENTS OF THE SEAL KIT BE REPLACED WHENEVER THE CYLINDER IS DISASSEMBLED. THIS WILL REDUCE FUTURE DOWNTIME. APPLY LUBRIPLATE #630-2 MEDIUM HEAVY,MULTI-PURPOSE LUBRICANT OR EQUIVALENT TO ALL PISTON AND HEAD GLANDS, LOCK RING AND ROD THREADS BEFORE ASSEMBLY. USE NEVER-SEEZ OR EQUIVALENT BETWEEN THE HEAD AND THE CASE WHEN ASSEMBLING THE CYLINDER.

33 : EXTENSION BOOM ASM-HYD/MNL 14' ( ) 1. 3B EXTENSION CYLINDER PIN ND STG EXT BOOM ST STG EXT BOOM SHEAVE WITH BEARING LOCKPLATE QUICK RELEASE PIN 1/2X QUICK RELEASE PIN 1/2X1-1/ ZERK 1/8NPT CAP SCR 3/8-16X3/4 HHGR CAP SCR 1/2-13X2-1/4 HHGR CAP SCR 3/4-10X2-1/2 HHGR NUT 1/2-13 LOCK NUT 3/4-10 LOCK MACH BUSHING 3/4X10GA NR WASHER 3/8 LOCK HAIR PIN 3/ CORD GUIDE WASHER 1/4 LOCK CAP SCR 1/4-20X1-1/2 HHGR5 2 NOTE CORD GUIDE ( ) SHOULD BE INSTALLED WITH GUIDE HOLE UP.

34 : EXTENSION BOOM ASM-HYD 10' ( ) 1. 3B EXTENSION CYLINDER PIN CORD GUIDE EXTENSION BOOM SHEAVE WITH BEARING WASHER 1/4 LOCK LOCKPLATE CAP SCR 1/4-20X1-1/2 HHGR QUICK RELEASE PIN 1/2X1-1/ ZERK 1/8NPT CAP SCR 3/8-16X3/4 HHGR CAP SCR 1/2-13X2-1/4 HHGR CAP SCR 3/4-10X2-1/2 HHGR NUT 1/2-13 LOCK NUT 3/4-10 LOCK MACH BUSHING 3/4X10GA NR WASHER 3/8 LOCK HAIR PIN 3/16 1 NOTE CORD GUIDE ( ) SHOULD BE INSTALLED WITH GUIDE HOLE UP

35 : 3B EXTENSION CYLINDER (3B108830) 1. 4B CASE ASM (INCL:17) G ROD I PISTON H HEAD C STOP TUBE B SEAL KIT (INCL:7-15) A WAFER LOCK (PART OF 6) 1REF 8. 7Q O-RING (PART OF 6) 1REF 9. 7Q O-RING (PART OF 6) 1REF 10. 7Q10P224 O-RING (PART OF 6) 1REF 11. 7R14P012 ROD WIPER (PART OF 6) 1REF 12. 7R ROD SEAL (PART OF 6) 1REF 13. 7T2N8012 WEAR RING (PART OF 6) 1REF 14. 7T61N075 LOCK RING SEAL (PART OF 6) 1REF 15. 7T66P020 PISTON SEAL (PART OF 6) 1REF C BALANCE VALVE 10GPM PNPXT02 PLUG 1/8NPT (PART OF 1) 3REF NOTE IT IS RECOMMENDED THAT ALL COMPONENTS OF THE SEAL KIT BE REPLACED WHENEVER THE CYLINDER IS DISASSEMBLED. THIS WILL REDUCE FUTURE DOWNTIME. APPLY LUBRIPLATE #630-2 MEDIUM HEAVY,MULTI-PURPOSE LUBRICANT OR EQUIVALENT TO ALL PISTON AND HEAD GLANDS, LOCK RING AND ROD THREADS BEFORE ASSEMBLY. USE NEVER-SEEZ OR EQUIVALENT BETWEEN THE HEAD AND THE CASE WHEN ASSEMBLING THE CYLINDER.

36 : DECAL KIT-PWR UNIT ( ) IMT DIAMOND DECAL-DANGER ELECTRO DECAL-DANGER OPERATOR DECAL-DANGER OPERATION DECAL-DANGER 2-BLOCKING DECAL-LOAD BLOCK RATING 2T DECAL-DANGER HOIST PERS DECAL-DGR OUTRG STD CLR DECAL-DANGER ELECTRO DECAL-DANGER OPER COND DECAL-DGR OUTRG MOVING DECAL-DANGER LOADLINE DECAL-DGR OPER RESTRICT DECAL-DANGER RC ELECTRO DECAL-ROTATE CRN/GREASE DECAL-LUBE WORM DECAL-GREASE WKLY LEFT DECAL-GREASE WKLY RIGHT DECAL-WARNING OUTRG DECAL-ANGLE CHART RH DECAL-ANGLE CHART LH CAPACITY PLACARD DECAL-CAUTION AMPH CONN DECAL-1014 IDENT DECAL-CAUTION WASH/WAX DECAL-CONTACT IMT DECAL-RECOMMEND HYD OIL DECAL-DGR FREEFALL BOOM 1

37 : DECAL KIT-PTO ( ) IMT DIAMOND DECAL-WARNING OUTRG DECAL-GREASE WKLY LEFT DECAL-GREASE WKLY RIGHT DECAL-1014 IDENT DECAL-CAUTION WASH/WAX DECAL-LUBE WORM DECAL-ROTATE CRN/GREASE DECAL-DANGER ELECTRO DECAL-DANGER OPERATOR DECAL-DANGER OPERATION DECAL-DANGER 2-BLOCKING DECAL-DANGER HOIST PERS DECAL-ANGLE CHART RH DECAL-ANGLE CHART LH DECAL-DANGER OPER COND DECAL-DGR OUTRG MOVING DECAL-DANGER LOADLINE DECAL-DGR OPER RESTRICT DECAL-DANGER RC ELECTRO DECAL-DGR OUTRG STD CLR DECAL-DANGER ELECTRO DECAL-CAUTION AMPH CONN CAPACITY PLACARD DECAL-CONTACT IMT DECAL-DANGER DRIVELINE DECAL-LOAD BLOCK RATING 2T DECAL-CAUTION OIL LEVEL DECAL-RETURN LINE DECAL-SUCTION LINE DECAL-RECOMMEND HYD OIL DECAL-DGR FREEFALL BOOM 1

38 : HYD PWR UNIT 12VDC ( ) HYDRAULIC PUMP RESERVOIR MOTOR 12VDC SOLENOID VALVE ADAPTER HOUSING COUPLING SOLENOID 12V 150A CLAMP CABLE 12VDC PIPE PLUG BREATHER BEAD ADAPTER SUCTION LINE 6" BARBED NIPPLE STRAINER BOLT 5/16 X WASHER 5/16 LOCK WASHER 5/16 FLAT O-RING CONNECTOR RETURN LINE RETURN FITTING FITTING O-RING BOLT SET SCREW # WASHER 3/8 LOCK BOLT 3/8 X 1-1/ BOLT 5/16 X 3/ WASHER 5/16 FLAT WASHER 5/16 LOCK NUT 5/16 HEX 4

39 : HYD KIT-4 SECT/PWR UNIT ( ) VALVEBANK CHECK VALVE POWER UNIT HOSE ASM 1/4X34 #4F#4F 2REF HOSE ASM 1/4X39 #4F#4F 2REF HOSE ASM 1/4X22 #4F#4F 2REF HOSE ASM 1/4X52 #4F#4F 2REF HOSE ASM 3/8X14 #8F#8F HOSE ASM 1/4X22 #4F#4F ADAPTER #4MSTR #4MJIC ADAPTER #10MSTR #6FSTR ADAPTER #6MSTR #8MJIC ADAPTER #6MSTR #4MJIC ELBOW #6MSTR #8MJIC ELBOW #6MSTR #4MJIC ELBOW #6MSTR #4MJIC ELBOW #8MJIC #8FJIC ELBOW #4MJIC #4FJIC SWVL CAP SCR 5/16-18X3/4 HHGR WASHER 5/16 WRT WASHER 5/16 LOCK CARR BOLT 3/8-16X1 2REF NUT 3/8-16 LOCK 2REF HOSE KIT (INCL:4-7) 1

40 : HYD KIT-4 SECT/PTO ( ) VALVEBANK CHECK VALVE HOSE ASM 1/4X34 #4F#4F 2REF HOSE ASM 1/4X39 #4F#4F 2REF HOSE ASM 1/4X22 #4F#4F 2REF HOSE ASM 1/4X52 #4F#4F 2REF ADAPTER #6MSTR 3/8FPT ADAPTER #4MSTR #4MJIC ADAPTER #10MSTR #6FSTR ADAPTER #6MSTR #8MJIC ADAPTER #6MSTR #4MJIC ELBOW #6MSTR #4MJIC ELBOW #6MSTR #4MJIC ELBOW #4MJIC #4FJIC HOSE KIT (INCL:3-6) NUT 3/8-16 LOCK 2REF CARR BOLT 3/8-16X1 2REF

41 : HYD KIT-4 SECT/PTO PROP L ( ) VALVEBANK HOSE ASM 1/4X34 #4F#4F 2REF HOSE ASM 1/4X39 #4F#4F 2REF HOSE ASM 1/4X22 #4F#4F 2REF HOSE ASM 1/4X52 #4F#4F 2REF ADAPTER #6MSTR 3/8FPT ADAPTER #4MSTR #4MJIC ADAPTER #10MSTR #6FSTR ADAPTER #6MSTR #8MJIC ADAPTER #6MSTR #4MJIC ELBOW #6MSTR #4MJIC ELBOW #6MSTR #4MJIC ELBOW #4MJIC #4FJIC HOSE KIT (INCL:3-6) NUT 3/8-16 LOCK 2REF CARR BOLT 3/8-16X1 2REF

42 : VALVEBANK ASM-4 SECT PROP L RC ( ) VALVEBANK ELBOW #6MSTR #4MJIC 90 8 VALVEBANK-PROP L ( ) VALVEBANK TIE-ROD INLET SECTION RELIEF VALVE SOLENOID VALVE 8GPM 12V 1 VALVEBANK ( ) VALVE SECTION (INCL:2-14) NUT 1REF COIL 12VDC (WAS ) 2REF TUBE 2REF 5. 7Q O-RING 2REF 6. 7Q O-RING 2REF BUTTON 2REF PLUNGER 2REF PIN 2REF PLUG 2REF REF OUTER TUBE ASM (INCL 4-10) REF SPRING 2REF SPRING RETAINER 2REF 13. PART OF SPOOL & BODY (MATCHED SET)1REF Q O-RING 5REF INLET W/RELIEF (INCL:16-22) RELIEF VALVE ADJ CAP 1REF 17. O-RING 1REF 18. JAM NUT 1REF 19. O-RING 1REF 20. ADJ ROD 1REF 21. SPRING 1REF 22. NEEDLE 1REF TIE ROD WASHER 5/ NUT 5/ MTG BRACKET 2 NOTE ITEMS 2-12 INDICATE QTY PER VALVE SECTION. ITEMS ARE NOT AVAILABLE SEPARATELY.

43 : VALVEBANK ASM-4 SECT PROP L RC ( ) VALVEBANK(SEE DWG PREV) ELBOW #6MSTR #4MJIC 90 8

44 : INSTALLATION KIT-PWR UNIT ( ) CAP SCR 3/4-10X2-1/2 HH GR NUT 3/4-10 LOCK WASHER 3/ SOLENOID 12V 100AMP CABLE ASM #1WIRE X CABLE ASM #1WIRE X CABLE ASM #1WIRE X CABLE ASM 14GA/6WIRE X RELAY WASHER 1/4 WRT NUT 1/4-20 LOCK CAP SCR 1/4-20X1-1/4 HHGR5 1 CABLE ASM ( ) CONNECTOR 6-WAY TERMINAL-M 18-20GA SEAL CABLE 14GA/6WIRE X TERMINAL-SPRSPD 16-14GA 6

45 : INSTALLATION KIT-PTO ( ) RESERVOIR 20-GAL BLKHD 1REF CAP SCR 3/4-10X2-1/2 HHGR NUT 3/4-10 STL INSERT LOCK WASHER 3/4 WRT RELAY HOSE ASM 1/2X HOSE 3/4 100R4X HOSE 3/4 100R4X HOSE 3/4 100R4X HOSE 3/4 100R4X OIL FILTER BRACKET PIPE NIPPLE 1 X CLOSE REDUCER BUSHING 1" 3/4NPT BARB NIPPLE 3/4MPT 3/4HOSE STREET ELBOW 3/4NPT ADAPTER #6MSTR 3/8FPT 1REF ADAPTER 1-5/16MSTR 1FPT CAP SCR 1/4-20X3/4 HHGR CAP SCR 5/16-18X1 HHGR WASHER 1/4 LOCK WASHER 5/16 LOCK HOSE CLAMP SAE# CABLE STOP (NOT SHOWN) BARB NIPPLE 3/8BARB 3/4HOSE RETURN FILTER GATE VALVE 3/4NPT DECAL CAUTION BRK/CPRSR PIPE NIPPLE 3/4NPT ADAPTER #6MSTR #8MJIC 1REF ADAPTER #12MSTR #8MJIC CABLE ASM-14GA/6WIREx WASHER 1/4W FLAT NUT 1/4-20 HEX NYLOC CAP SCR 1/4-20X1-1/4 HHGR5 3 The following suction filter and associated fittings are required only when a reservoir other than is used VACUUM GAUGE REF RED. BUSHING 1-1/4 3/4NPT REF PIPE NIPPLE 1-1/4 X CLOSE REF SUCTION FILTER REF PIPE NIPPLE 3/4NPT REF

46 : ELECTRIC RMT CTRL KIT ( ) CABLE ASM 18GA/24WIRE X HANDLE ASM CABLE ASM 14GA/2WIRE X MANIFOLD-CAPACITY ALERT CABLE ASM 16GA/3WIRE X TERMINAL BLOCK MTG Q O-RING PLASTIC TIE CAP SCR 1/4-20X3/4 HHGR CABLE ASM-GROUND CAP SCR 5/16-18X3/4 SH SHT MTL SCR #6X3/4 PH HOSE CLAMP 3/4 VINYL COVER PLUG #6STR HH TERMINAL #8SPRSPD 16-14GA 17 CONTINUED JUMPER BAR TERMINAL 1/4 FSLPON 16-14GA PRESSURE SWITCH TERMINAL BLOCK-14 CONTACT MOUNTING BRACKET NUT-CONNECTOR WASHER-CONNECTOR CAP SCR 1/4-20X1-1/4 HHGR NUT 1/4-20 LOCK WASHER 1/4 WRT CABLE ASM-14GA/6WIREX72 1

47 : ELECTRIC RMT CTRL KIT ( )

48 : PROP L RMT CTRL KIT ( ) CABLE ASM 18GA/24WIRE X HANDLE ASM CABLE ASM 14GA/2WIRE X MANIFOLD-CAPACITY ALERT TERMINAL BLOCK MTG Q O-RING PLASTIC TIE CAP SCR 1/4-20X3/4 HHGR CAP SCR 1/4-20X1/2 SH CAP SCR 5/16-18X3/4 SH SHT MTL SCR #6X3/4 PH WASHER 1/4 LOCK HOSE CLAMP 3/4 VINYL COVER PLUG #6STR HH 1 CONTINUED TERMINAL 1/4 MSLPON 16-14GA TERMINAL #8SPRSPD 16-14GA JUMPER BAR TERMINAL 1/4 FSLPON 16-14GA PRESSURE SWITCH AMP DRIVER TERMINAL BLOCK-14 CONTACT MOUNTING BRACKET NUT-CONNECTOR WASHER-CONNECTOR CABLE ASM-14GA/6 WIREX72 1

49 : PROP L RMT CTRL KIT ( )

50 : RMT CTRL KIT-PTO ( ) CABLE ASM 18GA/24WIRE X HANDLE ASM CABLE ASM 14GA/2WIRE X MANIFOLD-CAPACITY ALERT TERMINAL BLOCK MTG Q O-RING PLASTIC TIE CAP SCR 1/4-20X3/4 HHGR CAP SCR 5/16-18X3/4 SH SHT MTL SCR #6X3/4 PH HOSE CLAMP 3/4 VINYL COVER 1 CONTINUED PLUG #6STR HH TERMINAL 1/4MSLPON 16-14GA TERMINAL #8SPRSPD 16-14GA JUMPER BAR TERMINAL 1/4 FSLPON 16-14GA PRESSURE SWITCH TERMINAL BLOCK-14 CONTACT MOUNTING BRACKET NUT-CONNECTOR WASHER-CONNECTOR CABLE ASM-14GA/6 WIREX72 1

51 : RMT CTRL KIT-PTO ( )

52 : RMT HANDLE ASM-DUPLEX PUMP ( ) WIRE 18GAX4 GRN.86FT CONTROL HANDLE COVER BACK COVER PIN DECAL-DGR RC ELECTRO SM DECAL-CTRL TERM 1/4 TAB 16-14GA SHT MTL SCR #6X3/4 PH TERML-SPRSPD # GA TOGGLE SWITCH SPDT TOGGLE SWITCH SPST TOGGLE SWITCH SPDT CONNECTOR CABLE 18GA 24WIRE 30FT PLUG 1/ DIODE BOARD CONNECTOR HEAT SHRINK.50FT

53 : PROP L RMT HANDLE ASM ( ) WIRE 18GAX4 GRN CONTROL HANDLE TRIGGER COVER BACK COVER SERIAL NUMBER PLACARD CORD GRIP PIN DECAL-DGR RC ELECTRO SM DECAL-CTRL POTENTIOMETER ASM POP RIVET 1/8X3/8 GRIP REDUCER BUSHING 3/4 X 1/ SHT MTL SCR #6X3/4 PH TERM-SPRSPD # GA TOGGLE SWITCH SPST TOGGLE SWITCH SPDT TOGGLE SWITCH SPST TOGGLE SWITCH SPDT CONNECTOR CABLE 18GA 24WIRE 30FT PLUG 1/ TERMINAL 1/4 FSLPON 16-14GA MOUNTING BRACKET CAP SCR #10-32X5/8 SH CAP SCR #10-24X3/4 SH NUT #10-24 LOCK SPRING SHT MTL SCR #6X1/2 PH HEAT SHRINK 4

54 : RMT HANDLE ASM-PTO ( ) WIRE 18GAX GRN STRD 1.42FT CONTROL HANDLE COVER BACK COVER PIN DECAL-DGR RC ELECTRO SM DECAL-CTRL SHT MTL SCR #6X3/4 PH TERM-SPRSPD # GA TOGGLE SWITCH SPST TOGGLE SWITCH SPDT TOGGLE SWITCH SPST TOGGLE SWITCH SPDT CONNECTOR CABLE 18GA 24WIRE 30FT PLUG 1/ CONNECTOR HEAT SHRINK.50FT

55 : CABLE ASM-18GA/24W X 72 ( ) CABLE 18GA/24WIRE 72" TERM-1/4 FSLPON 16-14GA TERM-#8 SPRSPD 16-14GA CONNECTOR SOCKET 23

56 : CABLE ASM-ELEC PWR UNIT GROUND ( ) TERMINAL 3/8 RING 16-14GA TERMINAL #10 RING 16-14GA TERMINAL 1/4 FSLPON 16-14GA CABLE 16GA/3WIRE 35" TERMINAL #8 SPRSPD 16-14GA 3

57 : CABLE ASM-ELEC PWR UNIT GROUND ( ) TERMINAL 3/8 RING 16-14GA TERMINAL #10 RING 16-14GA TERMINAL 1/4 FSLPON 16-14GA WIRE 16GA BLK X 6 2

58 : OPTION-BOOM SUPPORT/RESERVOIR 20 GAL ( ) SADDLE RESERVOIR, 20 GAL CAP SCREW, 1/2 X 1 1/4 GR WASHER, LOCK, 1/ CAP, FILL PLUG, MAGNETIC, 3/4 NPT SCREEN, FILL NECK PAD, WEAR TAPE 12" TUBE, SADDLE CAP SCREW, 3/4 X 7 GR NUT, SELF LOCKING, 3/ PLUG, SIGHT GAUGE, 3/ CAP SCREW, 3/8 X 1 GR NUT, SELF LOCKING, 3/ WASHER, FLAT, 3/ SEAL, THREAD, 3/ SUCTION FILTER 1* PIPE NIPPLE 1* PLACARD-MOBILOIL 1 * ITEMS 18 & 19 ARE SHIPPED LOOSE.

59 : OPTION-RESERVOIR 18 GAL- BULKHEAD ( ) RESERVOIR WELDMENT 1REF FILL NECK STRAINER 1REF FILL CAP 1REF PIPE PLUG 3/4NPT SQHD 1REF CAP SCR 1/2-13X6-1/2 HHGR NUT 1/2-13 LOCK WASHER 1/2 WRT GASKET 1/4X4-5/8X11-5/ COVER PLATE DIFFUSER-33 GAL 3/4NPT STRAINER-20GPM 1-1/4NPT SCR 1/4X1 SLFTPG W/SEAL RESERVOIR ASM (INCL:1-4) 1REF

60 : AUX OUTRIGGERS-REAR-MO/MD ( ) OUTRIGGER LEG-MNL DN T-PIN 1 3. OUTRIGGER HOUSING ARM-ADJ MNL OUT/DN ARM-STAT MNL OUT/DN SPRING CAP SCR 1/2-13X6-1/2 HHGR NUT 1/2-13 LOCK WASHER 5/8 WRT COTTER PIN 5/32X PIN-QUICK RELEASE DECAL-DANGER STAND CLEAR 2 INSTALLATION NOTE OUTRIGGER HOUSING TUBE (ITEM 3)MUST BE TIED INTO THE STRUCTURAL SUPPORT OF THE CRANE.

61 : AUX OUTRIGGER-MO/CRANK DN ( ) CRANK ASM (INCLUDES 11-14) T-PIN HOUSING ARM-ADJUSTABLE ARM-STATIONARY SPRING CAP SCR 1/2-13X6-1/2 HHGR NUT 1/2-13 HEX LOCK WASHER 5/8 WRT COTTER PIN 5/32X CRANK (PART OF 1) 1REF ROLLER (PART OF 1) 1REF WASHER 3/8 WRT (PART OF 1) 2REF NUT 3/8-16 LOCK (PART OF 1) 1REF CRANK HANDLE CONTROL KNOB 1-1/2" DECAL-DANGER STAND CLEAR 2 INSTALLATION NOTE OUTRIGGER HOUSING TUBE MUST BE TIED INTO THE STRUCTURAL SUPPORT OF THE CRANE.

62 : AUX OUTRIGGER-MO/PD ( ) 1. 3B POWER DOWN CYLINDER HOSE ASM 1/4X96 FF HOSE ASM 1/4X120 FF HOSE ASM 1/2X96 FF VALVEBANK 2-SECT (INCL:42) ARM-ADJUSTABLE ARM-STATIONARY OUTRIGGER HOUSING CAP SCR 1/2-13X6-1/2 HHGR CAP SCR 5/8-11X3-1/2 HHGR NUT 1/2-13 LOCK NUT 5/8-11 LOCK ADAPTER #10MSTR #12MJIC ADAPTER #10MSTR #6FSTR ADAPTER #8MSTR #8MJIC ADAPTER #4MJIC #6MJIC ELBOW #10MSTR #8MJIC ELBOW #6MSTR#6MJIC XLG ELBOW #4MSTR #4MJIC ELBOW #6MSTR #4MJIC DECAL-DGR STAND CLEAR DECAL-DGR OUTRGR MOVING DECAL-CONTROL PO LEVER PIVOT (PART OF 42) 2REF LEVER SUPPORT (PART OF 42) 2REF LEVER-CTRL HNDL (PART 42) 2REF KNOB (PART OF 42) 2REF NUT 5/16-18 HEX (PART OF 42) 2REF NUT 1/2-13 HEX(PART OF 42) 2REF COTTER PIN (PART OF 42) 4REF CLEVIS PIN (PART OF 42) 4REF HANDLE ASM (INCL:34-41) (PART OF 5) 2REF COTTER PIN 5/32X WASHER 5/8 WRT SPRING T-PIN 1 INSTALLATION NOTE OUTRIGGER HOUSING TUBE MUST BE TIED INTO THE STRUCTURAL SUPPORT OF THE CRANE.

63 : AUX OUTRIGGERS-PO/PD 5X5 ( ) 1. 3B CYLINDER-PWR DN HOSE ASM 3/8X134 FF HOSE ASM 1/4X128 FF HOSE ASM 1/4X96 FF VALVEBANK 3-SECT (INCL:40) TUBE B CYLINDER-PWR OUT ARM-ADJUSTABLE ARM-STATIONARY HOSE ASM 1/4X105 FF PIN HOSE ASM 1/2X48 FF ELBOW #4MSTR #4MJIC ELBOW #10MSTR #8MJIC CAP SCR 5/16-18X1 HHGR CAP SCR 1/2-13X6-1/2 HHGR CAP SCR 5/8-11X3-1/2 HHGR SCR 5/16-18X3/4 THRD CUTING NUT 1/2-13 LOCK NUT 5/8-11 LOCK WASHER 5/16 WRT WASHER 1/2 WRT ADAPTER #4MSTR #4MJIC CAP SCR 1/2-13X5-3/4 HHGR CLAMP ADAPTER #8MSTR #8MJIC ADAPTER #10MSTR #12MJIC TEE 9/16JIC 3/8TUBE ELBOW #8MJIC #8FJIC SW ELBOW #4MJIC #4FJIC SW ELBOW #6MSTR #4MJIC ELBOW #6MSTR #6MJIC 90 XLG ADAPTER #4MJIC #6FJIC ADAPTER #10MSTR #6FSTR ELBOW #12MJIC #12FJIC SW DECAL-PWR OUT DECAL-STABILIZER SPIRAL WRAP MANUAL-OUTRIGGER HANDLE (INCL:41-48,PART OF 5) 2REF PIVOT-LEVER (PART OF 40) 2REF LEVER SUPPORT (PART OF 40) 2REF LEVER-CTRL (PART OF 40) 2REF KNOB (PART OF 40) 2REF NUT 5/16-18 HEX (PART OF 40) 2REF NUT 1/2-13 HEX (PART OF 40) 2REF COTTER PIN (PART OF 40) 4REF CLEVIS PIN (PART OF 40) 4REF HOSE ASM 1/2X96 FF 1

64 : 3B CYLINDER-PWR DN (3B048870) 1. 4B CASE ASM G ROD ASM PNPXT02 PIPE PLUG (PART OF 1) 4REF VALVE CAP SCR 1/4-20X1-1/4 SH H HEAD I PISTON Q O-RING (PART OF 17) 1REF 9. 7Q10P338 BACK-UP RING (PART OF 17) 1REF 10. 7T2N8027 WEAR RING (PART OF 17) 1REF 11. 7R ROD SEAL (PART OF 17) 1REF 12. 7R14P025 ROD WIPER (PART OF 17) 1REF 13. 7T65I035 PISTON RING (PART OF 17) 2REF 14. 7T61N125 LOCK RING SEAL (PART OF 17) 1REF 15. 7T66P035 PISTON SEAL (PART OF 17) 1REF 16. 6A WAFER LOCK (PART OF 17) 1REF 17. 9C SEAL KIT (INCL:8-16,19) C STOP TUBE Q O-RING (PART OF 17) 1REF NOTE IT IS RECOMMENDED THAT ALL COMPONENTS OF THE SEAL KIT BE REPLACED WHENEVER THE CYLINDER IS DISASSEMBLED. THIS WILL REDUCE FUTURE DOWNTIME. APPLY LUBRIPLATE #630-2 MEDIUM HEAVY,MULTI-PURPOSE LUBRICANT OR EQUIVALENT TO ALL PISTON AND HEAD GLANDS, LOCK RING AND ROD THREADS BEFORE ASSEMBLY. USE NEVER-SEEZ OR EQUIVALENT BETWEEN THE HEAD AND THE CASE WHEN ASSEMBLING THE CYLINDER.

65 : 3B CYLINDER-PWR OUT (3B142860) 1. 7Q O-RING (PART OF 13) 1REF 2. 7T66P012 PISTON SEAL (PART OF 13) 1REF 3. 6I PISTON Q O-RING (PART OF 13) 1REF 5. 7Q10P214 BACK-UP RING (PART OF 13) 1REF 6. 7R ROD SEAL (PART OF 13) 1REF 7. 6C STOP TUBE G ROD ASM B CASE ASM R13P007 ROD WIPER (PART OF 13) 1REF RETAINING RING H HEAD B SEAL KIT (INCL:1,2,4-6,10) 1 NOTE IT IS RECOMMENDED THAT ALL COMPONENTS OF THE SEAL KIT BE REPLACED WHENEVER THE CYLINDER IS DISASSEMBLED. THIS WILL REDUCE FUTURE DOWNTIME. APPLY LUBRIPLATE #630-2 MEDIUM HEAVY,MULTI-PURPOSE LUBRICANT OR EQUIVALENT TO ALL PISTON AND HEAD GLANDS, LOCK RING AND ROD THREADS BEFORE ASSEMBLY. USE NEVER-SEEZ OR EQUIVALENT BETWEEN THE HEAD AND THE CASE WHEN ASSEMBLING THE CYLINDER.

66 : VALVEBANK ASM-2 SECT ( ) TIE ROD KIT TANDEM VALVE SECTION Q O-RING SM Q O-RING MED Q O-RING LG END CAP - RH POWER BEYOND SLEEVE LEVER ASM (NOT SHOWN) 2

67 : VALVEBANK ASM-3 SECT ( ) LEVER ASM (NOT SHOWN) Q O-RING SM Q O-RING MED Q O-RING LG TANDEM VALVE SECTION END CAP - RH POWER BEYOND SLEEVE TIE ROD KIT END COVER LH 1

68 : LOWER BOOM ASM W/D-RING ( ) 13. 3B LOWER CYLINDER LOWER BOOM W/D-RING WEAR PAD PIN INDICATOR PIN ZERK 1/8NPT NUT 3/8-16 LOCK WASHER 3/8 WRT WASHER 1/2 WRT MACH BUSHING 1X10GA NR RETAINING RING 1" HD CORD GUIDE WASHER 1/4 LOCK HOSE GUARD NUT 1/4-20 LOCK CAP SCR 1/4-20X1-1/2 HHGR WASHER 1/4 WRT 2

69 SECTION 4. GENERAL REFERENCE SECTION 4. GENERAL REFERENCE INSPECTION CHECKLIST... 3 WIRE ROPE INSPECTION... 7 HOOK INSPECTION... 7 HOLDING VALVE INSPECTION... 8 ANTI-TWO BLOCKING DEVICE INSPECTION... 8 TORQUE DATA CHART-DOMESTIC... 9 TORQUE DATA CHART-METRIC TURNTABLE BEARING FASTENER TIGHTENING SEQUENCE TURNTABLE BEARING INSPECTION FOR REPLACEMENT LIMITED WARRANTY... 14

70 SECTION 4. GENERAL REFERENCE NOTES

71 NOTICE The user of this form is responsible in determining that these inspections satisfy all applicable regulatory requirements 4-3 SECTION 4. GENERAL REFERENCE Inspection Checklist CRANES 1 REV: OWNER/COMPANY CONTACT PERSON CRANE MAKE & MODEL TYPE OF INSPECTION (check one) DAILY (if deficiency found) MONTHLY DATE INSPECTED QUARTERLY ANNUAL CRANE SERIAL NUMBER HOUR METER READING (if applicable) UNIT I.D. NUMBER INSPECTED BY (print) LOCATION OF UNIT SIGNATURE OF INSPECTOR TYPE OF INSPECTION NOTES: Daily and monthly inspections are to be performed by a designated person, who has been selected or assigned by the employer or the employer s representative as being competent to perform specific duties. Quarterly and annual inspections are to be performed by a qualified person who, by possession of a recognized degree in an applicable field or certificate of professional standing, or who, by extensive knowledge, training and experience has successfully demonstrated the ability to solve or resolve problems related to the subject matter and work. One hour of normal crane operation assumes 20 complete cycles per hour. If operation exceeds 20 cycles per hour, inspection frequency should be increased accordingly. Consult Operator / Service Manual for additional inspection items, service bulletins and other information. Before inspecting and operating crane, crane must be set up away from power lines and leveled with outriggers fully extended. DAILY (D): Before each day of operation, those items designated with a (D) must be inspected. This inspection need not be recorded unless a deficiency ( ) is found. If the end user chooses to record all daily inspections and those daily inspections include the monthly inspection requirements, there would be no need for a separate monthly inspection. MONTHLY (M): Monthly inspections or 100 hours of normal operation (which ever comes first) includes all daily inspections plus items designated with an (M). This inspection must be recorded. QUARTERLY (Q): Every three to four months or 300 hours of normal operation (which ever comes first) includes all daily and monthly inspection items plus items designated with a (Q). This inspection must be recorded. ANNUAL (A): Each year or 1200 hours of normal operation (which ever comes first) includes all items on this form which encompasses daily, monthly and quarterly inspections plus those items designated by (A). This inspection must be recorded. FREQUENCY ITEM KEY = SATISFACTORY = DEFICIENCY (must be corrected prior to operation) INSPECTION DESCRIPTION D 1 Labels All load charts, safety & warning labels, & control labels are present and legible. D 2 Check all safety devices for proper operation. D 3 Controls Control mechanisms for proper operation of all functions, leaks & cracks. D 4 Station Control and operator s station for dirt, contamination by lubricants, & foreign materials. D 5 Hyd System Hydraulic system (hoses, tubes & fittings) for leakage & proper oil level. D 6 Hook Presence & proper operation of hook safety latches. D 7 Rope Proper reeving of wire rope on sheaves & winch drum. D 8 Pins Proper engagement of all connecting pins & pin retaining devices. R = RECOMMENDATION (should be considered for corrective action) NA= NOT APPLICABLE D 9 General Overall observation of crane for damaged or missing parts, cracked welds & presence of safety covers. D 10 Operation During operation, observe crane for abnormal performance, unusual wear (loose pins, wire rope damage, etc.). If observed, discontinue use & determine cause & severity of hazard. D 11 Remote Ctrls Operate remote control devices to check for proper operation. D 12 Electrical Operate all lights, alarms, etc. to check for proper operation. D 13 Anti 2-Blocking Operate anti 2-blocking device to check for proper operation. D 14 Other D 15 Other STATUS, R, NA

72 FREQUENCY ITEM 4-4 SECTION 4. GENERAL REFERENCE Inspection Checklist CRANES 2 KEY = SATISFACTORY = DEFICIENCY (must be corrected prior to operation) INSPECTION DESCRIPTION R = RECOMMENDATION (should be considered for corrective action) NA= NOT APPLICABLE M 16 Daily All daily inspection items. M 17 Cylinders Visual inspection of cylinders for leakage at rod, fittings & welds. Damage to rod & case. M 18 Valves Holding valves for proper operation. M 19 Valves Control valve for leaks at fittings & between sections. M 20 Valves Control valve linkages for wear, smoothness of operation & tightness of fasteners. M 21 General Bent, broken or significantly rusted/corroded parts. M 22 Electrical Electrical systems for presence of dirt, moisture & frayed wires. M 23 Structure All structural members for damage. M 24 Welds All welds for breaks & cracks. M 25 Pins All pins for proper installation & condition. M 26 Hardware All bolts, fasteners & retaining rings for tightness, wear & corrosion M 27 Wear Pads Presence of wear pads. M 28 Pump & Motor Hydraulic pumps & motors for leakage at fittings, seals & between sections. M 29 PTO Transmission/PTO for leakage, abnormal vibration & noise. M 30 Hyd Fluid Quality of hydraulic fluid and for presence of water. M 31 Hyd Lines Hoses & tubes for leakage, abrasion damage, blistering, cracking, deterioration, fitting leakage & secured properly. M 32 Hook Load hook for abnormal throat distance, twist, wear & cracks. M 33 Rope Condition of load line. M 34 Manual Presence of operator s manuals with unit. M 35 Other Q 36 Daily All daily inspection items. Q 37 Monthly All monthly inspection items. Q 38 Condition of wear pads Q 39 Rotation Sys Rotation bearing for proper torque of all accessible mounting bolts. Q 40 Hardware Base mounting bolts for proper torque. Q 41 Structure All structural members for deformation, cracks & corrosion. 42 Base 43 Outrigger beams & legs 44 Mast 45 Inner boom 46 Outer boom 47 Extension(s) 48 Jib boom 49 Jib extension(s) 50 Other Q 51 Hardware Pins, bearings, shafts, gears, rollers, & locking devices for wear, cracks, corrosion & distortion. 52 Rotation bearing(s) 53 Inner boom pivot pin(s) & retainer(s) 54 Outer boom pivot pin(s) & retainer(s) 55 Inner boom cylinder pin(s) & retainer(s) 56 Outer boom cylinder pin(s) & retainer(s) 57 Extension cylinder pin(s) & retainer(s) 58 Jib boom pin(s) & retainer(s) 59 Jib cylinder pin(s) & retainer(s) 60 Jib extension cylinder pin(s) & retainer(s) 61 Boom tip attachments 62 Other Q 63 Hyd Lines Hoses, fittings & tubing for proper routing, leakage, blistering, deformation & excessive abrasion. 64 Pressure line(s) from pump to control valve 65 Return line(s) from control valve to reservoir 66 Suction line(s) from reservoir to pump 67 Pressure line(s) from control valve to each function 68 Load holding valve pipe(s) and hose(s) 69 Other STATUS, R, NA