Parts Manual EM and EMTC 2500 lb. and 3300 lb. Capacity Flipaway Liftgates

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1 Phone: Fax: Parts Manual EM and EMTC 2500 lb. and 3300 lb. Capacity Flipaway Liftgates This manual identifies parts for Liftgates manufactured: /200 to Current Last Change Date Page(s) Description P7-20 Clarified active dates of pump units Waltco Lift Corp. Waltco Lift Corp. Waltco Lift Inc. Corporate Office United State United States Canada 285 Northeast Ave. 620 S Hambledon Ave. 90 North Queen St. Tallmadge, OH City of Industry, CA 9744 Etobicoke, ON M8Z 2C5 P: P: P: F: F: EO: 795 Rev

2 Table of Contents Improper operation and maintenance of this liftgate could result in severe personal injury or death. Read and understand the contents of the owner s manual and all warning and operation decals before operating and/or performing maintenance on this liftgate. INTRODUCTION... 3 HOW TO ORDER PARTS... 4 EM MODEL INFORMATION... 5 EMTC MODEL INFORMATION... 6 DECALS... 7 EM MOUNT FRAME... 9 EMTC MOUNT FRAME... 0 STOP BLOCKS... STEEL PLATFORMS... 2 ALUMINUM PLATFORMS... 4 BED EXTENSIONS... 6 EM HYDRAULIC LAYOUT, GRAVITY DOWN... 7 EMTC HYDRAULIC LAYOUT, GRAVITY DOWN... 8 EM HYDRAULIC LAYOUT, GRAVITY DOWN... 9 EMTC HYDRAULIC LAYOUT, POWER DOWN ELECTRIC CONTROL OPTIONS, GRAVITY DOWN... 2 ELECTRIC CONTROL OPTIONS, POWER DOWN Page 2

3 Introduction Each Waltco liftgate is manufactured to stringent quality standards for years of reliable service. To ensure maximum performance of your Waltco liftgate, always specify and use OEM Parts from Waltco. This manual does not provide procedures for the servicing and repair of Waltco liftgates. Service and repair should only be performed by an authorized Waltco distributor. For information on the nearest authorized Waltco distributor contact: Waltco Lift Corp. 285 Northeast Avenue Tallmadge, OH Phone: Fax: The use of non-standard or makeshift parts can be extremely hazardous and result in serious injury or death. Every vehicle that has a WALTCO Liftgate must have legible WARNING AND OPERATION DECALS clearly posted on the vehicle and an OWNER S MANUAL in the vehicle at all times as a guide for proper operation and maintenance EO774 REV 0 Page 3

4 How To Order Parts Repairs should be made only by authorized mechanics using WALTCO Replacement parts. When ordering repair or replacement parts, please include all the information asked for below. If this information is not available, a complete written description or sketch of the required part will help WALTCO identify and deliver the needed part to you. THE FOLLOWING INFORMATION MUST BE INCLUDED:. SERIAL NUMBER - [WALTCO liftgate serial numbers can be found on the Specification Tag attached to the mount frame. (On older units the Specification Tag is located on the side or bottom of the platform.)] 2. MODEL NUMBER - [Or capacity] 3. PLATFORM SIZE THEN INCLUDE THE FOLLOWING INFORMATION: 4. PART NUMBERS 5. DESCRIPTION 6. QUANTITY REQUIRED MAIL, OR PHONE YOUR REQUEST TO: Waltco Lift Corp 285 Northeast Avenue Tallmadge, OH FAX: parts@waltco.com ALL PARTS ARE F.O.B. FROM THE SHIPPING FACTORY PLEASE NOTE: To assure you of continuing and effective quality control, our warranty policy permits replacement of hydraulic cylinders, valves and motor pump units when their factory seals are intact. Parts under warranty will be exchanged promptly after careful inspection of the returned assemblies EO 5534A Rev 02 Page 4

5 EM Model Information Explanation of Specification Tag Model Name Description Capacity EM Single Cylinder 2500 lb. EM Single Cylinder 3300 lb. MODEL NAME RATED CAPACITY Based on an evenly distributed load on the platform flat surface. SERIAL NUMBER of liftgate. To be used when ordering parts or when contacting Waltco for service or warranty questions DATE OF MANUFACTURE Month / Year GR0024 Specification Tag Backside of Pump Cover GR02773 Page 5

6 EMTC Model Information Explanation of Specification Tag Model Name Description Capacity EMTC Twin Cylinder 2500 lb. EMTC Twin Cylinder 3300 lb. MODEL NAME RATED CAPACITY Based on an evenly distributed load on the platform flat surface. SERIAL NUMBER of liftgate. To be used when ordering parts or when contacting Waltco for service or warranty questions DATE OF MANUFACTURE Month / Year GR0024 Specification Tag Back Side Pump Cover GR02777 Page 6

7 Decals To order complete set of EM / EMTC liftgate decals, order kit: = Capacity 2500 lbs = Capacity 3000 lbs = Capacity 3300 lbs. Page 7

8 TRANSIT CHAIN Chapter 5 Placement of Decals All decals must be in place and legible or all warranties are void. ITEM DECAL QTY PART NO. LOCATION 2 3 Safety Instructions Operation Hazard Decal Important Decal Stand Clear Decal Locate in a conspicuous place near controls. If your liftgate is equipped with dual controls, an additional Safety Instruction decal ( ) is to be placed in a conspicuous place near the second set of controls. Capacity Decal 2500 lb Capacity Decal 3300 lb Refer to the following diagram showing decal locations Locate on curbside of platform Use Handle Decal Stand Clear Decal Capacity Decal 2500 lb Capacity Decal 3300 lb Transit Chain Decal Circuit Breaker Decal (Position so as to be read when platform is open) Locate near platform handle (Positioned so as to be read when platform is being unfolded into loading position) Locate on back of deck on curbside (Visible when platform is stored) Locate next to liftgate circuit breaker. In applications where more than one circuit breaker is used, this decal must be placed in both locations 6 Stand Clear Decal Locate on driver s side of vehicle body near liftgate To maximize decal adhesion to surfaces: Surface must be dry and clean Firm pressure must be applied to decal Minimum surface temperature 65º Heat gun may be used to heat surface GR02655 Page 8

9 ITEM PART NUMBER QTY DESCRIPTION Mount Frame Weldment GV Mount Frame, Bolt-on (Galvanized) F Snubber Assembly Grease Zerk, / Grease Zerk, 5/ D Socket Head Cap Screw, ¼-20x D Locknut, ¼ Hydraulic Cylinder D Pin, Dia. x 7-/ Mount Plate Mount Plate, Bolt-on Hex Screw, ¼-20x, Gr ¼ Lock Washer /6 Flat Washer A Grommet, ¼ ID B Grommet, 7/6 ID Gasket Grommet, Multi Hole & Split Grommet, ½ ID 9 Pump Unit (See Pump PM s) Pump Cover D 8 Hex Screw, 3/8-6x3/4 Grade D 4 Pin, -/4 Dia x 2-/ C 8 Bearing, -/4 ID x Long Parallel Arm w/bearings GV Parallel Arm w/bearings (Galvanized) C 4 Bearing, ID x 3/4 Long 26 DS Stop Block See PM CS Stop Block See PM D 2 Pin, -/4 Dia x D Pin, -/4 Dia x 5-/ D Pin, -/4 Dia x 3-7/ C 2 Bearing, -/4 ID x -/4 Long ITEM PART NUMBER QTY DESCRIPTION Lift Arm Assy w/bearings GV Lift Arm Assy w/bearings (Galvanized) Lift Arm Assy, Under-ride, w/bearings Parting Bar, Complete w/rollers GV Parting Bar, Complete w/rollers (Galvanized) Clevis Pin Roller Cotter Pin /8 Flat Washer Hex Bolt, 5/8-x2-3/4 Grade Locknut, 5/8-, Jam D 8 Lock Washer, 3/ D 8 Flat Washer, 3/ E Trailer Hitch Assy E Lift Arm Assy for Hitch Option G 2 Hex Bolt, 3/4-0 x 2-/4 Grade G 24 Flat Washer, 3/4" G 2 Lock Washer, 3/4" G 2 Hex Nut, 3/4-0 Grade 5 A QTY of with Gravity Down Pump, QTY of 0 with Power Down Pump B QTY of with Gravity Down Pump, QTY of 2 with Power Down Pump C Included in Bearing Replacement Kit D Included in Pin Replacement Kit E Included in Trailer Hitch Retro Kit F Prior to 0-202, two snubbers were used G Included in Galvanized Hardware kit GV EM REVISED: E.O REV. 2 PM-788 MOUNT FRAME ASSEMBLY EM Page 9 REVISED: E.O REV. 2 PM-788

10 ITEM PART NUMBER QTY DESCRIPTION Mount Frame Weldment GV Mount Frame, Bolt-on (Galvanized) Grommet, /2 ID Grommet, Multi-Split Mount Plate Mount Plate, Bolt-on A Grommet, 7/6 ID B Grommet, /4 ID Pump Cover Hex Screw, ¼-20 x, Gr Lock Washer, ¼ Hydraulic Pump, Gravity Down Hydraulic Pump, Power Down Parallel Arm Assembly GV Parallel Arm Assembly (Galvanized) C 6 Bearing, ID x Lg C 8 Bearing, ID x 3/4 Lg D 4 Pin Assembly, -/4 x 2-/ D 0 Hex Bolt, 3/8-6 x 3/4 Grade C 4 Bearing, -/4 ID x Lg Lift Arm Weldment GV Lift Arm Weldment (Galvanized) Lift Arm Weldment, Under-ride D 2 Pin, x 3-/ D 2 Pin Assembly, -/4 x D 2 Pin, x 5-7/ E 2 Hydraulic Cylinder 22 CS Stop Block See PM DS Stop Block See PM Grease Zerk Fitting Parting Bar Assembly GV Parting Bar Assembly (Galvanized) Hex Bolt, 5/8- x 2-3/4 Lg Grade Locknut, 5/8-, Jam ITEM PART NUMBER QTY DESCRIPTION Washer, 5/ C 2 Bearing, -/4 ID x -5/8 Lg D 0 Lock Washer, 3/ D 0 Flat Washer, 3/ Grease Zerk, ¼ Straight E 2 Flow Regulator Valve U-Bar, Mount Plate Snubber Assembly F 2 Hex Bolt, 3/4-0 x 2-/4 Grade F 24 Flat Washer, 3/4" F 2 Lock Washer, 3/4" F 2 Hex Nut, 3/4-0 Grade Gasket Grommet, /2" ID Grommet, Multi-Hole, Split A QTY of 2 with Power Down Pump, QTY of with Gravity Down Pump B QTY of 0 with Power Down Pump, QTY of with Gravity Down Pump C Included in Bearing Replacement Kit D Included in Pin Replacement Kit E Hydraulic Cylinder includes Flow Regulator F Included in Galvanized Hardware kit GVco LIFT CORP EMTC REVISED: E.O REV. 2 PM-78 MOUNT FRAME ASSEMBLY LIFT CORP EMTC Page 0 REVISED: E.O REV. 2 PM-78

11 PM-798 Stop Block Assemblies Stop Blocks shipped with liftgate are based on the depth and style of platform CS CS CS CS CS GV CS GV CS GV CS GV CS GV CS DS DS DS DS DS GV DS GV DS GV DS GV DS GV DS Kit Kit Kit Kit Kit GV Kit GV Kit GV Kit GV Kit GV Kit Kits include both stop blocks. Below in bold indicates which stop blocks that are shipped with different platforms. Below are stop block recommendations for different bed height ranges. Note:. The larger the stop block hole spacing, the more tilt up the platform will achieve at bed height. 2. Item numbers ending in GV indicate Galvanized Option. 44 Deep Wedge Platform Bed Height Range A-Dim Recommend Stop Blocks Deep Platform Bed Height Range A-Dim Recommend Stop Blocks & GV & GV & GV & GV & GV & GV & GV & GV & GV & GV & GV & GV 50 Deep Wedge Platform Bed Height Range A-Dim Recommend Stop Blocks 46+4 Deep Platform Bed Height Range A-Dim Recommend Stop Blocks & GV & GV & GV & GV & GV & GV Page & GV & GV & GV & GV GR0285 REVISED E.O REV 04

12 ITEM PART NUMBER 50 WEDGE WEDGE WEDGE W/CART STOPS WEDGE W/CART STOPS DESCRIPTION X Complete Platform w/torsion Bar X Complete Platform w/torsion Bar X Complete Platform X Complete Platform X Complete Platform w/torsion Bar X Complete Platform w/torsion Bar Deck Assy, ref Deck Assy, ref Deck Ext Assy, ref Deck Ext Assy, ref Deck Ext Assy, ref Deck Ext Assy, ref Alum Deck Ext w/cart Stops Alum Deck Ext w/cart Stops Torsion Bar Anchor Spacer Hex Bolt, 3/8-6x-/4, Grade Hex Bolt, 3/8-6x/2 Gr 8 w/vibraseal Thread Locking Flat Washer, 3/ /8-6 Lock Nut A B A B Pin w/grease fitting (Long) Pin w/grease fitting (Short) A B ½ x 2 Coil Pin A B Hex Bolt, ½-3 x 3 Lg, Grade A B A B A A Spacer Tube ½-3 Lock Nut - - Torsion Spring, Green End 2-2 Torsion Spring, Red End Pin Assy Torsion Bar, ½ Hex Bolt, 3/8-6 x -/4 Gr Hex Bolt, 3/8-6 x -/2 Gr 8 Alum Deck Extensions Socket Head Shoulder Bolt Older Steel & Alum Deck Ext ½ Flat Washer Hex Bolt ¾-0x2 Lg Hex Jam Nut ¾-0 A These parts are not included in 26400XX or 2645XX Assemblies B Included in Pin Replacement Kits (EM) & (EM TC) EM & EMTC Page 2 REVISED: E.O REV 05 PM-782A

13 STEEL PLATFORM ASSEMBLY EM & EMTC Page 3 REVISED: E.O REV 05 PM-782A

14 ITEM PART NUMBER 44 ALUM WEDGE w/cart STOPS /GV E 44 ALUM WEDGE /GV E 50 ALUM WEDGE w/cart STOPS /GV E 50 ALUM WEDGE /GV E DESCRIPTION Complete Platform X GV Complete Platform Galvanized Complete Platform X GV Complete Platform Galvanized Complete Platform X GV Complete Platform Galvanized Complete Platform X GV Complete Platform Galvanized / GV E - - Deck, 50 Alum / GV E - - Deck, 44 Alum Deck Ext Assy, 50 Alum w/ Cart Stops Deck Ext Assy, 44 Alum w/ Cart Stops Deck Ext Assy, 50 Alum Wedge Deck Ext Assy, 44 Alum Wedge Pin Assy Hex Bolt, 3/8-6 x -/4 Lg., Gr Hex Bolt, w/vibraseal Thread Locking D Torsion Bar, 3/ D Torsion Bar Anchor D Hex Bolt, 3/8-6 x -/2 Lg., Gr 8 7 Socket Head Shoulder Bolt, D (Older Deck Extensions) Spring, Cart Stop A - - Cart Stop Assy Complete, Curbside A - - Cart Stop Assy Complete, Street Side Cart Stop, Curbside Cart Stop, Street Side Spring Pin, 3/6 Dia x 7/8 Lg Socket Head Shoulder Bolt, 3/8 x 3/ Roll Stop Shim Spring, Cart Stop Locking Pin, Cart Stop C D 2 2 Pin, Deck Spring w/ Grease Fitting (Long) Pin, Deck Spring w/ Grease Fitting (Short) C D Coil Spring, /2 Dia x 2 Lg Hex Jam Nut, 3/ Hex Bolt, 3/4-0 x 2 Lg. Grade D Torsion Spring, Green End D 2 2 Torsion Spring, Red End B D Bearing, Dia x 3/4 Lg C D Hex Bolt, ½-3 x 3 Lg., Gr C D Lock Nut, ½-3, Nylon C D Spacer Tube D /8-6 Lock Nut D Spacer /8 Lock Washer /8 Flat Washer /2 Flat Washer Spacer (Washer) A Includes items 0 thru 4. B. Included in Bearing Replacement Kits (EM) & (EM TC) C Included in Pin Replacement Kits (EM) & (EMTC) D Not included with any Platforms 26400XX E GV indicates Galvanized option available (ADD GV to part number). EM & EMTC Page 4 REVISED: E.O REV 07 PM-79A

15 ALUMINUM PLATFORM ASSEMBLIES NOTE: Torsion bars only on some platforms manufactured prior to July 202. EM & EMTC Page 5 REVISED: E.O REV 07 PM-79A

16 ITEM PART NUMBER QTY DESCRIPTION Bed Extension, 96 Vehicles Bed Extension, 02 Vehicles Bed Extension, 96 Bolt-On Design GV Bed Extension, 96 Bolt-On Design, GV Bed Extension, 02 Bolt-On Design GV Bed Extension, 02 Bolt-On Design, GV A Bed Ext, Walk Ramp 96 Bolt-On Design GV Bed Ext, Walk Ramp 96 Bolt-On Design, GV Bed Ext Walk Ramp 02 Bolt-On Design GC Bed Ext Walk Ramp 02 Bolt-On Design, GV Bed Ext, 3/8 Skin, 96 Bolt-On Design Bed Ext, 3/8 Skin, 02 Bolt-On Design B Bolt-On Hardware Kit for Bed Extensions (Not Shown) Dock Bumper, CS For Lights (Option) GV Dock Bumper, CS For Lights (Option), GV Dock Bumper, DS For Lights (Option) GV Dock Bumper, DS For Lights (Option), GV Dock Bumper, CS No Lights (Option) GV Dock Bumper, CS No Lights (Option), GV Dock Bumper, DS No Lights (Option) GV Dock Bumper, DS No Lights (Option), GV Stir-Up Assembly (Option) GV Stir-Up Assembly (Option), GV D B 2 24 Rubber Bumper, Long (Option) A 2 6 Rubber Bumper, Short (Option) AB 6 Washer, /2 (Option) Lock Washer, 5/8 (Option) B 6 Hex Bolt, ½ -3 x 2-/2 Lg. (Option) Hex Bolt, 5/8 - x -3/4 Lg. (Option) Washer, 5/8 (Option) Angle, 3 x3 x24 Lg. (Optional) Angle Support, CS (25-/8 Lg) (Optional) GV Angle Support, CS, Galvanized (Optional) Angle Support, DS (25-/8 Lg) (Optional) GV Angle Support, DS, Galvanized (Optional) Hex Bolt, 3/8-6 x -/4 (Option) EM & EMTC ITEM PART NUMBER QTY DESCRIPTION Lock Washer, 3/8 (Option) Washer, 3/8 (Option) Hex Nut, 3/8-6 (Option) Light Bracket (Option) Grommet, ½ ID (Option) Round Head Screw, #0-32 (Option) Hex Nut, #0-32 (Option) Harness, 2 Lamps (Option) Light Grommet (Option) Tail Light ST & T (Option) Backup Light (Option) Hex Bolt, 3/8-6 x -3/4 Lg Transit Chain Hex Lock Nut, 3/ A 4 Hex Bolt, ½ -3 x 3 Lg. (Option) Hex Nut, 5/ AB 6 Lock Washer, ½ (Option) Dock Bumper, CS, Short GV Dock Bumper, CS, Short, GV Dock Bumper, DS, Short GV Dock Bumper, DS, Short, GV Hex Nut, ½ -3 Dock Bumpers complete w/ Stirrups / Rubber Bumpers and Truck Lights: CS and DS or GV CS and GV DS Dock Bumpers complete w/ Stirrups / Rubber Bumpers and Trailer Lights: CS and DS or GV CS and GV DS Dock Bumpers complete w/ Stirrups / Rubber Bumpers: CS and DS or GV CS and GV DS Dock Bumpers complete w/ Stirrups / Rubber (WITHOUT lights and wire harness: CS and DS or GV CS and GV DS Short Dock Bumpers complete w/ Stirrups / Rubber Bumpers: CS and DS or GV CS and GV DS A Included in 6 Rubber Bumper Kit B Included in 24 Rubber Bumper Kit C GV Indicates Galvanized option. REVISED: E.O REV. 07 PM-799 BED EXTENSION AND LIGHT KIT OPTIONS EM & EMTC Page 6 REVISED: E.O REV. 07 PM-799

17 ITEM PART NUMBER QTY DESCRIPTION A Pump Unit With Thermal Switch Standard to Optional to -206 Standard after A Pump Unit, Non-Thermal Switch 2500 lb & 3300 lb Capacity Standard between and B Pump Unit 2500 lb and 3000 Capacity w/thermal Switch Standard prior to A Pump Unit, 24 Volt w/thermal Switch A C Hydraulic Reservoir C, D Motor, Non-Thermal Switch B C Motor, w/thermal Switch C Motor, 24 Volt w/thermal Switch C C 8 Ground Cable D C Inline Fuse Assembly (Includes Fuse ) E C Fuse F C Starter Solenoid C Starter Solenoid, 24 Volt G C Valve Assy, 2-way, 2 pos w/ Coil C Valve Assy, 24 Volt w/ Coil H C Breather J C Steel Plug K C Bus Bar C Bus Bar for 24 Volt pumps L C Coil, 0V, 25W C Coil, 8V, for 24 Volt pumps M C Elbow, Pressure N C Elbow, Return P D Adapter Hydraulic Cylinder Flow Valve, 2.75 GPM EM ITEM PART NUMBER QTY DESCRIPTION Hose, /4 I.D Barbed Fitting, /8 NPTF x /4 Straight Hose, /4 I.D. x 7/6-20 JIC x 57 Long Round Head Screw, 0-32x Hose Clamp, / Hose Clamp, 3/ Locknut, Hose Sleeve Wire Tie, 8 A These pump units must be used with hose , not B Used prior to C Included in Pump Assemblies if applicable. D Only used w/non-thermal Switch Pump Units. Pump units listed do not have flow control valves, liftgate must be equipped with a Pressure Compensated Flow Control Valve as shown. REVISED: E.O. 795 REV. 05 PM-789A EM HYDRAULIC LAYOUT, GRAVITY DOWN EM Page 7 REVISED: E.O. 795 REV. 05 PM-789A

18 ITEM PART NUMBER QTY DESCRIPTION Hydraulic Pump Unit w/thermal Switch 3300 lb Capacity Only w/thermal Switch Standard to Optional to -206 Standard after Hydraulic Pump Unit Non-Thermal Switch 2500 lb & 3300 lb Capacity Standard between and A Hydraulic Pump Unit 2500 lb & 3000 lb Capacity w/thermal Switch Standard prior to Pump Unit, 24 Volt w/thermal Switch A B Hydraulic Reservoir B B Breather B. C Motor Non-Thermal Switch C B Motor w/thermal Switch B Motor, 24 Volt, w/thermal Switch D B Starter Solenoid B Starter Solenoid, 24 Volt E B Valve Assembly, 2-way, 2 pos w/ Coil B Valve Assembly, 24 Volt w/coil F B Fuse G B Inline Fuse Assembly (Includes Fuse ) H B Bus Bar B Bus Bar for 24 Volt pumps J B Ground Cable K B Steel Plug L B Coil, 0V, 25W B Coil, 8V, for 24 Volt pumps M B Elbow, Return N B Elbow, Pressure P C Adapter D 2 Hydraulic Cylinder Hose, 3/8 ID x /4 JIC x 3/8 JIC EMTC ITEM PART NUMBER QTY DESCRIPTION Hose, /4 ID x 3/8 JIC x 3/8 JIC Tube, ¼ ID Adapter, 3/8 ORB x ¼ NPT Tee Barbed Fitting, ¼ NPT x ¼ Tube Tube, ¼ ID Elbow Barbed Fitting, ¼ NPT x ¼ Tube Tee, 3/8 ORB x 3/8 JIC Elbow, 3/8 ORB x 3/8 JIC D 2 Pressure Compensative Valve A Used prior to B Included with Pump Units if applicable. C Only used w/non-thermal Switch Pump Units. D Hydraulic Cylinder includes Pressure Comp Valve REVISED: E.O. 795 REV. 05 PM-784A EMTC HYDRAULIC LAYOUT, GRAVITY DOWN EMTC Page 8 REVISED: E.O. 795 REV. 05 PM-784A

19 ITEM PART NUMBER QTY DESCRIPTION A Hydraulic Pump Unit, With Thermal Switch Standard to Optional after to -206 Standard after A Hydraulic Pump Unit, Non-Thermal Switch 2500 lb & 3300 lb Capacity Standard between and B Hydraulic Pump Unit 2500 lb and 3000 lb Capacity w/thermal Switch Standard prior to A C Hydraulic Reservoir B C, D Motor, Non-Thermal Switch C Motor, w/thermal Switch C C Ground Cable D C Valve Assembly, 4-way, 2 pos w/ Coil E C Valve Assembly, 2-way, 2 pos w/ Coil F C 2 Starter Solenoid G C Inline Fuse Assembly (Includes Fuse ) H C Fuse J C Strap Connector K C 2 Cable Assemblies, 6 L C Breather M C Steel Plug N C 2 Coil, 0V, 25W P C 2 Elbow, Pressure Q D Adapter Hose, /4 I.D. x 7/6-20 JIC x 57 Long Elbow, Male, /8 NPT x 7/6-20 JIC Elbow, Street, /8 NPT Flow Valve, 2.75 GPM Hydraulic Cylinder Round Head Screw, 0-32x ITEM PART NUMBER QTY DESCRIPTION Hose Clamp, ½ Locknut, Hose Sleeve Wire Tie, 8 A These pump units must be used with hose , not B Used prior to C Included with Pump Units if applicable. D Only used w/non-thermal Switch Pump Units. Pump units listed do not have flow control valves, liftgate must be equipped with a Pressure Compensated Flow Control Valve as shown. EM REVISED: E.O. 795 REV. 04 PM-790A HYDRAULIC LAYOUT, POWER DOWN EM Page 9 REVISED: E.O. 795 REV. 04 PM-790A

20 ITEM PART NUMBER QTY DESCRIPTION Hydraulic Pump Unit w/thermal Switch 3300 lb Capacity Only Standard to Optional to -206 Standard after Hydraulic Pump Unit Non-Thermal Switch 2500 lb & 3300 lb Capacity Standard between and A Hydraulic Pump Unit w/thermal Switch 2500 lb and 3000 Capacity Standard prior to A B Hydraulic Reservoir B B Breather C B, C Motor Non-Thermal Switch B Motor w/thermal Switch D B 2 Starter Solenoid E B Valve Assembly, 2-way, 2 pos w/ Coil F B Fuse G B Inline Fuse Assembly (Includes Fuse ) H B Valve Assembly, 4-way, 2 pos w/ Coil J B Ground Cable K B Steel Plug L B Connecting Strap M B 2 Solenoid Cable N B 2 Coil, 0V, 25W P B 2 Elbow, Pressure Q C Adapter D 2 Hydraulic Cylinder Hose, 3/8 ID x /4 JIC x 3/8 JIC Hose, /4 ID x 3/8 JIC x 3/8 JIC Hose, /4 ID x /4 JIC x 3/8 JIC Elbow, 45, 3/8 ORB x /4 JIC Tee, 3/8 ORB x 3/8 JIC Hose, /4 ID x /4 JIC x 3/8 JIC ITEM PART NUMBER QTY DESCRIPTION Tee, 3/8 ORB x 3/8 JIC Elbow, 3/8 ORB x 3/8 JIC D 2 Pressure Compensative Valve A Used prior to B Included with pump units if applicable. C Only used w/non-thermal Switch Pump Units. D Hydraulic Cylinder includes Pressure Compensative Valve EMTC REVISED: E.O. 795 REV. 04 PM-785A HYDRAULIC LAYOUT, POWER DOWN EMTC Page 20 REVISED: E.O. 795 REV. 04 PM-785A

21 ITEM PART NUMBER QTY DESCRIPTION Switch Kit w/0ft Cord a Switch (Hand Held Remote) Trailer Socket Trailer Plug Amp Fuse Fuse Holder Dual Control Harness Amp Circuit Breaker (Manual Reset) Cycle Counter Kit a Included in Switch Hand Held Remote Kit ONE CYLINDER ON EM LIFTGATES TWO CYLINDERS ON EMTC HYDRAULIC CYLINDER LOWERING SPEED CONTROL VALVES LOWERING VALVE GR02700 GR0052 EM & EMTC REVISED: E.O REV. 05 PM-786 ELECTRIC CONTROL OPTIONS Gravity Down EM & EMTC Page 2 REVISED: E.O REV. 05 PM-786

22 ITEM PART NUMBER QTY DESCRIPTION a Switch w/0ft Cord (for curb side) b Switch w/5ft Cord (for Dual Control) c Switch (Hand Held Remote) Trailer Socket Trailer Plug Amp Fuse Fuse Holder Dual Control Harness Amp Circuit Breaker (Manual Reset) Cycle Counter Kit a Included in Switch Kit b Included in Switch Dual Control Kit c Included in Switch Hand Held Remote Kit ONE CYLINIDER ON EM LIFTGATES TWO CYLINDERS ON EMTC LIFTGATES LOWERING SPEED CONTROL VALVES LOWER VALVE PUMP UNIT RAISE VALVE GR0270 GR0053 EM & EMTC REVISED: E.O REV. 04 PM-787 ELECTRIC CONTROL OPTIONS Power Down EM & EMTC Page 22 REVISED: E.O REV. 04 PM-787

23 Every vehicle that has a WALTCO Liftgate must have legible WARNING AND OPERATION DECALS clearly posted on the vehicle and an OWNER S MANUAL in the vehicle at all times as a guide for proper operation and maintenance. Additional WARNING DECALS, OPERATION DECALS and OWNER S MANUALS can be obtained from WALTCO NOTE: When ordering, give model and serial number of the liftgate. Page 20

24 IMPORTANT WARNING Improper operation and maintenance of this liftgate could result in severe personal injury or death. Read and understand the contents of this manual and all warning and operation decals before operating and/or performing maintenance on this liftgate. For SAFETY information on this liftgate see Chapter of this manual EO7820 Rev 02 Page 2

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