SECTION 10 - ELECTRICAL

Transcription

1 SECTION - ELECTRICAL

2 Electrical Components, Upperstructure PAC551 - Series IV Highway Speed Excavators

3 Electrical Components, Upperstructure PAC Series IV Highway Speed Excavators -

4 Electrical Components, Upperstructure Item Part Number Qty. Description Rev TEMPERATURE SENSOR SWITCH SUPPORT REMOTE UPPER HARNESS A/R DI-ELECTRIC GREASE SUPPORT CLAMP COVER PLATE CLAMP SET HEX HD CAPSCREW, 5/16-18X1-/ WHIZ-LOK SCREW, 5/16-18X1-1/ WHIZ-LOK NUT, 5/ WHIZ-LOCK SCREW, 1/-1X/ GROUND STRAP CABLE PROXIMITY SENSOR WHIZ-LOK SCREW, /8-16X1-1/ CLAMP SET COVER PLATE WASHER FLUID BOTTLE SUPPORT CLAMP, 1/ HEX HD CAPSCREW, 1/-0X/, GR HEX HD CAPSCREW, 1/-0X1/, GR HEX HD CAPSCREW, /8-16X-/, GR HEX NUT, 1/ HEX LOCKNUT, / FLAT WASHER, 1/ FLAT WASHER, 5/ FLAT WASHER, / CUSHION CLAMP, 1-1/ SUPPORT CLAMP, / COVER PLATE CLAMP CLAMP SET, / HORN SCREW, 5/16-18X1 Ref V-1V POWER CONVERTER, (see page 7-8 for details) UPPER CONTROLLER, (RC 6-9) UPPER EXPANSION CONTROLLER, (RC 1-) - Series IV Highway Speed Excavators

5 Electrical Components, Upperstructure Item Part Number Qty. Description Rev Series IV Highway Speed Excavators -5

6 Battery Box Installation BATTERY CABLE TO ENGINE BLOCK MOUNTING OF + BATTERY CABLE TO STARTER RAILGEAR ONLY 5 RAILGEAR ONLY PAC581-6 Series IV Highway Speed Excavators

7 Battery Box Installation PAC Series IV Highway Speed Excavators -7

8 Battery Box Installation Item Part Number Qty. Description Rev. 1 A/R DI-ELECTRIC GREASE CLAMP SET COVER PLATE HEX HD CAPSCREW, 5/16-18X1-/ WHIZ-LOK NUT, / STAINLESS STEEL NUT WHIZ-LOK SCREW, 1/-0X1/ HOLD DOWN STUD HEX HD CAPSCREW, 16-X5, GR BRASS BUSHING BATTERY BOX SUPPORT INNER SUPPORT PLATE POSITIVE BATTERY CABLE NEGATIVE BATTERY CABLE NEGATIVE BATTERY CABLE BATTERY JUMPER CABLE CHASSIS VEC HARNESS 18 Ref BATTERY BOX ASSY, (see page - for details) 19 Ref SERVICE PANEL ASSY, (see page -1 for details) WHIZ-LOK SCREW, /8-16X HEX HD CAPSCREW, /8-16X1-1/, GR HEX HD CAPSCREW, 8-1.5X16, GR LOCKWASHER, M HEX HD CAPSCREW, 5/8-11X, GR8, (qty. for machines equipped with railgear) SUPPORT CLAMP, 1/ HOLD DOWN ANGLE HEX LOCKNUT, 5/ SUPPORT CLAMP, / HEX LOCKNUT, / FLAT WASHER, 5/ FLAT WASHER, / FLAT WASHER, / HARDENED WASHER 91 1 HEX NUT, MX1.5, (torque to 15- lb-ft) HEX HD CAPSCREW, 5/8-11X1-1/, GR8, (railgear equipped machines only) -8 Series IV Highway Speed Excavators

9 Battery Box Installation Item Part Number Qty. Description Rev Series IV Highway Speed Excavators -9

10 Battery Box Assembly CB11 MR BAT1 CB MR BAT 0 0 CB9 BATT1 CB8 BATT CB7 BATT CB6 BATT CB5 BATT5 0 0 CB UP PWR1 0 CB UP 15 PWR CB UP PWR CB1 UP PWR F SP PWR1 F1 SP PWR FUSE DETAIL OF ITEM PAC50 - Series IV Highway Speed Excavators

11 Battery Box Assembly Item Part Number Qty. Description Rev BATTERY BOX, (includes items 9 thru 1) B WHIZ-LOK NUT, # VEC BRACKET BUSSMAN VEC, (includes items 1 & 15) SELF-TAPPING SCREW, #-X/ A/R HEX HD CAPSCREW, 1/-0X1, GR A/R HEX LOCKNUT, 1/ A/R FLAT WASHER, 1/ DRAW LATCH, (uses key 91170) SOCKET BUTTON HD CAPSCREW, #-x/ HEX LOCKNUT, # FLAT WASHER, # HINGE CIRCUIT BREAKER, 0AMP, (rated 1-volt) FUSE, 15AMP A/R VEC REPAIR KIT Series IV Highway Speed Excavators -11

12 Service Panel Assembly PAC5-1 Series IV Highway Speed Excavators

13 Service Panel Assembly Item Part Number Qty. Description Rev BATTERY DISCONNECT SWITCH JUNCTION BLOCK CAP BRASS BUSHING SERVICE BRACKET SERVICE PANEL DECAL GROMMET, TIE WRAP ROUND HD MACHINE SCREW, M5X0.8X1MM, (zinc plated) ROUND HD MACHINE SCREW, M5X0.8X50MM, (zinc plated) HEX NUT, M5X0.8, (zinc plated) HEX LOCKNUT, M5X BATTERY SHUT-OFF TIMER DECAL Series IV Highway Speed Excavators -1

14 Tail & Marker Lights PAC550-1 Series IV Highway Speed Excavators

15 Tail & Marker Lights Item Part Number Qty. Description Rev CLEARANCE LIGHT, RED LIGHT GROMMET STOP, TAIL & TURN LIGHT BACK-UP LIGHT WHIZ-LOCK NUT, / SUPPORT CLAMP WHIZ-LOK SCREW, /8-16X LIGHT GROMMET 9 Ref REAR FENDER, (see page 1-0 for details) HEX NUT, # LOCKWASHER, # FLAT WASHER, # ROUND HD MACHINE SCREW, #8-X1, GR REAR ID LIGHT ASSEMBLY, (includes items 15 thru 17 & 0) SOLID PIN TERMINAL 16 VA CONNECTOR 17 VA WEDGE CONNECTOR RUBBER GROMMET TAIL LIGHT HARNESS REAR ID LIGHT Series IV Highway Speed Excavators -15

16 Head & Marker Lights PAC Series IV Highway Speed Excavators

17 Head & Marker Lights Item Part Number Qty. Description Rev CLEARANCE LIGHT, (amber) GROMMET WHIZ-LOK NUT, 5/ SUPPORT CLAMP, 1/ TURN LIGHT, (amber) 6 Ref FRONT BUMPER & HEAD LIGHTS, (see page 1-8 for details) SELF TAPPING SCREW, 1/ FRONT BUMPER HARNESS LIGHT GROMMET NOTE: Some machines may use tie-wraps in place of support clamps/hardware. Tie-wraps are an approved replacement for the support clamps, if desired: A/R TIE-WRAP Series IV Highway Speed Excavators -17

18 Cab Console Circuit Board, Upperstructure NOTE: THE SCHEMATIC SHOWN ON THIS PAGE IS FOR SPARE PARTS IDENTIFICATION. AN ENLARGED, DETAILED VIEW OF THE SCHEMATIC CAN BE FOUND IN THE ASSOCIATED MODEL S SERVICE MANUAL PAC Series IV Highway Speed Excavators

19 Cab Console Circuit Board, Upperstructure Item Part Number Qty. Description Rev UPPERSTRUCTURE CAB CONSOLE CIRCUIT BOARD, (includes all items) B CONNECTOR CONNECTOR HOUSING STRAIN RELIEF HOUSING CAP PIN CONNECTOR CONNECTOR CONNECTOR RELAY, (v) RELAY, (v) CONNECTOR NOTE: The circuit board is stamped with a part number for a 1-volt system and a part number for a -volt system. This machine uses a -volt system. If ordering a new circuit board, use part number only Series IV Highway Speed Excavators -19

20 Cab Console Circuit Board, Undercarriage PAC681-0 Series IV Highway Speed Excavators

21 Cab Console Circuit Board, Undercarriage Item Part Number Qty. Description Rev UNDERCARRIAGE CAB CONSOLE CIRCUIT BOARD, (includes all items) B CONNECTOR 7769 PIN CONTACT PLUG CONNECTOR CONNECTOR WEATHERPACK TOWER, (-wire) FEMALE TERMINAL PIN CABLE SEAL, 16GA., (gray) WEATHERPACK SHROUD, (-wire) MALE TERMINAL PIN CONNECTOR CONNECTOR\ CONTACT CONTACT CONNECTOR PIN CONTACT CONTACT CONTACT NUT LOCKWASHER TERMINAL CONNECTOR CONNECTOR TERMINAL FLASHER, V Series IV Highway Speed Excavators -1

22 Work Lights Installation WORK LTS WORK LT GND CAB LIGHTS 1 BOOM LTS BOOM LTS GND BOOM LIGHTS WORK LTS WORK LT GND WORK LIGHT (RIGHT SIDE) PAC80 - Series IV Highway Speed Excavators

23 Work Lights Installation Item Part Number Qty. Description Rev Ref WORK LIGHTS INSTALLATION, (includes all items) A 1 17 A/R SILICONE CAULK GROMMET, 1-1/ WHIZ-LOK NUT, / FEMALE BULLET TERMINAL, WHIZ-LOK SCREW, /8-16X/ LIGHT BRACKET WORK LIGHT SPACER WIRING DUCT CAB WORK LIGHT HARNESS FLOOD LIGHT, (includes bulb) FLOOD LIGHT BULB SPOT LIGHT WHIZ-LOK SCREW, /8-16X SUPPORT CLAMP, 11/ TIE WRAP MALE BULLET TERMINAL, LIGHT BRACKET Series IV Highway Speed Excavators -

24 Work Lights (LED) Installation WORK LTS WORK LT GND CAB LIGHTS WORK LTS REAR WORK LT GND BOOM LTS BOOM LTS GND BOOM LIGHTS 1 DETAIL VIEW OF ITEM 11 WORK LTS WORK LT GND WORK LTS WORK LIGHTS (RIGHT SIDE) WORK LT GND PAC15 - Series IV Highway Speed Excavators

25 Work Lights (LED) Installation Item Part Number Qty. Description Rev Ref WORK LIGHTS (LED) INSTALLATION, (includes all items) A 1 6 A/R LOCTITE, # (blue) 17 A/R SILICONE CAULK GROMMET, 1-1/ WHIZ-LOK NUT, / FEMALE BULLET TERMINAL, WHIZ-LOK SCREW, /8-16X/ LIGHT BRACKET WORK LIGHT SPACER WIRING DUCT CAB WORK LIGHT HARNESS WORKLIGHT HOUSING ASSY, (includes items 1 thru ) - 1 Not Used LED WORKLIGHT WHIZ-LOK SCREW, /8-16X SUPPORT CLAMP, 11/ TY-WRAP 17 Not Used MALE BULLET TERMINAL, CABLE ASSY BRACKET HEX HD CAPSCREW, 1/-1X1-1/ (stainless steel) NYLOCK NUT, 1/ Series IV Highway Speed Excavators -5

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