Spearhead Excel 565, 605 & 645T

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2 Spearhead Twiga 5000, 6000, 6000LR & 6000 T Parts Book 11 th Edition February 2010 Green-Tec A/S Merkurvej 25 DK 6000 Kolding Tel: Fax: info@greentec.eu Spearhead Machinery Limited

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4 Contents Ordering Your Parts 5 Main Frame Assembly 6 Tank Assembly 8 Slew & Lift Frame Assembly 10 Main Arm Assembly 12 Dipper Arm Assembly 14 Telescopic Dipper Arm Assembly 16 Head Mount Bracket Assembly 18 Belt Drive Assembly 20 Rotor 26 Hyd Roller 28 Head Motor Assembly 30 Cab Guard Assembly 32 Hydraulic Cylinder Assembly 34 P.T.O. Shaft Assembly 36 Gearbox Assembly (RH) 38 Gearbox Assembly (LH) 40 Tandem Pump Assembly 42 Rotor Valve Assembly 44 Break Back Valve 46 Cable Control 48 Auxiliary Valve Assembly Cable Control 50 Hydraulic Control Assembly 52 Auxiliary Valve Assembly Hydraulic Proportional Control 54 Electric Solenoid Spool Back Assembly 56 Head/Arm Float Assembly 58 Axle Mount Assembly 60 Debris Blower Assembly 62 Autopilot Assembly 64 Stickers 66 4

5 Ordering Your Part s When ordering parts please refer to your parts list to help your dealer with your order. Part number and quantity Description Machine model number Serial number of the machine Delivery instructions (e.g. next day). Delivery is normally via carrier direct to your dealer. Please check with your dealer for stock availability and arrangement of dispatch. Ensure you or your dealer has sufficient cover for parts required outside factory hours. When ordering your seal kits please quote both codes stamped on the base of the cylinder. Important Note The information contained in this manual is correct at the time of publication. However, in the course of constant development, changes in specification are inevitable. Should you find the information given in this book different to the machine it relates to, please contact the After Sales Department for advice. Key: (LH) = Left hand (RH) = Right hand 5

6 Main Frame Assembly 5 6

7 Main Frame Assembly Ref. No Part No. Description C A FRAME LH RC A FRAME RH LEG STAND REAR LEG CAT 0 PIN (HANDLE) CAT 2 CRANKED PIN A BUSH BUSH RAM HP RAM SEAL KIT PIN A PIN FABRICATION BRACKET BRACKET (32MM) N BRACKET (28MM) A TUBE (OUTER) TUBE (INNER) CAT 1 PIN (HANDLE) CAT 2 TOP LINK PIN 17A SLEW LOCK PIN CONE WITH WINDOW RUBBER CUSHION WASHER RIVET NUT BOLT FLAT WASHER SPRING WASHER REPAIR WASHER LYNCH PIN WASHER BOLT NUT BOLT BOLT SPRING WASHER BOLT NUT BUSH SQUARE PLASTIC CAT 2 PIN LONG LIFT FRAME STOP BRACKET 7

8 Tank Assembly 8

9 Tank Assembly Ref. No Part No. Description E TANK LH ER TANK RH B REAR PANEL LH RB REAR PANEL RH REAR LIGHT 3A A LENS HINGE FLAT WASHER SPRING WASHER BOLT FLAT WASHER TANK LEVEL GAUGE FILTER HEAD 10A FILTER INDICATOR BONDED SEAL ADAPTOR NUT PAN SCREW BOLT FIBRE WASHER NUT MALE PLUG NUT A GASKET B TANK LID SET SCREW 22A FIBRE WASHER SUCTION STRAINER TANK FILER TANK LID LH R TANK LID RH A RETURN FILTER ELEMENT WIRE ROPE FLAT WASHER BUTTON SCREW NUT A TANK TOOL TRAY OIL COOLER (OPTIONAL) NOT SHOWN ANTI VIBRATION MOUNT NUT WASHER THERMOSTAT ELECTRIC CONTROL POWER LEAD PIN PLUG RUBBER EDGE STRIP 9

10 Slew & Lift Frame Assembly Excel 565, 605 & 645T 9 10

11 Slew & Lift Frame Assembly Ref. No Part No. Description D SLEW FRAME - LH RD SLEW FRAME - RH C LIFT FRAME 2010 BEFORE LIFT FRAME 2010 AFTER A FLANGE BUSH STRAIGHT BUSH SHIM WASHER (NOT SHOWN) A PEAR PIN A PEAR PIN PEAR PIN 30 X PEAR PIN PEAR PIN PEAR PIN 40 X PEAR PIN A PEAR PIN RETAINING WASHER RETAINING WASHER BOLT FLAT WASHER BOLT NYLOCK NUT SPRING WASHER GREASE NIPPLE HOSE GUARD RUBBER CUSHION SPACER B RAM HP RAM SEAL KIT B.01 RAM SPHERICAL BALL A CAT 1 TOP LINK CAT 1 TOP LINK PIN LYNCH PIN Excel 565, 605 & 645T 11

12 Main Arm Assembly 12

13 Main Arm Assembly Ref. No Part No. Description E MAIN ARM LH ER MAIN ARM RH B MAIN ARM LH BR MAIN ARM RH 6000LR TE MAIN ARM LH TER MAIN ARM RH 6000T B TIE BAR 565 & TIE BAR B RAM HP RAM SEAL KIT H RAM (FEB 09) SEAL KIT PEAR PIN A PEAR PIN HOSE CLAMP PLATE TWIN CLAMP HOSE CLAMP HOSE CLAMP RETAINING WASHER BOLT BOLT BOLT BOLT FLAT WASHER FLAT WASHER NYLOCK NUT RIVET NUT RIVET NUT ADJUSTABLE BUMP STOP RUBBER CUSHION GREASE NIPPLE BUSH C HOSE COVER LH CR HOSE COVER RH B HOSE COVER LH BR HOSE COVER RH 6000LR TC HOSE COVER LH TCR HOSE COVER RH 6000T Excel 565, 605 & 645T Dipper Arm Assembly 13

14 Dipper Arm Assembly 14

15 Ref. No Part No. Description C LH DIPPER ARM CR RH DIPPER ARM C LH DIPPER ARM CR RH DIPPER ARM 6000LR PLAIN BUSH A FLANGE BUSH R CURVED LINK RH L CURVED LINK LH A HEAD CROWD LINK BRACKET A PEAR PIN 30 X 126MM A PEAR PIN RETAINING WASHER SOCKET SCREW FLAT WASHER SET SCREW NUT RIVET NUT HOSE CLAMP PLATE FLAT WASHER BOLT B DIPPER ARM COVER B DIPPER ARM COVER BUTTON SCREW HEAD RAM HP SEAL KIT B FLANGE BUSH SHAKE PROOF WASHER GREASE NIPPLE REPAIR WASHER PEAR PIN 25.4 X 98MM 15

16 Telescopic Dipper Arm Spearhead Excel 565, 605 & 645T Telescopic Dipper Arm 16

17 Ref. No Part No. Description LH OUTER DIPPER ARM R RH OUTER DIPPER ARM A WEAR PAD SLIDE RAIL CIRCLIP A LH INNER ARM AR RH INNER ARM LH HOSE CHANNEL R RH HOSE CHANNEL LH HOSE COVER R RH HOSE COVER RIVET NUT PLAIN BUSH A FLANGE BUSH L CURVED LINK LH R CURVED LINK RH A HEAD CROWD LINK BRACKET B FLANGE BUSH A PEAR PIN A PEAR PIN A PEAR PIN A PEAR PIN FLAT WASHER SOCKET BUTTON SCREW RETAINING WASHER SOCKET CSK SCREW FLAT WASHER NYLOCK BOLT GREASE NIPPLE A RAM HP RAM SEAL KIT Head Mount Bracket Assembly 17

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19 Head Mount Bracket Assembly Ref. No Part No. Description E HEAD CROWD BRACKET LH ER HEAD CROWD BRACKET RH HEAD CROWD BRACKET LH R HEAD CROWD BRACKET RH B HEAD ANGLE BRACKET B HEAD RETAINING PLATE A PEAR PIN A PEAR PIN A PEAR PIN A PEAR PIN HOSE CARRIER BRACKET SOCKET SCREW SOCKET SCREW RETAINING WASHER RETAINING WASHER NYLOCK NUT FLAT WASHER NYLOCK NUT SET SCREW SET SCREW SET SCREW BOLT FLAT WASHER FLAT WASHER SPRING WASHER 19

20 Direct Drive MP Head Spearhead Excel 565, 605 & 645T 20

21 Direct Drive MP Head Ref. No Part No. Description HEAD SHELL 1.2M HEAD SHELL 1.5M FRONT HOOD 1.2M C FRONT HOOD 1.5M HEAD MOUNT BRACKET RETAINING BAR 1.2M B RETAINING BAR 1.5M LOCKNUT FLAT WASHER BOLT B REAR FLAP 1.2M BOLT FLAT WASHER LOCKNUT SCREW SPRING WASHER NON DRIVE COVER BEARING HOUSING CIRCLIP SEAL PROTECTION RING L LH ROLLER PLATE BEARING SCREW SPRING WASHER GREASE NIPPLE SCREW D ROLLER CLAMP BOLT BOLT LH MOTOR GUARD RH MOTOR GUARD MOUNTING PIN GASKET CENTRING WASHER 90MM SKID BOLT INNER SKIN 1.2M INNER SKIN 1.5M BOLT HINGE BAR 1.2M HINGE BAR 1.5M BOLT FRONT FLAP 1.2M FRONT FLAP 1.5M R RH ROLLER PLATE BEARING HOUSING BOLT WASHER NUT WASHER SCREW 21

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23 Belt Drive MP Head 23

24 Ref. No Part No. Description M HEAD SHELL M HEAD SHELL M FRONT COWL C 1.5M FRONT COWL MOUNTING BRACKET M RETAINING BAR B 1.5M RETAINING BAR NUT WASHER BOLT B 1.2M REAR FLAP M REAR FLAP BOLT WASHER NUT SCREW SPRING WASHER COVER BEARING HOUSING CIRCLIP SEAL (NON DRIVE END) SEAL (PULLEY END) PROTECTION RING L LH ROLLER PLATE BEARING SCREW SPRING WASHER GREASE NIPPLE SCREW D ROLLER CLAMP BOLT BELT X BELT GUARD MOUNTING PIN GASKET A CENTRING WASHER 100MM SKID BOLT INNER SKIN 1.2M INNER SKIN 1.5M BOLT HINGE BAR 1.2M HINGE BAR 1.5M BOLT FRONT FLAP 1.2M FRONT FLAP 1.5M R RH ROLLER PLATE BEARING HOUSING 24

25 Belt Drive MP Head Belt Drive MP Head 25

26 Ref. No Part No. Description SEAL PULLEY (150MM) CLAMP PULLEY (160MM) CLAMP BOLT BOLT BOLT BACK PLATE BOLT NUT BELT TENSIONER SEAL B HOUSING BEARING SHAFT GEAR MOTOR SHIM BEARING CIRCLIP 26

27 Rotor (MP Type) Rotor (MP Type) 27

28 Ref. No Part No. Description M ROTOR T FLAIL LH 1.2M ROTOR C FLAIL RH 1.2M ROTOR C FLAIL LH 1.2M ROTOR BOOT FLAIL RH 1.2M ROTOR BOOT FLAIL M ROTOR B2B FLAIL BOLT BUSH T FLAIL C FLAIL A BOOT FLAIL SHACKLE BACK 2 BACK NUT GREASE NIPPLE DIRECT DRIVE SHAFT 12 N/A CIRCLIP 13 N/A ADAPTOR (PISTON MOTOR) CIRCLIP B BELT DRIVE SHAFT WASHER BOLT SPRING WASHER WASHER SCREW 28

29 Hyd Roller (MP Type) Spearhead Excel 565, 605 & 645T Hyd Roller (MP Type) 29

30 Ref. No Part No. Description RAM W SEAL KIT WH RAM SEAL KIT ADAPTOR WASHER BOLT HOSE HOSE BOLT SPACER LOCKNUT STOP PLATE LARGE LOCKNUT STOP PLATE SMALL BOLT ADAPTOR VALVE ASSY /1 SOLENOID COIL PLUG GUARD SPRING WASHER BOLT HOSE HOSE WASHER ADAPTOR ADAPTOR HOSE HOSE RH RAM GUARD LH RAM GUARD 30

31 Head Motor Assembly 50 Nm max Head Motor Assembly 31

32 Ref. No Part No. Description MOTOR 34CC PORT ELBOW HUB COUPLING BELT DRIVE 3A DIRECT DRIVE BONDED SEAL ADAPTOR ADAPTOR BONDED SEAL ADAPTOR KEY WASHER NUT ANTI CAVITATION VALVE O-RING INNER SHAFT SEAL (NOT SHOWN) BACK UP WASHER (NOT SHOWN) OUTER SHAFT SEAL (NOT SHOWN) K ANTI CAV. SEAL KIT (NOT SHOWN K MOTOR SEAL KIT PAPER GASKET MOTOR INTERNAL SHAFT Cab Guard Assembly 32

33 Cab Guard Assembly 33

34 Ref. No Part No. Description GUARD CLIP SPRING RUBBER OPT0603 CAB GUARD KIT Hydraulic Cylinder Assembly 34

35 Hydraulic Cylinder Assembly 35

36 Ref. No Part No. Description B RAM (4.25 BORE) HP RAM SEAL KIT B REACH RAM HP RAM SEAL KIT H REACH RAM (FEB 09) RAM SEAL KIT CARTRIDGE BUSH SLEW RAM HP RAM SEAL KIT BUSH HEAD RAM HP RAM SEAL KIT GREASE NIPPLE ADAPTOR OIL SEAL ADAPTOR OIL SEAL BUSH ADAPTOR ADJUSTABLE FLOW RESTRICTOR P.T.O. Shaft Assembly 36

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38 P.T.O. Shaft Assembly Ref. No Part No. Description C P.T.O GUARD CHAIN YOKE 6 SPLINE 3A YOKE 21 SPLINE CROSS JOURNAL YOKE YOKE PIN TUBE TUBE INNER BEARING OUTER BEARING Gearbox Assembly (RH) 38

39 39

40 Gearbox Assembly (RH) Ref. No Part No. Description GEARBOX ASSEMBLY WASHER BOLT OIL SEAL OIL SEAL OIL SEAL OIL SEAL OIL SEAL 8 NOT AVAILABLE BEARING 9 NOT AVAILABLE BEARING 10 NOT AVAILABLE BEARING 11 NOT AVAILABLE BEARING BREATHER PLUG GAUGE WASHER Gearbox Assembly (LH) 40

41 Gearbox Assembly (LH) 41

42 Ref. No Part No. Description GEARBOX ASSEMBLY OIL SEAL OIL SEAL 4 NOT AVAILABLE BEARING 5 NOT AVAILABLE BEARING 6 NOT AVAILABLE BEARING 7 NOT AVAILABLE BEARING BREATHER PLUG WASHER GAUGE GASKET 42

43 Tandem Pump Assembly (50Nm max) Tandem Pump Assembly 43

44 Ref. No Part No. Description A TANDEM PUMP STRAIGHT FLANGE ADAPTOR BONDED SEAL FLAT WASHER BOLT HUB COUPLING BONDED SEAL MALE INSERT BONDED SEAL ADAPTOR ADAPTOR WASHER NUT KEY O-RING SERVICE PUMP K TANDEM SEAL KIT SHAFT SEAL GASKET Rotor Valve Assembly 44

45 Rotor Valve Assembly 45

46 Ref. No Part No. Description VALVE ASSEMBLY 2 - SPOOL SPOOL DETENT KIT A SPOOL DETENT KIT (3 POS) VALVE CARTRIDGE S O-RING Ref. No Part No. Description A VALVE ASSEMBLY A RELIEF VALVE CARTRIDGE A SINGLE POPPET VALVE B COIL CHECK VALVE 46

47 Break Back Valve - Manual Break Back Valve - Auto 47

48 Break Back Valve - Manual Ref. No Part No. Description A BREAK BACK VALVE BOLT FLAT WASHER FULL NUT Break Back Valve - Auto Ref. No Part No. Description Cable Control AUTO RESET VALVE ASSY P.O.C. CARTRIDGE SEQUENCE CARTRIDGE RELIEF VALVE CARTRIDGE A SOLENOID CARTRIDGE A COIL DIN CONNECTOR 48

49 Cable Control 49

50 Ref. No Part No. Description ASSEMBLY INCLUDES NO S 1, 2, 5, 6, 7, 9, 10, 15, CABLE - 3M CABLE 3.5M CABLE 4M CABLE 4.5M ASSEMBLY ROTOR INC. NO S 3, 4, 5, 6, 8, 9, 10, 15, M MOTOR CABLE 5 N/A RUBBER LEVER 7 N/A GUARD / COVER 8 N/A GUARD / COVER VALVE/CABLE CONNECTOR MOTOR/CABLE CONNECTOR NUT BOLT PIN 13 N/A BOLT PIN BOLT 16 N/A NUT BOLT NUT WASHER BOLT NUT WASHER BRACKET Auxiliary Valve Assembly Cable Control 50

51 Auxiliary Valve Assembly Cable Control 51

52 Ref. No Part No. Description VALVE ASSEMBLY RELIEF VALVE CARTRIDGE DA SPOOL FLAT WASHER BOLT SPRING KIT CABLE O - RING FLOAT SPOOL SA SPOOL Hydraulic Control Assembly 52

53 Hydraulic Control Assembly 53

54 Ref. No Part No. Description CONTROL PLATE A JOYSTICK BRACKET RIVET NUT FLAT WASHER BOLT A JOYSTICK ASSEMBLY ROTOR ON OFF KNOB ROTOR WARNING LIGHT ROTOR ON OFF SWITCH BASE HOUR COUNTER SWITCH ON OFF ILLUM SWITCH ON-ON-OFF SWITCH BLANK SWITCH SLEW/TELE FLAT WASHER BOLT NUT G GREEN INSERT Y YELLOW INSERT B BLACK INSERT R RED INSERT HANDLE 19 NOT AVAILABLE VALVE /1 STUD RUBBER RIVET NUT SWITCH FUSE HOLDER FUSE 20 AMP Auxiliary Valve Assembly Hydraulic Proportional Control 54

55 55

56 Auxiliary Valve Assembly Hydraulic Proportional Control Ref. No Part No. Description VALVE ASSEMBLY (AUTO PILOT) VALVE ASSEMBLY (STANDARD) RELIEF VALVE CARTRIDGE DOUBLE ACTING SPOOL SINGLE ACTING SPOOL HYDRAULIC PROP KIT CARTRIDGE FLAT WASHER BOLT O RING S SPRING SEAL KIT Electric Solenoid Spool Back Assembly 56

57 Electric Solenoid Spool Back Assembly 57

58 Ref. No Part No. Description BLOCK (3 BANK) BLOCK (2 BANK) BLOCK (4 BANK) FILTER A FILTER ELEMENT 35MM OIL SEAL OIL SEAL ADAPTOR ADAPTOR COIL HYDRAULIC SPOOL DIN CONNECTOR CARTRIDGE Head/Arm Float Assembly 58

59 Ref. No Part No. Description OPT0502 COMPLETE ASSEMBLY (INCLUDES NO S 1 4,6 15) ACCUMULATOR OIL SEAL ADAPTOR OIL SEAL VALVE (TAP) VALVE (ELECTRIC) ADAPTOR COIL PLUG ½ BULKHEAD ADAPTOR C BRACKET M 10 X 20 BOLT WASHER ADAPTOR M10 RIVET NUT ¼ TEE HOSE SWITCH 59

60 Head Angle Float Assembly Ref. No Part No. Description OPT0503 KIT VALVE ASSY A DOUBLE VALVE S217AN SINGLE VALVE S202N A COIL (14 WATTS) 5 N/A FLAT WASHER BOLT DIN CONNECTOR (NOT SHOWN) 60

61 Axle Mount Assembly Spearhead Excel 565, 605 & 645T Axle Mount Assembly 61

62 Ref. No Part No. Description OPT0201 ASSEMBLY (1 8) A FRAME A SIDE ARM PLATE BOLT BOLT WASHER NYLOCK NUT SPRING WASHER 62

63 Debris Blower Assembly Spearhead Excel 565, 605 & 645T 63

64 Debris Blower Assembly Ref. No Part No. Description GUARD / COVER FAN HYDRAULIC MOTOR KEY ADAPTOR OIL SEAL ADAPTOR OIL SEAL BOLT BOLT WASHER NUT PLATE MOUNTING BAR HOSE 3/ HOSE ½ ADAPTOR OIL SEAL BOLT NUT WASHER BOLT BOLT NOT ILLUSTRATED REGULATOR VALVE QUICK RELEASE MALE - ADAPTOR K MOTOR SEAL KIT 64

65 Autopilot Assembly Spearhead Excel 565, 605 & 645T 65

66 Autopilot Assembly Ref. No Part No. Description SA02008 AUTO-PLIOT ASSY (1-28) A FLOAT CLAMP BRACKET A FLOAT INK& CAM B FLOAT LINK BUSH BUSH THRUST WASHER A FLOAT LINK BACK PLATE PEAR PIN PEAR PIN PIN WASHER LOCKING PIN A REAR CAM A CAM GUARD FLAT WASHER FLAT WASHER SCREW SET SCREW SET SCREW SET SCREW GREASE NIPPLE CLIP SWITCH SCREW NUT NUT SHOCK ABSORBER 27A /1 TOP COLLET 27B /2 THREADED COLLET 27C /3 SPHERICAL BEARING SPRING 66

67 Stickers Ref. No Part No. Description READ MANUAL READ MANUAL GB GREASE POINT PTO MOVING BLADES KEEP BOLTS TIGHT RAM STOP ESCAPING FLUID KEEP YOUR DISTANCE DANGER UN-PROPED REMOVE KEY DANGER OVERHEAD POWER CABLES 14 DANGER MOVING PARTS 67

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