Balance Arms Air Cylinder and Spring Models

Transcription

1 Parts Manual /06/0 Balance Arms Air Cylinder and Spring Models For additional product information visit our website at

2 Safety Recommendations For your safety and the safety of others, read and understand the safety recommendations and operating instructions before operating any power tool with this balance arm. Always wear protective equipment:! For additional information on eye protection and face protection, refer to Federal OSHA Regulations, 9 Code of Federal Regulations, Section , Eye and Face Protection, and American National Standards Institute, ANSI Z87., Occupational and Educational Eye and Face Protection. Z87. is available from the American National Standards Institute, Inc., West nd Street, New York, NY 0036.! WARNING Impact resistant eye protection must be worn while operating or working near this tool. CAUTION Personal hearing protection is recommended when operating or working near this tool. Hearing protection is recommended in high noise areas 85 dba or greater. The operation of other tools and equipment in the area, reflective surfaces, process noises and resonant structures can substantially contribute to, and increase the noise level in the area. Excessive air pressure above 90 PSIG or worn motor components can also increase sound level emitted by tool. Proper hearing conservation measures, including annual audiograms and training in the use and fit of hearing protection devices may be necessary. For additional information on hearing protection, refer to Federal Regulations, Section 90.95, Occupational Noise Exposure, and American National Standards Institute, ANSI S.6, Hearing Protectors. CAUTION Keep hands and fingers away from pinch points or any placements of balance arm that will entrap hands or fingers.! CAUTION Before any tool is installed in the balance arm, check the throttle (if so equipped) for proper operation (i. e., throttle moves freely and returns to closed position). Being careful not to endanger adjacent personnel, clear an air hose of accumulated dust and moisture. Before connecting a tool to an air supply or electrical circuit, removing a tool from service or changing bits or sockets, make sure the air line is shut off and drained of air or the electrical supply is shut off. This will prevent the tool from operating if the throttle is accidently engaged.! Some individuals may be susceptible to disorders of the hands and arms when performing tasks consisting of highly repetitive motions and/or exposure to extended vibration. Cumulative trauma disorders such as carpal tunnel syndrome and tendonitis may be caused or aggravated by repetitious, forceful exertions of the hands and arms. Vibration may contribute to a condition called Raynaud's Syndrome. These disorders develop gradually over periods of weeks, months, and years. It is presently unknown to what extent exposure to vibrations or repetitive motions may contribute to the disorders. Hereditary factors, vasculatory or circulatory problems, exposure to cold and dampness, diet, smoking and work practices are thought to contribute to the conditions.! Pinch Hazard. Keep hands and fingers away from pinch point. WARNING Repetitive work motions and/or vibration may cause injury to hands and arms. Use minimum hand grip force consistent with proper control and safe operation. Keep body and hands warm and dry. Avoid anything that inhibits blood circulation. Avoid continuous vibration exposure. Keep wrists straight. Avoid repeated bending of wrists and hands.

3 Safety Recommendations Any tool operator should be aware of the following warning signs and symptoms so that a problem can be addressed before it becomes a debilitating injury. Any user suffering prolonged symptoms of tingling, numbness, blanching of fingers, clumsiness or weakened grip, nocturnal pain in the hand, or any other disorder of the shoulders, arms, wrists, or fingers is advised to consult a physician. If it is determined that the symptoms are job related or aggravated by movements and postures dictated by the job design, it may be necessary for the employer to take steps to prevent further occurrences. These steps might include, but are not limited to, repositioning the workpiece or redesigning the workstation, reassigning workers to other jobs, rotating jobs, changing work pace, and/or changing the type of tool used so as to minimize stress on the operator. Some tasks may require more than one type of tool to obtain the optimum operator/tool/task relationship. The following suggestions will help reduce or moderate the effects of repetitive work motions and/or extended vibration exposure: Use a minimum hand grip force consistent with proper control and safe operation Keep body and hands warm and dry (cold weather is reported to be a major factor contributing to Raynaud's Syndrome) Avoid anything that inhibits blood circulation Smoking Tobacco (another contributing factor) Cold Temperatures Certain Drugs Avoid OK Avoid Avoid OK Avoid Extension Neutral Flexion Radial Deviation Neutral Ulnar Deviation Tasks should be performed in such a manner that the wrists are maintained in a neutral position, which is not flexed, hyperextended, or turned side to side. Stressful postures should be avoided select a tool appropriate for the job and work location Avoid highly repetitive movements of hands and wrists, and continuous vibration exposure (after each period of operation, exercise to increase blood circulation) Keep tool well maintained and replace worn parts Work gloves with vibration reducing liners and wrist supports are available from some manufacturers of industrial work gloves. Tool wraps and grips are also available from a number of different manufacturers. These gloves, wraps, and wrist supports are designed to reduce and moderate the effects of extended vibration exposure and repetitive wrist trauma. Since they vary widely in design, material, thickness, vibration reduction, and wrist support qualities, it is recommended that the glove, tool wrap, or wrist support manufacturer be consulted for items designed for your specific application. WARNING! Proper fit of gloves is important. Improperly fitted gloves may restrict blood flow to the fingers and can substantially reduce grip strength. For more information on the safe use of portable air tools, see the latest edition of ANSI B86., Safety Code for Portable Air Tools, available from the American National Standards Institire, Inc. West nd Street, New York, NY This information is a compilation of general safety practices obtained from various sources available at the date of production. However, our company does not represent that every acceptable safety practice is offered herein, or that abnormal or unusual circumstances may not warrant or require additional procedures. Your work may require additional specific safety procedures. Follow these procedures as required by your company. Warning Labels The warning labels found on these tools are an essential part of this product. Labels should not be removed. Labels should be checked periodically for ligibility. Replace warning labels when missing or when the information can no longer be read. Replacement labels can be ordered as any spare part.! CAUTION Pinch Hazard. Keep hands and fingers away from pinch point

4 BALANCE ARMS INSTRUCTIONS FOR INSTALLATION STANDARD ARM. Position base 000 on workbench to allow a 5 angle between arm 005 or 006 and articulat ing arm 00 when tool is in proper position to run fastener.. Bolt screwdriver arm base 000 to workbench. 3. Insert nipple into inlet bushing on tool.. Mount tool to arm by inserting nipple into manifold tool holder 00 and tighten. NOTE: If tool torque is to exceed 00 in. lbs.(nm), a longer nipple with two nuts and two lockwashers should be used. One nut should be tightened against the manifold tool holder and the other against the tool inlet bushing. This will prevent the tool from rotating in the reverse mode. PARALLEL ARM. Position base 000 on workbench to allow a 5 angle between boom arm 00 and articulating arm 0095 or 0096 when tool is in proper position to run fastener.. Bolt screwdriver arm base 000 to workbench. 3. Attach air hose to tool.. Insert tool into parallel tool holder Adjust height of tool in holder to properly reach work piece. 6. Equally tighten nuts on tool holder 0087 to secure tool to arm. NOTE: Tighten tool holder 0087 securely to prevent tool from rotating in parallel tool holder 005. ADJUSTABLE HEIGHT ARM. Slide clamp bracket 007 onto post 00 and position at approximate proper height, tighten cap screw just enough to keep clamp bracket from moving.. Mount arm assembly onto clamp bracket See above for standard arm or parallel arm installation.. Adjust final height of clamp bracket 007 on post 00 with tool fastened to arm and tighten socket head cap screw BALANCE ARMS ADJUSTMENTS A. Standard Arms " or, 8" Model. Balance weight of tool a. Remove extension spring 0033 from arm spring pin b. For heavier tool, move arm spring pin 0006 away from post 003 to increase spring tension. c. For lighter tool, move arm spring pin 0006 toward post 003 to decrease tension.. Adjust height of arm 006 or 005 a. Turn rubber spindle 009 counterclockwise to increase arm height. b. Turn rubber spindle 009 clockwise to decrease arm height. NOTE: Arm should be set as low as possible to minimize up/down travel. IF SPRINGS WILL NOT SUP- PORT WEIGHT OF ARM, A HEAVY WEIGHT KIT MAY BE NECESSARY. ORDER PART NO B. Parallel Arm Model " or 8". Balance-See A-.. Height-See A-. 3. Vertical adjustment a. Loosen both jam nuts and Rotate parallel rod 0009 or 0008 to increase or decrease vertical tool angle. b. Tighten jam nuts. C. Adjustable Height Arm. Loosen socket head cap screw and position column clamp as required. Retighten cap screw. NOTE: All numbers refer to drawings. When ordering, use seven-digit part numbers from parts list.

5 INSTALLATlON: SWIVEL TOOL HOLDER FOR BALANCE ARM NOTE: It is not necessary to disconnect the tool from the Standard Tool Holder to install the swivel tool holder. However, the air supply should be turned off.. Remove manifold pivot pin Remove manifold tool holder 00 from the arm. 3. Insert small rectangular block of swivel tool holder (block with threaded hole) into the end of the balance arm.. Align threaded hole with pivot pin holes in arm. 5. Insert button head screws through pivot pin holes into threaded hole and tighten. 6. Position manifold tool holder 0690 over large block of swivel tool holder. 7. Align hole in block with pivot pin hole. 8. Reinstall pivot pin. NOTE: All numbers refer to drawings. When ordering use seven-digit part number from parts list SBA SWIVEL TOOL HOLDER PART NO SBA WITH STANDARD TOOL HOLDER SBA WITH SWIVEL TOOL HOLDER B A SINGLE ARM C MOUNTING SURFACE MODEL NO. TOOL WEIGHT CAPACITY SPECIFICATIONS TORQUE CAPACITY A B C SINGLE ARM SBA- SBA-8 5 lbs. (.3 Kg) 5 lbs. (.3 Kg) 0 ft. lbs. (3.5 Nm) 0 ft. lbs. (3.5 Nm) in. (305 mm) in. (305 mm) in. (305 mm) 8 in. (57 mm) 8 in. (57 mm) 8 in. (57 mm) PARALLEL ARM PBA- PBA-8 5 lbs. (.3 Kg) 5 lbs. (.3 Kg) 0 ft. lbs. (3.5 Nm) 0 ft. lbs. (3.5 Nm) in. (305 mm) in. (305 mm) in. (305 mm) 8 in. (57 mm) 8 in. (57 mm) 8 in. (57 mm) 5

6 6 005 Standard** 067 Extended** 00** PBA-SERIES ** 83377** TOOL HOLDER ** 0675 Standard ** 0676 Extended PBA- PBA PBA- PBA ** 0088** 0089 (OUTSIDE)** 0086 (INSIDE) PBA- 066 PBA PBA- 068 PBA-30 The arms include the inside bushings and the warning labels. * INCLUDED IN CLEVIS SUB ASSEMBLY * 83309* 006* 85688* NOTE: THRUST WASHERS MUST BE INSTALLED PROPERLY AS SHOWN BELOW OR BEARINGS WILL BE DAMAGED LABEL BOTH SIDES SBA SBA-8 OUTSIDE 0089* SBA- INSIDE " 85688*** 06 SBA-30 The arms include the inside bushings and the warning labels SBA-SERIES " 09 " 00 30" ***0609 *** INCLUDED IN POST SUB ASSEMBLY 0609 ***003 ***000

7 CLECO BALANCE ARMS MODEL PBA & SBA PARTS LIST PART NO DESCRIPTION Post Subassembly Arm (7-/" Long) SBA-8 Arm (-/" Long) SBA- Arm (3-/" Long) SBA- Arm (9-/" Long) SBA-30 Arm (7-/" Long) PBA-8 Arm (-/" Long) PBA- Arm (3-/" Long) PBA- Arm (9-/" Long) PBA-30 Standard Tool Holder Subassembly Extended Tool Holder Subassembly Clevis Subassembly SBA Tool Holder (Manifold Style) (INCL. 003, 003, 0089) Bearing Clevis Spring Pin Pivot Post Pin Plastic Stop Pin Arm Spring Pin Pivot Pin Parallel Rod (5 -/" Long) Parallel Rod (9 -/" Long) Manifold Pivot Pin Parallel Pivot Pin Articulating Arm (") Standard Parallel Tool Holder (INCL. 0089) Spring Arm Clevis (INCL & 85688) Left Rod Clevis Right Rod Clevis Plastic Clip Rubber Spindle /" -3 Nylon Insert Jam Nut /" Close Brass Nipple Extension Spring / x / 90 Hose Elbow Right Rod Clevis Lock Nut Warning Label Bushing (Inside) (SBA Only) Parallel Tool Holder - U Bolt W/Nuts Parallel Tool Holder - Plastic Clip Bushing (Outside) Parallel Rod ( -/" Long) Parallel Rod (7 -/" Long) Articulating Arm (") Articulating Arm (30") Articulating Arm (8") Extended Parallel Tool Holder (INCL. 0089) Retaining Ring Spindle Nut Retainer Ring ( Only for SBA series) /" -0 x 3/8" Lg. Cone Pt. Set Screw Thrust Washer Left Rod Clevis Lock Nut /" I.D. Air Hose 8 feet QTY. Mounts & Accessories are shown on Page 0 thru 3. 7

8 8 005 Standard** 067 Extended** CPBA- CPBA CPBA- CPBA-30 CPBA-SERIES 83377* 0679 ONLY 00* 0679 ONLY 00** 83377** 00** TOOL HOLDER ** 0675 Standard ** 0676 Extended The arms include the inside bushings and the warning labels. 065 CPBA- 066 CPBA CPBA- 068 CPBA * INCLUDED IN CLEVIS SUB ASSEMBLY * (INSIDE) * ** 0088** 83309** 009 * INCLUDED IN CLEVIS SUB ASSEMBLY * 83309* ** * 005* 0098* * NOTE: THRUST WASHERS MUST BE INSTALLED PROPERLY AS SHOWN BELOW OR BEARINGS WILL BE DAMAGED LABEL BOTH SIDES CSBA CSBA CSBA- 06 CSBA-30 The arms include the inside bushings and the warning labels. OUTSIDE 0089 INSIDE CSBA-SERIES *** INCLUDED IN POST SUB ASSEMBLY " 0 8" 09 " 00 30" ***003 *** *** 0609***

9 CLECO BALANCE ARMS MODEL CPBA & CSBA PARTS LIST& MOUNTS & ACCESSORIES PARTS LIST PART NO. DESCRIPTION QTY. PART NO. DESCRIPTION QTY Post Subassembly Arm (-/" Long) CSBA- Arm (7-/" Long) CSBA-8 Arm (3-/" Long) CSBA- Arm (9-/" Long) CSBA-30 Arm (-/" Long) CPBA- Arm (7-/" Long) CPBA-8 Arm (3-/" Long) CPBA- Arm (9-/" Long) CPBA-30 Standard Tool Holder Subassembly Extended Tool Holder Subassembly Clevis Subassembly CSBA Tool Holder (Manifold Style) (INCL. 003, 003, 0089) Bearing Large Thrust Washer Wall Mount Plate Pivot Bracket Base Pivot Post Plastic Stop Pin Pivot Pin Parallel Rod (5 -/" Long) Parallel Rod (9 -/" Long) Manifold Pivot Pin Parallel Pivot Pin Adjustable Post 30" Post Articulating Arm (") Post Clamp Bracket Clamp Plate Insert Block External Swivel Swivel Pin Left Rod Clevis Right Rod Clevis Plastic Clip Rubber Spindle /" -3 Nylon Insert Jam Nut /" x " Lg. Roll Pin /" Close Brass Nipple / x / 90 Hose Elbow Right Rod Clevis Lock Nut Warning Label Bushing (Inside) (CSBA Only) Parallel Tool Holder - U Bolt W/Nuts Parallel Tool Holder - Plastic Clip Bushing (Outside) Cylinder Cylinder Bracket Regulator Parallel Cylinder Arm Clevis (INCL. 0089) Regulator Bracket Large Regulator Adaptor Cylinder Pin Cylinder Pin Bushing Spacer Hose Hose Connector Cylinder Elbow Hose Connector Screw Muffler Regulator Label Parallel Rod ( -/" Long) Parallel Rod (7 -/" Long) Articulating Arm (") Articulating Arm (30") Articulating Arm (8") Housing SBT Shaft SBT Small Ring SBT Holder Large Ring SBT Holder Pin /" -0 x 3/" Lg. Socket Head Cap Screw Washer Small Regulator Adaptor Button Head Screw Retaining Ring Set Screw SBT Roll Pin Spindle Nut Retainer Ring (CPBA requires 0) Regulator Mounting Bracket Bolt 3/8" -6 Nut Pipe Nipple 3/8" -6 x " Lg. Socket Hd. Cap Screw /" -0 x 3/8" Lg. Cone Pt. Set Screw Bearing SBT Thrust Washer Left Rod Clevis Lock Nut /" I.D. Air Hose 8 feet 6 Mounts & Accessories are shown on Page 0 thru 3. 9

10 MOUNTS & ACCESSORIES FOR BALANCE ARM HEAVY DUTY WEIGHT KIT AH-30 ASSEMBLY KIT HEAVY DUTY WEIGHT KIT 5060 PART NO. NAME QTY. 009 ARM PIN CLEVIS PIN SPRING REGULATOR CLAMP BRACKET KIT ADJUSTABLE HEIGHT SWIVEL ASSEMBLY TOOL HOLDER SMALL 0607 LARGE INCLUDED IN SUB-ASS'Y SWIVEL TOOL HOLDER 05 SMALL -7/6" DIA. 06 LARGE -35/6" DIA WALL MOUNT Mounts & Accessories parts list shown on Page 9. 0

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14 ELECTRIC SCREWDRIVER HOLDER FOR PARALLEL ARM BALANCE ARMS ELECTRIC SCREWDRIVER HOLDER FOR SINGLE ARM BALANCE ARMS

15 Template for Wall & Post Mount Wall Post Mount 5

16 Sales & Service Centers Note: All locations may not service all products. Please contact the nearest Sales & Service Center for the appropriate facility to handle your service requirements. Dallas, TX Detroit, MI Houston, TX Lexington, SC Apex Tool Group Apex Tool Group Apex Tool Group Apex Tool Group Sales & Service Center Sales & Service Center Sales & Service Center 670 Industrial Drive 70 Post & Paddock 630 Superior Court 6550 West Sam Houston Lexington, SC 907 Grand Prairie, TX Auburn Hills, MI 836 Parkway North, Suite 00 Tel: Tel: Tel: Houston, TX 770 Tel: Fax: Fax: Tel: Fax: Fax: Los Angeles, CA Seattle, WA York, PA Canada Apex Tool Group Apex Tool Group Apex Tool Group Apex Tool Group Sales & Service Center Sales & Service Center Sales & Service Center Sales & Service Center 5503 Blackburn Avenue 865 5nd Avenue N.E East Market Street 595 McLaughlin Road Norwalk, CA Redmond, WA 9805 York, PA 70 Mississauga, Ont. L5R B8 Tel: Tel: Tel: Canada Fax: Fax: Fax: Tel: Fax: Germany England France China Cooper Power Tools Cooper Power Tools Cooper Power Tools SAS Cooper (China) Co., Ltd. GmbH & Co. OHG GmbH & Co. OHG a company of a company of a company of a company of Apex Tool Group, LLC Apex Tool Group, LLC Apex Tool Group, LLC Apex Tool Group, LLC 5 rue Maurice Chevalier 955 Sheng Li Road, Industriestraße C/O Spline Gauges Ozoir-La-Ferrière Heqing Pudong, Shanghai 7363 Westhausen Piccadilly, Tamworth France China 00 Germany Staffordshire B78 ER Tel: Tel: Tel: +9 (0) United Kingdom Fax: Fax: Fax: +9 (0) Tel: Fax: Mexico Brazil Hungary Cooper Tools Cooper Tools Industrial Ltda. Cooper Tools Hungaria Kft. de México S.A. de C.V. a company of a company of a company of Apex Tool Group, LLC Apex Tool Group, LLC Apex Tool Group, LLC Av. Liberdade, 055 Berkenyefa sor 7 Vialidad El Pueblito #03 Zona Industrial - Iporanga Pf: 60 Parque Industrial Querétaro Sorocaba 907 Györ Querétaro, QRO 760 SP Brazil Hungary Mexico Tel: Tel: Tel: +5 () Fax: Fax: Fax: +5 () Apex Tool Group, LLC 000 Lufkin Road Apex, NC 7539 Phone: Fax: /Printed in USA 0/0/Copyright Apex Tool Group, LLC