48EP Series Electronically Controlled Pistol Grip Nutrunner

Transcription

1 Parts Manual PL2EN-48EP- 0/09/202 48EP Series Electronically Controlled Pistol Grip Nutrunner For additional product information visit our website at

2 PL2EN-48EP- 0/09/202 Cleco General Information Language Version: This Parts Manual is the Original Instructions intended for all persons who will use or repair these tools. Product Identification: Refer to the Model Nomenclature page in this document. Noise and Vibration: Refer to documents CE-002DC and CE-002TD. General Description: Brushless DC electric transducer controlled pistol grip portable nutrunners. Intended Use: These DC electric tools are intended for tightening of threaded joints or running down fasteners. Use only for their designated purpose. Do not use as a hammer, lever or other improper usage that can cause tool damage and operator injury. Copyright protection: Apex Tool Group, LLC reserves the right to modify, supplement or improve this document or the product without prior notice. This document may not be reproduced in any way, shape or form, in full or parts thereof, or copied to another natural or machine readable language or to a data carrier, whether electronic, mechanical, optical or otherwise without the express permission of Apex Tool Group, LLC. Page 2

3 Cleco Model Nomenclature PL2EN-48EP- 0/09/202 A 48 E P X XXX XX X Tool Series 48 Motor Style E = Brushless Electric Motor Tool Type P = Pistol Grip Feature - = Matrix Tool Connector (Standard) E = Air LB Connector Maximum Torque Nm (rounded to nearest Nm) 6 = 6 Nm 90 = 90 Nm 2 = 2 Nm 0 = 0 Nm Attachment D4 = /2" Square Drive Spindle Type - = Pin Retainer (Standard) B = Ball Retainer Page

4 PL2EN-48EP- 0/09/202 Cleco Product Overview B m-pro-400 Series Controller TME-200 Series Controller Complete Tool Order Number 48EP(E)6D4 48EP(E)6D4B 48EP(E)90D4 48EP(E)90D4B 48EP(E)2D4 48EP(E)2D4B 48EP(E)0D4 48EP(E)0D4B Tool In/Out Tool Cable m-pro-400gc Global Controller m-pro-400-it Isolation Transformer (48EP Models) Tool Cable Tool Cable 48EPE Models TME and m-pro-400 Series Controllers 48EP 48EPE EN Description VAC Standard TMEI-4--U VAC DeviceNet TMEI-4--U-ED VAC ProfiBus TMEI-4--U-EP TME-200 m-pro-400 Controller PL2( )-00 * Programming Notes 7708 * Battery * Power Cord: VAC - USA * Power Cord: 20VAC - USA * Power Cord: 20VAC - Europe XXX 0877-XXX Extension Cable 4406-XXX 0904-XXX Swivel Cable 440-XXX 090-XXX Swivel Cable - Right Angle XXX 0866-XXX Tool Cable * Note: Contact Apex Tool Group TME-200 Series Controller Supply Voltage EN Order Number VAC TME-2--U VAC TME-22--U 20 VAC TME-2-0-U 20 VAC TME-22-0-U Page 4

5 Cleco Dimensional Data PL2EN-48EP- 0/09/202 C R. (29mm) Front View.67 (7mm).24 (6mm).28 (4mm).0 (mm).2 (2mm).8 (90mm) 2.00 (0mm) /2 Square Drive.82 (46mm).00 (2mm) 48EP(E)6D4(B) (Pin Lock Shown) R.6 (0mm) Front View.67 (7mm).24 (6mm).78 (47mm).0 (mm).2 (2mm).8 (90mm) 2.00 (0mm) /2 Square Drive.82 (46mm).00 (2mm) 48EP(E)90D4(B) 48EP(E)2D4(B) 48EP(E)0D4(B) (Pin Lock Shown) Page

6 PL2EN-48EP- 0/09/202 Cleco Handle - Matrix Tool Connector D 7 Models 48EP6 48EP90 48EP2 48EP0 2 F Housing Ground Wire E 4 Housing Ground Wire 6 See Service Notes Assembly Sequence: () Install Motor and Connector through Housing (9) (2) Attach End Cap (7) () Attach Housing Ground Wire (4) Plug Trigger assembly to Black Mini Connector () Install Motor Connector into Handle (0) (6) Install Trigger assembly into Handle (0) (See Illustration E ) (7) Install Reverse Actuator components into Trigger (See Illustration E ) Page 6

7 Cleco Handle - Matrix Tool Connector PL2EN-48EP- 0/09/202 Illustration "D" Ref Number # X B2A 2 4 Cap Screw 2 B24R Cap Screw W Lock Washer Screw B22S 2 4 Cap Screw O-Ring Rear Cap Spring Pin Top Handle Bottom Handle 9962 Suspension Bail Retaining Ring Tool Cable (Optional Length) M meter cable M 2 meter cable M meter cable M 6 meter cable M 8 meter cable M 0 meter cable M meter cable M 0 meter cable Inline Swivel Cable (Optional Length) 4406-M meter cable M 2 meter cable 4406-M meter cable M 6 meter cable M 8 meter cable M 0 meter cable 4406-M meter cable Angle Swivel Cable (Optional Length) 440-M meter cable 440-2M 2 meter cable 440-M meter cable 440-6M 6 meter cable 440-8M 8 meter cable 440-0M 0 meter cable 440-M meter cable Tool Cable Extension (Optional Length) M meter cable M 2 meter cable M meter cable M 6 meter cable M 0 meter cable M meter cable M 0 meter cable (#) Quantity (X) Recommended Spare Parts EN Description Page 7

8 PL2EN-48EP- 0/09/202 Cleco Handle - Air LB Tool Connector D2 7 Models 48EPE6 48EPE90 48EPE2 48EPE0 2 F2 Housing Ground Wire E 4 Housing Ground Wire 6 See Service Notes Assembly Sequence: () Install Motor and Connector through Housing (9) (2) Attach End Cap (7) () Attach Housing Ground Wire (4) Plug Trigger assembly to Black Mini Connector () Install Motor Connector into Handle (0) (6) Install Trigger assembly into Handle (0) (See Illustration E ) (7) Install Reverse Actuator components into Trigger (See Illustration E ) Page 8

9 Cleco Handle - Air LB Tool Connector PL2EN-48EP- 0/09/202 Illustration "D2" Ref Number # X B2A 2 4 Cap Screw 2 B24R Cap Screw W Lock Washer Screw B22S 2 4 Cap Screw O-Ring Rear Cap Spring Pin Top Handle E Bottom Handle 9962 Suspension Bail Retaining Ring Tool Cable (Optional Length) M 2 meter cable 0866-M meter cable M 4 meter cable M 6 meter cable M 8 meter cable M 0 meter cable 0866-M meter cable Inline Swivel Cable (Optional Length) M 2 meter cable 0904-M 4 meter cable M 8 meter cable 0904-M meter cable Angle Swivel Cable (Optional Length) 090-2M 2 meter cable 090-M 4 meter cable 090-8M 8 meter cable 090-M meter cable Tool Cable Extension (Optional Length) M 4 meter cable M 8 meter cable M 0 meter cable M 20 meter cable M 0 meter cable M 40 meter cable M 0 meter cable (#) Quantity (X) Recommended Spare Parts EN Description Page 9

10 PL2EN-48EP- 0/09/202 Cleco Trigger Assembly E () () (9) () 8 (Not to Scale) Assembly Sequence: Squeeze trigger slightly and slide down into position. Install the Reverse Actuator and components (,, 9) into the trigger. Page 0

11 Cleco Trigger Assembly PL2EN-48EP- 0/09/202 Illustration "E" Ref Number # X Detent Pin Pin 2078 Leaf Spring Spring Pin 96 Spring Trigger Shaft Trigger Foam Pad Reverse Actuator Start / Reverse Switch 207 Switch Housing (#) Quantity (X) Recommended Spare Parts EN Description Page

12 PL2EN-48EP- 0/09/202 Cleco Motor - Matrix Tool Connector F Models 48EP6 48EP90 48EP2 48EP0 6 Brown (4 Pin) Tool Memory White (2 Pin) Transducer Amplifier <4> D <> D 2 Ground White (4 Pin) Transducer Black (4 Pin) Switch Red (4 Pin) Light Ring See Service Notes Page 2

13 Cleco Motor - Matrix Tool Connector PL2EN-48EP- 0/09/202 Illustration "F" Ref Number # X Pan Head Screw - #4-40 x Motor Spacer 076 Motor Assembly Wave Spring Table "F" Transducer Assembly Stand Off (#) Quantity (X) Recommended Spare Parts EN Description Table "F" Ref. Description # 48EP6D4 # 48EP90D4 # 48EP2D4 48EP0D4 Transducer (unprogrammed) Transducer (programmed) P P P Transducer Capacity 2 Nm Nm 6 Nm Page

14 PL2EN-48EP- 0/09/202 Cleco Motor - Air LB Tool Connector F2 Models 48EPE6 48EPE90 48EPE2 48EPE0 6 Brown (4 Pin) Tool Memory White (2 Pin) Transducer Amplifier <4> D2 <> D2 2 Ground White (4 Pin) Transducer Black (4 Pin) Switch Red (4 Pin) Light Ring See Service Notes Page 4

15 Cleco Motor - Air LB Tool Connector PL2EN-48EP- 0/09/202 Illustration "F2" Ref Number # X Pan Head Screw - #4-40 x Motor Spacer 076E Motor Assembly Wave Spring Table "F2" Transducer Assembly Stand Off (#) Quantity (X) Recommended Spare Parts EN Description Table "F2" Ref. Description # 48EPE6D4 # 48EPE90D4 # 48EPE2D4 48EPE0D4 Transducer (unprogrammed) Transducer (programmed) P P P Transducer Capacity 2 Nm Nm 6 Nm Page

16 PL2EN-48EP- 0/09/202 Cleco Single Stage Gearing G Models 48EP(E)6 F, F Off See Service Notes Page 6

17 Cleco Single Stage Gearing PL2EN-48EP- 0/09/202 Illustration "G" Ref Number # X Gear Case Assembly Retaining Ring Retention Washer 072 O-Ring Ring Gear Idler Gear (2T) Bearing Cage Output Spindle Thrust Race Needle Bearing Angle Adapter (includes Ref. 9) Gear Case Nut Pinion Adapter Extension Pinion (#) Quantity (X) Recommended Spare Parts (T) Teeth EN Description Page 7

18 PL2EN-48EP- 0/09/202 Cleco Double Stage Gearing H F, F2 Models 48EP(E)90 48EP(E)2 48EP(E) Off See Service Notes Page 8

19 Cleco Double Stage Gearing PL2EN-48EP- 0/09/202 Illustration "H" Ref Number # X -- Table "H" Gear Case Assembly Retaining Ring Retention Washer O-Ring Ring Gear Table "H" 6 Idler Gear Needle Bearing Slip-On Gear 8 Table "H" Planet Carrier Pin 0 Table "H" 6 Idler Gear Table "H" Lower Gear Cage Thrust Race Needle Bearing Angle Adapter (includes Ref. ) Gear Case Nut Pinion Adapter Extension Pinion (#) Quantity (X) Recommended Spare Parts EN Description Table "H" Ref. Description # 48EP(E)90 # 48EP(E)2 # 48EP(E)0 -- Gear Case Assembly Idler Gear 4894 (7T) 4894 (7T) 4897 (20T) 8 Planet Carrier Idler Gear 4894 (7T) 4897 (20T) 4897 (20T) Lower Gear Cage (T) Teeth Page 9

20 PL2EN-48EP- 0/09/202 Cleco Output Gearing I Models 48EP(E)90 48EP(E) Loctite EP(E)( )D Loctite EP(E)( )D4B See Service Notes Page 20

21 Cleco Output Gearing PL2EN-48EP- 0/09/202 Illustration "I" Ref Number # X -- Table "I" Gear Case Assembly 446 Inline Gear Case Needle Bearing 0298 Thrust Race Ball Bearing Table "I" Output Spindle (includes Ref. 6, 7, 8) 6 Table "I" Retainer Button Table "I" Steel Ball 7 Table "I" Plug Retainer 8 Table "I" Spring Idler Pin Bearing Cage Idler Gear (7T) Gear Case Adapter Oil Seal Torque Bar (Steel) 840 Lock Nut Pinion Shaft (#) Quantity (X) Recommended Spare Parts (T) Teeth EN Description Table "I" Ref. Description # 48EP(E)90D4 48EP(E)90D4B # 48EP(E)2D4 48EP(E)2D4B -- Gear Case Assembly Output Spindle Retainer Button Steel Ball Plug Retainer LB-0 8 Spring 9D648 WS-7-B Page 2

22 PL2EN-48EP- 0/09/202 Cleco Output Gearing J Models 48EP(E)6 48EP(E) Loctite EP(E)( )D Loctite EP(E)( )D4B See Service Notes Page 22

23 Cleco Output Gearing PL2EN-48EP- 0/09/202 Illustration "J" Ref Number # X -- Table "J" Gear Case Assembly 446 Inline Gear Case Needle Bearing 0298 Thrust Race Ball Bearing Table "J" Output Spindle (includes Ref. 6, 7, 8) 6 Table "J" Retainer Button Table "J" Steel Ball 7 Table "J" Plug Retainer 8 Table "J" Spring Idler Pin Bearing Cage Idler Gear (2T) Gear Case Adapter Oil Seal 4 Table "J" Torque Bar 840 Lock Nut Pinion Shaft Retaining Ring (#) Quantity (X) Recommended Spare Parts (T) Teeth EN Description Table "J" Ref. Description # 48EP(E)6D4 48EP(E)6D4B # 48EP(E)0D4 48EP(E)0D4B -- Gear Case Assembly Output Spindle Retainer Button Steel Ball Plug Retainer LB-0 8 Spring 9D648 WS-7-B Table "J" Ref. Description # 48EP(E)6D4 # 48EP(E)0D4 4 Torque Bar Material Aluminum Steel Page 2

24 PL2EN-48EP- 0/09/202 Cleco Service Notes Tightening Torque Gear Train Lubrication Illustration Reference Tightening torque Ft-Lbs Nm (in-lbs) (0-4),-,6 2 (0-4),-,6 D, D2 4 (0-4),-,6 (0-),6-6,2 (Swivel) F, F2 (4-6) 0,4-0,68 6 (4-6) 0,4-0,68 G H I J oz. (6 g) pound (0.4 kg) Idler Gears Grease Grease Pinion Gears Ring Gears 2 Transducer Identification 4 Spanner Wrench Part Id Stamped on this end Spanner Wrench Off Off Pin - /6 Transducers are not interchangeable, check part number. Page 24

25 Cleco Service Notes & Tool Memory Parameters PL2EN-48EP- 0/09/202 Retaining Ring Assembly Gap Gap 48EP(E) Tool Memory Parameters Model Number Max Speed [RPM] Max Torque [Nm] Torque Cal [Nm] Transducer Ty p e Angle Cal [PPD] Static Current Factor [Nm/A] 48EP(E)6D EP(E)90D EP(E)2D EP(E)0D Page 2

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28 Sales & Service Centers Note: All locations may not service all products. Please contact the nearest Sales & Service Center for the appropriate facility to handle your service requirements. Detroit, MI Houston, TX Lexington, SC Los Angeles, CA Apex Tool Group Apex Tool Group Apex Tool Group Apex Tool Group Sales & Service Center Sales & Service Center 670 Industrial Drive Sales & Service Center 260 Superior Court 60 West Sam Houston Lexington, SC Blackburn Avenue Auburn Hills, MI 4826 Parkway North, Suite 200 Tel: Norwalk, CA 9060 Tel: Houston, TX 7704 Tel: Tel: Fax: Tel: Fax: Fax: Fax: Seattle, WA York, PA Canada Germany Apex Tool Group Apex Tool Group Apex Tool Group Apex Tool Group Sales & Service Center Sales & Service Center Sales & Service Center GmbH & Co. OHG 286 2nd Avenue N.E. 990 East Market Street 92 McLaughlin Road Industriestraße Redmond, WA 9802 York, PA 7402 Mississauga, Ont. LR B8 746 Westhausen Tel: Tel: Canada Germany Fax: Fax: Tel: Tel: +49 (0) Fax: Fax: +49 (0) England France China Mexico Apex Tool Group Apex Tool Group SAS Cooper (China) Co., Ltd. Cooper Tools GmbH & Co. OHG 2 rue Maurice Chevalier a company of de México S.A. de C.V. C/O Spline Gauges 770 Ozoir-La-Ferrière Apex Tool Group, LLC a company of Piccadilly, Tamworth France 9 Sheng Li Road, Apex Tool Group, LLC Staffordshire B78 2ER Tel: Heqing Pudong, Shanghai Vialidad El Pueblito #0 United Kingdom Fax: China 2020 Parque Industrial Querétaro Tel: Tel: Querétaro, QRO Fax: Fax: Mexico Tel: Tel: +2 (442) Fax: +2 (442) Brazil Hungary Cooper Tools Industrial Ltda. Cooper Tools Hungaria Kft. a company of a company of Apex Tool Group, LLC Apex Tool Group, LLC Av. Liberdade, 40 Berkenyefa sor 7 Zona Industrial - Iporanga Pf: Sorocaba 9027 Györ SP Brazil Hungary Tel: Tel: Fax: Fax: Apex Tool Group, LLC 000 Lufkin Road Apex, NC 279 Phone: Fax: PL2EN-48EP-/Printed in USA 0/202/Copyright Apex Tool Group, LLC