48EP Series Electronically Controlled Pistol Grip Nutrunner
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1 Parts Manual PL2EN-8EP /0/20 8EP Series Electronically Controlled Pistol Grip Nutrunner For additional product information visit our website at
2 PL2EN-8EP /0/20 Cleco General Information Language Version: This Parts Manual is the Original Instructions intended for all persons who will use or repair these tools. Product Identification: Refer to the Model Nomenclature page in this document. Noise and Vibration: Refer to documents CE-002DC and CE-002TD. General Description: Brushless DC electric transducer controlled pistol grip portable nutrunners. Intended Use: These DC electric tools are intended for tightening of threaded joints or running down fasteners. Use only for their designated purpose. Do not use as a hammer, lever or other improper usage that can cause tool damage and operator injury. Copyright protection: Apex Tool Group, LLC reserves the right to modify, supplement or improve this document or the product without prior notice. This document may not be reproduced in any way, shape or form, in full or parts thereof, or copied to another natural or machine readable language or to a data carrier, whether electronic, mechanical, optical or otherwise without the express permission of Apex Tool Group, LLC. Page 2
3 Cleco Model Nomenclature PL2EN-8EP /0/20 A 8 E P X XXX XX X Tool Series 8 Motor Style E = Brushless Electric Motor Tool Type P = Pistol Grip Feature - = Matrix Tool Connector (Standard) E = Air LB Connector Maximum Torque Nm (rounded to nearest Nm) 2 = 2 Nm (Q, D2) 2 = 2 Nm (D) 6 = 6 Nm (D) 8 = 8 Nm (D) Attachment D2 = /" Square Drive D = /8" Square Drive Q = /" Hex Slip Chuck Spindle Type - = Pin Retainer (Standard) B = Ball Retainer Page
4 PL2EN-8EP /0/20 Cleco Product Overview B m-pro-00 Series Controller TME-200 Series Controller Complete Tool Order Number 8EP(E)2Q 8EP(E)2D2 8EP(E)2D 8EP(E)2DB 8EP(E)6D 8EP(E)6DB 8EP(E)8D 8EP(E)8DB Tool In/Out Tool Cable m-pro-00gc Global Controller m-pro-00-it Isolation Transformer (8EP Models) Tool Cable Tool Cable 8EPE Models TME and m-pro-00 Series Controllers 8EP 8EPE EN Description VAC Standard TMEI---U VAC DeviceNet TMEI---U-ED VAC ProfiBus TMEI---U-EP TME-200 m-pro-00 Controller PL2( )-00 * Programming Notes 7708 * Battery 68-0 * Power Cord: VAC - USA * Power Cord: 20VAC - USA 68-0 * Power Cord: 20VAC - Europe 2779-XXX 0877-XXX Extension Cable 06-XXX 090-XXX Swivel Cable 0-XXX 090-XXX Swivel Cable - Right Angle 2778-XXX 0866-XXX Tool Cable * Note: Contact Apex Tool Group TME-200 Series Controller Supply Voltage EN Order Number VAC TME-2--U VAC TME-22--U 20 VAC TME-2-0-U 20 VAC TME-22-0-U Page
5 Cleco Dimensional Data PL2EN-8EP /0/20 C R.7 (9mm) Front View.8 (6mm).70 (8mm).28 (7mm) 2.80 (7mm).2 (6mm). (0mm).2 (286mm) /8 Square Drive.0 (6mm).68 (mm).7 (9mm) 2.0 (2mm).70 (8mm).28 (7mm).60 (mm).0 (77mm) 8EP(E)2D(B) 8EP(E)6D(B) (Pin Lock Shown). (7mm) Suspension Bail.68 (mm) /8 Square Drive.8 (0mm).22 (6mm).0 (6mm) 8EP(E)8D(B) (Pin Lock Shown).68 (mm) 2.7 (mm).77 (mm).7 (8mm) Top View 2.76 (70mm) 802 Cap Screw 2220 Dead Handle / Square Drive. (29mm) 8EP(E)2D2(B) (Pin Lock Shown).68 (mm).67 (7mm) / Hex Socket. (29mm) 8EP(E)2Q.68 (mm) Standard: 8EP(E)2 Optional: 8EP(E)2 8EP(E)6 8EP(E)8 Page
6 PL2EN-8EP /0/20 Cleco Handle - Matrix Tool Connector D 7 Models 8EP2 8EP2 8EP6 8EP8 2 F Housing Ground Wire E Housing Ground Wire 6 See Service Notes Assembly Sequence: () Install Motor and Connector through Housing (9) (2) Attach End Cap (7) () Attach Housing Ground Wire () Plug Trigger assembly to Black Mini Connector () Install Motor Connector into Handle (0) (6) Install Trigger assembly into Handle (0) (See Illustration E ) (7) Install Reverse Actuator components into Trigger (See Illustration E ) Page 6
7 Cleco Handle - Matrix Tool Connector PL2EN-8EP /0/20 Illustration "D" Ref Number # X B2A 2 Cap Screw 2 B2R Cap Screw W Lock Washer 927 Screw B22S 2 Cap Screw O-Ring Rear Cap Spring Pin Top Handle Bottom Handle 9962 Suspension Bail Retaining Ring Tool Cable (Optional Length) 2778-M meter cable M 2 meter cable 2778-M meter cable M 6 meter cable M 8 meter cable M 0 meter cable 2778-M meter cable M 0 meter cable Inline Swivel Cable (Optional Length) 06-M meter cable 06-2M 2 meter cable 06-M meter cable 06-6M 6 meter cable 06-8M 8 meter cable 06-0M 0 meter cable 06-M meter cable Angle Swivel Cable (Optional Length) 0-M meter cable 0-2M 2 meter cable 0-M meter cable 0-6M 6 meter cable 0-8M 8 meter cable 0-0M 0 meter cable 0-M meter cable Tool Cable Extension (Optional Length) 2779-M meter cable M 2 meter cable 2779-M meter cable M 6 meter cable M 0 meter cable 2779-M meter cable M 0 meter cable (#) Quantity (X) Recommended Spare Parts EN Description Page 7
8 PL2EN-8EP /0/20 Cleco Handle - Air LB Tool Connector D2 7 Models 8EPE2 8EPE2 8EPE6 8EPE8 2 F2 Housing Ground Wire E Housing Ground Wire 6 See Service Notes Assembly Sequence: () Install Motor and Connector through Housing (9) (2) Attach End Cap (7) () Attach Housing Ground Wire () Plug Trigger assembly to Black Mini Connector () Install Motor Connector into Handle (0) (6) Install Trigger assembly into Handle (0) (See Illustration E ) (7) Install Reverse Actuator components into Trigger (See Illustration E ) Page 8
9 Cleco Handle - Air LB Tool Connector PL2EN-8EP /0/20 Illustration "D2" Ref Number # X B2A 2 Cap Screw 2 B2R Cap Screw W Lock Washer 927 Screw B22S 2 Cap Screw O-Ring Rear Cap Spring Pin Top Handle E Bottom Handle 9962 Suspension Bail Retaining Ring Tool Cable (Optional Length) M 2 meter cable 0866-M meter cable 0866-M meter cable M 6 meter cable M 8 meter cable M 0 meter cable 0866-M meter cable Inline Swivel Cable (Optional Length) 090-2M 2 meter cable 090-M meter cable 090-8M 8 meter cable 090-M meter cable Angle Swivel Cable (Optional Length) 090-2M 2 meter cable 090-M meter cable 090-8M 8 meter cable 090-M meter cable Tool Cable Extension (Optional Length) 0877-M meter cable M 8 meter cable M 0 meter cable M 20 meter cable M 0 meter cable M 0 meter cable M 0 meter cable (#) Quantity (X) Recommended Spare Parts EN Description Page 9
10 PL2EN-8EP /0/20 Cleco Trigger Assembly E () () (9) () 8 (Not to Scale) Assembly Sequence: Squeeze trigger slightly and slide down into position. Install the Reverse Actuator and components (,, 9) into the trigger. Page 0
11 Cleco Trigger Assembly PL2EN-8EP /0/20 Illustration "E" Ref Number # X 007 Detent Pin Pin 2078 Leaf Spring Spring Pin 96 Spring Trigger Shaft Trigger Foam Pad Reverse Actuator Start / Reverse Switch 207 Switch Housing (#) Quantity (X) Recommended Spare Parts EN Description Page
12 PL2EN-8EP /0/20 Cleco Motor - Matrix Tool Connector F Models 8EP2 8EP2 8EP6 8EP8 6 Brown ( Pin) Tool Memory White (2 Pin) Transducer Amplifier <> D <> D 2 Ground White ( Pin) Transducer Black ( Pin) Switch Red ( Pin) Light Ring 2 2 See Service Notes Page 2
13 Cleco Motor - Matrix Tool Connector PL2EN-8EP /0/20 Illustration "F" Ref Number # X 7-2 Pan Head Screw - #-0 x Motor Spacer 076 Motor Assembly Wave Spring Table "F" Transducer Assembly Stand Off (#) Quantity (X) Recommended Spare Parts EN Description Table "F" Ref. Description # 8EP2Q 8EP2D2 # 8EP2D # 8EP6D # 8EP8D Transducer (unprogrammed) Transducer (programmed) 286-2P 286-P 286-6P 286-8P Transducer Capacity 2 Nm Nm 6 Nm 8 Nm Page
14 PL2EN-8EP /0/20 Cleco Motor - Air LB Tool Connector F2 Models 8EPE2 8EPE2 8EPE6 8EPE8 6 Brown ( Pin) Tool Memory White (2 Pin) Transducer Amplifier <> D2 <> D2 2 Ground White ( Pin) Transducer Black ( Pin) Switch Red ( Pin) Light Ring 2 2 See Service Notes Page
15 Cleco Motor - Air LB Tool Connector PL2EN-8EP /0/20 Illustration "F2" Ref Number # X 7-2 Pan Head Screw - #-0 x Motor Spacer 076e Motor Assembly Wave Spring Table "F2" Transducer Assembly Stand Off (#) Quantity (X) Recommended Spare Parts EN Description Table "F2" Ref. Description # 8EPE2Q 8EPE2D2 # 8EPE2D # 8EPE6D # 8EPE8D Transducer (unprogrammed) Transducer (programmed) 286-2P 286-P 286-6P 286-8P Transducer Capacity 2 Nm Nm 6 Nm 8 Nm Page
16 PL2EN-8EP /0/20 Cleco Single Stage Gearing G F, F2 Models 8EP(E)2Q Off 8 6 Loctite Dead Handle Assembly (not to scale) See Service Notes Page 6
17 Cleco Single Stage Gearing PL2EN-8EP /0/20 Illustration "G" Ref Number # X 072 O-Ring Needle Bearing Retaining Ring 89 6 Planet Gear (2T) Ball Bearing 6 9 Spindle Washer 7 90 Front Nut Sleeve Steel Ball (/8") Spring Washer Retaining Ring Retaining Ring 887 Retention Washer 2090 Ring Gear (2T) Output Spindle Wave Washer Gear Case Retaining Ring Screw Dead Handle (Includes Ref. 20) Pinion Adapter Extension Pinion (#) Quantity (X) Recommended Spare Parts (T) Teeth EN Description Page 7
18 PL2EN-8EP /0/20 Cleco Single Stage Gearing H F, F2 Models 8EP(E)2D2(B) EP(E)2D EP(E)2D2B Off 2 22 Loctite Dead Handle Assembly (not to scale) 9 See Service Notes Page 8
19 Cleco Single Stage Gearing PL2EN-8EP /0/20 Illustration "H" Ref Number # X 072 O-Ring Needle Bearing Retaining Ring 89 6 Planet Gear (2T) Ball Bearing Button Spring Plug 9 LB-22 Bushing Steel Ball WS-22 Spring 2 90 Front Nut Retaining Ring 887 Retention Washer 2090 Ring Gear (2T) 6 Table "H" Output Spindle Wave Washer Gear Case Retaining Ring Spindle Washer Screw Dead Handle (Includes Ref. 2) Pinion Adapter Extension Pinion (#) Quantity (X) Recommended Spare Parts (T) Teeth EN Description Table "H" Ref. Description # 8EP(E)2D2 # 8EP(E)2D2B 6 Output Spindle Page 9
20 PL2EN-8EP /0/20 Cleco Double Stage Gearing I F, F2 Models 8EP(E)2D(B) 8EP(E)6D(B) 8EP(E)8D(B) EP(E)( )D EP(E)( )D2B Loctite 222 Off 2 2 Off See Service Notes Page 20
21 Cleco Double Stage Gearing PL2EN-8EP /0/20 Illustration "I" Ref Number # X EN Description O-Ring 2 Table "I" 2 Slip-On Gear Table "I" 6 Planet Gear Needle Bearing Retaining Ring 6 Table "I" 6 Planet Gear 7 Table "I" 6 Planet Pin Ball Bearing Button 0 9D68 Spring Plug Retaining Ring 887 Washer Table "I" Ring Gear Table "I" Idler Plate 6 Table "I" Bearing Spacer 7 Table "I" Output Spindle - Pin (includes Ref. 9, 0, ) Wave Washer 9 Table "I" Gear Case Retaining Nut Reaction Bar Retaining Ring 2 99 Spindle Washer 2 90 Front Nut 2 2 Spline Guard 26 Table "I" 6 Needle Bearing 27 Table "I" Output Spindle - Ball (includes Ref. 28, 29, 0) 28 09PT Steel Ball 29 WS-7 Spring 0 LB-70 Plug 0 2 Pinion Adapter Extension Pinion (#) Quantity (X) Recommended Spare Parts Table "I" Ref. Description # 8EP(E)2D # 8EP(E)6D # 8EP(E)8D 2 Slip-On Gear 899 (7T) 899 (7T) Planet Gear 89 (7T) 89 (7T) 89 (2T) 6 Planet Gear 89 (7T) 897 (2T) 2669 (7T) 7 Planet Pin Ring Gear Idler Plate Bearing Spacer Output Spindle - Pin Gear Case Needle Bearing Output Spindle - Ball (T) Teeth Page 2
22 PL2EN-8EP /0/20 Cleco Service Notes Tightening Torque Gear Train Lubrication Illustration Reference Tightening torque Ft-Lbs Nm (in-lbs) (0-),-,6 2 (0-),-,6 D, D2 (0-),-,6 (0-),6-6,2 (Swivel) E, E2 (-6) 0,-0,68 6 (-6) 0,-0,68 G H I oz. (6 g) - pound (0. kg) Idler Gears Grease Grease Pinion Gears Ring Gears 2 Transducer Identification Spanner Wrench Part Id Stamped on this end Spanner Wrench Pin - /6 7 Off Transducers are not interchangeable, check part number. Page 22
23 Cleco Service Notes & Tool Memory Parameters PL2EN-8EP /0/20 Retaining Ring Assembly Gap Gap 8EP(E) Tool Memory Parameters Model Number Max Speed [RPM] Max Torque [Nm] Torque Cal [Nm] Transducer Ty p e Angle Cal [PPD] Static Current Factor [Nm/A] 8EP(E)2Q EP(E)2D EP(E)2D EP(E)6D EP(E)8D Page 2
24 Sales & Service Centers Note: All locations may not service all products. Please contact the nearest Sales & Service Center for the appropriate facility to handle your service requirements. Dallas, TX Detroit, MI Houston, TX Lexington, SC Apex Tool Group Apex Tool Group Apex Tool Group Apex Tool Group Sales & Service Center Sales & Service Center Sales & Service Center 670 Industrial Drive 70 Post & Paddock 260 Superior Court 60 West Sam Houston Lexington, SC Grand Prairie, TX 700 Auburn Hills, MI 826 Parkway North, Suite 200 Tel: Tel: Tel: Houston, TX 770 Tel: Fax: Fax: Tel: Fax: Fax: Los Angeles, CA Seattle, WA York, PA Canada Apex Tool Group Apex Tool Group Apex Tool Group Apex Tool Group Sales & Service Center Sales & Service Center Sales & Service Center Sales & Service Center 0 Blackburn Avenue 286 2nd Avenue N.E. 990 East Market Street 92 McLaughlin Road Norwalk, CA 9060 Redmond, WA 9802 York, PA 702 Mississauga, Ont. LR B8 Tel: Tel: Tel: Canada Fax: Fax: Fax: Tel: Fax: Germany England France China Apex Tool Group Apex Tool Group Apex Tool Group SAS Cooper (China) Co., Ltd. GmbH & Co. OHG GmbH & Co. OHG 2 rue Maurice Chevalier a company of Industriestraße C/O Spline Gauges 770 Ozoir-La-Ferrière Apex Tool Group, LLC 76 Westhausen Piccadilly, Tamworth France 9 Sheng Li Road, Germany Staffordshire B78 2ER Tel: Heqing Pudong, Shanghai Tel: +9 (0) United Kingdom Fax: China 2020 Fax: +9 (0) Tel: Tel: Fax: Fax: Mexico Brazil Hungary Cooper Tools Cooper Tools Industrial Ltda. Cooper Tools Hungaria Kft. de México S.A. de C.V. a company of a company of a company of Apex Tool Group, LLC Apex Tool Group, LLC Apex Tool Group, LLC Av. Liberdade, 0 Berkenyefa sor 7 Vialidad El Pueblito #0 Zona Industrial - Iporanga Pf: 60 Parque Industrial Querétaro Sorocaba 9027 Györ Querétaro, QRO SP Brazil Hungary Mexico Tel: Tel: Tel: +2 (2) Fax: Fax: Fax: +2 (2) 0-0 Apex Tool Group, LLC 000 Lufkin Road Apex, NC 279 Phone: Fax: PL2EN-8EP/Printed in USA /20/Copyright Apex Tool Group, LLC
48EP Series Electronically Controlled Pistol Grip Nutrunner
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