Parts Manual EN

Transcription

1 Parts Manual 4-83EN PL30- - Series Right Angle Grinder, Sander, and Router For additional product information visit our website at

2 4-83EN Dotco Nomenclature X XX - XX XX XX OH Product Classification = Ergo Grinder/Sander Throttle Type L = Locking Lever S = Locking Lever (same configuration as "L") Motor Size = 0.3 Horsepower Tool Style = Right Angle Speed Options (RPM) Front Exhaust Rear Exhaust 00 =, =,000 0 = 0,000 8 = 0,000 Primary Termination Code = 3/8"-4 External Thread Spindle (Type Cutoff Wheels) 3 = /4"-8 Internal Thread Spindle 34 = /6"-4 Internal Thread Spindle 3 = 3/8"-4 Internal Thread Spindle 36 = 300 Series, /4" (3 piece) Collet 4 = /4" Universal Collet Spindle Extended Termination Code B = Belt Sander (/4" x ") B = Belt Sander (/" x ") B3 = Belt Sander (/" x 4") B4 = Belt Sander (" x ") B = Belt Sander (" x 4") RT = Router Options Optinal Collets LH = Left Hand Rotation Motor Overhose Option (extra cost) OH = Exhaust Overhose (Rear exhaust models only) Page

3 Dotco Product Information 4-83EN The original language of this manual is English. Product Safety Information: Intended Use: This pneumatic material removal tool is to be used only for removing material by utilizing appropriate abrasive wheels, rotary files or other material removal cutting devices. For product safety information and requirements for grinding without a wheel guard refer to Apex Tool Group, LLC or Apex Tool Group GmbH & Co. OHG documents: GS-00, General Safety Pneumatic Grinders CE-0, General Safety Sanders CE-03, General Safety Material Removal Tools WARNING This product must not be modified in any manner unless approved in writing by Apex Tool Group, LLC or Apex Tool Group GmbH & Co. OHG. All safety devices must be properly installed and maintained in good working order. EC Declaration of Conformity: We affirm that this machine is in accordance with the following EC regulations (006/4/EC). Applied harmonized standards are ISO 00:00-. The name, job function and address of the person authorized to compile the technical file. Mr. Vishnu Irigireddy Director of Global R&D- Mechanical Engineering Apex Tool Group 60 Industrial Drive Lexington, SC 0 Signature: Vishnu Irigireddy Date: December, 0 Noise and Vibration: L Series Noise Level: 83 db(a) S Series Noise Level: 83 db(a) L Series Vibration Level: <. m/s S Series Vibration Level: <. m/s Air Line Lubrication: Use Apex Tool Group, LLC or Apex Tool Group GmbH & Co. OHG s lightweight air tool oil 000 (available in quantities shown in the following chart) or an SAE- lightweight spindle oil. Part No. Packaged Designation 403 Quart (0.4 liter) Airlube 0W/NR-40LB DR 3348 US Gallon (3.8 liter) Airlube 0W/NR-40LB DR Grease: Part No. Packaged Designation oz. (0.06 kg) Angle Head: Moly-XL SAE oz. (0.06 kg) Planetary: Magnalube-G 36 6 oz. (0.4 kg) Planetary: Magnalube-G Air Supply Line: Parameter Air Hose Minimum inside diameter: /4" (6,4 mm) Maximum length: 8.0' (,4 m) Air Pressure Recommended: 0 psi (60 kpa) Air quality according to ISO 83-, quality Compressed air class.4.3 The compressed air must be clean and dry. Service and Repair: Tool service and repair should be performed by an authorized Apex Tool Group, LLC or Apex Tool Group GmbH & Co. OHG Center. Refer to the last page of this manual for locations. Disposal: Observe local disposal guidelines for all components of this tool and its packaging. Copyright Protection: Apex Tool Group, LLC or Apex Tool Group GmbH & Co. OHG reserves the right to modify, supplement or improve this document or the product without prior notice. This document may not be reproduced in any way, shape or form, in full or parts thereof, or copied to another natural or machine readable language or to a data carrier, whether electronic, mechanical, optical or otherwise without the express permission of Apex Tool Group, LLC or Apex Tool Group GmbH & Co. OHG Page 3

4 4-83EN Dotco Front Exhaust Motor Assembly A 3 Models (-)00 )-)0 Off Off 6 Off 8 Page 4

5 Dotco Front Exhaust Motor Assembly 4-83EN Illustration "A" - Front Exhaust Models Ref Number # X EN -08 Housing Wrench 0-0 Inlet Adapter Exhaust Plug O-Ring 3036PT 3 O-Ring Filter Disc 0-06 Filter Retainer 8 003PT Rear Plate (includes Ref.) - Right Hand Rotation Models PT Rear Plate (includes Ref.) - Left Hand Rotation Models - Code "LH" 0-3 Valve Spring 0 0- Valve 0-04 Valve Seat 04 Lever Pin Push Rod 0-6 Lock-Off Lever Assembly 0-00 Motor Housing 6 00PT Cylinder 04PT Ball Bearing 04 4 Pin 006PT 4 Rotor Blade Rotor Blade Kit (0 Blades) 0 0PT Spacer 3 Shim Packet 38PT Ball Bearing 3 00S Rotor 4 064PT Front Plate (includes Ref. ) - Right Hand Rotation Models 6PT Front Plate (includes Ref. ) - Left Hand Rotation Models - Code "LH" Lock Ring 6 Table "A" Pinion Gear 0-04 Lock Ring Sleeve Muffler Felt (#) Quantity (X) Recommended Spare Parts (quantity shown based on - tools in operation) Table "A" Ref. # (-)00 # (-)0 6 Pinion Page

6 4-83EN Dotco Rear Exhaust Motor Assembly B Off Models without Overhose 3 0 Models (-)80 (-)8 6 Models with Overhose Off 6 Off 8 Page 6

7 Dotco Rear Exhaust Motor Assembly 4-83EN Illustration "B" - Rear Exhaust Models Ref Number # X -08 Housing Wrench 0-0 Inlet Adapter (without Overhose) 0-03 Inlet Adapter (Overhose Models) Diffuser Filter Disc 0-06 Filter Retainer Muffler (Overhose Models) 3036PT 3 O-Ring (Overhose Models) 8 003PT Rear Plate (includes Ref.) 0- K Valve Spring 0 0- Valve 0-04 Valve Seat 04 Lever Pin Push Rod 0-6 Lock-Off Lever Assembly 0-00 Motor Housing 6 00PT Cylinder 04PT K Ball Bearing 04 K Pin 006PT 4 K Rotor Blade Rotor Blade Kit (0 Blades) 0 0PT Spacer 3 K Shim Packet 38PT K Ball Bearing 3 00S Rotor 4 064PT Front Plate (includes Ref., qty. ) Lock Ring 6 Table "B" Pinion Gear 0-04 Lock Ring Sleeve Seal (#) Quantity (X) Recommended Spare Parts (quantity shown based on - tools in operation) EN Table "B" Ref. # (-)80 # (-)8 6 Pinion Page

8 4-83EN Dotco Angle Head C 3 Off Off Service Note: Replacement rings are.00 undersize and must be expanded using service tool # 4-00 to slip onto angle housing. Page 8

9 Dotco Angle Head 4-83EN Illustration "C" - Angle Head Ref Number # X Angle Head Cover 04PT Angle Housing (includes Ref. 3, 4) 3 63PT Grease Fitting 4 36PT Wear Ring 04PT Ball Bearing 6 PT Lube Disc Table "C" Bevel Gear 8 3 Shim Packet 38PT Ball Bearing 0 0PT Lock Ring Gear Lube (not shown) Grease Gun (not shown) (#) Quantity (X) Recommended Spare Parts (quantity shown based on - tools in operation) EN Table "C" Ref. # (-)00 (-)0 # (-)80 (-)8 Bevel Gear PT Page

10 4-83EN Dotco Primary Terminations D Termination 3/8-4 External Thread Termination 4 Universal Collet Termination 36 Series 300 Collet Countersink towards spindle shoulder. Termination 3 /4-8 Internal Thread 8 Termination 34 /6-4 Internal Thread Termination 3 3/8-4 Internal Thread Page 0

11 Dotco Primary Terminations 4-83EN Illustration "D" Ref Number # X Termination - 3/8"-4 External Thread Spindle 0PT Spindle (includes Ref. ) Spacer 3 06PT 6 Woodruff Key 4 - Flange - Flange 6-8 Wheel Guard (includes Ref. ) - Cap Screw /6" Wrench (not shown) /6" Wrench (not shown) /4" Wrench (not shown) Termination 3 - /4"-8 Internal Thread Spindle 8 06 Spindle 06PT 3 Woodruff Key /6" Wrench Termination 34 - /6"-4 Internal Thread Spindle 84 Spindle 06PT 3 Woodruff Key /6" Wrench Termination 3-3/8"-4 Internal Thread Spindle 0PT Spindle 06PT 3 Woodruff Key /6" Wrench Termination Series, /4" (3 piece) Collet 0PT Spindle 06PT 3 Woodruff Key Table "D" Collet (/4") 0 086PT Nosepiece -080 /6" Wrench -08 /6" Wrench Termination 4 - Universal Collet 8S Spindle 3 06PT 3 Woodruff Key 4 Table "D" Collet (/4") 8 Collet Nut /6" Wrench -08 /6" Wrench (#) Quantity (X) Recommended Spare Parts (quantity shown based on - tools in operation) EN Table "D" 300 Series Optional Collets Part No. Arbor Size Part No. Arbor Size Part No. Arbor Size 30PT 3/64" 30PT /3" 30PT 6mm 30PT /64" 306PT 3/6" 303 3/3" 308PT * /4" 304PT /8" 3 3mm * Standard Collet Table "D" Universal Series Optional Collets Part No. Arbor Size Part No. Arbor Size Part No. Arbor Size 80 /8" 8 6mm 8 3/6" 808PT * /4" 80PT 3mm * Standard Collet Page

12 4-83EN Dotco Extended Terminations E Termination -RT (Router) 3 4 F Termination -B (/4 x Belt Sander) Page

13 Dotco Extended Terminations 4-83EN Illustration "E" - Router Termination (36RT) Ref Number # X EN Router Housing Assembly (includes Ref. -4) 08 Retaining Ring Ball Bearing 4 - Screw (#8-3 x. SHCS) (#) Quantity (X) Recommended Spare Parts (quantity shown based on - tools in operation) Illustration "F" - Belt Sander Termination B Ref Number # X EN S Belt Sander Assembly (includes Ref. -) - Guard 86PT Screw 3-6 Spacer 4 - Boom 00PT 4 Screw 6 33PT Pin -343 Cushioned Platen 8 04PT Yoke Spring -6 Yoke 0 3PT Yoke Pin Wheel Assembly (includes Ref. -3) 64PT Ball Bearing -604 Wheel (includes Ref. 3) Tire -6 Spacer -308 Drive Wheel (3B Termination) (includes Ref. ) 6-30 Drive Wheel (36B Termination) (includes Ref. ) Tire - 6 Sanding Belt (80 Grit) -3 6 Sanding Belt (0 Grit) (#) Quantity (X) Recommended Spare Parts (quantity shown based on - tools in operation) Page 3

14 4-83EN Dotco Extended Terminations G Termination -B (/ x Belt Sander) H Termination -B3 (/ x 4 Belt Sander) Page

15 Dotco Extended Terminations 4-83EN Illustration "G" - Belt Sander Termination B Ref Number # X EN S Belt Sander Assembly (includes Ref. -6) - Guard 86PT Screw 3-8 Boom 4-3 Steel Platen 0PT 4 Screw 6 00PT 4 Screw 0 4 Nylon Washer 8 33PT Pin -338 Cushioned Platen 0 04PT Yoke Spring -6 Yoke 03PT Yoke Pin Wheel Assembly (includes Ref. 3-6) 3 64PT 4 Ball Bearing -3 Wheel (includes Ref. ) Tire 6 34PT Spacer -308 Drive Wheel (3B Termination) (includes Ref. ) -30 Drive Wheel (36B Termination) (includes Ref. ) Tire Sanding Belt (80 Grit) -3 6 Sanding Belt (0 Grit) (#) Quantity (X) Recommended Spare Parts (quantity shown based on - tools in operation) Illustration "H" - Belt Sander Termination B3 Ref Number # X EN -- -3S Belt Sander Assembly (includes Ref. -6) - Guard 86PT Screw 3-30 Boom 4-3 Steel Platen 0PT 4 Screw 6 00PT 4 Screw 0 4 Nylon Washer 8 33PT Pin -34 Cushioned Platen 0 04PT Yoke Spring -6 Yoke 03PT Yoke Pin Wheel Assembly (includes Ref. 3-6) 3 64PT 4 Ball Bearing -3 Wheel (includes Ref. ) Tire 6 34PT Spacer -308 Drive Wheel (3B3 Termination) (includes Ref. ) -30 Drive Wheel (36B3 Termination) (includes Ref. ) Tire Sanding Belt (80 Grit) -3 6 Sanding Belt (0 Grit) (#) Quantity (X) Recommended Spare Parts (quantity shown based on - tools in operation) Page

16 4-83EN Dotco Extended Terminations I Termination -B4 ( x Belt Sander) J Termination -B ( x 4 Belt Sander) Page 6

17 Dotco Extended Terminations 4-83EN Illustration "I" - Belt Sander Termination B4 Ref Number # X EN Belt Sander Assembly (3B4 Termination) (includes Ref. -) Belt Sander Assembly (36B4 Termination) (includes Ref. -) -36 Guard - Guard 3-8 Screw 4-64 Boom -66 Steel Platen 6 0PT 3 6 Screw 3 4 Screw 8 0 Nylon Washer -338 Cushioned Platen Yoke Spring -6 Yoke 3PT 4 Yoke Screw Yoke Pin -- - Wheel Assembly (includes Ref. -) 64PT 4 Ball Bearing -6 Wheel (includes Ref. 6) Tire -6 Spacer 34PT Spacer -68 Drive Wheel (3B4 Termination) (includes Ref. ) 0-0 Drive Wheel (36B4 Termination) (includes Ref. ) Tire -04PT Wrench (/8") (not shown) Sanding Belt (80 Grit) -8 6 Sanding Belt (0 Grit) (#) Quantity (X) Recommended Spare Parts (quantity shown based on - tools in operation) Illustration "J" - Belt Sander Termination B Ref Number # X EN Belt Sander Assembly (3B Termination) (includes Ref. -) Belt Sander Assembly (36B Termination) (includes Ref. -) -36 Guard - Guard 3-8 Screw 4-6 Boom -6 Steel Platen 6 0PT 3 6 Screw 3 4 Screw 8 0 Nylon Washer -34 Cushioned Platen Yoke Spring -6 Yoke 3PT 4 Yoke Screw Yoke Pin -- - Wheel Assembly (includes Ref. -) 64PT 4 Ball Bearing -6 Wheel (includes Ref. 6) Tire -6 Spacer 34PT Spacer -68 Drive Wheel (3B Termination) (includes Ref. ) 0-0 Drive Wheel (36B Termination) (includes Ref. ) Tire -04PT Wrench (/8") (not shown) Sanding Belt (80 Grit) Sanding Belt (0 Grit) (#) Quantity (X) Recommended Spare Parts (quantity shown based on - tools in operation) Page

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20 POWER TOOLS SALES & SERVICE CENTERS Please note that all locations may not service all products. Contact the nearest Apex Tool Group Sales & Service Center for the appropriate facility to handle your service requirements. NORTH AMERICA SOUTH AMERICA Detroit, Michigan Apex Tool Group 630 Superior Court Auburn Hills, MI 4836 Phone: + (48) Fax: + (48) 3-6 Lexington, South Carolina Apex Tool Group 60 Industrial Drive Lexington, SC 0 Phone: + (800) 84-6 Phone: + () Fax: + (803) Louisville, Kentucky Apex Tool Group 000 Glengarry Drive Suite 0 Fairdale, KY 40 Phone: + (0) apexpowertools.com/service Canada Apex Tool Canada, Ltd. 63 Bath Road Mississauga, Ontario L4T 3T Canada Phone: (866) 6-6 Fax: (0) Mexico Apex Tool Group Manufacturing México S. de R.L. de C.V. Vialidad El Pueblito #03 Parque Industrial Querétaro Querétaro, QRO 60 Mexico Phone: + (44) 3800 Fax: + (800) Brazil Apex Tool Group Ind. Com. Ferram, Ltda. Av. Liberdade, 40 Zona Industrial Iporanga Sorocaba, São Paulo CEP# 08-0 Brazil Phone: Fax: EUROPE MIDDLE EAST AFRICA England Apex Tool Group GmbH & Co. OHG C/O Spline Gauges Piccadilly, Tamworth Staffordshire B8 ER United Kingdom Phone: Fax: France Apex Tool Group S.A.S. rue Maurice Chevalier B.P Ozoir-La-Ferrière Cedex, France Phone: Fax: Germany Apex Tool Group GmbH & Co. OHG Industriestraße 3463 Westhausen Germany Phone: +4 (0) Fax: +4 (0) Hungary Apex Tool Group Hungária Kft. Platánfa u. 0 Györ Hungary Phone: Fax: ASIA PACIFIC Australia Apex Tool Group Nurigong Street, Albury NSW 640 Australia Phone: Japan Apex Tool Group Japan Korin-Kaikan F, Shibakoen, Minato-Ku, Tokyo 0-00, JAPAN Phone: Fax: China Apex Power Tool Trading (Shanghai) Co., Ltd Building A8, No. 38 Dongsheng Road Pudong, Shanghai China 00 Phone: Fax: Korea Apex Tool Group Korea #03, Hibrand Living Bldg., Yangjae-dong, Seocho-gu, Seoul 3-4, Korea Phone: Fax: India Apex Power Tools India Private Limited Gala No., Plot No. S. No. 34, 3 & 4 Indialand Global Industrial Park Taluka-Mulsi, Phase I Hinjawadi, Pune 40 Maharashtra, India Phone: Apex Tool Group, LLC 000 Lufkin Road Apex, NC 3 Phone: + () Fax: + () EN (PL30-) 0 Apex Tool Group, LLC Printed in USA