14RA Series Right Angle Nutrunners

Transcription

1 Parts Manual 822EN RA Series Right Angle Nutrunners For additional product information visit our website at

2 822EN Cleco General Information anguage Version: This Parts Manual is the Original Instructions intended for all persons who will use or repair these tools. Product Identification: Refer to the Model Nomenclature page in this document. Noise and Vibration: Refer to documents CE-000DC and CE-000TD. General Description: Air powered right angle portable nutrunners equipped with an adjustable clutch (RAA) or stall type (RAS). Intended Use: These air assembly tools are intended for tightening of threaded joints or running down fasteners. Use only for their designated purpose. Do not use as a hammer, lever or other improper usage that can cause tool damage and operator injury. Copyright protection: Apex Tool Group, C reserves the right to modify, supplement or improve this document or the product without prior notice. This document may not be reproduced in any way, shape or form, in full or parts thereof, or copied to another natural or machine readable language or to a data carrier, whether electronic, mechanical, optical or otherwise without the express permission of Apex Tool Group, C. Page 2

3 Cleco Model Nomenclature 822EN R A X XX XX X Tool Series Tool Style R = Reversible Nutrunner Tool Configuration A = Right Angle - ever Torque Control Mechanism A = Clecomatic Clutch S = Stall Maximum Torque RAA RAS 02 = 2. Nm 0 =.2 Nm 0 =. Nm 0 =.6 Nm 0 =.8 Nm 05 = 5.2 Nm 05 = 5.7 Nm 06 = 6.2 Nm 06 = 6.0 Nm 07 = 6.8 Nm 09 = 8.5 Nm = Nm 2 = Nm Right Angle Head A = ight Duty AM = Medium Duty AH = Heavy Duty Output Drive 2 = /" Square Drive (Pin ock) 2B = /" Square Drive (Button ock) = /8" Square Drive Q = Quick Change Spindle M = /" Internal Magnetic Spindle Page

4 822EN Cleco RAA Series Right Angle Nutrunners A Single Geared Clecomatic Clutch Nutrunner Assembly Models RAA02(---) RAA0(---) RAA0(---) RAA05(---) RAA06(---) RAA07(---) See Service Notes Page

5 Cleco RAA Series Right Angle Nutrunners 822EN Illustration "A" Ref Number # X ",M,N" Angle Head Attachment Clutch Cover Plastic Body Clutch Housing 5 "I" Clutch Assembly 6 "E,F,G,H" Gearing Assembly 7 "D" Motor Assembly Exhaust Housing Reversing Ring Motor Housing 20598PT Reversing Valve PT Throttle ever Inlet Adapter O-Ring Actuator Pin Shut-Off Spring Shut-Off Valve Shut-Off Valve Seal O-Ring Bronze Muffler Muffler Spacer ever Pin Screen Compression Spring Poppet Valve Valve Seal PT Trip Rod 28 B Screw Suspension Bail (not shown) (#) Quantity (X) Recommended Spare Parts (quantity shown based on -5 tools in operation) EN Description Page 5

6 822EN Cleco RAA Series Right Angle Nutrunners B Double Geared Clecomatic Clutch Nutrunner Assembly 20 Models RAA09(---) RAA(---) RAA2(---) See Service Notes Page 6

7 Cleco RAA Series Right Angle Nutrunners 822EN Illustration "B" Ref Number # X ",M,N" Angle Head Attachment Clutch Cover Plastic Body nd Stage Gear Case Clutch Housing 6 "J" Clutch Assembly 7 "E,F,G,H" Gearing Assembly 8 "D" Motor Assembly Exhaust Housing Reversing Ring Motor Housing PT Reversing Valve 20528PT Throttle ever Inlet Adapter O-Ring Actuator Pin Shut-Off Spring Shut-Off Valve Shut-Off Valve Seal O-Ring Bronze Muffler Muffler Spacer ever Pin Screen Compression Spring Poppet Valve Valve Seal PT Trip Rod 29 B Screw Ball Bearing Retaining Ring Suspension Bail (not shown) (#) Quantity (X) Recommended Spare Parts (quantity shown based on -5 tools in operation) EN Description Page 7

8 822EN Cleco RAS Series Right Angle Nutrunners C Single Geared Stall Nutrunner Assembly Models RAS0(---) RAS0(---) RAS05(---) RAS06(---) Page 8

9 Cleco RAS Series Right Angle Nutrunners 822EN Illustration "C" Ref Number # X ",M,N" Angle Head Attachment Housing Adapter Spindle Extension Plastic Body 5 "E,F,G,H" Gearing Assembly 6 "D" Motor Assembly PT Reversing Valve Motor Housing PT ever Reversing Ring Exhaust Housing Inlet Adapter Actuator Pin O-Ring O-Ring Bronze Muffler Muffler Spacer ever Pin Screen Compression Spring Poppet Valve Valve Seal 2 B Screw Drive Screw Suspension Bail (not shown) (#) Quantity (X) Recommended Spare Parts (quantity shown based on -5 tools in operation) EN Description Page 9

10 822EN Cleco Motor Assembly D See Service Notes Page 0

11 Cleco Motor Assembly 822EN Illustration "D" Ref Number # X 2050 Cylinder Rear Bearing Plate Table "D" Rotor 206 Front Bearing Plate PT 2 Rotor Blade Ball Bearing Front Cylinder Pin Rear Cylinder Pin (#) Quantity (X) Recommended Spare Parts (quantity shown based on -5 tools in operation) EN Description Table "D" Ref. Description # RAA02AH2 RAA02AH RAA02AM2 RAA0A2 RAA05AM2 RAA07AH2 RAA07AH RAA09AH2 RAA09AH # RAA0AH2 RAA0AH RAA0AM2 RAAAH2 RAAAH RAS0AM2 RAS0AH2 # RAA0AM2 RAA06AH2 RAA06AH RAA2AH2 RAA2AH RAS05AM2 RAS06AH Rotor Page

12 822EN Cleco Gearing Assemblies E 0967PT Gearing Assembly Interchangeability Notice: Gearing redesign effective 09/22/20 Serial numbers beginning with WJ or newer have the new style gearing installed. Models RAA02AH2 RAA02AH RAA02AM2 RAA09AH2 RAA09AH ubricate with 5050 Grease (8 oz. can) F 0086 Gearing Assembly Interchangeability Notice: Gearing redesign effective 09/22/20 Serial numbers beginning with WJ or newer have the new style gearing installed. Models RAA0AH2 RAA0AH RAA0AM2 RAAAH2 RAAAH RAS0AM2 RAS0AH ubricate with 5050 Grease (8 oz. can) Page 2

13 Cleco Gearing Assemblies 822EN Illustration "E" Ref Number # X PT Gear Case Assembly (6.875:) 206PT End Plate Spacer PT 6 Idler Gear (6T) PT Open Spider Gear Case Ball Bearing Retaining Ring (#) Quantity (X) Recommended Spare Parts (quantity shown based on -5 tools in operation) (T) Teeth EN Description Illustration "F" Ref Number # X EN Description Gear Case Assembly 2066 End Plate Spacer Needle Roller Spider 20769PT 6 Idler Gear (8/9T) Gear Case Ball Bearing Retaining Ring (#) Quantity (X) Recommended Spare Parts (quantity shown based on -5 tools in operation) (T) Teeth Page

14 822EN Cleco Gearing Assemblies G 0968PT Gearing Assembly Interchangeability Notice: Gearing redesign effective 09/22/20 Serial numbers beginning with WJ or newer have the new style gearing installed. Models RAA0AM2 RAA06AH2 RAA06AH RAA2AH2 RAA2AH RAS05AM2 RAS06AH ubricate with 5050 Grease (8 oz. can) H 0969PT Gearing Assembly 8 Interchangeability Notice: Gearing redesign effective 09/22/20 Serial numbers beginning with WJ or newer have the new style gearing installed. Models RAA0A2 RAA05AM2 RAS07AH2 RAS07AH ubricate with 5050 Grease (8 oz. can) Page

15 Cleco Gearing Assemblies 822EN Illustration "G" Ref Number # X PT Gear Case Assembly (7.256:) 206PT End Plate Spacer Pinion Gear Gear Case Retaining Ring Ball Bearing PT Open Spider PT 6 2 Idler Gear (T) PT Open Spider (#) Quantity (X) Recommended Spare Parts (quantity shown based on -5 tools in operation) (T) Teeth EN Description Illustration "H" Ref Number # X EN Description PT Gear Case Assembly (28.8:) 206PT End Plate Spacer Gear Case Retaining Ring Ball Bearing PT 6 Idler Gear (T) PT Open Spider PT Open Spider PT 6 Idler Gear (6T) (#) Quantity (X) Recommended Spare Parts (quantity shown based on -5 tools in operation) (T) Teeth Page 5

16 822EN Cleco Clecomatic Clutch Assembly I 207: Clecomatic Clutch Assembly 209: Clecomatic Clutch Assembly Models 207 Clutch: RAA0AM2 RAA05AM2 RAA06AH2 RAA06AH RAA07AH2 RAA07AH 209 Clutch: RAA02AH2 RAA02AH RAA02AM2 RAA0AH2 RAA0AH RAA0A2 RAA0AM See Service Notes Page 6

17 Cleco Clecomatic Clutch Assembly 822EN Illustration "I" Ref Number # X 8692 Adjustment Nut Adjustment Ring 2057PT Ball Retainer 2057PT Clutch Spindle PT Clutch Cam Trip Slide Reset Pin Torque Spring (Green) Spacer Thrust Race Thrust Bearing PT Retaining Ring 8699 Ball Retainer Plug Ball (/2") Trip Slide Spring Dowel Pin PT Reset Spring Reset Pin Stop Ball (/6") PT Spring Sleeve Clutch Adjustment Tool (# Phillips) (#) Quantity (X) Recommended Spare Parts (quantity shown based on -5 tools in operation) Spring Color Torque Springs Torque Range in. lbs. Nm Spring Number Blue Purple Green White Yellow EN Description Page 7

18 822EN Cleco Clecomatic Clutch Assembly J 206: Clecomatic Clutch 20 2 Models RAA09AH2 RAA09AH RAAAH2 RAAAH RAA2AH2 RAA2AH See Service Notes 2 2 Page 8

19 Cleco Clecomatic Clutch Assembly 822EN Illustration "J" Ref Number # X 8692 Adjustment Nut Adjustment Ring 2057PT Ball Retainer Clutch Spindle PT Clutch Cam Trip Slide Reset Pin Torque Spring (Green) Thrust Race Thrust Bearing 2057PT Retaining Ring Ball Retainer Plug Ball (/2") 206 Trip Slide Spring Dowel Pin PT Reset Spring Reset Pin Stop Ball (/6") PT Spring Sleeve Clutch Adjustment Tool (# Phillips) Spacer (#) Quantity (X) Recommended Spare Parts (quantity shown based on -5 tools in operation) Spring Color Torque Springs Torque Range in. lbs. Nm Spring Number Blue Purple Green White Yellow EN Description Page 9

20 822EN Cleco Gearing Assembly K 2nd Stage Gearing Assembly Interchangeability Notice: Gearing redesign effective 09/22/20 Serial numbers beginning with WJ or newer have the new style gearing installed. Models RAA09AH2 RAA09AH RAAAH2 RAAAH RAA2AH2 RAA2AH 2 ubricate with 5050 Grease (8 oz. can) Page 20

21 Cleco Gearing Assembly 822EN Illustration "K" Ref Number # X Gear Case Gear Cage 8 6 Idler Gear Pin 2062PT 6 Idler Gear (T) (#) Quantity (X) Recommended Spare Parts (quantity shown based on -5 tools in operation) (T) Teeth EN Description Page 2

22 822EN Cleco Right Angle Attachments 8695: ight Duty Attachment (code A2) M 20266: Medium Duty Attachment (code AM2) Page 22

23 Cleco Right Angle Attachments 822EN Illustration "" Ref Number # X EN Description Angle Head Assembly PT Angle Head PT Pinion Gear 20200PT /" Square Drive Spindle Assembly (includes Ref. 2,, ) PT ock Ring 626 AR AR Shim (.002") (not included with Angle Head Assembly) AR AR Shim (.005") (not included with Angle Head Assembly) 626 AR AR Shim (.00") (not included with Angle Head Assembly) Ball Bearing Retaining Ring PT 2 Bearing Cap Needle Bearing Needle Bearing Ball (/6") Plunger 8785 Spring 8785 Plug (#) Quantity (X) Recommended Spare Parts (quantity shown based on -5 tools in operation) Illustration "M" Ref Number # X EN Description Angle Head Assembly Angle Head Pinion Gear PT /" Square Drive Spindle Assembly (includes Ref., 2, ) ock Ring 626 AR AR Shim (.002") (not included with Angle Head Assembly) AR AR Shim (.005") (not included with Angle Head Assembly) 626 AR AR Shim (.00") (not included with Angle Head Assembly) Ball Bearing Needle Bearing Bearing Cap Needle Bearing Ball (/6") Plunger Spring Plug (#) Quantity (X) Recommended Spare Parts (quantity shown based on -5 tools in operation) Page 2

24 822EN Cleco Right Angle AttachmentS N 8680: Heavy Duty Attachment (code AH2) 0659PT: Heavy Duty Attachment (code AH2B) 868: Heavy Duty Attachment (code AH) 202: Heavy Duty Attachment (code M) 2069: Heavy Duty Attachment (code Q) Code AH Code AH Code Q Code M Code AH2B Page 2

25 Cleco Right Angle Attachments 822EN Illustration "N" Ref Number # X EN Description -- Table "N" Angle Head Assembly Angle Head Pinion Gear Bearing Spacer Driven Gear Ball Bearing Needle Bearing Needle Bearing 8 Table "N" 2 Ball Bearing 626 AR AR Shim (.002") (not included with Angle Head Assembly) AR AR Shim (.005") (not included with Angle Head Assembly) 626 AR AR Shim (.00") (not included with Angle Head Assembly) /" Square Drive Pin ock Spindle Assembly (includes Ref., 2, ) Plunger Spring Plug 562 /" Square Drive Ball ock Spindle Assembly (includes Ref. 5, 6, 7) Steel Ball 6 WS252 Spring PT Bushing /8" Square Drive Pin ock Spindle Assembly (includes Ref. 9, 20, 2) 9 80 Plunger Spring Plug Retaining Ring /" Internal Hex Magnetic Spindle Assembly (includes Ref. 2, 25) O-Ring Retainer Quick Change Spindle Assembly Steel Ball PT Release Sleeve PT Spring Washer 8688 Retaining Ring (#) Quantity (X) Recommended Spare Parts (quantity shown based on -5 tools in operation) Table "N" Ref. Description # Termination Termination Termination Termination Termination # # # # "AH2" "AH2B" "AH" "M" "Q" -- Angle Head Assembly PT Ball Bearing Page 25

26 822EN Cleco Service Notes Motor Repair Disassembly. 2. R = Replace. Assembly.. NGI 2-EP Grease (.25mm) to.005 (.0mm) NGI 2-EP Grease Page 26

27 Cleco Service Notes 822EN 2 Clecomatic Clutch Adjustment 2096 (# Phillips) Clutch Adjustment Tool Trip Rod Sizing Position head without the trip rod installed until tool starts, +/ to turn. Tighten all joints. Remove this amount from the trip rod. Page 27

28 Sales & Service Centers Note: All locations may not service all products. Please contact the nearest Sales & Service Center for the appropriate facility to handle your service requirements. Detroit, Michigan Apex Tool Group Sales & Service Center 260 Superior Court Auburn Hills, MI 826 Tel: (28) Fax: (28) Houston, Texas Apex Tool Group Sales & Service Center 6550 West Sam Houston Parkway North, Suite 200 Houston, TX 770 Tel: (7) Fax: (7) exington, South Carolina Apex Tool Group 670 Industrial Drive exington, SC Tel: (800) Tel: (80) Fax: (80) os Angeles, California Apex Tool Group Sales & Service Center 688 Stanton Avenue Unit B Buena Park, CA 9062 Tel: (7) 99-9 Fax: (7) Seattle, Washington Apex Tool Group Sales & Service Center nd Avenue N.E Redmond, WA Tel: (25) Fax: (25) York, Pennsylvania Apex Tool Group Sales & Service Center 990 East Market Street York, PA 702 Tel: (77) Fax: (77) Brazil Apex Tool Group Ind. Com. Ferram. tda Av. iberdade, 055 Zona Industrial Iporanga Sorocaba, São Paulo CEP# Brazil Tel: Fax: Canada Apex Tool Group Sales & Service Center 76 Bath Road Mississauga, Ont. T T Canada Tel: (866) Tel: (905) China Apex Power Tool Trading (Shanghai) Co., td Building A8, No. 8 Dongsheng Road Pudong, Shanghai China 2020 Tel: Fax: England Apex Tool Group GmbH & Co. OHG C/O Spline Gauges Piccadilly, Tamworth Staffordshire B78 2ER United Kingdom Tel: Fax: France Apex Tool Group S.N.C. 25 rue Maurice Chevalier B.P Ozoir-a-Ferrière Cedex, France Tel: Fax: Germany Apex Tool Group GmbH & Co. OHG Industriestraße 76 Westhausen Germany Tel: +9 (0) Fax: +9 (0) Hungary Apex Tool Group Hungaria Kft Platànfa u Györ Hungary Tel: Fax: India Apex Power Tools India Private imited Gala No., Plot No. 5 S. No. 2, 25 & 25 Indialand Global Industrial Park Taluka-Mulsi, Phase I Hinjawadi, Pune 057 Maharashtra, India Mexico Apex Tool Group Manufacturing México S. de R de CV Vialidad El Pueblito #0 Parque Industrial Querétaro Querétaro, QRO CP# Mexico Tel: +52 (2) Fax: +52 (800) Apex Tool Group, C 000 ufkin Road Apex, NC 2759 Phone: Fax: EN/Printed in USA 08/20/Copyright Apex Tool Group, C