air pressure intensifier for increased thrust consistent clamp force min to max collet spacing ergonomic design
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1 Formerly Hi-Shear Tooling Official Distributor: SPACEMATIC Wm. Lees & Sons Ltd. United Kingdom Telephone: +44 (0) Website: ULTRALITE TM DRILLING MACHINES Model 1000II Standard Features Optional Features ergonomic design air pressure intensifier for increased thrust consistent clamp force min to max collet spacing and clamp force choice of template foot, concentric collet, drill point and thru spindle coolant systems Keller foot or taper lock spindles compatible to various cutter designs 7 spindle speed selections variable clamp force control unit fully adjustable feed rate positive mechanical depth stop spindle rotation during retract locking trigger for unattended operation precision spindle bearings Specifications DRILL STROKE SPINDLE SPEEDS in. 30mm HS Tooling DRILL/C SINK SIZE DRILL THRUST/CLAMP FORCE MOTOR POWER.375/.750in.* 9.5 /19.1 mm* 210 lbs/540lbs 95 kg/245 kg 1.5 HP 1.1 kw.375/.625** 9.5 /15.9 mm** AIR CONSUMPTION DEPTH ACCURACY COLLET STROKE 45 CFM at 90 PSI in. (3/8 I.D. Hose) mm 1.27 m3/min at 620 kpa.625 in. 12.5mm WEIGHT 10.7 lbs 4.9 kg *with concentric collet **with template foot S. Normandie Ave, Gardena CA USA fax
2 Formerly Hi-Shear Tooling SPACEMATIC Official Distributor: Wm. Lees & Sons Ltd. United Kingdom Telephone: +44 (0) Website: ULTRALITE TM DRILLING MACHINES Model 2000 Standard Features Optional Features ergonomic design air pressure intensifier for increased thrust consistent clamp force min to max collet spacing and clamp force choice of template foot, concentric collet, drill point and thru spindle coolant systems Keller foot or taper lock spindles compatible to various cutter designs 10 spindle speed selections variable clamp force control unit fully adjustable feed rate positive mechanical depth stop spindle rotation during retract locking trigger for unattended operation precision spindle bearings Specifications DRILL STROKE SPINDLE SPEEDS 2.08 in. 53mm DRILL/C SINK SIZE DRILL THRUST/CLAMP FORCE MOTOR POWER.500/.750 in. 12.7/19 mm 270 lbs/700lbs 95 kg/245 kg 2.5 HP 1.86 kw AIR CONSUMPTION DEPTH ACCURACY COLLET STROKE 60 CFM at 90 PSI in. (3/8 I.D. Hose) mm 1.70 m3/min at 620 kpa.780 in. 19.8mm WEIGHT 16.5 lbs 3.8 kg
3 Website: BASIC HOUSING ASSY. MODEL 2000 MODEL1000II PART NUMBER Retract valve group Main air valve assy Ring, retaining ( ) Ring, retaining ( ) Seal, O-ring (2-035) Seal, O-ring (2-037) Seal, O-ring (2-033) Clamp and feed group Clamp and feed group Clamp and feed group Clamp and feed group Clamp and feed group Spindle sleeve and depth stop Spindle sleeve and depth stop Spindle sleeve and depth stop Spindle sleeve and depth stop Spindle sleeve and depth stop Housing sub-assy Housing sub-assy Cover Muffler, bronze Muffler, felt Screw (6-32 x 1/4) Cover, depth stop Cover, depth stop Pin, hinge, cover Pin, hinge, cover Housing, machined Housing, machined Trigger valve assy Kinechek - 2 1/4 stroke Kinechek, modified Screw, set, nylon (10-32 x 1/4) Plate, by-pass (booster pump) Screw, cap, socket head (6-32 x 1/16) Feed valve assy Air motor group Air motor group Seal, O-ring (2-023) Main air inlet group Adaptor Ring, muffler Exhaust deflector Ring, retaining ( )
4 Website: BASIC HOUSING ASSY- MODEL 1000II/
5 Website: CLAMP & FEED GROUP MODEL 2000 MODEL 1000II PART NUMBER Rod, piston Rod, piston Rod, piston Rod, piston Rod, piston Piston Piston Piston Seal, O-ring (2-110) Bal-Seal Nut Nut Bal-Seal Bal-Seal Seal, O-ring (2-108) Seal, O-ring (2-013) Bushing, threaded Bushing, threaded Bulkhead assy Bulkhead assy Snap ring ( ) Seal, O-ring (2-021) Piston, feed assy Seal, O-ring (2-227) Draw rod assy Draw rod Draw rod Nut, jam Seal, O-ring (2-214) Bracket, feed control Bracket, feed control Bracket, feed control Bracket, feed control Nut, foot piston Nut, foot piston Cone, expanding - outer Cone, expanding - inner Piston, feed cylinder Piston, draw rod Screw, button head (10-32 x 1/2)- apply LOCTITE Spring (3.5 long) Spring (3.0 long) Retaining ring ( ) Seal, O-ring (2-018) Seal, O-ring (2-010) Par-Bak (8-018) Swivel Seal, O-ring (2-031) Bushing, piston rod Seal, O-ring (2-126) Seal, O-ring (2-223) Seal, O-ring (2-020) Spring, die Spring, die
6 Website: CLAMP & FEED GROUP- MODEL 1000II/
7 Website: FOR MODEL 2000 ONLY: * Short bushing # for stroke 1.26 min max. ** Medium bushing # for stroke.51 min max. Long bushing # for stroke.32 min max. is available upon request only. SPINDLE SLEEVE & DEPTH STOP ASSEMBLY MODEL 2000 MODEL 1000II PART NUMBER Spindle sleeve assy Spindle sleeve assy Spindle sleeve Spindle sleeve assy Depth stop Depth stop Depth stop Jam nut Jam nut Seal, O-ring (2-020) Seal, O-ing (2-019) Nut, retainer Nut, retainer Bushing, short* Bushing, medium** Set screw Retainer, wiper Ball cage Bushing assy., depth stop HS Tooling S. Normandie Ave, Gardena CA USA fax
8 Website: FOR MODEL 2000 ONLY: * Short bushing # for stroke 1.26 min max. ** Medium bushing # for stroke.51 min max. Long bushing # for stroke.32 min max. is available upon request only. SPINDLE SLEEVE & DEPTH STOP ASSEMBLY MODEL 2000 MODEL 1000II PART NUMBER Spindle sleeve assy Spindle sleeve assy Spindle sleeve Spindle sleeve assy Depth stop Depth stop Depth stop Jam nut Jam nut RETRACT 4 VALVE6888 MODEL Seal, 2000/1000II O-ring (2-020) MAIN AIR VALVE 2 2 M. 2000/1000II PART NUMBER 2225 Seal, O-ing (2-019) PART - NUMBER Ring, retaining Nut, retainer Retainer Retainer, Nut, retract retainer valve Spring, 1 compression Spring Bushing, short* Valve, -sub-assy Retract valve Bushing, assembly medium** Pilot piston (set consists Set screw of items 5-7) Seal, O-ring 3 (2-013) Sleeve Retainer, (part of item wiper4) Seal, O-ring 1 (2-112) Spool Ball (part cage of item 4) Seal, O-ring 1 (2-015) Piston Bushing (part of item assy., 4) depth stop O-ring 3 HS Tooling S. Normandie Ave, Gardena CA USA fax
9 Website: MODEL 1000/2000 FEED VALVE ASSEMBLY PART T NO Retainer Valve sub-assembly Pilot piston Spring, compression Seal, O-ring (2-111) Seal, O-ring (2-012) 3 AIR MOTOR MODEL 1000II 2000 PART T NO Air motor assy Air motor assy Cyinder, air-motor Cyinder, air-motor Rotor Rotor Blade Blade Plate, end, front Plate, end, rear Plate, end rear Bearing,ball Pin, roll Bearing, ball Pin, dowel (1/8 dia. x 1/4 lg.) Bearing, ball Gear, ring, planetary Ring, retaining (UR 187) Seal, O-ring (2-208) Pin, dowel (1/8 dia. x 3/8 lg.) 1 1 MODEL 1000II / 2000: FEED VALVE ASSY AIR MOTOR ASSYS 2005
10 Website: MODEL 2000/1000II TRIGGER VALVE ASSEMBLY PART NO Spring, compression Seal, O-ring (2-007) Seal, O-ring (2-010) Seal, O-ring (2-011) Sleeve, trigger Pin, trigger Trigger & pin assy Screw, set, sc, cup pt. (4-40 x 3/16) Seal, O-ring (2-006) Insert assy., button lock 1 MODEL 2000 LUX EMITTER AUTO SHUT-OFF PART T NO. 1 J-967 Screw, socket head cap Nipple Seal, O-ring (2-011) Elbow, push-in Oil fitting Seal, O-ring (2-008) Front, bulkhead Metering screw assy Seal, O-ring (2-016) Seal, O-ring (2-004) Cylinder, housing Bladder assy Shim as req'd Tube, elbow Bulkhead, rear assy Tube connector HS TOOLING S. Normandie Ave, Gardena CA USA fax MODEL 1000II / 2000: TRIGGER VALVE ASSY MODEL 2000: LUX EMMITTER
11 Website: ASSEMBLY : RPM: PART NUMBER Retainer ring, bearing Retainer nut, bearing Bearing, duplex set (PAIR) Carrier, bearing Gear cap assy Gear cap assy Screw, socket head cap Carrier lock (L.H.), bearing Carrier lock (R.H.), bearing Screw, socket head cap Screw, socket head cap Gear, spindle Gear, spindle Gear, spindle Gear, spindle Bearing, ball Spacer Gear, drive Gear, drive Gear, drive Gear, drive Pin, dowel Gear assy., planet Gear case, planetary Key, drive gear MODEL 1000II GEARS & GEAR CAP GROUP 2007
12 Website: MODEL 1000II GEARS & GEAR CAP GROUP RPM PART T NUMBER Ring, retainer, bearing Nut, retainer, bearing Bearing, duplex set (PAIR) Carrier, bearing Cap, gear assy Screw, cap, socket head (6-32 x 7/8) Lock, carrier, bearing (left hand) Lock, carrier, bearing (right hand) Screw, cap, socket head (8-32 x 1/4) Screw, set, socket cap, flat pt. (1/4-28 x 1/4) Gear, spindle Bearing, ball Spacer, drive gear Gear, drive Drive shaft Key, gear, drive Pin, dowel (3/32 x 1/2) HS TOOLING S. Normandie Ave, Gardena CA USA fax MODEL 1000II: GEARS & GEAR CAP GROUP RPM
13 Website: MODEL 1000II GEARS & GEAR CAP GROUP RPM PART T NUMBER Case, coolant head Rotary, coolant head Bearing, duplex set (PAIR) Carrier, bearing Gear cap assy Screw, socket head cap Lock, carrier (L.H.) Lock, carrier (R.H.) Screw, socket head cap Screw, spindle lock Gear, coolant spindle Bearing, ball Spacer, drive gear Gear, drive Pin, dowel Drive shaft Cap, coolant head Key, drive gear 1 MODEL 1000II: GEARS & GEAR CAP GROUP RPM 2009
14 Website: MODEL 1000II GEARS & GEAR CAP GROUP RPM: PART T NUMBER Retainer ring, bearing Retainer nut, bearing Bearing, duplex set (PAIR) Carrier, bearing Cap, gear assy Cap, gear assy Screw, cap, socket head Lock, carrier, bearing (L.H.) Lock, carrier, bearing (R.H.) Screw, cap, socket head Screw, set, socket cap, flat pt Gear, spindle Gear, spindle Bearing, ball Spacer, drive gear Gear, drive Gear, drive Shaft, drive Key, drive gear Pin, dowel Air shield HS TOOLING S. Normandie Ave, Gardena CA USA fax MODEL 1000II: GEARS & GEAR CAP GROUP RPM / 9000 RPM
15 Website: MODEL 2000 GEARS & GEAR CAP GROUP (450 RPM) PART T NUMBER Retainer Nut, retainer Bearing, duplex set (PAIR) Carrier, bearing Gear cap assy Screw, cap, socket head Lock, carrier (L.H.) Lock, carrier (R.H.) Screw, cap, socket head Screw, set, flat pt Gear, spindle Bearing, ball Planet gear assy Pin, dowel Cage, gear, planetary 1 MODEL 2000: GEARS & GEAR CAP GROUP RPM 2011
16 Website: MODEL 2000 GEARS & GEAR CAP GROUP RPM: PART NUMBER Retainer Nut, retainer Bearing, duplex set (PAIR) Carrier, bearing Gear cap assy Screw, cap, soc hd (6-32 x 7/8 lg.) Lock, carrier, bearing (L.H.) Lock, carrier, bearing (R.H.) Screw, cap, soc hd (8-32 X 1 1/8 lg.) Screw, set, fl. pt. (1/4-28 x 1/4 lg.) Gear, spindle Gear, spindle Gear, spindle Gear, spindle Bearing, ball Spacer, gear drive Gear, drive Gear, drive Gear, drive Gear, drive Gear, cage Key, gear drive Planet gear assy Pin, dowel (3/16 x 3/4) HS TOOLING S. Normandie Ave, Gardena CA USA fax MODEL 2000: GEARS & GEAR CAP GROUP RPM THRU 2500 RPM
17 Website: MODEL 2000 GEARS & GEAR CAP GROUP RPM: PART NUMBER Retainer Nut, retainer Bearing, duplex set (PAIR) Carrier, bearing Gear cap assy Screw, cap, socket head (6-32 x 7/8) Lock, carrier, bearing (L.H.) Lock, carrier, bearing (R.H.) Screw, cap, socket head (8-32 x 1 1/8) Screw, set, fl. pt. (1/4-28 x 1/4) Gear, spindle Gear, spindle Gear, spindle Gear, spindle Bearing,ball Spacer, gear drive Gear, drive Gear, drive Gear, drive Gear, drive Drive shaft Key, drive gear Pin, dowel (3/32 x 1/2) MODEL 2000: GEARS & GEAR CAP GROUP RPM THRU
18 Website: Refer to table 3-7, Model 1000II-2000 Maintenance Manual See table 3-4, Model 1000II-2000 Maintenance Manual Use spring # for hole sizes Use spring # for hole sizes MODEL 1000II HYDRAULIC CLAMP WITH QUICK RELEASE PART T NUMBER Clamp, cylinder sub-assy Finger, lift, collet assy Seal, O-ring (2-108) Parbak (8-108) Spring, return Screw, set (8-32 x 3/16) Ball (5/32 dia.) Piston guide Ring, retaining ( ) Piston Washer Retainer assy Collet, spring Collet, bushing Pin, clevis assy Collet Mandrel Pin, clevis - quick release Nut, hex Lee, plug HS TOOLING S. Normandie Ave, Gardena CA USA fax MODEL 1000II: HYDRAULIC CLAMP WITH QUICK RELEASE
19 Website: 1 2 For pilot hole sizes: & , use bushing For pilot hole sizes: , use bushing For pilot hole sizes: , use bushing See table 3-4, Model 1000II-2000 Maintenence Manual 3 COLLET & MANDREL SELECTION Pilot Hole Dia. Collet Series No. Mandrel Series No MODEL 2000 HYDRAULIC CLAMP CYLINDER ASSEMBLY PART T NUMBER Finger, lift assy Clamp, cylinder 1 3 J-1146 Nut Washer Collet Mandrel Screw, set, socket head Ball, steel Seal, O-ring (2-111) Parbak (8-111) Spring, return Piston Guide, piston Ring, retaining Retainer assy Collet, spring Screw, set Collet bushing Pin, quick release Plug, lee 2 MODEL 2000: HYDRAULIC CLAMP CYLINDER ASSEMBLY 2015
20 Website: MODEL 1000II CONCENTRIC COLLET FOOT ASSEMBLIES - TYPICAL BREAKDOWN (Contact factory for part nos.) 1 Depth-sensing sleeve 1 15 Parbak 1 2 Mandrel 1 16 Insert, nylon 1 3 Collet 1 17 Piston 1 4 Housing, machined 1 18 Seal, O-ring 1 5 Washer, lock 1 19 Parbak 1 6 Screw, special 1 20 Parbak 2 7 Spring holder 1 21 Seal, O-ring 2 8 Spring, compression 1 22 Plug, lee 2 9 Fitting 1 23 Spacer 1 10 Nut 1 24 Screw, cap, button head 1 11 Spring, retract 1 25 Washer, spring 1 12 Screw, set 1 26 Insert 1 13 Ball 1 27 Plug, lee 1 14 Seal, O-ring 1 28 Spring, clamp HS TOOLING S. Normandie Ave, Gardena CA USA fax MODEL 1000II / 2000: CONCENTRIC COLLET FOOT ASST
21 Website: MODEL 1000II BASIC NON-DEPTH-SENSING CONCENTRIC COLLET FOOT (Contact factory for part nos.) 1 Mandrel 1 2 Collet, 500 jig 1 3 Housing, machined 1 4 Fitting, steel 1 5 Cover 1 6 Screw, cap, button head 2 7 Ring, retaining 1 8 Piston 1 9 Seal, O-ring 1 10 Parback 1 11 Seal, O-ring 1 12 Parback 1 13 Screw, set 1 14 Ball 1 15 Spring, compression 1 16 Spring, compression 1 17 Nut 1 18 Adaptor, threaded 1 19 Lee plug 2 20 Seal, O-ring 2 21 Parback 2 22 Screw, set 1 23 Lee plug 1 MODEL 1000II: NON-DEPTH-SENSING CONCENTRIC COLLET FOOT 2017
22 Website: 1 See table 3-3, Model 1000II-2000 Maintenance Manual, for template boss MODEL 1000II TEMPLATE FOOT ASSEMBLY PART T NUMBER Foot, template, L-R Foot, template, R-L Hose, hydraulic assy Hydraulic clamp group Pad, tail, adjustable Retainer Screw, cap, button head (6-32 x 3/8) Screw, cap, socket head (8-32 x 1/4) Washer, flat (#8) Adaptor assy. (left) Adaptor assy. (right) Screw, cap, flat head (6-32 x 1/4) Series Boss, template 1 1 L - R R - L 2018 HS TOOLING S. Normandie Ave, Gardena CA USA fax MODEL 1000II: TEMPLATE FOOT ASSEMBLY
23 Website: MODEL 2000 TEMPLATE FOOT ASSY. 1"-4.50" COLLET SPACING L - R R - L PART NUMBER Foot, temp., L-R sub-assembly Foot, temp., R-L sub-assembly Clamp, cylinder and hose Swivel Parbak (8-020) Seal, O-ring (2-020) Screw, set, nylon tip (10-32 x 1/4) 1 1 MODEL 2000: TEMPLATE FOOT ASSY. 1"-4.50" COLLET SPACING 2019
24 Website: 1 See Table 3-2, Model 1000II-2000 Maintenance Manual, for template boss MODEL 2000 TEMPLATE FOOT, 4 1/2 SPACING, SUBASSY L - R R - L PART T NUMBER Template foot, L-R and bushing Template foot, R-L and bushing Adaptor, nozzle, assembly Adaptor O-ring Plate, retainer Tail pad Washer, flat, alum. (1/4) Screw, cap, socket head (10-32 x 3/8) Screw, cap, socket head (1/4-28 x 3/4) Screw, cap, socket head (8-32 x 3/8) Boss, template HS TOOLING S. Normandie Ave, Gardena CA USA fax MODEL 2000: TEMPLATE FOOT, 4 1/2 SPACING, SUBASSY
25 Website: 1 See Table 3-7,Model 1000II-2000 Maintenance Manual, for collet and mandrel selection MODEL 1000II VACUUM TEMPLATE FOOT ASSEMBLY, L - R PART T NUMBER Foot, template, machined Hose, hydraulic assembly Hydraulic clamp group Pad, tail, long Retainer Screw, cap, button head (6-32 x 3/8) Screw, cap, socket head (8-32 x 1/4) Washer, flat (#8) Mandrel Collet Boss, template Screw, cap button head (6-32 x 1/4) Attachment, extrcation Guard, round Wiper 1 MODEL 1000II: VACUUM TEMPLATE FOOT ASSEMBLY, L - R 2021
drill point and thru spindle coolant systems positive mechanical depth stop
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