21 Series Double Reduction Rotary Vane Power Motors

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1 Instruction Manual EN Series Double Reduction Rotary Vane Power Motors For additional product information visit our website at

2 EN Cleco General Information For this Instruction Manual This Instruction Manual is the Original Instruction Manual intended for all persons who will operate and maintain these tools. This Instruction Manual provides important notes for the safe and efficient use of these tools. describes the function and operation of the series tools. serves as a reference guide for technical data, service intervals and spare parts ordering. provides information on optional equipment. Identification text: represents all models of the rotary vane power motor as described in this manual Ú indicates a required action indicates a list <..> indicates a reference number from the exploded parts drawings Arial indicates an important feature or instruction written in Arial Bold Identification graphic: indicates a directional movement ò indicates a function or force Copyright protection:, LLC reserves the right to modify, supplement or improve this document or the product without prior notice. This document may not be reproduced in any way, shape or form, in full or parts thereof, or copied to another natural or machine readable language or to a data carrier, whether electronic, mechanical, optical or otherwise without the express permission of, LLC. Page

3 Cleco Nomenclature EN Rotation Output Speed - RPM Housing Style Direction Exhaust Right Round Side Right Round Rear Right Flange and Base Mounting M000 M00 M00 Side Right Flange and Base Mounting M040 M04 M04 Rear Left * Round D D00-49 D00-49 Side Left * Round D D04-49 D04-49 Rear Left * Flange and Base Mounting V V00-49 V00-49 Side Left * Flange and Base Mounting V V04-49 V04-49 Rear * Note: Left hand rotation (not reversible) Page 3

4 EN Cleco Contents Safety 6. Warning and notes...6. Basic requirements for safe working practices Operator training Personal protective equipment Designated use Codes and standards Noise and vibration...7 Scope of supply, transport and storage 8. Items supplied...8. Transport Storage Product description 8 3. General description Operation and functional elements Accessories 9 5 Before initial operation 0 5. Ambient conditions Air supply Connecting the air supply to the tool Tool set up First operation 6. Putting into use... 7 Troubleshooting 8 Maintenance 8. Service schedule Lubricants... 9 Repair instructions 3 Page 4

5 Cleco Contents EN 0 Spare parts 4 0. Series - Side Exhaust Series - Rear Exhaust...6 Technical data 8. Series Specifications...8 Service 9. Replacement parts...9. Tool repairs Warranty repairs Disposal 9 Page 5

6 EN Cleco Series Rotary Vane Motors Safety. Warnings and notes Warning notes are identified by a signal word and a pictogram. The signal word indicates the severity and probability of the impending danger. The pictogram indicates the type of danger. WARNING identifies a potentially hazardous situation which, if not avoided, may result in serious injury. CAUTION identifies a potentially hazardous situation which, if not avoided, may result in minor or moderate injury or property and environmental damage. NOTE identifies general information which may include application tips or useful information but no hazardous situations. Important information that must be read and understood by all personnel installing, operating or maintaining this equipment.. Basic requirements for safe working practices All personnel involved with the installation, operation or maintenance of these tools must read and understand all safety instructions contained in this manual. Failure to comply with these instructions could result in serious injury or property damage. These safety instructions are not intended to be all inclusive. Study and comply with all applicable National, State and Local regulations. Work Area: Ú Ensure there is enough space in the work area. Ú Keep the work area clean. Ú Keep the work area well ventilated. Personnel Safety: Ú Inspect the air supply hoses and fittings. Do not use damaged, frayed or deteriorated hoses. Ú Make sure the air supply hose is securely attached to the tool. Ú Install adequate guards for all moving parts of the power motor or it s application. Safety working with and around power motors: Ú Make sure the motor is securely mounted to the application. Ú Make sure the output spindle is fully engaged with the application. Ú Disconnect the air supply before servicing the motor Page 6

7 Cleco Series Rotary Vane Motors EN.3 Operator training All personnel must be properly trained before operating the series tools. The series tools are to be repaired by fully trained personnel only..4 Personal protective equipment When working Wear eye protection to protect against flying metal splinters. Wear hearing protection Danger of injury by being caught by moving equipment. Wear a hair net Do not wear close fitting clothing Do not wear jewelry.5 Designated use The series are designed exclusively as a power source to be integrated into an application. Do not modify the series, any guard or accessory. Use only with accessory parts which are approved by the manufacturer. Do not use in any improper manner that can cause damage to the motor..6 Codes and standards It is mandatory that all national, state and local codes and standards be followed..7 Noise and vibration No data available on this equipment. Page 7

8 EN Cleco Series Rotary Vane Motors Scope of supply, transport and storage. Items supplied Check shipment for transit damage and ensure that all items have been supplied: series motor EN instruction manual Declaration of Conformity (if applicable) Lubrication sheet Warranty statement. Transport Transport and store the series in the original packaging. The packaging is recyclable..3 Storage For short term storage (less than hours) and protection against damage: Ú Secure the series to avoid accidental startup. For storage longer than hours: Ú Disconnect the air supply from the series Object Time Period Storage Temperature Series without air supply No guideline -3 F to 04 F (-5 C to 40 C) 3 Product description 3. General description Pneumatic powered rotary vane power motor 0.3 Horsepower Double geared Round housing or Flange and Base mounting options 3. Operation and functional elements This section describes the operational and functional elements of the series. Page 8

9 Cleco Series Rotary Vane Motors EN 3. Operation and functional elements (continued) Ref. Air Inlet Motor Assembly 3 Gearing Assembly 4 Output Spindle Description 4 Accessories None listed Page 9

10 EN Cleco Series Rotary Vane Motors 5 Before initial operation 5. Ambient conditions Ambient temperature: Acceptable relative humidity: 4 F (5 C) to a maximum of 04 F (40 C) 5% to 90%, non-condensing 5. Air supply Parameter Air Hose Working pressure range Compressed air Description Air inlet: /4" (6,4 mm) 5/6" I.D. Air Hose: Maximum length run of 0.0' (3 m) 3/8" I.D. Air Hose: Runs over 0.0' (3 m) 60 to 00 psi (44 to 689 kpa) Recommended: 90 psi (60 kpa) Air quality according to ISO 8573-, quality class.4.3 The compressed air must be clean and dry. To attain consistent results, maintain a constant working pressure using a suitable air line unit consisting of a filter, lubricator and regulator. Ú The inside diameter of the air hose must be free of residue, clean if necessary. Ú If a line lubricator is used, it should be filled daily 5.3 Connecting the air supply to the tool The air hose can disconnect from the motor by itself and whip around uncontrollably. Ú Turn off the compressed air before connecting to the motor. Ú Securely connect the air hose to the motor. Ú Turn on the compressed air. 5.4 Tool set up The motor must be configured for the application. Page 0

11 Cleco Series Rotary Vane Motors EN 6 First operation 6. Putting into use The series are rotary vane type motors. All motors feature durable construction with precision heavyduty bearings throughout, and multiple blade rotors for smooth power. These motors require air line lubrication for long, trouble-free service. The series motors perform satisfactorily in high temperature areas up to 00 F (93 C). Ú Make sure the air line is clean and free of scale and dirt before connecting to the motor. Ú Make sure all pipe fittings are securely tightened to prevent air leaks. Ú Make sure the air supply is securely attached and the compressor is turned on. Ú Make sure the output spindle is properly engaged with the application. Ú Make sure all necessary guards are in place to protect operator from rotating mechanisms. If an excessive amount of water is found in the air line, a water trap should be installed to trap as much as possible before it reaches the series motor. 7 Troubleshooting Malfunction Possible causes Remedy Tool does not start Improper air supply Make sure there is adequate air pressure at Ú the tool air inlet Motor dry from lack of lubrication Ú Check airline lubricator for proper function Broken gears Tool disassembly required (parts Ú replacement) Tool runs slow Make sure there is adequate air pressure at Improper air supply Ú and lacks torque the tool air inlet Motor dry from lack of lubrication Ú Check airline lubricator for proper function Page

12 EN Cleco Series Rotary Vane Motors 8 Maintenance Danger of injury from accidental start up. Turn off the compressed air before performing any maintenance. 8. Service schedule Only qualified and trained personnel are permitted to perform maintenance on these motors. Regular maintenance reduces operating faults, repair costs and downtime. In addition to the following service schedule, implement a safety related maintenance program that takes the local regulations for repair and maintenance for all operating phases of the motor into account. Maintenance Interval Daily Weekly Ú Ú Ú Ú Ú Ú Ú Designation Visual inspection of air supply hose and connections Inspect airline filter, regulator and lubricator for proper operation Check the tool for excessive vibration or unusual noises Visual inspection of all external components of the tool Inspect the air hose for damage or wear inspect the output spindle for damage or wear Inspect the airline lubrication for proper function 8. Lubricants For proper function and long service life, use of the correct lubricant is essential. Oil identification Use a light air tool oil, Cleco part number This oil is available from in the following quantities: : pint : gallon DO NOT SUBSITUTE LUBRICANTS! Page

13 Cleco Series Rotary Vane Motors EN 9 Repair instructions Page 3

14 EN Cleco Spare Parts 0. Series - Side Exhaust Models 3 Models (-)000-(--) (-)00-(--) (-)00-(--) Termination: 3/8 Diameter Keyed Spindle * Termination: 00 Series Collet -40 Termination: 3/8-4 Threaded Spindle Also used with terminations: -0, -38, ** Termination: /4 Capacity Drill Chuck -5 Termination: 3/8 Capacity Drill Chuck * Note: -000 D D00-00 D00 ** Note: M000 V000 M00 V00 M00 V00 Page 4

15 Cleco Spare Parts EN 0. Series Side Exhaust Motors Ref Number # X EN Description 94 Motor Housing 957 Pipe Plug (/4-8 NPTF) Set Screw (#0-3) 4 504PT Ball Bearing 5 Table 0. Bearing Plate (includes Ref. 6) 6 04 Pin 7 00PT Cylinder 8 006PT 5 0 Rotor Blade 9 Table 0. Rotor 0 07PT Rotor Spacer 76 Bearing Plate 538PT Ball Bearing 3 355PT Shim Packet 4 563PT Spacer Ball Bearing 6 Table 0. Planetary Gear Carrier 7 Table 0. 4 Planetary Gear (includes Ref. 8) Planetary Gear Needle Bearing 9 56PT 4 8 Planetary Gear Shaft 0 59PT Ring Gear 49PT Bearing Spacer 9PT Planetary Gear Carrier (-49 Termination) Planetary Gear Carrier (-0 Termination) 0-4 Planetary Gear Carrier (-38, -40, -5 Terminations) 4 Table 0. 4 Planetary Gear (includes Ref. 8) 5 90PT Woodruff Key (-49 Termination) PT Ball Bearing (-49 Termination) Lock Nut (-49 Termination) PT Ball Bearing (-0, -38, -40, -5 Terminations) Lock Nut (-38, -40, -5 Terminations) 8 509PT Round Housing 9 00PT Flange and Base Mounting Housing Termination PT Collet Chuck Body 3 08 /4" Collet 3 058PT Collet Cap Wrench (9/6") (not shown) Wrench (3/4") (not shown) Termination /4" Chuck 34 6PT Chuck Key Termination Wrench (5/8") (not shown) Termination /4" Chuck Chuck Key (#) Quantity (X) Recommended Spare Parts (quantity shown based on -5 tools in operation) Table 0. Ref. Description # D000 D00 D00 # # # # # M000 M00 M00 V000 V00 V00 5 Bearing Plate 03PT 03PT 03PT 57PT 57PT 57PT 9 Rotor 9S 9S 959 9S 9S Planetary Gear Carrier 98PT 97PT 97PT 98PT 97PT 97PT 7 Planetary Gear 536 (8T) 536 (8T) 540PT (6T) 536 (8T) 536 (8T) 540PT (6T) 4 Planetary Gear 536 (8T) 540PT (6T) 540PT (6T) 536 (8T) 540PT (6T) 540PT (6T) (T) Teeth Page 5

16 EN Cleco Spare Parts 0. Series - Rear Exhaust Models 4 6 Models (-)040-(--) (-)04-(--) (-)04-(--) Termination: 3/8 Diameter Keyed Spindle * Termination: 00 Series Collet -40 Termination: 3/8-4 Threaded Spindle Also used with terminations: -0, -38, ** Termination: /4 Capacity Drill Chuck -5 Termination: 3/8 Capacity Drill Chuck * Note: -040 D D04-04 D04 ** Note: M040 V040 M04 V04 M04 V04 Page 6

17 Cleco Spare Parts EN 0. Series Rear Exhaust Motors Ref Number # X EN Description 690PT 3 Retaining Ring 838PT 3 O-Ring Muffler 4 9PT Motor Housing Pipe Plug (/4-8 NPTF) Set Screw (#0-3) 7 504PT Ball Bearing 8 Table 0. Bearing Plate (includes Ref. 9) Pin 0 00PT Cylinder 006PT 5 0 Rotor Blade Table 0. Rotor 3 07PT Rotor Spacer 4 Table 0. Bearing Plate (includes Ref. 9 and 5) Pin 6 538PT Ball Bearing 7 355PT Shim Packet 8 563PT Spacer Ball Bearing 0 Table 0. Planetary Gear Carrier Table 0. 4 Planetary Gear (includes Ref. ) Planetary Gear Needle Bearing 3 56PT 4 8 Planetary Gear Shaft 4 59PT Ring Gear 5 49PT Bearing Spacer 6 9PT Planetary Gear Carrier (-49 Termination) Planetary Gear Carrier (-0 Termination) 0-4 Planetary Gear Carrier (-38, -40, -5 Terminations) 8 Table 0. 4 Planetary Gear (includes Ref. ) 9 90PT Woodruff Key (-49 Termination) PT Ball Bearing (-49 Termination) Lock Nut (-49 Termination) PT Ball Bearing (-0, -38, -40, -5 Terminations) Lock Nut (-38, -40, -5 Terminations) 3 509PT Round Housing 33 00PT Flange and Base Mounting Housing Termination PT Collet Chuck Body /4" Collet PT Collet Cap Wrench (9/6") (not shown) Wrench (3/4") (not shown) Termination /4" Chuck 38 6PT Chuck Key Termination Wrench (5/8") (not shown) Termination /4" Chuck Chuck Key (#) Quantity (X) Recommended Spare Parts (quantity shown based on -5 tools in operation) Table 0. Ref. Description # D040 D04 D04 # # # # # M040 M04 M04 V040 V04 V04 8 Bearing Plate Rotor 9S 9S 959 9S 9S Bearing Plate 53PT 53PT 53PT 6PT 6PT 6PT 0 Planetary Gear Carrier 98PT 97PT 97PT 98PT 97PT 97PT Planetary Gear 536 (8T) 536 (8T) 540PT (6T) 536 (8T) 536 (8T) 540PT (6T) 8 Planetary Gear 536 (8T) 540PT (6T) 540PT (6T) 536 (8T) 540PT (6T) 540PT (6T) (T) Teeth Page 7

18 EN Cleco Series Rotary Vane Motors Technical data. Series Specifications Model Number Maximum Allowable RPM Stall Max. HP Free Speed ft. lbs. Nm lbs. kg in. mm cfm m3/min Round Housing - Right Hand Rotation - See Termination Options : Side : Rear : Side : Rear : Side : Rear Round Housing - Left Hand Rotation - 3/8" Diameter Keyed Spindle (only) D : Side D : Rear D : Side D : Rear D : Side D : Rear Flange and Base Mounting - Right Hand Rotation - See Termination Options M : Side M : Rear M : Side M : Rear M : Side M : Rear Flange and Base Mounting - Left Hand Rotation - 3/8" Diameter Keyed Spindle (only) V : Side V : Rear V : Side V : Rear V : Side V : Rear Termination Options for Right Hand Rotation Models: -0 Series 00 Collet Chuck (for milling and routing) -38 0"-/4" Capacity Drill Chuck -40 3/8"-4 Threaded Spindle -49 3/8" Diameter Keyed Spindle -5 /6"-3/8" Capacity Drill Chuck Weight Overall Length Air Consumption Gear Ratio Exhaust Page 8

19 Cleco Series Rotary Vane Motors EN Service. Replacement parts Use only original Cleco replacement parts. Failure to comply can result in reduced power and increased service requirements. The tool warranty may be voided if replacement parts are not manufactured or approved by.. Tool repairs Only qualified and trained personnel are to repair this equipment..3 Warranty repairs All warranty repairs are to be performed by an authorized service center. Contact your local representative for assistance with warranty repair claims. 3 Disposal Injuries and environmental damage from improper disposal. Components and auxiliary materials of the tool pose risks to health and the environment. Ú Capture auxiliary materials (oils, greases) when drained and dispose of them properly. Ú Separate the packaging components and dispose of them properly. Ú Comply with all applicable local regulations. Observe local disposal guidelines for all components of this tool and its packaging. Page 9

20 Sales & Service Centers Note: All locations may not service all products. Please contact the nearest Sales & Service Center for the appropriate facility to handle your service requirements. Detroit, Michigan Sales & Service Center 630 Superior Court Auburn Hills, MI 4836 Tel: (48) Fax: (48) Houston, Texas Sales & Service Center 6550 West Sam Houston Parkway North, Suite 00 Houston, TX 7704 Tel: (73) Fax: (73) Lexington, South Carolina 670 Industrial Drive Lexington, SC 907 Tel: (800) Tel: (803) Fax: (803) Los Angeles, California Sales & Service Center 688 Stanton Avenue Unit B Buena Park, CA 906 Tel: (74) Fax: (74) Seattle, Washington Sales & Service Center 865 5nd Avenue N.E Redmond, WA 9805 Tel: (45) Fax: (45) York, Pennsylvania Sales & Service Center 3990 East Market Street York, PA 740 Tel: (77) Fax: (77) Brazil Sales & Service Center Av. Liberdade, 4055 Zona Industrial - Iporanga Sorocaba SP Brazil Tel: Fax: Canada Sales & Service Center 763 Bath Road Mississauga, Ont. L4T 3T Canada Tel: (866) 69-6 Tel: (905) China Cooper (China) Co., Ltd. an, LLC company 955 Sheng Li Road, Heqing Pudong, Shanghai China 00 Tel: Fax: England GmbH & Co. OHG C/O Spline Gauges Piccadilly, Tamworth Staffordshire B78 ER United Kingdom Tel: Fax: France S.N.C. 5 rue Maurice Chevalier B.P Ozoir-La-Ferrière Cedex, France Tel: Fax: Germany GmbH & Co. OHG Industriestraße Westhausen Germany Tel: +49 (0) Fax: +49 (0) Hungary Hungaria Kft Platànfa u. 907 Györ Hungary Tel: Fax: India Apex Power Tools India Private Limited Gala No., Plot No. 5 S. No. 34, 35 & 45 Indialand Global Industrial Park Taluka-Mulsi, Phase I Hinjawadi, Pune 4057 Maharashtra, India Mexico México S. de R.L. de C.V. Vialidad El Pueblito #03 Parque Industrial Querétaro Querétaro, QRO 760 Mexico Tel: +5 (44) Fax: +5 (44) , LLC 000 Lufkin Road Apex, NC 7539 Phone: Fax: EN/Printed in USA 07/03/Copyright, LLC

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