14PTA & 14TTA Series Pistol Grip Nutrunners

Transcription

1 Parts Manual 4PTA & 4TTA Series Pistol Grip Nutrunners 4PTA Series 4TTA Series For additional product information visit our website at

2 Product Information The original language of this manual is English. Product Safety Information: Intended Use: These air assembly tools are intended for tightening of threaded joints or running down fasteners. Use only for their designated purpose. Do not us as a hammer, lever or any other improper usage that can cause tool damage and operator injury. For additional product safety information refer to Apex Tool Group, LLC or GmbH & Co. OHG document CE-000, General Safety Instructions for Air Assembly Tools. WARNING The assembly tool must not be modified in any manner unless approved in writing by, LLC or GmbH & Co. OHG. All safety devices must be properly installed and maintained in good working order. EC Declaration of Conformity: We affirm that this machine is in accordance with the following EC regulations (006/4/EC). Applied harmonized standards are ISO 00:00. The name, job function and address of the person authorized to compile the technical file. Mr. Vishnu Irigireddy Director of Global R&D- Mechanical Engineering 670 Industrial Drive Lexington, SC 907 Signature: Vishnu Irigireddy Date: 0/8/04 Noise and Vibration: Noise db(a): 4PTA Series = 73 db(a) 4TTA Series = 7 db(a) Air Line Lubrication: Use, LLC or GmbH & Co. OHG s lightweight air tool oil 5000 (available in quantities shown in the following chart) or an SAE-5 lightweight spindle oil. Part No. Packaged Designation Quart (0.94 liter) Airlube 0W/NR-40LB DR US Gallon (3.78 liter) Airlube 0W/NR-40LB DR Air Supply Line: Parameter Air Hose Working pressure range Compressed air Service and Repair: Minimum inside diameter: 3/6" (4.8mm) Maximum length: 8.0' (.4 m) Performance rated at: 90 psi (60 kpa) Air quality according to ISO 8573-, quality class.4.3 The compressed air must be clean and dry. Tool service and repair should be performed by an authorized, LLC or GmbH & Co. OHG Center. Refer to the last page of this manual for locations. Disposal: Observe local disposal guidelines for all components of this tool and its packaging. Copywright Protection:, LLC or GmbH & Co. OHG reserves the right to modify, supplement or improve this document or the product without prior notice. This document may not be reproduced in any way, shape or form, in full or parts thereof, or copied to another natural or machine readable language or to a data carrier, whether electronic, mechanical, optical or otherwise without the express permission of Apex Tool Group, LLC or GmbH & Co. OHG Vibration m/s: 4PTA Series = <.5 m/s 4TTA Series = <.5 m/s Page

3 Nomenclature A 4 X T A XX Q Tool Series 4 Handle Configuration P = P-Handle Pistol Grip T = T-Handle Pistol Grip Tool Configuration T = Trigger Torque Control Mechanism A = Clecomatic Clutch Maximum Torque 07 = 6.8 Nm 0 = 9.8 Nm 5 = 4.7 Nm Output Drive Q = Quick Change Chuck Page 3

4 Handle Assembly - 4PTA Series B (.7mm) 5-7 in.lbs. (.6-.8Nm) 3/8 Flats in.lbs. (5-7 Nm) Loctite Models 4PTA07Q 4PTA0Q 4PTA5Q /6 (7.5mm) 8-0 ft.lbs. (4-7Nm) Loctite ft.lbs. (8-0 Nm) See Service Notes Page 4

5 Handle Assembly - 4PTA Series Illustration "B" 07 Handle Housing 073 Reversing Valve Housing Valve Seal Reverse Valve Cap O-Ring Spring Shut-Off Valve 8 07 Reverse Switch Screw Spacer Muffler Pad 0077 Push Rod Trigger Retaining Ring Valve Housing Valve Assembly Spring Hose Adapter Air Screen Muffler Diffuser 0350 Muffler Ring 03586PT Trip Rod Suspension Bail (X) Recommended Spare Parts (quantity shown based on -5 tools in operation) Page 5

6 Handle Assembly - 4TTA Series C 0.5 (6.35mm) 5-7 ft.lbs. (7-9Nm) 0.50 (.7mm) 5-7 in.lbs. (.6-.8Nm) Models 4TTA07Q 4TTA0Q 4TTA5Q Flats (8mm) 3-6 ft.lbs. (8-Nm) Top/Rear Inlet Adapter See Service Notes /6 (7.5mm) 3-6 ft.lbs. (8-Nm) Page 6

7 Handle Assembly - 4TTA Series Illustration "C" Inlet Plug O-Ring Spring Tip Valve PT 3 Seal Spring Shut-Off Valve Screw Reverse Slide Suspension Bail Grip Sleeve Handle (includes Ref. ) Muffler Inlet Adapter Screen Retaining Ring PT Valve Seat PT Reverse Valve PT Trip Rod Push Rod O-Ring O-Ring Bushing Pin Trigger Inlet Adapter Inlet Plug Page 7

8 Motor Assembly D See Service Notes Page 8

9 Motor Assembly Illustration "D" Cylinder Rear Bearing Plate 3 Table "D" Rotor PT 4 8 Rotor Blade Front Bearing Plate Ball Bearing Front Cylinder Pin Rear Cylinder Pin (X) Recommended Spare Parts (quantity shown based on -5 tools in operation) Table "D" 4PTA07Q 4PTA0Q 4PTA5Q Ref. # # # 4TTA07Q 4TTA0Q 4TTA5Q 3 Rotor Page 9

10 Gear Assembly E 30967PT Gearing Assembly Interchangeability Notice: Gearing redesign effective 09//0 Serial numbers beginning with WJ or newer have the new style gearing installed. Models 4PTA07Q 4TTA07Q 3 L 5 6 L 4 L Lubricate with Grease (8 oz. can) F Gearing Assembly 4 L Interchangeability Notice: Gearing redesign effective 09//0 Serial numbers beginning with WJ or newer have the new style gearing installed. Models 4PTA0Q 4TTA0Q L 5 L Lubricate with Grease (8 oz. can) Page 0

11 Gear Assembly Illustration "E" PT Gear Case Assembly (6.875:) 0436PT End Plate Spacer 0769PT 3 6 Idler Gear (6T) PT Open Spider Gear Case Ball Bearing Retaining Ring (X) Recommended Spare Parts (quantity shown based on -5 tools in operation) (T) Teeth Illustration "F" Gear Case Assembly End Plate Spacer Needle Roller Spider Idler Gear (8/9T) Gear Case Ball Bearing Retaining Ring (X) Recommended Spare Parts (quantity shown based on -5 tools in operation) (T) Teeth Page

12 Gear Assembly G 30968PT Gearing Assembly Interchangeability Notice: Gearing redesign effective 09//0 Serial numbers beginning with WJ or newer have the new style gearing installed. Models 4PTA5Q 4TTA5Q L 6 L 8 L L 7 L L 3 L Lubricate with Grease (8 oz. can) Page

13 Gear Assembly Illustration "G" PT Gear Case Assembly (7.56:) 03644PT End Plate Spacer 0399 Pinion Gear Gear Case Retaining Ring Ball Bearing PT Open Spider PT 6 Idler Gear (4T) PT Open Spider (X) Recommended Spare Parts (quantity shown based on -5 tools in operation) (T) Teeth Page 3

14 Clecomatic Quick Change Clutch Assembly H See Service Notes Page 4

15 Clecomatic Quick Change Clutch Assembly Illustration "H" -- Table "H" Clutch Assembly 0703 Clutch Housing (includes Ref. ) Adjustment Cover PT Clutch Cam PT Ball Retainer PT Retaining Ring 6 Table "H" Torque Spring Reset Pin Stop PT 3 Reset Spring Retaining Ring Ball Retainer Plug 036 Trip Slide Slide Reset Spring Clutch Spindle Dowel Pin Adjustment lock Ring Adjustment Nut Ball (3/6") Ball (3/3") Reset Pin Thrust Bearing Thrust Race Torque Adjustment Tool (# Phillips) Ball Bearing PT Spring Spacer (X) Recommended Spare Parts (quantity shown based on -5 tools in operation) Table "H" Ref. # 4PTA07Q 4PTA0Q 4PTA5Q # # 4TTA07Q 4TTA0Q 4TTA5Q -- Clutch Assembly Torque Spring (Green) Torque Spring (White) Torque Springs Color Torque Range in. lbs. Nm Number Blue Purple Green White Yellow Page 5

16 Output Gear and Spindle Assemblies I 304 Output Gear Assembly Interchangeability Notice: Gearing redesign effective 09//0 Serial numbers beginning with WJ or newer have the new style gearing installed. 6 5 L 4 L 3 L Lubricate with Grease (8 oz. can) J 30 Output Spindle Assembly Page 6

17 Output Gear and Spindle Assemblies Illustration "I" 0709 Gear Case 6907 Retaining Ring Ball Bearing Gear Cage PT 3 6 Idler Gear (4T) Idler Gear Pin (X) Recommended Spare Parts (quantity shown based on -5 tools in operation) (T) Teeth Illustration "J" Retaining Ring Washer PT Release Collar 4 084PT 3 Spring Ball Retaining Ring Spindle Housing PT Spindle (X) Recommended Spare Parts (quantity shown based on -5 tools in operation) Page 7

18 Accessories K Non-Reversing Kit L Exhaust Overhose Assembly Page 8

19 Accessories Illustration "K" 300 Non-Reversing Kit (4P series tools) Non-Reversing Kit (4T series tools) (X) Recommended Spare Parts (quantity shown based on -5 tools in operation) Illustration "L" Overhose Assembly (4P series tools) 0707 Overhose Assembly (4T series tools) (X) Recommended Spare Parts (quantity shown based on -5 tools in operation) Page 9

20 Accessories M 309 Torque Signal Kit Models 4PTA07Q 4PTA0Q 4PTA5Q N 308 Torque Signal Kit Models 4TTA07Q 4TTA0Q 4TTA5Q Page 0

21 Accessories Illustration "M" Torque Signal Kit (includes Ref. -7) 078 Signal Bracket 076 Diffuser Fitting Tubing Connector Fitting O-Ring (X) Recommended Spare Parts (quantity shown based on -5 tools in operation) Illustration "N" Torque Signal Kit (includes Ref. -) Tubing 68-7 Fitting (X) Recommended Spare Parts (quantity shown based on -5 tools in operation) Page

22 Service Notes Clecomatic Clutch Adjustment # Phillips Clecomatic Clutch Trip Rod Sizing Shorten the trip rod until the tool just begins to start, with one turn remaining on the clutch housing. Page

23 Service Notes 3 Motor Disassembly.. R = Replace 4 Motor Assembly NLGI -EP Grease. NLGI -EP Grease Page 3

24 Sales & Service Centers Note: All locations may not service all products. Please contact the nearest Sales & Service Center for the appropriate facility to handle your service requirements. Detroit, Michigan Sales & Service Center 630 Superior Court Auburn Hills, MI 4836 Tel: (48) Fax: (48) Houston, Texas Sales & Service Center 6550 West Sam Houston Parkway North, Suite 00 Houston, TX 7704 Tel: (73) Fax: (73) Lexington, South Carolina 670 Industrial Drive Lexington, SC 907 Tel: (800) Tel: (803) Fax: (803) Los Angeles, California Sales & Service Center 688 Stanton Avenue Unit B Buena Park, CA 906 Tel: (74) Fax: (74) Seattle, Washington Sales & Service Center 865 5nd Avenue N.E Redmond, WA 9805 Tel: (45) Fax: (45) York, Pennsylvania Sales & Service Center 3990 East Market Street York, PA 740 Tel: (77) Fax: (77) Brazil Ind. Com. Ferram. Ltda Av. Liberdade, 4055 Zona Industrial Iporanga Sorocaba, São Paulo CEP# Brazil Tel: Fax: Canada Sales & Service Center 763 Bath Road Mississauga, Ont. L4T 3T Canada Tel: (866) 69-6 Tel: (905) China Apex Power Tool Trading (Shanghai) Co., Ltd Building A8, No. 38 Dongsheng Road Pudong, Shanghai China 00 Tel: Fax: England GmbH & Co. OHG C/O Spline Gauges Piccadilly, Tamworth Staffordshire B78 ER United Kingdom Tel: Fax: France S.N.C. 5 rue Maurice Chevalier B.P Ozoir-La-Ferrière Cedex, France Tel: Fax: Germany GmbH & Co. OHG Industriestraße Westhausen Germany Tel: +49 (0) Fax: +49 (0) Hungary Hungaria Kft Platànfa u. 907 Györ Hungary Tel: Fax: India Apex Power Tools India Private Limited Gala No., Plot No. 5 S. No. 34, 35 & 45 Indialand Global Industrial Park Taluka-Mulsi, Phase I Hinjawadi, Pune 4057 Maharashtra, India Mexico Manufacturing México S. de RL de CV Vialidad El Pueblito #03 Parque Industrial Querétaro Querétaro, QRO CP# 760 Mexico Tel: +5 (44) Fax: +5 (800) , LLC 000 Lufkin Road Apex, NC 7539 Phone: Fax: /Printed in USA 08/04/Copyright, LLC