19RA Series Right Angle Nutrunner

Transcription

1 Parts Manual P EN 19RA Series Right Angle Nutrunner For additional product information visit our website at

2 P EN Cleco Model Nomenclature A 19 R A X XX XX X Tool Series 19 Tool Style R = Reversible Nutrunner Tool Configuration A = Right Angle - ever Torque Control Mechanism A = Clecomatic Clutch S = Stall Maximum Torque 19RAA 19RAS 02 = 2.1 Nm 02 = 2. Nm 03 = 3.1 Nm 03 = 3.2 Nm 04 = 4.8 Nm 04 = 3.6 Nm 05 = 5. Nm 05 = 5.2 Nm 06 = 6.0 Nm 06 = 6.2 Nm 0 = 6.8 Nm 09 = 8.5 Nm 11 = 11 Nm 12 = 11 Nm Right Angle Head AM = Medium Duty AH = Heavy Duty Output Drive 2 = 1/4" Square Drive (AM & AH) * 3 = 3/8" Square Drive (AH) * AH2 Head max torque 50 in. lbs. Page 2

3 Cleco General Information P EN anguage Version: This Parts Manual is the Original Instructions intended for all persons who will use or repair these tools. Product Identification: Refer to the Model Nomenclature page in this document. Noise and Vibration: Refer to documents CE-1000DC and CE-1000TD. General Description: Air powered right angle portable nutrunners equipped with an adjustable clutch. Intended Use: These air assembly tools are intended for tightening of threaded joints or running down fasteners. Use only for their designated purpose. Do not use as a hammer, lever or other improper usage that can cause tool damage and operator injury. Copyright protection: Apex Tool Group, C reserves the right to modify, supplement or improve this document or the product without prior notice. This document may not be reproduced in any way, shape or form, in full or parts thereof, or copied to another natural or machine readable language or to a data carrier, whether electronic, mechanical, optical or otherwise without the express permission of Apex Tool Group, C. Page 3

4 P EN Cleco 19RAA Series Nutrunner B * Note: Maximum torque exceeds the rated torque of the AH2 Angle Head. 14 Models 19RAA02AM2 19RAA02AH(-) 19RAA03AM2 19RAA03AH(-) 19RAA04AM2 19RAA05AM2 19RAA06AH(-) * 19RAA0AH(-) * 19RAA09AH(-) * 19RAA11AH(-) * 19RAA12AH(-) * See Service Notes Page 4

5 Cleco 19RAA Series Nutrunner P EN Illustration "B" Ref Number # X 1 Illustrations "M,N" 1 Angle Head Assembly 2 Table "B" 1 Clutch Cover Plastic Body PT 1 Clutch Housing 5 Illustration "K," 1 Clutch Assembly 6 Illustrations "E-J" 1 Gear Train Assembly Illustration "D" 1 Motor Assembly Exhaust Housing Reversing Ring Motor Housing PT 1 Reversing Valve PT 1 1 ever Inlet Adapter O-Ring Actuator Pin Shut-Off Spring Shut-Off Valve Shut-Off Valve Seal O-Ring Bronze Muffler Muffler Spacer ever Pin Screen Compression Spring Poppet Valve Valve Seal 2 Table "B" 1 1 Trip Rod 28 B Screw Suspension Bail (not shown) 30 Table "B" 1 Spacer (#) Quantity (X) Recommended Spare Parts EN Description Table "B" Ref. Description # 19RAA02AM2 19RAA02AH(-) 19RAA04AM2 19RAA06AH(-) # 19RAA05AM2 19RAA0AH(-) 19RAA09AH(-) 19RAA12AH(-) # 19RAA03AM2 19RAA03AH(-) # 19RAA11AH(-) 2 Clutch Cover PT PT PT PT 2 Trip Rod PT PT PT PT 30 Spacer PT Page 5

6 P EN Cleco 19RAS Series Nutrunner C * Note: Maximum torque exceeds the rated torque of the AH2 Angle Head. Models 19RAS02AH3 19RAS03AM2 19RAS04AH(-) 19RAS05AM2 19RAS06AH(-) * See Service Notes Page 6

7 Cleco 19RAS Series Nutrunner P EN Illustration "C" Ref Number # X 1 Illustrations "M,N" 1 Angle Head Assembly Plastic Body Housing Adapter Spindle Extension 5 Illustrations "E,F,G" 1 Gear Train Assembly 6 Illustration "D" 1 Motor Assembly Exhaust Housing Reversing Ring Motor Housing PT 1 Reversing Valve PT 1 1 ever Inlet Adapter O-Ring Actuator Pin O-Ring Bronze Muffler Muffler Spacer ever Pin Screen Compression Spring Poppet Valve Valve Seal 23 B Screw Suspension Bail (not shown) Drive Screw 26 Table "C" 1 Spacer (#) Quantity (X) Recommended Spare Parts EN Description Table "C" Ref. Description # 19RAS02AH3 19RAS05AM2 19RAS06AH(-) # 19RAS03AM2 19RAS04AH(-) 26 Spacer PT Page

8 P EN Cleco Motor Assembly D See Service Notes Page 8

9 Cleco Motor Assembly P EN Illustration "D" Ref Number # X -- Table "D" 1 Motor Assembly Cylinder Rear Bearing Plate 3 Table "D" 1 Rotor Front Bearing Plate PT 4 12 Rotor Blade Ball Bearing Front Cylinder Pin Rear Cylinder Pin 9 Table "D" 1 2 Pin (#) Quantity (X) Recommended Spare Parts EN Description Table "D" Ref. Description # 19RAA04AM2 19RAA06AH(-) 19RAA12AH(-) # 19RAA02AM2 19RAA02AH(-) 19RAA05AM2 19RAA0AH(-) 19RAA09AH(-) # 19RAA03AM2 19RAA03AH(-) 19RAA11AH(-) # 19RAS02AH3 # 19RAS03AM2 19RAS04AH(-) # 19RAS05AM2 19RAS06AH(-) -- Motor Assembly PT PT PT PT PT PT 3 Rotor Pin Page 9

10 P EN Cleco Gearing Assembly E 30196PT Gearing Assembly Models 19RAA02AM2 19RAA02AH(-) 19RAS02AH ubricate with Grease (18 oz. can) F Gearing Assembly 2 4 Models 19RAA03AM2 19RAA03AH(-) 19RAS03AM2 19RAS04AH(-) ubricate with Grease (18 oz. can) Page 10

11 Cleco Gearing Assembly P EN Illustration "E" Ref Number # X PT 1 Gear Case Assembly (6.85:1) PT 1 End Plate Spacer PT 3 6 Idler Gear (16T) PT 1 Open Spider Gear Case Ball Bearing Retaining Ring (#) Quantity (X) Recommended Spare Parts (T) Teeth EN Description Illustration "F" Ref Number # X Gear Case Assembly End Plate Spacer Needle Roller Spider Idler Gear (18/9T) Gear Case Ball Bearing Retaining Ring (#) Quantity (X) Recommended Spare Parts (T) Teeth EN Description Page 11

12 P EN Cleco Gearing Assembly G PT Gearing Assembly Models 19RAA04AM2 19RAA06AH(-) 19RAS05AM2 19RAS06AH(-) ubricate with Grease (18 oz. can) H PT Gearing Assembly Models 19RAA05AM2 19RAA0AH(-) 19RAA09AH(-) ubricate with Grease (18 oz. can) Page 12

13 Cleco Gearing Assembly P EN Illustration "G" Ref Number # X PT 1 Gear Case Assembly (1.256:1) PT 1 End Plate Spacer Pinion Gear Gear Case Retaining Ring Ball Bearing PT 1 Open Spider 20616PT 6 12 Idler Gear (14T) PT 1 Open Spider (#) Quantity (X) Recommended Spare Parts (T) Teeth EN Description Illustration "H" Ref Number # X PT 1 Gear Case Assembly (28.484:1) PT 1 End Plate Spacer Gear Case Retaining Ring Ball Bearing PT 3 6 Idler Gear (14T) PT 1 Open Spider 20618PT 1 Open Spider PT 3 6 Idler Gear (16T) (#) Quantity (X) Recommended Spare Parts (T) Teeth EN Description Page 13

14 P EN Cleco Gearing Assembly I PT Gearing Assembly Models 19RAA11AH(-) ubricate with Grease (18 oz. can) Page 14

15 Cleco Gearing Assembly P EN Illustration "I" Ref Number # X PT 1 Gear Case Assembly (41.538:1) End Plate Spacer PT 1 Spider Needle Roller PT 3 6 Idler Gear (18T and 9T) Gear Case Ball Bearing Retaining Ring PT 1 Gear Case Gear Cage Spider Dowel Pin PT 3 6 Idler Gear (14T) (#) Quantity (X) Recommended Spare Parts (T) Teeth EN Description Page 15

16 P EN Cleco Gearing Assembly J 30190PT Gearing Assembly Models 19RAA12AH(-) ubricate with Grease (18 oz. can) Page 16

17 Cleco Gearing Assembly P EN Illustration "J" Ref Number # X PT 1 Gear Case Assembly (0.680:1) PT 1 End Plate Spacer Pinion Gear Gear Case Retaining Ring Ball Bearing PT 2 Open Spider 20616PT 9 18 Idler Gear (14T) PT 1 Open Spider (#) Quantity (X) Recommended Spare Parts (T) Teeth EN Description Page 1

18 P EN Cleco Clecomatic Clutch Assembly K PT Clecomatic Clutch Assembly PT Clecomatic Clutch Assembly Models 19RAA02AM2 19RAA02AH(-) 19RAA03AM2 19RAA03AH(-) 19RAA04AM2 19RAA05AM2 19RAA06AH(-) * 19RAA0AH(-) * * Note: Maximum torque exceeds the rated torque of the AH2 Angle Head ubricate with Grease (18 oz. can) Page 18

19 Cleco Clecomatic Clutch Assembly P EN Illustration "K" Ref Number # X -- Table "K" 1 Clutch Assembly O-Ring PT 1 3 Clutch Reset Sprig Trip Slide Slide Reset Spring Adjustment Nut PT 1 Dowel Pin Steel Ball (.250 diameter) Steel Ball (.156 diameter) Steel Ball (.094 diameter) Reset Pin Ball Retainer Plug Reset Pin Stop PT 1 ock Ring PT 1 Driven Cam PT 1 Clutch Cam PT 1 Clutch Spindle 1 Table "K" 1 Torque Spring (#) Quantity (X) Recommended Spare Parts EN Description Table "K" Ref. Description # 19RAA04(---) 19RAA02(---) 19RAA05(---) # 19RAA03(---) 19RAA06(---) 19RAA0(---) -- Clutch Assembly PT PT 1 Torque Spring (Green) PT Torque Spring (White) PT Page 19

20 P EN Cleco Clecomatic Clutch Assembly 30198PT Clecomatic Clutch Assembly Models 19RAA09AH(-) 19RAA11AH(-) 19RAA12AH(-) ubricate with Grease (18 oz. can) Page 20

21 Cleco Clecomatic Clutch Assembly P EN Illustration "" Ref Number # X PT 1 Clutch Assembly O-Ring PT 1 3 Clutch Reset Sprig Trip Slide Slide Reset Spring Adjustment Nut PT 1 Dowel Pin Steel Ball (.250 diameter) Steel Ball (.156 diameter) Steel Ball (.094 diameter) Reset Pin Ball Retainer Plug Reset Pin Stop PT 1 ock Ring PT 1 Driven Cam PT 1 Clutch Cam PT 1 Clutch Spindle PT 1 Torque Spring (Orange) (#) Quantity (X) Recommended Spare Parts EN Description Page 21

22 P EN Cleco Right Angle Attachment M PT Attachment (1/4 Square Drive) Models 19RAA02AM2 19RAA03AM2 19RAA04AM2 19RAA05AM2 19RAS03AM2 19RAS05AM2 S N 6 10 N S Shims: Use as required to orient the angle head UBRICATION: Grease the Bevel Gears and Bearings with Molytex EP2. 18 N Note: AWAYS replace the Bevel Gear and Pinion Gear at the same time since both should wear equally. Page 22

23 Cleco Right Angle Attachment P EN Illustration "M" Ref Number # X EN Description PT 1 Angle Head Assembly AR AR Shim (.002") AR AR Shim (.005") AR AR Shim (.010") Ball Bearing PT 1 3 Retaining Ring PT 1 1 Washer Needle Bearing PT 1 1 Pinion Gear 93656PT 1 Angle Head Bearing Cap Needle Bearing PT 1 Spacer Roller PT 1 1 1/4" Square Drive Spindle Assembly (includes Ref. 11, 13, 14, 15, 16) Socket ock Pin Socket ock Spring Square Drive Plug PT 1 3 O-Ring Ball Bearing PT 1 ock Ring (#) Quantity (X) Recommended Spare Parts Page 23

24 P EN Cleco Right Angle Attachment N 1 S PT Attachment (1/4 Square Drive) PT Attachment (3/8 Square Drive) Models 19RAA02AH(-) 19RAS02AH3 19RAA03AH(-) 19RAS04AH(-) 19RAA06AH(-) 19RAS06AH(-) 19RAA0AH(-) * 19RAA09AH(-) * 19RAA11AH(-) * 19RAA12AH(-) * * Note: Maximum torque exceeds the rated torque of the AH2 Angle Head. 8 N 6 9 N S Shims: Use as required to orient the angle head 12 UBRICATION: Grease the Bevel Gears and Bearings with Molytex EP2. N Note: AWAYS replace the Bevel Gear and Pinion Gear at the same time since both should wear equally AH2 1/4 Sq. Dr AH3 3/8 Sq. Dr Page 24

25 Cleco Right Angle Attachment P EN Illustration "N" Ref Number # X EN Description -- Table "N" 1 Angle Head Assembly AR AR Shim (.002") AR AR Shim (.005") AR ar Shim (.010") Ball Bearing PT 1 3 Retaining Ring PT 1 1 Washer Needle Bearing PT 1 1 Pinion Gear PT 1 Angle Head Housing Needle Bearing Bevel Gear (Driven) PT 1 Spacer PT 1 Spacer PT 1 2 Ball Bearing 13 Table "N" 1 3/8" Square Drive Spindle Assembly (includes Ref. 14, 15, 16) Socket ock Pin 15 9D Socket ock Spring PT 1 3 Retainer 1 Table "N" 1 1/4" Square Drive Spindle Assembly (includes Ref. 18, 19, 20) Socket ock Pin Socket ock Spring Square Drive Plug PT 1 ock Ring (#) Quantity (X) Recommended Spare Parts Table "N" Ref. Description # 19RAA02AH2 19RAA03AH2 19RAA06AH2 19RAA0AH2 19RAA09AH2 19RAA11AH2 19RAA12AH2 19RAS04AH2 19RAS06AH2 # 19RAA02AH3 19RAA03AH3 19RAA06AH3 19RAA0AH3 19RAA09AH3 19RAA11AH3 19RAA12AH3 19RAS02AH3 19RAS04AH3 19RAS06AH3 -- Angle Head Assembly PT PT 13 3/8" Spindle Assembly PT 1 1/4" Spindle Assembly PT Page 25

26 P EN Cleco Motor Disassembly & Reassembly 1 Disassembly 1 2 Off Off R = Replace Reassembly.0010 (.254mm) to.0015 (.031mm) 19RAS Models Page 26

27 Cleco Service Notes P EN 2 Clecomatic Clutch Adjustment (19RAA Models) #1 Phillips Clutch Adjustment Tool 3 Trip Rod Sizing Position head without trip rod installed. Tighten all joints. Until tool starts +3/4 to 1 turn. Remove this amount of material from the trip rod. Page 2

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30 Sales & Service Centers Note: All locations may not service all products. Please contact the nearest Sales & Service Center for the appropriate facility to handle your service requirements. Dallas, TX Detroit, MI Houston, TX exington, SC Apex Tool Group Apex Tool Group Apex Tool Group Apex Tool Group Sales & Service Center Sales & Service Center Sales & Service Center 60 Industrial Drive 140 Post & Paddock 2630 Superior Court 6550 West Sam Houston exington, SC 2902 Grand Prairie, TX 5050 Auburn Hills, MI Parkway North, Suite 200 Tel: Tel: Tel: Houston, TX 041 Tel: Fax: Fax: Tel: Fax: Fax: os Angeles, CA Seattle, WA York, PA Canada Apex Tool Group Apex Tool Group Apex Tool Group Apex Tool Group Sales & Service Center Sales & Service Center Sales & Service Center Sales & Service Center Blackburn Avenue nd Avenue N.E East Market Street 5925 Mcaughlin Road Norwalk, CA Redmond, WA York, PA 1402 Mississauga, Ont. 5R 1B8 Tel: Tel: Tel: Canada Fax: Fax: Fax: Tel: Fax: Germany England France China Apex Tool Group Apex Tool Group Apex Tool Group SAS Cooper (China) Co., td. GmbH & Co. OHG GmbH & Co. OHG 25 rue Maurice Chevalier a company of Industriestraße 1 C/O Spline Gauges 330 Ozoir-a-Ferrière Apex Tool Group, C 3463 Westhausen Piccadilly, Tamworth France 955 Sheng i Road, Germany Staffordshire B8 2ER Tel: Heqing Pudong, Shanghai Tel: +49 (0) United Kingdom Fax: China Fax: +49 (0) Tel: Tel: Fax: Fax: Tel: Mexico Brazil Hungary Cooper Tools Cooper Tools Industrial tda. Cooper Tools Hungaria Kft. de México S.A. de C.V. a company of a company of a company of Apex Tool Group, C Apex Tool Group, C Apex Tool Group, C Av. iberdade, 4055 Berkenyefa sor Vialidad El Pueblito #103 Zona Industrial - Iporanga Pf: 640 Parque Industrial Querétaro Sorocaba 902 Györ Querétaro, QRO 6220 SP Brazil Hungary Mexico Tel: Tel: Tel: +52 (442) Fax: Fax: Fax: +52 (442) Apex Tool Group, C 1000 ufkin Road Apex, NC 2539 Phone: Fax: P EN/Printed in USA 01/2012/Copyright Apex Tool Group, C