Parts Manual EN PL /18/ L41 Series Inline Extended Grinders

Transcription

1 Parts Manual EN PL L41 Series Inline Extended Grinders For additional product information visit our website at

2 EN Dotco Nomenclature 12 L 4 1 XX - XX Product Classification 12 = Ergonomic Handle Throttle Type L = Locking Lever Motor Size 4 = 1.7 hp Handle Style 1 = Straight Extended Speed Options (RPM) 09 = 9, = 12, = 15, = 18,000 Termination Code 01 = Series 200 Collet (3/8" maximum shank diameter) 03 = Type 1 Straight Wheels (4" x 1" x 5/8" Arbor) 16 = Type 1 Straight Wheels (3" x 1/2" x 3/8" Arbor) 17 = Type 1 Straight Wheels (3" x 1/2" x 1/2" Arbor) 44 = Type 1 Straight Wheels (4" x 1" x 1/2" Arbor) 62 = Series "K" Collet (3/8" maximum shank diameter) 77 = Cone & Plug Wheel (3/8" Spindle) 78 = Cone & Plug Wheel (1/2" Spindle) 79 = Cone & Plug Wheel (5/8" Spindle) Page 2

3 Dotco Product Information EN The original language of this manual is English. Product Safety Information: Intended Use: This pneumatic grinder is to be used only for removing material by utilizing appropriate abrasive wheels, rotary files or other material removal cutting devices. For additional product safety information refer to Apex Tool Group, LLC or GmbH & Co. OHG document GS-2007, General Safety Pneumatic Grinders. WARNING The grinder must not be modified in any manner unless approved in writing by, LLC or Apex Tool Group GmbH & Co. OHG. All safety devices must be properly installed and maintained in good working order. EC Declaration of Conformity: We affirm that this machine is in accordance with the following EC regulations (2006/42/EC). Applied harmonized standards are ISO 12100:2010. The name, job function and address of the person authorized to compile the technical file. Mr. Vishnu Irigireddy Director of Global R&D- Mechanical Engineering 670 Industrial Drive Lexington, SC Signature: Vishnu Irigireddy Date: September 20, 2013 Noise and Vibration: 12L41 Series Noise Level: 82 db(a) 12L41 Series Vibration Level: < 2.5 m/s 2 Air Line Lubrication: Use, LLC or GmbH & Co. OHG s lightweight air tool oil (available in quantities shown in the following chart) or an SAE-5 lightweight spindle oil. Air Supply Line: Parameter Air Hose Working pressure range Compressed air Service and Repair: Description Minimum inside diameter: 1/2" (12.7mm) Maximum length: 8.0' (2.4 m) Performance rated at: 90 psi (620 kpa) Air quality according to ISO , quality class The compressed air must be clean and dry. Tool service and repair should be performed by an authorized, LLC or GmbH & Co. OHG Center. Refer to the last page of this manual for locations. WARNING The governor module is factory sealed and cannot be repaired under any circumstances. User repair of the governor module must never be attempted. Replace with a new governor module of the same rated speed to prevent dangerous over speeding of the grinder. Disposal: Observe local disposal guidelines for all components of this tool and its packaging. Copyright Protection:, LLC or GmbH & Co. OHG reserves the right to modify, supplement or improve this document or the product without prior notice. This document may not be reproduced in any way, shape or form, in full or parts thereof, or copied to another natural or machine readable language or to a data carrier, whether electronic, mechanical, optical or otherwise without the express permission of Apex Tool Group, LLC or GmbH & Co. OHG Part No. Packaged Designation Quart (0.94 liter) Airlube 10W/NR-420LB DR US Gallon (3.78 liter) Airlube 10W/NR-420LB DR Page 3

4 EN Dotco Motor Assembly A L.H. Thread L.H. Thread Page 4

5 Dotco Motor Assembly EN Illustration "A" Ref Number # X EN Description Inlet Adapter (1/2" NPT) Spring Poppet Valve Lever Pin Lock-Off Lever Assembly Valve Stem Throttle Housing Filter Disc Filter Retainer Governor Housing (includes Ref ) PT 1 3 O-Ring PT 1 Nozzle Locknut PT 1 Nozzle S 1 Governor Module (9,000 RPM) 4193S 1 Governor Module (12,000 RPM) 3259S 1 Governor Module (15,000 RPM) 3260S 1 Governor Module (18,000 RPM) PT 1 2 Ball Bearing PT 1 Shim Packet Rear Bearing Plate (includes 1 Ref. 18) Pin Cylinder S 1 Rotor (includes Ref. 21) PT 2 Spacer Rotor Blade Front Bearing Plate PT 1 Shim Packet Ball Bearing PT 1 2 Coupling Nut (#) Quantity (X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation) Page 5

6 EN Dotco Extension Assembly (Termination 01) B 1 2 Note: Extension housing assembly includes motor housing (4186) and spindle housing (4174) threaded together and Loctited. Do not disassemble unless housing replacement is required Termination 01 Page 6

7 Dotco Extension Assembly (Termination 01) EN Illustration "B" Ref Number # X PT 1 Coupling PT 1 Extension Housing O-Ring PT 1 3 O-Ring Exhaust Shield Retaining Ring PT 1 2 Coupling Nut 8 500PT 1 2 Ball Bearing PT 1 Spindle PT 1 2 Duplex Bearing Lock Ring Termination 01: PT 1 Chuck Body Collet (1/4") PT 1 2 Collet Nut Wrench (9/16") (not shown) Wrench (3/4") (not shown) (#) Quantity (X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation) EN Description Page 7

8 EN Dotco Optional Terminations C 1 Termination 03 Termination 44 (Models 12L4109 &12L4112 only) Termination 16 Termination Termination 62 Termination 77, 78, Thread Page 8

9 Dotco Optional Terminations EN Illustration "C" Ref Number # X Termination 03: Type 1 Straight Wheel (4" x 1" x 5/8" Hole) Wheel Adapter Flange Spacer Hex Nut Wheel Guard (4") Wrench (1-3/8") (not shown) Wrench (15/16") (not shown) Termination 44: Type 1 Straight Wheel (4" x 1" x 1/2" Hole) Wheel Adapter Flange Hex Nut Wheel Guard (4") Wrench (1-3/8") (not shown) Wrench (7/8") (not shown) Termination 16: Type 1 Straight Wheel (3" x 1/2" x 3/8" Hole) Wheel Adapter Flange PT 1 2 Hex Nut Wheel Guard (3") Wrench (7/8") (not shown) Termination 17: Type 1 Straight Wheel (3" x 1/2" x 1/2" Hole) Wheel Adapter Flange Hex Nut Wheel Guard (3") Wrench (7/8") (not shown) Termination 62: Series "K" Collet Collet Chuck Body PT 1 2 Collet (3/8") PT 1 2 Collet Nut Wrench (7/8") (not shown) Wrench (1-1/8") (not shown) Termination 77: Cone and Plug Wheel (Types 16-19) Spindle (3/8"-24 Thread) Wrench (5/8") (not shown) Termination 78: Cone and Plug Wheel (Types 16-19) Spindle (1/2"-13 Thread) Wrench (5/8") (not shown) Termination 79: Cone and Plug Wheel (Types 16-19) Spindle (5/8"-11 Thread) Wrench (5/8") (not shown) (#) Quantity (X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation) EN Description Page 9

10

11

12 Sales & Service Centers Note: All locations may not service all products. Please contact the nearest Sales & Service Center for the appropriate facility to handle your service requirements. Brazil Ind. Com. Ferram. Ltda Av. Liberdade, 4055 Zona Industrial Iporanga Sorocaba, São Paulo CEP# Brazil Tel: Fax: Canada Apex Tool Canada, Ltd Sales & Service Center 7631 Bath Road Mississauga, Ont. L4T 3T1 Canada Tel: (866) Tel: (905) China Apex Power Tool Trading (Shanghai) Co., Ltd Building A8, No. 38 Dongsheng Road Pudong, Shanghai China Tel: Fax: England GmbH & Co. OHG C/O Spline Gauges Piccadilly, Tamworth Staffordshire B78 2ER United Kingdom Tel: Fax: France SAS 25 rue Maurice Chevalier B.P Ozoir-La-Ferrière Cedex, France Tel: Fax: Germany GmbH & Co. OHG Industriestraße Westhausen Germany Tel: +49 (0) Fax: +49 (0) Hungary Hungaria Kft Platànfa u Györ Hungary Tel: Fax: India Apex Power Tools India Private Limited Gala No. 1, Plot No. 5 S. No. 234, 235 & 245 Indialand Global Industrial Park Taluka-Mulsi, Phase I Hinjawadi, Pune Maharashtra, India Tel: Mexico Manufacturing México S. de RL de CV Vialidad El Pueblito #103 Parque Industrial Querétaro Querétaro, QRO CP# Mexico Tel: +52 (442) Fax: +52 (800) USA - Detroit, Michigan 2630 Superior Court Auburn Hills, MI Tel: (248) Fax: (248) USA - Lexington, South Carolina 670 Industrial Drive Lexington, SC Tel: (800) Tel: (803) Fax: (803) USA - York, Pennsylvania 3990 East Market Street York, PA Tel: (717) Fax: (717) , LLC 1000 Lufkin Road Apex, NC Phone: Fax: EN(PL30-850)/Printed in USA 03/2015/Copyright, LLC