MB 1200 DP. Spare parts list. Hydraulic breakers. MB 1200 DP s/n DEQ Construction Tools GmbH No
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1 MB 1200 DP Spare parts list Hydraulic breakers MB 1200 DP s/n DEQ Construction Tools GmbH No
2 General information This spare parts list applies to the following: Part number Description Hydraulic breaker MB 1200 DP Use only authorized parts. Any damage or malfunction caused by the use of unauthorized parts is not covered by Warranty or Product Liability. Any unauthorized use or copying of the contents or any part thereof is prohibited. This applies in particular to trademarks, model denominations, part numbers, and drawings. Instructions for use This spare parts list contains no safety regulations and is merely intended to assist in the ordering of spare parts. For information about operating, servicing, or repairing, the relevant Safety and operating instructions must be consulted at all costs. Please observe the safety instructions listed in the relevant Safety and operating instructions! Instructions for ordering It is essential to indicate the serial number of the hydraulic attachment when ordering spare parts! Please note the full identification number of your hydraulic attachment. The code can be found on the cylinder. Determine the quantity of individual parts which are required and need to be ordered. The order must indicate the following details: full identification code of the hydraulic attachment required quantity part number description A B C A. Cylinder number B. Type C. Serial number
3 Service, repair and wear part kits Label kit 1 Kit list 3 Mechanical Hydraulic breaker 6 Percussion unit part 1: cylinder cover 10 Percussion unit part 2: cylinder 13 Percussion unit part 3: lower breaker part 15 Connecting kit for automatc lubrication system 17 StartSelect - AutoStart or AutoStop 19 Optional parts 21 Tightening torques 23 Dimensions 26 Options / accessories Hydraulic hoses 28 Optional equipment 31 Working tools ClassicLine 33 Working tools ProLine 35
4 Service, repair and wear part kits Label kit Wed Jul 04 11:03:43 UTC
5 Item Part No. Name Qty L 730( ) Label kit Label "MB 1200 Epiroc" Label - Lubricating symbol Label - Gas pressure Sound power label Name plate - Consult the authorized Customer Center/Dealer in your area. 1 Wed Jul 04 11:03:43 UTC
6 Service, repair and wear part kits Kit list Wed Jul 04 11:03:43 UTC
7 Item Part No. Name Qty L KIT Seal kit O-ring Seal Seal O-ring Threaded plug O-ring O-ring Wiper O-ring Seal O-ring O-ring 1 KIT Plastic parts kit Elastic pad Shock absorber Guide plate Guide plate Guide plate 2 KIT Tensioning bolt kit 1 A 191 Tensioning bolt Washer Threaded insert 2 KIT DustProtector kit Floating ring (tribolid) Counter ring Guide ring Bolt Locking bush 2 KIT Noise protection kit Plug Plug Bellows Cover Plug 1 KIT Lower breaker part kit (steel) Retainer bar 2 Wed Jul 04 11:03:43 UTC
8 Item Part No. Name Qty L Bolt Plug Impact ring Wear bush Wear bush (steel) Bolt Locking bush Chisel paste cartridge, 400 g 0.88 lb Test gauge lower wear bush 1 KIT Lower breaker part kit (steel) for DustProtector version Base for wiper Wiper Retainer bar Bolt Plug Impact ring Wear bush Wear bush (steel) Bolt Locking bush Chisel paste cartridge, 400 g 0.88 lb Test gauge lower wear bush 1 Comments for Page: Kit list A You need Anti-Seize agent when fitting tensioning bolts. You have to order it separately. Anti-seize 120 g, part number Or buy it locally according to the following specification: coefficient of friction 0.14 μ coefficient of friction thread 0.13 μ coefficient of friction on upside down 0.15 μ Wed Jul 04 11:03:43 UTC
9 This page intentionally left blank Wed Jul 04 11:03:44 UTC
10 Mechanical Hydraulic breaker Wed Jul 04 11:03:44 UTC
11 Item Part No. Name Qty L 1 Percussion unit 1 A Elastic pad Shock absorber Guide plate Guide plate Guide plate Floating ring (tribolid) 1 B Counter ring Guide ring Bolt Locking bush Base for wiper Wiper 1 20(21-24) Transport safety device complete 1 21 Transport safety device Allen screw Label transport safety device Nut Plug Plug Plate Plate Bellows Cover Pair of lock washers Allen screw Plug Lifting eye 1 C Breaker box 1 D Automatic lubrication system 1 E 550 Connecting kit for automatic lubrication system 1 A Comments for Page: Hydraulic breaker A see separate chapter Note: When ordering a percussion unit for DustProtector version it is imperative to order additionally the base for wiper (item 18) and the wiper (item 19). B steel see chapter Optional parts Wed Jul 04 11:03:44 UTC
12 C professional welding process necessary D with item 95 E HD version see chapter Optional parts Wed Jul 04 11:03:44 UTC
13 This page intentionally left blank Wed Jul 04 11:03:44 UTC
14 Mechanical Percussion unit part 1: cylinder cover Wed Jul 04 11:03:44 UTC
15 Item Part No. Name Qty L Cylinder cover O-ring Seal Seal O-ring 2 180( ) Filling valve complete Filling valve Threaded plug O-ring 1 190( ) Tensioning bolt complete Tensioning bolt Washer 1 Wed Jul 04 11:03:44 UTC
16 Mechanical Percussion unit part 2: cylinder Wed Jul 04 11:03:45 UTC
17 Item Part No. Name Qty L Cylinder 1 A Main control valve Cover O-ring Wiper Connecting screw O-ring Valve bushing 1 B Valve piston 1 B Threaded plug Pin 1 B Valve housing 1 B Valve piston 1 B Threaded plug Plug, M14 x 1.5 mm Seal Non-return valve Percussion piston Parallel pin 14X O-ring Fitting 2 C Protective cap Plug O-ring Valve 1 D Comments for Page: Percussion unit part 2: cylinder (L)OCAL REMARKS A with items B AutoControl C with item 396 D StartSelect Wed Jul 04 11:03:45 UTC
18 Mechanical Percussion unit part 3: lower breaker part Wed Jul 04 11:03:45 UTC
19 Item Part No. Name Qty L Parallel pin 14X Retainer bar Bolt Plug Protective cap 1 480( ) Lower breaker part complete 1 A 481 Lower breaker part Impact ring Wear bush Wear bush (steel) 1 B Bolt Locking bush Threaded insert 4 Comments for Page: Percussion unit part 3: lower breaker part (L)OCAL REMARKS A Note: When ordering a lower breaker part for DustProtector version it is imperative to order additionally the base for wiper (item 18) and the wiper (item 19). B bronze see chapter Optional parts Wed Jul 04 11:03:45 UTC
20 Mechanical Connecting kit for automatc lubrication system Wed Jul 04 11:03:46 UTC
21 Item Part No. Name Qty L 550( ) Connecting kit for automatic lubrication system Allen screw 4 A Pair of lock washers 4 560( ) Connecting kit for automatic lubrication system 1 B Hydraulic hose 1 C Hydraulic hose 1 D Seal Adapter 1 A Adapter 1 A Fitting 1 A Fitting 1 A Fitting 1 A Fitting 1 A Comments for Page: Connecting kit for automatc lubrication system (L)OCAL REMARKS A secure with Loctite 243 B without fastening elements C Oil line secure with Loctite 243 Route the hydraulic hoses as shown on the drawing. It must be ensured that the hydraulic hoses can move freely and are not in contact at any point. D Grease line secure with Loctite 243 Route the hydraulic hoses as shown on the drawing. It must be ensured that the hydraulic hoses can move freely and are not in contact at any point. Wed Jul 04 11:03:46 UTC
22 Mechanical StartSelect - AutoStart or AutoStop Wed Jul 04 11:03:46 UTC
23 Item Part No. Name Qty L Plug O-ring Valve 1 A Comments for Page: StartSelect - AutoStart or AutoStop I = AutoStop setting II = AutoStart setting (standard setting on delivery) A. Port bore in cylinder B. Wall of breaker box C. Plug of breaker box D. M 10 thread (both ends) for mounting The position of the StartSelect unit is shown on the percussion unit illustrations. (L)OCAL REMARKS A StartSelect Wed Jul 04 11:03:46 UTC
24 Mechanical Optional parts Wed Jul 04 11:03:46 UTC
25 Item Part No. Name Qty L Floating ring (steel) Wear bush (bronze) Automatic lubrication system HD 1 Wed Jul 04 11:03:46 UTC
26 Mechanical Tightening torques Wed Jul 04 11:03:46 UTC
27 Item Part No. Name Qty L 22 - Allen screw Nm (177 ft lbf) - A 24 - Nut Nm (177 ft lbf) - A 38 - Allen screw 85 Nm (63 ft lbf) - B Filling valve Nm (96 ft lbf) - C Threaded plug - 20 Nm (15 ft lbf) - D Tensioning bolt - - E Threaded plug Nm (221 ft lbf) - F Threaded plug Nm (258 ft lbf) - G Threaded plug Nm (74 ft lbf) - H Non-return valve Nm (148 ft lbf) - I Allen screw - 85 Nm (63 ft lbf) - J Hydraulic hose oil line - 42 Nm (31 ft lbf) - K Hydraulic hose grease line - 16 Nm (12 ft lbf) - L Adapter - 55 Nm (41 ft lbf) - K Adapter - 45 Nm (33 ft lbf) - K Fitting - 55 Nm (41 ft lbf) - M Fitting - 55 Nm (41 ft lbf) - M Fitting - 45 Nm (33 ft lbf) - N Fitting - 45 Nm (33 ft lbf) - N Plug Nm (148 ft lbf) - O Comments for Page: Tightening torques (L)OCAL REMARKS C Socket spanner size 22 D Allen key size 5 E Torque wrench or Power wrench size Pretighten the tensioning bolts to 500 Nm (369 ft lbf), proceeding in a crosswise fashion, 2. then tighten each tensioning bolt through 120 (2 sides of hexagonal head) in a crosswise fashion, 3. finally tighten each tensioning bolt again through 120 (2 sides of hexagonal head) in a crosswise fashion. F Allen key size 22 G Allen key size 24 H Allen key size 12 I Socket spanner size 41 J Allen key size 10 K Open-ended wrench size 19 L Open-ended wrench size 17 M Open-ended wrench size 19, 22 Wed Jul 04 11:03:47 UTC
28 N Open-ended wrench size 17, 19, 22 O Allen key size 17 Wed Jul 04 11:03:47 UTC
29 This page intentionally left blank Wed Jul 04 11:03:47 UTC
30 Mechanical Dimensions Wed Jul 04 11:03:47 UTC
31 This page intentionally left blank Wed Jul 04 11:03:47 UTC
32 Options / accessories Hydraulic hoses Wed Jul 04 11:03:47 UTC
33 Item Part No. Name Qty L Hydraulic hose, I.D. 25 (1"), both ends M42 x 2 conical seal 24, length 2300 mm (91 in.) Hydraulic hose, I.D. 25 (1"), both ends M42 x 2 conical seal 24, length 2800 mm (110 in.) 2 2 Wed Jul 04 11:03:47 UTC
34 Options / accessories Optional equipment Wed Jul 04 11:03:47 UTC
35 Item Part No. Name Qty L Chisel paste cartridge, 12 x 500 g (1.1 lbs) GREASE PUMP Grease nipple Maintenance and charging box with nitrogen cylinder, 2 l, 0.43 gal (0.53 US gal) Maintenance and charging box without nitrogen cylinder Test gauge lower wear bush Inside callipers upper wear bush Adapter plate matching the carrier. Consult the authorized Customer Center/Dealer in your area Base plate with threaded inserts Bolt kit Base plate with through borings Bolt kit Allen key (22 mm) Adapter kit for underwater applications Piston retainer 1 Wed Jul 04 11:03:47 UTC
36 Options / accessories Working tools ClassicLine Wed Jul 04 11:03:48 UTC
37 Item Part No. Name Qty L Moil point Chisel (cross) Chisel (parallel) Blunt tool 1 Wed Jul 04 11:03:48 UTC
38 Options / accessories Working tools ProLine Wed Jul 04 11:03:48 UTC
39 Item Part No. Name Qty L Moil point Chisel (cross) Blunt tool 1 Wed Jul 04 11:03:48 UTC
40 Any unauthorized use or copying of the contents or any part thereof is prohibited. This applies in particular to trademarks, model denominations, part numbers, and drawings. epiroc.com
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