Spare Parts List Hydraulic Cutter

Transcription

1 Spare Parts List Hydraulic Cutter CombiCutter CC 1501 CC 1501 Part ident Valid from 02/2003 GB

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3 Spare Parts List Hydraulic Cutter CombiCutter CC 1501 Atlas Copco Construction Tools GmbH Atlas Copco Construction Tools GmbH P.O. Box: , D Essen Helenenstrasse 149, D Essen Federal Republic of Germany Telephone: Telefax: Telefax Customer Services:

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5 Table of contents 1. Part identification numbers necessary for ordering the cutter Main dimensions CC Hydraulic cutter CC Spare parts list CC 1501 U Spare parts list CC 1501 S Hydraulic cutter CC Spare parts list CC Hydraulic cutter CC Spare parts list CC Cutter casing CC Spare parts list for cutter casing CC Presentation cutter casing / View of cylinder Spare parts list for cutter casing / View of cylinder Presentation cutter casing / View of cylinder Spare parts list for cutter casing / View of cylinder Presentation upper part Spare parts list for upper part CC Presentation rotary transmission CC Spare parts list for rotary transmission CC Presentation single cutter jaw CC 1501 U Spare parts list for single cutter jaw CC 1501 U Presentation double cutter jaw CC 1501 U Spare parts list for double cutter jaw CC 1501 U Presentation single cutter jaw CC 1501 S Spare parts list for single cutter jaw CC 1501 S Presentation double cutter jaw CC 1501 S Spare parts list for double cutter jaw CC 1501 S Presentation cutter cylinder CC Spare parts list for cutter cylinder CC Presentation rapid movement valve of cutter cylinder Spare parts list for rapid movement valve of cutter cylinder CC 1501/CC

6 Instructions for use First determine the hydraulic cutter type with full identification code. Compare the part to be replaced with the corresponding part on the exploded drawing and note the part number. Instructions for ordering Proceed at first as described in the instructions for use. Please note the full identification code of your hydraulic cutter. This code can be found on the name plate. Determine the quantity of individual parts which need to ordered. The order must indicate the following: H full identification code of the hydraulic cutter H required quantity H part ident. H designation Sample spare part order H Type: CC 1501 H Number: 0000 H Year built: 0000 H Quantity: 1 H Cutter cylinder H Part ident. : Important: Please indicate the address to which the parts should be sent and the type of shipment required. 1. Part identification numbers necessary for ordering the cutter Part ident. Designation Comments Hydraulic cutter CC 1501 U for Recycling Hydraulic cutter CC 1501 S for cutting Scrap Please note: Attachment to an existing carrier requires an additional adapter matching the carrier in question. Part ident. Quantity Designation Hexagonal socket head screw M 20 x Hexagonal socket head screw M 20 x Lock washer for M Hexagonal nut M Hexagonal socket head screw M 30 x Lock washer for M 30 Special tool for correcting the blade clearance: Part ident. Quantity Designation Special tool Special tool 6

7 2. Main dimensions CC 1501 A B A = open B = close Nameplate On underside of cutter casing CC ,

8 3. Hydraulic cutter CC CC

9 3.1. Spare parts list CC 1501 U Part Part ident. Quantity Designation x Hydraulic cutter CC 1501 U Hydraulic cutter CC Single cutter jaw CC 1501 U Double cutter jaw CC 1501 U 3.2. Spare parts list CC 1501 S Part Part ident. Quantity Designation x Hydraulic cutter CC 1501 S Hydraulic cutter CC Single cutter jaw CC 1501 S Double cutter jaw CC 1501 S 9

10 4. Hydraulic cutter CC C 4 C 3 13, 20 8 tightening torque for part 36 and 13, Nm G H 20, E D F 18 tightening torque for part Nm

11 4.1. Spare parts list CC 1501 Part Part ident. Quantity Designation x Cutter casing CC Cutter casing Cutter casing 3 K Guide strap Setscrew 8 K Pin Cylindrical bolt Cutter cylinder (see page 23) Cover plate Hexagonal socket head screw Lock washer Protective sheath for piston rod Warning sticker (7 m DISTANCE) Ring Lock washer 33 K Rotary shaft seal Lubricating grease sticker Cylindrical bolt Those parts marked with a K are subject to wear and tear during operation. Important: When ordering replacement parts please indicate the serial number of the hydraulic cutter. Section G H

12 5. Hydraulic cutter CC 1501 Section C D X Y 15 tightening torque for part Nm 12, 19 cavity to be fully filled with grease during assembly 11 14, Section E F 7 14,

13 5.1. Spare parts list CC 1501 Part Part ident. Quantity Designation x Hydraulic cutter CC K Sliding bush 6 K Pin 7 K Pin Cover for pin Cover for pin Locking pin Hexagonal socket head screw 14 K Seal Lock ring Lock washer Nut for sliding bush Those parts marked with a K are subject to wear and tear during operation. Important: When ordering replacement parts please indicate the serial number of the hydraulic cutter. 13

14 6. Cutter casing CC 1501 tightening torque for part Nm 71 57, , 73 tightening torque for part Nm A = open B = close 57, Y 58 4 A cylinder 2 B cylinder 1 5 X 2 Section A B tightening torque for part Nm tightening torque for part Nm

15 6.1. Spare parts list for cutter casing CC 1501 Part Part ident. Quantity Designation x Cutter casing CC Cutter casing Distributor block 3 K Hydraulic hose 4 K Hydraulic hose 5 K Hydraulic hose Flange connection 8 1 Plug (see page 14) 9 4 Plug (see page 14) Hexagonal socket head screw Valve cover 12 4 Screw plug (see page 14) 13 4 Lock washer (see page 14) 14 K Hydraulic hose 15 K Hydraulic hose 57 K O ring Hexagonal socket head screw Flange half Cover Hexagonal socket head screw Lock washer Those parts marked with a K are subject to wear and tear during operation. Important: When ordering replacement parts please indicate the serial number of the hydraulic cutter. 15

16 7. Presentation cutter casing / View of cylinder 2 View Y Connections on cylinder , Spare parts list for cutter casing / View of cylinder 2 Part Part ident. Quantity Designation x Cutter casing 3 K 1 Hydraulic hose (see page 12/13) 4 K 2 Hydraulic hose (see page 12/13) Screw plug Screw plug Valve cover Hexagonal socket head screw Lock washer Those parts marked with a K are subject to wear and tear during operation. Important: When ordering replacement parts please indicate the serial number of the hydraulic cutter. 16

17 8. Presentation cutter casing / View of cylinder 1 View X Connections on cylinder Spare parts list for cutter casing / View of cylinder 1 Part Part ident. Quantity Designation x Cutter casing 2 1 Distributor block(see page 12) 5 K 1 Hydraulic hose (see page 12) 6 1 Rapid movement valve (see page 24) Screw plug 14 K 1 Hydraulic hose (see page 12) 15 K 1 Hydraulic hose (see page 12) Those parts marked with a K are subject to wear and tear during operation. Important: When ordering replacement parts please indicate the serial number of the hydraulic cutter. 17

18 9. Presentation upper part tightening torque for part Nm tightening torque for part Nm 2 24, A B tightening torque for part Nm , tightening torque for part Nm 1 partial section A B tightening torque for part Nm Part 15 se cured by Loctite tightening torque for part Nm tightening torque for part Nm tightening torque for part Nm thread secured by Loctite

19 9.1. Spare parts list for upper part CC 1501 Part Part ident. Quantity Designation x Upper part CC Upper part Rotary transmission Valve block Screw coupling Screw coupling Bulkhead screw connection Flange connection Screw coupling with parts 34 and Hexagonal socket head screw Connecting plate Hexagonal head screw Cover plate Hexagonal socket head screw Holder Four point bearing Fixing ring Lock washer Hexagonal socket head screw Hydraulic motor Spur pinion Washer Hexagonal socket head screw Lock washer Hexagonal socket head screw Lock washer Plug Plug Screw coupling Hexagonal socket head screw Holder 31 K Hydraulic hose 32 K Hydraulic hose 33 K Hydraulic hose 34 K 2 O ring, 25 x 3,53 mm Angular screw coupling Reducing connector ,4 m Sealing wire Lead seal Hexagonal socket head screw Loctite Loctite 275 Those parts marked with a K are subject to wear and tear during operation. Important: When ordering replacement parts please indicate the serial number of the hydraulic cutter. 19

20 10. Presentation rotary transmission CC Spare parts list for rotary transmission CC 1501 Part Part ident. Quantity Designation x Rotary transmission Stator Rotor Hexagonal socket head screw Ball bearing Ball bearing 6 K V ring 7 K O ring 8 K Axial face seal Filler cap Cover Set of seals Those parts marked with a K are subject to wear and tear during operation. Important: When ordering replacement parts please indicate the serial number of the hydraulic cutter. 20

21 11. Presentation single cutter jaw CC 1501 U tightening torque for part 9, Nm A 1 A B partial section A A section C C 13 B 14 C C tightening torque for part 3, Nm 4 5, 10 2, 16 3 section B B tightening torque for part 13, Nm Spare parts list for single cutter jaw CC 1501 U Part Part ident. Quan tity Designation x Single cutter jaw U Single cutter jaw U 2 K Cutter blade (straight edge) Hexagonal socket head screw Lock washer 5 K Lock ring Wear ring 7 K Bearing bush Part Part ident. Quan Designation tity Lubricating nipple Screw plug Spacer ring 11 K Tip of tooth Hexagonal head screw Hexagonal nut Conical plug Conical plug Lining Those parts marked with a K are subject to wear and tear during operation. Important: When ordering replacement parts please indicate the serial number of the hydraulic cutter. 21

22 11.2. Presentation double cutter jaw CC 1501 U tightening tor que for part 15, Nm 10 A 14 1 A partial section A A 9 B B C C section C C tightening torque for part 13, Nm section B B 2, tightening torque for part 3, Nm 3 4 5, Spare parts list for double cutter jaw CC 1501 U Part Part ident. Quan tity Designation x Double cutter jaw U Double cutter jaw U 2 K Cutter blade (straight edge) Hexagonal socket head screw Lock washer 5 K Lock ring Wear ring 7 K Bearing bush Part Part ident. Quan Designation tity Spacer ring Conical plug Conical plug 11 K Tip of tooth Hexagonal head screw Hexagonal nut Lubricating nipple Screw plug Lining Those parts marked with a K are subject to wear and tear during operation. Important: When ordering replacement parts please indicate the serial number of the hydraulic cutter. 22

23 11.4. Presentation single cutter jaw CC 1501 S 9 tightening torque for part 9, Nm partial section A A section B B tightening torque for part 3, Nm Spare parts list for single cutter jaw CC 1501 S Part Part ident. Quan tity Designation x Single cutter jaw S Single cutter jaw S 2 K Cutter blade (straight edge) Hexagonal socket head screw Lock washer 5 K Lock ring Part Part ident. Quan tity Designation Wear ring 7 K Bearing bush Lubricating nipple Screw plug Conical plug Conical plug Those parts marked with a K are subject to wear and tear during operation. Important: When ordering replacement parts please indicate the serial number of the hydraulic cutter. 23

24 11.6. Presentation double cutter jaw CC 1501 S tightening torque for part 11, Nm A 1 C partial section A A 12 A B section C C 8 section B B 4 9 B C tightening torque for part 8, Nm tightening torque for part 3, Nm Spare parts list for double cutter jaw CC 1501 S Part Part ident. Quan tity Designation x Double cutter jaw S Double cutter jaw S 2 K Cutter blade (straight edge) Hexagonal socket head screw Lock washer 5 K Lock ring Wear ring Part Part ident. Quan tity Designation 7 K Bearing bush Hexagonal socket head screw 9 K Slider Lubricating nipple Screw plug Conical plug Conical plug Those parts marked with a K are subject to wear and tear during operation. Important: When ordering replacement parts please indicate the serial number of the hydraulic cutter. 24

25 12. Presentation cutter cylinder CC tightening torque for part 13, Nm Spare parts list for cutter cylinder CC 1501 Part Part ident. Quan tity Designation x Cutter cylinder Cylinder body Piston rod Guide rod Piston Bush Leadthrough tube Safety plate Cover plate (for transport) 10 K Bush Lubricating nipple Threaded pin Screw plug Part Part ident. Quan tity Designation 20 K Stripper 21 K Seal 22 K Guide strap 23 K O ring 24 K Back up ring 25 K O ring 26 K Back up ring 27 K Guide strap 28 K Guide strap 29 K Guide strap 30 K Guide strap 31 K O ring K Set of seals Those parts marked with a K are subject to wear and tear during operation. Important: When ordering replacement parts please indicate the serial number of the hydraulic cutter. 25

26 13. Presentation rapid movement valve of cutter cylinder , tightening torque for part 10, Nm tightening torque for part 1, Nm Spare parts list for rapid movement valve of cutter cylinder CC 1501/CC 2100 Part Part ident. Quan tity Designation x Rapid movement valve Valve bush Piston Washer Spacer Screw plug Sleeve Pressure spring Part Part ident. Quan tity Designation Pressure spring Pressure spring Screw plug 14 K O ring 15 K O ring 16 K O ring 17 K Slide ring K Set of seals Those parts marked with a K are subject to wear and tear during operation. Important: When ordering replacement parts please indicate the serial number of the hydraulic cutter. 26

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28 Atlas Copco Construction Tools GmbH Helenenstrasse 149 S D Essen P. O. Box S D Essen Telephone Telefax Telefax after sales service Internet: Federal Republic of Germany