Spare Parts List Hydraulic Hammer. HM 1500/1500 S Eco (V) and Marathon (V)

Transcription

1 Spare Parts List Hydraulic Hammer HM 1500/1500 S Eco (V) and Marathon (V) Pt. Id. No Valid from: 12/2003 GB

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3 Spare Parts List Hydraulic Hammers HM 1500 S Eco HM 1500 S Eco V HM 1500 S Marathon HM 1500 S Marathon V from ser. no on Previous delivered percussion units HM 1500 Eco HM 1500 Eco V HM 1500 Marathon HM 1500 Marathon V ser. no to 2099 HM 1500 HM 1500 V ser. no to 1129 E Atlas Copco Construction Tools GmbH Atlas Copco Construction Tools GmbH P.O. Box: Helenenstrasse Essen Essen Federal Republic of Germany Telephone Telefax Telefax Customer Support

4 Table of contents 1. The HM 1500 series of hydraulic hammers Working tools for HM Dimensions and weights HM 1500/1500 S Eco/Marathon Percussion unit HM 1500 S Eco/HM 1500 S Marathon Presentation percussion unit (from ser. no on) Spare parts list for perc. unit HM 1500 S Eco/1500 S Marathon (from ser. no on) Hydraulic hammer HM 1500 S Eco (V) Presentation HM 1500 S Eco (V) Spare parts list for HM 1500 S Eco (V) Hydraulic hoses for hydraulic hammers HM 1500 S Hydraulic hammer HM 1500 S Marathon (V) Presentation HM 1500 S Marathon (V) Spare parts list for HM 1500 S Marathon (V) Lubricating on hydraulic hammer HM 1500 S Eco/S Mar Presentation Manual lubricating on HM 1500 S Eco (V) Spare parts list for connecting kit for HM 1500 S Eco (V) Presentation Automatic lubricating with ContiLube II (standard on HM 1500 S Marathon ) Spare parts list for connecting kit for ContiLube II on HM 1500 S Eco (V) StartSelect AutoStart or AutoStop Required pt. id. nos for ordering Previous delivered percussion units HM Percussion unit HM 1500 Eco/Marathon Presentation percussion unit (ser. no to 2099) Spare parts list for percussion unit HM 1500 Eco/1500 Marathon (from ser. no to 2099) Percussion unit HM Presentation percussion unit (ser. no to 1129) Spare parts list for percussion unit HM 1500 (from ser. no to 1129) Percussion unit HM 1500 S Eco/HM 1500 S Marathon Presentation percussion unit (from ser. no on) Spare parts list for perc. unit HM 1500 S Eco/1500 S Marathon (from ser. no on)

5 1. The HM 1500 series of hydraulic hammers The HM 1500 Marathon / HM 1500 S Marathon hydraulic hammers are equipped with a wear protection system Marathon comprising: AutoControl DustProtector ContiLube II The hydraulic hammers of the HM 1500 series will be delivered with the following features: HM 1500 S Eco from ser. no.2100 on HM 1500 S Marathon from ser. no.2100 on HM 1500 Eco ser. no.1130 to ser. no HM 1500 Mara thon ser. no1130 to ser. no HM 1500 Eco from ser. no to ser. no AutoControl X X X X DustProtector X X ContiLube II ( ) X ( ) X ( ) StartSelect X X Vibrosilenced Plus ( X ) ( X ) ( X ) ( X ) ( X ) ( X )= as an option ( ) = for retrofitting 5

6 Instructions for use Important note: This spare parts list contains no safety regulations and is merely intended to assist in the ordering of spare parts. For information on operating, servicing or repairing the hammer, the relevant operating manual must be consulted at all costs. Please observe the safety regu lations listed in the relevant operating manual. Atlas Copco Construction Tools GmbH Instructions of ordering Please note the full identification number of your HM 1500 Eco/ Marathon. This code can be found on the cylinder (part no.3) Determine the quantity of individual parts which are required and need to be ordered. The order must indicate the following details: H full identification code of the HM 1500 Eco/Marathon H required quantity H part ident. no. H designation Sample spare part order: For hydraulic hammer HM HM Hammer No. Hammer type Cylinder dimension index Cylinder No. 4 pieces Pt. Id. No Tensioning bolts Important: Please indicate the address to which the parts should be sent and the type of shipment required. 2. Working tools for HM 1500 ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ Designation Useful length Weight Part ident. no. ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ [ mm ] [ kg ] Standard designs: Eco Marathon Moilpoint Ø Flat chisel (cross cut) Blunt steel Further special designs available on request. Please note: Working tools will be subject to wear in the normal course of operations. Chisel paste 500 g cartridge, for ContiLube II Pt. Id. No Manual grease gun for cartridge ContiLube II Pt. Id. No Adapter kit for underwater applications Pt. Id. No

7 3. Dimensions and weights HM 1500/1500 S Eco/Marathon 650 (47) 700 b a c Main dimensions and weights (as shown, without chisel and adapter) Dimension a b c Weight HM 1500 S Eco HM 1500 S Marathon kg kg Required part ident. nos for ordering (See page 17) 7

8 4. Percussion unit HM 1500 S Eco/HM 1500 S Marathon 4.1. Presentation percussion unit (from ser. no on) Observe installa tion direction of back up ring! CL cylinder no. ser. no. 3 70,71,72 Start Select see page 16 Observe installa tion direction of back up ring! Marathon X 5 Eco

9 4.2. Spare parts list for perc. unit HM 1500 S Eco/1500 S Marathon (from ser. no on) Part no. Pt. id. no. Quantity Designation Percussion unit HM 1500 S Eco (from ser. no on) Percussion unit HM 1500 S Marathon (from ser. no on) Cylinder cover with parts Seal flange Cylinder with parts Percussion piston Lower hammer part with parts 2 x 57, 58, 64 66, Lower hammer parts with parts 2 x 57, 58, 68, Tensioning bolt with parts 7 and Washer Locking pin Accumulator HP 11 K O ring 12 K Back up ring Pair of locking rings Cylindrical bolt Blind flange (from ser. no on); Filling valve with parts 18 and K O ring Non return valve 20 K O ring 21 K O ring 22 K O ring 23 K O ring 24 K O ring 25 K O ring 26 K Sealing 27 K Stripper 28 K O ring Control valve Cap Cylindrical bolt Screw plug 35 K O ring Valve Eye bolt 38 K (2) Sealing (see part 40) 39 K (2) Back up ring (see part 40) 40 K Set of sealings with parts 38 and 39 Part Pt. id. no. Quantity Designation no. 45 K O ring Threaded insert Threaded insert Threaded insert Sieve disk Screw plug 52 K (1) Sealing (see part 62) 53 K (1) Stützring (see part 62) 54 K Sealing 56 K Retainer bar 57 K Bolt 58 K Locking bush 59 K Seal plug Tensioning bolt 61 K O ring 62 K Set of sealings with parts 52 and K Wear bush 65 K Buffer ring 66 K Wear bush Base Threaded plug Threaded plug Valve bush 72 K O ring Locking pin 75 K O ring Connecting screw Lubricating nipple Cylindrical bolt Lock washer Threaded insert 99 K Dust cap X K (1) Dust cap (see spare parts list HM 1500 Marathonm, see page 13) X K (1) Stripper (see spare parts list HM 1500 Marathonm, see page 13) K Diaphragm for part 10 K Set of sealings Parts marked with K are subject to wear in the course of normal operations. It is essential to indicate the ser. no. of the hammer when ordering spare parts. 9

10 5. Hydraulic hammer HM 1500 S Eco (V) 5.1. Presentation HM 1500 S Eco (V) (401) See page , 122, Attachment to an existing carrier requires an addi tional adapter matching the carrier in question. 10

11 5.2. Spare parts list for HM 1500 S Eco (V) Part no. Pt. id. no. Quantity Designation x Hydr. hammer HM 1500 S Eco; from SN 2100 on x Hydr. hammer HM 1500 S Eco V; from SN 2100 on Percussion unit HM 1500 Eco S; from SN 2100 on Spare parts list for hammer box HM 1500, HM 1500 Eco, HM 1500 S Eco Hammer box HM 1500 S Eco 101 K Elastic pad 102 K Damping element 103 K Guide plate 104 K Guide plate Dust cap Dust cap Transport safety device Cylindrical bolt Nut CE name plate K Set of plastic parts with parts Additional parts for hammer boxes HM 1500 S Eco V 200 K Cover 201 K Plug 202 K Plug 203 K Plug Contained in the adapter: Cylindrical bolt Pair of locking rings Parts marked with K will be subject to wear in the normal course of operations. When ordering spare parts please do not forget to state the tool ident. no. Note: When a hammer box assembly is ordered, a loose CE nameplate is included in the consignment in accordance with European CE legislation. The weight stated on the adhesive nameplate refers to the weight of the hydraulic hammer plus hammer box (not including adapter and tool). After the hydraulic hammer and the hammer box have been assembled the CE nameplate should be attached to rear of the hammer box (see Section 3 of the operating manual). Only then may the complete unit be used Hydraulic hoses for hydraulic hammers HM 1500 S Connecting hose with flange, from serial no Hydraulic hose, I. D. 25, JIC 1 5/8, L = 2300 mm (401) Hydraulic hose, I. D. 25, JIC 1 5/8, L = 2800 mm Accessories to the connecting hoses Cylindrical bolt Sealing Threaded plug (for ContiLube II) 11

12 6. Hydraulic hammer HM 1500 S Marathon (V) 6.1. Presentation HM 1500 S Marathon (V) (401) See page X Y Detail X Detail Y Attachment to an existing carrier requires an additional adapter matching the carrier in question

13 6.2. Spare parts list for HM 1500 S Marathon (V) Part no. Pt. id. no. Quantity Designation x Hydr. hammer HM 1500 S Marathon ; from SN 2100 on x Hydr. hammer HM 1500 S Marathon V; from SN 2100 on Percussion unit HM 1500 S Marathon ; from SN 2100 on 2 K Stripper 3 K Base ContiLube II (see separate Operating Instructions) K Connecting kit for ContiLube II (see page 15) Spare parts list for hammer box HM 1500 S Marathon Hammer box HM 1500 S Marathon 101 K Elastic pad 102 K Damping element 103 K Guide plate 104 K Guide plate Dust cap Dust cap 110 K Floating ring 111 K Counter ring 112 K Guide ring 113 K Bolt 114 K Locking bush 115 K Dust cap Transport safety device Cylindrical bolt Nut CE name plate K Set of plastic parts with parts Additional parts for hammer box HM 1500 S Marathon V 200 K Cover 201 K Plug 202 K Plug 203 K Plug Contained in the adapter: Cylindrical bolt Pair of locking rings Parts marked with K will be subject to wear in the normal course of operations. When ordering spare parts please do not forget to state the tool ident. no. Note: When a hammer box assembly is ordered, a loose CE nameplate is included in the consignment in accordance with European CE legislation. The weight stated on the adhesive nameplate refers to the weight of the hydraulic hammer plus hammer box (not including adapter and tool). After the hydraulic hammer and the hammer box have been assembled the CE nameplate should be attached to rear of the hammer box (see Section 3 of the operating manual). Only then may the complete unit be used. 13

14 7. Lubricating on hydraulic hammer HM 1500 S Eco/S Mar Presentation Manual lubricating on HM 1500 S Eco (V) Parts 252, 254 and 258 secured by Loctite 243 Important: The hose (part 257) must be laid in accordance with the diagram, ensuring that it can be moved freely and not make contact at any point Spare parts list for connecting kit for HM 1500 S Eco (V) Part no. Pt. id. no. Quantity Designation x Connecting kit for HM 1500 S Eco (V) Support Cylindrical bolt Pair of locking rings Adapter Grease nipple Fitting 257 K Hose Nut Loctite 243 Parts marked with K will be subject to wear in the normal course of operations. When ordering spare parts please do not forget to state the tool ident. no. 14

15 7.3. Presentation Automatic lubricating with ContiLube II (standard on HM 1500 S Marathon ) Parts 271, 273 and 276 secured by Loctite 243 Important: The hydraulic hoses (parts 275 and 278) must be laid in accordance with the diagram, ensuring that they can be moved freely and do not make contact at any point Spare parts list for connecting kit for ContiLube II on HM 1500 S Eco (V) Part no. Pt. id. no. Quantity Designation x Connecting kit for ContiLube II ContiLube II (not included in the conn. kit) Cylindrical bolt Pair of locking rings Adapter Fitting 275 K Hose Adapter Fitting 278 K Hose Seal Dichtring Support Loctite 243 Parts marked with K will be subject to wear in the normal course of operations. When ordering spare parts please do not forget to state the tool ident. no. 15

16 8. StartSelect AutoStart or AutoStop Access to the StartSelect mechanism for the HM 1500 S is on the frontal side of the cylinder (see diagram on page 8 of this spare parts list). The diagram on this page shows the parts located at this point and their configuration. Note: These parts are already included in other lists in this spar parts list. Spare parts list StartSelect Part no. Pt. id. no. Quantity Designation x StartSelect Screw plug Valve bush 72 * O ring Plug Parts marked with K will be subject to wear in the normal course of operations. When ordering spare parts please do not forget to state the tool ident. no. AutoStop" mode Connecting bore on front side of cylinder AutoStart" mode = exfactory setting Front wall of hammer box Part no. 203 sealing plug Stop Part 71 valve bush Stop Part 72 O ring M 10 thread (both ends) for mounting Part 70 screw plug 16

17 9. Required pt. id. nos for ordering HM 1500 S Eco und HM 1500 S Marathon Pt. id. no. Designation Hydraulic hammer HM 1500 S Eco (Vibrosilenced) Hydraulic hammer HM 1500 S Eco V (Vibrosilenced Plus) Hydraulic hammer HM 1500 S Eco (Vibrosilenced with ContiLube II) Hydraulic hammer HM 1500 S Eco V (Vibrosilenced Plus with ContiLube II) Hydraulic hammer HM 1500 S Marathon (Vibrosilenced) Hydraulic hammer HM 1500 S Marathon V (Vibrosilenced Plus) From ser. no on 10. Previous delivered percussion units HM 1500 In the chapters 11 and 12 on the following pages previous delivered percussion units will be shown together with their belonging spare parts lists. When ordering spare parts for these previous models it is important to state the ser. no. of the unit in question. Depending on this ser. no. chapter 11 or 12 have to be used. The spare parts lists in these chapters will show under the headline Designation" former part ident. nos which are substituted by current parts. 17

18 11. Percussion unit HM 1500 Eco/Marathon Presentation percussion unit (ser. no to 2099) Observe installa tion direction of back up ring! CL cylinder no. ser. no. 3 Observe installa tion direction of back up ring! Marathon X 5 Eco 99 18

19 11.2. Spare parts list for percussion unit HM 1500 Eco/1500 Marathon (from ser. no to 2099) Part no. Part ident no. Quantity Designation Hydr. hammer HM 1500 Eco (percussion unit) from SN 1130 to Hydr. hammer HM 1500 Mara thon (perc. unit) from SN 1130 to Cylinder cover with parts Seal flange; in substitution of Cylinder Percussion piston Lower hammer part with parts 2 x 57, 58, 65,66,80 in substitution ; see page 22! Lower hammer part with parts 2 x 57, 58, 64 66,80; in substitution of ; see page 22! Tensioning bolt with parts 7,8 and 60; in substitution of Washer Nut Locking pin Accumulator HP; in substitu tion of K O ring 12 K Back up ring Pair of locking rings Expansion bolt; in substitution of Adapter T with parts 16, 22 and 78 79; size 1 5/8 JIC; in substitution of Dust cap Fill. valve with parts 18 a. 69; in substitution of K O ring Non return valve; in substitu tion of K O ring 21 K O ring 22 K O ring 23 K O ring 24 K O ring 25 K O ring 26 K Sealing 27 K Stripper; in substitution of and K O ring Control valve Cap Part Part ident no. Quantity Designation no Cylindrical bolt Screw plug 35 K O ring Valve Eye bolt 38 K (2) Sealing (see part 40) 39 K (2) Back up ring (see part 40) 40 K Set of sealings with parts 38 and K O ring Threaded insert Threaded insert Threaded insert Sieve disk Screw plug 52 K (1) Sealing (see part 62) 53 K (1) Back up ring (see part 62) 54 K Sealing; in substitution of K Retainer bar 57 K Bolt 58 K Locking bush 59 K Seal plug Tensioning bolt; in substitution of K O ring 62 K Set of sealings with parts 52 and 53; from SN 1655 on Adapter P with parts 16,22, 78,79 and 67; size 1 5/8 JIC; from SN 0800 on 64 K Wear bush 65 K Buffer ring 66 K Wear bush Threaded plug Threaded plug; in substitution of Locking pin 75 K O ring Connecting screw Grease nipple Cylindrical bolt Lock washer Threaded insert 99 K Dust cap X K (1) Dust cap (see spare parts list HM 1500 Marathon page 13) X K (1) Stripper (see spare parts list HM 1500 Marathon page 13) K Diaphragm for part 10 K Set of sealings Parts marked with K are subject to wear in the course of normal operations. It is essential to indicate the ser. no. of the hammer when ordering spare parts. 19

20 12. Percussion unit HM Presentation percussion unit (ser. no to 1129) ,(67) F Only for SN : Groove for part no. 62 not existing! Observe in stallation direction of back up ring!

21 12.2. Spare parts list for percussion unit HM 1500 (from ser. no to 1129) Part no. Part id. no. Quan tity Designation Hydr. hammer HM 1500 (perc. unit); from SN 0030 to SN Cylinder cover with parts 46 50; in substitution of ; See page 22! Seal flange; in substitution of a Cylinder; in substitution of (up to SN 500)= in substitution of (from SN 501 on); See page 22! Percussion piston Lower hammer part with parts 2x57,58,65,66,80; in sub stitution of ; See page 22! Tensioning bolt with parts 7,8,60; in substitution of Washer Nut Locking pin; in substitution of Accumulator HP; in substitu tion of K O ring 12 K Back up ring Pair of locking rings Expansion bolt; in substitution of Adapter with parts 16, 22, 78 79; size 30 S; SN 0030 to 0799; in substitu tion of Adapter T with parts 16,22, 78 79; size 1 5/8" JIC; from SN 0800 on Dust cap Filling valve with parts 18, 69; in substitution of K O ring Non return valve 20 K O ring 21 K O ring 22 K O ring 23 K O ring 24 K O ring 25 K O ring 26 K Sealing 27 K Stripper; in substitution of K O ring Control valve Cap Cylindrical bolt Valve Bush Connecting screw Threaded plug 39 K Seal Part no. Part id. no. Quan tity Designation Valve bush Valve piston Screw 43 K O ring 44 K O ring 45 K O ring Threaded insert Threaded insert Threaded insert Sieve disk Screw plug 52 K (2) Sealing (see part 55) 53 K (2) Back up ring (see part 55) 54 K Sealing; in substitution of K Set of sealings with parts 52 and 53; in substitution of a K Retainer bar 57 K Bolt 58 K Locking bush 59 K Seal plug Tensioning bolt 61 K O ring 62 K Set of sealings; from SN 0501 on; in substitution of Adapter P with parts 16, 22, 67,78,79; size 1 5/8" JIC; from SN 0800 on 65 K Buffer ring; in substitution of K Wear bush Threaded plug Threaded plug; in substitution of Locking pin 75 K O ring Connecting screw Lubricating nipple Cylindrical bolt Lock washer Threaded insert Dust cap Sleeve K Diaphragm for part 10 K Set of sealings; up to SN 0500 K Set of sealings; from SN 0501 to 1129 K Set of sealings; from SN 1130 on Parts marked with K are subject to wear in the course of normal operations. It is essential to indicate the ser. no. of the ham mer when ordering spare parts. 21

22 13. Percussion unit HM 1500 S Eco/HM 1500 S Marathon Presentation percussion unit (from ser. no on) Observe installa tion direction of back up ring! CL cylinder no. ser. no. 3 70,71,72 Start Select Observe installa tion direction of back up ring! see page Marathon X 5 Eco 99 22

23 13.2. Spare parts list for perc. unit HM 1500 S Eco/1500 S Marathon (from ser. no on) Part no. Pt. id. no. Quantity Designation Hydr. hammer HM 1500 S Eco (percussion unit) from ser. no on Hydr. hammer HM 1500 S Marathon (percussion unit) from ser. no on Cylinder cover with parts Seal flange Cylinder Percussion piston Lower hammer part with parts 2 x 57, 58, 65, 66, Lower hammer parts with parts 2 x 57, 58, 64 66, Tensioning bolt with parts 7 and Washer Locking pin Accumulator HP 11 K O ring 12 K Back up ring Pair of locking rings Expansion bolt Adapter with parts 16, 22 and 78 79; size 1 5/8" JIC Dust cap Filling valve with parts 18 and K O ring Non return valve 20 K O ring 21 K O ring 22 K O ring 23 K O ring 24 K O ring 25 K O ring 26 K Sealing 27 K Stripper 28 K O ring Control valve Cap Cylindrical bolt Screw plug 35 K O ring Valve Eye bolt 38 K (2) Sealing (see part 40) 39 K (2) Back up ring (see part 40) 40 K Set of sealings with parts 38 and 39 Part Pt. id. no. Quantity Designation no. 45 K O ring Threaded insert Threaded insert Threaded insert Sieve disk Screw plug 52 K (1) Sealing (see part 62) 53 K (1) Stützring (see part 62) 54 K Sealing 56 K Retainer bar 57 K Bolt 58 K Locking bush 59 K Seal plug Tensioning bolt 61 K O ring 62 K Set of sealings with parts 52 and Adapter with parts 16, 22,67,78 79; size 1 5/8" JIC 64 K Wear bush 65 K Buffer ring 66 K Wear bush Threaded plug Threaded plug Threaded plug Valve bush 72 K O ring Locking pin 75 K O ring Connecting screw Lubricating nipple Cylindrical bolt Lock washer Threaded insert 99 K Dust cap X K (1) Dust cap (see spare parts list HM 1500 Mar., page 13) X K (1) Stripper (see spare parts list HM 1500 Mar., page 13) K Diaphragm for part 10 K Set of sealings Parts marked with K are subject to wear in the course of normal operations. It is essential to indicate the ser. no. of the hammer when ordering spare parts. 23

24 Notes to page 19 Spare parts list percussion unit HM 1500, from SN 1130 to When replacing the main parts 5 on those percussion units the following terms/restrictions have to be observed! 1. Lower hammer part: pt.id.no or should be replaced: Replacement: Lower hammer part: pt.id.no ( Eco with Heli Coils) Lower hammer part: pt.id.no ( Mar. with Heli Coils) additionally required: 4 x Tensioning bolt: pt.id.no (for Heli Coils, see page 8) Notes to page 21 Spare parts list percussion unit HM 1500, from SN 0030 to When replacing the main parts 1, 3 and 5 on those percussion units the following terms/re strictions have to be observed! 1. Cylinder cover: pt.id.no or should be replaced: Replacement: Cylinder cover: pt.id.no Result after replacement: Stroke switching facility inactive! Only long stroke! AutoControl inactive! 2. Cylinder: pt.id.no or should be replaced: Replacement: Cylinder: pt.id.no Result after replacement: Stroke switching facility inactive! Only long stroke! 3. Lower hammer part: pt.id.no should be replaced: Replacement: Lower hammer part: pt.id.no (Eco with Heli Coils) additionally required: 4x Tensioning bolt: pt.id.no (for Heli Coils; see page 8) 24

25 Notes: 25

26 Notes: 26

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