FILTER D-SUB. connectors
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1 FILTER -SUB connectors
2 table of contents MIL-TL Layouts...3 -Subminiature onnectors...4 How to order...5 MIL-TL onnectors and Layouts...7 How to order...8 OMBO -SUB MINITURE... 9 High Power Plugs...9 High Power Receptacles...10 Electrical haracteristics...11 Performance ata...14 ontact Termination...15 Solderless Filter onnectors...16 Filter dapters
3 MIl-tl MIL-TL Subminiature filter connectors are designed to meet or exceed all applicable requirements of the military specification. These connectors are intermateable and interchangeable with the standard non-filtered connectors. Smith onnectors also offers combo -Sub arrangements for power coaxial and signal contacts mixed arrangements. These layouts include 5W5, 8W8, 17W2, 9W1 and 24W7. MTERILS N FINISHES Shell Insulator ontacts Grommet & Seal apacitor Inductor luminum alloy/steel/omposite High grade plastic/epoxy opper alloy, gold plate Silicon base elastomer Barium Titanate Ferrite bead Insert arrangements onsult Factory for ombo -Sub rrangements. Smith onnectors provides specialty, enhanced performance connectors and cable assemblies and as such does not currently offer circular, rack and panel, or -subminiature connectors that are listed on military standard Qualified Products Lists (QPL) per applicable detail specification sheets. Smith onnectors connectors are fully intermateable with applicable QPL products and meet the applicable requirements of all military standards listed in this catalog. 3
4 MIL-TL Straight -Subminiature B SOKET B PIN (.060) MX.500 Pi Filter MX.375 Filter E SOKET E PIN SEE ONTT TERMINTION Right ngle -Subminiature MX.500 Pi Filter (.060) MX.375* Filter (.150) (.590) Pi Filter (.515) Filter LIGNMENT BOR FOR ONTT TRUE POSITION Optional Hardware GROUN BOR LOKS LINH NUT THRE OR THRU HOLE Straight RIGHT NGLE BRKET Right ngle Shell Size Standard Layout Size B (Pin) B' (Socket) Basic E (Pin) E' (Socket) E 9 ontact ontact B 25 ontact ontact ontact
5 MIL-TL HOW TO ORER FILTER TYPE Pi, L, 2 PREFIX ONTT RRNGEMENT LOW ENSITY 9, 1 5, 2 5, 3 7, 5 0 HIGH ENSITY 1 5 H, 2 6 H, 4 4 H, 6 2 H, 7 8 H ONTT TYPE P PIN S SOKET ONTT TERMINTION S SOLER UP P P TIL RIMP 6 PLTING MIUM (YELLOW HROMTE) N ELETROLESS NIKEL 5
6 MIl-tl MIL-TL Micro- filter connectors are designed to meet or exceed all applicable requirements of the military specification. These connectors are intermateable and interchangeable with the standard non-filtered connectors. Unique configurations are also available with customized shells and EMI ground springs. MTERILS N FINISHES Shell Insulator ontacts Grommet & Seal apacitor Inductor luminum alloy High grade plastic/epoxy opper alloy, gold plate Silicon base elastomer Barium Titanate Ferrite bead 6
7 MIl-tl B G G' 2 X (Ø.092) F F' (.195) REEPT (.183) PLUG MX.750 Pi FILTER MX.500 FILTER (.093) (.175) (Ø.016) E cavity a b basic c e Max f basic recept f' basic Plug g basic recept g' basic Plug Insert arrangements * onsult Factory For dditional or ustom Layouts 7
8 MIl-tl How to orer FILTER TYPE Pi, l, c 2 PREFIX ONTT RRNGEMENT 9, 1 5, 2 1, 2 5, 3 1, 3 7, 5 1, ONTT TYPE P PIn s socket ONTT TERMINTION s soler cup P Pc tail f flying leas r right angle* 6 PLTING c camium (Yellow chromate) n electroless nickel * onsult factory for alternate plating options. onsult factory for footprint dimensions. Smith onnectors provides specialty, enhanced performance connectors and cable assemblies and as such does not currently offer circular, rack and panel, or -subminiature connectors that are listed on military standard Qualified Products Lists (QPL) per applicable detail specification sheets. Smith onnectors connectors are fully intermateable with applicable QPL products and meet the applicable requirements of all military standards listed in this catalog. 8
9 filter combo -subminiature ombo -Sub 3W3/3WK3 Filtered Power onnectors Pc tail Smith onnectors offers a complete line of high powered EMI filtered -Sub connectors including the single row size #8 power contacts (3W3, 3WK3, etc.). Our ceramic planar capacitors can easily achieve up to 47 nf per line on this series. The planar capacitor provides excellent attenuation as well as meeting the Bellcore requirements for 1000 V ielectric Withstanding Voltage. The materials used in the construction meet the UL flammability requirements of 94V-0. Smith onnectors filtered -Sub connectors are intermateable with standard non-filter -Sub connectors. This series is available in P tail, solder cup and solderless press-fit terminations into standard plated-thru holes. Smith onnectors also offers combo -Sub arrangements for power coaxial and signal contacts mixed arrangements including layouts 5W5, 8W8, 17W2, 9W1 and 24W7. -sub High Power Plugs SBRITE PRT NUMBER EMI FILTER P VLUE LYOUT VOLTGE RTING NF 3W3 400 V 1 B 3 E (.487) (Ø.102) NF 3WK3 400 V NF 3W3 400 V NF 3WK3 400 V NF 3W3 400 V nf 3WK3 400 V solder cup PRT NUMBER EMI FILTER P VLUE LYOUT VOLTGE RTING NF 3W3 400 V SBRITE NF 3WK3 400 V NF 3W3 400 V B (.656) (Ø.142) NF 3WK3 400 V NF 3W3 400 V nf 3WK3 400 V 1 3 E Press-fit PRT NUMBER EMI FILTER P VLUE LYOUT VOLTGE RTING NF 3W3 400 V NF 3WK3 400 V NF 3W3 400 V SBRITE NF 3WK3 400 V NF 3W3 400 V nf 3WK3 400 V B (.561) (Ø.124) 1 3 E imensions a b basic c e f g
10 filter -sub connectors -sub HIgH Power receptacles solder cup SBRITE B (.656) F (Ø.142) 3 1 G PRT NUMBER EMI FILTER P VLUE LYOUT VOLTGE RTING nf 3W3 400 V nf 3WK3 400 V nf 3W3 400 V nf 3WK3 400 V nf 3W3 400 V nf 3WK3 400 V imensions a b basic c e f g Insertion loss curves c filter schematic INSERTION LOSS TBLE Frequency (MHz) 1 (1 nf) 5 (5 nf) 47 (47 nf) MTERILS N FINISHES Shell Insulator ontacts Filter rray Tin plated steel Thermoplastic (UL 94V-Ø rated) opper lloy, gold plate per STM-B488 over nickel plate per QQ-N-290 Monolithic capacitor, X7R material ELETRIL HRTERISTIS Operating Temperature -55 to Voltage urrent Rating Surge Voltage terminations Pc tail solder cup Press fit 1,000 V WV 400 V Working 30 mps max per contact 1,000 Volts, 1.2 x 50µ's Waveform (12 ohms) 1,000 Volts, 8 x 20µ's Waveform (2 ohms) Insulation Resistance 5,000 Mega 400 V apacitance 1 nf, 5 nf, 47 nf, (+ 20%) International Standard for EM Meets or exceeds EN IE
11 electrical PerforMance electrical characteristics - 'PI' section FILTER ESRIPTION P200 P100 P76 P38 P20 P10 P8 P4 P2 P1 Operating Temperature Range -55 to Voltage Rating 100 V 200 V-120 Vrms 400 Hz urrent Rating 15 amps size 16/7.5 amps size 20/5 amps size 22 Insulation Resistance urrent Rating R.F megohms V 3.0 amps max. WV Sea Level w/ 50 micro-amps max. charge/discharge 250 V 500 V 'PI' section curves L R 1 Ferrite Bead 2 InsertIon loss table FILTER ESRIPTION apacitance in 1Khz,. 1VRMS Minimum No ttenuation 25 SEE NOTES P200 P100 P76 P38 P20 P10 P8 P4 P2 P Freq Mhz k Notes: 1. P200 & P100 apacitance Values for Size 20 ontact rrangement & Larger 2. No Load Minimum ttenuation Values per MIL-ST apacitance in Nanofarads (Nominal Value) 4. onsult Factory for Higher Voltages & apacitance Values 11
12 electrical PerforMance electrical characteristics - 'l' section FILTER ESRIPTION L200 L100 L76 L38 L20 L10 L8 L4 L2 L1 Operating Temperature Range -55 to Voltage Rating 100 V 200 V-120 Vrms 400 Hz urrent Rating 15 amps size 16/7.5 amps size 20/5 amps size 22 Insulation Resistance urrent Rating R.F megohms V 3.0 amps max. WV Sea Level w/ 50 micro-amps max. charge/discharge 250 V 500 V 'l' section curves L R Ferrite Bead InsertIon loss table FILTER ESRIPTION apacitance in 1Khz,. 1VRMS Minimum No ttenuation 25 SEE NOTES L200 L100 L76 L38 L20 L10 L8 L4 L2 L Freq Mhz k Notes: 1. L200, L100 & L76 apacitance Values for Size 20 ontact rrangement & Larger 2. No Load Minimum ttenuation Values per MIL-ST apacitance in Nanofarads (Nominal Value) 4. onsult Factory for Higher Voltages & apacitance Values 12
13 electrical PerforMance electrical characteristics - 'c' section FILTER ESRIPTION Operating Temperature Range -55 to Voltage Rating 100 V 200 V-120 Vrms 400 Hz urrent Rating 15 amps size 16/7.5 amps size 20/5 amps size 22 Insulation Resistance urrent Rating R.F megohms V 3.0 amps max. WV Sea Level w/ 50 micro-amps max. charge/discharge 250 V 500 V 'c' section curves InsertIon loss table FILTER ESRIPTION apacitance in 1Khz,. 1VRMS Minimum No ttenuation 25 SEE NOTES Freq Mhz k Notes: , 100 & 76 apacitance Values for Size 20 ontact rrangement & Larger 2. No Load Minimum ttenuation Values per MIL-ST apacitance in Nanofarads (Nominal Value) 4. onsult Factory for Higher Voltages & apacitance Values 13
14 PerforMance ata Smith onnectors connectors conform to the applicable military specifications and standards for materials, finishes and mechanical form, fit, and function. Filter connectors are fully intermateable and interchangeable in most instances with standard non-filtered QPL MIL-SPE connectors. MTERILS N FINISHES Shell & Jam Nut Pin ontacts Socket & ontacts Insulators Seal & Grommet luminum lloy Electroless Nickel per MIL Brass per STM B16 Gold Plate per MIL-G opper lloy Gold Plate per MIL-G High Grade Plastic/Epoxy Silicon Base Elastomer PROUTION UTOMTION TEST SYSTEM MESUREMENTS range accuracy notes apacitance 1 pf-1µf 0.2% pf 1 F % 2 Inductance 100 nh-10kh 0.2%+10 nh 1 IR 1 K Ohm - 5 T Ohm 1% 3,4,5 WV 10 p-100 m 1%+10 p 3,4,6 VR 10 mv-100v 0.2% + 10 mv 7 Ground & ontact Resistance notes: 1. Frequency = 20 Hz to 1 MHz 2. issipation factor 3. With volts applied 4. Measures each pin to all other pins grounded to shell 5. Insulation resistance 6. ielectric withstanding voltage 7. Isource = 1n mv-1v 0.1%+0.1 mv 7 Performance ata Smith onnectors Filter onnectors meet or exceed the applicable requirements of the following specifications: MIL-TL MIL MIL-TL MIL-TL MIL-TL MIL-TL MIL-TL MIL MIL-TL RIN 600 RIN 404 (MIL ) Smith onnectors connectors can meet qualification requirements of MIL-TL-38999, MIL , RIN 404 (MIL ), and RIN 600. Smith onnectors can perform most test requirements in-house. This includes both electrical and mechanical testing for qualification, engineering evaluation and final acceptance. ll products are available for space grade applications. ll specifications subject to change without notice. Smith onnectors provides specialty, enhanced performance connectors and cable assemblies and as such does not currently offer circular, rack and panel, or -subminiature connectors that are listed on military standard Qualified Products Lists (QPL) per applicable detail specification sheets. Smith onnectors connectors are fully intermateable with applicable QPL products and meet the applicable requirements of all military standards listed in this catalog. 14
15 contact termination P TIL SOLER UP OMPLINT PRESS-FIT (SOLERLESS) B E F IMENSIONS ontact Size B E F PB Finished Hole onsult factory for alternate size rimp / Removable* Integrated Grommet Standard MIL-SPE rimp Removable Socket ontact * dd 0.700" to overall length for crimp removable connector with integrated grommet. 15
16 solerless filter connectors Smith onnectors offers filtered connectors that are capable of providing exceptional low pass filtering and effective insertion loss without the use of soldered components. Smith onnectors has qualified the solderless filter connector design to the applicable requirements listed in MIL-TL For the qualification test report summary, please visit the technical notes section of our website. Solderless filter connectors contain a specially designed contact clip to make the connection from the signal/power contact to the capacitor array. n EMI ground spring provides a low resistance path between the capacitor array and connector shell. These connectors meet the same stringent electrical and mechanical requirements of soldered type filter connectors. uniquely designed seal allows for water wash immersion of the connector in the unmated condition. benefits of solerless filter technology RoHS ompliant No Solder design (not potted) Reworkable filter module assembly Modular construction High temperature lead free solder tolerant Qualification data available upon request solderless filter assembly MTERILS N FINISHES onnector Shell Insulator ontacts Grommet & Seal Jam Nut (if used) apacitor Inductor luminum alloy/steel/omposite High grade plastic/epoxy opper alloy, gold plate Silicon base elastomer luminum alloy Barium Titanate Ferrite bead solder filter assembly 16
17 filter aapters Non filter applications can easily be upgraded to EMI/Transient protection without modification to the system with Smith onnectors In Line Filter dapters. Filter adapters provide the system designer great flexibility in situations where the filtering or system requirements are subject to change. The adapters are designed to be installed between the existing plug and receptacle without having to re wire or disassemble the system. Both in line cable and bulkhead/panel mount versions are available. dapters can be built for any connector series including MIL-TL-38999, MIL 26482, MIL TL 83723, MIL-TL 24308, MIL TL 83513, RIN 404, and RIN 600. onsult the factory for more information. MIl-tl series I adapter MIl-tl series III adapter MIl-tl subminiature adapter 17
18 SMITHS ONNETORS GLOBL SUPPORT MERIS Hudson, M info@hypertronics.com osta Mesa, customerservice@sabritec.com Kansas ity, KS info@idinet.com EUROPE France info@hypertac.fr Germany info@hypertac.de Italy info@hypertac.it United Kingdom info@hypertac.co.uk SI Shanghai, hina asiacrs@smithsconnectors.com Singapore asiacrs@smithsconnectors.com Suzhou, hina asiacrs@smithsconnectors.com FOR MORE INFORMTION smithsconnectors.com opyright 2014 Smiths onnectors ll rights reserved
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