MIL Class M Series D*M D*MA connectors and crimp contacts
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- Chad Webster
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1 eatures/enefits *M (Removable crimp contacts technology) : QPL listed class M onnectors *M (Solder bucket) : QPL listed class M onnectors *M (90 P) : QPL listed class M onnec tors Non-Magnetic (NM class) Non-Outgassing rom 9 to 50 ways (*M and *M standard density) rom 15 to 78 ways (*M high density) Typical pplications Space flight equipment Satellite structure, payload, harnesses Launcher application Specification High performance *Sub connectors meet stringent tests for outgassing and residual magnetism and are suitable for use in Space flight applications. Suitable for oard to oard, oard to able or able to able applications. Sizes available Standard density : 9, 15, 25, 37 and 50 ways Sizes available High density : 15, 26, 44, 62, 78 ways Pin and Socket arrangements available Removable contacts (*M type) ccepted wires size: - Standard ensity : contact 20/20 - Wire size W : 20 /22 /24. - High ensity : contact 22/22 Wire size W : 22 / 24 / 26 / 28 lectrical & Mechanical haracteristics s per defined in the TL specification : - ontact insertion and removal forces : contact size 20 or 22, insertion or removal : N (4 pounds) max. - ontact retention in insert : 40 N max (9 pounds) contact axial displacement 0.30mm (.012 inch) max. - urrent rating : ontact type 20 : rated current ( max : 7.5. ontact resistance Mv max : Insulation resistance : 5000 M ohms min at 500 V dc. - Magnetic permeability : Relative permeability 2µm max.. - Operating Temperature : -55 to +125 (-67 to 257 ) - ielectric whistanding voltage : (volts rms, 60Hz) Humidity conditioned sea level : 600. ll other conditions sea level : 1000, feet : 325. &K QPL listed components : *M (Removable crimp contacts) : -TL-24308/6 : onnectors *M Standard and High ensity,receptacle, Without contacts. -TL-24308/8 : onnectors *M Standard and High ensity, Plug, Without contacts.. *M (Solder type contacts) : -TL-24308/5 : onnectors *M Standard density, Receptacle, Socket contacts, Solder type. -TL-24308/7 : onnectors *M Standard density, Pug, Pin contacts, Solder type. *M (Printed Wiring oard termination type): -TL-24308/23 : onnectors *M Standard density, Receptacle, Socket contacts, 90 P type. -TL-24308/24 : onnectors *M Standard density, Plug, Pin contacts, 90 P type. Packaging Individual packaging. Traceability associated
2 How To Order onnectors : or any part number different from those listed above, please consult your local &K components representative. M / 6 - XXX Military designation ash number : refer to tables in next pages eneric Specification number etail Specification number / 5 : onnectors *M Standard density, Receptacle, Socket contacts, Solder type / 6 : onnectors *M Standard and High ensity,receptacle, Without contacts. / 7 : onnectors *M Standard density, Pug, Pin contacts, Solder type / 8 : onnectors *M Standard and High ensity, Plug, Without contacts. / 23 : onnectors *M Standard density, Receptacle, Socket contacts, 90 P type / 24 : onnectors *M Standard density, Plug, Pin contacts, 90 P type
3 onnectors *M Solder bucket - and s Type Solder up Nbr ways Standard ixing Option loat Mount (Y) 9 P M24308/ M24308/ S M24308/ M24308/ P M24308/ M24308/ S M24308/ M24308/ P M24308/ M24308/ S M24308/ M24308/ P M24308/ M24308/ S M24308/ M24308/ P M24308/ M24308/ S M24308/ M24308/5-60 onnectors *M for P - and s Type Nbr ways Termination type L Termination type S Termination type 90 P terminations 9 P M24308/ M24308/ M24308/ S * * M24308/ M24308/ P M24308/ M24308/ M24308/ S * * M24308/ M24308/ P M24308/ M24308/ M24308/ S * * M24308/ M24308/ P M24308/ M24308/ M24308/ S * * M24308/ M24308/ P M24308/ M24308/ M24308/ S * * M24308/ M24308/ * vailable on request, please consult your local &K components representative
4 onnectors *M Removable contacts, Standard density : and s Type Without ontacts Nbr ways Standard ixing Option loat Mount (Y) 9 P M24308/ M24308/ S M24308/ M24308/ P M24308/ M24308/ S M24308/ M24308/ P M24308/ M24308/ S M24308/ M24308/ P M24308/ M24308/ S M24308/ M24308/ P M24308/ M24308/ S M24308/ M24308/6-577 onnectors *M Removable contacts, High density : and s Type Without ontacts Nbr ways Standard ixing Option loat Mount (Y) 15 P M24308/ M24308/ S M24308/ M24308/ P M24308/ M24308/ S M24308/ M24308/ P M24308/ M24308/ S M24308/ M24308/ P M24308/ M24308/ S M24308/ M24308/ P M24308/ M24308/ S M24308/ M24308/6-582 Materials & inishes OMPONNT MTRIL INISH Shell nnealed brass 1.27 µm min old over opper Insulator Thermoplastic Polyester UL 94-V0, lass-filled, Natural olor emale ontacts opper lloy 1.27 µm min old over opper Male ontacts opper lloy 1.27 µm min old over opper racket Thermoplastic Polyester UL 94-V0, lass-filled, Natural olor
5 onnectors imensions onnectors shell dimensions - Plug Mating side mm ± 0,38 ± 0,13 ± 0,13 ± 0,13 ± 0,38 H W J K 30,81 16,92 24,99 8,36 12,55 10,72 19,28 10,72 6,69 * 5,94 * 1,21 * 0,77 39,14 25,25 33,32 8,36 12,55 10,72 27,51 10,72 6,69 * 5,94 * 1,21 * 0,77 53,04 38,96 47,04 8,36 12,55 10,82 41,28 10,72 6,84 ** 5,84 ** 1,52 ** 0,99 69,32 55,42 63,50 8,36 12,55 10,82 57,71 10,72 6,84 ** 5,84 ** 1,52 ** 0,99 66,93 52,81 61,11 11,07 15,37 10,82 55,33 13,57 6,84 ** 5,84 ** 1,52 ** 0,99 L * ± 0,37 ** ± 0,41 * ± 0,12 ** ± 0,15 * ± 0,32 ** (inch) ± 0,015 ± 0,005 ± 0,005 ± 0,005 ± 0,015 H W J K * * * * ** ** ** ** ** **.039 L * ±.015 ** ±.016 * ±.005 ** ±.006 * ±.013 ** ±
6 onnectors shell dimensions - Receptacle mm ± 0,38 ± 0,13 ± 0,13 ± 0,13 ± 0,38 H W J K 30,81 16,33 24,99 7,90 12,55 10,90 19,28 10,72 6,94 6,18 1,21 0,77 39,14 24,66 33,32 7,90 12,55 10,90 27,51 10,72 6,94 6,18 1,21 0,77 53,04 38,38 47,04 7,90 12,55 10,90 41,28 10,72 6,94 6,18 1,21 0,77 69,32 54,84 63,50 7,90 12,55 10,90 57,71 10,72 6,94 6,18 1,21 0,77 66,93 52,42 61,11 10,74 15,37 10,90 55,33 13,57 6,94 6,18 1,21 0,77 L (inch) ± 0,015 ± 0,005 ± 0,005 ± 0,005 ± 0,015 H W ± J ± K ± L
7 Standard ensity ontact avity rrangements ace view plug inserts (use a mirror image for receptacle inserts) ontact rrangement ontact Size 9 # # # 20 ontact rrangement ontact Size 37 # # 20 High ensity ontact avity rrangements ace view pin inserts (use a mirror image for receptacle inserts) ontact rrangement ontact Size 15 # # # 22 ontact rrangement ontact Size 62 # #
8 Panel utouts imensions Standard utout Rear Mounting utout (Optional) Standard Shell mm (inch) Mounting Method H J ront 22,19 (.874) 11,09 (.437) 24,99 (.984) 12,49 (.492) 13,03 (.513) 6,52 (.257) 3,04 (.120) 1,52 (.060) 2,10 (.083) Rear 20,47 (.806) 10,23 (.403) 24,99 (.984) 12,49 (.492) 11,40 (.449) 5,71 (.225) 3,04 (.120) 1,52 (.060) 3,35 (.132) ront 30,53 (1.202) 15,26 (.601) 33,32 (1.312) 16,66 (.656) 13,03 (.513) 6,52 (.257) 3,04 (.120) 1,52 (.060) 2,10 (.083) Rear 28,80 (1.134) 14,40 (.567) 33,32 (1.312) 16,66 (.656) 11,40 (.449) 5,71 (.225) 3,04 (.120) 1,52 (.060) 3,35 (.132) ront 44,27 (1.743) 22,14 (.872) 47,04 (1.852) 23,52 (.926) 13,03 (.513) 6,52 (.257) 3,04 (.120) 1,52 (.060) 2,10 (.083) Rear 42,51 (1.674) 21,25 (.837) 47,04 (1.852) 23,52 (.926) 11,40 (.449) 5,71 (.225) 3,04 (.120) 1,52 (.060) 3,35 (.132) ront 60,73 (2.391) 30,37 (1.196) 63,50 (2.500) 31,75 (1.250) 13,03 (.513) 6,52 (.257) 3,04 (.120) 1,52 (.060) 2,10 (.083) Rear 59,08 (2.326) 29,54 (1.163) 63,50 (2.500) 31,75 (1.250) 11,40 (.449) 5,71 (.225) 3,04 (.120) 1,52 (.060) 3,35 (.132) ront 58,34 (2.297) 29,18 (1.149) 61,11 (2.406) 30,55 (1.203) 15,82 (.623) 7,92 (.312) 3,04 (.120) 1,52 (.060) 2,10 (.083) Rear 56,33 (2.218) 28,16 (1.109) 61,11 (2.406) 30,55 (1.203) 14,09 (.555) 7,06 (.278) 3,04 (.120) 1,52 (.060) 3,35 (.132) ual loat Mount Shell mm (inch) Mounting Method H J ront 23,01 (.906) 11,50 (.453) 24,99 (.984) 12,49 (.492) 13,84 (.545) 6,93 (.273) 2,23 (.088) 1,11 (.044) 2,10 (.083) Rear 21,28 (.838) 10,64 (.419) 24,99 (.984) 12,49 (.492) 12,21 (.481) 6,12 (.241) 2,23 (.088) 1,11 (.044) 3,35 (.132) ront 31,34 (1.234) 15,67 (.617) 33,32 (1.312) 16,66 (.656) 13,84 (.545) 6,93 (.273) 2,23 (.088) 1,11 (.044) 2,10 (.083) Rear 29,61 (1.166) 14,80 (.583) 33,32 (1.312) 16,66 (.656) 12,21 (.481) 6,12 (.241) 2,23 (.088) 1,11 (.044) 3,35 (.132) ront 45,08 (1.775) 22,55 (.888) 47,04 (1.852) 23,52 (.926) 13,84 (.545) 6,93 (.273) 2,23 (.088) 1,11 (.044) 2,10 (.083) Rear 43,33 (1.706) 21,66 (.853) 47,04 (1.852) 23,52 (.926) 12,21 (.481) 6,12 (.241) 2,23 (.088) 1,11 (.044) 3,35 (.132) ront 61,54 (2.423) 30,78 (1.212) 63,50 (2.500) 31,75 (1.250) 13,84 (.545) 6,93 (.273) 2,23 (.088) 1,11 (.044) 2,10 (.083) Rear 59,79 (2.354) 29,89 (1.177) 63,50 (2.500) 31,75 (1.250) 12,21 (.481) 6,12 (.241) 2,23 (.088) 1,11 (.044) 3,35 (.132) ront 59,15 (2.329) 29,59 (1.165) 61,11 (2.406) 30,55 (1.203) 16,63 (.655) 8,33 (.328) 2,23 (.088) 1,11 (.044) 2,10 (.083) Rear 57,15 (2.250) 28,57 (1.125) 61,11 (2.406) 30,55 (1.203) 14,90 (.587) 7,46 (.294) 2,23 (.088) 1,11 (.044) 3,35 (.132)
9 Mounting onditions Mounting onditions defined the dimension in which matting is sufficient to reach electrical data collection. min max 6,35 (.250) 7,11 (.280) To reach the 6,35 (.250) 7,11 (.280) 6,12 (.241) 6,88 (.271) 6,12 (.241) 6,88 (.271) 6,12 (.241) 6,88 (.271) ront Panel Mounting Rear Panel Mounting Standard Shell ual loat Mount Shell Standard Shell ual loat Mount Shell ixing Options Through Hole (yelet) Or central swaging ual loat Mount (Y) or Tab version. imension K - Plug imension K Receptacle ± 0,33 (.013) (.010) ± 0,318 (.013) 1,21 (.048) 1,21 (.048) 1,21 (.048) 1,21 (.048) 1,52 (.060) 1,21 (.048) 1,52 (.060) 1,21 (.048) 1,52 (.060) 1,21 (.048)
10 *M Standard density Solder bucket dimensions Sizes,,, Size Termination ontacts ± 0,60 (.024) Typical + 0,05 (.002) / 0 ± 0,55 (.022) H min Pitch between contacts Male 9,60 (.378) 2,84 (.112) 1,10 (.043) 1,95 (.077) 2,40 (.094) 2,74 (.108) 9,60 (.378) 2,84 (.112) 1,10 (.043) 1,95 (.077) 2,40 (.094) 2,74 (.108) 9,80 (.386) 2,84 (.112) 1,10 (.043) 1,95 (.077) 2,40 (.094) 2,76 (.109) 9,80 (.386) 2,84 (.112) 1,10 (.043) 1,95 (.077) 2,40 (.094) 2,76 (.109) 9,80 (.386) 2,84 (.112) 1,10 (.043) 1,95 (.077) 2,40 (.094) 2,76 (.109) emale 9,60 (.378) 2,84 (.112) 1,10 (.043) 1,95 (.077) 2,40 (.094) 2,74 (.108) 9,60 (.378) 2,84 (.112) 1,10 (.043) 1,95 (.077) 2,40 (.094) 2,74 (.108) 9,60 (.378) 2,84 (.112) 1,10 (.043) 1,95 (.077) 2,40 (.094) 2,76 (.109) 9,60 (.378) 2,84 (.112) 1,10 (.043) 1,95 (.077) 2,40 (.094) 2,76 (.109) 9,60 (.378) 2,84 (.112) 1,10 (.043) 1,95 (.077) 2,40 (.094) 2,76 (.109) Weights Male ontact emale ontact Max Weight (grams) per contact Max Weight (grams) of all contacts per size Recommended instruction for wire stripping : ut wires to length and strip insulation per above illustration. heck for broken or frayed wires ccepted Wires Sizes : insulated W 20, W 22, W
11 *M Standard density Termination modifier :, L, S. (90 ent P with monobloc plastic brackets. US o otprint) : Plug versions available. L and S : Plug and Receptacle versions available. Sizes,,, Size Termination Modifier ± 0,69 (.027) 0,76 (.030) 3,21 (.126) L 0,76 (.030) 4,01 (.158) S 0,76 (.030) 4,65 (.183) 1 piece plastic bracket Hole I : 3,05 (.120) ontacts min max Typical L (.010) Pitch between contacts Male 6,93 (.273) 7,43 (.293) 2,84 (.112) 8,60 (.339) 2,74 (.108) 6,93 (.273) 7,43 (.293) 2,84 (.112) 8,60 (.339) 2,74 (.108) 6,93 (.273) 7,43 (.293) 2,84 (.112) 8,60 (.339) 2,76 (.109) 6,93 (.273) 7,43 (.293) 2,84 (.112) 8,60 (.339) 2,76 (.109) 6,93 (.273) 7,43 (.293) 2,84 (.112) 1,.02 (.394) 2,76 (.109) emale 6,93 (.273) 7,43 (.293) 2,84 (.112) 8,60 (.339) 2,74 (.108) 6,93 (.273) 7,43 (.293) 2,84 (.112) 8,60 (.339) 2,74 (.108) 6,93 (.273) 7,43 (.293) 2,84 (.112) 8,60 (.339) 2,76 (.109) 6,93 (.273) 7,43 (.293) 2,84 (.112) 8,60 (.339) 2,76 (.109) 6,93 (.273) 7,43 (.293) 2,84 (.112) 1,.02 (.394) 2,76 (.109) Weights Male ontact emale ontact Plastic racket Max Weight (grams) per contact 0.24 / 0.28 / / 0.34 / 0.37 Max Weight (grams) of all contacts per size
12 *M Standard density Termination modifier :, L, S. P Hole Pattern ace view, pin insert Size 9 contacts Size 15 contacts Size 25 contacts Size 37 contacts Size 50 contacts imension X 2,84 (.112) for "90 bent P U.S. ootprint" Recommended P hole for signal contacts
13 1,15 (.045) min for terminations 0,76 (.030) lass M Series *M Standard and High density Specific dimensions onnectors equipped with contacts size 20/20 or 22/22 Male connector emale connector V max W1 min (ull pin diameter) W1 max (ull pin diameter) W2 min (Square ended pin) S.. (# 20) H.. (# 22) S.. (# 20) H.. (# 22) S.. (# 20) H.. (# 22) 0,40 (.016) 4,36 (.172) 4,43 (.174) 5,48 (.216) 5,45 (.215) 3,77 (.148) 3,63 (.143) 0,40 (.016) 4,36 (.172) 4,43 (.174) 5,48 (.216) 5,45 (.215) 3,77 (.148) 3,63 (.143) 0,60 (.024) 4,26 (.168) 4,33 (.170) 5,38 (.212) 5,45 (.215) 3,77 (.148) 3,63 (.143) 0,60 (.024) 4,26 (.168) 4,33 (.170) 5,38 (.212) 5,45 (.215) 3,77 (.148) 3,63 (.143) 0,60 (.024) 4,26 (.168) 4,33 (.170) 5,38 (.212) 5,45 (.215) 3,77 (.148) 3,63 (.143) Z1 : 0,99 (.039) / 1,04 (.041) S.. (# 20), or 0,75 (.0295) / 0,77 (.0305) H.. (# 22) Z2 : to accomodate a 1,02 (.040) diameter pin S.. (# 20), or a 0,76 (.030) diameter pin H.. (# 22) Weights Max Weight (grams) without contacts and without accessories ** Standard ensity High ensity ** or contacts weight, refer to next page or dual float mount (Y), weight if applicable, added 0,60 grams
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mphenol eries everse ayonet oupling onnectors 12-024-8 uggedized onnector eries for ail/ass ransit and other arsh nvironments mphenol able of ontents age o. mphenol eries eversed ayonet oupling onnectors
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Wall Mount Receptacle: Table of Contents MIL-DTL Series III 4 PLACES +_.012 (.300) .719 (18.26) (26.19) .938 (23.83) (31.
L-L-38 eries,,, V ilter onnectors hip-on-lex all ount Receptacle: able of ontents L-L-38 eries K0 R 1 R 2 RE Z X. V RE 4 LE 4 LE LUE (E RER RELEE O REEO YE) RE (ULLY E OR ).0 X EL KE (including mounting
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mphenol Pcd (ollow mphenol Pcd to keep up with our onnecting Solutions) Products ackshells able Solutions ircular ield us Junction Modules Luminus Series Military udio/power Military ommercial erospace
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The Centi Line -.075" Contact Spacing
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Series 8016.075" x.130" x.150" Grid Pattern FEATURES Available in five sizes: 20, 38, 56, 90 and 120 contacts Insertable / removable Varilok contacts Crimp, solder, solderless wrap, and taper tab terminations
Varicon. Series " x.130" x.150" Grid Pattern FEATURES TECHNICAL SPECIFICATIONS
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omplete Miniature Range Threaded, reak way, ayonet onnection Technologies Presentation The micro38999 ranges are made to meet a new generation of applications where space and weight are limited (Tactical
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mphenol Heavy Duty ylindrical onnectors 12-052-9 mphenol mphenol Heavy Duty ylindrical onnectors MIL--22992/Proprietary High urrent apacity Rugged onstruction Safety Serviceability mphenol meets the demands
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mphenol - everse ayonet oupling onnectors 12-027-1 he Industrial onnector for actory utomation, obotics, rocess ontrol and est & easurement quipment. mphenol able of ontents age o. mphenol - everse ayonet
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Now Available in Black Zinc Nickel
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mphenol - and eries everse ayonet oupling onnectors www.amphenol-industrial.com mphenol 97 eries onnectors are U recognized and recognized. or further information on your individual application requirements,
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atalog: 16541 Issue ate: 6.11 Including the S/S and H/H Models ost-effective MI Power Inlet Filter UL Recognized S ertified V pproved 2 / 2 1 / 1 P / P Series ompact single stage MI filter with I 63-1
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Cannon has combined Zero Insertion
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onnector part numbers Basic Series 8D 0-11 W 35 P N L style: 0: Square flange receptacle 1: In line receptacle 7: Jam nut receptacle 5: Plug with RFI shielding Also available:. Square flange receptacle
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Contact resistance : environmental class hermetic class size 20 1 mω 7 mω size mω 3.8 mω size mω 2.4 mω
8525 eries pplications or all general purposes in civil aeronautical applications tandards N 934 H 32 NL 5413 N 3646 M T1 list LN 2954 escription Light weight version of MIL 26482 eries II Intermateable
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icro- icro- W-R Right ngle Thru-ole rinted ircuit oard onnectors igh erformance These connectors feature gold-plated Twistin contacts for best performance. tails are.020 inch diameter. Specify nickel-plated
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IOUIO etronics India, established as manufacturers of connectors in, has grown into a leading producer and exporter of I grade electrical connectors and related accessories. etronics India's continuing
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High ensity Mixed Signal, Power and Coaxial Connectors Ruggedized metal shell PCB connector, with shrouded plug for pin protection Signal and HE 80 cavities for power and coaxial contacts Male plug : Straight
Contact resistance : environmental class hermetic class
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--26482, eries 2 onnectors ntermatable with --26482 eries Operating temperature 55 to + 200 The onnector is designed to meet the rugged requirements o --26482, eries 2/--83723 eries *, the speciication
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