INFORMATION TRS. Transporter load restraint system

Transcription

1 INFORMATION TRS Transporter load restraint system

2 1 Transporter 10

3 TRS system Secures roll containers, mesh box pallets and palletized goods 1 TRANSPORTER You deliver different types of goods day in and day out. Yesterday, it was the urgent mesh box with spare parts for the automobile industry, today your load consists of roll containers jammed pack with plants to be delivered to the floral shop. Tomorrow, the local brewery has engaged you to deliver beverages to three different restaurants. Each contract is urgent and the goods are fragile. Wobbly and instable pallets can get expensive, and not only when it comes to vehicle controls by the authorities. With the flexible TRS load restraint system for transporters you can easily manage different types of transport assignments. The four astonishing lightweight shoring beams, two roof tracks, two floor tracks and various accessories make this system a true quick-change artist. However you choose to install the TRS System, you can be assured that your load is secure and will not tip over. The TRS system can be disassembled in seconds and stored compactly within the vehicle. Suitable for securing: beverage pallets palletized goods mesh box pallets roll containers 1 The load is secured with four vertical shoring beams, horizontal shoring poles and straps for perfect positive locking. The horizontal poles are available with practical anti-slip tape for more user-comfort. 2 The shoring beams have special anti-twist bolts to ensure a tight fit in the Airline track. 3 The shoring beams are tightly positioned in the roof track with the special spring-loaded bolt. 4 Lateral restraint is guaranteed with straps. Your advantages: quick assembly and disassembly flexible use of the loading area optimal load restraint with positive locking Further information under: 11

4 1 Transporter TRS system Transporter load restraint system General information The TRS system consists of Airline roof and floor tracks, KIM 5x7 shoring beams, shoring poles and straps for positive locking load restraint. Additional accessories are also available such as park holders and TRS partition nets. } General information Securing The continuous roof track is fixed to the cross member of the roof construction. It must be connected with the bulkhead and rear door with appropriate fixing elements. This installation method allows for the occurring stresses to be distributed evenly in the vehicle frame. The floor track should preferably be fixed directly to the body of the vehicle. Ideally the track is to be fixed with professional bonding material and should additionally be screwed or riveted. The load is secured towards the front and back between four KIM 5x7 Airline or KIM 5x7 Ergo shoring beams. The KIM 5x7 Airline should be positioned as close to the load as possible and is positively locked into the Airline tracks. Securing to the side It is also possible to place the KIM 44 shoring poles between two shoring beams. The straps are attached to KIM 5x7 Airline or KIM 5x7 Ergo to secure the load towards the side. Mounting instruction The TRS system is certified and complies with the VDI 2700 guidelines. This certification and guidelines are solely valid when sufficient force is applied to a stable body construction. With the TRS System pallets (for example 1,2 x 0,8 m) can be secured length or crosswise. 12

5 TRS system Transporter load restraint system } TRS-net partition Securing The TRS net partition is either placed behind or in front of the goods in order to secure small packages. The net partition is easy to open and close, which allows for the goods to be removed easily. Partial loads leave gaps, which can easily be restrained with the TRS net partition. With the ergonomical handle, the net partition can be moved in order to re-form a positive locking connection. L1 Floor to bottom edge of the roof TRANSPORTER L2 Axial spacing 13

6 1 Transporter TRS system Components in detail Airline tracks mm Airline roof track 1 - Profile / Length 2 - Starting point 3 - Mounting holes 4 - Ends 5 - End caps / Track cover Order code P Weight: 1,43 kg/m Roof track Length xxxx mm ø20 Airline track, Standard rectangular P Weight: 0,90 kg/m Rectangular Length xxxx mm Airline track, with flange P Weight: 0,80 kg/m Flange Length xxxx mm 14

7 SH Starting point 2 - Starting point 3 - Mounting holes 4 - Ends 5 - End caps / Track cover Order code P P e.g.: X = 0 mm e.g.: X = 25 mm e.g.: P = 25 mm e.g.: P = 50 mm If not mentioned otherwise, the starting point is X = 0 mm, pitch P = 25,0 mm. P-xx TRANSPORTER Mounting holes 3 - Mounting holes 4 - Ends 5 - End caps / Track cover Order code S 5 S 6 S 8 N 4 N 5 N 6 D 5,5 D 6,6 D 8,5 M 5 M 6 5 / 10 5 / 10 W D ,2 10,1 12,0 13,0 10,0 d 5,5 6,6 9,0 4,2 5,05 6,7 5,5 6,6 8,5 5,0 Please select the type of mounting holes (S = countersunk screw, N = countersunk rivet, D = cylindric hole, M = internal thread) e.g.: S 5 Pitch of mounting holes 3 - Mounting holes 4 - Ends 5 - End caps / Track cover Order code a2 = same pitch a2 - a... = individual pitch Please specify the pitch of the mounting holes a1 and a2 Please specify the pitch of the mounting holes a1, a2, a3, a4 etc. a1-xx / a2-xx Two-piece tracks 4 - Ends 5 - End caps / Track cover Order code Middle Please choose the division section: Middle Beginning and end Beginning and end Shape of ends 4 - Ends 5 - End caps / Track cover Order code Please select the shape of the beginning of the track (max. radius or max. F2 = half of track width in mm) F2 F1 SL A / E straight A / E burred A / E R-xx A / E F1-xx F2-xx A / E SH-xx SL-xx End caps Track cover 5 - End caps / Track cover Order code Plastic end caps (only in combination with straight ended tracks, not compatible with ) Track cover (not compatible with ) End caps Track cover } Sample order code Airline flange N 6 - a1-25/a Middle - A-straight - Track cover 15

8 1 Transporter TRS system Components in detail Securing roll containers in the middle of the vehicle KIM 5x7 Airline 1 - Length 2 - Product identification sticker Order code Adjustment range possible from min. 400 to max mm, with a fixed 70 mm range of spring. Internal dimensions needed by order KIM 5x7 Airline Internal dimensions xxxx mm KIM 5x7 Ergo 1 - Length 2 - Product identification sticker Order code Internal dimensions from 1000 to 2175 mm. Internal dimensions needed by order KIM 5x7 Ergo Internal dimensions xxxx mm Customized product identification sticker KIM5x7 Airline M Max Mustermann GmbH Musterstraße 118 Musterstadt / Germany Servicenummer +49 (0) Product identification sticker Order code L(m) BC < 2 2,1 2,2 2,3 2,4 2,5 650 dan 600 dan Bei Verwendung in Stäbchenschiene BC 450 dan EN BC BC Customized product label with your logo Product label Custom sticker allsafe sticker } Sample order code KIM 5x7 Ergo allsafe sticker TRSshoring bar 1 - Length 2 - Anti-slip tape Order code Internal dimension X between the tracks: 300 to 2140 mm X = Internal dimension needed by order Weight: depending on length Load capacity: 300 dan TRSshoring bar Inner dimension X xxxx mm Anti-slip tape 2 - Anti slipping tape Order code Anti-slip tape } Sample order code TRS-shoring bar - X Anti-slip tape 16

9 Cam buckle strap Width 25 mm Over center buckle Width 45 mm 1 - Article Order code Polyester 79012/ Length fixed end Loose end Load capacity: 400 dan Total length: 5000 mm Length fixed end: 1000 mm Length fixed end Loose end Polyester 79014/ Load capacity: 1500 dan Total length: 5000 mm Length fixed end: 1000 mm TRANSPORTER Park holder for TRSshoring bar Accessories 1 - Article Order code Compatible with Airline-rack and KIM 5x7 Airline/Ergo Steel galvanized Set = 2 pcs Park holder Park set for KIM 5x7 Airline/Ergo Compatible with Airline-rack and KIM 5x7 Airline/Ergo Steel galvanized, Plastic Set = 2 pcs Park set TRS- Net partition 1 - Article Order code Aluminium, Polyester Net partition L1 xxxx mm L2 xxxx mm L1 Floor to bottom edge of the roof L2 Axial spacing } Sample order code Cam buckle strap /

10 1 Transporter TRS system For your individual TRS-System we need the following information: System 1. Load capacity? kg 2. Length of the cargo area? mm 3. Internal dimension between the wheel arches (fig. 1) mm 4a. Internal height between the tracks (fig. 1) mm 4b. Available height in the cargo area? mm 5. Axial spacing (fig. 1) mm axial spacing = Distance floor track center to floor track center mm 6. In which direction are the goods to be restrained? Towards the front Towards the rear Towards the side Tracks 7. Already existing tracks in the vehicle? Roof track Floor track Fig. 1 18

11 TRS system Combinations KIM 5x7 Airline KIM 5x7 Ergo Airline tracks TRANSPORTER Airline roof track Airline track rectangular Airline track flange TRS shoring bar Cam buckle strap 79012/ Over centre buckle 79014/ Park holder Park set

12 allsafe JUNGFALK GmbH & Co. KG Gerwigstraße 31 D Engen Phone +49 (0) Fax +49 (0) We reserve the right to make changes