Pulverizer Models: PP-5, PP-6, PP-7, and PP-8 Operator s Manual Repair Parts Catalog

Transcription

1 Pulverizer Models: PP-5, PP-6, PP-7, and PP-8 Operator s Manual Repair Parts Catalog LANDOLL CORPORATION 1900 North Street Marysville, Kansas (785) ~ rev

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3 PP PULVERIZER CONTENTS Introduction... 3 Parts Ordering... 3 Safety Suggestions... 4 Operating Instructions... 4 Specifications... 5 Repair Parts... 6 Machines w/ 4 Outside Diameter Pipe... 6, 7 Machines w/ 4 1/2 Outside Diameter Pipe... 8, 9 Drawbar Assembly... 10,11 Parts Index Page 1I

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5 INTRODUCTION Your Brillion Pulverizer is built with the best materials and workmanship available. It has been designed to give years of trouble-free operation. Proper care and operation will insure that you receive the service and long life built into this machine. Study this manual carefully before attempting to operate machine. Instructions for Ordering Parts This safety alert symbol is used to call your attention to instructions concerning your personal safety. Federal law requires you to explain the safety and operating instructions furnished with this machine to all employees before they are allowed to operate the machine. These instructions must be repeated to the employees at the beginning of each season. Be sure to observe and follow these instructions for you and your employee s safety. ** Repair parts must be ordered through an authorized dealer ** DEALER INSTRUCTIONS FOR ORDERING PARTS FROM LANDOLL PARTS DISTRIBUTION CENTER PHONE #: OR FAX #: ORDER ONLINE: companystore.landoll.com xx m yy sssss = model series (i.e PX for all Pulverizers) = month of manufacture (ex. B means February. The letter I is not used.) = last digits of the year manufactured (ex. 13 means 2013) = Sequential number used to track warranty and service information. Figure 1-1: ID Plate Page 3

6 SAFETY SUGGESTIONS Investigation has shown that nearly one-third of all farm accidents are caused by careless use of machinery. You can do your part in improving safety by observing the following suggestions. Insist that all people working with you or for you abide by them. 1. Do not stand between tractor and implement when attaching or detaching implement, unless neither are moving. 2. Do not allow anyone to ride on tractor or machine. 3. Lower machine to ground when not in use. 4. Use support stand so that machine will not roll when unhitched from tractor. 5. Do not transport at speeds over 20 MPH. 6. When transporting machine, avoid sudden stops or sharp turns because the weight of the machine may cause the operator to lose control of the tractor. 7. When transporting the machine on a road or highway, use adequate warning symbols, reflectors, lights and slow moving vehicle signs as required. OPERATION This pulverizer is designed to be mounted to tractors with category I 3-point hitch. Clevis pins (7/8 dia.) are provided for attaching to the tractor s lower links. Fasten to upper tractor link securely with a 3/4" pin (not provided). When operating, keep support stand locked up in raised position. To park the pulverizer, lower it to a level surface; then set and fix the support stand all the way down. After the first 1-2 hours of use, check over all fasteners to insure that they remain tight. Periodic checks should be made thereafter. Page 4

7 SPECIFICATIONS Pull-type or Category I Three-Point Hitch Model Designation: PP- series Pulverizer models are described as follows: Working Transport Wheels: Approximate Model Width Width Axle Size (#) & Type Weight (lbs) PPM (15) - 16 Notched 676 PPM (18) - 16 Notched 788 PPM (21) - 16 Notched 900 PPM (24) - 16 Notched 1012 PPD (15) - 20 Ductile Notched 631 PPD (18) - 20 Ductile Notched 734 PPD (21) - 20 Ductile Notched 837 PPD (24) - 20 Ductile Notched 940 PPC (10) - 16 Crowfoot 686 PPC (12) - 16 Crowfoot 800 PPC (14) - 16 Crowfoot 914 PPC (16) - 16 Crowfoot 1028 PPG /2 (15) - 18 Smooth 706 PPG /2 (18) - 18 Smooth 825 PPG /2 (21) - 18 Smooth 944 PPG /2 (24) - 18 Smooth 1063 Torque Specified in Foot Pounds UNC SIZE SAE Grade SAE Grade SAE Grade SAE Grade SAE Grade UNF SIZE 2 5 SAE Grade 8 1/ [5] 6 [7] 9 [11] 1/ [6] 7 [9] 10 [12] 5/ [10] 13 [13] 18 [22] 5/ [11] 14 [17] 20 [25] 3/ [19] 23 [29] 35 [42] 3/ [21] 25 [31] 35 [44] 7/ [30] 35 [43] 55 [62] 7/ [34] 40 [50] 60 [75] 1/ [43] 55 [62] 80 [100] 1/ [50] 65 [81] 90 [112] 9/ [62] 80 [100] 110 [137] 9/ [75] 90 [112] 130 [162] 5/ [94] 110 [137] 170 [212] 5/ [106] 130 [162] 180 [225] 3/4/ [162] 200 [250] 280 [350] 3/ [188] 220 [275] 320 [400] 7/ [156] 320 [400] 460 [575] 7/ [175] 360 [450] 500 [625] [237] 408 [506] 680 [850] [263] 540 [675] 760 [950] 1-1/ [337] 600 [750] 960 [1200] 1-1/ [375] 660 [825] 1080 [1350] 1-1/ [475] 840 [ [1782] 1-1/ [525] 920 [1150] 1500 [1875] 1-3/ [612] 1010 [1375] 1780 [2225] 1-3/ [700] 1260[1575] 2010 [2512] 1-1/ [812] 1460 [1825] 2360 [2950] 1-1/ [912] 1640[2050] 2660 [3325] Page 5

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9 MACHINES WITH 4" OUTSIDE DIAMETER PIPE AXLE (PPM, PPD, PPC, PPCD) Index No. Part # Description # Used Weight 1 6K403 Frame Weldment J841 Frame Weldment - 6' J842 Frame Weldment - 7' K982 Frame Weldment - 8' J847 Hitch Weldment J848 Pin D604 Roll Pin 4-5 6K977 Mast 1 9J846 Mast (prior to 2001) D989 U-Bolt, 5/8" B166 Lockwasher, 5/8" 4-8 1C392 Nut, 5/8" 4-9 8C527 Capscrew, 1/2 x 1 1/2 gr C109 Lockwasher, 1/2" D864 Drilled Bolt, 5/8 x 3-1/2" D529 Slotted Nut, 5/8" C864 Cotter Pin, 1/8 x 1" J870 Mounting Plate Weldment D669 Axle Mount (Cast Iron) C016 Bearing (Square Bore) J375 Clamp Assembly - Complete (items 10 & 18-21) C031 Axle Clamp (Cast Iron) D673 U-Bolt, 1/2" C390 Nut, 1/2" D535 Set Screw, 1/2" C988 Wheel, 16" Notched (PPM Models) J001 Wheel, 20" Ductile (PPD Models) D927 Crowfoot Wheel (PPC Models) 41 9J811 Crowfoot Wheel, 20" Ductile (PPCD Models) D213 Spacer, 2-3/16" lg., used with 1D927 Crowfoot Wheel 2.7 9J820 Spacer, 3 11/16" Lg, (Used with 9J811 Wheel) K413 Axle Assembly - 5 incl. Bearings J875 Axle Assembly - 6' incl. Bearings J610 Axle Assembly - 7' incl. Bearings J874 Axle Assembly - 8' incl. Bearings C014 Bearing Housing (Casting Only) J850 Stand Weldment J851 Screw J845 Stand Bracket J849 Clevis Pin, 7/8 x 3-1/2" D110 Klik-Pin Reflector - Red Reflector - Yellow K036 Decal, Brillion C334 Capscrew, 1/2 x 11/4 gr K107 Float Link D488 HHCS, 3/4-10 NC x 5, Gr 5, ZP C729 Lock Nut, Gr. B ZP K349 Manual Cannister K350 Hose Clamp, #56 Stainless C461 Lock Nut, 5/8-11 NC gr B, ZP C122 Flat Washer, 5/8 std. ZP rev Page 7

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11 MACHINES WITH 4-1/2" OUTSIDE DIAMETER PIPE AXLE (PPG) ndex No. Part # Description Used Weight 1 6K403 Frame Weldment J841 Frame Weldment - 6' J842 Frame Weldment - 7' K982 Frame Weldment - 8' J847 Hitch Weldment J848 Pin D604 Roll Pin 4-5 9J846 Mast D989 U-Bolt, 5/8" B166 Lockwasher, 5/8" 4-8 1C392 Nut, 5/8" 4-9 1C334 Capscrew, 1/2 x 11/4 gr C109 Lockwasher, 1/2" D864 Drilled Bolt, 5/8 x 3-1/2" D529 Slotted Nut, 5/8" C864 Cotter Pin, 1/8 x 1" J870 Mounting Plate Weldment (PPG Models) D669 Axle Mount (Cast Iron) C016 Bearing (Square Bore) J376 Clamp Assembly - Complete A087 Axle Clamp (Cast Iron) C290 U-Bolt, 7/16" C314 Lockwasher, 7/16" C179 Nut, 7/16" A046 Wheel, 18" (PPG Models) K431 Axle Assem - 5 inc. Bearings K324 Axle Assembly - 6' incl. Bearings K325 Axle Assembly - 7' incl. Bearings K326 Axle Assembly - 8' incl. Bearings J850 Stand Weldment J851 Screw C527 Capscrew, 1/2 x 1-1/2", gr J845 Stand Bracket J849 Clevis Pin, 7/8 x 3-1/2" D110 Klik-Pin A086 End Wheel (PPG Models) Reflector - Red Reflector - Yellow K036 Decal, Brillion D038 Inner Bearing housing [5D038] w/ Bearing [9C016] K843 Inner Bearing housing [2K843] w/ Bearing [9C016] 1 Page 9

12 (2) P/N 1C517 HITCH PLATE (1) P/N 1K441 DRAWBAR (2) P /N 1K439 BRACE l P/N 1D423 HHCS,3/4-10NC x 1-3/4,Gr5 2 P/N 1C211 WASHER,LOCK 3/4 2 P/N 1C210 NUT,HEX 3/4-lONC (2) P/N 3J562 U- BOL T,1/2-13NC x 4-9/16 X 5-1/2 (4) P/N 1C109 WASHER,LOCK 1/2 (4) P/N 1C390 NUT,HEX 1/2-13NC!. I:' f \ ( ( (ill';::- : ~ ~;j:i~"j :1 ~ij ~~~ I~f8~ t)~~~ R~L~~ct/ ,Gr _ - - ~ ":... \ f L) - :' ' _{:= 't > :~..--/ Ct P/N 1C390 NUT,HEX 1/2-13NC -... :,_ "< ~.; : ~ 2l P/N 1D237 HHCS,1/2-13NC x 2,Gr5 2 P /N 1C109 WASHER,LOCK 1/2 2 P/N 1C390 NUT,HEX 1/2-13NC ~ 5, 6, and 7 Pulverizer Drawbar Page 10

13 8 Pulverizer Drawbar P/N 1K439 BRACE l i / ':.:.. > > l P/N 1D423 HHCS,3/4-10NC x 1-3/4,Gr5 2 P/N 1C211 WASHER,LOCK 3/4 2 P/N 1C210 NUT,HEX 3/4-lONC (4) P/N 3J562 U-BOL T, 1/2-13NC x 4-9/16 X 5-1/2 (8) P/N 1C109 WASHER,LOCK 1/2 (8) P/N 1C390 NUT,HEX 1/2-13NC ( 30 5!8" REF ) \\.. :, r,... ::..... /... (2) P/N 8K989,/:'\ ANGLE BRACKET (1) P /N 1K441 DRAWBAR,.:. _ :-~: 1 1l P/N 1C266 HHCS,l/2-13NC x 5-1/2,6::. \.. \... t r r t/;i'' 1 P /N 1C109 WASHER,LOCK 1/2... \ ~ f 1 P/N 1C390 NUT,HEX 1/2-13NC... \. :... \ l P/N 1D237 HHCS,1/ 2-13NC x 2,Gr5 2 P /N 1C109 WASH ER,LOCK 1/2 2 P/N 1C390 NUT,HEX 1/2-13NC... ~.. :: ~: :::-\.. [>., r.\ ; ; Page 11

14 Part Page Index No. No. No. INDEX Part Page Index No. No. No. Part Page Idex No. No. No. A 0A A A B 1B C 1C C C C C C C C C C C C C D 1D D D D D D D D D D D D J 2J J J J J J J J J J J J J J J J J J J J J K 1K K K K K K K K Page 12

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16 Equipment from Landoll Corporation is built to exacting Standards ensured by ISO 9001 registration at all Landoll manufacturing facilities. Pulverizer Models: PP-5, PP-6, PP-7, and PP-8 Operator s Manual Repair Parts Catalog LANDOLL CORPORATION 1900 North Street Marysville, Kansas (785) ~ Copyright Landoll Corporation "All rights reserved, including the right to reproduce this material or portions thereof in any form". 1199rev