OWNER OPERATOR S MANUAL. BCS Buddy Cart Manual P/N: Revision: 9/2016
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1 OWNER OPERATOR S MANUAL BCS Buddy Cart Manual P/N: Revision: 9/2016 Distributed by: BCS America, LLC 001 N Lagoon Avenue Portland, OR info@bcsamerica.com Please read and understand this manual and all instructions prior to operating or servicing this attachment bcsamerica.com
2 Safety Rules This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. Read and understand all safety rules and operating instructions before using this attachment. Follow all safety rules and operating instructions provided by your tractor manual. Never allow children or untrained persons to operate tractor and attachment. Reduce tractor speed and allow extra stopping distance when moving heavy loads. Reduce tractor speed and weight when operating on slopes. Operate up and down slopes, never across the face of slopes. Do not carry passengers on tractor or attachment. Avoid sudden turns or maneuvers. Do not remove warning decal from product. Check product for worn, loose, or damaged parts before each use. If any damage is present, repair the product before using. Check product for loose or missing fasteners before each use. Tighten or replace fasteners as needed before using. Do not exceed tractor speed of 2.8 miles per hour when using Buddy Cart. Do not exceed Buddy Cart rated weight capacity of 40 pounds. Do not attempt to disconnect Buddy Cart from tractor with a load bcsamerica.com
3 Carton Contents 8 (x2) 2 (x2) 1 (x1) 3 (x4) (x2) 4 (x1) 7 (x2) 6 (x1) (x1) 9 (x1) 11 (x2) 232 (x1) (x1) 2 (x1) 22 (x2) 12 (x2) 33 (x1) 19 (x32) 21 (x12) 20 (x34) 10 (x4) 31 (x1) Flat Washer 29 (x1) 32 (x1) 17 (x2) 26 (x2) 24 (x2) Flat Washer 27 (x2) Flat Washer 28 (x2) 18 (x2) Tools Required for Assembly: Large Flat Screwdriver 19mm Wrench 1/2 Wrench or Socket 1/16 Wrench (qty 2) or Socket bcsamerica.com 2
4 1 Assembly Instructions Attach Front Support and Latch Angle loosely to Brace Supports as shown using supplied hardware Attach Undercarriage Axle Supports loosely to body with hardware as shown * NO SCREW Attach Front Support Assembly loosely to body with hardware as shown NOTE: THESE ARE THE (2) 1 BOLTS WITH WASHERS bcsamerica.com
5 Assembly Instructions 4 Attach two axle holders to the axle supports as shown using the supplied hardware * NOTE: LOOSELY TIGHTEN BOLTS AT THIS TIME Insert axle into undercarriage halfway as shown. Attach spacer, tongue, and spacer bcsamerica.com 4
6 6 Assembly Instructions Assembly Instructions Assembly Instructions SlideSlide axleaxle completely through undercarriage. Aligndrawbar tonguewith with the front support completely through undercarriage. Align drawbar the Slide axle completely through undercarriage. Align with the Insert axle into und and front pullfront handle to and latch. Attach washers and washers spacersand as shown. support and pullpull handle toto latch. and spacers support handle latch.attach Attachwashers spac ersasasshown. shown.attach spacer, draw * NOTE: TIGHTEN ALL HARDWARE AT THIS TIME wheels and washers onto axle and secure with hairpins as shown. 7 8SlideSlide wheels and washers onto axle and secure with hairpins asshown. shown. Slide wheels and washers onto axle and secure with hairpins as Slide wheels and washers onto axle and secure with hairpins as shown. * NOTE: LOOSELY TIGHTEN BOLTS AT THIS TIME * NOTE: MAKE SURE VALVE STEM IS OUT * FACING NOTE: MAKE SURE VALVE STEM IS FACING OUT ch latch angle to drawbar assembly with supplied CHECK TIRE PRESSURE: 30 PSI Assembly Step 6 20 Install hitch bolt and nut to secure2 to attachment drop hitch. Install hitch bolt and nut to secure to attachment drop hitch. Assembly Step 7 Install hitch bolt and nut to secure to attachment drop hitch. Install hitch bolt, washer and nut to secure attachment to drop hitch. The attachment can be secured to the drop hitch in one position only. Attach latchto angle to drawbar assembly Install hitch bolt and nut to secure attachment drop hitch. with supplied hardware as shown Install hitch bolt and nut to secure to attachment drop hitch. 2 tlob hctih Drop Hitch WRONG! Hitch Bolt WRONG! hardware as shown Hitch Bolt 24 hardware as shown Attach latch angle to drawbar assembly with supplied Attach latch angle to Drop Hitch Assembly Step Drop Hitch bcsamerica.com Assembly Step 8 Assembly Step 8
7 Operating Instructions Before Using Dump Cart: 1. Check tire pressure and inflate to 30 psi if needed. 2. Read all Safety Rules found on page 1. How to Use Buddy Cart: 1. Attach Buddy Cart to your tractor using the supplied drop hitch, bolt, washer and nut. 2. Before loading the Buddy Cart for initial use, allow a few minutes to become familiar with steering the cart while mounted to a BCS tractor. The Buddy Cart requires the operator to assist with maintaining a straight path. WARNING: Excessively sharp turns or hurried maneuvering may result in a jack-knife effect. If this occurs, engage the tractor s Reverse and re-position the cart directly in front of the tractor prior to resuming normal operation. 3. Do not exceed 40 pounds when loading material into the cart body. 4. Distribute the weight of the load as evenly as possible in the cart body for best handling.. When hauling heavy loads, verify that your tractor has adequate braking capacity. 6. Do not exceed 2.8 miles per hour when transporting Buddy Cart. 7. Do not attempt to disconnect with a load in Buddy Cart How to Empty Buddy Cart: 1. Pull hand lever forward to release the latch mechanism. 2. Angle cart body as desired to guide the material to preferred location. 3. Lower the body and guide the latch into the drawbar and relatch. Periodic Maintenance: Tighten fasteners as needed before each use. Check tire pressure before each use. Inspect parts for damage and replace if necessary bcsamerica.com 6
8 Warranty If this product fails due to a defect in material or workmanship within 3 YEARS from the date of purchase, we will at our option repair or replace it free of charge. This warranty excludes tires and wheels, which are expendable and become worn during normal use. This warranty does not cover: Repairs necessary because of operator abuse or negligence. Equipment used for commercial or rental purposes. Paint that is worn or faded due to normal use or exposure. To arrange for product repair call , or return this product to place of purchase for replacement. This warranty gives you specific legal rights, and you may also have other rights which may vary from state to state. This warranty applies only while this product is in use in the United States and Canada. In the space below, record the purchase date of your Buddy Cart. Model Number: Purchase Date: Serial Number: Keep this Owner s Manual and your receipt in a safe place for future reference. After the three year warranty period, all replacement parts may be ordered by calling When ordering replacement parts, always give the following information: Product: Buddy Cart Model Number: Part Number: Part Description: bcsamerica.com
9 Illustrated Parts List ID PART NO DESCRIPTION ID PART NO DESCRIPTION CART BODY TONGUE AXLE SUPPORT /2 CUSHION WASHER AXLE HOLDER TONGUE HITCH FRONT SUPPORT TONGUE SPRING FRONT SUPPORT BRACE FLAT WASHER 1/2 " ANGULAR SUPPORT HEX LOCK NUT 1/2 " WHEEL ( including bushings ) HEX BOLT, HITCH /8 " -11 x 4. GRADE LATCH ANGLE KIT 3/4" POLY BUSHINGS ( set of 4 ) AXLE 3/4 " FLAT WASHER, HITCH /8 " WASHER 3/4 " SAE LOCK NUT, HITCH /8 " SPACER 3/4 " X 1.2 " DROP HITCH SPACER 3/4 " X 0.62 " HAIRPIN LATCH POST DECAL ( Logo) Cart Sides ) SPRING, LATCH DECAL ( Read Owners Manual ) HEX BOLT 3/8-16 X 4 " DECAL (Logo ) Front HEX LOCK NUT 3/ OWNERS MANUAL HEX BOLT 1/2-13 X 3.7 " HARDWARE BOLT BAG DRAWBAR SPHERICAL WASHERS /16-18 X 3/4 " SLOTTED SCREW MALE TANG KIT ( Not Optional Required (not / Option) included) /16-18 FLANGED GRIP NUT MALE TANG WASHER /16 USS SCREW M12 X /16-18 X 1 " SLOTTED SCREW WAVEY WASHER,LOCK M NUT,SELF LOCKING M bcsamerica.com 8
10 NOTES: BCS Buddy Cart ( ) bcsamerica.com
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