2004 Mercedes-Benz SLK320 (none) Convertible

Transcription

1 CHASSIS TYPE Model Chassis Type SLK Ch SLK Ch SLK Ch SLK Ch SPECIAL CAUTIONS AIR BAGS Refer to Procedure Explanation 29 for Supplemental Restraint/Air Bag Special Cautions. ELECTRICAL COMPONENTS Ignition must be in off position before any electrical repair is performed. FUEL TANK Manufacturer advises that for safety reasons the Fuel Tank be removed prior to R&R Quarter Outer Panel Assy, Rear Crossmember, Front Floor Panels, Rear Floor Pan, Spare Tire Well & Rear Sidemember Assy SUSPENSION Manufacturer advises that some new fasteners must be used whenever old fasteners are loosened or removed. WELDING Before initiating any repair involving the use of an electric welder, the ignition must be in the off position and both battery terminals disconnected. CLEAR COAT IDENTIFICATION All colors are clear coat. PAINT CODE LOCATION Paint code located on body code plate on the right apron panel at air cleaner assy. INFORMATION LABELS Labels must be special ordered from Dealer by name, serial number of vehicle and application. Label, Barcode $45.00 Plate, VIN Below Window Trunk $9.25 Label, Tire Pressure SLK230, SLK $7.00 SLK $4.70 Label, Tire Information w/sport Pkg $3.90 PDF processed with CutePDF evaluation edition

2 w/o Sport Pkg $3.90 Label, Manufacturer $2.70 Label, Tire Inflation $4.70 Label, Fuel Type $3.90 Label, Fuel Filler Caution $2.70 Label, Starting Procedure $4.40 Label, Vacuum Diagram $7.50 Label, Emission Control Info $4.00 Label, Expansion Tank $7.50 Label, Spare Wheel $2.90 Label, Wheel Cover Removal Label, Xenon Lamp R $3.00 L $3.00 Label, Side Air Bag R $4.50 L $4.50 Label, Headlamp Adjust R $2.50 L $2.50 Label, Fuel Recommendation $4.50 Label, Air Bag Warning $ $5.50 Order by Application FRONT BUMPER Use Procedure Explanations 1 and 28 with the following text. SLK230, SLK320 SLK230, SLK320 W/SPORT PKG N.A.

3 Refinish Front Cover 2.0 Refinish Headlamp Washer Cover R #.2 L #.2 Refinish Cover Insert R #.2 L #.2 #Included in Refinish Front Cover Refinish Cover Moulding R.4 L.4 R&I Bumper Assy #1.2 O/H Bumper Assy (Includes R&I) #2.2 #Includes R&I/R&R Grille & Undercover Add to R&R or O/H Front Bumper w/ H/Lamp Washers.2 Add to R&R Front Cover To Cut Holes for Installation of Side Marker 1.0 Lamps NOTE: All Parts in this section are included in overhaul unless noted otherwise. 1Cover, Front (P) w/ H/Lamp Washers WA $ # $1, #2.2 w/o H/Lamp Washers WA $ # $1, #2.2 (P) Paint to Match #Includes R&I/R&R Grille & Undercover 2Screen, Cover Ctr WA $ $ Screen, Cover Otr R WA $ L WA $ R $ L $ Absorber, Impact $ IOH 5 Cover, H/Lamp Washer Bahama Blue, (Code 352) R $ L $ Black, (Code 040) R $ L $ R $ L $ Brilliant Silver, (Code 744) R $ L $ R $ L $ Firemist Red, (Code 548) R $ L $ R $ L $ Magma Red, (Code 586) R $

4 L $ R $ L $ Obsidian Black, (Code 197) R $ L $ R $ L $ Sapphire Blue, (Code 372) R $ L $ Sunburst Yellow, (Code 685) R $ L $ Paint to Match R $ L $ R $ L $ Insert, Cover Bahama Blue, (Code 352) R $ L $ Black, (Code 040) R $ L $ Brilliant Silver, (Code 744) R $ L $ Firemist Red, (Code 548) R $ L $ Magma Red, (Code 586) R $ L $ Obsidian Black, (Code 197) R $ L $ Sapphire Blue, (Code 372) R $ L $ Sunburst Yellow, (Code 685) R $ L $ Paint to Match R $ L $ Moulding, Cover Bahama Blue, (Code 352) R $ L $ Black, (Code 040) R $ L $ Brilliant Silver, (Code 744) R $ L $ Firemist Red, (Code 548) R $ L $ Magma Red, (Code 586) R $ L $ Obsidian Black, (Code 197) R $

5 L $ Sapphire Blue, (Code 372) R $ L $ Sunburst Yellow, (Code 685) R $ L $ Bracket, License $ $ Bracket, Bumper R $26.00 L $ R $26.00 L $ Sensor, Ambient Temp $19.50 #1.5 #Not Included in O/H, w/bumper Removed Deduct 1.0 SLK230, SLK320 SLK230, SLK320 W/O SPORT PKG Refinish Front Cover 2.0 Refinish Tow Bracket Flap #.4 Refinish Opening Cover R #.2 L #.2 #Included in Refinish Front Cover R&I Bumper Assy #1.2 O/H Bumper Assy (Includes R&I) #2.2 #Includes R&I/R&R Grille & Undercover Add to R&R or O/H Front Bumper w/ H/Lamp Washers.2 Add to R&R Front Cover

6 To Cut Holes for Installation of Side Marker Lamps NOTE: All Parts in this section are included in overhaul unless noted otherwise. 1 Cover Assy, Front (P) $ #2.2 #Includes R&I/R&R Grille & Undercover 2 Cover, Opening (P) R $ L $ (P) Paint to Match 3 Flap, Tow Bracket $ Absorber, Impact Center $67.00 IOH 5 Absorber, Impact Outer R $37.00 IOH L $37.00 IOH Included w/front Cover Assy 6Bracket, License $ Panel, Lower $84.00 #.4 #w/bumper Removed 8Sensor, Ambient Temp $19.50 #1.5 #Not Included in O/H, w/bumper Removed Deduct 1.0 9Bracket, Bumper R $26.00 L $26.00 SLK230, SLK320 SLK230, SLK320 W/O SPORT PKG Refinish Front Cover 2.1 Refinish Headlamp Washer Cover R #.2 L #.2 Refinish Cover Insert R #.2

7 L #.2 #Included in Refinish Front Cover Refinish Cover Moulding R.4 L.4 Refinish Cover Inner Insert R.2 L.2 R&I Bumper Assy #1.2 O/H Bumper Assy (Includes R&I) #2.2 #Includes R&I/R&R Grille & Undercover Add to R&R or O/H Bumper Assy w/ H/Lamp Washers.2 Add to R&R Front Cover To Cut Holes for Installation of Side Marker 1.0 Lamps NOTE: All Parts in this section are included in overhaul unless noted otherwise. 1 Cover, Front (P) w/ H/Lamp Washers $ #2.2 w/o H/Lamp Washers $ #2.2 (P) Paint to Match #Includes R&I/R&R Grille & Undercover 2Screen, Cover Ctr $ Screen, Cover Otr R $ L $ Absorber, Impact Ctr $67.00 IOH 5Absorber, Impact Otr R $37.00 IOH L $37.00 IOH 6Insert, Ctr Impact Absorber (2) $4.00 7Cover, H/Lamp Washer Bahama Blue, (Code 352) R $ L $ Black, (Code 040) R $ L $ Brilliant Silver, (Code 744) R $ L $ Firemist Red, (Code 548) R $ L $ Magma Red, (Code 586) R $ L $ Obsidian Black, (Code 197) R $ L $ Sapphire Blue, (Code 372) R $ L $ Sunburst Yellow, (Code 685) R $ L $ Paint to Match R $ L $ Bracket, License $

8 9 Support, Inner R $54.00 IOH L $54.00 IOH 10 Bracket, Bumper R $26.00 L $ Moulding, Cover Bahama Blue, (Code 352) R $ L $ Black, (Code 040) R $ L $ Brilliant Silver, (Code 744) R $ L $ Firemist Red, (Code 548) R $ L $ Magma Red, (Code 586) R $ L $ Obsidian Black, (Code 197) R $ L $ Sapphire Blue, (Code 372) R $ L $ Sunburst Yellow, (Code 685) R $ L $ Insert, Cover Outer Bahama Blue, (Code 352) R $ L $ Black, (Code 040) R $ L $ Brilliant Silver, (Code 744) R $ L $ Firemist Red, (Code 548) R $ L $ Magma Red, (Code 586) R $ L $ Obsidian Black, (Code 197) R $ L $ Sapphire Blue, (Code 372) R $ L $ Sunburst Yellow, (Code 685) R $ L $ Paint to Match R $ L $ Insert, Cover Inner Bahama Blue, (Code 352) R $70.00 L $70.00 Black, (Code 040) R $70.00 L $70.00 Brilliant Silver, (Code 744) R $70.00

9 L $70.00 Firemist Red, (Code 548) R $70.00 L $70.00 Magma Red, (Code 586) R $70.00 L $70.00 Obsidian Black, (Code 197) R $70.00 L $70.00 Sapphire Blue, (Code 372) R $73.00 L $70.00 Sunburst Yellow, (Code 685) R $75.00 L $70.00 Paint to Match R $75.00 L $ Sensor, Ambient Temp $19.50 #1.5 #Not Included in O/H, w/bumper Removed Deduct 1.0 SLK32 Refinish Front Cover 2.0 Refinish Headlamp Washer Cover R #.2 L #.2 Refinish Cover Insert R #.2 L #.2 #Included in Refinish Front Cover Refinish Cover Moulding R.4 L.4 R&I Bumper Assy #1.2 O/H Bumper Assy (Includes R&I) #2.2 #Includes R&I/R&R Grille & Undercover Add to R&R or O/H Front Bumper

10 w/ H/Lamp Washers.2 Add to R&R Front Bumper To Cut Holes for Installation of Side Marker 1.0 Lamps NOTE: All Parts in this section are included in overhaul unless noted otherwise. 1 Cover, Front (P) w/ H/Lamp Washers $1, #2.2 w/o H/Lamp Washers $1, #2.2 (P) Paint to Match #Includes R&I/R&R Grille & Undercover 2Screen, Cover Ctr $ Screen, Cover Otr R $ L $ Absorber, Impact $ IOH 5 Cover, H/Lamp Washer Bahama Blue, (Code 352) R $ L $ Black, (Code 040) R $ L $ Brilliant Silver, (Code 744) R $ L $ Firemist Red, (Code 548) R $ L $ Magma Red, (Code 586) R $ L $ Obsidian Black, (Code 197) R $ L $ Sapphire Blue, (Code 372) R $ L $ Sunburst Yellow, (Code 685) R $ L $ Paint to Match R $ L $ Insert, Cover Bahama Blue, (Code 352) R $ L $ Black, (Code 040) R $ L $ Brilliant Silver, (Code 744) R $ L $ Firemist Red, (Code 548) R $ L $ Magma Red, (Code 586) R $ L $ Obsidian Black, (Code 197) R $ L $

11 Sapphire Blue, (Code 372) R $ L $ Sunburst Yellow, (Code 685) R $ L $ Paint to Match R $ L $ Moulding, Cover Bahama Blue, (Code 352) R $ L $ Black, (Code 040) R $ L $ Brilliant Silver, (Code 744) R $ L $ Firemist Red, (Code 548) R $ L $ Magma Red, (Code 586) R $ L $ Obsidian Black, (Code 197) R $ L $ Sapphire Blue, (Code 372) R $ L $ Sunburst Yellow, (Code 685) R $ L $ Bracket, License $ Bracket, Bumper R $26.00 L $ Sensor, Ambient Temp $19.50 #1.5 #Not Included in O/H, w/bumper Removed Deduct 1.0 GRILLE

12 R&I Grille #.3 #Included in R&I/R&R & O/H Front Bumper Cover 1 Grille Assy $ # SLK230, SLK320 w/sport Pkg $ #.3 w/o Sport Pkg $ #.3 SLK $ # SLK230, SLK320 w/sport Pkg $ #.3 w/o Sport Pkg w/special Edition $ #.3 w/o Special Edition $ #.3 SLK $ #.3 #Included in R&I/R&R & O/H Front Bumper Cover 2Emblem, Grille $53.00 #.3 Included w/grille Assy #Included in R&R Grille 3Clip (6) $2.20 4Baffle, Air $ SLK $40.00 SLK $ FRONT LAMPS COMBINATION LAMP COMBINATION LAMP

13 Aim Lamps.4 R&I Combination Lamp Assy R #.5 L #.5 #Included in R&I/R&R Front Fender NOTE: R&R Does Not include aim lamps. 1 Lamp Assy, Combination R $ #.5 L $ #.5 #Included in R&I/R&R Front Fender 2 Lens, Headlamp R $ #.3 L $ #.3 3Seal, Lens R $41.00 #.3 L $42.00 #.3 #R&R One Side Complete, w/h/lamp Assy Removed 4 Bulb (2/Side) R $12.00 #.2 L $12.00 #.2 5Seal R $17.50 #.2 L $17.50 #.2 6 Cap R $13.50 #.2 L $13.50 #.2 #R&R One Side Complete 7Lamp, Signal R $ #.3 L $ #.3 #w/h/lamp Assy Removed 8Bulb, Signal R $3.20 #.2 L $3.20 #.2 #Included in R&R Signal Lamp 9Socket, Signal Bulb R $10.00 L $10.00 Included w/combination Lamp Assy 10 Adapter, Harness R $37.00 L $37.00 HEADLAMP WASHER

14 1 Pump, H/Lamp Washer $83.00 # To VIN $83.00 #1.0 From VIN $70.00 # $70.00 #1.0 #Includes R&R Fender Liner, Included in R&R Reservoir 2Nozzle, H/Lamp Washer R $ #.3 L $ #.3 #w/front Bumper Cover and H/Lamp Assy Removed 3Connector, Nozzle R $5.75 L $5.75 4Hose, Washer Cut to Fit 5Distributor, Washer $3.70 COMBINATION LAMP COMBINATION LAMP N.A. Aim Lamps.4 R&I Combination Lamp Assy R #.5 L #.5 #Included in R&I/R&R Front Fender

15 NOTE: R&R Does Not include aim lamps. 1 Lamp Assy, Combination Halogen R $ #.5 L $ #.5 Xenon R $1, #.5 L $1, #.5 #Included in R&I/R&R Front Fender 2Lens, Headlamp R $ #.3 L $ #.3 3Seal, Lens R $42.00 #.3 L $42.00 #.3 #R&R One Side Complete, w/h/lamp Assy Removed 4Bulb, Halogen Low Beam R $10.00 #.2 L $10.00 #.2 High Beam R $10.00 #.2 L $10.00 #.2 5Bulb, Xenon R $ #.2 L $ #.2 6 Cap R $13.50 #.2 L $13.50 #.2 #R&R One Side Complete 7Control Unit, Xenon R $ L $ Lamp, Signal R $ #.3 L $ #.3 #w/h/lamp Assy Removed 9 Bulb, Signal R $3.20 #.2 L $3.20 #.2 #Included in R&R Signal Lamp 10 Socket, Signal Bulb R $10.00 L $ Reflector, Headlamp R $ L $ Seal, Headlamp Mtg R $17.50 L $ Adjuster, Headlamp R $18.50 L $ Retainer (2/Side) R $2.90 L $ Motor, Range Adjuster Xenon R $ L $ Included w/combination Lamp Assy 16 Control Unit, Motor Xenon $ FOG LAMP

16 FOG LAMP W/SPORT PKG R&I Fog Lamp R #.8 L #.8 #Includes R&I/R&R Undercover, R&I Both Sides Lamp, Fog R $ #.8 L $ # R $ #.8 L $ #.8 #Includes R&I/R&R Undercover, R&R Both Sides Brkt, Fog Lamp R WA $99.00 L WA $ Harness, Wiring R WA $34.50 L WA $34.50 FOG LAMP FOG LAMP W/O SPORT PKG

17 R&I Fog Lamp R #.8 L #.8 #Includes R&I/R&R Undercover, R&I Both 1.1 1Lamp Assy, Fog R $ #.8 L $ #.8 #Includes R&I/R&R Undercover, R&R Both 1.1 2Lens R $19.00 #.2 L $19.00 #.2 3Spring, Retainer R $1.90 L $1.90 4Seal, Lens R $5.50 #.2 L $5.50 #.2 5Bulb R $8.75 #.2 L $8.75 #.2 6Seal R $13.50 #.2 L $13.50 #.2 7 Housing R $15.50 #.2 L $15.50 #.2 Included w/fog Lamp Assy #R&R One Side Complete, w/fog Lamp Removed FOG LAMP FOG LAMP W/O SPORT PKG

18 R&I Fog Lamp R #.8 L #.8 #Includes R&I/R&R Undercover, R&I Both 1.1 1Lamp Assy, Fog R $ #.8 L $ #.8 #Includes R&I/R&R Undercover, R&R Both 1.1 2Lens R $25.00 #.2 L $25.00 #.2 3Seal, Lens R $7.00 #.2 L $7.00 #.2 4Bulb R $16.00 #.2 L $16.00 #.2 #R&R One Side Complete, w/fog Lamp Removed 5Spring, Retainer (3/Side) R $1.90 L $1.90 Included w/fog Lamp Assy SIDE MARKER LAMP R&I Side Marker Lamp Assy R #.4 L #.4 #Included in R&R or O/H Front Cover, Includes Disconnect & Connect Fender Liner 1 Lamp, Side Marker R $22.00 #.4 L $23.00 #.4 2Bulb R $2.80 #.4 L $2.80 #.4

19 #R&R One Side Complete, Included in R&R or O/H Front Cover, Includes Disconnect & Connect Fender Liner Bracket, Lamp R $6.25 L $6.25 SIDE REPEATER LAMP SIDE REPEATER LAMP R&I Side Repeater Lamp R #.4 L #.4 #Includes Disconnect & Connect Fender Liner, Included in R&R Fender 1Lamp, Side Repeater R $11.50 #.4 L $11.50 #.4 2Socket, Bulb R $12.50 L $ Bulb R $4.20 #.4 L $4.20 #.4 #R&R One Side Complete, Includes Disconnect & Connect Fender Liner, Included in R&R Fender HOOD Use Procedure Explanations 4 and 28 with the following text.

20 Refinish Hood Outside 2.7 Add for Underside 1.3 Refinish Hinge R.2 L.2 R&I Hood Assy.8 1Hood $ $ Emblem $23.50 #.2 3Grommet, Emblem (2) $1.90 #.2 #R&R Complete 4Insulator $ $ SLK230, SLK $ SLK $ Clip, Insulation (12) $ Latch, Upper $ Latch, Lower $28.50 #.3 #w/grille Removed 7Seal, Rear $ Cable, Latch Release $ Handle, Cable $ Bumper, Frt Inner R $ L $ Bumper, Frt Outer R $ L $ Hinge R $40.00 #.2 L $40.00 #.2 #w/hood & Fender Removed 13 Strut, Hood $ Bolt, Upr Strut $ Retainer, Strut $ Pivot, Strut Ball $3.90

21 COOLING Use Procedure Explanations 5 and 28 with the following text. SLK230 R&I Radiator 2.3 1Radiator $ Insulator, Upper R $5.50 L $5.50 3Insulator, Lower R $5.50 L $ Clamp, Rad Upper R $2.70 L $ Mount, Upper R $2.20 L $2.20 6Mount, Lower R $4.50 L $4.50 7Baffle, Air $24.50 #.9 8Cover, Left $8.75 #.7 #Includes R&I/R&R Undercover, R&R Both 1.1 9Shroud, Fan $ # Clip, Shroud (2) $ Fan & Motor $ #1.0 #R&R Complete, w/expansion Tank Removed Deduct.3, w/radiator Removed Deduct.3

22 12 Hose, Upper Rad $ Hose, Lower Rad $28.50 # $28.50 #.8 #Includes R&I/R&R Undercover 14 Tank, Expansion $ $ Cap, Tank $ Grommet, Tank $ Hose, Tank Upr $ Hose, Tank Lwr $ Hose, Tank to Eng $ Sensor, Coolant Level $18.50

23 21 Pulley, Water Pump $58.00 # $32.00 #.6 22 Hub, Pulley $ # Serviced w/water Pump #R&R Complete, Included in R&R Water Pump 23 Pump, Water $ $ Housing, Thermostat $ Thermostat $37.00 #.6 #Included in R&R Thermostat Housing 26 Hose, Water Pump $ Belt, Drive $ SLK320, SLK32 R&I Radiator SLK SLK32 #3.0 #Includes R&I/R&R Auxiliary Radiator #Includes R&I 1Radiator SLK $ SLK $ #3.0 2Insulator, Upper R $5.50

24 L $ Clamp, Rad Upper SLK320 R $2.70 L $2.70 SLK32 R $4.50 L $ Mount, Upper SLK320 R $2.70 L $2.70 SLK32 R $2.20 L $2.20 5Mount, Lower R $4.50 L $4.50 6Baffle, Air SLK $32.50 #.9 SLK $24.50 #.9 #Includes R&I/R&R Undercover 7Shroud, Fan $ #1.0 8Clip, Shroud R $2.90 L $2.90 9Fan & Motor $ #1.0 #R&R Complete 10 Hose, Upper Radiator SLK $ SLK $ Hose, Lower Radiator $ Tank, Expansion SLK $

25 SLK $ Cap, Tank $ Grommet, Tank $ Sensor, Coolant Level $ Hose, Tank Upr SLK320-Serviced w/upper Radiator Hose SLK $ Hose, Tank Lwr $ Radiator, Auxiliary SLK $ Bracket, Cooler SLK32 R $43.50 L $ Pump, Auxiliary SLK $ Bracket, Mounting SLK $ Grommet, Support SLK $ Bracket, Support SLK $12.00

26 24 Pulley, Water Pump $ #.8 #Included in R&R Water Pump 25 Pump, Water SLK $ $ SLK $ Order by Application 26 Pulley, Sheave SLK $33.50 SLK $ Cap, Pulley SLK $ Tensioner, Belt SLK $ SLK $ Thermostat SLK $ SLK $ Belt, Drive SLK $ SLK $ A/C REFRIGERANT CAPACITIES A/C R-134a Refrigerant Capacity : 33.6 Ozs (2.1 Lbs) A/C /HEATER/VENTILA TION Use Procedure Explanation 6 with the following text.

27 R&I Condenser #1.6 #w/radiator Removed Deduct.3 Evacuate & Recharge System 1.4 Recover Refrigerant.3 NOTE: R&I/R&R Does Not include recover, evacuate and recharge system. 1Condenser $ #1.6 #w/radiator Removed Deduct.3 2Grommet R $2.90 L $ Bushing R $5.75 L $ Compressor $1, SLK230, SLK320 New $1, Remanufactured $ SLK $1, Hose, Suction SLK $ $ SLK320, SLK $ Order by Application 6Pipe Assy, Expansion $ $ Valve $ $21.00 Included w/expansion Pipe Assy

28 8Hose, Receiver/Drier $ Tank, Receiver/Drier $ # $ #.8 #Includes R&R Front Splash Shield 10 Sensor, Tank $ Hose, Receiver $ $ Case Assy, Heater $1, # $1, #8.3 #Includes R&I Instrument Panel 13 Housing, Upper $ Housing, Lower $ Evaporator $ # $ #9.6 #Includes R&I Instrument Panel 16 Valve, Expansion $ $ Sensor, Evaporator $ Sensor, Temp $ Housing, Air $ Housing, Heater $ Cover, Housing $ Cover, Filter $ Fan & Motor $ Cover, Fan $ Core, Heater $ #9.2 #Includes R&I Instrument Panel 26 Filter, Air $

29 Included w/heater Case Assy 27 Pipe Kit, Heater $ FRONT FENDER Use Procedure Explanations 7 and 28 with the following text. Refinish Fender Outside R 1.8 L 1.8 Add to Edge R.5 L.5 R&I Fender Assy R #2.2 L #2.2 #Includes R&I/R&R H/Lamp Assy, Splash Shield & Fender Liner 1Fender R $ #2.6 L $ # R $ #2.6 L $ #2.6 #Includes R&I/R&R H/Lamp Assy, Splash Shield & Fender Liner 2Edging, Side R $ L $ R $ L $ Retainer, Edging (2/Side) R $2.00 L $2.00 Nameplate (Adhesive) 4"KOMPRESSOR" R $

30 L $ "V6 KOMPRESSOR" R $ L $ "Sport" R $ L $ "SLK Special Edition" R $ L $ Shield, Front Splash R $ L $ R $ L $ SLK230, SLK320 R $ L $ SLK32 R $ L $ Liner, Fender R $55.00 #.5 L $55.00 #.5 #w/front Splash Shield Removed Deduct.2 10 Cover, Fender Liner R $8.00 #.2 L $8.00 #.2 11 Cover, Rear R $9.25 #.2 L $9.25 #.2 #w/fender Removed UNDERHOOD DIMENSIONS

31 Information not available at time of publication. FRONT INNER STRUCTURE Use Procedure Explanations 8 and 28 with the following text. Refinish Front End Assy 6.5 Refinish Radiator Support (Complete) 1.5 Refinish Upper Tie Bar 1.0 Refinish Lower Rad Support.5 Refinish Crossmember Cover 1.0 Refinish Apron Assy R 1.5 L 1.5 Refinish Wheelhouse R 1.0 L 1.0 Refinish Side Rail Support R 1.0 L 1.0 R&R Radiator Support Complete #9.6 #Includes R&R Upper Tie Bar, Lower Radiator Support, Grille Brackets, Center Bracket, Center Cover & R&I/R&R H/Lamp Assemblies, Radiator, Fan Shroud & Motor, Expansion Tank, Grille, Left Cover, Engine Undercover, Hood Latch, Air Baffle, Horns & Disconnect & Connect Hood Release Cable & Wiring as Necessary Add to R&R Front Support Assy

32 To R&R Base Model Mechanical Components #.8 #Includes R&R A/C Condenser To Aim Lamps.4 Evacuate & Recharge System 1.4 Recover Refrigerant.3 1 Front End Assy $4, # $4, #27.0 #Does Not Include Frame Set-Up on Straightening Bench as per Manufacturer Recommended Procedures Panel, W/S Lower-See Cowl & Dash Section Reinf, W/S Panel-See Cowl & Dash Section Duct, Air-See Cowl & Dash Section Panel, Dash-See Cowl & Dash Section Tube, Drip Outer-See Cowl & Dash Section Tube, Drip Center-See Cowl & Dash Section Panel, Air Duct-See Cowl & Dash Section Bracket, Support-See Cowl & Dash Section Panel, Front-See Cowl & Dash Section Panel, Tunnel-See Cowl & Dash Section Bracket, Pedal-See Cowl & Dash Section Tray, Battery-See Cowl & Dash Section 2Bar, Upper Tie $ $ Support, Lower Rad $ Bracket, Grille R $ L $ Bracket, Center $ Cover, Center $12.50

33 7Cover, Crossmember $ Crossmember $ Apron Assy R $1, #13.5 L $1, # R $1, #13.5 L $1, #13.5 #w/upper Tie Bar Removed Deduct 1.0, w/lower Rad Support Removed Deduct 1.5, Does Not Include Frame Set-Up on Straightening Bench as per Manufacturer Recommended Procedures 10 Wheelhouse (a) R $ #7.5 L $ # R $ #7.5 L $ #7.5 #w/upper Tie Bar Removed Deduct 1.0, Does Not Include Frame Set-Up on Straightening Bench as per Manufacturer Recommended Procedures 11 Bracket, Fender (2/Side) (a) R $2.70 L $ Brace, Strut (a) R $15.00 L $ Bracket, Brake Hose (a) R $10.50 L $ Bracket, Water Valve (a) $ $ Support, Side Rail (a) R $ #4.5 L $ # Cover, Support (a) R $69.00 #4.5 L $69.00 #4.5

34 #R&R One Side Complete, Includes R&R Front Arm Member, w/wheelhouse Removed Deduct.5 17 Member, Frt Arm (a) R $ L $ Mount, Side (a) R $ Member, Rear Arm (a) R $ L $ Included w/front End Assy (a) Included w/apron Assy 20 Support, Axle R $ R $ Brace, Front R $49.50 L $ Brace, Rear R $49.50 L $49.50

35 23 Panel R $ L $ Cover, Under $ $ Pipe $27.00 ELECTRICAL COMPONENTS 1Box, Frt Fuse $ Gasket, Box $5.50 3Cap, Box $ Cover, Box $10.00 #.3 #Includes R&R Box Cap 5Bracket, Relay $ $ Block, Four Fuse $8.00 7Block, One Fuse $5.25 8Grommet, Inner $4.20 9Grommet, Outer $ Relay $ Control, Auxiliary Fan SLK $ SLK320, SLK $ Box, Rear Fuse $8.00

36 13 Control, Tow Protector $ Case, Control $ $ Cover, Case $ $ Bracket $ Control, Hazard Warning $1, Relay, Voltage SLK $ SLK320, SLK $ Module, ASR-See ABS/Brakes Section 20 Switch $2, Order by Application 21 Relay, Battery Shut-Off $ Duct, Case $ Hose, Blower $ $ Duct, Blower Motor, Blower $ $ Control, EGS $ AIR BAG SYSTEM Use Procedure Explanation 30 with the following text. NOTE 1: R&R Does Not include disable and enable or diagnose Air Bag System. NOTE 2: Refer to Procedural Explanation 30 for Supplemental

37 Restraint/Air Bag System Component Inspection and Replacement Information. NOTE 3: For Air Bag System Service procedures, refer to Manufacturer's Service Repair Manual or Mitchell's Air Bag Service and Repair Manual. FRONT Disable & Enable Air Bag System.5 Diagnose Air Bag System (If Required) #.7 #Includes Disconnect & Connect Scan Tool & Retrieve/Clear Trouble Codes 1 Module, Driver Air Bag SLK230, SLK320 w/woodgrain $1, w/o Woodgrain $1, SLK32 w/woodgrain $1, w/o Woodgrain $1, Clockspring, Air Bag $ # $ #.8 #Includes R&R Steering Wheel 3 Module, Pass Air Bag $ $1, Control Unit, SRS $1, SIDE

38 Disable & Enable Air Bag System.5 Diagnose Air Bag System (If Required) #.7 #Includes Disconnect & Connect Scan Tool & Retrieve/Clear Trouble Codes 1 Module, Side Air Bag R $ L $ Sensor, Side Air Bag R $ L $ ABS/BRAKES NOTE: R&R Does Not include bleed brake system

39 Bleed System.6 1 Hyd Unit, ABS $1, Sender, Wear Indicator R $ #.9 L $ #.9 #R&R Both 1.6 3Harness, Wear Indicator-See Front Suspension Section 4Sensor, Rear ABS R $ #.6 L $ #.6 #R&R Both.8 5Module, ASR $ Reservoir $ Cap, Reservoir $ Cylinder, Brake Master $ Booster, Brake $ Sensor, Front ABS $ Module, Brake Assist $ Bracket, Module $ Bleed System.6 1 Hyd Unit, ABS $1, Bracket, Hyd Unit $ Pump, Vacuum $ Control Unit $ Reservoir Assy, Master Cylinder $

40 6 Cap, Reservoir $11.00 Included w/master Cylinder Reservoir Assy 7 Cylinder, Brake Master $ #1.1 #Included in R&R Brake Booster 8 Booster Assy, Brake $ Gasket, Booster $ Sensor, Travel $ Included w/brake Booster Assy 11 Hose, Brake Booster SLK $42.00 SLK $44.50 SLK $42.00 Sensor, Front ABS R $ L $ Sensor, Rear ABS R $ L $ Sensor, Brake Pressure $ Sender, Wear Indicator SLK230, SLK320 R $4.70 L $4.70 SLK32 R $9.25 L $9.25 WHEEL Use Procedure Explanation 10 with the following text. ALLOY WHEEL

41 Add to R&I Spare Wheel & Tire Assy.2 Wheel, Alloy 1 5 Spoke Front $ Rear Spoke Front $ Rear $ AMG Wheels Front $ Rear Cap, Wheel Black $17.00 Blue $17.50 Chrome $17.00 Silver $ Bolt, Lug $4.20 Order by Application 6Stem, Valve $3.70 SPARE WHEEL & HARDWARE 1 Wheel, Spare SLK $ SLK320, SLK $ Jack $ Wrench, Lug $ Driver Set, Screw $ Bag, Tool $43.50

42 6Inflator, Tire $ $ Order by Application 7 Bracket, Spare Wheel $ Box, Tool $90.00 FRONT SUSPENSION Use Procedure Explanation 11 with the following text. R&I Suspension (One Side) R 2.7 L 2.7 O/H Suspension (Includes R&I) One Side (Includes R&I) R 4.4 L 4.4 Both Sides (Includes R&I) 7.2 Adjust Four Wheel Alignment 1.8 Adjust Front Wheel Alignment 1.0 Bleed Brake System.6 NOTE 1: R&I/R&R or O/H Does Not include alignment or bleed brake system. NOTE 2: Refer to Special Cautions Section at the beginning of this vehicle text. NOTE 3: All Parts in this section are included in overhaul unless noted otherwise. 1Rotor, Brake SLK230 R $70.00 #.9 L $70.00 #.9 SLK320 R $ #.9 L $ #.9

43 SLK32 R $97.00 #.9 L $97.00 #.9 #R&R Both Sides Cap Assy, Grease R $75.00 L $ Seal, Hub R $18.50 #1.8 L $18.50 #1.8 Included w/grease Cap Assy 4 Nut, Adjust R $5.50 #1.8 L $5.50 #1.8 5Hub, Wheel R $ #1.8 L $ #1.8 #R&R One Side Complete, R&R Both Sides 3.4, Includes R&R Rotor 6 Shield, Splash SLK230, SLK320 R $19.50 #.2 L $19.50 #.2 SLK32 R $99.00 #.2 L $99.00 #.2 #w/hub Removed Pad Set, Brake SLK $ #1.0 SLK $ #1.0 SLK $ #1.0 #Deduct.5 for Each Caliper Removed 7Caliper, Brake SLK230 R $ #.5 L $ #.5 SLK320 R $ #.5 L $ #.5 SLK32 R $ #.5 L $ #.5 8 Anchor, Caliper SLK230 R $ #.5 L $ #.5 SLK320 R $ #.5 L $ #.5 SLK32 R $ #.5 L $ #.5 #R&R One Side Complete, R&R Both Sides.8, w/rotor Removed Deduct.3 9Hose, Brake R $22.50 #.4 L $22.50 #.4 #w/caliper Removed Deduct.3 10 Sender, Wear Indicator-See ABS/Brakes Section 11 Harness, Wear Indicator R $37.00 L $ Sensor, Front ABS-See ABS/Brakes Section

44 13 Knuckle, Steering R $ #2.4 L $ #2.4 #Includes R&R Hub, Rotor & Splash Shield 14 Arm, Upper Control R $ #1.0 L $ # R $ #1.0 L $ #1.6 #w/knuckle Removed Deduct.5 15 Absorber, Shock R $ #.8 L $ # R $ #.8 L $ #.8 #R&R Both Sides Spring, Coil R $82.00 #1.2 L $82.00 #1.2 Order by Application 17 Shim, Spring R $5.50 #1.2 L $5.50 # R $9.75 #1.2 L $9.75 # Bushing, Shock R $4.90 #1.2 L $4.90 # R $6.50 #1.2 L $6.50 #1.2 #R&R One Side Complete, R&R Both Sides Arm Assy, Lower Control R $ #1.6 L $ #1.6 #w/knuckle Removed Deduct.3 20 Bushing Kit, Lwr Arm R $90.00 #.3

45 L $90.00 #.3 Included w/lower Control Arm Assy #w/lower Control Arm Removed, Not Included in O/H 21 Ball Joint, Lower Arm R $ L $ Bar, Stabilizer $ # SLK $ #1.3 SLK320, SLK $ #1.3 #Includes R&R Bushings, Brackets & Links, Not Included in O/H, Deduct.4 for Each Lower Control Arm Removed 23 Bushing, Bar R $8.75 #.4 L $8.75 # R $10.50 #.4 L $10.50 #.4 24 Clamp, Bushing R $6.75 #.4 L $6.75 #.4 #R&R One Side Complete, Included in R&R Stabilizer Bar, Not Included in O/H 25 Bracket, Frame R $15.50 L $ Plate, Bracket R $5.75 L $ Bushing, Bar End R $8.00 #.4 L $8.00 #.4 28 Clamp, End Bushing R $4.20 #.4 L $4.20 #.4 #R&R One Side Complete, Included in R&R Stabilizer Bar, Not Included in O/H STEERING LINKAGE

46 NOTE: R&R Does Not include adjust wheel alignment. 1 Link, Drag $ $ Arm, Idler $ # $ #1.0 #w/drag Link Removed Deduct.2 3 Bushing Kit, Idler Arm $ Damper, Steering $ Cover, Idler Arm $ $26.00 STEERING GEAR R&I Steering Gear #3.4 #w/engine Removed Deduct 1.7 NOTE: R&R Does Not include adjust wheel alignment. 1Gear, Steering $2, # $2, #3.4 #w/engine Removed Deduct 1.7 2Coupling, Steering $ $ STEERING PUMP SLK230

47 1 Pump, Steering $ Cap, Filler $ $9.25 3Hose, Pressure $ Hose, Return $ $ Hose, Cooling Pipe $ $ Pipe, Cooling $ $ SLK320, SLK32

48 1Pump, Steering SLK320 LUK Brand $ ZF Brand $ SLK $ Reservoir, Steering Pump $ Hose, Pressure SLK $ SLK $ Hose, Return $ Hose, Cooling Pipe SLK $15.00 SLK $ Pipe, Cooling SLK $ SLK $ STEERING WHEEL/COLUMN NOTE: All Parts in this section are included in overhaul unless noted otherwise. WHEEL & TRIM 1 Wheel, Steering $1, #.5

49 SLK230, SLK320 Leather $1, #.5 Leather/Woodgrain w/designo Pkg $2, #.5 w/o Designo Pkg $1, #.5 SLK $1, Order by Application #Includes R&R Air Bag Module 2Module, Driver Air Bag-See Air Bag System Section 3Ring, Contact $13.50 #.7 #Includes R&R Steering Wheel 4Clockspring, Air Bag-See Air Bag System Section 5Cover, Upper $37.00 # $35.00 #1.8 6 Switch, Signal $ # $ #1.8 #R&R Complete, Includes R&R Steering Wheel 7Switch, Cruise Control 1998 To VIN $ #2.0 From VIN $ # $ # $ #2.0 #Includes R&R Steering Wheel 8 Switch, Light $ Cap, Protective $ Coil, Transponder $ Tumbler, Key $ $ Lock, Steering $ Switch, Starter $ COLUMN COLUMN MANUAL ADJUST

50 R&I Steering Column 3.3 O/H Steering Column (Includes R&I) Jacket Assy, Column $ Jacket, Column $ #3.9 3Shaft $97.00 #3.9 Included w/column Jacket Assy 4Boot, Shaft $8.00 #3.9 #R&R Complete COLUMN COLUMN POWER ADJUST R&I Steering Column 3.8 O/H Steering Column (Includes R&I) 4.2 1Jacket, Column $ #4.2 2 Tube, Steering $ #4.2 3Shaft, Upr Strg $ # $ #4.2 4Boot, Shaft $8.00 #4.2 #R&R Complete 5Cable, Upper $7.75 6Spring $4.00

51 7Cable, Center $7.75 8Cable, Lower $ Cylinder $ Handle $ Lever $49.50 ENGINE/TRANS Use Procedure Explanation 12 with the following text. SLK230 R&I Engine Assy 9.0 1Damper, Vibration 1998 To VIN $ From VIN $ $ $ Cover, Timing $ # $ #11.8 #Includes R&I Engine 3Filter, Eng Oil $ Cap, Filter $ Tube, Engine Dipstick $ $ Dipstick, Engine Oil $ $ Pan, Eng Oil $

52 $ Gasket, Eng Oil Pan $ Cover, Valve $ $ Gasket, Valve Cover $ SLK320, SLK32 R&I Engine Assy Damper, Vibration SLK $ SLK $ Gear, Crankshaft $ Order by Application 3Cover, Timing SLK $ #13.0 SLK $ #13.1 #Includes R&I Engine Assy 4Cover, Valve R $ #2.0 L $ #2.0 #R&R Both Sides 3.4 5Gasket, Valve Cover R $29.50 L $ Cap Assy, Oil $ Gasket, Oil Cap $2.90 Included w/oil Cap Assy 8 Neck Assy, Oil Filler $ Gasket, Neck $2.90

53 Included w/oil Filler Neck Assy 10 Pan, Engine Oil Upper $ #13.1 #Includes R&I Engine Assy & R&R Lower Oil Pan 11 Pan, Engine Oil Lower $ Dipstick, Engine Oil $ Tube, Eng Dipstick SLK $78.00 SLK $ Pan, Trans Oil $ Gasket, Trans Oil Pan $14.50 ENGINE/TRANS MOUNTS 1 Support, Eng R $ #1.6 L $ # R $ #1.6 L $ #1.6 #R&R Both Mount, Eng R $ #.2 L $ # R $ #.2 L $ #.2 #w/engine Support Removed 3Plate, Shield $ SLK $15.00 SLK320, SLK32 R $12.50

54 L $ Bracket, Trans $ Mount, Rear Trans $45.00 #.3 #w/rear Trans Support Removed 6 Support, Rear Trans 1998 To VIN $ From VIN $ $ SLK230 Man Trans $ Auto Trans $ SLK320, SLK32 Man Trans $ Auto Trans $ AIR CLEANER SLK230 SLK R&I Air Cleaner Assy.5 1Cleaner Assy, Air $ Element, Cleaner $ Included w/air Cleaner Assy 3Grommet $4.20 4Clip, Cover (2) $3.70 5Hose, Air $

55 6 Ring, Seal $4.40 7Valve, Air $ Hose, Duct $ Elbow, Air $ Scoop, Air Intake $ Sensor, Air Flow $ SLK230 SLK R&I Air Cleaner Assy.5 1 Cleaner Assy, Air $ Element, Air Cleaner $ Included w/air Cleaner Assy 3Hose, Air $ Absorber, Air Cleaner $ SLK320

56 R&I Air Cleaner Assy.5 1Cleaner Assy, Air $ Element, Cleaner $ Included w/air Cleaner Assy 3Tube, Intake R $ L $ Sensor, Air Flow $ Actuator, Electronic Gas $1, #.8 6 Gasket, Intake Hsg Lower $4.20 #.8 7 Housing, Intake $47.00 #.8 8 Gasket, Intake Hsg Upper $4.20 #.8 #R&R Complete SLK32 R&I Air Cleaner Assy R #.4 L #.4 #R&R Both.6 1Cleaner Assy, Air R $ #.4 L $ #.4 #R&R Both.6 2Element, Air Cleaner R $ L $

57 Included w/air Cleaner Assy 3Duct, Air Cleaner R $ L $ Housing, Air Intake $ SUPERCHARGER/INTER COOLER SLK230 SLK Supercharger Assy $2, #2.6 #Includes R&R Intake Housing 2 Coupling $ Included w/supercharger Assy 3 Housing, Intake $ Gasket, Housing $5.50 5Hose, Intake $ $ Valve, Shut-Off $ Hose, Shut-Off Valve $ Valve, Check $ Pipe, Shut-Off Valve $ Pipe, Intake $ Brkt, Support $ #1.6 #w/supercharger Assy Removed 12 Bracket, Support $ Tensioner, Belt $ Pulley, Upr Tensioner $47.00

58 15 Pulley, Lwr Tensioner $ Intercooler $ Bracket, Intercooler R $43.50 L $ Bushing, Bracket R $4.20 L $ Hose, Cooler $ Boot, Hose $ Pipe, Cooler $ Belt, Drive $ SLK230 SLK

59 1 Supercharger $1, #2.6 #Includes R&R Intake Housing 2 Housing, Intake $ Gasket, Intake Housing $ Hose, Intake $ Valve, Shut-Off $ Hose, Shut-Off Valve $ Valve, Check $ Pipe, Shut-Off Valve $ Support, Compressor $ #1.6 #w/supercharger Assy Removed 10 Brkt, Support $ Tensioner, Belt $ Pulley, Upr Tensioner $ Pulley, Lwr Tensioner $ Intercooler $ Bracket, Intercooler R $43.50 L $ Bushing, Bracket R $4.20 L $ Hose, Cooler $ Boot, Hose $ Pipe, Cooler $ Belt, Drive $

60 SLK32 1Supercharger $7, #3.4 #Includes R&R Intake Housings 2 Housing, Intake R $ #.8 L $ #.8 #R&R Both Gasket, Intake Housing R $11.50 L $ Housing, Rear $ Gasket, Rear Housing $ Actuator, Charge $ Gasket, Charge Actuator $ Pulley, Tensioner $ Intercooler $1, Gasket, Intercooler $ Duct, Air $ EXHAUST SLK230 SLK