Manufacturer advises that some new fasteners must be used whenever old fasteners are loosened or removed.

Transcription

1 SPECIAL CAUTIONS Refer to Procedure Explanation 29 for Supplemental Restraint/Air Bag Special Cautions. SRS Refer to Procedure Explanation 29 for Supplemental Restraint/Air Bag Special Cautions. SEAT BELTS Ford recommends that all seat belt assemblies in use during a collision be replaced unless the collision was minor & a qualified technician finds that the belts show no damage & continue to operate properly. Seat belt assemblies not in use should also be inspected & replaced if damage or improper operation is noted. CAB & CHASSIS Cab & Chassis vehicles are supplied incomplete to aftermarket specialty manufacturers, which may have special options not available on regular production (complete) vehicles. Extra care should be exercised when estimating these vehicles. It may be necessary to consult the OEM dealer or particular specialty manufacturer for specific information. Manufacturer advises that some new fasteners must be used whenever old fasteners are loosened or removed. SUSPENSION Manufacturer advises that some new fasteners must be used whenever old fasteners are loosened or removed. WELDING Manufacturer Advises that Laser Welding is Used on Some Welded Panels in the Manufacturing Process of this Vehicle. Please see Manufacturer's Body Service Manual for Specific Repair Instructions. ADHESIVE BONDING Exterior body panels at door and roof rail locations are mated with a two part epoxy adhesive to increase vehicle rigidity. A similar adhesive must be used in conjunction with spot welding procedures to maintain vehicle integrity. PDF processed with CutePDF evaluation edition

2 PAINT CODE LOCATION Paint code located on inside of drivers door.

3 CLEAR COAT IDENTIFICATION All colors are clear coat. Candy Red (Code U6), White Chocolate Metallic (Code PV) & White Platinum (Code UG) are three stage.

4 INFORMATION LABELS Labels must be special ordered from dealer by vehicle name, serial number and application. 1 Label, Jack Caution English 9L3Z 17A083 E $5.06 French 9L3Z 17A083 B $ Label, Fuel Warning 8U5Z 9A095 A $ Label, Rad Caution 5L3Z A $5.50

5 FRONT BUMPER Procedures 1 and 28 XL, STX, XLT, FX4 MODEL Refinish Bumper Complete 4.5 Refinish Face Bar 2.3 Refinish Upper Cover 2.0 Refinish Valance Panel 1.0 R&I Upper Cover #1.1 #Includes R&I/R&R Combination Lamp Assemblies R&I Bumper Assy #2.2 O/H Bumper Assy (Includes R&I) #3.3 #Includes R&I/R&R Combination Lamp Assemblies, Upper Cover Add to R&I/R&R Upper Cover w/wheel Opening Mldgs.4 Add to R&R Face Bar or O/H Bumper Assy w/fog Lamps.3 w/wheel Opening Mldgs.4

6 NOTE: All Parts in this section are included in overhaul unless noted otherwise. 1 Cover, Upper XL Model #1.1 9L3Z 17D957 C $ STX, XLT, FX4 Model (P) w/wheel Opening Mldgs #1.1 9L3Z 17D957 BPTM $ w/o Wheel Opening Mldgs #1.1 9L3Z 17D957 APTM $ (P) Paint to Match #Includes R&I/R&R Combination Lamp Assemblies Bolt, Upper Cover (a) 2 Type 1 R * W S439 $1.50 L * W S439 $ Type 2 R * W S439 $2.00 L * W S439 $2.00 (a) As Required 4 Support, Face Bar 9L3Z 17C947 A $ Bar, Face Chrome w/fog Lamps #3.3 9L3Z B $ w/o Fog Lamps #3.3 9L3Z A $ Paint to Match w/fog Lamps #3.3 9L3Z DPTM $ w/o Fog Lamps #3.3 9L3Z CPTM $ #Includes R&I/R&R Upper Cover 6 Pad, Bumper R.2 9L3Z 17E810 B $23.97 L.2 9L3Z 17E810 B $ Brkt, License Plate.2 9L3Z 17A385 A $ Panel, Valance w/sport Pkg (P).4 AL3Z APTM $ w/o Sport Pkg 2WD.4 9L3Z A $ WD.4 9L3Z B $ (P) Paint to Match 9 Bolt, Valance Panel (a) * W S439 $1.75 (a) As Required 10 Plate, Bumper Mtg R 9L3Z 17B984 A $39.03 L 9L3Z 17B985 A $39.03 Bracket, Bumper Mtg 11 Front R 9L3Z 17C886 A $22.72 L 9L3Z 17C887 A $ Outer R 9L3Z A $9.33 L 9L3Z A $7.78

7 13 Inner R 9L3Z B $10.43 L 9L3Z B $ Bolt, Bumper Mtg (a) R * N S439 $3.75 L * N S439 $3.75 (a) As Required 15 Bracket Kit, Bumper-See Frame Section XTR, FX2 MODEL 2010 Refinish Bumper Complete 4.5 Refinish Face Bar 2.3 Refinish Upper Cover 2.0 Refinish Valance Panel 1.0 R&I Upper Cover #1.1 #Includes R&I/R&R Combination Lamp Assemblies R&I Bumper Assy #2.2 O/H Bumper Assy (Includes R&I) #3.3 #Includes R&I/R&R Combination Lamp Assemblies, Upper Cover Add to R&I/R&R Upper Cover w/wheel Opening Mldgs.4 Add to R&R Face Bar or O/H Bumper Assy w/fog Lamps.3 w/wheel Opening Mldgs.4 NOTE: All Parts in this section are included in overhaul unless noted otherwise. 1 Cover, Upper (P) w/wheel Opening Mldgs #1.1 9L3Z 17D957 BPTM $ w/o Wheel Opening Mldgs #1.1 9L3Z 17D957 APTM $ (P) Paint to Match #Includes R&I/R&R Combination Lamp Assemblies Bolt, Upper Cover (a) 2 Type 1 R * W S439 $1.50 L * W S439 $ Type 2 R * W S439 $2.00 L * W S439 $2.00 (a) As Required

8 4 Support, Face Bar 9L3Z 17C947 A $ Bar, Face Chrome #3.3 9L3Z B $ Paint to Match #3.3 9L3Z DPTM $ #Includes R&I/R&R Upper Cover 6 Pad, Bumper R.2 9L3Z 17E810 B $23.97 L.2 9L3Z 17E810 B $ Brkt, License Plate.2 9L3Z 17A385 A $ Panel, Valance w/sport Pkg (P).4 AL3Z APTM $ w/o Sport Pkg 2WD.4 9L3Z A $ WD.4 9L3Z B $ (P) Paint to Match 9 Bolt, Valance Panel (a) * W S439 $1.75 (a) As Required 10 Plate, Bumper Mtg R 9L3Z 17B984 A $39.03 L 9L3Z 17B985 A $39.03 Bracket, Bumper Mtg 11 Front R 9L3Z 17C886 A $22.72 L 9L3Z 17C887 A $ Outer R 9L3Z A $9.33 L 9L3Z A $ Inner R 9L3Z B $10.43 L 9L3Z B $ Bolt, Bumper Mtg (a) R * N S439 $3.75 L * N S439 $3.75 (a) As Required 15 Bracket Kit, Bumper-See Frame Section LARIAT, KING RANCH, PLATINUM MODEL Refinish Bumper Complete 4.5 Refinish Face Bar 2.3 Refinish Upper Cover 2.0 Refinish Valance Panel 1.0 R&I Upper Cover #1.1 #Includes R&I/R&R Combination Lamp Assemblies R&I Bumper Assy #2.2 O/H Bumper Assy (Includes R&I) #3.3

9 #Includes R&I/R&R Combination Lamp Assemblies, Upper Cover Add to R&I/R&R Upper Cover w/wheel Opening Mldgs.4 Add to R&R Face Bar or O/H Bumper Assy w/fog Lamps.3 w/wheel Opening Mldgs.4 NOTE: All Parts in this section are included in overhaul unless noted otherwise. 1 Cover, Upper (P) #1.1 9L3Z 17D957 BPTM $ (P) Paint to Match #Includes R&I/R&R Combination Lamp Assemblies Bolt, Upper Cover (a) 2 Type 1 R * W S439 $1.50 L * W S439 $ Type 2 R * W S439 $2.00 L * W S439 $2.00 (a) As Required 4 Support, Face Bar 9L3Z 17C947 A $ Bar, Face Chrome #3.3 9L3Z B $ Paint to Match #3.3 9L3Z DPTM $ #Includes R&I/R&R Upper Cover 6 Pad, Bumper R.2 9L3Z 17E810 B $23.97 L.2 9L3Z 17E810 B $ Brkt, License Plate.2 9L3Z 17A385 A $ Panel, Valance w/sport Pkg (P).4 AL3Z APTM $ w/o Sport Pkg 2WD.4 9L3Z A $ WD.4 9L3Z B $ (P) Paint to Match 9 Bolt, Valance Panel (a) * W S439 $1.75 (a) As Required 10 Plate, Bumper Mtg R 9L3Z 17B984 A $39.03 L 9L3Z 17B985 A $39.03 Bracket, Bumper Mtg 11 Front R 9L3Z 17C886 A $22.72 L 9L3Z 17C887 A $22.72

10 12 Outer R 9L3Z A $9.33 L 9L3Z A $ Inner R 9L3Z B $10.43 L 9L3Z B $ Bolt, Bumper Mtg (a) R * N S439 $3.75 L * N S439 $3.75 (a) As Required 15 Bracket Kit, Bumper-See Frame Section HARLEY-DAVIDSON MODEL 2010 Refinish Bumper Complete 4.9 Refinish Bumper Cover 2.4 Refinish Bumper Bar 1.3 Refinish Upper Cover 2.0 R&I Upper Cover #1.1 #Includes R&I/R&R Combination Lamp Assemblies R&I Bumper Cover #3.0 #Includes R&I Bumper Assy R&I Bumper Assy #2.2 O/H Bumper Assy (Includes R&I) #3.8

11 #Includes R&I/R&R Combination Lamp Assemblies, Upper Cover NOTE: All Parts in this section are included in overhaul unless noted otherwise. 1 Cover, Upper (P) #1.1 9L3Z 17D957 BPTM $ (P) Paint to Match #Includes R&I/R&R Combination Lamp Assemblies Bolt, Upper Cover 2 Inner, (2) * N S102 $ Outer (a) R * W S439 $1.50 L * W S439 $1.50 (a) As Required 4 Support, Face Bar 9L3Z 17C947 A $ Grille, Bumper #.3 AL3Z 17B968 BA $71.97 #Included in R&I/R&R Bumper Cover 6 Cover, Bumper (P) #3.0 AL3Z AA $ #Includes R&I Bumper Assy 7 Bar, Bumper (P) IOH AL3Z BPTM $ (P) Paint to Match 8 Absorber, Impact R AL3Z 17C882 A $25.12 L AL3Z 17C882 B $ Reinf, Bumper Mounting AL3Z 17C947 A $ Bolt, Bumper (a) * W S900 $1.27 (a) As Required 11 Plate, Bumper Mtg R 9L3Z 17B984 A $39.03 L 9L3Z 17B985 A $39.03 Bracket, Bumper Mtg 12 Front R 9L3Z 17C886 A $22.72 L 9L3Z 17C887 A $ Outer R 9L3Z A $9.33 L 9L3Z A $ Inner R 9L3Z B $10.43 L 9L3Z B $ Bolt, Bumper Mtg (a) R * N S439 $3.75 L * N S439 $3.75 (a) As Required 16 Bracket Kit, Bumper-See Frame Section

12 GRILLE Refinish Grille Assy 1.5 R&I Grille Assy #.3 #Included in R&R Hood Panel 1 Grille Assy XL Model.4 9L3Z 8200 A $ STX, FX4 Model (P).4 9L3Z 8200 BPTM $ FX2 Model (P) 10.4 AL3Z 8200 CPTM $ XLT Model L3Z 8200 D $ w/chrome Pkg.4 AL3Z 8200 C $ w/o Chrome Pkg.4 9L3Z 8200 D $ XTR Model 10.4 AL3Z 8200 C $ Lariat Model L3Z 8200 FA $ w/chrome Pkg.4 AL3Z 8200 B $ w/o Chrome Pkg.4 9L3Z 8200 FA $ King Ranch Model.4 9L3Z 8200 FB $ Platinum Model 09.4 AL3Z 8200 E $ AL3Z 8200 E $ Harley-Davidson Model 10.4 AL3Z 8200 D $ (P) Paint to Match 2 Emblem, Grille 09 #.2 4L3Z AB $ #.2 AL3Z B $68.67 Included w/grille Assy 3 Bracket, Grille R #.1 9L3Z 8182 A $18.77 L #.1 9L3Z 8182 B $18.77 #Included in R&R Grille Assy 4 Bumper, Lower Hood R 9L3Z A $11.62 L 9L3Z A $11.62

13 FRONT LAMPS COMBINATION LAMP Aim Combination Lamps.4 R&I Combination Lamp Assy R.3 L.3 NOTE: R&R Does Not include aim lamps. 1 Lamp Assy, Combination 2009 To R.3 9L3Z A $ L.3 9L3Z B $ From R.3 9L3Z E $ L.3 9L3Z F $ XL, STX, XLT, XTR Model R.3 9L3Z E $ L.3 9L3Z F $ FX2 Model R.3 N.A. L.3 N.A. FX4, Lariat, King Ranch Model R.3 9L3Z E $ L.3 9L3Z F $ L3Z E Platinum, Harley-Davidson Model R.3 $ L.3 9L3Z F $ Bulb, Headlamp R #.2 5C3Z 13N021 AA $21.20 L #.2 5C3Z 13N021 AA $ Bulb, Park/Signal R #.2 YR3Z AD $5.30 L #.2 YR3Z AD $ Bulb, Side Marker R #.2 C7SZ B $1.10

14 L #.2 C7SZ B $1.10 #R&R One Side Complete, Included in R&I/R&R Combination Lamp Assy 5 Cover, Headlamp R 9L3Z 13N019 A $5.07 L 9L3Z 13N019 A $ Socket, Park/Signal R 2U5Z SA $10.67 L 2U5Z SA $ Socket, Side Marker R F81Z AA $13.98 L F81Z AA $13.98 Included w/combination Lamp Assy 8 Screw, Mounting (3/Side) R * W S900 $1.50 L * W S900 $1.50 Harness, Front Lamp-See Front Fender Section FOG LAMP Aim Fog Lamps.4 R&I Fog Lamp R #.3 L #.3 #Included in R&R Face Bar or O/H Bumper Assy 1 Lamp, Fog R #.3 6L3Z AA $51.95 #Included in R&R Face Bar or O/H Bumper Assy L #.3 6L3Z AA $ Bulb, Fog Lamp R #.2 3C5Z AA $22.25 L #.2 3C5Z AA $22.25 #Included in R&I/R&R Fog Lamp 3 Bracket, Fog Lamp R #.3 9L3Z A $28.12 L #.3 9L3Z B $30.88 #Included in R&R Face Bar or O/H Bumper Assy, Included in R&R Fog Lamp

15 HOOD Procedures 4 and 28 Refinish Hood Outside 3.0 Add for Underside 1.5 Refinish Hinge R.5 L.5 R&I Hood Assy.5 R&I Hood Deflector.2 Add to R&R Hood Panel w/hood Deflector.2 To Drill for & Install Deflector.3 Add to R&R Hood Panel w/insulator.3 1 Hood (Alum) 1.4 9L3Z A $ Insulator, Hood.3 9L3Z A $ Clip, Insulator (12) * W S300 $ Striker, Hood.2 9L3Z 16K689 A $ Bumper, Front Hood R.1 9L3Z C $5.07 L.1 9L3Z C $ Deflector, Hood Dealer Installed Chrome.2 9L3Z 16C900 D $107.14

16 Smoke.2 9L3Z 16C900 A $ Hinge, Hood R #.3 9L3Z A $38.82 L #.3 9L3Z A $36.38 #w/hood & Cowl Grille Removed 8 Support, Hood R #.2 9L3Z 16C826 A $19.80 L #.2 9L3Z 16C826 A $19.80 #w/hood Removed Deduct.1 9 Latch, Hood.3 4L3Z AB $ Latch, Secondary #.3 9L3Z B $6.82 #Included in R&R Face Bar or O/H Bumper Assy 11 Cable, Hood Release #.8 9L3Z A $6.17 #w/necessary Bolted Parts & Assy's Removed, Includes R&R Hood Release Handle 12 Handle, Hood Release.3 9L3Z AA $ Clip, Cable (a) * W S300 $0.75 (a) As Required Bumper, Side Hood 14 Front R.1 9L3Z D $5.07 L.1 9L3Z D $ Rear R.1 9L3Z E $5.07 L.1 9L3Z E $ Bumper, Lower Hood-See Grille Section

17 COOLING Procedures 5 and Refinish Lower Radiator Support.8 R&I Radiator #3.3 #Includes R&I Condenser/Drier R&R Radiator Support Complete #5.0 #w/upper Cover & Front Bumper Removed, Includes Raising Front of Cab Assy, Supporting & Realigment of Cab Assy, Hood Latch, Upper Radiator Support, Lower Radiator Support, Horn, Upper Air Deflector, Side Air Deflectors, Disconnect & Connect Wiring & Release Cable as Necessary Add to R&R Radiator Support Complete To R&I/R&R Base Model Mechanical Components #3.6 #Includes R&I/R&R Radiator Assy, Air Bag Sensor, Ambient Temp Sensor 1 Support, Upper Rad (Mag) #1.3 9L3Z B $ #w/upper Cover & Front Bumper Removed, Includes R&I/R&R Upper Air Deflector, Side Air Deflectors, Horn, Hood Latch, Disconnect & Connect Wiring & Release Cable as Necessary 2 Support, Lower Rad (HSS) #3.0 9L3Z A $126.60

18 #w/necessary Bolted Parts & Assemblies Removed, Includes Raising Front of Cab Assy, Supporting & Realigment of Cab Assy 3 Bracket, Support 5L3Z AA $ Rail, Side-See Front Fender Section 5 Cushion, Upr Rad Supt-See Frame Section 6 Cushion, Lwr Rad Supt-See Frame Section 7 Seal, Upper F65Z 16B127 AA $ Deflector, Upper Air.2 9L3Z 19E525 A $ Label, Rad Caution-See Information Labels Section 10 Deflector, Side Air R.1 9L3Z 8310 A $17.77 L.1 9L3Z 8311 A $ Rivet, Deflector (a) R * W S3000 $2.00 L * W S3000 $2.00 (a) As Required 12 Shield, Side L 9L3Z 9E944 B $ Deflector, Lower Air.3 9L3Z 8327 B $ Clip, Deflector (a) * W S300 $3.25 (a) As Required 15 Seal, Lower 4L3Z 8349 AA $ Radiator Std Duty Cooling 3.7 9L3Z 8005 A $ Hvy Duty Cooling 3.7 9L3Z 8005 B $ Cap, Radiator E9SZ 8100 A $ Insulator, Mounting Upper R 7L1Z 8125 A $6.33 L 7L1Z 8125 A $6.33 Right 5.4L Eng R 7L1Z 8124 A $5.49

19 19 Hose, Upper Rad 4.6L Eng #.8 9L3Z 8260 B $ L Eng #.8 9L3Z 8260 C $ Hose, Lower Rad #1.5 9L3Z 8286 C $45.98 #R&R Both Hose, Overflow.5 9L3Z 8N029 A $ Housing/Reservoir, Air Cleaner-See Air Cleaner Section 23 Cap, Reservoir-See Air Cleaner Section 24 Shroud, Fan 1.7 9L3Z 8146 BA $ Fan, Cooling #1.4 6L2Z 8600 BA $ Clutch Assy, Fan #1.4 9L3Z 8A616 B $ Harness, Fan #1.4 9L3Z 8C290 B $35.18 Included w/fan Clutch Assy #R&R Complete 28 Pulley, Water Pump #1.1 F6TZ 8509 AA $16.58 #Includes R&R Drive Belt 29 Pump, Water #2.4 3L3Z 8501 CA $ #Includes R&R Pulley 30 Gskt, Water Pump F1VY 8507 A $5.64 Pulley, Idler 31 Type 1 (a) #.8 1L2Z 8678 AB $ Type 2 #.8 6L3Z 6C348 A $30.32 (a) As Required

20 33 Tensioner, Belt #.9 1L2Z 6B209 AA $91.44 #Includes R&R Drive Belt 34 Belt, Drive.7 9L3Z 8620 A $ Cover, Thermostat 4.6L Eng 16 Valve #.9 9L3Z 8592 B $ Valve #.9 7R3Z 8592 A $ L Eng #.9 9L3Z 8592 A $ Gskt, Thermostat #.9 F1VY 8255 A $ Thermostat #.9 7L3Z 8575 B $15.52 #R&R Complete 38 Housing, Thermostat 4.6L Eng 16 Valve N.A. 24 Valve 7R3Z 8C368 G $ L Eng 3L3Z 8C368 A $ Gskt, Housing 4.6L Eng 16 Valve R 5W7Z 8C387 AA $4.37 L 5W7Z 8C388 AA $ Valve R 6L2Z 8C388 A $4.95 L 4R3Z 8C387 A $ L Eng R 3L3Z 8C387 AB $6.75 L 3L3Z 8C388 AB $ L ENG Refinish Lower Radiator Support.8

21 R&I Radiator #3.3 #Includes R&I Condenser/Drier R&R Radiator Support Complete #5.0 #w/upper Cover & Front Bumper Removed, Includes Raising Front of Cab Assy, Supporting & Realigment of Cab Assy, Hood Latch, Upper Radiator Support, Lower Radiator Support, Horn, Upper Air Deflector, Side Air Deflectors, Disconnect & Connect Wiring & Release Cable as Necessary Add to R&R Radiator Support Complete To R&I/R&R Base Model Mechanical Components #3.6 #Includes R&I/R&R Radiator Assy, Air Bag Sensor, Ambient Temp Sensor 1 Support, Upper Rad (Mag) #1.3 9L3Z B $ #w/upper Cover & Front Bumper Removed, Includes R&I/R&R Upper Air Deflector, Side Air Deflectors, Horn, Hood Latch, Disconnect & Connect Wiring & Release Cable as Necessary 2 Support, Lower Rad (HSS) #3.0 9L3Z A $ #w/necessary Bolted Parts & Assemblies Removed, Includes Raising Front of Cab Assy, Supporting & Realigment of Cab Assy 3 Bracket, Support 5L3Z AA $ Rail, Side-See Front Fender Section 5 Cushion, Upr Rad Supt-See Frame Section 6 Cushion, Lwr Rad Supt-See Frame Section 7 Seal, Upper F65Z 16B127 AA $ Deflector, Upper Air.2 9L3Z 19E525 A $ Label, Rad Caution-See Information Labels Section 10 Deflector, Side Air R.1 9L3Z 8310 A $17.77 L.1 9L3Z 8311 A $ Rivet, Deflector (a) R * W S3000 $2.00 L * W S3000 $2.00 (a) As Required 12 Shield, Side L 9L3Z 9E944 B $ Deflector, Lower Air.3 9L3Z 8327 B $32.92

22 14 Clip, Deflector (a) * W S300 $3.25 (a) As Required 15 Seal, Lower 4L3Z 8349 AA $ Radiator Std Duty Cooling 3.7 9L3Z 8005 A $ Hvy Duty Cooling 3.7 9L3Z 8005 B $ Cap, Radiator E9SZ 8100 A $ Insulator, Mounting Upper R 7L1Z 8125 A $6.33 L 7L1Z 8125 A $6.33 Right R 7L1Z 8124 A $ Hose, Upper Rad #.8 9L3Z 8260 B $ Hose, Lower Rad #1.5 9L3Z 8286 C $45.98 #R&R Both Hose, Overflow.5 9L3Z 8N029 A $ Housing/Reservoir, Air Cleaner-See Air Cleaner Section 23 Cap, Reservoir-See Air Cleaner Section 24 Shroud, Fan 16 Valve Eng 1.7 9L3Z 8146 BA $ Fan, Cooling 16 Valve Eng #1.4 6L2Z 8600 BA $ Clutch Assy, Fan 16 Valve Eng #1.4 9L3Z 8A616 B $ Harness, Fan 16 Valve Eng #1.4 9L3Z 8C290 B $35.18

23 Included w/fan Clutch Assy #R&R Complete 28 Fan, Cooling 24 Valve Eng AL3Z 8C607 A $ Pulley, Water Pump #1.1 F6TZ 8509 AA $16.58 #Includes R&R Drive Belt 30 Pump, Water #2.4 3L3Z 8501 CA $ #Includes R&R Pulley 31 Gskt, Water Pump F1VY 8507 A $5.64 Pulley, Idler 32 Type 1 (a) #.8 1L2Z 8678 AB $ Type 2 #.8 6L3Z 6C348 A $30.32 (a) As Required 34 Tensioner, Belt #.9 1L2Z 6B209 AA $91.44 #Includes R&R Drive Belt 35 Belt, Drive.7 9L3Z 8620 A $ Cover, Thermostat 16 Valve Eng #.9 9L3Z 8592 B $ Valve Eng #.9 7R3Z 8592 A $ Gskt, Thermostat #.9 F1VY 8255 A $ Thermostat #.9 7L3Z 8575 B $15.52 #R&R Complete 39 Housing, Thermostat 16 Valve Eng N.A. 24 Valve Eng 7R3Z 8C368 G $ Gskt, Housing

24 16 Valve Eng R 5W7Z 8C387 AA $4.37 L 5W7Z 8C388 AA $ Valve Eng R 6L2Z 8C388 A $4.95 L 4R3Z 8C387 A $ L ENG Refinish Lower Radiator Support.8 R&I Radiator #3.3 #Includes R&I Condenser/Drier R&R Radiator Support Complete #5.0 #w/upper Cover & Front Bumper Removed, Includes Raising Front of Cab Assy, Supporting & Realigment of Cab Assy, Hood Latch, Upper Radiator Support, Lower Radiator Support, Horn, Upper Air Deflector, Side Air Deflectors, Disconnect & Connect Wiring & Release Cable as Necessary Add to R&R Radiator Support Complete To R&I/R&R Base Model Mechanical Components #3.6 #Includes R&I/R&R Radiator Assy, Air Bag Sensor, Ambient Temp Sensor 1 Support, Upper Rad (Mag) #1.3 9L3Z B $344.18

25 #w/upper Cover & Front Bumper Removed, Includes R&I/R&R Upper Air Deflector, Side Air Deflectors, Horn, Hood Latch, Disconnect & Connect Wiring & Release Cable as Necessary 2 Support, Lower Rad (HSS) #3.0 9L3Z A $ #w/necessary Bolted Parts & Assemblies Removed, Includes Raising Front of Cab Assy, Supporting & Realigment of Cab Assy 3 Bracket, Support 5L3Z AA $ Rail, Side-See Front Fender Section 5 Cushion, Upr Rad Supt-See Frame Section 6 Cushion, Lwr Rad Supt-See Frame Section 7 Seal, Upper F65Z 16B127 AA $ Deflector, Upper Air.2 9L3Z 19E525 A $ Label, Rad Caution-See Information Labels Section 10 Deflector, Side Air R.1 9L3Z 8310 A $17.77 L.1 9L3Z 8311 A $ Rivet, Deflector (a) R * W S3000 $2.00 L * W S3000 $2.00 (a) As Required 12 Shield, Side L 9L3Z 9E944 B $ Deflector, Lower Air.3 9L3Z 8327 B $ Clip, Deflector (a) * W S300 $3.25 (a) As Required 15 Seal, Lower 4L3Z 8349 AA $ Radiator Std Duty Cooling 3.7 9L3Z 8005 A $ Hvy Duty Cooling 3.7 9L3Z 8005 B $423.42

26 17 Cap, Radiator E9SZ 8100 A $ Insulator, Mounting Upper R 7L1Z 8125 A $6.33 L 7L1Z 8125 A $6.33 Right R 7L1Z 8124 A $ Hose, Upper Rad #.8 9L3Z 8260 C $ Hose, Lower Rad #1.5 9L3Z 8286 C $45.98 #R&R Both Hose, Overflow.5 9L3Z 8N029 A $ Housing/Reservoir, Air Cleaner-See Air Cleaner Section 23 Cap, Reservoir-See Air Cleaner Section #R&R Complete 24 Fan, Cooling AL3Z 8C607 A $ Pulley, Water Pump #1.1 F6TZ 8509 AA $16.58 #Includes R&R Drive Belt 26 Pump, Water #2.4 AL3Z 8501 B $ #Includes R&R Pulley 27 Gskt, Water Pump F1VY 8507 A $5.64 Pulley, Idler 28 Type 1 (a) #.8 1L2Z 8678 AB $ Type 2 #.8 6L3Z 6C348 A $30.32 (a) As Required 30 Tensioner, Belt #.9 1L2Z 6B209 AA $91.44 #Includes R&R Drive Belt

27 31 Belt, Drive.7 9L3Z 8620 A $ Cover, Thermostat #.9 9L3Z 8592 A $ Gskt, Thermostat #.9 F1VY 8255 A $ Thermostat #.9 7L3Z 8575 B $15.52 #R&R Complete 35 Housing, Thermostat 3L3Z 8C368 A $ Gskt, Housing R 3L3Z 8C387 AC $5.58 L 3L3Z 8C388 AC $6.89

28 TRANS OIL COOLER 1 Cooler, Trans Oil 1.0 9L3Z 7A095 A $ Hose, Inlet #.7 9L3Z 7C410 A $ Hose, Outlet Std Duty Cooling #.7 9L3Z 7B028 E $38.48 Hvy Duty Cooling #.7 9L3Z 7B028 D $ Hose, Return #.7 9L3Z 7B028 C $45.82 #R&R Complete, w/oil Cooler Removed Deduct.4 5 Clamp, Hose (2) 9L8Z 7Z465 A $ Tube Set, Oil Cooler 4 Speed Trans L3Z 7R081 B $ AL3Z 7R081 D $ Speed Trans L3Z 7R081 A $ AL3Z 7R081 E $153.67

29 A/C REFRIGERANT CAPACITIES A/C R-134a Refrigerant Capacity 24 Ozs (1.5 Lbs), 680 g

30 A/C HEATER/VENTILATION Procedure 6 R&I Condenser/Drier #3.3 #Included in R&I/R&R Radiator Evacuate & Recharge System 1.4 Recover Refrigerant.3 1 Condenser/Drier #3.8 9L1Z A $ #w/radiator Removed Deduct Seal, Condenser 7L1Z 19E572 A $ Bracket, Condenser #.6 9L3Z A $69.40 #w/condenser Removed 4 Sensor, Ambient Temp.4 AE5Z 12A647 A $47.02 Clip, Sensor F1TZ 14A163 E $ Compressor Assy 2009 To #1.4 9L3Z D $ From #1.4 9L3Z C $ #1.4 9L3Z C $ #w/4wd Add.4 6 Valve, Pressure F65Z 19D644 AA $10.88

31 Included w/compressor Assy 7 Bolt, Compressor (3) * N S437 $ Clutch, Compressor #.4 8L3Z 19D786 A $ Pulley, Compressor #.4 8G1Z 19D784 A $ Coil, Compressor #.4 8L3Z 19D798 B $40.70 #R&R Complete, w/compressor Assy Removed 11 Belt, Drive-See Cooling Section 12 Tube Assy, Condenser 09 #1.3 9L3Z 19E558 B $ #1.3 AL3Z 19E558 A $63.42 #w/condenser Removed Deduct.9 13 Switch, Pressure (a).6 6F9Z 19D594 AA $70.98 (a) Included w/condenser Tube Assy 14 Hose, Compressor/Evap.8 9L3Z B $ Hose, Compressor/Cond 2009 To #1.2 9L3Z B $48.38 From #1.2 9L3Z C $ #1.2 AL3Z A $47.54 #w/compressor Removed Deduct.8 16 Hose/Tube, Evaporator 1.8 AL3Z 19A834 A $ Clip, Tube 9L3Z 19B632 A $5.06

32 18 A/C /Heater Assy Man A/C w/flow Thru Console 2009 To #1.8 9L3Z B $ From #1.8 9L3Z H $ #1.8 9L3Z H $ w/o Flow Thru Console 2009 To #1.8 9L3Z A $ From #1.8 9L3Z G $ #1.8 9L3Z G $ Auto A/C w/flow Thru Console 2009 To #1.8 9L3Z D $ From #1.8 9L3Z K $ #1.8 9L3Z K $ w/o Flow Thru Console 2009 To #1.8 9L3Z C $ From #1.8 9L3Z J $ #1.8 9L3Z J $ #w/instrument Panel Removed Valve, Expansion (b) 9L3Z A $137.14

33 (b) Included w/ A/C /Heater Assy Core, Evaporator-Serviced w/ A/C /Heater Assy 19 Core, Heater #2.3 9L3Z A $ Duct, Inlet #1.9 9L3Z 19A618 A $ Bracket, Duct F65Z 19A804 AA $ Chamber, Distribution w/flow Thru Console #2.0 9L3Z A $ w/o Flow Thru Console #2.0 9L3Z B $ #w/instrument Panel Removed Actuator, Door Control 23 No. 1.7 AR3Z 19E616 D $ No To L3Z 19E616 A $24.31 From L8Z 19E616 C $ L8Z 19E616 C $ No. 3 Man A/C L 9L3Z 19E616 B $29.78 Auto A/C, (2) 9L3Z 19E616 B $ Bracket, Mounting 7L1Z 19C897 A $ Retainer, Upper 9L3Z 18B689 A $ Control Unit Man A/C 1.1 3F2Z AA $22.17 Auto A/C 1.1 9L3Z 19E624 B $81.85 Seal, Case 29 Upper 9L3Z 19C593 B $ Lower 7L1Z 19B739 A $ Motor, Blower Man A/C 2009 To L3Z B $ From L3Z E $ To L3Z E $ From AL3Z B $ Auto A/C 2009 To L1Z B $ From L1Z E $ To L1Z E $ From AL1Z B $113.29

34 32 Duct, Outlet 9L3Z 18C433 A $ Connector, Duct w/flow Thru Console 9L3Z 19D809 A $ Harness, A/C /Heater Man A/C 9L3Z 18B574 JAA $43.08 Auto A/C 9L3Z 18B574 JBA $ Venturi Auto A/C 8L8Z 19E628 AA $ Sensor Assy, In-Car Auto A/C.7 9L1Z 19C734 A $ Sensor, In-Car (c) Auto A/C.7 9L1Z 19C734 B $15.98 (c) Included w/in-car Sensor Assy

35 STRIPE TAPE HARLEY-DAVIDSON MODEL Stripe, Front Door R #.4 AL3Z AA $ L #.4 AL3Z AA $ Stripe Kit, Rear Door R #.4 AL3Z 16255A66 AA L #.4 AL3Z 16255A67 AA $ Stripe, Bed Side R #.2 AL3Z 99290D12 AA $28.50 #Labor Time is for Installation Only L #.2 AL3Z 99290D13 AA $28.50

36 FRONT FENDER Procedures 7 and 28 SHEET METAL/EXTERIOR TRIM Refinish Fender Outside R 2.2 L 2.2 Add to Edge R.5 L.5 Add for 2 Tone R 1.0 L 1.0 Refinish Wheel Opening Moulding R 1.0 L 1.0 Refinish Side Rail Complete R 1.5 L 1.5 R 1.0 L 1.0 Refinish Upper Panel R.5 L.5 Refinish Lower Panel R.5 L.5 R&I Fender w/wheel Opening Mldgs R #2.4 L #1.8 w/o Wheel Opening Mldgs R #2.2 L #1.6 #Includes R&I/R&R Fender Liner & Combination Lamp Assy, Right Side Includes R&I/R&R Antenna Base R&I Antenna Base R #1.0

37 #Includes R&I/R&R Right Fender Liner & Antenna Mast R&I Wheel Opening Moulding R.4 L.4 NOTE: Manufacturer advises foam fillers have been utilized within panels in this section. Refer to vehicle body/service repair manuals for recommended replacement and safety precautions. 1 Fender Assy (HSS) w/wheel Opening Mldgs R #2.8 9L3Z B $ L #1.9 9L3Z B $ w/o Wheel Opening Mldgs R #2.4 9L3Z A $ L #1.6 9L3Z A $ #Includes R&I/R&R Fender Liner & Combination Lamp Assy, Right Side Includes R&I/R&R Antenna Base 2 Insulator, Rear R 9L3Z 16E097 A $24.20 Included w/fender Assy L 9L3Z 16E133 A $ Pad, Insulator R 9L3Z A $ Mast, Antenna 2009 L 9L3Z A $13.98 To R.1 9L3Z A $18.33 From R.1 AL3Z A $ R.1 AL3Z A $ Cap, Antenna (b) R 9L3Z 18A927 A $2.57 (b) Non-Reusable Part 6 Antenna, Radio R #1.0 9L3Z 18A984 B $22.94 #Includes R&I/R&R Right Fender Liner & Antenna Mast 7 Mldg, Wheel Opening Textured R.4 9L3Z B $78.62 L.4 9L3Z B $78.62 Paint to Match R.4 9L3Z APTM $96.30 L.4 9L3Z APTM $ Clip, Moulding (a) R * W S $1.70 (a) As Required 9 Shield, Stone L * W S $1.70 Black R.1 5L3Z 16G554 AAA $14.28 L.1 5L3Z 16G555 AAA $14.78 Pueblo Gold R.1 7L3Z 16G554 AA $11.62 L.1 7L3Z 16G555 AA $11.62

38 10 Clip, Shield (a) Type 1 R * W S300 $1.50 L * W S300 $1.50 Type 2 R * W S $1.70 L * W S $1.70 (a) As Required 11 Moulding, Fender Platinum Model R.2 9L3Z A $39.80 L.2 9L3Z A $ Nameplate "F-150 XL" R.2 9L3Z B $31.45 L.2 9L3Z BB $32.02 "F-150 STX" R.2 9L3Z A $32.27 L.2 9L3Z AB $32.83 "F-150 XLT" R.2 9L3Z C $31.45 L.2 9L3Z CB $32.02 "F-150 FX2" 10 R.2 AL3Z E $32.20 L.2 AL3Z F $32.20 "F-150 FX4" 09 R.2 9L3Z D $32.27 L.2 9L3Z DB $32.27 "F-150 LARIAT" R.2 9L3Z G $31.45 L.2 9L3Z GB $31.45 "F-150 PLATINUM" R.2 9L3Z H $35.85 L.2 9L3Z HB $35.85 "KING RANCH F-150" R.2 9L3Z J $67.22 L.2 9L3Z JB $67.22 "HARLEY-DAVIDSON F-150" 10 R.2 AL3Z A $ L.2 AL3Z B $ Liner, Fender R.4 9L3Z A $57.00 L.4 9L3Z A $57.00 Clip, Liner (a) R * W S $1.70 L * W S $1.70 (a) As Required 14 Screw, Liner (7/Side) R * N S900 $1.88 L * N S900 $ Panel, Upper R 4.5 4L3Z 16K006 AA $69.17 L 4.5 5L3Z 16K007 AA $ Panel, Lower R 2.0 2L1Z 16E205 AA $88.98 L 2.0 5L3Z 16E206 AA $ Rail, Side (HSS) R #6.5 9L3Z 16C274 A $ L #6.5 9L3Z 16C275 A $ #w/lower Radiator Support Removed Deduct.5

39 ELECTRICAL COMPONENTS 1 Harness Assy, Engine Compartment 2WD w/fog Lamps 9L3Z 12A581 CA $ w/o Fog Lamps w/heated Back Glass 9L3Z 12A581 BA $ w/o Heated Back Glass 9L3Z 12A581 AA $ WD w/fog Lamps 9L3Z 12A581 EA $ w/o Fog Lamps 9L3Z 12A581 DA $ AWD Harley-Davidson Model 10 N.A. Order by Application Cover, Fuse/Relay Box (a) 2 Upper 9L1Z 14A003 A $ Lower 9L1Z 14A003 B $19.08 (a) Included w/engine Compartment Harness Assy Harness, Front Lamp-Serviced w/engine Compartment Harness Assy Cable, Secondary Positive-Serviced w/engine Compartment Harness Assy 4 Bracket, Mounting 7L1Z 14A254 AA $34.35

40 UNDERHOOD DIMENSIONS

41 AIR BAG SYSTEM Procedure 30 NOTE 1: R&R Does Not include disable and enable or diagnose Air Bag System. NOTE 2: Refer to Procedural Explanation 30 for Supplemental Restraint/Air Bag System Component Inspection and Replacement Information. NOTE 3: For Air Bag System Service procedures, refer to Manufacturer's Service Repair Manual or Mitchell's Air Bag Service and Repair Manual. FRONT Disable & Enable Air Bag System 1.0 Diagnose Air Bag System (If Required) #1.5 #Includes Disconnect & Connect Scan Tool & Retrieve/Clear Trouble Codes Calibrate Occupant Detection ECU.4 1 Module, Driver Air Bag XL, STX, XLT Model.4 9L3Z 15043B13 AD $ XTR Model L3Z 15043B13 AD $ FX2 Model L3Z 15043B13 AC $ FX4 Model.4 9L3Z 15043B13 AC $ Lariat Model Black.4 9L3Z 15043B13 AC $ Camel.4 9L3Z 15043B13 AD $683.56

42 King Ranch Model.4 9L3Z 15043B13 AB $ Platinum Model Black.4 9L3Z 15043B13 AC $ Stone.4 9L3Z 15043B13 AA $ Harley-Davidson Model 10.4 AL3Z 15043B13 AA 2 Clockspring 1.1 9L3Z 14A664 A $ Module, Pass Air Bag Black L3Z 15044A74 AC $ AL3Z 15044A74 AC Camel L3Z 15044A74 AB $ AL3Z 15044A74 AB Stone L3Z 15044A74 AA $ AL3Z 15044A74 AA 4 Sensor, Front Impact R #.5 9L3Z 14B004 A $38.97 #R&R Both.8 5 Module, Restraint Control L #.5 9L3Z 14B004 A $38.97 Regular Cab 09 #.5 9L3Z 14B321 C $ #.5 AL3Z 14B321 E $ Extended Cab, Crew Cab 09 #.5 9L3Z 14B321 D $ #w/center Console Removed 10 #.5 AL3Z 14B321 D $ Pretensioner, Seat Belt-See Seat Belts Section 6 Sensor, Seat Position Driver Side #.4 7T4Z 14B416 B $36.13 #w/seat Removed 7 Sensor, Weight (4) (a) Passenger Side 8A5Z 14B422 C $ (a) Included w/seat Track Assy, listed in Front Seat Section 8 Control Unit, Occupant Detection Passenger Side 2009 To #.4 9L3Z 14B056 A $ From #.4 9L3Z 14B056 B $ #.4 9L3Z 14B056 B $ #w/seat Assy Removed SIDE

43 Disable & Enable Air Bag System 1.0 Diagnose Air Bag System (If Required) #1.5 #Includes Disconnect & Connect Scan Tool & Retrieve/Clear Trouble Codes 1 Module, Seat Air Bag Passenger Side.7 9L3Z 78611D10 A $ Driver Side.7 9L3Z 78611D11 A $ Module, Side Curtain Air Bag Regular Cab 2009 To R #.8 9L3Z 78042D94 A $ L #.8 9L3Z 78042D95 A $ From R #.8 9L3Z 78042D94 D $ L #.8 9L3Z 78042D95 D $ To R #.8 9L3Z 78042D94 D $ L #.8 9L3Z 78042D95 D $ From R #.8 AL3Z 78042D94 A Extended Cab 2009 L #.8 AL3Z 78042D95 A To R #.8 9L3Z 78042D94 B $434.53

44 L #.8 9L3Z 78042D95 B $ From R #.8 9L3Z 78042D94 E $ L #.8 9L3Z 78042D95 E $ To R #.8 9L3Z 78042D94 E $ L #.8 9L3Z 78042D95 E $ From R #.8 AL3Z 78042D94 B $ L #.8 AL3Z 78042D95 B Crew Cab 2009 To R #.8 9L3Z 78042D94 C $ L #.8 9L3Z 78042D95 C $ From R #.8 AL3Z 78042D94 C $ L #.8 9L3Z 78042D95 F $ To R #.8 AL3Z 78042D94 C $ L #.8 9L3Z 78042D95 F $ From R #.8 AL3Z 78042D94 C $ #w/headliner Removed L #.8 AL3Z 78042D95 C $ Screw, Mounting (7/Side) R * W S437M $1.50 Sensor, Side Impact (On Door) L * W S437M $ Front R #.4 AL5Z 14B345 A $27.27 #w/door Trim Panel Removed L #.4 AL5Z 14B345 A $ Rear Extended Cab, Crew Cab R #.4 9L3Z 14B345 A $28.74 L #.4 9L3Z 14B345 A $28.74 #w/pillar Trim Panel Removed

45 ABS/BRAKES Bleed Brake System 1.0 NOTE: R&R Does Not include bleed system. 1 Module Assy, ABS 2WD L3Z 2C405 C $1, AL3Z 2C405 B 4WD L3Z 2C405 D $ AL3Z 2C405 C $1, AWD AL3Z 2C405 C $1, Module, ABS Control 2WD L3Z 2C219 C $ AL3Z 2C219 B $ WD L3Z 2C219 D $ AL3Z 2C219 C $ AWD 10.8 AL3Z 2C219 C $ Brkt, ABS Module #.4 9L3Z 2C304 B $45.42 Included w/abs Module Assy #w/abs Control Module Removed 4 Mounting Kit 5F9Z 2C229 A $ Sensor, Front ABS R #.7 9L3Z 2C204 A $ L #.7 9L3Z 2C204 A $ #R&R Both Sides Sensor, Rear ABS 09 R #.6 9L3Z 2C190 A $49.78 L #.6 9L3Z 2C191 A $43.40

46 10 R #.6 AL3Z 2C190 C $40.80 L #.6 AL3Z 2C190 D $35.46 #R&R Both Sides Indicator, ABS R 9L3Z 2C189 A $63.49 L 9L3Z 2C189 A $ Cylinder Assy, Brake Master L3Z 2140 F $ AL3Z 2140 A $ Cap, Reservoir (a) F88Z 2162 AA $ Switch, Level (a) F7DZ 2C251 AB $31.07 (a) Included w/brake Master Cylinder Assy 11 Gasket, Cylinder 7L1Z 2152 A $ Booster, Brake 2009 To #1.8 9L3Z 2005 A $ From #1.8 9L3Z 2005 B $ #1.8 AL3Z 2005 A $ #Includes R&R Brake Master Cylinder 13 Gskt, Booster 7L1Z 2B022 A $5.06

47 FRAME Procedure 9 1 Frame Assy Regular Cab 2WD 2009 To " WB L3Z 5005 AAAP $3, " WB L3Z 5005 AADP $3, From " WB L3Z 5005 DAAB $3, " WB L3Z 5005 DADB $3, " WB L3Z 5005 DAAB $3, " WB L3Z 5005 DADB $3, WD 2009 To " WB L3Z 5005 CAAP $3, " WB L3Z 5005 CADP $3, From " WB L3Z 5005 FAAB $3, " WB L3Z 5005 FADB $3, " WB L3Z 5005 FAAB $3, " WB L3Z 5005 FADB $3, Extended Cab

48 2WD 2009 To " WB L3Z 5005 AABP $3, " WB L3Z 5005 AAEP $3, " WB L3Z 5005 AAGP $3, From " WB L3Z 5005 DABB $3, " WB L3Z 5005 DAEB $3, " WB L3Z 5005 DAGB $3, " WB L3Z 5005 DAEB $3, " WB L3Z 5005 DAGB $3, WD " WB To L3Z 5005 CABP $3, From to L3Z 5005 FABB $3, From L3Z 5005 FABE $3, " WB To L3Z 5005 CAEP $3, From L3Z 5005 FAEB $3, " WB L3Z 5005 FAEB $3, " WB 30.5 AL3Z 5005 CAGB $3, Crew Cab 2WD 145" WB L3Z 5005 DACB $3, " WB L3Z 5005 DAFB $4, WD 145" WB L3Z 5005 FACB $3, " WB 2009 To L3Z 5005 CAFP $3, From L3Z 5005 FAFB $3, L3Z 5005 FAFB $3, AWD L3Z 5005 FACB $3, Replacement Kit, Front Frame (a) Man Trans-Serviced w/frame Assy Auto Trans 2WD #12.0 9L3Z 5019 A $1, WD #12.0 9L3Z 5019 B $1,750.00

49 AWD 10 #12.0 9L3Z 5019 B $1, #w/front Sheet Metal, Engine/Trans Assy, Front Suspension, Steering Gear & Necessary Bolted Parts & Assemblies Removed, See Manufacturer's Body Repair Manual for Specific Instructions 3 Repair Kit, Frame Rail (a) (b) R #5.0 9L3Z 5D058 A $ L #5.0 9L3Z 5D059 A $ L3Z 5D058 AA 4 Bracket Kit, Bumper (a) (b) (c) R #1.5 $52.43 L #1.5 9L3Z 5D059 AA $52.43 (b) Included w/front Frame Replacement Kit (c) Included w/frame Rail Repair Kit #w/necessary Bolted Parts Removed, See Manufacturer's Body Repair Manual for Specific Instructions 5 Crossmember, Frame (a) 9L3Z 5025 A $ * W S439 6 Bolt, Crossmember (2/Side) (a) R $13.10 L * W S439 $ Replacement Kit, Rear Frame (a) 6 Foot Bed (d) 2WD #12.5 9L3Z 17N775 A $1, WD #12.5 9L3Z 17N775 B $1, AWD 10 #12.5 9L3Z 17N775 B $1, Foot, 8 Foot Bed 2WD #12.5 9L3Z 17N775 A $1, WD #12.5 9L3Z 17N775 B $1, (a) Included w/frame Assy (d) Add'l Parts &/or Dealer Contact Required #w/bed Assy, Rear Suspension, Bumper, Fuel Tank & Necessary Bolted Parts & Assemblies Removed, See Manufacturer's Body Repair Manual for Specific Instructions 8 Cushion, Upr Rad Supt R 7L1Z FA $15.83 L 7L1Z FA $ Cushion, Lwr Rad Supt R 7L1Z FA $13.30 L 7L1Z FA $13.30 Mount, Body 10 No. 1 Regular Cab R 9L3Z C $26.82 L 9L3Z C $26.82

50 Extended Cab, Crew Cab R 9L3Z D $32.18 L 9L3Z D $ No. 2 Regular Cab R 9L3Z B $32.18 L 9L3Z B $32.18 Extended Cab, Crew Cab R 9L3Z A $ No. 3 Extended Cab, Crew Cab L 9L3Z A $32.18 R 9L3Z B $32.18 L 9L3Z B $ Plate, Mounting R 9L3Z 5R084 B L 9L3Z 5R084 A 14 Bolt, Mounting (e) (f) R 6L1Z 78001B39 BA $10.98 (e) As Required (f) Non-Reusable Part L 6L1Z 78001B39 BA $ Damper, Frame 09 9L3Z 5D008 A $ Order by Application 16 Bolt, Damper (e) 09 * W S439 $4.00 (e) As Required 17 Hook, Tow Chrome R.2 9L3Z 17A954 B $69.98 L.2 9L3Z 17A954 B $69.98 Black R.2 7L1Z 17A954 AA $30.55 L.2 7L1Z 17A954 AA $ Bolt, Hook (2/Side) R * W S901 $2.00 L * W S901 $ Nut, Mounting R * W S441 $5.75

51 L * W S441 $ Plate, Skid L3Z 5D032 A $ w/hill Descent Control.3 AL3Z 5D032 A $ w/o Hill Descent Control.3 9L3Z 5D032 A $58.40 Shield, Splash 21 Front 9L3Z 6N634 A $ Rear 7L1Z 5C143 AA $46.92 Hitch/Reinforcement 23 Styleside w/towing Pkg Base Payload Pkg #1.8 9L3Z 17D826 B $ Upgrade Payload Pkg #1.8 9L3Z 17D826 E $ w/o Towing Pkg #1.8 9L3Z 17D826 A $ Flareside w/towing Pkg 09 #1.4 9L3Z 17D826 F $ w/o Towing Pkg 09 #1.4 9L3Z 17D826 C $ #Included in R&R or O/H Rear Bumper Assy 25 Plate, Mounting w/towing Pkg R 5L3Z 17C886 BA $23.53 L 5L3Z 17C886 BA $23.53 w/o Towing Pkg R 5L3Z 17C886 AA $16.18 L 5L3Z 17C886 AA $16.18 Bolt, Mtg (e) 26 Type 1 R * W S439 $3.00 L * W S439 $ Type 2 Styleside R * N S439 $3.75

52 L * N S439 $3.75 Flareside, (3/Side) 09 R * N S439 $3.13 L * N S439 $3.13 (e) As Required Brkt, Rear Bumper 28 Styleside R 1.8 9L3Z A $89.75 L 1.8 9L3Z B $ Flareside 09 R 1.0 6L3Z B $ L 1.0 6L3Z A $99.82

53 WHEEL Procedure 10 STEEL WHEEL Refinish Wheel.5 Add to R&I Spare Wheel & Tire Assy.2 1 Wheel, Steel (17x7-1/2") Base Payload Pkg L3Z 1007 K $ AL3Z 1015 B $ Upgrade Payload Pkg L3Z 1015 A $ AL3Z 1015 A $ Cap, Center Base Payload Pkg 4L3Z 1130 EA $27.05 Upgrade Payload Pkg 4L3Z 1130 FA $ Stem, Valve 9L3Z 1700 A $ Nut, Lug 2L1Z 1012 AA $3.36 ALLOY WHEEL 17" WHEELS

54 Add to R&I Spare Wheel & Tire Assy.2 Wheel, Alloy (17x7-1/2") 1 XLT Model L3Z 1007 A $ AL3Z 1007 D $ FX4 Model L3Z 1007 J $ STX Model L3Z 1007 B $ AL3Z 1007 E $ Cap, Center 4 XLT Model 9L3Z 1130 A $ FX4, STX Model 09 9L3Z 1130 G $ L3Z 1130 B $ Nut, Lug 2L1Z 1012 AA $ Nut Kit, Locking Lug 6L3Z 1A043 AA $ Sensor Assy, Tire Pressure 9L3Z 1A189 A $ Stem, Valve w/tire Pressure Sensor 9L3Z 1700 A $9.49 w/o Tire Pressure Sensor 9L3Z 1700 A $9.49 Included w/tire Pressure Sensor Assy ALLOY WHEEL 18" WHEELS

55 Add to R&I Spare Wheel & Tire Assy.2 Wheel, Alloy (18x7-1/2") 1 FX4, STX Model.3 9L3Z 1007 C $ XLT Model w/chrome Pkg.3 9L3Z 1007 N $ XTR Model L3Z 1007 N $ FX2 Model 10.3 AL3Z 1007 J $ Lariat Model 5 w/chrome Pkg.3 9L3Z 1007 N $ w/o Chrome Pkg L3Z 1007 D $ AL3Z 1007 F $ King Ranch Model.3 9L3Z 1007 H $ Cap, Center 8 FX4, STX Model 9L3Z 1130 B $ XLT Model w/chrome Pkg 09 9L3Z 1130 E $ L3Z 1130 H $ XTR Model 10 9L3Z 1130 H $ FX2 Model 10 AL3Z 1130 C $10.83 Lariat Model 12 w/chrome Pkg 09 9L3Z 1130 E $ L3Z 1130 H $ w/o Chrome Pkg 9L3Z 1130 C $ King Ranch Model 9L3Z 1130 D $ Nut, Lug

56 2009 2L1Z 1012 AA $ w/chrome Wheels 7L1Z 1012 A $6.82 w/o Chrome Wheels 2L1Z 1012 AA $ Nut Kit, Locking Lug 6L3Z 1A043 AA $ Sensor Assy, Tire Pressure 9L3Z 1A189 A $ Stem, Valve w/tire Pressure Sensor 9L3Z 1700 A $9.49 w/o Tire Pressure Sensor 9L3Z 1700 A $9.49 Included w/tire Pressure Sensor Assy ALLOY WHEEL 20" WHEELS Add to R&I Spare Wheel & Tire Assy.2 Wheel, Alloy (20x8-1/2") 1 XLT Model w/chrome Pkg.3 9L3Z 1007 M $ XTR Model L3Z 1007 M $ FX2 Model 10.3 AL3Z 1007 H $ FX4 Model L3Z 1007 E $ AL3Z 1007 G $ Lariat Model 5 w/chrome Pkg.3 9L3Z 1007 M $ w/o Chrome Pkg L3Z 1007 E $ AL3Z 1007 G $ King Ranch Model.3 9L3Z 1007 G $ Platinum Model.3 9L3Z 1007 F $ Cap, Center 9 XLT, XTR Model 7L1Z 1130 J $13.62

57 10 FX2 Model 10 AL3Z 1130 B $ FX4 Model 09 9L3Z 1130 E $ L3Z 1130 H $24.52 Lariat Model 12 w/chrome Pkg 9L3Z 1130 J $ w/o Chrome Pkg 09 9L3Z 1130 E $ L3Z 1130 H $ King Ranch Model 9L3Z 1130 J $ Platinum Model 7L1Z 1130 D $ Nut, Lug 7L1Z 1012 A $ Nut Kit, Locking Lug 6L3Z 1A043 AA $ Sensor Assy, Tire Pressure 9L3Z 1A189 A $ Stem, Valve w/tire Pressure Sensor 9L3Z 1700 A $9.49 w/o Tire Pressure Sensor 9L3Z 1700 A $9.49 Included w/tire Pressure Sensor Assy ALLOY WHEEL 22" WHEELS 2010

58 Add to R&I Spare Wheel & Tire Assy.2 1 Wheel, Alloy (22x9") Harley-Davidson Model.3 AL3Z 1007 C $1, Cap, Center AL3Z 1130 A $ Nut, Lug 2L1Z 1012 AA $ Nut Kit, Locking Lug 6L3Z 1A043 AA $ Sensor Assy, Tire Pressure 9L3Z 1A189 A $ Stem, Valve w/tire Pressure Sensor 9L3Z 1700 A $9.49 w/o Tire Pressure Sensor 9L3Z 1700 A $9.49 Included w/tire Pressure Sensor Assy SPARE WHEEL & HARDWARE 1 Wheel, Spare 17" Wheels Base Payload Pkg 5L3Z 1015 DA $ Upgrade Payload Pkg 09 7L3Z 1015 D $ AL3Z 1015 C $ ", 20", 22" Wheels 2L7Z 1015 BA $ Shield, Spare Wheel 9L3Z 1A484 A $38.33

59 3 Carrier, Spare Wheel 9L3Z 1A131 A $ Guide, Rod 4L3Z 1A433 AA $ Cylinder, Spare Wheel Lock 4L3Z BC $ Tool Set Regular Cab 9L3Z D $ Extended Cab 9L3Z F $ Crew Cab 9L3Z E $ Wrench, Lug 7L3Z B $ Rod, Extension (2) 9L3Z 17A024 A $ Rod, Jack 9L3Z A $25.62 Included w/tool Set

60 FRONT SUSPENSION Procedure 11 2WD R&I Suspension (One Side) R 2.5 L 2.5 O/H Suspension (Includes R&I) One Side (Includes R&I) R 4.3 L 4.3 Both Sides (Includes R&I) 8.2 Adjust Front Alignment 2.4 Bleed Brake System 1.0 NOTE 1: R&I/R&R or O/H Does Not include alignment or bleed brake system. NOTE 2: All Parts in this section are included in overhaul unless noted otherwise. 1 Rotor, Brake 09 R #.6 9L3Z 1125 C $ L #.6 9L3Z 1125 C $ R #.6 AL3Z 1125 B $ L #.6 AL3Z 1125 B $ #R&R Both Sides Caliper, Brake 09 R #.5 7L3Z 2B120 A $ L #.5 7L3Z 2B121 A $ R #.5 AL3Z 2B120 A $ L #.5 AL3Z 2B121 A $ Brkt, Caliper 09 R #.5 9L3Z 2B292 A $48.62 L #.5 9L3Z 2B293 A $ R #.5 AL3Z 2B292 A $52.63 L #.5 AL3Z 2B292 A $52.63

61 #R&R One Side Complete, R&R Both Sides.8 4 Pad Set, Brake 09 #1.0 9L3Z 2001 A $ #1.0 AL3Z 2001 A $99.97 #Deduct.5 for Each Caliper Removed 5 Hose, Brake 09 R #.3 9L3Z 2078 AR $41.05 L #.3 9L3Z 2078 AL $ R #.3 AL3Z 2078 D $41.30 L #.3 AL3Z 2078 C $41.30 #w/caliper Removed Deduct.2 6 Shield, Splash 09 R #.2 9L3Z 2K004 A $10.00 L #.2 9L3Z 2K005 A $ R #.2 9L1Z 2K004 A $9.08 L #.2 9L1Z 2K005 A $8.65 #w/hub Removed 7 Hub Assy, Front R #1.1 9L3Z 1104 B $ L #1.1 9L3Z 1104 B $ #Includes R&R Rotor 8 Stud, Lug (6/Side) (a) R * W S439 $28.00 L * W S439 $28.00 (a) Included w/front Hub Assy 9 Sensor, Front ABS-See ABS/Brakes Section 10 Knuckle, Front 09 R #2.2 9L3Z 3K185 B $ L #2.2 9L3Z 3K186 B $ R #2.2 AL3Z 3K185 C $96.53 L #2.2 AL3Z 3K186 C $ #Includes R&R Hub, Rotor & Splash Shield, R&R Both Sides Bolt, Hub Mtg (4/Side) R * W S439 $3.75 L * W S439 $3.75

62 12 Arm, Upper Control 2009 R #1.2 9L3Z 3084 A $ L #1.2 9L3Z 3085 A $ To R #1.2 9L3Z 3084 A $ L #1.2 9L3Z 3085 A $ From R #1.2 BL3Z 3074 A L #1.2 BL3Z 3075 A #w/knuckle Removed Deduct.6, R&R Both Sides Bolt, Upper Cont Arm (2/Side) R * W S426 $6.50 L * W S426 $ Arm Assy, Lower Control R #1.6 9L3Z 3078 A $ #w/knuckle Removed Deduct 1.0, R&R Both Sides 3.0 L #1.6 9L3Z 3079 A $ Joint, Lower Ball (b) R #.4 9L3Z 3050 A $ #w/knuckle Removed L #.4 9L3Z 3050 A $ Seal, Ball Joint (b) R 7L1Z 3K050 A $2.11 L 7L1Z 3K050 A $2.11 (b) Included w/lower Control Arm Assy 17 Bolt Kit, Cam R 7L1Z 3B236 AB $ Absorber, Shock L 7L1Z 3B236 AB $87.98

63 " WB, 133" WB R #1.4 9L3Z M $88.30 L #1.4 9L3Z M $ " WB Base Payload Pkg R #1.4 9L3Z BE $87.97 L #1.4 9L3Z BE $87.97 Upgrade Payload Pkg R #1.4 9L3Z CE $88.30 L #1.4 9L3Z CE $ " WB R #1.4 9L3Z BE $87.97 L #1.4 9L3Z BE $ " WB R #1.4 9L3Z CE $88.30 L #1.4 9L3Z CE $ w/harley-davidson Model R #1.4 AL3Z 1824 RB L #1.4 AL3Z 1824 RB w/o Harley-Davidson Model 126" WB R #1.4 AL3Z 1824 AA L #1.4 AL3Z 1824 AA 145" WB Base Payload Pkg R #1.4 AL3Z 1824 BA L #1.4 AL3Z 1824 BA Upgrade Payload Pkg R #1.4 AL3Z 1824 CA L #1.4 AL3Z 1824 CA 157" WB R #1.4 AL3Z 1824 BA L #1.4 AL3Z 1824 BA 163" WB R #1.4 AL3Z 1824 CA L #1.4 AL3Z 1824 CA 19 Bolt, Shock Mtg R * W S439 $14.00 L * W S439 $ Nut, Shock Mtg R * W S441 $3.24 L * W S441 $ Nut, Shock Top R #1.4 * W S440 $3.50 L #1.4 * W S440 $ Cap, Spring 09 R #1.4 7L1Z 18A099 A $ L #1.4 7L1Z 18A099 A $ R #1.4 7L1Z 18A099 E $31.50 L #1.4 7L1Z 18A099 E $ Nut, Cap (3/Side) R * W S440 $2.00 L * W S440 $ Insulator, Spring R #1.4 7L1Z 5415 A $35.68 L #1.4 7L1Z 5415 A $ Spring, Coil (c) R #1.4 8L3Z 5310 A $84.50 L #1.4 8L3Z 5310 A $84.50 (c) Order by Application

64 26 Cover, Dust 09 R #1.4 7L1Z 18A047 A $33.90 L #1.4 7L1Z 18A047 A $ R #1.4 7L1Z 18A047 C $28.87 L #1.4 7L1Z 18A047 C $28.87 #R&R One Side Complete, w/lower Control Arm Removed Deduct.8 27 Link, Stabilizer R #.4 7L1Z 5K483 B $60.48 L #.4 7L1Z 5K483 B $60.48 #Not Included in O/H 28 Bar, Stabilizer #1.0 9L3Z 5482 C $ #Includes R&R Stabilizer Links, Brackets & Bushings, Not Included in O/H 29 Bracket, Stabilizer R # 7L1Z 5486 A $5.48 L # 7L1Z 5486 A $ Plate, Bolt R # * W S901 $6.00 L # * W S901 $ Bushing, Stabilizer R # 9L3Z 5484 B $12.82 L # 9L3Z 5484 B $12.82 #Not Included in O/H 4WD R&I Suspension (One Side) R 2.8 L 2.8 O/H Suspension (Includes R&I) One Side (Includes R&I) R 4.4 L 4.4 Both Sides (Includes R&I) 8.4 Adjust Front Alignment 2.4 Bleed Brake System 1.0

65 NOTE 1: R&I/R&R or O/H Does Not include alignment or bleed brake system. NOTE 2: All Parts in this section are included in overhaul unless noted otherwise. 1 Rotor, Brake Base Payload Pkg 09 R #.6 9L3Z 1125 C $ L #.6 9L3Z 1125 C $ R #.6 AL3Z 1125 B $ L #.6 AL3Z 1125 B $ Upgrade Payload Pkg 09 R #.6 9L3Z 1125 D $95.17 L #.6 9L3Z 1125 D $ R #.6 AL3Z 1125 A $ L #.6 AL3Z 1125 A $ #R&R Both Caliper, Brake 09 R #.5 7L3Z 2B120 A $ L #.5 7L3Z 2B121 A $ R #.5 AL3Z 2B120 A $ L #.5 AL3Z 2B120 A $ Brkt, Caliper 09 R #.5 9L3Z 2B292 A $48.62 L #.5 9L3Z 2B293 A $ R #.5 AL3Z 2B292 A $52.63 L #.5 AL3Z 2B292 A $52.63 Included w/brake Caliper Assy #R&R One Side Complete, R&R Both Sides.8 4 Pad Set, Brake 09 #1.0 9L3Z 2001 A $ #1.0 AL3Z 2001 A $99.97 #Deduct.5 for Each Caliper Removed 5 Hose, Brake 09 R #.3 9L3Z 2078 AR $41.05 L #.3 9L3Z 2078 AL $ R #.3 AL3Z 2078 D $41.30 L #.3 AL3Z 2078 C $41.30 #w/caliper Removed Deduct.2 6 Shield, Splash 09 R #.2 9L3Z 2K004 A $10.00 L #.2 9L3Z 2K005 A $ R #.2 9L1Z 2K004 A $9.08 L #.2 9L1Z 2K005 A $8.65 #w/hub Removed Nut, Axle-See Front Drive Axle Section 7 Cap, Grease R 9L1Z 1131 A $5.17

66 L 9L1Z 1131 A $ Hub Assy, Front Base Payload Pkg R #1.3 9L3Z 1104 A $ L #1.3 9L3Z 1104 A $ Upgrade Payload Pkg R #1.3 9L3Z 1104 C $ L #1.3 9L3Z 1104 C $ #Includes R&R Rotor, R&R Both Sides Stud, Lug (a) Base Payload Pkg, (6/Side) R * W S439 $28.00 Upgrade Payload Pkg, (7/Side) L * W S439 $28.00 * W S439 R $28.00 L * W S439 $28.00 (a) Included w/front Hub Assy 10 Sensor, Front ABS-See ABS/Brakes Section 11 Knuckle, Front 09 R #2.4 9L3Z 3K185 A $ L #2.4 9L3Z 3K186 A $ R #2.4 AL3Z 3K185 B $ L #2.4 AL3Z 3K186 B $ #Includes R&R Rotor, Hub & Splash Shield, R&R Both Sides Bolt, Hub Mtg (4/Side) R * W S439 $3.75 L * W S439 $3.75