for flatbed superstructures
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1 for flatbed superstructures VarioSystem for flatbed superstructures F. Hesterberg & Söhne GmbH & Co. KG Heilenbecker Straße D Ennepetal Phone Fax info@hesterberg.com
2 VarioSystem for flatbed superstructures Hestal VarioSystem consisting of: SolidMaster swing pillar without attachment for roof brace SolidMaster 801 S - swing pillar with attachment for roof brace SolidMaster swing pillar with integrated dropside fasteners SolidMaster 802 S - swing pillar with integrated dropside fasteners and attachment for curtain frame With a minimum of components, the Hestal VarioSystem satisfies a wide range of requirements in relation to: Superstructure height, dropside height, fastener securing and tarpaulin slat positions. Individual customer requirements can be satisfied with this modular system. For any new superstructure design, and also for existing systems, the Hestal VarioSystem is ideally suited due to its effective and efficient utilisation options. The SolidMaster is available in lengths 500 mm, 600 mm, 800 mm and 1,000 mm The SolidMaster 801 and 801 S models can be augmented with the tried & tested Hestal dropside fasteners 681, 686 and 710. Other versions: On the other hand, the SolidMaster 802 and 802 S have integrated, securable dropside fasteners. Thanks to a C profile, the SolidMaster 801 S and 802 S models offer an additional connection to the roof strap. This is where the combination options of the VarioMasters come into play, allowing individual length settings and individual tarpaulin slat positions due to the modular design. The Hestal 654N, 655N and 657 safety dropside hinges round off the modular system.
3 SolidMaster S S The Hestal SolidMaster 801, 801 S, 802 and 802 S dropside system is used as a centre pillar on the vehicle superstructure. Its safe, easy operation permits rapid access to the load area. Its benefits: Robust, safe and form-locking connections to the outer frame Double securing of the mechanism The modular design system also offers: Internal loading height > 3 m Simple assembly using blind rivets and bolts No mechanical operation of individual parts required All components are KTL-coated Pillar bearings are screwable and weldable Compatible with the pillar bearings of the VarioMasters (same hole pattern) Tested to comply with German legal requirements and regulations (DEKRA) Our sales consultants will be pleased to discuss your individual requirements and answer any questions.you can find product information on our Internet homepage at
4 SolidMaster S Ordering information Detail A: A SolidMaster 801 Swing pillar, one hand lever 500 mm 600 mm 800 mm 1000 mm 8.1 Kg 8.9 Kg 10.5 Kg 12.0 Kg SolidMaster 801 S Swing pillar, one hand lever Curtain frame attachment 500 mm 600 mm 800 mm 1000 mm 9.5 Kg 10.3 Kg 12.2 Kg 14.1 Kg Accessories SolidMaster 801 & 801 S: Threaded anchor plate M kg Fastener pocket for fastener 710 left kg Fastener pocket for fastener 710 right kg Pillar pocket for fastener kg Pillar bearing kg Centring piece 1.9 kg Centring piece 1.4 kg C profile 8.2 kg
5 SolidMaster S Ordering information Details B: B B SolidMaster 802 Swing pillar, two hand levers 500 mm 600 mm 800 mm 1000 mm 9.2 Kg 10.1 Kg 12.1 Kg 14.8 Kg SolidMaster 802 S Swing pillar, two hand levers Curtain frame attachment 500 mm 600 mm 800 mm 1000 mm 9.7 Kg 10.6 Kg 12.6 Kg 15.3 Kg Accessories SolidMaster 802 & 802 S: Threaded anchor plate kg Fastener pocket 0.14 kg Pillar bearing kg Centring piece 1.9 kg Centring piece 1.4 kg C profile 8.2 kg
6 SolidMaster 801 Attachment examples The Hestal VarioSystem for flatbed superstructures offers a great many combination options for the SolidMaster 801 and 801 S with the tried & tested Hestal dropside fasteners and hinges. The SolidMaster 802 and 802 S already have integrated, securable dropside fasteners. Attachment example SolidMaster 801 with Hestal dropside fasteners and safety hinges: Dropside fastener 681 S/SL: Designed for aluminium or steel dropsides (thickness 25 mm), automatic securing of the dropside in the event of load pressure Dropside fastener 686: For especially narrow dropside chamber profiles (65 mm lock plate width), automatic securing of the pillar in the event of load pressure Dropside fastener 710: For dropside from 500 1,000 mm, with integrated loading pressure detection All dropside fastener versions operate with two independently-operating safety mechanisms. Hinge 654 N: Customs-approved dropside hinge for aluminium dropsides, 25 mm or 30 mm thick (comprising hinge bearing and hinge bolts) Hinge 655 N: Customs-approved dropside hinge for aluminium dropsides, 25 mm thick (comprising pivot bearing and weld-on bolts, right or left) Hinge 657: Suitable for light flatbeds and car trailers (25 mm thick), for external and internal dropsides, even with especially small outer frame (comprising hinge bolts and bearing housing) The design principle of all dropside hinges described above prevents inadvertent uncoupling of the side walls. The illustrations show attachment examples. For product information and further information, please visit our homepage at Our sales consultants will be happy to discuss your individual requirements and answer any queries.
7 SolidMaster 801 Attachment examples with 681 & 686 fasteners SolidMaster 801 Attachment examples with 710 fasteners Fastener 681 S 1.5 kg Fastener unpainted, right 1.7 kg unpainted, left Fastener anodised, right 1.7 kg anodised, left Fastener 681 SL 1.5 kg Fastener unpainted, right 1.9 kg unpainted, left Fastener kg Fastener anodised, right 1.9 kg anodised, left Hinge 654 N Hinge 655 N Hinge 657 Hinge 654 N Hinge 655 N Hinge 657 Hinge bolt 6541 N 0.3 kg Pivot bearing 6552 N 0.3 kg Hinge bolt kg Hinge bolt 6541 N 0.3 kg Pivot bearing 6552 N 0.3 kg Hinge bolt kg Hinge bearing 6540 N 0.2 kg Weld-on bolt right, 6550 N 0.2 kg left, 6550 N Bearing housing kg Hinge bearing 6540 N 0.2 kg Weld-on bolt right, 6550 N 0.2 kg left, 6550 N Bearing housing kg SolidMasters 801 SolidMasters 801
8 Service Europe A Fahrzeugbedarf Kotz & Co. KG Industriestr. 7 A Guntramsdorf Tel.: Fax: B BPW BENELUX Sprl Parc industriel des Hauts-Sarts 1ière Avenue 66 B-4040 Herstal Tel.: Fax: CH Fahrzeugbedarf AG Waldeggstr. 6 CH-8812 Horgen Tel.: Fax: CZ BPW spol.s.r.o. Prumyslovà 1842 CZ Brandys nad Labem Tel.: Fax: D F. Hesterberg & Söhne GmbH & Co. KG Heilenbecker Str D Ennepetal Tel.: Fax: DK Transport-Teknik A/S Vranderupvéj 2 DK-6000 Kolding Tel.: Fax: E BPW TRAPACO, S.L. C/. Miguel Servet, 12 - Pol. Ind. La Garena ALCALÁ DE HENARES E Madrid Tel.: Fax: F BPW France Paris Nord II 195, Rue des Chardonnerets BP Tremblay en France F Roissy-Charles-de-Gaulle Cédex France Tel.: Fax: FIN H. KRAATZ OY Ruukinmestarintie 9 FIN Espoo Tel.: Fax: GB BPW Limited Legion Way Meridian Business Park GB-Leicester LE19 1 UZ Tel.: Fax: H H Drechsler & Kollàr KFT Táblás u H-1097 Budapest Tel.: Fax: I BPW Italia s.r.l. Via Flavio Gioia 5/7 I Verona Tel.: Fax: NL BPW BENELUX Sprl Kantorenpark Het Kabinet Le Havre 49 NL-5627 St Eindhoven Tel.: Fax: N Hofstads A/S Ringnesveien 23 N-0978 OSLO Tel.: Fax: PL BPW Polska Sp. z o.o. ul. Warszawska 205/219 PL Lomianki Tel.: Fax: RUS BPW- Ost OOO Molodogvardeyskaya Str. 58 RUS Moskau Tel.: Fax: S FOMA Fordonsmateriel AB Lagegatan 15 S Ängelholm Tel.: Fax: TR BPW Otomotiv Sanayi ve Ticaret A.S. Aydin Cad. Aydin IS Merkezi No: 2/10 TR Levent - Istanbul Tel.: Fax: UA Wessel Ukraine AG Semji Sosninych ` 3 UA Kiev Tel.: Fax: Instructions for weathering: Basically KTL coatings are not resistant to UV light. Please note: The zinc-plating used on our products is not intended to serve as weatherproofing. Our products must be serviced periodically, depending on their age and the use to which they have been subjected. (lubrication, adjustment and replacement of service parts). The utilised illustrations and dimensions are not updated as part of our change management service. Please request a precise drawing for your designs. Where required, you can find the appropriate operating and installation guide on the Internet at If you are experiencing difficulties or have questions relating to installation, please feel free to telephone for assistance. September 2008 edition Subject to change without notice. Designstudio Wahrmann e/ /
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