FRP STRUCTURAL PRODUCTS

Size: px

Start display at page:

Download "FRP STRUCTURAL PRODUCTS"

Millicent Rich
6 years ago
Views:

1 FRP STRUCTURAL PRODUCTS

2 THINK OF STEEL STRUCTURAL SECTIONS NOW THINK OF SECTIONS THAT WON T RUST, ARE LOW MAINTENANCE, AND ARE LIGHTWEIGHT THAT S THE GRATING WORLD FRP STRUCTURAL PRODUCTS RANGE LOOK ALIKE BUT A WORLD APART Our range of FRP Structural Products include all the shapes previously associated with steel sections, including I-Section, H-Section, C-Channel, Equal Angle, Unequal Angle, T-Section, Y-Section, Flat Plate, Flat Strip and Flat Strip Chafered. Other profiles are Round Tube,Corrugated Round Tube, Square Tube, Rectangular Tube, Solid Round Rod, Solid Square Rod, Deck (with reinforced ribs under), Floor Plate, Kick Plate, Stair Nosing, Round Handrailing, Square Handrailing, Handrail Cover (to fit over square or rectangular tube), Cat Ladder, Water Grating, Round and Square Manhole Covers. GRATING WORLD FRP Structural Products are generally anufactured of vinyl ester resin and glass roving using the pultrusion process (see below) that produces consistent, reliable quality and axiises glass fibre reinforceent. Isophthalic polyester and other resin types on request. GRATING WORLD FRP Structural Products have a Class 1 fire retardance with an ASTM E-84 flae spread rating of 25 or less. The advantages of FRP Structural Products are: High strength Long life Low aintenance Cheical resistant Corrosion resistant Lightweight Easily assebled Diensionally stable Fire resistant R. F. transparent Non-Conductive (Electrical) Non-Conductive (Non-Magnetic) GRATING WORLD FRP Structural Products have a ultiplicity of uses including: Long span roof and wall beas Priary building structures Wall coluns Tank cover beas Cooling tower structures Cable anageent systes GRATING WORLD FRP Structural Products deliver significant end-user benefits of outstanding corrosion resistance and ease of use, resulting in substantial life-cycle cost savings. GUIDELINES FOR THE ENGINEER AND DESIGNER Because FRP Structural Products will be new to any engineers and designers, GRATING WORLD has provided diensions and echanical properties. Guidelines to assist in the design of structural ebers including connection details will be provided on request. THE PULTRUSION PROCESS Pultrusion is a continuous process in which resin and reinforcing aterials for profiles of constant cross section in continuous length. Pultrusion gets its nae fro the ethod by which the profiles are ade. Raw aterials are literally pulled by a device with a drive syste and pads which grip the roving. The process starts with the reinforceents; typically, unidirectional glass roving that runs along the length of the profile. Fibreglass at is added (the ultidirectional reinforceent), then resin. The glass is saturated with liquid resin (to which a catalyst/hardener has been added) and pulled into a heated die where the curing takes place and the product changes fro liquid to a solid profile. The profile is then cut to the desired length. DISCLAIMER GRATING WORLD (PTY) LTD believes the inforation contained herein to be true and accurate. No warranty, expressed or iplied, is ade on this inforation and no responsibility for consequential or incidental daages is assued. Inforation herein is for evaluation only. structural products E & OE E

3 FRP STRUCTURAL PRODUCTS FRP STRUCTURAL SECTIONS 1 FRP STRUCTURAL SECTIONS PROPERTIES 1 I SECTION 2 H SECTION 2 T SECTION 2 C CHANNEL 3 FLAT BAR 3 Y SECTION (Cast-In Profile) 3 EQUAL ANGLE 4 UNEQUAL ANGLE 4 FRP TUBE & ROD 5 ROUND TUBE 5 CORRUGATED ROUND TUBE 5 SQUARE TUBE 5 RECTANGULAR TUBE 6 SOLID ROUND ROD 6 SOLID SQUARE ROD 6 FRP PROFILES DECK 7 FLOOR PLATE 7 KICK PLATE 7 STAIR NOSING 8 FLAT PLATE 8 FLAT STRIP CHAMFERED EDGE 8 FRP HANDRAILING & LADDERS 9 ROUND HANDRAILING 9 SQUARE HANDRAILING 9 HANDRAIL COVER 10 CAT LADDER 10 FRP COVERS 11 WATER GRATING WITH FRAME 11 ROUND MANHOLE COVER 11 SQUARE MANHOLE COVER 11 FRP GRATEX M/P 12 FRP GRATING MOULDED AND PULTRUDED 12 7 E & OE structural products

4 FRP STRUCTURAL MATERIAL PROPERTIES 1 The values below are fro tests perfored in accordance with ASTM MECHANICAL PROPERTIES ASTM UNITS APPROX. VALUES Tensile Stress L D-638 MPa 207 Tensile Stress C D-638 MPa 48 Tensile Modulus L D-638 GPa 17 Tensile Modulus C D-638 GPa 5.5 Copressive Stress L D-695 MPa 207 Copressive Stress C D-695 MPa 103 Copressive Modulus L D-695 GPa 17 Copressive Modulus C D-695 GPa 7 Flexural Stress L D-790 MPa 207 Flexural Stress C D-790 MPa 69 Flexural Modulus L D-790 GPa 12 Flexural Modulus C D-790 GPa 5.5 Modulus of Elasticity E Full Section GPa 19 Shear Modulus GPa 3 Short Bea Shear D-2344 MPa 31 Punch Shear D-732 MPa 69 Bearing Stress L D-953 MPa 207 Notched Izod Ipact L D-256 J/ 1.3 Notched Izod Ipact C D-256 J/ 0.2 PHYSICAL PROPERTIES Barcol Hardness D Hour Water Absorption D-570 % ax 0.5 Density D-792 kg/ Coefficient of Theral Expansion L D c/c/ 0 C 8 ELECTRICAL PROPERTIES Arc Resistance L D-495 Seconds 120 Dielectric Strength L D-149 KV/ 1.4 Dielectric Strength P D-149 KV/ 8 Dielectric Constant P 5 I O H O T Vinyl Ester and Isophthalic Polyester Structural Sections FLAMMABILITY PROPERTIES Tunnel Test E-84 Flae spread 25 ax Flaability D-635 Non-Burning L = Lengthwise C = Crosswise P = Perpendicular to Face IMPORTANT NOTE: Designers should confir the aterial properties and apply appropriate load and safety factors structural products E & OE E N D

FRP STRUCTURAL SECTIONS 2 I-SECTION (UNIVERSAL BEAMS) SECTIONS h b t w t f r 1 h w A h x b kg/ 10 3 2 IB50B 102 x 50 3.0 102 50 8.0 8.0 4.0 78.0 1.5 IB76B 152 x 76 5.3 152 76 9.5 9.5 4.8 123.5 2.

4 ABOUT x-x ABOUT y-y I Z e r I Z e r 10 6 4 10 3 3 10 6 4 10 3 3 IB50B 2.2 43.0 38.4 0.2 6.8 10.7 IB76B 9.2 121.1 58.3 0.7 18.5 16.1 IB102B 29.4 289.8 77.9 2.3 44.6 21.7 IB127B 59.6 47.0 98.6 4.4 68.

8 123.5 4.2 HB203B 203 x 203 14.4 203 203 12.7 12.7 6.4 164.9 7.4 HB254A 254 X 254 18.0 254 254 12.7 12.7 6.4 215.9 9.4 HB305 305 x 305 21.5 305 305 12.7 12 6.4 266.9 11.

5 FRP STRUCTURAL SECTIONS 2 I-SECTION (UNIVERSAL BEAMS) SECTIONS h b t w t f r 1 h w A h x b kg/ IB50B 102 x IB76B 152 x IB102B 203 x IB127B 254 x IB152B 305 x ABOUT x-x ABOUT y-y I Z e r I Z e r IB50B IB76B IB102B IB127B IB152B Other sizes available on enquiry H-SECTION (UNIVERSAL COLUMNS) SECTIONS h b t w t f r 1 h w A h x b kg/ HB152B 152 x HB203B 203 x HB254A 254 X HB x ABOUT x-x ABOUT y-y I Z e r I Z e r HB152B HB203B HB254B HB Other sizes available on enquiry T-SECTION SECTIONS h x b x t w /t f kg/ T-SHAPE 31 x 54 x x 54 x x 54 x x 60 x x 76 x NOTE: Section properties are gross. Allowances ust be ade for net values when holes are drilled. Designers should apply appropriate load and safety factors. E & OE structural products

FRP STRUCTURAL SECTIONS 3 C CHANNEL E SECTIONS h b t w t f r 1 h w A h x b kg/ 10 3 2 C76C 76 x 38 1.70 76 38 6.4 6.4 3.2 63.2 0.89 C102F 102 x 44 2.10 102 44 6.4 6.4 3.2 89.2 1.13 C120D 120 x 40 1.

85 C210C 210 x 85 3.52 210 85 5.0 5.0 2.5 200.0 1.85 C254 254 x 70 8.90 254 70 12.7 12.7 6.35 228.6 4.68 C292 292 x 70 9.60 292 70 12.7 12.7 6.35 266.6 5.16 C310A 310 x 115 5.10 310 115 5.0 5.0 2.5 300.

6 FRP STRUCTURAL SECTIONS 3 C CHANNEL E SECTIONS h b t w t f r 1 h w A h x b kg/ C76C 76 x C102F 102 x C120D 120 x C150A 150 x C150B 150 x C203C 203 x C210C 210 x C x C x C310A 310 x a y About x-x About y-y I Z e r I Z e r C76C C102F C120D C150A C150B C203C C210C C C C310A Other sizes available on enquiry FLAT BAR O U WIDTH x THICKNESS kg/ FS30B 30 x FS38 38 x FS40 40 x FS50C 50 x FS x FS x FS x FS x Y SECTION a x b x t kg/ Y-SHAPE 25 x 38 x x 38 x x 38 x O NOTE: Section properties are gross. Allowances ust be ade for net values when holes are drilled. Designers should apply appropriate load and safety factors. structural products E & OE E N D

FRP STRUCTURAL SECTIONS 4 EQUAL ANGLE SECTIONS h b t w t f r 1 A h x b x t kg/ 10 3 2 EL32 32 x 32 x 4.0 0.42 32 32 4.0 4.0 2.0 0.241 EL38B 38 x 38 x 6.4 0.85 38 38 6.4 6.4 3.2 0.448 EL45 45 x 45 x 4.

0 2.95 101 101 8.0 8.0 4.0 1.555 EL101C 101 x 101 x 9.5 3.48 101 101 9.5 9.5 4.75 1.834 EL152B 152 x 152 x 9.5 5.42 152 152 9.5 9.5 4.75 2.803 a x a y ABOUT x-x and y-y I Z e r 10 6 4 10 3 3 EL32 9.

7 FRP STRUCTURAL SECTIONS 4 EQUAL ANGLE SECTIONS h b t w t f r 1 A h x b x t kg/ EL32 32 x 32 x EL38B 38 x 38 x EL45 45 x 45 x EL50B 50 x 50 x EL60 60 x 60 x EL76D 76 x 76 x EL101B 101 x 101 x EL101C 101 x 101 x EL152B 152 x 152 x a x a y ABOUT x-x and y-y I Z e r EL EL38B EL EL50B EL EL76D EL101B EL101C EL152B Other sizes available on enquiry UNEQUAL ANGLE SECTIONS h b t w t f r 1 A h x b x t kg/ L x 50 x L x 76 x L x 76 x L x 80 x L x 40 x a x a y ABOUT x-x ABOUT y-y I Z e r I Z e r L L L L L Other sizes available on enquiry NOTE: Section properties are gross. Allowances ust be ade for net values when holes are drilled. Designers should apply appropriate load and safety factors. E & OE structural products

FRP TUBE & ROD 5 ROUND TUBE SECTIONS A I Z e OD ID t r a x & a y J D x t kg/ 10 3 2 10 6 4 10 3 3 10 6 4 RT38D 38 x 6..4 1.18 0.64 0.083 4.345 38 25.2 6.4 11.4 19.0 0.165 RT50C 50 x 5.0 1.34 0.

40 0.855 22.487 76 63.2 6.4 24.7 38.0 1.709 RT89C 89 x 6.4 3.13 1.66 1.425 32.019 89 76.2 6.4 29.3 44.5 2.850 RT101 101 x 6.4 3.62 1.90 2.137 42.325 101 88.2 6.4 33.5 50.5 4.275 RT114D 114 x 9.

5 1.30 CT32B 25 x 32 x 3.5 0.66 CT42 29 x 42 x 6.4 1.35 CT45A 28 x 45 x 8.5 1.86 CT45B 32 x 45 x 64 1.10 CT51 51 x 36 x 7.0 175 CT90B 71 x 90 x 9.5 5.

0 2.10 1.100 0.559 18.639 22.5 ST64C 64 x 64 x 6.4 2.80 1.475 0.825 25.795 23.7 ST76C 76 x 76 x 6.4 3.39 1.782 1.451 38.176 28.5 ST101C 101 x 101 x 6.4 4.61 2.422 3.629 71.854 38.

8 FRP TUBE & ROD 5 ROUND TUBE SECTIONS A I Z e OD ID t r a x & a y J D x t kg/ RT38D 38 x RT50C 50 x RT50.8A 50.8 x RT64B 64 x RT76 76 x RT89C 89 x RT x RT114D 114 x RT150D 150 x CORRUGATED ROUND TUBE d 1 x d 2 x T kg/ CT32A 19 x 32 x CT34A 19 x 34 x CT32B 25 x 32 x CT42 29 x 42 x CT45A 28 x 45 x CT45B 32 x 45 x CT51 51 x 36 x CT90B 71 x 90 x SQUARE TUBE ABOUT x-x and y-y A h x b x t I Z e r kg/ ST38C 38 x 38 x ST50E 50 X 50 X ST60A 60 x 60 x ST64C 64 x 64 x ST76C 76 x 76 x ST101C 101 x 101 x ST152B 152 x 152 x NOTE: Section properties are gross. Allowances ust be ade for net values when holes are drilled. Designers should apply appropriate load and safety factors. structural products E & OE E N D

FRP TUBE & ROD 6 RECTANGULAR TUBE ABOUT x-x ABOUT y-y SECTIONS A I Z e r I Z e r h x b x t kg/ 10 3 2 10 6 4 10 3 3 10 6 4 10 3 3 FT50B 51 x 25 x 6.4 1.54 0.81 0.220 8.615 16.5 0.061 4.850 8.

6 FT120 120 x 45 x 3.0 2.00 0.95 1.665 27.750 41.8 0.348 15.454 19.1 FT175 175 x 50 x 9.0 7.00 3.73 12.011 137.269 56.8 1.394 55.768 19.

9 FRP TUBE & ROD 6 RECTANGULAR TUBE ABOUT x-x ABOUT y-y SECTIONS A I Z e r I Z e r h x b x t kg/ FT50B 51 x 25 x FT80 80 x 60 x FT91A 91 x 38 x FT112A 112 x 91 x FT x 45 x FT x 50 x SOLID ROUND ROD DIMENSIONS () WEIGHT(kg/) Solid Round Tube d SRR SRR SRR SRR SOLID SQUARE ROD DIMENSIONS () WEIGHT(kg/) Solid Square Rod a x b SSR25 25 x SSR32 32 x SSR38 38 x NOTE: Section properties are gross. Allowances ust be ade for net values when holes are drilled. Designers should apply appropriate load and safety factors. E & OE structural products

FRP PROFILES 7 DECK S a x t 1 x b x t 2 kg/ 305 x 6.

10 FRP PROFILES 7 DECK S a x t 1 x b x t 2 kg/ 305 x 6.4 x 47.5 x x 5.0 x 48.5 x x 5.0 x 40.0 x FLOOR PLATE a x t 1 x b x t 2 kg/ 605 x 13 x 97 x F KICK PLATES M Shape a x b x t kg/ M2 100 x 13 x M3 100 x 16 x M4 148 x 12 x W Shape W1 100 x 19 x W2 100 x 15 x W3 150 x 15 x M Shape F W Shape structural products E & OE E

FRP PROFILES 8 STAIR NOSING a x b x t kg/ 25 x 50 x 4.0 0.51 25 x 60 x 3.0 0.50 30 x 70 x 4.0 0.75 55 x 55 x 3.2 0.80 30 x 76 x 4.0 0.80 50 x 90 x 3.2 0.90 Round Angle 30 x 100 x 3.

70 FLAT PLATE THICKNESS x WIDTH kg/ FP32 3.2 x 1220 7.42 FP64 6.4 x 1220 14 84 FP95 9.5 x 1220 22.02 FP127 12.7 x 1220 29.44 FP152 15.2 x 1220 35.30 FP190 19.

11 FRP PROFILES 8 STAIR NOSING a x b x t kg/ 25 x 50 x x 60 x x 70 x x 55 x x 76 x x 90 x Round Angle 30 x 100 x x 230 x Square Angle 30 x 100 x x 152 x x 230 x x 300 x x 345 x x 381 x FLAT PLATE THICKNESS x WIDTH kg/ FP x FP x FP x FP x FP x FP x FLAT STRIP - CHAMFERED EDGE THICKNESS x WIDTH kg/ FS70 40 x FS x FS x E & OE structural products

12 FRP HANDRAILING & LADDERS 9 HAND RAILING SYSTEM ROUND RAILING SQUARE RAILING structural products E & OE E

13 FRP HANDRAILING & LADDERS 10 HANDRAIL COVER U Shape a x b x t kg/ 62 x 59 x x 60 x Square Shape A x B x T 1 x T 2 STH50 50 x 50 x 6.4 x CAT LADDER E & OE structural products

F G L M I 1 2 3 4 5 P FRP COVERS 11 WATER GRATING WITH FRAME TOP COVER BASE TOTAL SIZE () WEIGHT (kg) SIZE () a x b x c x d x e WEIGHT (kg) WEIGHT (kg) 500 X 400 500 x 400 x 40 10.

0 435 x 335 x 305 x 205 x 45 3.9 7.9 F F ROUND MANHOLE COVERS TOP COVER BASE TOTAL SIZE () WEIGHT (kg) SIZE () a x b x c WEIGHT (kg) WEIGHT (kg) Heavy ø700 ø700 x 65 39.5 ø630 x ø840 x 110 22.7 62.

4 ø455 x ø600 x 62 7.9 20.3 F SQUARE MANHOLE COVERS TOP COVER BASE TOTAL SIZE () WEIGHT (kg) SIZE () a x b x c x d x e WEIGHT (kg) WEIGHT (kg) Heavy 600 600 x 600 x 60 28.

14 F G L M I P FRP COVERS 11 WATER GRATING WITH FRAME TOP COVER BASE TOTAL SIZE () WEIGHT (kg) SIZE () a x b x c x d x e WEIGHT (kg) WEIGHT (kg) 500 X x 400 x x 505 x 445 x 345 x x x 300 x x 400 x 400 x 250 x x x 250 x x 335 x 305 x 205 x x x 250 x x 335 x 305 x 205 x F F ROUND MANHOLE COVERS TOP COVER BASE TOTAL SIZE () WEIGHT (kg) SIZE () a x b x c WEIGHT (kg) WEIGHT (kg) Heavy ø700 ø700 x ø630 x ø840 x Light ø700 ø700 x ø655 x ø800 x Heavy ø600 ø600 x ø535 x ø730 x Light ø600 ø600 x ø552 x ø700 x Noral ø500 ø500 x ø455 x ø600 x F SQUARE MANHOLE COVERS TOP COVER BASE TOTAL SIZE () WEIGHT (kg) SIZE () a x b x c x d x e WEIGHT (kg) WEIGHT (kg) Heavy x 600 x x 715 x 540 x 540 x Light x 600 x x 700 x 550 x 550 x Heavy x 500 x x 600 x 450 x 450 x Light x 500 x x 570 x 468 x 468 x Heavy x 400 x x 500 x 358 x 358 x Light x 400 x x 476 x 362 x 362 x P structural products E & OE E

FRP GRATEX M/P 12 FIBREGLASS GRATING - MOULDED & PULTRUDED FIXING CLIP PULTRUDED FRP L-CLAMP ASSEMBLY FRP GRATING

ASSEMBLY GRATEX FRP FIBREGLASS GRATING - MOULDED & PULTRUDED LOAD/SPAN TABLES MOULDED SPAN APPROX Mass/ 2 DEPTH

163 12.3 M30 30 38 x 38 5813 1055 2289 615 1235 421 774 281 395 202 14.

0 M50 50 50 x 50 14271 2790 6610 1569 3862 1207 2747 1070 1529 713 917 509 713 408 408 306 21.

C U C U C U C U C U C U C U C U C P2538 25 38 17125 3160 7240 1835 4077 1815 2447 918 1264 581 754 428 550 347 326

C, kg/, axiu allowable unfactored centre line load per etre 3.

15 FRP GRATEX M/P 12 FIBREGLASS GRATING - MOULDED & PULTRUDED FIXING CLIP PULTRUDED FRP L-CLAMP ASSEMBLY FRP GRATING L-CLAMP ASSEMBLY MOULDED FRP M-CLAMP ASSEMBLY FRP GRATING M-CLAMP ASSEMBLY FRP C-CLAMP ASSEMBLY FRP GRATING C-CLAMP ASSEMBLY GRATEX FRP FIBREGLASS GRATING - MOULDED & PULTRUDED LOAD/SPAN TABLES MOULDED SPAN APPROX Mass/ 2 DEPTH PITCH U C U C U C U C U C U C U C U C M x M x M x M x PULTRUDED BEARER BAR BEARER BAR SPAN APPROX Mass/ 2 DEPTH PITCH U C U C U C U C U C U C U C U C U C U C P P Suggested Range IMPORTANT NOTES 1. U, kg/ 2, axiu allowable unfactored uniforly distributed loading for that stated span 2. C, kg/, axiu allowable unfactored centre line load per etre 3. Load/Span Tables based on elastic deflections of span/200 or 10, whichever the lesser when subjected to the specified unfactored load 4. All table loadings to be taken as noinal and should not be used as guaranteed values 5. Appropriate safety factors ust be applied by the designer Please see the GRATING WORLD a world of grating solutions brochure for coplete details E & OE structural products

GRATING WORLD (Pty) Ltd 9 Siga Road - Geriston - Gauteng P O Box 9748 Edenglen 1613 South Africa Tel +27 (0)11 452 1150/456 5250 Fax: +27 (0)11 452 2536

16 GRATING WORLD (Pty) Ltd 9 Siga Road - Geriston - Gauteng P O Box 9748 Edenglen 1613 South Africa Tel +27 (0) / Fax: +27 (0) sales@gratingworld.co.za 2 Leopard Street Paarden Eiland Cape Town 7420 Tel +27 (0) unashe@gratingworld.co.za Inforation is supplied upon the condition that persons will ake their own deterination as to its suitability for their purposes prior to use. Grating World (Pty) Ltd will not be responsible for daages of any nature whatsoever resulting fro the use of or reliance upon inforation fro this publication or the products to which the inforation refers. August 2014

Dynaform Fiberglass Structural Shapes. Design Guide. High Performance Composite Solutions. Corrosion Resistant. Fire Retardant.

Design Guide Dynaform Fiberglass Structural Shapes Corrosion Resistant Fire Retardant Low Maintenance Light Weight Long Service Life High Performance Composite Solutions Q U A L I T Y ISO 9001-2000 C E