PRODUCT CATALOG

Transcription

1 PRODUCT CATALOG

2 INTRODUCTION THE POWER OF ONE All over the worl, the engineering community turns to Fenner Drives for value-aing, problem solving proucts for conveying an power transmission applications. Our quality-riven teams esign, manufacture an istribute a broa range of sophisticate, reliable components. Fenner Drives has over 100 years of manufacturing, technical an commercial expertise; ISO 9001 certifie prouction facilities in Manheim an Lancaster, PA an Wilmington, NC; warehouse facilities in Lancaster, PA, Wilmington, NC, an Dewsbury, UK; an a global sales team with a presence on six continents. Fenner Drives is a ivision of Fenner PLC. With over 5,500 employees worlwie, Fenner PLC is a leaing global provier of local, engineere solutions for performance critical applications.

3 CONVEYING SOLUTIONS....5 Belting Selection Roun an V Belting Eagle O-Rings Fabricate Belts Roun Belting & Proucts V Belting & Proucts Flat Belting Eagle Enurance Taper Ege Bans Eagle Weling Kits Trackstar Guie, & Rails Chain Accessories T-Max Tensioner/Sprocket Assemblies T-Max Chain Tensioners Engineering Data Conveying Proucts Material Properties Conveying Proucts TABLE OF CONTENTS SOLUTIONS V Belting & Wege Belting T-Max Belt & Chain Tensioners Material Properties Power Transmission Proucts Keyless Locking Devices Selection Assistance Trantorque Keyless Bushings B-LOC Keyless Locking Devices Keyless Locking Device Application Examples Engineering Data Keyless Locking Devices B-LOC Compression Hubs Engineering Data B-LOC Compression Hubs B-LOC Shrink Discs B-LOC Split an Half Shrink Discs B-LOC Single Taper Shrink Discs Engineering Data B-LOC Shrink Discs B-LOC WK Rigi Couplings Engineering Data B-LOC WK Rigi Couplings POWERMAX PULLEYS & IDLERS PowerMax Pulleys PowerMax Carriage Rollers, Mounting Aapters, Pulleys.. 93 Engineering Data Pulleys & Ilers Material Properties Pulleys & Ilers

4 CONVEYING 4

5 CONVEYING SOLUTIONS Tango an PowerTwist Specialty Link Belts Install in minutes without ismantling conveyor components. Unaffecte by extremes of temperature, water, oils, grease an common solvents. Whether your application requires reuce contact surface, high grip, abrasion resistance, non-marking, high temperature, oil, an chemical resistance, there s a Fenner Drives link belt to meet your nee. Eagle Polyurethane Belting Comprehensive range of high quality non-reinforce an reinforce belting in roun an V profiles. Also available with special top surfaces. Over 400 FDA compliant proucts. Custom esign capabilities: special profiles, ual urometer, static issipative, UV stabilize, tracking features, rige profiles. CONVEYING Trackstar UHMW Belt & Chain Guies Fight friction an reuce costs with long-wearing UHMW belt an chain guies. Wie range of stanar profiles for use in guiing belts, chain an cables. Available from stock with same-ay shipping. Two-piece guie an channel esign simplifies installation an replacement. T-Max Belt an Chain Tensioners T-Max spring loae tensioners automatically take up the slack ecreasing owntime, reucing operating costs an saving energy. Constructe from high-quality materials for proven urability in harsh environments. Wie range of tensioners to hanle single an multiple stran belt an chain rives. 5

6 BELTING SELECTION ROUND BELTING 3/32" 1/8" 3/16" 1/4" 5/16" 3/8" 1/2" 9/16" 5/8" 3/4" 2mm 2.4mm 3mm 4mm 5mm 6mm 6.3mm 7mm 8mm 9mm 9.5mm 10mm 12mm 12.7mm 13mm 14mm 15mm 16mm 18mm 19mm 20mm CONVEYING Non-Reinforce Belting Reinforce Tango Link Belting Eagle Blue 80 EC * Eagle Clear 80 EC * Eagle Blue 80 MD * Eagle Opaque 80 Eagle Blue 85 * Eagle Clear 85 * Eagle Orange 85 * Eagle Re 85 * Eagle Green 89 Eagle Green 89 T Eagle Re 90 Eagle Beige 95 * Eagle Clear 95 * Eagle White 40D Eagle Blue 55D Eagle Blue 80 EC QC * Eagle Blue 85 QC * Eagle Clear 85 QC * Eagle Re 85 QC Eagle Yellow 85 QC * Eagle Clear 85 TOR Eagle Orange 85 R * Eagle Hyfen 85 R * Eagle Green 89 R Eagle Green 89 RT Eagle Beige 95 R * Eagle Can Cable Eagle Fabricate Belts Abbreviation Key CXF Co-extrue Flat CXR Co-extrue Ribbe EC Regulation (EC) 1935/2004 LCF Low Coefficient of Friction MD Metal Detectable PU PolyUrethane PVC PolyVinyl Chlorie QC Quick-Connect R Reinforce RCS Reuce Contact Surface RSGT Reinforce SuperGrip Top RT Reinforce Texture SGT SuperGrip Top T Texture TOR Twiste O-Rings TPE ThermoPlastic Elastomer * These belts are FDA compliant (unless cogge). Can Cable available in Re 50D LCF, Blue 55D, Blue 55D Arami, Natural 55D, Green 63D, an Natural 63D. Eagle Ivory 85 SGT an RSGT available with PVC, PU or TPE top surface. Some iameters an cross sections may be subject to minimum orers. Dimensions are for reference only. Flat belting available in Eagle Orange 85. Aitional cross sections, colors, an urometers are available. Contact Applications Engineering at AE@fennerrives.com for esign assistance. 6

7 BELTING SELECTION V BELTING 6mm 4mm 8mm 5mm 3L 10mm 4mm T-Top 3L T-Top 3L Crown-Top 3L Twin Z/10 A/13 AA A Twin A/13 Rige-Top A/13 Lo-Rige-Top A/13 Hi-Rige-Top B/17 BB B/17 Ribbe B/17 Wing-Top B/17 Rige-Top C/22 C/22 Ribbe C/22 Rige-Top D/32 D/32 Ribbe Tango Link Belting PowerTwist Antistatic PowerTwist Brige Top PowerTwist SuperGrip Top PU PowerTwist SuperGrip Top PVC PowerTwist RCS PowerTwist Friction Top Link Belting PowerTwist Roller Drive Eagle Blue 80 EC * Eagle Clear 80 EC * Eagle Blue 80 MD * Eagle Opaque 80 Eagle Blue 85 * Eagle Clear 85 * Eagle Ivory 85 Eagle Orange 85 * Eagle Re 85 * Eagle Green 89 Eagle Re 90 Eagle Beige 95 * Eagle Clear 95 * Eagle White 40D Eagle Blue 55D Non-Reinforce Belting CONVEYING Eagle Re 85 CXF Eagle Ivory 85 SGT* Eagle Green 89 SGT PVC Eagle Re 90 SGT PVC Eagle White 40D SGT PVC Eagle Opaque 80 R Eagle Orange 85 R * Eagle Hyfen 85 R * Eagle Ivory 85 R Eagle Green 89 R Eagle Beige 95 R * Eagle Hyfen 95 R * Eagle Hyfen 85 CXF/CXR Eagle Ivory 85 RSGT Eagle Fabricate Belts Reinforce Belting 7

8 ROUND BELTING FOR CONVEYING Eagle O-Rings O-Rings for line shaft, live roller an motion transfer conveyors. High coefficient of friction. Elastic with excellent memory. Popular 1/8", 3/16", 1/4", 5mm an 6mm sizes in stock. Contact Fenner Drives for part numbers. Twiste O-Rings Twiste O-Rings are an ieal fast fit solution for live roller conveyors. Twiste loop construction package with metal hooks. Plastic hooks also available. Material an Color TWISTED O-RINGS Dimensions /16" 6" /16" 10" /16" 10-1/2" No nee to ismantle rive components /16" 11" /16" 11-1/2" /16" 12" CONVEYING Eagle Fabricate Belts Let us o the work for you an take the hassle out of fabricating your own enless belts. Available in all Eagle Belting colors an urometers (except Can Cable). Rapi orer turnaroun. Eagle Clear /16" 12-1/2" /16" 12-3/4" /16" 12-7/8" /16" 13" /16" 13-1/4" /16" 13-1/2" /16" 13-3/4" /16" 14" /16" 14-1/2" Eagle Twiste O-Rings easily installe without ismantling line shaft. 50 pieces per box, package with metal hooks. Plastic hooks also available. 2mm, 3/32", 3mm, 1/8" Roun Cross Sections Roun Belting NON-REINFORCED Material an Color Dimensions Ø Minimum Pulley Ø 4% Working Percent Tension 6% 8% 10% lbs/ft kg/m Eagle Blue 80 EC Eagle Clear 80 EC Eagle Opaque 80 L04OP802M Eagle Orange 85 L04OG852M Eagle Clear 85 L04C852M Eagle Green Eagle Green 89 Texture Eagle Re Eagle Orange / Eagle Clear / Eagle Clear / Eagle Orange / Eagle Clear / Eagle Clear / Eagle Blue 80 EC Eagle Clear 80 EC Eagle Opaque 80 L04OP803M Eagle Orange 85 L04OG853M Eagle Clear 85 L04C853M Eagle Blue 85 L04BL853M Eagle Green 89 L04G893MS Eagle Green 89 Texture Eagle Re Eagle White 40D L04BY403M Dimensions are for reference only. 8

9 4mm, 5mm, 3/16" Roun Cross Sections Roun Belting ROUND BELTING FOR CONVEYING NON-REINFORCED Working Percent Tension Material an Color Dimensions Ø Minimum Pulley Ø 4% 6% 8% 10% lbs/ft kg/m Eagle Blue 80 EC Eagle Clear 80 EC Eagle Opaque 80 L04OP Eagle Orange 85 L04OG Eagle Clear 85 L04C Eagle Re 85 L04R Eagle Blue 85 L04BL Eagle Green Eagle Green 89 Texture Eagle Re Eagle White 40D L04BY Eagle Blue 80 MD / Eagle Orange / Eagle Clear / Eagle Re / Eagle Clear / Eagle Clear 85 QC * Eagle Yellow 85 QC * Eagle Blue 80 EC Eagle Clear 80 EC Eagle Opaque 80 L04OP805M Eagle Orange Eagle Clear 85 L04C855M Eagle Re 85 L04R Eagle Blue 85 L04BL855M Eagle Green Eagle Green 89 Texture Eagle Re 90 L04R9005M Eagle Beige 95 L04BE955M Eagle White 40D L04BY405M Eagle Blue 80 EC QC * Eagle Clear 85 QC L04QC855M 5 2* Eagle Re 85 QC L04QR855M 5 2* Eagle Blue 85 QC L04QB855M 5 2* QC Connectors /pack CONVEYING REINFORCED Working Percent Tension Material an Color Dimensions Ø Minimum Pulley Ø 1% 2% 3% 4% lbs/ft kg/m Eagle Hyfen / Eagle Green 89 L04G895MRS Eagle Green 89 Texture Trackstar Roun Belt Guies Galvanize s Stainless Steel Aluminum Type A B D H Belt Guie w/ Mounting GB1006-3G GB1006-3S GB1006-3A C A B H Belt Guie NC * QC imensions are shown O.D x I.D. (O.D. is the outer iameter of the belt. I.D. is the inner iameter of the belt.) Dimensions are for reference only. 9

10 ROUND BELTING FOR CONVEYING 6mm, 1/4" Roun Cross Sections Roun Belting CONVEYING NON-REINFORCED Material an Color Dimensions Ø Minimum Pulley Ø 4% Working Percent Tension 6% 8% 10% lbs/ft kg/m Eagle Blue 80 EC Eagle Clear 80 EC Eagle Opaque 80 L04OP806M Eagle Orange 85 L04OG856M Eagle Clear 85 L04C856M Eagle Blue 85 L04BL856M Eagle Green Eagle Green 89 Texture Eagle White 40D L04BY406M Eagle Blue 80 EC QC * Eagle Clear 85 QC L04QC856M 6 2.5* Eagle Re 85 QC L04QR856M 6 2.5* Eagle Blue 85 QC L04QB856M 6 2.5* Eagle Blue 80 MD / Eagle Opaque / Eagle Orange / Eagle Clear / Eagle Re / Eagle Clear / Eagle Clear 85 QC * Eagle Yellow 85 QC * Eagle Blue 80 EC / Eagle Blue 85 L04BL / QC Connectors L04CON6S 25/pack REINFORCED Material an Color Dimensions Ø Minimum Pulley Ø 1% Working Percent Tension 2% 3% 4% lbs/ft kg/m Eagle Orange 85 L04OG856MR Eagle Green 89 L04G896MSR Eagle Green 89 Texture Eagle Orange / Eagle Hyfen / Trackstar Roun Belt Guies Galvanize s Stainless Steel Aluminum Type A B D H Belt Guie w/ Mounting GB1000-3G GB1000-3S GB1000-3A C A B H Belt Guie NC * QC imensions are shown O.D x I.D. (O.D. is the outer iameter of the belt. I.D. is the inner iameter of the belt.) Dimensions are for reference only. 10

11 ROUND BELTING FOR CONVEYING 7mm, 8mm, 5/16" Roun Cross Sections Roun Belting NON-REINFORCED Working Percent Tension Material an Color Dimensions Ø Minimum Pulley Ø 4% 6% 8% 10% lbs/ft kg/m Eagle Orange 85 L04OG857M Eagle Clear 85 L04C857M Eagle Green Eagle Green 89 Texture Eagle Re 90 L04R Eagle Blue 80 MD / Eagle Orange / Eagle Clear / Eagle Clear / Eagle Clear 85 QC * Eagle Yellow 85 QC * Eagle Blue 80 EC Eagle Clear 80 EC Eagle Opaque 80 L04OP808M Eagle Orange 85 L04OG858M Eagle Clear 85 L04C Eagle Blue 85 L04BL858M Eagle Green 89 L04G898MS Eagle Green 89 Texture Eagle Re Eagle Beige 95 L04BE Eagle White 40D L04BY408M Eagle Blue 80 EC QC * Eagle Clear 85 QC L04QC858M 8 3.2* Eagle Re 85 QC L04QR858M 8 3.2* Eagle Blue 85 QC L04QB858M 8 3.2* QC Connectors L04CON8S 25/pack CONVEYING REINFORCED Working Percent Tension Material an Color Dimensions Ø Minimum Pulley Ø 1% 2% 3% 4% lbs/ft kg/m Eagle Green 89 L04G897MRS Eagle Green 89 Texture Eagle Orange / Eagle Hyfen / Eagle Orange 85 L04OG858R Eagle Green 89 L04G898MRS Eagle Green 89 Texture Eagle Beige 95 L04BE958R Trackstar Roun Belt Guies Galvanize s Stainless Steel Aluminum Type A B D H Belt Guie w/ Mounting GB1001-3G GB1001-3S GB1001-3A C A B H Belt Guie NC * QC imensions are shown O.D x I.D. (O.D. is the outer iameter of the belt. I.D. is the inner iameter of the belt.) Dimensions are for reference only. 11

12 ROUND BELTING FOR CONVEYING 9mm, 9.5mm, 3/8" Roun Cross Sections Roun Link Belting LINK BELTING 25' 10m Cross Section Minimum Pulley Ø Max Prouct Max Prouct w/ilers w/uhmw (kg) (kg) Tango Belting /8" Roun Belting CONVEYING NON-REINFORCED Material an Color Dimensions Ø Minimum Pulley Ø 4% Working Percent Tension 6% 8% 10% lbs/ft kg/m Eagle Green 89 Texture L04G Eagle Blue 80 MD / Eagle Opaque / Eagle Orange / Eagle Clear / Eagle Re / Eagle Clear / Eagle Clear 85 QC * Eagle Yellow 85 QC * Eagle Blue 80 EC / Eagle Blue 85 L04BL859.5M 3/ Eagle Green 89 L04G899.5MS 3/ Eagle Blue 80 EC QC * QC Connectors L04CON10S 20/pack REINFORCED Material an Color Dimensions Ø Minimum Pulley Ø 1% Working Percent Tension 2% 3% 4% lbs/ft kg/m Eagle Orange / Eagle Hyfen / Blue 55D Can Cable / Natural 55D Can Cable / Natural 63D Can Cable / Re 50D LCF Can Cable / Green 63D Can Cable / Blue 55D Arami Can Cable / Trackstar Roun Belt Guies Galvanize s Stainless Steel Aluminum Type A B D H Belt Guie w/ Mounting GB1002-5G GB1002-5S C A B H Belt Guie NC * QC imensions are shown O.D x I.D. (O.D. is the outer iameter of the belt. I.D. is the inner iameter of the belt.) Dimensions are for reference only. 12

13 10mm, 12mm, 12.7mm, 1/2" Roun Cross Sections Roun Link Belting ROUND BELTING FOR CONVEYING LINK BELTING 25' 10m Cross Section Minimum Pulley Ø Max Prouct Max Prouct w/ilers w/uhmw (kg) (kg) Tango Belting /2" Roun Belting NON-REINFORCED Material an Color Dimensions Ø Minimum Pulley Ø 4% Working Percent Tension 6% 8% 10% lbs/ft kg/m Eagle Blue 80 EC Eagle Clear 80 EC Eagle Opaque 80 L04OP8010M Eagle Orange 85 L04OG8510M Eagle Clear 85 L04C8510M Eagle Blue 85 L04BL8510M Eagle Green 89 L04G8910MS Eagle Green 89 Texture Eagle Re 90 L04R9010M Eagle Beige 95 L04BE9510M Eagle White 40D L04BY4010M Eagle Blue 55D L04BY5510M Eagle Re 85 QC L04QR8510M * Eagle Blue 85 QC L04QB8510M * Eagle Orange 85 L04OG8512M Eagle Clear 85 L04C8512M Eagle Green 89 L04G8912MS Eagle Green 89 Texture Eagle Re 90 L04R9012M Eagle Re 85 QC L04QCR8512M * Eagle Blue 85 QC L04QB * Eagle Blue 80 MD / Eagle Orange / Eagle Clear / Eagle Re / Eagle Clear / Eagle Clear 85 QC * Eagle Yellow 85 QC * Eagle Re 85 L04R / Eagle Blue 85 L04BL / QC Connectors L04CON10S 20/pack (Use for 3/8" an 10mm) QC Connectors L04CON13S 20/pack (Use for 1/2 an 12-13mm) REINFORCED Material an Color Dimensions Ø Minimum Pulley Ø 1% Working Percent Tension 2% 3% 4% lbs/ft kg/m Eagle Orange 85 L04OG8510MR Eagle Green 89 L04G8910MRS Eagle Green 89 Texture Eagle Beige 95 L04BE9510R Eagle Orange 85 L04OG8512R Eagle Green 89 L04G8912MRS Eagle Green 89 Texture Eagle Orange / Eagle Hyfen / CONVEYING Trackstar Roun Belt Guies Galvanize s Stainless Steel Aluminum Type A B D H Belt Guie w/ Mounting GB1003-5G GB1003-5S C A B H Belt Guie NC * QC imensions are shown O.D x I.D. (O.D. is the outer iameter of the belt. I.D. is the inner iameter of the belt.) Dimensions are for reference only. 13

14 ROUND BELTING FOR CONVEYING 13mm, 9/16" Roun Cross Sections Roun Link Belting LINK BELTING 25' 10m Cross Section Minimum Pulley Ø Max Prouct Max Prouct w/ilers w/uhmw (kg) (kg) Tango Belting /16" Roun Belting NON-REINFORCED Material an Color Dimensions Ø Minimum Pulley Ø 4% Working Percent Tension 6% 8% 10% lbs/ft kg/m Eagle Clear 85 QC L04QC x 5.2* Eagle Re 85 QC L04QCR8513M 13 x 5.2* Eagle Blue 80 MD / Eagle Orange / Eagle Clear / Eagle Re / Eagle Clear / QC Connectors L04CON13S 20/pack REINFORCED Material an Color Dimensions Ø Minimum Pulley Ø 1% Working Percent Tension 2% 3% 4% lbs/ft kg/m Eagle Orange / Eagle Hyfen / CONVEYING Trackstar Roun Belt Guies Galvanize s Stainless Steel Aluminum Type A B D H Belt Guie w/ Mounting GB1004-5G GB1004-5S C A B H Belt Guie NC * QC imensions are shown O.D x I.D. (O.D. is the outer iameter of the belt. I.D. is the inner iameter of the belt.) Dimensions are for reference only. 14

15 15mm, 16mm, 5/8" Roun Cross Sections Roun Belting ROUND BELTING FOR CONVEYING NON-REINFORCED Working Percent Tension Material an Color Dimensions Ø Minimum Pulley Ø 4% 6% 8% 10% lbs/ft kg/m Eagle Opaque 80 L04OP8015M Eagle Blue 85 L04BL Eagle Green 89 L04G8915MS Eagle Green 89 Texture Eagle Re Eagle Beige 95 L04BE9515M Eagle White 40D L04BY Eagle Blue 55D L04BY Eagle Blue 80 MD / Eagle Orange / Eagle Clear / Eagle Clear / Eagle Clear 85 QC * Eagle Yellow 85 QC * Eagle Clear 85 QC L04QC8516M * Eagle Re 85 QC L04QR8516M * QC Connectors /pack REINFORCED Working Percent Tension Material an Color Dimensions Ø Minimum Pulley Ø 1% 2% 3% 4% lbs/ft kg/m Eagle Orange 85 L04OG8515MR Eagle Green 89 L04G8915MRS Eagle Green 89 Texture Eagle Beige 95 L04BE9515R Eagle Hyfen / CONVEYING Trackstar Roun Belt Guies Galvanize s Stainless Steel Aluminum Type A B D H Belt Guie w/ Mounting GB1005-5G GB1005-5S C A B H Belt Guie NC * QC imensions are shown O.D x I.D. (O.D. is the outer iameter of the belt. I.D. is the inner iameter of the belt.) Dimensions are for reference only. 15

16 ROUND BELTING FOR CONVEYING 18mm, 20mm, 3/4" Roun Cross Sections Roun Link Belting LINK BELTING 25' 10m Cross Section Minimum Pulley Ø Max Prouct Max Prouct w/ilers w/uhmw (kg) (kg) Tango Belting /4" Roun Belting NON-REINFORCED Material an Color Dimensions Ø Minimum Pulley Ø 4% Working Percent Tension 6% 8% 10% lbs/ft kg/m Eagle Green 89 L04G8918MS Eagle Green 89 Texture Eagle White 40D L04BY Eagle Blue 55D L04BY Eagle Orange / Eagle Clear / Eagle Clear / REINFORCED Material an Color Dimensions Ø Minimum Pulley Ø 1% Working Percent Tension 2% 3% 4% lbs/ft kg/m Eagle Green 89 Texture Eagle Orange / Eagle Hyfen / CONVEYING Trackstar Roun Belt Guies Galvanize s Stainless Steel Aluminum Type A B D H Belt Guie w/ Mounting GB1007-5G GB1007-5S C A B H Belt Guie NC Roun Belting 20mm NON-REINFORCED Material an Color Dimensions Ø Minimum Pulley Ø 4% Working Percent Tension 6% 8% 10% lbs/ft kg/m Eagle Green 89 L04G8920MS Eagle Green 89 Texture Eagle White 40D L04BY

17 6x4, 8x5, 10x4mm Cross Section V BELTING FOR CONVEYING V Belting V T-Top NON-REINFORCED Material an Color Cross Section Dimensions w h* Minimum Pulley Ø 4% Working Percent Tension 6% 8% 10% lbs/ft kg/m Eagle Blue 80 EC 6mm 4mm Eagle Clear 80 EC 6mm 4mm Eagle Clear 85 6mm 4mm L04C Eagle Blue 85 6mm 4mm L04BL Eagle Blue 80 EC 8mm 5mm Eagle Clear 80 EC 8mm 5mm Eagle Opaque 80 8mm 5mm Eagle Re 85 8mm 5mm L04R8585M Eagle Blue 85 8mm 5mm L04BL8585M Eagle Re 90 8mm 5mm Eagle White 40D 8mm 5mm L04BY Eagle Blue 80 EC 10mm 4mm T-Top Eagle Clear 80 EC 10mm 4mm T-Top Z/10, 3L Cross Section V Belting V Crown-Top T-Top Twin NON-REINFORCED Material an Color Cross Section Dimensions w h* Minimum Pulley Ø 4% Working Percent Tension 6% 8% 10% lbs/ft kg/m Eagle Orange 85 3L /8 7/ Eagle Clear 85 3L /8 7/ Eagle Blue 85 3L L04BL853L 3/8 7/ Eagle Clear 95 3L /8 7/ Eagle Orange 85 3L Crown-Top /16 1/ Eagle Orange 85 3L T-Top /16 19/ Eagle Clear 85 3L T-Top /16 19/ Eagle Orange 85 3L Twin /16 17/ Eagle Clear 85 3L Twin /16 17/ Eagle Clear 95 3L Twin /16 17/ Eagle Blue 80 EC Z/ Eagle Clear 80 EC Z/ Eagle Opaque 80 Z/ Eagle Orange 85 Z/ Eagle Clear 85 Z/ Eagle Ivory 85 Z/10 L04I85Z Eagle Blue 85 Z/10 L04BL85Z Eagle Green 89 Z/10 L04G89Z Eagle Re 90 Z/ Eagle White 40D Z/10 L04BY40Z Eagle Blue 55D Z/10 L04BY55Z CONVEYING REINFORCED Material an Color Cross Section Dimensions w h* Minimum Pulley Ø 1% Working Percent Tension 2% 3% 4% lbs/ft kg/m Eagle Beige 95 3L /8 7/ Eagle Hyfen 85 3L Twin /16 17/ Eagle Orange 85 Z/ Eagle Ivory 85 Z/10 L04I85ZR Trackstar V Belt Guies Belt Section Galvanize s Stainless Steel Aluminum Type A B D H V Belt Guie with Mounting GB2000-3G GB2000-3S GB2000-3A C Belt Section A B H V Belt Guie NC * w (with) is the wiest part of the belt. h (height) is the tallest part of the belt, incluing the belting top surface. Dimensions are for reference only. 17

18 V BELTING FOR CONVEYING A Cross Section Link V Belting V SGT LINK BELTING 25' 100' 10m 30m Cross Section Minimum Pulley Ø Max Prouct Max Prouct w/ilers w/uhmw (kg) (kg) Tango Belting A PowerTwist SuperGrip Top PU A PowerTwist SuperGrip Top PVC A PowerTwist Friction Top A PowerTwist Brige Top A PowerTwist Plus Antistatic A V Belting V Twin Hi-Rige-Top Rige-Top Lo-Rige-Top AA SGT/CXF/CXR CONVEYING NON-REINFORCED Material an Color Cross Section Dimensions w h* Minimum Pulley Ø 4% Working Percent Tension 6% 8% 10% lbs/ft kg/m Eagle Blue 80 EC A/ Eagle Clear 80 EC A/ Eagle Blue 80 MD A/ /2 5/ Eagle Opaque 80 A/ /2 5/ Eagle Orange 85 A/ /2 5/ Eagle Clear 85 A/ /2 5/ Eagle Ivory 85 A/13 L04I85A 1/2 5/ Eagle Blue 85 A/13 L04BL85A 1/2 5/ Eagle Green 89 A/13 L04G89A 1/2 5/ Eagle Re 90 A/ /2 5/ Eagle Beige 95 A/13 L04BE95A 1/2 5/ Eagle Clear 95 A/ /2 5/ Eagle White 40D A/13 L04BY40A 1/2 5/ Eagle Blue 55D A/13 L04BY55A 1/2 5/ Eagle Re 85 CXF A/ Eagle Ivory 85 SGT PU A/ M Eagle Ivory 85 SGT PVC A/13 L04I85ASG Eagle Ivory 85 SGT TPE A/ M Eagle Green 89 SGT PVC A/13 L04G89ASG Eagle Re 90 SGT PVC A/13 L04R90ASG Eagle White 40D SGT PVC A/13 L04BY40ASG Eagle Orange 85 A/13 Hi-Rige-Top /2 5/ Eagle Clear 85 A/13 Hi-Rige-Top /2 5/ Eagle Orange 85 A/13 Lo-Rige-Top /2 7/ Eagle Clear 85 A/13 Lo-Rige-Top /2 7/ Eagle Green 89 A/13 Rige-Top L04G89AX Eagle Orange 85 A Twin /16 5/ Eagle Clear 85 A Twin /16 5/ Eagle Orange 85 AA /2 13/ REINFORCED Material an Color Cross Section Dimensions w h* Minimum Pulley Ø Working Percent Tension 4% lbs/ft kg/m Eagle Opaque 80 A/13 L04OP80AR 1/2 5/ Eagle Orange 85 A/ /2 5/ Eagle Ivory 85 A/13 L04I85AR 1/2 5/ Eagle Green 89 A/13 L04G89AR 1/2 5/ Eagle Beige 95 A/ /2 5/ Eagle Beige 95 A/13 Cogge /2 5/ Eagle Hyfen 95 A /2 3/ Eagle Hyfen 95 A Cogge /2 3/ Eagle Hyfen 85 A Rige-Top /2 9/ Eagle Hyfen 85 A Twin /16 5/ Eagle Hyfen 85 CXF A Eagle Hyfen 85 CXR A Eagle Hyfen 85 CXF A Twin Eagle Hyfen 85 CXR A Twin Eagle Ivory 85 SGT PU A/ M Eagle Ivory 85 SGT PVC A/13 L04I85ARSG Eagle Ivory 85 SGT TPE A/ M * w (with) is the wiest part of the belt. h (height) is the tallest part of the belt, incluing the belting top surface. Dimensions are for reference only. 1% 2% 3%

19 Trackstar V Belt Guies V BELTING PRODUCTS FOR CONVEYING V Belt Size Galvanize s Stainless Steel Aluminum Type A B D H V Belt Guie with Mounting A GB2001-3G GB2001-3S GB2001-3A C V Belt Guie with Mounting A Twin GB2006-5G GB2006-5S C V Belt Size A B H V Belt Guie A NC V Belt Guie A Twin NC T-Max Tensioner/Pulley Assembly Assembly FS0578 FS0581ZF FS0577ZF FS0524 Component Component Tensioner RT1001 Force Range: 0-30 lb Pulley VA3001 Tensioner RT1001 Force Range: 0-30 lb Zerk fitte to apply grease to the spring cavity. Pulley VA3001 Tensioner RT1001-L Force Range: 0-30 lb Zerk fitte to apply grease to the shaft area. Pulley VX3012 Tensioner RT3001 Force Range: 0-42 lb Pulley VA3001 CONVEYING 19

20 V BELTING FOR CONVEYING B Cross Section Link V Belting V SGT LINK BELTING 25' 100' 10m 30m Cross Section Minimum Pulley Ø Max Prouct Max Prouct w/ilers w/uhmw (kg) (kg) Tango Belting B PowerTwist Super Grip Top PU B PowerTwist Super Grip Top PVC B PowerTwist Friction Top B PowerTwist Brige Top B PowerTwist Roller Drive B PowerTwist Plus Antistatic B PowerTwist Reuce Contact Surface B V Belting V Rige-Top BB Ribbe Wing-Top SGT CONVEYING NON-REINFORCED Material an Color Cross Section Dimensions w h* Minimum Pulley Ø 4% Working Percent Tension 6% 8% 10% lbs/ft kg/m Eagle Blue 80 EC B/ Eagle Clear 80 EC B/ Eagle Blue 80 MD B/ /32 7/ Eagle Opaque 80 B/ /32 7/ Eagle Orange 85 B/ /16 13/ Eagle Clear 85 B/ /16 13/ Eagle Ivory 85 B/17 L04I85B 21/32 7/ Eagle Blue 85 B/17 L04BL85B 21/32 7/ Eagle Green 89 B/17 L04G89B 21/32 7/ Eagle Clear 95 B/ /16 13/ Eagle White 40D B/17 L04BY40B 21/32 7/ Eagle Blue 55D B/17 L04BY55B 21/32 7/ Eagle Re 90 B/ /32 7/ Eagle Beige 95 B/17 L04BE95B 21/32 7/ Eagle Orange 85 B/17 Ribbe /16 13/ Eagle Green 89 B/17 Rige-Top L04G89BX Eagle Orange 85 B/17 Wing-Top /16 5/ Eagle Orange 85 BB /16 9/ Eagle Clear 95 BB /16 9/ Eagle Re 85 CXF B/ Eagle Ivory 85 SGT PU B/ M Eagle Ivory 85 SGT PVC B/17 L04I85BSG Eagle Ivory 85 SGT TPE B/ M Eagle Green 89 SGT PVC B/17 L04G89BSG Eagle Re 90 SGT PVC B/17 L04R90BSG Eagle White 40D SGT PVC B/17 L04BY40BSG REINFORCED Material an Color Cross Section Dimensions w h* Minimum Pulley Ø 1% Working Percent Tension 2% 3% 4% lbs/ft kg/m Eagle Hyfen 95 B /32 1/ Eagle Hyfen 95 B Cogge /32 1/ Eagle Hyfen 85 B Rige-Top /32 11/ Eagle Opaque 80 B/17 L04OP80BR 21/32 7/ Eagle Orange 85 B/ /32 7/ Eagle Ivory 85 B/17 L04I85BR 21/32 7/ Eagle Green 89 B/ /32 7/ Eagle Beige 95 B/ /32 7/ Eagle Beige 95 B/17 Cogge /32 7/ Eagle Ivory 85 B/17 Rige-Top L04I85BRXH Eagle Green 89 B/17 Rige-Top L04G89BRXH Eagle Hyfen 85 CXF B Eagle Hyfen 85 CXR B Eagle Ivory 85 SGT PU B/ M Eagle Ivory 85 SGT PVC B/17 L04I85BRSG Eagle Ivory 85 SGT TPE B/ M * w (with) is the wiest part of the belt. h (height) is the tallest part of the belt, incluing the belting top surface. Dimensions are for reference only. 20

21 Trackstar V Belt Guies V BELTING PRODUCTS FOR CONVEYING V Belt Size Galvanize s Stainless Steel Aluminum Type A B D H V Belt Guie with Mounting B GB2002-5G GB2002-5S C V Belt Size A B H V Belt Guie B NC T-Max Tensioner/Pulley Assembly Assembly FS0566 Component Component Tensioner RT3001 Force Range: 0-42 lb Pulley VA5001 CONVEYING 21

22 V BELTING FOR CONVEYING C an D Cross Sections Link V Belting LINK BELTING V SGT 100' 30m Cross Section Minimum Pulley Ø Max Prouct Max Prouct w/ilers w/uhmw (kg) (kg) PowerTwist Brige Top C PowerTwist Super Grip Top PU C PowerTwist Super Grip Top PVC C CONVEYING V Belting NON-REINFORCED Material an Color Cross Section Dimensions w h* Minimum Pulley Ø 4% Working Percent Tension 6% 8% 10% lbs/ft kg/m Eagle Orange 85 C/ /32 17/ Eagle Clear 85 C/ /32 17/ Eagle Ivory 85 C/22 L04I85C 7/8 9/ Eagle Blue 85 C/22 L04BL85C 7/8 9/ Eagle Green 89 C/22 L04G89C 7/8 9/ Eagle Re 90 C/ /8 9/ Eagle Beige 95 C/22 L04BE95C 7/8 9/ Eagle Clear 95 C/ /32 17/ Eagle White 40D C/22 L04BY40C 7/8 9/ Eagle Orange 85 C/22 Ribbe /32 17/ Eagle Green 89 C/22 Rige-Top Eagle Green 89 C/22 Rige-Top L04G89CX Eagle Ivory 85 SGT PU C/ M Eagle Ivory 85 SGT PVC C/22 L04I85CSG Eagle Ivory 85 SGT TPE C/ M Eagle Green 89 SGT PVC C/22 L04G89CSG Eagle Re 90 SGT PVC C/22 L04R90CSG Eagle White 40D SGT PVC C/22 L04BY40CSG REINFORCED Material an Color V Cross Section Ribbe Rige-Top SGT/CXF/CXR Dimensions w h* Minimum Pulley Ø 1% Working Percent Tension 2% 3% 4% lbs/ft kg/m Eagle Hyfen 95 C /8 5/ Eagle Hyfen 95 C Cogge /8 5/ Eagle Orange 85 C/ /8 9/ Eagle Ivory 85 C/22 L04I85CR 7/8 9/ Eagle Green 89 C/22 L04G89CR Eagle Beige 95 C/ /8 9/ Eagle Beige 95 C/22 Cogge /8 9/ Eagle Ivory 85 C/22 Rige-Top Eagle Ivory 85 C/22 Rige-Top L04I85CRXH Eagle Green 89 C/22 Rige-Top Eagle Green 89 C/22 Rige-Top L04G89CRXH Eagle Hyfen 85 CXF C Eagle Hyfen 85 CXR C Eagle Ivory 85 SGT PU C/ M Eagle Ivory 85 SGT PVC C/22 L04I85CRSG Eagle Ivory 85 SGT TPE C/ M Trackstar V Belt Guies V Belt Size Galvanize s Stainless Steel Aluminum Type A B D H V Belt Guie with Mounting C GB2003-5G GB2003-5S C V Belt Size A B H V Belt Guie C NC D Cross Section V Belting NON-REINFORCED Material an Color Cross Section CXF/CXR Dimensions w h* Minimum Pulley Ø 4% Working Percent Tension 6% 8% 10% lbs/ft kg/m Eagle Orange 85 D/32 Ribbe /16 x 3/ x REINFORCED Material an Color Cross Section Ribbe Dimensions w h* Minimum Pulley Ø * w (with) is the wiest part of the belt. h (height) is the tallest part of the belt, incluing the belting top surface. Dimensions are for reference only. 1% Working Percent Tension 2% 3% 4% lbs/ft kg/m Eagle Hyfen 85 CXF D x Eagle Hyfen 85 CXR D x

23 Flat Belting FLAT BELTING AND ADDITIONAL PRODUCTS FOR CONVEYING Flat Belting Flat Flat with Guie NON-REINFORCED Working Percent Tension Dimensions w h* Minimum Pulley Ø 4% 6% 8% 10% Material an Color Cross Section lbs/ft kg/m Eagle Orange ".375" Eagle Orange ".5" Eagle Orange ".75" Eagle Orange " 1.5" Eagle Orange " 1.75" Eagle Orange " 2" Eagle Orange " 3" Eagle Orange ".75" Eagle Orange " 1" Eagle Orange " 1.25" Eagle Orange " 1.5" Eagle Orange " 2" Eagle Orange ".625" Eagle Orange " 1" Eagle Orange ".625" * w (with) is the wiest part of the belt. h (height) is the tallest part of the belt, incluing the belting top surface. Belt has a.156" raius guie. Dimensions are for reference only. Eagle Enurance Taper Ege Bans A COLOR Left Sie* Right Sie* (inches) Blue BL BR Re BL BR Green BL BR * As belt travels towar you Long lasting, minimal stretch replacement for PVC Bans on wallboar forming lines. Fit an forget installation reuces labor an owntime costs. Thermal splicing for a tough, seamless, flexible joint that maintains a perfect inentation. CONVEYING Eagle Enurance Weling Kit COLOR Voltage Plug Blue v US Re v US Green v US Blue v UK Re v UK Green v UK Kit inclues: Platen Assembly, Controller, Cutting Shears, Finger Splice Template, Instructional CD Taper Ege Ban Return Roller Bracket an Roller Assembly Roller DA0041 FX0395 Prevents surface scoring ue to Eagle Enurance Taper Ege Ban rubbing against worn return support brackets. Easy to install mounting bracket with han knob for quick ajustment an release. Soli polymer plain bearing allows low-friction rotation. 23

24 ADDITIONAL PRODUCTS FOR CONVEYING Eagle Weling Kits Butt Weling Kit & Components V s Butt Weling Kit & Components 240 V s Butt Weling Kit 115 V (Large Clamp) Mini Butt Weling Kit 115 V (Mini Clamp) Butt Weling Clamp Mini Clamp Hot Knife 115 V with holer an 2" blae Double Iron Hot Knife 115 V with holer an 3" blae Hot Knife Holer Hot Knife Blae 2" Hot Knife Blae 3" (Use with ) Cutting Shears Flash Cutter Clamping Plate (2 pcs) Flat/V belt aapter Plate (2 pcs) Black Knurle Knob (5 pcs) Case Kit Inclues: Hot Knife, Large Clamp or Mini Clamp, Flash Cutters, Cutting Shears, Carrying Case Butt Weling Kit 240 V (Large Clamp) L04FULLWELD240V Mini Butt Weling Kit 240 V (Mini Clamp) L04MINIWELD240V Butt Weler Clamp Mini Clamp Hot Knife 240 V L04HKNIFE240 Cutting Shears L04SHEARS Flash Cutter L04FCUTTER Hot Knife Blae 2" L04S Case (Large Clamp) L04CASEBKST Case (Mini Clamp) L04CASEBLM Mini Clamp Eagle Freestyle Corless Weling s CONVEYING Freestyle Weling Kit Freestyle Weler Freestyle Weler Blae Assembly Freestyle Weler En Cap Blae Replacement Tape 10/pk Pack of 2 D cell NiMH batteries Cutting Shears Flash Cutter Kit inclues: Weler, Flat Plate Aapters, Professional Battery Charger, (4) D Cell NiMH Batteries, Blae Release Tape, Cutting Shears, Flash Cutters, Tool Bag Overlap Weling Kit & Components s Overlap Weling Kit & Components s Overlap Weling Kit 115V K 7mm Die Overlap Weling Kit 240V K 8mm Die Flash Cutter mm Die Case mm Die Temperature Controller w/control Box 115 V mm Die Temperature Controller w/control Box 240 V mm Die Heating Tip (Z Block) mm Die Thumb Nuts Z/10 Die Set Hol Down Pin A Hyfen Die Set Thermocouple Wire A/13 Die Set Thermocouple Connector A Rige Top Die Set Heating Element, Power Cor an Plug 115 V B Hyfen Die Set Heating Element, Power Cor an Plug 240 V B/17 Die Set Plug Aapter UK to EU B Rige-Top Die Set Spring C Hyfen Die Set Heating Assembly Knob C/22 Die Set /4" an 5/16" Die Set D Hyfen Die Set /8" an 1/2" Die Set A Die Set for Hyfen CXF an CXR /16", 5/8" an 16mm Die Set B Die Set for Hyfen CXF an CXR /4" an 19mm Die C Die Set for Hyfen CXF an CXR mm Die D Die Set for Hyfen CXF an CXR mm Die Kit Inclues: Weler, Control Box, Set of Dies, Flash Cutters, Cutting Shears, Carrying Case 24

25 Trackstar Flat Belt Guies ADDITIONAL PRODUCTS FOR CONVEYING Flat Belt Guie with Mounting Belt With Galvanize s Stainless Steel Type A B C D H 3/4" GB3000-5G GB3000-5S C " GB3001-5G GB3001-5S C Flat Guie with Mounting Galvanize s Stainless Steel Aluminum Type A B D GR2001-3G GR2001-3S GR2001-3A C GR2002-5G GR2002-5S C GR2003-9G GR2003-9S C Trackstar Mounting s Installation is simple with stanar 120" C channels in galvanize steel, 304 stainless steel, or anoize aluminum (C3 only). Either tack wel or bolt into place with optional mounting holes. C3 C5 C9 s Material Mounting Holes Centers C3 Mounting MC 0500 Anoize Aluminum None MC 0501 Anoize Aluminum.20 Diameter 12 inch MC 1000 Galvanize Steel None MC 1001 Galvanize Steel.20 Diameter 12 inch MC 1500 #304 Stainless Steel None MC 1501 #304 Stainless Steel.20 Diameter 12 inch C5 Mounting MC 2000 Galvanize Steel None MC 2001 Galvanize Steel.20 Diameter 12 inch MC 2500 #304 Stainless Steel None MC 2501 #304 Stainless Steel.20 Diameter 12 inch C9 Mounting MC 3000 Galvanize Steel None MC 3001 Galvanize Steel.20 Diameter 12 inch MC 3002 Galvanize Steel.26 Diameter 12 inch MC 3500 #304 Stainless Steel None MC 3501 #304 Stainless Steel.20 Diameter 12 inch CONVEYING C10 C10 Mounting MC 4001 Galvanize Steel.20 Diameter 12 inch MC 4500 #304 Stainless Steel None MC 4501 #304 Stainless Steel.20 Diameter 12 inch C11 Mounting MC 5000 Galvanize Steel None MC 5500 #304 Stainless Steel None C11 Trackstar Guie Rails The C channel esign features a two-piece construction for quick an easy replacement of UHMW inserts. C channel guie rails are available in Black or FDA/USDA approve White. s Crowne Flat Profile/Color Galvanize Stainless Steel Aluminum C3 Guie Rail Crowne/Black GR1000-3G GR1000-3S GR1000-3A Crowne/White GR1001-3G GR1001-3S GR1001-3A Flat/Black GR1100-3G GR1100-3S GR1100-3A Flat/White GR1101-3G GR1101-3S GR1101-3A

26 ADDITIONAL PRODUCTS FOR CONVEYING Trackstar Single Chain Guie with Mounting Trackstar Single Chain Guie ANSI Chain Galvanize Stainless Steel Aluminum Type A B C D E 25-1 GC1025-3G GC1025-3S GC1025-3A C GC1035-3G GC1035-3S GC1035-3A C GC1040-3G GC1040-3S GC1040-3A C GC1050-3G GC1050-3S GC1050-3A C GC1060-5G GC1060-5S C GC1080-5G GC1080-5S C X GC1081-5G GC1081-5S C GC1100-9G GC1100-9S C GC1120-9G GC1120-9S C CONVEYING ANSI Chain A B C 25-1 NC NC NC NC NC NC X NC NC NC NC NC NC Trackstar Double Chain Guie with Mounting ANSI Chain Galvanize Stainless Steel Aluminum Type A B C D E 25-2 GC2025-3G GC2025-3S GC2025-3A C GC2035-3G GC2035-3S GC2035-3A C * 40-2 GC2040-3G GC2040-3S GC2040-3A C GC2050-5G GC2050-5S C GC2060-5G GC2060-5S C GC2080-9G GC2080-9S C GC2100-9G GC2100-9S C Trackstar Double Chain Guie ANSI Chain A B C 25-2 NC NC NC NC NC NC Trackstar Single Chain Guie with Mounting ANSI Chain Galvanize Stainless Steel Aluminum Type A B D 25-1 GC3525-3G GC3525-3S GC3525-3A C GC3535-3G GC3535-3S GC3535-3A C GC3540-3G GC3540-3S GC3540-3A C GC3550-5G GC3550-5S C GC3560-5G GC3560-5S C GC3580-9G GC3580-9S C Trackstar Single Chain Guie ANSI Chain A B 25-1 NC NC NC NC NC NC Trackstar Guies are supplie in 120" stanar lengths. Dimensions are in inches an are for reference only. 26

27 ADDITIONAL PRODUCTS FOR CONVEYING Trackstar Single Chain Guie with Mounting ANSI Chain Galvanize Stainless Steel Aluminum Type A B C D L 25-1 GC3625-3G GC3625-3S GC3625-3A C GC3635-3G GC3635-3S GC3635-3A C GC3640-5G GC3640-5S C GC3650-9G GC3650-9S C GC3660-9G GC3660-9S C GC3680-9G GC3680-9S C Trackstar Single Chain Guie ANSI Chain A B L 25-1 NC NC NC NC NC Trackstar Single Chain Guie with Mounting ANSI Chain Galvanize Stainless Steel Type A B C D 25-1 GS1025-9G GS1025-9S C GS1035-0G GS1035-0S C GS1040-0G GS1040-0S C GS1050-0G GS1050-0S C GS1060-0G GS1060-0S C GS1080-1G GS1080-1S C GS1100-1G GS1100-1S C CONVEYING Trackstar Single Chain Guie with Mounting ANSI Chain Galvanize Stainless Steel Aluminum Type A B C D E 35-1 GT1035-3G GT1035-3S GT1035-3A C GT1040-3G GT1040-3S GT1040-3A C GT1050-3G GT1050-3S GT1050-3A C GT1060-5G GT1060-5S C Chain Breakers Chain Pullers Description Description #1 Chain Breaker Chain #2 Chain Breaker Chain #3 Chain Breaker Chain #35 Chain Puller Chain #50 Chain Puller Chain #80 Chain Puller Chain Trackstar Guies are supplie in 120" stanar lengths. Dimensions are in inches an are for reference only. 27

28 ADDITIONAL PRODUCTS FOR CONVEYING CONVEYING Double Pitch Chain Guies Style A Style B Style C Style D Style E Chain Dimensions (inches) A B C D E F STYLE A DPA DPA DPA DPA DPA DPA DPA X STYLE B DPB DPB DPB DPB DPB DPB STYLE C DPC DPC DPC DPC STYLE D DPD DPD DPD DPD DPD DPD STYLE E DPE DPE DPE DPE DPE DPE T-Max Tensioner/Sprocket Assemblies Assembly #35 Chain FS0142 FS0658 #40 Chain FS0651 FS0652 FS0644 FS0557 #50 Chain FS0653 FS0654 FS0659 FS0567 #60 Chain FS0655 FS0656 Component Tensioner Sprocket Tensioner Sprocket Tensioner Sprocket Tensioner Sprocket Tensioner Sprocket Tensioner Sprocket Tensioner Sprocket Tensioner Sprocket Tensioner Sprocket Tensioner Sprocket Tensioner Sprocket Tensioner Sprocket Component RT1001 CS3502 RT1601-L CS3502 RT1001 CS4002 RT1601 CS4002 RT1601-L CS4002 RT3001 CS4002 RT1001 CS5002 RT1601 CS5002 RT1601-L CS5002 RT3001 CS5002 RT1001 CS6002 RT1601 CS6002 Rotation (Degrees) Force FS0568 Tensioner Sprocket RT3001 CS #80 Chain FS0657 Tensioner Sprocket RT1001 CS Fenner Drives has several tensioner/sprocket assemblies not shown here. Contact us for availability. 28

29 ADDITIONAL PRODUCTS FOR CONVEYING T-Max Chain Tensioners CT Series: CT1100, CT2100 & CT3100 Travel Force 1100-L H R = 3.50" (89mm) Common Dimensions Dimensions* Series A B C D E G H K INCH CT CT CT METRIC CT CT CT Single Chain Double Chain Triple Chain Chain M* Chain N* Chain O* INCH CT1101-L # CT1103-L # CT1105-L # CT1101 # CT1103 # CT1105 # CT1102 # CT1104 # CT1106 # CT2101 # CT2103 # CT2105 # CT2102 # CT2104 # CT3101 # CT3103 # CT3102 # CT3102-H # CT3196 #81X 2.15 METRIC CT1111-L 06B 20 CT1113-L 06B 20 CT B 20 CT B 20 CT B 20 CT B 20 CT B 22 CT B 25 CT B 22 CT B 35 CT B 25 CT B 44 CT B 25 CT3112-H 20B 25 CONVEYING Single Double Triple CT Series: CT1200, CT2200 & CT3200 Travel Force 1200-L H Single Double Triple R = CT " (38mm) CT " (44mm) CT " (51mm) Common Dimensions Dimensions* Series A B C D E G H K INCH CT CT CT METRIC CT CT CT Single Chain Double Chain Triple Chain Chain M* Chain N* Chain O* INCH CT1201-L #35 1 CT1203-L # CT1205-L # CT1201 #35 1 CT1203 # CT1205 # CT1202 #40 1 CT1204 # CT1206 # CT2201 #50 1 CT2203 # CT2205 # CT2202 #60 1 CT2204 # CT3201 # CT3203 # CT3202 # CT3202-H # METRIC CT1211-L 06B 20 CT1213-L 06B 20 CT B 20 CT B 20 CT B 20 CT B 20 CT B 22 CT B 25 CT B 22 CT B 35 CT B 25 CT B 44 CT B 25 CT3212-H 20B 25 * Inch imensions are in inches; metric imensions are in millimeters. These tensioners can be use on chain sizes up to ANSI #160 or BS/DIN #24B. Contact Fenner Drives Applications Engineering group at AE@fennerrives.com for hea imensions. All forces are nominal. 29

30 ENGINEERING DATA IMPERIAL PULLEY SECTIONS Roun Belting Roun belts are commonly run in pulleys with a roun groove; see Figure 1a. In the absence of roun groove pulleys, they can also be use in V-groove pulleys (Figure 1b). The table at right shows the imensional ata for a roun belt use in a V-groove pulley. Figure 1a Pulley Size Pulley Diameter (inches) Groove Angle Roun Belt Dimensions (inches) w a b 2L Uner 1.50" 32 3/16" L 1.50" to 1.99" O.D. 34 3/16" /4" L 2.00" to 2.50" O.D. 36 3/16" /4" L Over 2.50" O.D. 38 3/16" /4" L Uner 2.20" O.D. 32 1/4" /16" L 2.20" to 3.19" O.D. 34 1/4" /16" L 3.20" to 4.20" O.D. 36 1/4" /16" L Over 4.20" O.D. 38 1/4" /16" A/ " to 5.40" D.D. 34 5/16" /8" /2" CONVEYING Figure 1b A/13 Over 5.40" D.D. 38 5/16" /8" /2" B/ " to 7.00" D.D. 34 1/2" /16" /8" B/17 Over 7.00" D.D. 38 1/2" /16" /8" C/ " to 7.99" D.D. 34 5/8" /4" C/ " to 12.00" D.D. 36 5/8" /4" C/22 Over 12.00" D.D. 38 5/8" /4" Note: above imensions are belt fit in groove uner no tension. Dimensions in inches unless otherwise inicate. V Belting V belts in classical A, B, C, D an light uty 3L cross sections are esigne to fit RMA compliant pulleys as per the groove etails illustrate in Figure 2. Figure 2 Cross Section Datum Diameter Range Groove Angle A/13 Up thru 5.4" 34 ±0.33 Over 5.4" 38 ±0.33 B/17 Up thru 7.0" 34 ±0.33 Over 7.0" 38 ±0.33 Up thru 7.99" 34 ±0.33 C/22 8.0" thru12.0" 36 ±0.33 Over 12.0" 38 ±0.33 Up thru 12.99" 34 ±0.33 D/ " thru 17.0" 36 ±0.33 Over 17.0" 38 ± " thru 3.1" 34 ±0.33 3L 3.2" thru 4.2" 36 ±0.33 Over 4.2" 38 ±0.33 Dimensions in inches unless otherwise inicate. b g (inches) h g min (inches) S g (inches) ± ± ± ± ± ± ± ± ± ± S e (inches) Flat Belting All flat belts have a natural tenency to move laterally. Therefore a flat or straight pulley is not recommene, as the bel t woul walk off the pulley. To keep the belt in the center of the pulley it must have a crown. Figure 3a illustrates a roun crown an is the preferre metho. A moifie roun crown as illustrate in Figure 3b is also acceptable. A flat pulley with guie flanges (Figure 3c) is not recommene. Even with the guie flanges the belt will move laterally an potentially coul climb up onto them. Figure 3a Figure 3b Figure 3c 30

31 ENGINEERING DATA METRIC PULLEY SECTIONS Roun Belting Roun belts are commonly run in pulleys with a roun groove; see Figure 1a. In the absence of roun groove pulleys, they can also be use in V-groove pulleys (Figure 1b). The table at right shows the imensional ata for a roun belt use in a V-groove pulley. Figure 1a Pulley Size Pulley Diameter Groove Angle Roun Belt Dimensions w a b Z/10 Up thru 80mm Z/10 Over 80mm A/13 Up thru 118mm A/13 Over 118mm B/17 Up thru 190mm B/17 Over 190mm C/22 Up thru 315mm C/22 Over 315mm Note: above imensions are belt fit in groove uner no tension. Dimensions in millimeters unless otherwise inicate. CONVEYING Figure 1b V Belting V belts in classical Z/10, A/13, B/17, C/22 an D/32 cross sections are esigne to fit ISO an DIN 2215 compliant pulleys as per the groove etails illustrate in Figure 2. Cross Section Z/10 A/13 Datum Diameter Range Up thru 80mm Over 80mm Up thru 118mm Over 118mm Groove Angle 34 ±1 38 ±1 34 ±1 38 ±1 b g h g Min S g S e ±0.3 8 ± ± ±0.6 B/17 Up thru 190mm Over 190mm 34 ±1 38 ± ± ±0.8 C/22 Up thru 315mm Over 315mm 34 ±1 38 ± ± ±1.0 D/32 Up thru 500mm Over 500mm 36 ±30 38 ± ± ±2.0 Dimensions in millimeters unless otherwise inicate. Figure 2 Flat Belting All flat belts have a natural tenency to move laterally. Therefore a flat or straight pulley is not recommene, as the bel t woul walk off the pulley. To keep the belt in the center of the pulley it must have a crown. Figure 3a illustrates a roun crown an is the preferre metho. A moifie roun crown as illustrate in Figure 3b is also acceptable. A flat pulley with guie flanges (Figure 3c) is not recommene. Even with the guie flanges the belt will move laterally an potentially coul climb up onto them. Figure 3a Figure 3b Figure 3c 31

32 ENGINEERING DATA CONVEYING PRODUCTS Belt Installation Tension All belts require a certain amount of tension to function properly in the application. The specific installation tension is etermine from several factors incluing belt type, construction an working loa. Belt etails are in the Technical Data section of this catalog an working loa is erive from your application. Non-Reinforce Belting: When non-reinforce belting is stretche an release, elasticity is the property that brings the material back to its original shape. This memory is what gives our non-reinforce belting its self-tensioning properties. When a non-reinforce belt is first installe (stretche) the material oes not return to 100% of its original length an continues to lose elasticity over its life span. This loss in elasticity is evient as tension ecay. To overcome tension ecay effects, a non-reinforce belt requires a relatively high install tension. Installation tensions ranging from 6% to 10% will normally be sufficient for most applications. If higher tensions are require, the application may excee the belt s loa capacity. Reinforce Belting: Reinforce belts contain a reinforcing tensile member which increases the belt s moulus of elasticity. This reuces the belt s ability to stretch an minimizes tension ecay. This allows a reinforce belt to carry a greater loa than a non-reinforce belt. Since an enless reinforce belt is essentially a fixe length, it cannot be stretche on like a non-reinforce belt. Consequently, reinforce belts require a mechanical take-up mechanism to apply the appropriate installation tension as well as accommoating any eventual small amount of tension ecay that may occur. This mechanism shoul accommoate at least 4% of the belt s length. Belt Installation Length In this section, we will refer to two ifferent lengths that are efine as follows: 1. Reference Length: The length etermine by taking a measuring tape an following the path of the belt aroun all of the pulleys, or through computer aie esign (CAD) techniques. This length may also be obtaine from the equation below. Take up mechanisms shoul be ajuste to the minimum position to allow for maximum ajustment of the belt prior to taking or calculating length. Note: this equation applies to two-pulley rives only. L = 2C + π (D + ) + (D - )2 where: L = reference length 2 4C C = center of pulley shaft to center of pulley shaft istance D = pitch iameter of large pulley = pitch iameter of small pulley CONVEYING 2. Install Length: The length the belt is mae to prior to weling or joining. Apply the following formulas to etermine the Install Length from Reference Length: Butt wel non-reinforce: Install Length = Reference Length (1 + % tension) Install Length = 44" (1 + 8%) Install Length = 1120mm (1 + 8%) Example: Reference Length for a non-reinforce belt is 44" (1120mm), = 44" 1.08 = 1120mm 1.08 requires 8% tension an will be butt wele. Install Length is calculate on right. = 40.7" = 1037mm Overlap wel reinforce: Install Length = Reference Length + 1.5" (38mm) Install Length = 44" + 1.5" Install Length = 1120mm + 38mm Example: Reference Length for a reinforce belt is 44" (1120mm) an will be = 45.5" = 1158mm overlap wele. The overlap wel consumes 1.5" (38mm) of belt length. Install Length is calculate on right. Butt wel reinforce: Install Length = Reference Length Install Length = 44" Install Length = 1120mm Example: Reference Length for a reinforce belt is 44" (1120mm) an will be butt wele. The wel consumes a negligible amount of belt length, consequently, Install Length an Reference Length are the same. Install Length is calculate on right. Link Belting: Install length = Reference Length minus (1-2%) Install Length = 44" - (44 x.02) Install Length = 1120mm - (1120 x.02) Example: Reference Length for a link belt is 44" (1120mm). = 44" " = 1120mm Install Length removing 2% is calculate on right. = 43.12" = mm Remove links to get as close as possible to Install Length. Temperature The temperature range of polyurethane belting is etermine by the thermoplastic resin. Like all thermoplastic resins its physical properties change with changes in temperature. At higher temperatures the material will soften, lose strength an can elongate excessively to the point of premature failure. At lower temperatures the material will become more brittle an stiff which can result in cracking. The temperature ranges are for guiance an liste uner each iniviual belt type in the Material Properties section. Minimum Pulley Diameter The most common serious mistake in esigning belt rives is the selection of a pulley iameter that is too small. In most cases, non-reinforce belts can operate on smaller iameter pulleys than belts with a reinforcing tensile member. Reinforce belts require a larger pulley iameter to prevent premature flex fatigue failure of the tensile member. Liste uner each iniviual belt type s technical ata is the recommene minimum pulley iameter. Smaller iameters can be use only if a reuction in belt service life is acceptable. 32

33 ENGINEERING DATA CONVEYING PRODUCTS Engineering Data Selection Proceure, Conveying 1. Refer to the Technical Data chart for the belt material an cross section selecte. 2. Use the following formula that meets your application requirements (Note: if belt supporte by rollers use.17 for µ): a. Horizontal Transport with Slier Be T e = W t µ + B wt Where: T e = Effective Tension W b. Horizontal Transport with Slier Be an Prouct Accumulation t = Total on Conveyor C = Conveyor Center Distance T e = W t µ + B wt + A wt B wt = Belt weight/unit length C c. Incline or Decline Transport with Slier Be A wt = Accumulating weight µ T e = W t (H t + µ C 2 + H t 2 ) + B wt (where µ is the COF between belt an prouct) C H t = Incline or ecline height µ = COF on slier be material from chart. Incline or Decline Transport with Slier Be an Prouct Accumulation T e = W t (H t + µ C 2 + H t 2 ) + B wt + A wt C 3. Determine Tight Tension (T 1 ). Flat an roun belts: T 1 = T e 2 V belts: T 1 = T e Refer to the Technical Data chart for the material an cross section selecte an compare T 1 to the Working Loa at maximum % tension. If only one belt is esire, T 1 may not be greater than the Working Loa at maximum % tension. If more than one belt is require, ivie T 1 by the Working Loa at maximum % tension to arrive at number of belts. Roun up to the nearest whole number of belts. 5. Fin loa per belt by iviing T 1 by number of belts. From the Technical Data chart, etermine the percent installe tension for the loa per belt. To etermine the require belt length, please refer to the Belt Installation Length section on the previous page. Engineering Data Selection Example NON-REINFORCED Working Percent Tension Dimensions Ø Minimum Pulley Ø 4% 6% 8% 10% Color lbs/ft kg/m Eagle Orange 85 L04OG856M Eagle Orange / CONVEYING Coefficient of Friction Contact Temperature Range NON-REINFORCED Prouct Harness FDA Compliant Stainless Steel Steel UHMW F C Eagle Orange 85 85A Yes to to +66 Example 1 Type of belt being consiere = Eagle Orange 85 in ¼" roun Hea-to-tail center istance (C) = 10 feet Incline or ecline = none Prouct accumulation on belt(s)? = no Total weight on belt(s) = 15 lbs. Type of belt support = UHMW slier be 2. Horizontal Transport with Slier Be. Since the belt will run in UHMW slier be the COF(µ) of.45 is use from Technical Data chart. From the chart the belt weight is.026 lbs/ft giving a total belt weight of.26 lbs ( '). T e = 15 lbs = Determine Tight Tension (T 1 ). roun belts T 1 = = Refer to the Technical Data chart for the material an cross section selecte an compare T 1 to the Working Loa at 10% tension. If only one belt is esire, T 1 may not be greater than the Working Loa at 10% tension. If more than one belt is require, ivie T 1 by the Working Loa at 10% tension to arrive at number of belts. Roun up to the nearest whole number of belts. ¼" roun rate % tension = 2.86 use 3 belts 5. Fin loa per belt by iviing T 1 by number of belts. From the Technical Data chart, etermine the percent installe tension for the loa per belt. Loa/belt = = 4.67 lbs Corresponing installe tension = 9.7% Example 2 Eagle Orange 85 in 6mm roun Hea-to-tail center istance (C) = 3 meters Incline or ecline = none Prouct accumulation on belt(s)? = no Total weight on belt(s) = 6 kg Type of belt support = UHMW slier be 2. Horizontal Transport with Slier Be. Since the belt will run in UHMW slier be the COF(µ) of.45 is use from Technical Data chart. From the chart the belt weight is.034 kgs/m giving a total belt weight of.102 kg (.034 3m). T e = 6 kg = kg 3. Determine Tight Tension (T 1 ). roun belts T 1 = = 5.604kg = Newtons ( ) 4. Refer to the Technical Data chart for the material an cross section selecte an compare T 1 to the Working Loa at 10% tension. If only one belt is esire, T 1 may not be greater than the Working Loa at 10% tension. If more than one belt is require, ivie T 1 by the Working Loa at 10% tension to arrive at number of belts. Roun up to the nearest whole number of belts. 6mm roun rate % tension = 2.83 use 3 belts 5. Fin loa per belt by iviing T 1 by number of belts. From the Technical Data chart, etermine the percent installe tension for the loa per belt. Loa/belt = N 3 = Newtons Corresponing installe tension = 9.6% 33

34 ENGINEERING DATA CONVEYING PRODUCTS Eagle Belting Chemical Resistance Chart Polyurethane is extremely resistant to many inustrial oils an chemicals, but not all. Below are a wie variety of oils an chemicals foun in inustrial applications. Consult Fenner Drives Applications Engineering group for assistance on projects with esign criteria outsie these parameters, or obtain a sample belt an etermine its compatibility in the precise operating conitions. CONVEYING Acis Rating Fuels Rating Solvents Rating Acetic, 5% C ASTM Fuel A A Acetone C Boric, 4% C ASTM Fuel B C Aniline C Chromic C ASTM Fuel C C Benzene C Citronic C Diesel Fuel B Benzyl Alcohol C Formic C Gasoline, Premium C Butane C HCI B Gasohol (10-15% Methanol) C Butyl Acetate C Hyrochloric, 10% C Jet Fuel, JP-4 A Butyl Alcohol C Lactic C Kerosene A Carbon Tetrachlorie C Nitric, >1% C Chlorobenzane C Oleic C Greases Rating Chloroform C Phosphoric C Calcium Grease B Cyclohexane C Sulfuric, <20% B Soium Grease B Ethanol C Sulfuric, >20% C Teflon Grease A Ether C Ethyl Acetate C Alkalines Rating Miscellaneous Rating Freon 11, 12, 22 C Ammonia, >10% C Dioctyl Phthalate (DOP) A Freon 113 A Detergent, 1% A Ethylene Chlorie C Glycerine, Glycerol, Glycol A Potassium Hyroxie B Ethylene Dichlorie C Heptane B Soap, 1% A Ethylene GlycoWater 50/50 C Hexane C Soium Hyroxie, 10% C Househol Cleaner B Isopropyl Alcohol C Naptha A Methanol C Aqueous Solutions Rating Silage (Silo) Juice C Methyl Acetate C Aluminum Chlorie, 10% C Natural Perspiration B Methyl Ethyl Ketone C Ammonium Chlorie, 10% C Tincture of Ioine C Methyl Glycol C Bleaching Agent, 40% B Tricresyl Phosphate C Methylene Chlorie C Bleaching Agent, 100% C N-Methyl Pyrrolione C Calcium Chlorie, 40% C Oils Rating Perchloroethylene C Caustic Soa, 10% B ASTM Oil #1 A Pyriine C Cola A ASTM Oil #2 A Turpentine A Ferric Chlorie, 10% C ASTM Oil #3 A Tetrachloroethylene C Hyrogen Peroxie, 3% B Brake Flui (ATE or ATS) C Tetrahyrofuran C Isopropanol, 50% C Gear Box Oil (SAE 90) A Toluene C Magnesium Chlorie, 30% C Hyraulic Flui C Trichloroethylene C Potassium Chlorie, 40% C Hyraulic/Water Emulsion C Xylene C Potassium Dichromate, 10% C Mineral Oil A Potassium Permanganate, 5% C Motor Oil A Sea Water B Paraffin Oil A Soium Bisulfate, 10% C Petroleum (Texas Sour Crue) A Soium Chlorie, 10% C Power Steering Flui B Rating Key Soium Hypochlorite, 5% C Skyrol 500 Oil C A - Flui has little or no effect Soium Thiosulfate, 20% A Transmission Oil A A B - Flui has minor to moerate effect Water, Deionize A C - Flui has severe effect Trackstar Chemical Resistance Chart UHMW-PE Acis, Weak Acis, Strong Alkalies, Weak Alkalies, Strong Hyrocarbons, Aromatic Hyrocarbons, Aliphatic Ketones Ethers Esters Alcohols Inorganic Salt Solutions Continuous Sunlight S L S S L S S S S S S U S Suitable L Limite Suitability U Unsuitable Disclaimer: Fenner Drives accepts no responsibility nor makes any claims regaring suitability for a particular use or purpose. For assistance, contact Fenner Drives Applications Engineering group at AE@fennerrives.com. 34

35 MATERIAL PROPERTIES CONVEYING PRODUCTS NON-REINFORCED Material an Color Coefficient of Friction Contact Temperature Range Harness Compliancy Stainless Steel Steel UHMW F C Eagle Blue 80 EC 80A EC, FDA to to +66 Eagle Clear 80 EC 80A EC, FDA to to +66 Eagle Blue 80 MD 80A FDA to to +66 Eagle Opaque 80 80A to to +66 Eagle Orange 85 85A FDA to to +66 Eagle Clear 85 85A FDA to to +66 Eagle Ivory 85 85A to to +66 Eagle Re 85 85A FDA to to +66 Eagle Blue 85 85A FDA to to +66 Eagle Green 89 89A to to +66 Eagle Green 89 Texture 89A to to +66 Eagle Re 90 90A to to +66 Eagle Beige 95 95A FDA to to +66 Eagle Clear 95 95A FDA to to +66 Eagle White 40D 40D to to +80 Eagle Blue 55D 55D to to +80 Eagle Blue 80 EC QC 80A EC, FDA to to +66 Eagle Clear 85 QC 85A FDA to to +66 Eagle Re 85 QC 85A to to +66 Eagle Yellow 85 QC 85A FDA to to +66 Eagle Blue 85 QC 85A FDA to to +66 Eagle Re 85 CXF 85A Base, 60A Top to to +66 Eagle Ivory 85 SGT PU 85A Base, 70A PU Top to to +66 Eagle Ivory 85 SGT PVC 85A Base, 50A PVC Top to to +66 Eagle Ivory 85 SGT TPE 85A Base, 55A TPE Top to to +66 Eagle Green 89 SGT PVC 89A Base, 50A PVC Top to to +66 Eagle Re 90 SGT PVC 90A Base, 50A PVC Top to to +66 Eagle White 40D SGT PVC 40D Base, 50A PVC Top to to +66 Coefficient of Friction Contact Temperature Range REINFORCED Material an Color Harness Compliancy Stainless Steel Steel UHMW F C Eagle Opaque 80 80A to to +66 Eagle Orange 85 85A FDA to to +66 Eagle Hyfen 85 85A FDA to to +66 Eagle Ivory 85 85A FDA to to +66 Eagle Green 89 89A to to +66 Eagle Green 89 Texture 89A to to +66 Eagle Beige 95 95A FDA to to +66 Eagle Hyfen 95 95A FDA to to +66 Eagle Re 50D LCF CC 50D n/a n/a n/a -22 to to +66 Eagle Blue 55D CC 55D n/a n/a n/a -22 to to +80 Eagle Blue 55D Arami CC 55D n/a n/a n/a -22 to to +80 Eagle Natural 55D CC 55D n/a n/a n/a -22 to to +80 Eagle Green 63D CC 63D n/a n/a n/a -22 to to +80 Eagle Natural 63D CC 63D n/a n/a n/a -22 to to +80 Eagle Ivory 85 RSGT PU 85A Base, 70A PU Top to to +66 Eagle Ivory 85 RSGT PVC 85A Base, 50A PVC Top to to +66 Eagle Ivory 85 RSGT TPE 85A Base, 55A TPE Top to to +66 Eagle Hyfen 85 CXF V 85A Base, 60A Top to to +66 Eagle Hyfen 85 CXR V 85A Base, 60A Top to to +66 CONVEYING Cogge Belting is not FDA compliant. NON-REINFORCED Material an Color Contact Temperature Range Harness Compliancy F C Eagle Enurance Taper Ege Ban 60D -22 to to

36 MATERIAL PROPERTIES CONVEYING PRODUCTS Prouct Color Compliancy Material Temperature Range F C Tango Belting Purple RoHS Composite Polyester/Polyurethane -40 to to +116 PowerTwist SuperGrip Top PU Re, Orange Top RoHS PowerTwist SuperGrip Top PVC Re, Green Top RoHS Composite Polyester/Polyurethane Polyurethane grip top surface Composite Polyester/Polyurethane PVC grip top surface -22 to to to to +66 PowerTwist Friction Top Re RoHS Composite Polyester/Polyurethane -22 to to +66 PowerTwist Brige Top Re, White Inserts RoHS Composite Polyester/Polyurethane PTFE inserts -40 to +450* -40 to +232 * PowerTwist Roller Drive Re RoHS Composite Polyester/Polyurethane -22 to to +66 PowerTwist Plus Antistatic Blue RoHS Composite Polyester/Polyurethane -40 to to +116 PowerTwist RCS Re, White Tabs RoHS * Contact temperature Composite Polyester/Polyurethane Polyurethane tabs -22 to to +66 CONVEYING Our Trackstar Guies are prouce using only the highest quality virgin black UHMW-PE material to ensure minimum friction an maximum wear resistance. ASTM Test UHMW-PE Density (gm/cm3) D Tensile Strength at yiel ( psi at 73 F ) D Elongation at break ( % at 73 F ) D Relative volumetric abrasion loss* N/A 100 Coefficient of friction on steel 73 F Static N/A Coefficient of friction on steel 73 F Dynamic N/A Harness 73 F ( Shore D ) D Coefficient of linear thermal expansion ( in/in/ F ) D x 10-4 Continuous Service Temp in air (max) ( F) D Volume Resistivity ( Ohm/cm ) D257 >10 15 * Inustry stanar testing metho using slurry of 60% aluminum oxie an 40% water at a rotation spee of 1750 rpm for two hours. A lower number inicates better abrasion resistance. Construction Operating Temperature Range Tensioner Series Boy Arm F C RT1000, RT1600 Die Cast Aluminum Die Cast Aluminum -10 to to +149 RT3000 Die Cast Aluminum Heavy Duty Stampe Steel -20 to to +177 RT4000 Die Cast Aluminum Heavy Duty Stampe Steel -20 to to +177 CT1000, 2000, 3000 Die Cast Aluminum UHMW Hea -10 to to

37 SOLUTIONS PowerTwist Plus, SuperTLink, an NuTLink V Belting PowerTwist Plus, SuperTLink an NuTLink V Belts provie time- an cost-saving benefits to maintenance engineers an equipment esigners. Longer belt life in even the harshest environments. Easier, faster installation without tear-owns or struggling with motor bases. Install on captive rives an fixe center rives. Make matching sets. Better rive efficiency ue to minimal belt elongation. Reuce noise, longer bearing life ue to low belt vibration. T-Max Belt an Chain Tensioners T-Max spring loae tensioners automatically take up the slack ecreasing owntime, reucing operating costs an saving energy. Constructe from high-quality materials for proven urability in harsh environments. Wie range of tensioners to hanle single an multiple stran belt an chain rives. Trantorque an B-LOC Keyless Locking Devices A true zero backlash shaft-to-hub connection with none of the operational rawbacks of keyways, shrink fits, or splines. Extensive inventory same ay shipment available for stock bore sizes: 1/8 8", 3 600mm. 18 ifferent internal an external locking evices for any application. Mae-to-Orer keyless locking evices for your most emaning applications. 37

38 BELTING, BELT & CHAIN TENSIONERS FOR Link Belting LINK BELTING Cross Section Nominal With s Minimum Pulley Ø inches mm 5' Sleeve 6' Sleeve 2m Sleeve 5m 25' 100' 10m 20m 30m inches mm PowerTwist Plus 3L 3/ SL PowerTwist Plus Z/ NuTLink Z/10 10 L01Z5 L01Z20 45 PowerTwist Plus A/4L/13 1/ SL M PowerTwist Plus Antistatic A/4L/13 1/ NuTLink A/13 1/2 13 L01A5 L01A PowerTwist Plus AA 1/ PowerTwist Plus B/5L/17 5/ SL M PowerTwist Plus Antistatic B/5L/17 5/ NuTLink B/17 5/8 17 L01B5 L01B PowerTwist Plus BB 5/ PowerTwist Plus C/22 7/ NuTLink C/22 7/8 22 L01C5 L01C PowerTwist Plus CC 7/ PowerTwist Plus D/32 1-1/ SuperTLink 3V SuperTLink 5V SuperTLink SPZ 10 L02Z5N L02Z20N 71 SuperTLink SPA 13 L02A5N L02A20N 90 SuperTLink SPB 17 L02B5 L02B SuperTLink SPC 22 L02C5 L02C PowerTwist Groun Roun 5/16" PowerTwist Groun Roun 3/8" PowerTwist Groun Roun 1/2" PowerTwist Groun Roun 9/16" PowerTwist Groun Roun 3/4" TLink Installation Tool L02NT10 (10pk) T-Max Belt & Chain Tensioners Tensioner Guielines for Belt & Chain Drives Use the following charts to guie your tensioner selection. V Belt 1 Groove 2 Groove 3 Groove 4 Groove Tensioners Z A SPZ SPA/3V B SPB/5V Z A SPZ SPA/3V B SPB/5V Z A SPZ SPA/3V B SPB/5V Z A SPZ SPA/3V B SPB/5V RT1000-L X X X X X RT1000 X X X X X RT3000 X X X X X X X X X X RT4000 X X X X X X X X X X X X X X Chain Single Chain Double Chain Tensioners B 08B 10B 12B 16B 20B 06B 08B 10B 12B 16B RT1600-L X X X X X RT1600 X X X X X X X X RT1000 X X X X X X X X X RT3000 X X X X RT4100 X RT4900 X CT1000-L X X X X X CT1000 X X X X X X X X X X X CT2000 X X X X X X X CT3000 X X X CT3000-H X Note: Consult Fenner Drives Applications Engineering for any belt or chain application concerns. 38

39 BELT & CHAIN TENSIONERS FOR T-Max Belt & Chain Tensioners RT1000 Series * Dimensions (inches) A B C D E F G H I Rotation (egrees) Force (egrees) RT RT RT10542ZF Zerk fitte to apply grease to the spring cavity RT10562ZF Zerk fitte to apply grease to the shaft area RT1600 Series * Dimensions (inches) Rotation Force A B C D E F G H I (egrees) (egrees) RT1601-L RT1603-L RT RT RT3000 Series * Dimensions (inches) Rotation Force A B C D E F G H (egrees) (egrees) RT RT * Maximum loa no more than 1" istance from front face of tensioner to centerline of iler. Do not use on reciprocating applications such as IC engines an piston evices. All forces (lbs.) are nominal. 39

40 BELT & CHAIN TENSIONERS FOR T-Max Tensioners RT4100 Series * 3 16 " Dimensions (inches) Rotation Force A A1 B C D E G H I J K M M1 (egrees) (egrees) RT RT N/A E B RT4900 Series * 3 8 " Dimensions (inches) Rotation Force A B C D E G H I K (egrees) (egrees) RT N/A RT * Maximum loa no more than 1½" istance from front face of tensioner arm to centerline of iler. Requires a fixe hea, hook style spanner wrench for tensioning (supplie with unit). Dimension A: 1 rotation =.83 lb. force. Dimension A1: 1 rotation = 1 lb. force. All forces (lbs.) are nominal. 1 rotation =.83 lb. force. All forces (lbs.) are nominal. 40

41 MATERIAL PROPERTIES PRODUCTS Temperature Range Prouct Color Compliancy Material F C PowerTwist Plus Re RoHS, Reach Composite Polyester/Polyurethane -40 to to +116 PowerTwist Groun Roun Re RoHS, Reach Composite Polyester/Polyurethane -40 to to +116 PowerTwist Plus Antistatic Blue RoHS Composite Polyester/Polyurethane -40 to to +116 SuperTLink Blue RoHS NuTLink Orange RoHS Composite Polyester/Polyurethane Steel Rivets Composite Polyester/Polyurethane Steel Rivets -40 to to to to +116 Construction Operating Temperature Range Tensioner Series Boy Arm F C RT1000, RT1600 Die Cast Aluminum Die Cast Aluminum -10 to to +149 RT3000 Die Cast Aluminum Heavy Duty Stampe Steel -20 to to +177 RT4000 Die Cast Aluminum Heavy Duty Stampe Steel -20 to to +177 CT1000, 2000, 3000 Die Cast Aluminum UHMW Hea -10 to to

42 KEYLESS LOCKING DEVICES FOR Trantorque or B-LOC : the Enuring Question Once you have ecie that a keyless locking evice is the right solution, your next big ecision is which series of Fenner Drives Trantorque or B-LOC Keyless Locking Device to choose. While the unerlying engineering principle for both Trantorque an B-LOC is exactly the same, the functionality of each may appeal to ifferent applications an situations. SELECTION ASSISTANCE Shaft Size Range Overall Length Range Transmission Axial Movement Self Centering Concentricity Trantorque GT in; 15 75mm in; mm 153 1,444 ft lb; 196 1,939 Nm ~0.075 in (1.9mm) Yes Excellent Trantorque Mini in; 3 16mm in; 19 29mm 91 1,234 in lb; Nm ~0.045 in (1.1mm) Yes Excellent Trantorque OE in; 17 35mm in; 29 43mm ft lb; Nm ~0.075 in (1.9mm) Yes Excellent Trantorque NT in in ft lb No Yes Excellent B-LOC B in; 6 35mm in; mm 167 5,929 in lb; Nm No Yes Excellent B-LOC B in; mm in; mm ,913 ft lb; ,701 Nm ~0.032 in (0.8mm) Yes Excellent B-LOC B in; mm in; mm 55 37,959 ft lb; ,590 Nm No Yes Excellent B-LOC B in; 6 130mm in; mm 16 18,362 ft lb; 22 25,742 Nm No Yes Excellent B-LOC B400 B-LOC B112 B-LOC B in; mm 1 8 in; mm in; mm in; mm in; mm in; mm ,827 ft lb; ,734 Nm ,469 ft lb; 755 1,756,139 Nm 5,261 70,109 ft lb; 7,118 1,228,856 Nm No No Fair No Yes Excellent No Yes Excellent B-LOC B mm mm 223,566 2,342,897 Nm No Yes Excellent B-LOC B mm mm 87,000 1,080,000 Nm No Yes Excellent B-LOC Compression Hubs in; 12 75mm in mm ft lb; Nm No Yes Fair to Excellent B-LOC Shrink Discs in; mm in; mm 139 3,267,568 ft lb No Yes Excellent B-LOC WK Couplings in; mm in; mm ft-lb; Nm No Yes Excellent 42

43 KEYLESS LOCKING DEVICES FOR Balance Self-Locking Tapers Recesse Installation Without Counterbore RoHS Compliant Excellent Yes No Yes Very Goo Yes No Yes Excellent Yes No Yes Very Goo Yes No Yes Excellent Yes No Yes Excellent Yes Yes Yes Excellent Yes No Yes Excellent Yes No Yes Very Goo No Yes No Excellent Yes Yes Yes Excellent Yes Yes Yes Excellent Yes Yes Yes Excellent Yes No Yes Excellent No N/A Yes Excellent No N/A No Excellent No N/A Yes Internal or External At the broaest level, keyless locking evices may be split into two categories, internal locking evices (Trantorque an B-LOC Keyless Bushings) an external locking evices (B-LOC Shrink Discs, WK Couplings, an Compression Hubs). Selecting an external locking evice is relatively straightforwar. If you are joining two soli shafts at their ens, see the section on B-LOC WK Couplings. To connect most inustry stanar coupling hubs or flanges, gearboxes with hollow-shaft outputs, or other similar geometries see the B-LOC Shrink Disc section. If the component you are mounting has a narrow hub or has a short length through-bore, like a plate sprocket, see the section on B-LOC Compression Hubs. Most applications, however, consist of a shaft an bore component that require the use of a keyless bushing. Many more factors play into the proper selection of a keyless bushing an are briefly aresse below an in the accompanying table. Shaft Size Shaft size may immeiately etermine whether you use a Trantorque or B-LOC Keyless Bushing. A Trantorque can accommoate shaft sizes as small as 1/8" (3mm) while the smallest shaft a B-LOC will fit is 1/4" (6mm). At the other en of the spectrum, Trantorque tops out at 3" (75mm) an the largest B-LOC will accommoate shafts approaching 24" (600mm). Larger an smaller versions of all units may be available as MTOs (Mae To Orer). As a practical matter, uner most circumstances our Application Engineers will recommen a Trantorque for shaft sizes 1-1/2" an uner an a B-LOC for shaft sizes over 1-1/2". These are consiere the optimal ranges for the prouct lines taking maximum avantage of each prouct s unique installation metho. Installation The most obvious ifference when comparing a B-LOC to a Trantorque Keyless Bushing is the installation metho. All B-LOC units use a plurality of screws; all Trantorque units use a single hex nut. Your particular application will be your guie as to which metho is preferre. The avantages of a single hex nut, as use in a Trantorque Keyless Bushing, are spee an simplicity of installation an removal. For installation, simply tighten the single hex nut to the specifie installation torque an your connection is complete. Removal is just as straightforwar. Merely loosen the same hex nut an the unit will isengage. The cost for this simplicity is a relatively high installation torque requirement, which may present a challenge for larger units. Since the force neee to raw the mating tapers of a B-LOC Keyless Bushing together is istribute among many screws, the installation torque of an iniviual screw is relatively low. This allows for effortless installation of even the largest units. The price pai for this low installation torque is a more timely an complex installation an removal process. The screws must be slowly an equally tightene in series until the final installation torque is achieve. Since most B-LOC units have self locking tapers, the removal process requires loosening all screws an backing off the unit. Other Consierations There are several other esign points that may help guie you in your selection process. OD to ID ratios vary wiely from prouct to prouct. If your esign requires a small OD/ID ratio, consier either a B-LOC B800 or a Trantorque OE. While all Fenner Drives Keyless Bushings are esigne to transmit high torque loas, if you have an extremely emaning application, a ouble taper B-LOC B112, B113 or B115 may be require. If you are mounting plate sprockets or other thin components, B-LOC Compression Hubs coul be the solution. Other factors to consier inclue axial movement, recesse installation, corrosion protection, an RoHS compliance. The table is esigne to help make your selection process easier, but if you are ever in oubt, please contact a Fenner Drives Applications Engineer at AE@fennerrives.com. We will be happy to guie you to the perfect keyless locking evice solution. 43

44 KEYLESS LOCKING DEVICES FOR Trantorque GT Inch B1 A D TOLERANCE (T L ) T L for shaft an bore is ±.003" for all sizes A 1 B L L 1 Trantorque GT Inch Wrench Size Ma Steel Electroless Nickel Plate Steel Thin Dense Chrome Coate Steel Stainless Steel D L L1 A A1 B B1 Install (ft lb) Shipping (lb) UP EN DC /8 1 1/2 3/4 1 1/2 1 1/4 1 1/2 5/16 5/ UP EN DC /16 1 1/2 3/4 1 1/2 1 1/4 1 1/2 5/16 5/ UP EN DC /4 1 1/2 3/4 1 1/2 1 1/4 1 1/2 5/16 5/ UP EN DC /16 1 3/4 7/8 1 7/8 1 1/2 1 3/4 7/16 3/ UP EN DC /8 1 3/4 7/8 1 7/8 1 1/2 1 3/4 7/16 3/ UP EN DC /16 1 3/4 7/8 1 7/8 1 1/2 1 3/4 7/16 3/ UP EN DC /4 7/8 1 7/8 1 1/2 1 3/4 7/16 3/ UP EN DC / /4 1 3/4 2 1/2 9/ UP EN DC / /4 1 3/4 2 1/2 9/ UP EN DC / /4 1 3/4 2 1/2 9/ UP EN DC / /4 1 3/4 2 1/2 9/ UP EN DC /16 2 3/8 1 1/2 2 3/ /8 9/16 1/ UP EN DC /8 2 3/8 1 1/2 2 3/ /8 9/16 1/ UP EN DC /16 2 3/8 1 1/2 2 3/ /8 9/16 1/ UP EN DC /2 2 3/8 1 1/2 2 3/ /8 9/16 1/ UP EN DC /16 2 5/8 1 11/16 3 1/8 2 1/4 2 5/8 9/16 11/ UP EN DC /8 2 5/8 1 11/16 3 1/8 2 1/4 2 5/8 9/16 11/ UP EN DC /16 2 5/8 1 11/16 3 1/8 2 1/4 2 5/8 9/16 11/ UP EN DC /4 2 5/8 1 11/16 3 1/8 2 1/4 2 5/8 9/16 11/ UP EN DC /16 2 7/ /16 2 1/2 2 7/8 5/8 3/ UP EN DC /8 2 7/ /16 2 1/2 2 7/8 5/8 3/ UP EN DC /16 2 7/ /16 2 1/2 2 7/8 5/8 3/ UP EN DC / /16 2 1/2 2 7/8 5/8 3/ UP EN DC /16 3 1/8 2 1/8 3 3/4 2 3/4 3 1/8 5/8 13/ UP EN DC /8 3 1/8 2 1/8 3 3/4 2 3/4 3 1/8 5/8 13/ UP EN DC /16 3 1/8 2 1/8 3 3/4 2 3/4 3 1/8 5/8 13/ UP EN DC /4 3 1/8 2 1/8 3 3/4 2 3/4 3 1/8 5/8 13/ UP EN DC /16 3 3/8 2 1/4 3 7/ /8 11/16 3/ UP EN DC /8 3 3/8 2 1/4 3 7/ /8 11/16 3/ UP EN DC /16 3 3/8 2 1/4 3 7/ /8 11/16 3/ UP EN DC /2 3 3/8 2 1/4 3 7/ /8 11/16 3/ UP EN DC /16 3 5/8 2 3/8 4 1/16 3 1/4 3 5/8 11/16 13/ UP EN DC /8 3 5/8 2 3/8 4 1/16 3 1/4 3 5/8 11/16 13/ UP EN DC /16 3 5/8 2 3/8 4 1/16 3 1/4 3 5/8 11/16 13/ UP EN DC /4 3 5/8 2 3/8 4 1/16 3 1/4 3 5/8 11/16 13/ UP EN DC /16 3 7/8 2 1/2 4 1/4 3 1/2 3 7/8 3/4 13/ UP EN DC /8 3 7/8 2 1/2 4 1/4 3 1/2 3 7/8 3/4 13/ UP EN DC /16 3 7/8 2 1/2 4 1/4 3 1/2 3 7/8 3/4 13/ UP EN DC /8 2 1/2 4 1/4 3 1/2 3 7/8 3/4 13/

45 KEYLESS LOCKING DEVICES FOR Trantorque GT Inch Performance Data Table Mt Th Ph * Maximum Transmitte (ft lb) Thrust Hub Pressure (psi) 5/ / / / / / / / MULTIPLIERS Steel 1.0 Electroless Nickel Plate Steel 0.6 Thin Dense Chrome Coate Steel 1.1 Stainless Steel / / / / / / / / / / / / / / / / / / / The ata in the Performance Data Table is for a steel unit. To obtain ata for other materials, use the multiplier provie. For example, you require a 2" () Electroless Nickel Plate Trantorque GT. Fin 2" () in Performance Data Table an use the multiplier of 0.6 for Electroless Nickel Plate Steel. Mt : 1007 x 0.6 = 604 Th : x 0.6 = 7251 *Ph : 5257 x 0.6 = 3154 * IMPORTANT: After hub pressure (Ph) is etermine, recor D, L an Ph an refer to page 70 to calculate the minimum hub iameter. 2 7/ / / / / / / / /

46 KEYLESS LOCKING DEVICES FOR GT Trantorque Metric B1 A D TOLERANCE (T L ) T L for shaft an bore is ±.08mm for all sizes A 1 B L L 1 Trantorque GT Metric Wrench Size Ma Steel Electroless Nickel Plate Steel Thin Dense Chrome Coate Steel Stainless Steel D L L1 A A1 B B1 Install (Nm) Shipping (kg) UP EN DC / UP EN DC / UP EN DC / UP EN DC / UP EN DC / UP EN DC / UP EN DC / UP EN DC / UP EN DC / UP EN DC UP EN DC UP EN DC UP EN DC / UP EN DC / UP EN DC / UP EN DC / UP EN DC / UP EN DC / UP EN DC / UP EN DC / UP EN DC / UP EN DC / UP EN DC / UP EN DC / UP EN DC / UP EN DC /

47 KEYLESS LOCKING DEVICES FOR Trantorque GT Metric Performance Data Table Mt Th Ph* Maximum Transmitte (Nm) Thrust (kn) Hub Pressure (N/mm 2 ) MULTIPLIERS Steel 1.0 Electroless Nickel Plate Steel 0.6 Thin Dense Chrome Coate Steel 1.1 Stainless Steel The ata in the Performance Data Table is for a steel unit. To obtain ata for other materials, use the multiplier provie. For example, you require a 30mm () Electroless Nickel Plate Trantorque GT. Fin 30mm () in Performance Data Table an use the multiplier of 0.6 for Electroless Nickel Plate Steel. Mt : 465 x 0.6 = 279 Th : 31 x 0.6 = 19 *Ph : 57 x 0.6 = 34 * IMPORTANT: After hub pressure (Ph) is etermine, recor D, L an Ph an refer to page 70 to calculate the minimum hub iameter. 47

48 KEYLESS LOCKING DEVICES FOR Trantorque Mini Inch TOLERANCE (T L ) A D T L for shaft an bore is ±.0015" for all sizes B L1 L Trantorque Mini Inch Wrench Size Ma Steel Electroless Nickel Plate Steel Thin Dense Chrome Coate Steel Stainless Steel D L L1 A B Install (in lb) Shipping (lb) EN DC /8 5/8 3/8 3/4 1/2 1/ EN DC /16 5/8 3/8 3/4 1/2 1/ EN DC /4 5/8 3/8 3/4 1/2 1/ EN DC /16 3/4 7/16 7/8 5/8 1/ EN DC /8 3/4 7/16 7/8 5/8 1/ EN DC /16 7/8 1/2 1 3/4 3/ EN DC /2 7/8 1/2 1 3/4 3/ EN DC /16 1 5/8 1 1/8 7/8 3/ EN DC /8 1 5/8 1 1/8 7/8 3/ Performance Data Table Mt Th Ph* Maximum Transmitte (in lb) Thrust Hub Pressure (psi) 1/ / / / / MULTIPLIERS Steel 1.0 Electroless Nickel Plate Steel 0.8 Thin Dense Chrome Coate Steel 1.0 Stainless Steel 0.35 The ata in the Performance Data Table is for a steel unit. To obtain ata for other materials, use the multiplier provie. For example, you require a 1/4" () Electroless Nickel Plate Trantorque Mini. Fin 1/4" () in Performance Data Table an use the multiplier of 0.8 for Electroless Nickel Plate Steel. 7/ / / / Mt : 182 x 0.8 = 146 Th : 1459 x 0.8 = 1167 *Ph : x 0.8 = * IMPORTANT: After hub pressure (Ph) is etermine, recor D, L an Ph an refer to page 70 to calculate the minimum hub iameter. When installing Trantorque Mini with an open-ene wrench, a reuction in installation torque by 50% is recommene. This will result in a Transmitte (Mt) reuce by 50%. 48

49 KEYLESS LOCKING DEVICES FOR Trantorque Mini Metric TOLERANCE (T L ) T L for shaft an bore is ±.04mm for all sizes Trantorque Mini Metric Wrench Size Ma Steel Electroless Nickel Plate Steel Thin Dense Chrome Coate Steel Stainless Steel D L L1 A B Install (Nm) Shipping (kg) TTQM0316 TTQM0316EN TTQM0316DC TTQM0316SS TTQM0416 TTQM0416EN TTQM0416DC TTQM0416SS TTQM0516 TTQM0516EN TTQM0516DC TTQM0516SS TTQM0616 TTQM0616EN TTQM0616DC TTQM0616SS TTQM0720 TTQM0720EN TTQM0720DC TTQM0720SS TTQM0820 TTQM0820EN TTQM0820DC TTQM0820SS TTQM0920 TTQM0920EN TTQM0920DC TTQM0920SS TTQM1023 TTQM1023EN TTQM1023DC TTQM1023SS TTQM1123 TTQM1123EN TTQM1123DC TTQM1123SS TTQM1223 TTQM1223EN TTQM1223DC TTQM1223SS TTQM1426 TTQM1426EN TTQM1426DC TTQM1426SS TTQM1526 TTQM1526EN TTQM1526DC TTQM1526SS TTQM1626 TTQM1626EN TTQM1626DC TTQM1626SS Performance Data Table Mt Th Ph* Maximum Transmitte (Nm) Thrust (kn) Hub Pressure (N/mm 2 ) MULTIPLIERS Steel 1.0 Electroless Nickel Plate Steel 0.8 Thin Dense Chrome Coate Steel 1.0 Stainless Steel 0.35 The ata in the Performance Data Table is for a steel unit. To obtain ata for other materials, use the multiplier provie. For example, you require a 8mm () Electroless Nickel Plate Trantorque Mini. Fin 8mm () in Performance Data Table an use the multiplier of 0.8 for Electroless Nickel Plate Steel Mt : 41 x 0.8 = 33 Th : 10 x 0.8 = 8 *Ph : 123 x 0.8 = 98 * IMPORTANT: After hub pressure (Ph) is etermine, recor D, L an Ph an refer to page 70 to calculate the minimum hub iameter. When installing Trantorque Mini with an open-ene wrench, a reuction in installation torque by 50% is recommene. This will result in a Transmitte (Mt) reuce by 50%. 49

50 KEYLESS LOCKING DEVICES FOR Trantorque OE Inch TOLERANCE (T L ) T L for shaft an bore is ±.003" for all sizes Trantorque OE Inch Steel Electroless Nickel Plate Steel Thin Dense Chrome Coate Steel Stainless Steel D L L1 Wrench Size A B Ma Install (ft lb) Shipping (lb) EN DC SS 11/16 1 1/4 7/8 1 5/32 1 1/8 1/ EN DC SS 3/4 1 1/4 7/8 1 5/32 1 1/8 1/ EN DC SS 13/16 1 3/8 15/16 1 1/4 1 1/4 1/ EN DC SS 7/8 1 3/8 15/16 1 1/4 1 1/4 1/ EN DC SS 15/16 1 1/ /32 1 3/8 5/ EN DC SS 1 1 1/ /32 1 3/8 5/ EN DC SS 1 1/16 1 5/8 1 1/ /32 1 1/2 3/ EN DC SS 1 1/8 1 5/8 1 1/ /32 1 1/2 3/ EN DC SS 1 3/16 1 3/4 1 1/8 1 19/32 1 5/8 7/ EN DC SS 1 1/4 1 3/4 1 1/8 1 19/32 1 5/8 7/ EN DC SS 1 5/16 1 7/8 1 3/ /16 1 3/4 1/ EN DC SS 1 3/8 1 7/8 1 3/ /16 1 3/4 1/ EN DC SS 1 7/ /4 1 25/32 1 7/8 1/ EN DC SS 1 1/ /4 1 25/32 1 7/8 1/ Performance Data Table Mt Th Ph* Maximum Transmitte (ft lb) Thrust Hub Pressure (psi) 11/ / / / / / / / / / / / MULTIPLIERS Steel 1.0 Electroless Nickel Plate Steel 0.6 Thin Dense Chrome Coate Steel 0.9 Stainless Steel 0.3 The ata in the Performance Data Table is for a steel unit. To obtain ata for other materials, use the multiplier provie. For example, you require a 1" () Electroless Nickel Plate Trantorque OE. Fin 1" () in Performance Data Table an use the multiplier of 0.6 for Electroless Nickel Plate Steel. Mt : 317 x 0.6 = 190 Th : 7601 x 0.6 = 4561 *Ph : x 0.6 = * IMPORTANT: After hub pressure (Ph) is etermine, recor D, L an Ph an refer to page 70 to calculate the minimum hub iameter. 1 1/ When installing Trantorque OE with an open-ene wrench, a reuction in installation torque by 50% is recommene. This will result in a Transmitte (Mt) reuce by 50%. 50

51 KEYLESS LOCKING DEVICES FOR Trantorque OE Metric TOLERANCE (T L ) Trantorque OE Metric Wrench Size T L for shaft an bore is ±.08mm for all sizes Ma Steel Electroless Nickel Plate Steel Thin Dense Chrome Coate Steel Stainless Steel D L L1 A B Install (Nm) Shipping (kg) TTQM1732 TTQM1732EN TTQM1732DC TTQM1732SS TTQM1832 TTQM1832EN TTQM1832DC TTQM1832SS TTQM1932 TTQM1932EN TTQM1932DC TTQM1932SS TTQM2035 TTQM2035EN TTQM2035DC TTQM2035SS TTQM2235 TTQM2235EN TTQM2235DC TTQM2235SS TTQM2438 TTQM2438EN TTQM2438DC TTQM2438SS TTQM2538 TTQM2538EN TTQM2538DC TTQM2538SS TTQM2845 TTQM2845EN TTQM2845DC TTQM2845SS TTQM3045 TTQM3045EN TTQM3045DC TTQM3045SS TTQM3250 TTQM3250EN TTQM3250DC TTQM3250SS TTQM3550 TTQM3550EN TTQM3550DC TTQM3550SS Performance Data Table Mt Th Ph* Maximum Transmitte (Nm) Thrust (kn) Hub Pressure (N/mm 2 ) MULTIPLIERS Steel 1.0 Electroless Nickel Plate Steel 0.6 Thin Dense Chrome Coate Steel 0.9 Stainless Steel 0.3 The ata in the Performance Data Table is for a steel unit. To obtain ata for other materials, use the multiplier provie. For example, you require a 20mm () Electroless Nickel Plate Trantorque OE. Fin 20mm () in Performance Data Table an use the multiplier of 0.6 for Electroless Nickel Plate Steel. Mt : 303 x 0.6 = 182 Th : 30 x 0.6 = 18 *Ph : 138 x 0.6 = 83 * IMPORTANT: After hub pressure (Ph) is etermine, recor D, L an Ph an refer to page 70 to calculate the minimum hub iameter. When installing Trantorque OE with an open-ene wrench, a reuction in installation torque by 50% is recommene. This will result in a Transmitte (Mt) reuce by 50%. 51

52 KEYLESS LOCKING DEVICES FOR NT Trantorque Inch TOLERANCE (T L ) A D T L for shaft an bore is.0015" for s UP UP T L for shaft an bore is.003" for all other Trantorque NT B L L 1 Trantorque NT Inch Steel D L L1 Wrench Size A B Ma Mt Th Ph* Install (in lb) Maximum Transmitte (ft lb) Thrust Hub Pressure (psi) UP 3/16 5/8 3/8 1 1/16 1/2 1/ UP 1/4 5/8 3/8 1 1/16 1/2 1/ UP 5/16 3/4 7/16 1 3/16 5/8 1/ UP 3/8 3/4 7/16 1 3/16 5/8 1/ UP 7/16 7/8 1/2 1 5/16 3/4 3/ UP 1/2 7/8 1/2 1 5/16 3/4 3/ UP 9/16 1 5/8 1 7/16 7/8 3/ UP 5/8 1 5/8 1 7/16 7/8 3/ UP 3/4 1 1/4 3/4 1 11/16 1 1/16 1/ UP 5/8 1 1/2 11/ /16 1 1/4 5/ UP 11/16 1 1/2 11/ /16 1 1/4 5/ UP 3/4 1 1/2 11/ /16 1 1/4 5/ UP 13/16 1 3/4 13/16 2 3/16 1 1/2 7/ UP 7/8 1 3/4 13/16 2 3/16 1 1/2 7/ UP 15/16 1 3/4 13/16 2 3/16 1 1/2 7/ UP 1 1 3/4 13/16 2 3/16 1 1/2 7/ UP 1 1/ /16 2 9/16 1 3/4 1/ UP 1 1/8 2 15/16 2 9/16 1 3/4 1/ UP 1 3/ /16 2 9/16 1 3/4 1/ UP 1 1/4 2 15/16 2 9/16 1 3/4 1/ UP 1 5/16 2 3/8 1 7/16 3 3/32 2 9/ UP 1 3/8 2 3/8 1 7/16 3 3/32 2 9/ UP 1 7/16 2 3/8 1 7/16 3 3/32 2 9/ UP 1 1/2 2 3/8 1 7/16 3 3/32 2 9/ UP 1 9/16 2 5/8 1 5/8 3 15/32 2 1/4 9/ UP 1 5/8 2 5/8 1 5/8 3 15/32 2 1/4 9/ UP 1 11/16 2 5/8 1 5/8 3 15/32 2 1/4 9/ UP 1 3/4 2 5/8 1 5/8 3 15/32 2 1/4 9/ UP 1 13/16 2 7/8 1 15/16 4 3/64 2 1/2 5/ UP 1 7/8 2 7/8 1 15/16 4 3/64 2 1/2 5/ UP 1 15/16 2 7/8 1 15/16 4 3/64 2 1/2 5/ UP 2 2 7/8 1 15/16 4 3/64 2 1/2 5/ *IMPORTANT: Please refer to page 70 to calculate your minimum hub iameter. Consult factory for weights an availability. 52

53 KEYLESS LOCKING DEVICES FOR Locking screws transfer to integrate push-off holes for isassembly. B109 B-LOC Inch an Metric Metric socket hea locking screws ISO 4762 grae 12.9 (See Ma for install torque). TOLERANCE (T L ) Tolerance (T L ) for shaft an bore is ±.001" (.025mm) for all sizes. Screw hea height = screw iameter B109 Inch Ma Mt Th Ph D D 1 L L 1 L 2 Locking Screws Qty Size Install (in lb) Maximum Transmitte (in lb) Thrust Hub Pressure (psi) Shipping (lb) T /4 13/16 15/ M4 x T /16 7/ M4 x T /8 15/16 1 1/ M4 x B /2 1 1/16 1 3/ M4 x T /8 1 3/16 1 5/ M4 x B /4 1 5/16 1 7/ M4 x T /8 1 9/16 1 3/ M5 x B /16 1 7/ M5 x T /8 1 7/ M5 x T / /16 2 1/ M5 x B / / M5 x B /8 2 1/8 2 1/ M5 x B109 Metric D D 1 L L 1 L 2 Locking Screws Qty Size Ma Mt Th Ph Install (Nm) Maximum Transmitte (Nm) Thrust Hub Pressure (N/mm 2 ) T M4 x T M4 x B M4 x T M4 x T M4 x T M4 x Shipping (kg) T M4 x T M4 x T M4 x T M5 x T M5 x T M5 x T M5 x T M5 x T M5 x T M5 x T M5 x

54 KEYLESS LOCKING DEVICES FOR B103 B-LOC Inch Locking screws transfer to integrate push-off holes for isassembly. L 1 L 2 L TOLERANCE (T L ) Bore iameter machine to D -0/+T L T L =.002" for bores up to 4.724".003" for bores up to ".004" for bores over " D = Shaft iameter machine to +0/-T L B103 Inch Metric socket hea locking screws ISO 4762 grae 12.9 (See Ma for install torque). Screw hea height = screw iameter Note: Flange of Series B103 locking assemblies shoul be locate insie of hub bore. D L L 1 L 2 Locking Screws Qty Size Ma Mt Th Ph Install (ft lb) Maximum Transmitte (ft lb) Thrust Hub Pressure (psi) B / M6 x T / M6 x B M6 x B / M6 x B / M6 x B / M6 x B / M6 x B / M6 x B / M6 x B / M8 x T / M8 x B / M8 x T / M8 x B / M8 x B M8 x T / M8 x B / M8 x B / M8 x T / M8 x B / M8 x B / M8 x T / M8 x T / M10 x T / M10 x T / M10 x B / M10 x B M10 x T / M10 x T / M10 x B / M10 x T / M10 x T / M10 x T / M12 x T M12 x T / M12 x T / M12 x T / M14 x B M14 x T / M14 x T / M14 x T / M14 x T / M14 x B M14 x T / M14 x T / M14 x T M14 x Shipping (lb) 54

55 KEYLESS LOCKING DEVICES FOR B103 B-LOC Metric TOLERANCE (T L ) Bore iameter machine to D -0/+T L T L =.05mm for bores up to 120mm.08mm for bores up to 305mm.10mm for bores over 305mm = Shaft iameter machine to +0/-T L B103 Metric Ma Mt Th Ph D L L 1 L 2 Locking Screws Qty Size Install (Nm) Maximum Transmitte (Nm) Thrust Hub Pressure (N/mm 2 ) T M4 x T M6 x T M6 x T M6 x T M6 x T M6 x B M6 x T M6 x B M6 x T M6 x B M6 x T M6 x B M6 x T M8 x B M8 x B M8 x T M8 x B M8 x T M8 x B M10 x T M10 x T M10 x B M10 x B M10 x T M10 x B M12 x T M12 x B M12 x T M14 x T M14 x T M14 x T M14 x T M14 x T M14 x T M14 x T M14 x T M16 x T M16 x T M16 x T M18 x T M18 x T M20 x T M20 x T M22 x T M22 x T M22 x Shipping (kg) 55

56 KEYLESS LOCKING DEVICES FOR B106 B-LOC Inch Locking screws transfer to integrate push-off holes for isassembly. L 1 L 2 L TOLERANCE (T L ) Bore ia. machine to D -0/+T L T L =.002 for bores up to for bores up to for bores over D1 D = Shaft iameter machine to +0/-T L Metric socket hea locking screws ISO 4762 grae 12.9 (See Ma for install torque). Screw hea height = screw iameter B106 Inch Ma Mt Th Ph D D 1 L L 1 L 2 Locking Screws Qty Size Install (ft lb) Maximum Transmitte (ft lb) Thrust Hub Pressure (psi) T / M4 x B / M6 x B / M6 x T / M6 x B M6 x B / M6 x B / M6 x B / M6 x B / M6 x B / M6 x B / M6 x B / M8 x B / M8 x B / M8 x B / M8 x B / M8 x B M8 x T / M8 x B / M8 x B / M8 x B / M8 x B / M8 x B / M8 x T / M8 x T / M10 x B / M10 x B / M10 x B / M10 x B M10 x B / M10 x T / M10 x B / M10 x B / M10 x T / M10 x T / M12 x B M12 x B / M12 x T / M12 x B / M14 x T M14 x B / M14 x B / M14 x B / M14 x T / M14 x B M14 x B / M14 x T / M14 x T M14 x Shipping (lb) 56

57 KEYLESS LOCKING DEVICES FOR TOLERANCE (T L ) Bore iameter machine to D -0/+T L T L =.05mm for bores up to 120mm.08mm for bores up to 305mm.10mm for bores over 305mm Spacer Sleeve S Note: Series B106 also available with optional integrate spacer sleeve (ieal for very narrow rive elements). Spacers are 0.275" wie for B106 sizes with D = 2.559" (65mm) an smaller, an 0.315" wie for all others. B106 B-LOC Metric = Shaft iameter machine to +0/-T L B106 Metric Ma Mt Th Ph D D 1 L L 1 L 2 Locking Screws Qty Size Install (Nm) Maximum Transmitte (Nm) Thrust Hub Pressure (N/mm 2 ) T M4 x T M4 x T M6 x T M6 x T M6 x B M6 x T M6 x B M6 x B M6 x B M6 x T M6 x B M6 x T M6 x B M6 x T M8 x B M8 x T M8 x B M8 x B M8 x B M8 x T M8 x T M8 x T M10 x B M10 x B M10 x T M10 x B M10 x T M10 x B M12 x B M12 x B M12 x T M14 x B M14 x T M14 x B M14 x B M14 x B M14 x T M14 x B M14 x T M16 x T M16 x T M16 x T M18 x T M18 x T M20 x T M20 x T M22 x T M22 x T M22 x Shipping (kg) 57

58 KEYLESS LOCKING DEVICES FOR B800 B-LOC Inch Locking screws transfer to integrate push-off holes for isassembly. Metric socket hea locking screws ISO 4762 grae 12.9 (See Ma for install torque). L 1 L 2 L D D 2 D 1 TOLERANCE (T L ) Bore iameter machine to D -0/+T L T L =.002" for bores up to 2.559".003" for bores over 2.559" = Shaft iameter machine to +0/-T L. Integrate spacer sleeve inclue Screw hea height = screw iameter B800 Inch D D 1 D 2 L L 1 L 2 Locking Screws Qty Size Ma Mt Th Ph Install (ft lb) Maximum Transmitte (ft lb) Thrust Hub Pressure (psi) B / M4 x B / M4 x B / M4 x T / M4 x B / M4 x B / M6 x B / M6 x T / M6 x B / M6 x B M6 x B / M6 x T / M6 x B / M6 x T / M6 x B / M6 x B / M6 x B / M6 x T / M8 x T / M8 x T / M8 x T / M8 x B M8 x T / M8 x T / M8 x T / M8 x B / M8 x B / M8 x T / M10 x T / M10 x T / M10 x T / M10 x B M10 x T / M10 x T / M10 x T / M10 x T / M10 x T / M10 x T / M10 x T / M10 x T / M12 x B / M12 x B M12 x T / M12 x T / M12 x T / M12 x T / M12 x T / M12 x T / M12 x Shipping (lb) 58

59 KEYLESS LOCKING DEVICES FOR B800 B-LOC Metric TOLERANCE (T L ) Bore iameter machine to D -0/+T L T L =.05mm for bores up to 65mm.08mm for bores over 65mm = Shaft iameter machine to +0/-T L. B800 Metric Ma Mt Th Ph D D 1 D 2 L L 1 L 2 Locking Screws Qty Size Install (Nm) Maximum Transmitte (Nm) Thrust Hub Pressure (N/mm 2 ) T M4 x T M4 x T M4 x T M4 x B M4 x T M4 x T M4 x B M4 x T M6 x B M6 x B M6 x B M6 x B M6 x B M6 x B M6 x B M6 x T M6 x B M6 x B M6 x T M6 x B M6 x B M6 x T M6 x T M8 x T M8 x T M8 x T M8 x T M8 x T M8 x T M10 x T M10 x T M10 x T M10 x B M10 x T M10 x T M12 x T M12 x T M12 x T M12 x Shipping (kg) 59

60 KEYLESS LOCKING DEVICES FOR B400 B-LOC Inch B400 Inch Metric socket hea locking screws ISO 4762 grae 12.9 (See Ma for install torque). (2) or (3) equally space zinc chromate coate screws provie solely to inicate position of partial pull out threas size B. Screw hea height = screw iameter Ls L 1 L Ma D TOLERANCE (T L ) Bore iameter machine to D -0/+T L T L =.002" for bores up to 1.969".003" for bores up to 4.724".004" for bores up to 9.252".005" for bores up to ".006" for bores over " = Shaft iameter machine to +0/-T L Mt Th Ph D L L 1 L s Locking Screws Qty Size Install (ft lb) B Maximum Transmitte (ft lb) Thrust Hub Pressure (psi) B / M6 x M B / M6 x M B M6 x M B / M6 x M T / M6 x M B / M6 x M T / M6 x M B / M6 x M B / M6 x M B / M8 x M B / M8 x M B / M8 x M B / M8 x M B / M8 x M B M8 x M B / M8 x M B / M8 x M B / M8 x M T / M8 x M B / M8 x M B / M8 x M T / M8 x M B / M10 x M B / M10 x M T / M10 x M T / M10 x M B / M10 x M B M10 x M B / M10 x M T / M10 x M B / M10 x M B / M10 x M B / M10 x M T / M10 x M T / M12 x M T / M12 x M B M12 x M T / M12 x M B / M12 x M B / M12 x M B / M12 x M T M12 x M B / M12 x M T / M12 x M B M12 x M T / M14 x M B / M14 x M B / M14 x M B M14 x M T / M14 x M T / M14 x M T / M14 x M T M14 x M Shipping (lb) 60

61 KEYLESS LOCKING DEVICES FOR TOLERANCE (T L ) Bore iameter machine to D -0/+T L T L =.05mm for bores up to 50mm.08mm for bores up to 120mm.10mm for bores up to 235mm.13mm for bores up to 375mm.15mm for bores over 375mm = Shaft iameter machine to +0/-T L B400 Metric B400 B-LOC Metric D L L 1 L s Locking Screws Qty Size Ma Install (Nm) B Mt Th Ph Maximum Transmitte (Nm) Thrust Hub Pressure (N/mm 2 ) T M6 x M T M6 x M B M6 x M T M6 x M B M6 x M B M6 x M B M6 x M B M6 x M B M6 x M B M6 x M B M6 x M B M6 x M B M8 x M B M8 x M T M8 x M B M8 x M B M8 x M B M8 x M B M8 x M B M10 x M B M10 x M B M10 x M T M10 x M B M10 x M B M10 x M B M12 x M B M12 x M B M12 x M B M12 x M B M12 x M T M12 x M B M12 x M B M14 x M B M14 x M B M14 x M B M14 x M B M16 x M B M16 x M B M16 x M T M18 x M T M18 x M T M20 x M T M20 x M T M22 x M T M22 x M T M22 x M T M22 x M T M24 x M T M24 x M T M24 x M T M24 x M Shipping (kg) B400 Pilot Bushings B-LOC pilot bushings: for series B400 Keyless Bushings to provie pre-centering in applications with either straight through hub bores or narrow hubs. Pilot bushings are supplie in sets consisting of three (3) bushings an three (3) longer screws (replacing plate locking screws). For more information refer to or contact Applications Engineering at AE@fennerrives.com. Recommene pre-centering length in installations without pilot bushings. Provie a minimum.001" clearance (hub concentricity epens on fit clearance). 61

62 KEYLESS LOCKING DEVICES FOR B112 B-LOC Inch Locking screws transfer to integrate push-off holes for isassembly. L1 L TOLERANCE (T L ) Metric socket hea locking screws ISO 4762 grae 12.9 (See Ma for install torque). D Bore iameter machine to D -0/+T L T L =.002" for bores up to 4.724".003" for bores up to ".004" for bores up to ".005" for bores over " = shaft iameter machine to +0/-T L. Screw hea height = screw iameter B112 Heavy Duty Inch Ma Mt Th Ph D L L 1 Locking Screws Qty Size Install (ft lb) Maximum Transmitte (ft lb) Thrust Hub Pressure (psi) Shipping (lb) B M6 x T / M6 x B / M6 x B / M6 x B / M6 x B / M6 x B / M8 x B / M8 x T / M8 x B / M8 x B / M8 x B / M8 x B M8 x B / M8 x B / M8 x B / M8 x B / M8 x B / M8 x B / M8 x B / M8 x B / M10 x T / M10 x B / M10 x B / M10 x B / M10 x B M10 x T / M10 x B / M10 x B / M10 x B / M10 x B / M10 x T / M10 x B / M12 x B / M12 x T / M12 x B M12 x T / M12 x T / M12 x B / M12 x B / M12 x T / M12 x B / M14 x B M14 x B / M14 x B / M14 x T / M14 x T / M14 x B / M14 x B M14 x T / M16 x T / M16 x B / M16 x B M16 x T / M16 x T / M16 x T / M16 x T / M16 x T / M16 x T M16 x

63 KEYLESS LOCKING DEVICES FOR TOLERANCE (T L ) Bore iameter machine to D -0/+T L T L =.05mm for bores up to 120mm.08mm for bores up to 305mm.10mm for bores up to 635mm.13mm for bores over 635mm B112 B-LOC Metric = shaft iameter machine to +0/-T L. B112 Heavy Duty Metric Ma Mt Th Ph D L L 1 Locking Screws Qty Size Install (Nm) Maximum Transmitte (Nm) Thrust Hub Pressure (N/mm 2 ) Shipping (kg) T M6 x B M6 x T M6 x B M6 x T M6 x B M6 x T M8 x B M8 x T M8 x B M8 x T M8 x B M8 x B M8 x B M8 x B M8 x B M10 x T M10 x B M10 x T M10 x B M10 x T M10 x B M12 x B M12 x B M12 x B M14 x B M14 x B M14 x B M14 x T M16 x T M16 x T M16 x B M16 x B M16 x B M16 x T M16 x T M20 x T M20 x T M20 x T M20 x T M22 x T M22 x T M22 x T M22 x T M22 x T M22 x T M22 x T M22 x T M22 x T M22 x T M22 x T M22 x T M22 x

64 KEYLESS LOCKING DEVICES FOR B115 B-LOC Inch Metric Locking screws transfer to integrate push-off holes for isassembly. Metric socket hea locking screws ISO 4762 grae 12.9 (See Ma for install torque). Screw hea height = screw iameter L1 L D TOLERANCE (T L ) Bore iameter machine to D -0/+T L T L =.002" for bores up to 4.724".003" for bores up to ".004" for bores up to ".005" for bores over " T L =.05mm for bores up to 120mm.08mm for bores up to 305mm.10mm for bores up to 635mm.13mm for bores over 635mm B115 Meium Duty Inch = shaft iameter machine to +0/-T L D L B115 Meium Duty Metric L 1 Locking Screws Qty Ma Mt Th Ph Install (ft lb) Maximum Transmitte Hub Pressure (psi) B / M10 x B / M10 x T / M10 x B / M10 x B / M12 x B / M12 x T / M12 x T / M12 x T M12 x B / M12 x B / M12 x T M12 x T / M14 x B / M14 x B / M14 x T M14 x Size (ft lb) Thrust Ma Mt Th Ph Shipping (lb) D L L 1 Locking Screws Qty Size Install (Nm) Maximum Transmitte (Nm) Thrust Hub Pressure (N/mm 2 ) Shipping (kg) B M10 x T M10 x T M10 x T M10 x T M10 x B M12 x T M12 x B M12 x T M12 x B M12 x B M12 x B M12 x B M14 x B M14 x B M14 x B M14 x B M16 x B M16 x T M16 x T M20 x T M20 x T M20 x T M20 x T M22 x T M22 x T M22 x T M22 x T M22 x T M22 x T M22 x T M22 x T M22 x T M22 x T M22 x T M22 x T M22 x

65 KEYLESS LOCKING DEVICES FOR Locking screws transfer to integrate push-off holes for isassembly. Metric socket hea locking screws ISO 4762 grae 12.9 (See Ma for install torque). D L 1 L TOLERANCE (T L ) Bore iameter machine to D -0/+T L T L =.064mm for bores up to 285mm.08mm for bores up to 355mm.09mm for bores up to 615mm.10mm for bores up to 675mm.13mm for bores over 675mm = shaft iameter machine to +0/-T L B-LOC B113 Metric Screw hea height = screw iameter B113 Extra Heavy Duty Metric Ma Mt Th Ph D L L 1 Locking Screws Qty Size Install (Nm) Maximum Transmitte (Nm) Thrust Hub Pressure (N/mm 2 ) Shipping (kg) T M22 x T M22 x T M22 x T M24 x T M24 x T M24 x T M24 x T M27 x T M27 x T M27 x T M27 x T M27 x T M27 x T M27 x T M27 x T M27 x T M27 x T M27 x T M27 x T M27 x

66 KEYLESS LOCKING DEVICES FOR B117 B-LOC Metric Metric socket hea locking screws ISO 4762 grae 12.9 (See Ma for install torque). Screw hea height = screw iameter TOLERANCE (T L ) Bore iameter machine to D -0/+T L T L =.05mm for bores up to 120mm.08mm for bores up to 305mm.10mm for bores over 305mm = Shaft iameter machine to +0/-T L B117 High-Bening Metric Locking Screws Mt1 Mt2 Mttot Th1 Th2 Thtot Ph1 Ph2 D D1 L L1 L2 Qty. SIZE 1 SIZE 2 Ma Install Size (Nm) Qty. Size Ma Install (Nm) (Nm) Maximum Transmitte (Nm) (Nm) Thrust Maximum Transmitte Thrust Thrust Hub Pressure (N/mm2) Hub Pressure (N/mm2) Shipping (kg) B M20 x M16 x B M20 x M16 x B M20 x M16 x B M20 x M16 x B M20 x M16 x B M20 x M16 x B M24 x M20 x B M24 x M20 x B M24 x M20 x B M24 x M20 x B M24 x M20 x B M24 x M20 x B M24 x M20 x B M24 x M20 x B M24 x M20 x B M24 x M20 x B M24 x M20 x B M24 x M20 x B M24 x M20 x B M24 x M20 x B M24 x M20 x Aitional sizes available upon request. B117 Units, 420mm B117 Units, 440mm 66

67 KEYLESS LOCKING DEVICES FOR Fenner Drives Keyless Locking Devices From precision meical evices to powerful turbines, Fenner Drives Keyless Locking Devices are perfectly suite for use in any inustry where there is a nee to mount a component to a shaft. Every ay, our customers fin unique uses for the engineering elegance of our keyless locking evices. The application examples shown are just a small sampling of the many thousans of possible applications for Fenner Drives Keyless Locking Devices. So ask yourself, What o I nee to mount toay? Trantorque Mini provies a solution for mounting components in tight spaces on very small shafts, such as for this timing pulley on a linear slie. Trantorque OE ensures zero backlash on a rack an pinion rive. B-LOC Shrink Discs an WK Series Rigi Couplings facilitate torque-arm mounting of hyraulic rives irectly onto the riven shaft, eliminating more expensive an less reliable flexible coupling arrangements. Trantorque GT is perfect for high spee, low torque applications where balance is critical, as on this fan hub. B-LOC Compression Hubs mounting transfer wheels to the shaft of a 12-stran rollover conveyor. Heavy Duty B112 mounts rotor on an aggregate impact crusher. 67

68 ENGINEERING DATA KEYLESS LOCKING DEVICES SURFACE FINISH Recommene surface finish for shafts an hub bores to be use with Fenner Drives Keyless Bushings is between 32 an 125 micro-inch (0.8 an 3.2 micro-meter) RMS. A smoother finish such as that foun on components supplie TG&P (turne, groun an polishe) is NOT recommene an can result in a failure of the connection. Note that surface finishes below 32 micro-inch (0.8 micro-meter) RMS can be roughene using longituinal abrasion with a bastar file, emery paper or similar to achieve a surface finish within the recommene range. CONCENTRICITY Fenner Drives Keyless Bushings are precision machine to maximize concentricity an minimize runout. The final installe concentricity of mounte components epens on several variables, incluing the components themselves an the installation technique employe. Special attention to proper installation will be require for B-LOC B400 series units. Overall, however, concentricity is typically excellent for the majority of Fenner Drives Keyless Bushings. POLYMERIC DRIVE COMPONENTS Fenner Drives Keyless Locking Devices are only recommene for use with rive components constructe of polymers if a metal sleeve of sufficient size an strength is incorporate into the bore of the mounte component. For esign an manufacturing support of a suitable sleeve consult with a Fenner Drives Applications Engineer. TEMPERATURE INFLUENCE Similar to conventional shrink or press fits, connections using Fenner Drives Keyless Bushings are generally not affecte by temperature changes as long as the shaft, hub an bushing are mae of the same material an temperatures are applie uniformly to each. For situations where one or more of the components are mae of a material with a ifferent coefficient of thermal expansion or where thermal graients/cycles are present, fit pressures can be impacte. Please consult a Fenner Drives Applications Engineer. MOUNTING BEARINGS WITH FENNER DRIVES KEYLESS BUSHINGS Mounting bearings with a Fenner Drives Keyless Bushing is not recommene. The expansion forces generate will istort the bearing s inner race, causing premature failure. INSTALLING MULTIPLE FENNER DRIVES KEYLESS BUSHINGS IN SERIES Aitional torque capacity can be achieve by arranging two or more B-LOC Keyless Bushings in series. In these situations, where access to locking screws is available from one sie only, the total torque capacity of the connection is not a linear function of the number of units applie. For applications involving B-LOC Keyless Bushings in series, please consult with a Fenner Drives Applications Engineer. ANAEROBIC ADHESIVES (THREADLOCKER) Do not use anaerobic ahesives such as Loctite, Permatex or similar compouns with Fenner Drives Keyless Bushings. Doing so results in unknown contact pressures an capacities. Further, isassembly may be compromise when such compouns are applie to the keyless bushing, the shaft an/or the hub bore. Proper installation assures sufficient pre-loa so that threas are self-locking, even in cases where the keyless bushing is subjecte to extreme vibratory conitions. HOLLOW SHAFTS Hollow shafts with bores exceeing 35% of outsie iameter usually require a reuction of contact pressures in orer to avoi permanent shaft eformation. Special consierations arise when installing Fenner Drives Keyless Bushings onto hollow shafts. Please consult with a Fenner Drives Applications Engineer for a trouble free hollow shaft connection. LUBRICANTS Trantorque an B-LOC Keyless Locking Devices are supplie with an oil specific to the prouct line. The liste performance ata requires the use of these lubricants to provie the necessary coefficient of friction to the sliing surfaces. Some proucts have strategically applie grease or oil (in some cases foo grae) to achieve performance. MATERIALS Trantorque an B-LOC Keyless Locking Devices are mae from carbon an heat treate alloy steels. B-LOC Keyless Bushings are manufacture from heat treate carbon an alloy steels. For applications in corrosive environments, corrosion resistance can be improve through sealing with grease or silicone, the use of protective cover plates, application of inustry stanar plating materials (e.g., nickel, thin ense chrome, etc.) or by specifying the prouct in stainless steel or other corrosion resistant materials. Please consult with a Fenner Drives Applications Engineer for more etails. TORQUE T = peak rive torque = nominal torque multiplie by a variable safety factor to account for stall or start-up conitions, mass accelerations, impact loas, etc. Nominal rive torque can be calculate as follows: M tnom (ft lb) = 5252 HP rpm M tnom (Nm) = 9550 kw rpm Consult with a Fenner Drives Applications Engineer in cases where T is uncertain. M t = The rate torque capacity of one Fenner Drives Keyless Bushing installe accoring to our instructions. Publishe torque capacities are calculate without using a safety factor an shoul be consiere as the point where a connection coul slip if a higher torque is applie. Therefore, always select a unit where M t T. MODIFIED INSTALLATION TORQUE The installation torque shown in the ata tables is the maximum installation torque recommene for the prouct. capacity an contact pressures are a linear function of installation torque (Ma) an can be ajuste if necessary by changing Ma within the following limits: Series Trantorque B-LOC B103/B106/B109 B-LOC B400 B-LOC B800 B-LOC B112/B113 B-LOC B115 B-LOC B117 M a up to 50% lower up to 20% lower up to 20% higher or up to 20% lower up to 20% lower up to 40% lower up to 30% lower up to 20% lower 68

69 ENGINEERING DATA KEYLESS LOCKING DEVICES THRUST T h = transmissible thrust, etermine by using the following equation: T h = 2 M t where: = shaft iameter M t = rate torque capacity TORQUE AND THRUST COMBINED Simultaneous transmission of torque an thrust requires calculating a resultant torque: M tres = where: T = peak rive torque F = peak thrust loa = shaft iameter Select a unit where M t M tres BENDING MOMENTS Bening moments are a crucial sizing factor in applications where a raial loa from chain pull, the weight of components, etc. acts significantly outsie the keyless bushing centerline. Typical applications inclue rolls or conveyor pulleys where shaft eflection ue to raial loas results in a bening moment between shaft an en isc. Generally, bening moments change from a positive to a negative value uring each rotation an are esignate as rotating or reversing bening moments. Fenner Drives Keyless Bushings are well suite to transmit rotating/reversing bening moments. Compile using relevant ata gleane from numerous successful heavy-uty applications in conveyor pulleys as well as pertinent investigations by inepenent institutions, the following bening moment capacities apply: Series T 2 + F ( 2 2 ) Bening Moment Capacity (M b ) Trantorque 0.28 M t B-LOC B103/B106/B M t B-LOC B M t B-LOC B M t B-LOC B M t B-LOC B112/B M t B-LOC B M t where: M t = rate torque capacity (from specification tables) Consult with a Fenner Drives Applications Engineer on applications where the actual bening moment excees these recommene limits. TORQUE AND BENDING COMBINED Simultaneous transmission of torque an bening requires calculating a resultant torque: M tb = T 2 + (2 M b ) 2 where: T = peak rive torque M b = bening moment Always select a unit where M t M tb an M b is within the limits appearing uner Bening Moment Capacity above. FENNER DRIVES KEYLESS BUSHINGS WITH SHAFT ADAPTOR SLEEVES When an existing shaft iameter oes not fit the bore of a stanar Fenner Drives Keyless Bushing, we recommen using an aapter sleeve that can be size to allow for the use of a stanar unit an the existing shaft. The maximum wall thickness of the aapter sleeve shoul be approximately 10% of the existing shaft iameter. Note that in orer to maximize the torque capacity of a sleeve keyless bushing connection, the shaft/sleeve bore interface must be free of any lubricant. This makes the sleeve outsie iameter/keyless bushing bore the point of lowest torque capacity (provie the sleeve outsie iameter is less than 1.25 times the shaft iameter) an allows for full use of the larger keyless bushing s higher torque capacity. Notes: 1. Sleeve ID = s -0/+.001" (.025mm) where s = shaft iameter 2. Sleeve OD = +0/-T L for keyless bushing to be use 3. Install ry (cleane with non-petroleum-base solvent) at shaft/sleeve bore interface for coefficient of friction µ = capacity at sleeve OD = M t for keyless bushing to be use 5. capacity on shaft = M t s Sleeve to be manufacture with one lengthwise slit (after machining) an from material equal to or better than shaft material 7. Sleeve can be installe over existing keyway; position slit approximately opposite keyway RADIAL LOADS Raial loas are generate when force is applie perpenicular to the centerline of the shaft an are frequently associate with pin or axle connections (see illustration below). Fenner Drives Keyless Bushings are well suite to provie tight, backlash-free connections for this type of application, as explaine below. F ra = raial loa capacity = L P s where: = shaft iameter D = hub bore L = contact length P h = hub pressure P s = shaft contact pressure = P h D Typical pressure istribution in backlash-free pin connections = pin iameter Loa p min. = p - p L 0 Explanations: p = contact pressure provie by keyless bushing p L = contact pressure on projecte contact area = loa x contact length p max. = p + p L Y.P. Y.P. = yiel point of pin material 69

70 ENGINEERING DATA KEYLESS LOCKING DEVICES HUB SIZING Fenner Drives Keyless Bushings transmit torque an other loas by means of mechanical interference generate by pressure exerte on both the shaft an mounte component hub. Therefore, consieration must be given to the amount of hub material (wall thickness) require to prevent permanent expansion (i.e., yieling). The following information is provie to assist you in etermining the require hub iameter D N for any keyless bushing application. Following stanar inustry practice, the criterion σ ti < S y is use to etermine D N as follows: D N = D S y + (P h C) S y - (P h C) Trantorque, B-LOC B109, B103, B106, B117, B400 & B B-LOC B112, B113, & B where: D = hub bore iameter (from prouct specifications) P h = contact pressure applie to hub bore (from prouct specifications) S y = yiel strength of hub material an C = Stress Reuction Factor which assumes the value of 1.0, 0.8 or 0.6 epening upon the relationship of your actual hub with H w to the contact length L of the keyless bushing selecte. Use the illustrations on the right to etermine C for your application Table 1 Note: Keyless Locking Device outer ring axial position must be roughly centere in the hub. THICK WALLED CYLINDER SUBJECTED TO INTERNAL PRESSURE TANGENTIAL STRESSES s t RADIAL STRESSES s r EXPANSION/ CONTRACTION THICK WALLED CYLINDER SUBJECTED TO EXTERNAL PRESSURE TANGENTIAL STRESSES s t RADIAL STRESSES s r EXPANSION/ CONTRACTION COMBINED HUB STRESSES KEY i = insie of cyliner o = outsie of cyliner ν = Poisson s ratio for steel: 0.29 E = moulus of elasticity for steel: psi ( N/mm 2 ) P = pressure τ = torsional hub stress Q 70

71 ENGINEERING DATA KEYLESS LOCKING DEVICES Example for calculating minimum hub iameter: Trantorque OE 1", assuming a 2" wie hub mae of 55,000 psi yiel strength material. Locate part number on page 50. Recor the values for outsie iameter D, contact length L, an hub pressure P h an return to this page. D = 1½" L = 1" P h = 18,746 psi Determine the Stress Reuction Factor C, by first calculating the ratio of hub with to contact length (H w /L). Next, locate the appropriate prouct line in Table 1 on previous page to etermine C. NOTE: Contact Fenner Drives Applications Engineering if H w L = 2 C = 0.6 The last item require is the yiel strength of your mounte component, S y. This value shoul be obtainable from the manufacturer of the mounte component or raw material supplier. For this example, the yiel strength is 55,000 psi. Substitute the values obtaine above into the minimum hub iameter equation, D N to obtain your result. D N = ,000 + (18, ) = 1.846" 55,000 - (18, ) Worksheet for calculating minimum hub iameter: H w L < 1 Above Example Your Example Series Trantorque OE Size 1" Outsie iameter, D 1.5 Contact Length, L 1 Hub Pressure, P h 18,746 Hub Size, H w 2" Yiel Strength, S y 55,000 psi H w 2 = = 2 C = 0.6 L 1 C is obtaine from Table 1 on previous page for Trantorque where H w 2 L H w L = = C = D N = D S y + (P h C) S y - (P h C) D N = D S y + (P h C) S y - (P h C) = ,000 + (18, ) = 1.846" 55,000 - (18, ) = + ( ) = - ( ) 71

72 KEYLESS LOCKING DEVICES FOR B-LOC BCH 20 Inch Metric socket hea locking screws ISO 4762 grae 12.9 (See Ma for install torque). Locking screws transfer to integrate push-off holes for isassembly. Screw hea height = screw iameter TOLERANCE (T L ) Recommene bore iameter " / +.003" T L =.002" for shafts up to 3" Shaft iameter machine to +0/-T L Parallelism machine to X +/-.005" BCH20 Light Duty Inch Base D H 1 A 1 Locking Screws Qty Size X Mounte Component Thickness (X) Ma Mt Th Ps Range 1 Range 2 Screw Length 1 X Screw Length 2 Install (ft lb) Maximum Transmitte (ft lb) Thrust Shaft Pressure (ksi) BCH / M BCH / M BCH / M BCH / M BCH / M BCH M BCH / M BCH / M BCH / M BCH / M BCH / M BCH / M BCH / M BCH / M BCH / M BCH / M BCH / M BCH M BCH / M BCH / M BCH / M BCH / M BCH / M BCH / M BCH / M BCH / M BCH / M BCH / M BCH / M BCH M Ship (lb) Orering Guie Base Screw Length (base on X) + = Complete BCH BCH igit whole number Always in mm 25 = 025 NOTES 1. B-LOC Compression Hubs exert a maximum pressure on the face of the mounte component of 250 N/mm 2 (36 ksi). 2. B-LOC pilot iameter 1 machine to ISO tolerance h8. 72

73 KEYLESS LOCKING DEVICES FOR B-LOC BCH 20 Metric TOLERANCE (T L ) Recommene bore iameter mm / +.08mm T L =.05mm for shafts up to 75mm Shaft iameter machine to +0/-T L Parallelism machine to X +/- 0.13mm BCH20 Light Duty Metric Base D H 1 A 1 Locking Screws Qty Size X Mounte Component Thickness (X) Ma Mt Th Ps Range 1 Range 2 Screw Length 1 X Screw Length 2 Install (Nm) Maximum Transmitte (Nm) Thrust (kn) Shaft Ship Pressure (N/mm 2 ) (kg) BCH M BCH M BCH M BCH M BCH M BCH M BCH M BCH M BCH M BCH M BCH M BCH M BCH M BCH M BCH M BCH M BCH M BCH M BCH M BCH M BCH M BCH M BCH M BCH M Contact our Application Engineers: Larger an smaller bore sizes available upon request Larger mounte component thickness (outsie of X Ranges 1 an 2) can be easily accommoate. Fully-threae screws are require for mounte component thicknesses larger than X Range 2. Fenner Drives can engineer a custom B-LOC Compression Hub to meet your nees. AE@fennerrives.com 73

74 KEYLESS LOCKING DEVICES FOR B-LOC BCH 50 Inch Metric socket hea locking screws ISO 4762 grae 12.9 (See Ma for install torque). Locking screws transfer to integrate push-off holes for isassembly. Screw hea height = screw iameter TOLERANCE (T L ) Recommene bore iameter " / +.003" T L =.002" for shafts up to 3" Shaft iameter machine to +0/-T L Parallelism machine to X +/-.005" BCH50 Heavy Duty Inch Base D H 1 A 1 Locking Screws Qty Size X Mounte Component Thickness (X) Ma Mt Th Ps Range 1 Range 2 Screw Length 1 X Screw Length 2 Install (ft lb) Maximum Transmitte (ft lb) Thrust Shaft Pressure (ksi) BCH / M BCH / M BCH / M BCH / M BCH / M BCH M BCH / M BCH / M BCH / M BCH / M BCH / M BCH / M BCH / M BCH / M BCH / M BCH / M BCH / M BCH M BCH / M BCH / M BCH / M BCH / M BCH / M BCH / M BCH / M BCH / M BCH / M BCH / M BCH / M BCH M Ship (lb) Orering Guie Base Screw Length Complete + = (base on X) BCH BCH igit whole number Always in mm 35 = 035 NOTES 1. B-LOC Compression Hubs exert a maximum pressure on the face of the mounte component of 250 N/mm 2 (36 ksi). 2. B-LOC pilot iameter 1 machine to ISO tolerance h8. 74

75 KEYLESS LOCKING DEVICES FOR B-LOC BCH 50 Metric TOLERANCE (T L ) Recommene bore iameter mm / +.08mm T L =.05mm for shafts up to 75mm Shaft iameter machine to +0/-T L Parallelism machine to X +/- 0.13mm BCH50 Heavy Duty Metric Base D H 1 A 1 Locking Screws Qty Size X Mounte Component Thickness (X) Ma Mt Th Ps Range 1 Range 2 Screw Length 1 X Screw Length 2 Install (Nm) Maximum Transmitte (Nm) Thrust (kn) Shaft Ship Pressure (N/mm 2 ) (kg) BCH M BCH M BCH M BCH M BCH M BCH M BCH M BCH M BCH M BCH M BCH M BCH M BCH M BCH M BCH M BCH M BCH M BCH M BCH M BCH M BCH M BCH M BCH M BCH M Contact our Application Engineers: Larger an smaller bore sizes available upon request Larger mounte component thickness (outsie of X Ranges 1 an 2) can be easily accommoate. Fully-threae screws are require for mounte component thicknesses larger than X Range 2. Fenner Drives can engineer a custom B-LOC Compression Hub to meet your nees. AE@fennerrives.com 75

76 ENGINEERING DATA B-LOC COMPRESSION HUBS Principles of Operation B-LOC Compression Hubs iffer from other keyless locking evices in how they engage the mounte component. Rather than creating a raial force on the mounte component, the outer tapere rings are rawn together to generate an axial clamping force. In this way, the mounte component is not subjecte to tensile (hoop) stresses. This operating principle also allows narrow components to be mounte with excellent runout. The mounte component s bore matches the pilot iameter to maximize concentricity. Surface Finish Recommene surface finish for shafts to be use with B-LOC Compression Hubs is between 32 an 125 microinch (0.8 an 3.2 micrometer) RMS. A smoother finish such as that foun on components supplie TG&P (turne, groun an polishe) is NOT recommene an can result in a failure of the connection. Note that surface finishes below 32 microinch (0.8 micrometer) RMS can be roughene using longituinal abrasion with a bastar file, emery paper or similar to achieve a surface finish within the recommene range. The recommene surface finish on the contact faces of the mounte component is between 32 an 250 microinch ( micrometer). Concentricity Fenner Drives Keyless Locking Devices are precision machine to maximize concentricity an minimize runout. The final installe concentricity of mounte components epens on several variables, incluing the components themselves an the installation technique employe. In the case of B-LOC Compression Hubs, total runout can be minimize by machining the bore an contacting faces of the mounte component to tight tolerances. Mae to Orer B-LOC Compression Hubs offer a unique esign that can provie solutions for applications beyon the stanar, single chain sprocket application. Because compression hubs function by clamping the mounte components in the axial irection, cost Ahesives & Lubricants B-LOC Keyless Locking Devices are supplie with an oil specific to the prouct line. The liste performance ata requires the use of these lubricants to provie the necessary coefficient of friction to the sliing surfaces. Likewise, o not use anaerobic ahesives such as Loctite, Permatex or similar compouns with Fenner Drives Keyless Locking Devices. Doing so results in unknown contact pressures an capacities. Furthermore, isassembly may be compromise when such compouns are applie to the keyless bushing, the shaft an/or the hub bore. The approve lubricant for use with B-LOC Compression Hubs is CRC3-36. Materials B-LOC Keyless Locking Devices are mae from carbon steels an heat treate alloy steels. For applications in corrosive environments, corrosion resistance can be improve through sealing with grease or silicone, the use of protective cover plates, application of inustry stanar plating materials (e.g., nickel, thin ense chrome, etc.) or by specifying the prouct in stainless steel or other corrosion resistant materials. Please consult with a Fenner Drives Applications Engineer for more etails. T = peak rive torque = nominal torque multiplie by a safety factor to account for stall or start-up conitions, mass accelerations, impact loas, etc. Nominal rive torque can be calculate as follows: M tnom (ft lb) = 5252 HP rpm M tnom (Nm) = 9550 kw rpm Consult with a Fenner Drives Applications Engineer in cases where T is uncertain. M t = The rate torque capacity of one Fenner Drives Keyless Locking Device installe accoring to our instructions. Publishe torque capacities are calculate without using a safety factor an shoul be consiere as the point where a connection coul slip if a higher torque is applie. Therefore, always select a unit where M t T. savings can be realize by stacking together lower cost iniviual components. The compression hub simultaneously clamps the assembly together an attaches the assembly to the shaft. A ouble stran chain sprocket can be easily mae by aing a spacer between two A-plate sprockets. Applications that require spacing between thin en iscs can be accommoate by extening the pilot surface through the en iscs so that it engages a spacer an keeps the entire assembly aligne. Split sprocket esigns are simplifie by utilizing an A-plate sprocket which is split in a way that provies positive engagement between the two halves. 76

77 KEYLESS LOCKING DEVICES FOR B-LOC Shrink Disc SD10 Metric hex hea locking screws DIN 931 grae 10.9 (See Ma for install torque). See Table 1 below for maximum iametrical clearance between shaft an hub bore. SD10 Stanar Duty SD bore Hub OD Shaft Diameter Ma M t (Hub OD) Tolerance Range Locking Screws Install Max. Transmitte Ship TL s-min s-max s-min s-max A D L H e wt Qty Size 1 R Size (ft lb) (ft lb) (ft lb) (lb) B / / M5 x / B / / M5 x / B / / M6 x / B / / M6 x / B / / M6 x / B / / M6 x / B / / M6 x / B / / M6 x /32 3 B / / M8 x /8 3.8 B / / M8 x /8 4.2 B / / M8 x /8 7 H / / M8 x /8 10 B / / M8 x /8 10 B / / M10 x /8 13 B / / M10 x /8 18 B / M12 x /16 23 B / / M12 x /16 31 H / / M16 x /16 49 B / / M16 x /16 50 B / / M16 x /16 82 H / / M16 x /16 91 B / / M16 x /16 90 B / / M16 x /4 119 B / M20 x /4 148 B / / M20 x /4 181 H / / M20 x / H / M20 x / H / / M20 x / H / / M20 x / H / / M20 x / H / / M20 x / H / / M24 x / H / / M24 x /8 572 H / / M24 x /8 630 H / / M24 x /8 835 H / / M24 x /8 924 H / / M24 x / H / / M27 x / Notes: Inner rings of all shrink iscs are supplie with one lengthwise slit. Shrink iscs are available for shafts up to 40" iameter an in a variety of special esigns. Maximum shaft sizes liste for Shrink Disc Series SD10 an SD30 reflect equal section mouli of shaft an hub (maximum shaft iameter = ) Larger shrink iscs for shafts up to 40" iameter are available on request. Shaft Sizes > Maximum Diametrical Clearance Between Shaft an Hub Bore 1 1/ /8 1 15/ /16 4 3/ / Table 1 For Series SD10, SD20 an SD30 77

78 KEYLESS LOCKING DEVICES FOR B-LOC Shrink Disc SD20 SD30 SD10 Stanar Duty SD20 Light Duty SD30 Heavy Duty SD20 Light Duty SD bore (Hub OD) Hub OD Tolerance Shaft Diameter Range Locking Screws Ma Install M t Max. Transmitte TL s-min s-max s-min s-max A D L H e Qty Size 1 R Size (ft lb) (ft lb) (ft lb) H / / M10 x /8 13 H / / M10 x /8 18 H / M10 x /8 22 H / / M12 x /16 31 H / / M12 x /16 35 H / M12 x /16 44 H / / M12 x /16 60 H / M16 x /16 77 H / / M16 x /4 97 H / / M16 x /4 106 H / M16 x /4 132 H / / M16 x /4 165 H / / M16 x /4 185 H / / M16 x /4 220 H / / M20 x / H / / M20 x / H / / M20 x / H / / M20 x / H / / M20 x /8 517 H / / M20 x /8 704 SD30 Heavy Duty SD bore (Hub OD) Hub OD Tolerance Shaft Diameter Range Locking Screws Ma Install M t Max. Transmitte TL s-min s-max s-min s-max A D L H e Qty Size 1 R Size (ft lb) (ft lb) (ft lb) H / / M8 x / H / / M8 x / H / / M8 x / B / / M8 x / B / / M8 x /32 3 B / / M10 x /8 3.8 B / / M10 x /8 4.2 B / / M10 x /8 7 B / / M10 x /8 10 H / / M10 x /8 17 H / / M12 x /16 24 B / M12 x /16 29 H / / M12 x /16 44 H / / M16 x /16 57 H / / M16 x /16 64 H / / M16 x / H / / M16 x /4 110 H / / M16 x /4 110 H / / M16 x /4 143 B / M20 x /4 192 H / / M20 x /4 220 H / / M20 x / H / M20 x / H / / M20 x / H / / M24 x / H / M24 x /8 550 H / / M24 x /8 770 H / / M24 x /8 902 H / / M27 x / H / / M27 x / Notes: Inner rings of all shrink iscs are supplie with one lengthwise slit. Shrink iscs are available for shafts up to 40" iameter an in a variety of special esigns. Maximum shaft sizes liste for Shrink Disc Series SD10 an SD30 reflect equal section mouli of shaft an hub (maximum shaft iameter = ). See Table 1 (bottom of page 77) for maximum iametrical clearance between shaft an hub bore Ship wt (lb) Ship wt (lb) 78

79 KEYLESS LOCKING DEVICES FOR Split an Half Shrink Discs To complement our stanar line of B-LOC Shrink Discs, we also offer Split an Half Shrink Discs. These versions are available in all bore sizes liste for stanar Shrink Discs. The Split Shrink Disc esign allows greater mounting versatility on symmetrical hubs. For applications with tight space constraints an lower performance requirements, Half Shrink Discs provie several compact mounting options. Reuce imensions Perfect for applications with restricte space. Easy Installation Stanar screws mean installation an removal are achieve using stanar tools. Infinite Ajustment Simplifie esign allows hubs to be locate an locke virtually anywhere on the shaft. Easy Removal Units are self-releasing once the locking screws are loosene, making removal a breeze. Reliability you can count on! B-LOC Shrink Discs can be tightene an release as often as require. X Detail A Split Shrink Disc Type HS Half Shrink Disc Type HC (Tappe holes in hub) Half Shrink Disc Type HT (Clearance holes in hub) Note: Dimension X is require when orering Split or Half Shrink Disc Type HT. See Table 1 at bottom left of page 80 for web clearance hole ata. Please consult B-LOC Applications Engineering at AE@fennerrives.com to etermine appropriate screw length for your specific application. Split Shrink Discs Stanar an Light Duty Series: If imension X > 2 L then the transmissible torque may be reuce by up to 50%. Heavy Duty Series: If imension X > 1 L then the transmissible torque may be reuce by up to 50%. Half Shrink Discs Half Shrink Discs HC/HT transmit 50% of the M t of Shrink Discs an Split Shrink Discs. 79

80 KEYLESS LOCKING DEVICES FOR B-LOC Shrink Disc Split Detail A SD10 Split SD Stanar Duty Split Shrink Disc Type HS Dimension X is require when orering Split Shrink Discs. See Table 1 at bottom left for web clearance hole ata. SD bore (Hub OD) Hub OD Tolerance Shaft Diameter Range Locking Screws Ma Install M t Max. Transmitte TL s-min s-max s-min s-max A D L H Qty Size 1 e 1 R Size (ft lb) (ft lb) (ft lb) HS / / M / HS / / M / HS / / M / HS / / M / HS / / M / HS / / M / HS / / M / HS / / M /32 3 HS / / M /8 3.8 HS / / M /8 4.2 HS / / M /8 7 HS / / M /8 10 HS / / M /8 10 HS / / M /8 13 HS / / M /8 18 HS / M /16 23 HS / / M /16 31 HS / / M /16 49 HS / / M /16 50 HS / / M /16 82 HS / / M /16 91 HS / / M /16 90 HS / / M /4 119 HS / M /4 148 HS / / M /4 181 HS / / M / HS / M / HS / / M / HS / / M / HS / / M / HS / / M / HS / / M / HS / / M /8 572 HS / / M /8 630 HS / / M /8 835 HS / / M /8 924 HS / / M / HS / / M / Ship wt (lb) Specifications for Web Clearance Holes (iameter in inches) Screw Size M5 M6 M8 M10 M12 M16 M20 M24 M27 Split Shrink Disc Half Shrink Disc HT Table 1 Notes: Screw length must be etermine base on your X imension. Please consult Applications Engineering. Inner rings of all shrink iscs are supplie with one lengthwise slit. Shrink iscs are available for shafts up to 40" iameter an in a variety of special esigns. Maximum shaft sizes liste for Shrink Disc Series SD10 an SD30 reflect equal section mouli of shaft an hub (maximum shaft iameter = ) Larger shrink iscs for shafts up to 40" iameter are available on request. Shaft Sizes > Maximum Diametrical Clearance Between Shaft an Hub Bore 1 1/ /8 1 15/ /16 4 3/ / Table 2 For Series SD10, SD20 an SD30 80

81 KEYLESS LOCKING DEVICES FOR B-LOC Shrink Disc Split SD20 Split SD Light Duty SD bore (Hub OD) Hub OD Tolerance Shaft Diameter Range Locking Screws Ma Install M t Max. Transmitte TL s-min s-max s-min s-max A D L H Qty Size 1 e 1 R Size (ft lb) (ft lb) (ft lb) HS / / M /8 13 HS / / M /8 18 HS / M /8 22 HS / / M /16 31 HS / / M /16 35 HS / M /16 44 HS / / M /16 60 HS / M /16 77 HS / / M /4 97 HS / / M /4 106 HS / M /4 132 HS / / M /4 165 HS / / M /4 185 HS / / M /4 220 HS / / M / HS / / M / HS / / M / HS / / M / HS / / M /8 517 HS / / M /8 704 Ship wt (lb) SD30 Split SD Heavy Duty SD bore (Hub OD) Hub OD Tolerance Shaft Diameter Range Locking Screws Ma Install M t Max. Transmitte TL s-min s-max s-min s-max A D L H Qty Size 1 e 1 R Size (ft lb) (ft lb) (ft lb) HS / / M / HS / / M / HS / / M / HS / / M / HS / / M /32 3 HS / / M /8 3.8 HS / / M /8 4.2 HS / / M /8 7 HS / / M /8 10 HS / / M /8 17 HS / / M /16 24 HS / M /16 29 HS / / M /16 44 HS / / M /16 57 HS / / M /16 64 HS / / M / HS / / M /4 110 HS / / M /4 110 HS / / M /4 143 HS / M /4 192 HS / / M /4 220 HS / / M / HS / M / HS / / M / HS / / M / HS / M /8 550 HS / / M /8 770 HS / / M /8 902 HS / / M / HS / / M / Ship wt (lb) 81

82 KEYLESS LOCKING DEVICES FOR B-LOC Shrink Disc Half H1 X D A 1 Detail B Half Shrink Disc Type HC e L s See Detail B Half Shrink Disc Type HT Dimension X is require when orering Half Shrink Disc Type HT. See Table 1 at bottom left for web clearance hole ata. SD10 Half SD Stanar Duty Type HC Type HT SD bore (Hub OD) Hub OD Tolerance Shaft Diameter Range Locking Screws Ma Install M t Max. Transmitte T L s-min s-max s-min s-max A D L H Qty HC Size HT Size 1 e 1 R Size (ft lb) (ft lb) (ft lb) HHC0241 HHT / / M5 x 16 M / HHC0301 HHT / / M5 x 18 M / HHC0361 HHT / / M6 x 20 M / HHC0441 HHT / / M6 x 20 M / HHC0501 HHT / / M6 x 22 M /16 1 HHC0551 HHT / / M6 x 25 M / HHC0621 HHT / / M6 x 25 M / HHC0681 HHT / / M6 x 25 M / HHC0751 HHT / / M8 x 25 M /8 2.6 HHC0801 HHT / / M8 x 25 M /8 2.8 HHC0901 HHT / / M8 x 30 M /8 4 HHC0951 HHT / / M8 x 30 M /8 6 HHC1001 HHT / / M8 x 35 M /8 6 HHC1101 HHT / / M10 x 40 M /8 7 HHC1251 HHT / / M10 x 40 M /8 11 HHC1401 HHT / M12 x 45 M /16 13 HHC1551 HHT / / M12 x 50 M /16 17 HHC1651 HHT / / M16 x 55 M /16 24 HHC1751 HHT / / M16 x 55 M /16 25 HHC1851 HHT / / M16 x 65 M /16 39 HHC1951 HHT / / M16 x 65 M /16 44 HHC2001 HHT / / M16 x 65 M /16 43 HHC2201 HHT / / M16 x 80 M /4 57 HHC2401 HHT / M20 x 80 M /4 72 HHC2601 HHT / / M20 x 90 M /4 89 HHC2801 HHT / / M20 x 100 M / HHC3001 HHT / M20 x 100 M / HHC3201 HHT / / M20 x 100 M / HHC3401 HHT / / M20 x 110 M / HHC3501 HHT / / M20 x 110 M / HHC3601 HHT / / M20 x 110 M / HHC3801 HHT / / M24 x 120 M / HHC3901 HHT / / M24 x 120 M /8 305 HHC4201 HHT / / M24 x 130 M /8 364 HHC4401 HHT / / M24 x 130 M /8 467 HHC4601 HHT / / M24 x 130 M /8 483 HHC4801 HHT / / M24 x 150 M /2 555 HHC5001 HHT / / M27 x 150 M /2 626 Ship wt (lb) Specifications for Web Clearance Holes (iameter in inches) Screw Size M5 M6 M8 M10 M12 M16 M20 M24 M27 Split Shrink Disc Half Shrink Disc HT Table 1 Notes: Type HT: Screw length must be etermine base on your X imension. Please consult Applications Engineering. Inner rings of all shrink iscs are supplie with one lengthwise slit. Shrink iscs are available for shafts up to 40" iameter an in a variety of special esigns. Maximum shaft sizes liste for Shrink Disc Series SD10 an SD30 reflect equal section mouli of shaft an hub (maximum shaft iameter = ) Larger shrink iscs for shafts up to 40" iameter are available on request. Shaft Sizes > Maximum Diametrical Clearance Between Shaft an Hub Bore 1 1/ /8 1 15/ /16 4 3/ / Table 2 For Series SD10, SD20 an SD30 82

83 KEYLESS LOCKING DEVICES FOR B-LOC Shrink Disc Half SD20 Half SD Light Duty Type HC Type HT SD bore (Hub OD) Hub OD Tolerance Shaft Diameter Range Locking Screws Ma Install M t Max. Transmitte T L s-min s-max s-min s-max A D L H Qty HC Size HT Size 1 e 1 R Size (ft lb) (ft lb) (ft lb) HHC1252 HHT / / M10 x 40 M /8 7 HHC1402 HHT / / M10 x 40 M /8 10 HHC1552 HHT / M10 x 40 M /8 12 HHC1652 HHT / / M12 x 50 M /16 16 HHC1752 HHT / / M12 x 50 M /16 17 HHC1852 HHT / M12 x 50 M /16 20 HHC1952 HHT / / M12 x 60 M /16 27 HHC2202 HHT / M16 x 70 M /16 37 HHC2402 HHT / / M16 x 70 M /4 42 HHC2602 HHT / / M16 x 70 M /4 51 HHC2802 HHT / M16 x 75 M /4 67 HHC3002 HHT / / M16 x 75 M /4 79 HHC3202 HHT / / M16 x 75 M /4 96 HHC3402 HHT / / M16 x 75 M /4 114 HHC3602 HHT / / M20 x 90 M / HHC3802 HHT / / M20 x 100 M / HHC3902 HHT / / M20 x 100 M / HHC4202 HHT / / M20 x 100 M / HHC4602 HHT / / M20 x 110 M /8 257 HHC5002 HHT / / M20 x 120 M /8 350 Ship wt (lb) SD30 Half SD Heavy Duty Type HC Type HT SD bore (Hub OD) Hub OD Tolerance Shaft Diameter Range Locking Screws Ma Install M t Max. Transmitte T L s-min s-max s-min s-max A D L H Qty HC Size HT Size 1 e 1 R Size (ft lb) (ft lb) (ft lb) HHC0443 HHT / / M8 x 30 M / HHC0503 HHT / / M8 x 35 M / HHC0553 HHT / / M8 x 35 M / HHC0623 HHT / / M8 x 35 M / HHC0683 HHT / / M8 x 35 M / HHC0753 HHT / / M10 x 40 M /8 4.6 HHC0803 HHT / / M10 x 40 M /8 4.4 HHC0903 HHT / / M10 x 40 M /8 6 HHC1003 HHT / / M10 x 45 M /8 7 HHC1103 HHT / / M10 x 45 M /8 9 HHC1253 HHT / / M12 x 50 M /16 13 HHC1403 HHT / M12 x 60 M /16 16 HHC1553 HHT / / M12 x 60 M /16 23 HHC1653 HHT / / M16 x 70 M /16 32 HHC1753 HHT / / M16 x 70 M /16 33 HHC1853 HHT / / M16 x 80 M /16 53 HHC1953 HHT / / M16 x 80 M /4 60 HHC2003 HHT / / M16 x 80 M /4 59 HHC2203 HHT / / M16 x 90 M /4 76 HHC2403 HHT / M20 x 100 M /4 99 HHC2603 HHT / / M20 x 110 M /4 121 HHC2803 HHT / / M20 x 120 M / HHC3003 HHT / M20 x 120 M / HHC3203 HHT / / M20 x 120 M / HHC3403 HHT / / M24 x 130 M / HHC3603 HHT / M24 x 140 M /8 286 HHC3903 HHT / / M24 x 140 M /8 384 HHC4203 HHT / / M24 x 160 M /8 462 HHC4603 HHT / / M27 x 170 M /2 624 HHC5003 HHT / / M27 x 180 M /2 838 Ship wt (lb) 83

84 KEYLESS LOCKING DEVICES FOR Single Taper Shrink Discs (SD40) We also offer SD40 Single Taper Shrink Discs as an alternative to SD10, SD20 & SD30 Double Taper Shrink Discs. The SD40 units have the following attributes: External locking evice Simpler two piece esign Integrate removal holes Provies extremely concentric an well-balance mechanical interference fit The avantages of the SD40 over the SD10, SD20 an SD30 inclue: No torque wrench neee. * Simply tighten the screws in clockwise sequence, using several passes, until the front faces of the flange an of the outer ring are aligne Save up to 80% of mounting time if using a powere tool High transmissible torque Aligning the two flanges (flush mounte) ensures concentricity, reucing the nee for ynamic balancing Note: Dynamic fit pressures vary between Single Taper an Double Taper shrink iscs, as this is base on effective contact length. This shoul be taken into consieration. * A torque wrench is recommene for best performance. For assistance or more information on B-LOC Single Taper Shrink Discs, contact Fenner Drives Applications Engineering group at AE@fennerrives.com. 84

85 KEYLESS LOCKING DEVICES FOR Metric hex hea locking screws ISO 4017 grae 12.9 (See Ma for install torque.) Shaft Sizes > Maximum Diametrical Clearance Between Shaft an Hub Bore B-LOC Shrink Disc SD40 SD40 Single Taper SD bore Shaft Diameter Ma M t Hub OD Tolerance (Hub OD) Range Locking Screws Install Max. Transmitte TL s-min s-max s-min s-max A D L H e R Qty Size Size (ft lb) (ft lb) (ft lb) H / M8 x H / M8 x H / M8 x H / M8 x H / M8 x H / M10 x H / M10 x H / M10 x H / M10 x H / M10 x H / M10 x H / M12 x H / M12 x H / M12 x H / M12 x H / M12 x H / M14 x H / M14 x H / M14 x H / M14 x H / M14 x H / M16 x H / M16 x H / M16 x H / M16 x H / M16 x H / M16 x H / M16 x H / M16 x H / M16 x H / M20 x H / M20 x H / M20 x H / M20 x H / M24 x H / M24 x H / M24 x H / M24 x H / M27 x H / M27 x H / M27 x H / M27 x H / M27 x H / M30 x H / M30 x H / M30 x H / M30 x H / M30 x H / M30 x Ship wt (lb) 85

86 ENGINEERING DATA B-LOC SHRINK DISCS DESIGN FEATURES External locking evices for keyless frictional shaft/hub connections on shafts from 5/8" to 40" iameter, B-LOC Shrink Discs Provie a high capacity interference fit with all the positive features of conventional interference fits, but without their assembly an isassembly problems. Offer extremely concentric an well-balance connections, ieal for high-spee applications. Permit simple axial positioning an angular timing. Are available in stanar, light, an heavy-uty series to suit any application. WORKING PRINCIPLE B-LOC Shrink Discs provie a high-ratio conversion of screw clamp loas into raial contact pressures when the tapere collars are pulle together by tightening of the integrate high-strength locking screws. These raial contact pressures in turn accomplish the following: M a (Installation ) Raial Force towars Hub an Shaft 1. Contract the inner ring an hub to close the clearance between shaft an hub bore. 2. Generate a efine shaft/hub contact pressure for a high capacity mechanical interference fit. This frictional bon transmits torque, bening an/or thrust loas irectly from the hub to the shaft; the shrink isc itself oes not carry any torque or thrust loa. TORQUE M t = rate torque capacity of one B-LOC Shrink Disc with all screws tightene to specifie torque M a as liste in specifications, base on a coefficient of friction µ = 0.15 an specifie tolerances an clearances. capacities for Half Shrink Discs = M t 2 capacities for connections using shaft iameters between the minimum an maximum sizes liste can be approximate through interpolation. Transmissible torque ecreases if tolerances an/or clearances are larger than specifie; or if hollow shafts with bores exceeing approximately 35% of shaft iameter are use. THRUST T h = transmissible thrust, etermine by using the following equation: T h = 2 M t where: = shaft iameter M t = rate torque capacity TORQUE AND THRUST COMBINED Simultaneous transmission of torque an thrust requires calculating a resultant torque: M t res = T 2 + F ( 2 2 ) where: T = peak rive torque F = peak thrust loa = shaft iameter Select a unit where M t M tres BENDING MOMENTS Shrink iscs will generally transmit a continuous bening moment equal to 25% of rate torque capacity M t. RELEASABILITY Since the tapers of a B-LOC Shrink Disc are self-releasing an stresses from raial contractions of the hub are well within elastic limits, loosening the locking screws results in hub expansion back to its original imensions, thereby restoring fit clearance for simple isassembly. The SD40 is manufacture with self-releasing tapers, however, it is possible the outer ring may nee isengaging from the inner ring. This can be easily one by loosening the bolts in sequence, transferring the appropriate number of bolts over to the threae back-off holes in the face of the shrink isc an progressively tightening these bolts until the shrink isc becomes loose. The hub an shaft will return to their original fit clearances. MATERIAL Shrink isc inner rings are manufacture from high-carbon steel. Outer rings are mae from forge an heat treate alloy steel. LUBRICANTS Shrink iscs are supplie with Molybenum Disulphie base lubricant applie to the tapers an to the locking screw threas an hea contact areas. SHAFT AND HUB MATERIAL Liste specifications assume shaft an hub material with a yiel point of at least 45 ksi (310 N/mm 2 ). Cast iron hubs are well suite for compressive stresses exerte by B-LOC Shrink Discs. However, a lower torsional hub strength generally requires the selection of a shrink isc at least one size larger than liste if full torque (i.e., that applicable to a steel hub) is to be transmitte. LENGTH OF FIT The most recent research on length of fit for a shrink isc connection* inicates that the hub bore-to-shaft interface shoul be relieve using a non-tolerance clearance except for that portion irectly uner the shrink isc inner ring, for a fit length equal to L for a stanar shrink isc (see illustration at right). This approach eliminates fretting corrosion between shaft an hub which can make the separation of components ifficult. * (see Casper, Thomas: Reibkorrosionsverhalten von Spanelementverbinungen - Aachen: Mainz, 1999) LOCATING AGAINST HUB FACE In applications subjecte to reversing bening moments, we recommen the configuration at right which requires a hub unercut where R e for smooth transition. 86

87 KEYLESS LOCKING DEVICES FOR TOLERANCE (T L ) T L =.003" for shafts up to 1".006" for shafts over 1" = Shaft iameter machine to +0/-T L H e WK B-LOC SERIES D A 1 WK Series Metric hex hea locking screws grae (See Ma for install torque.) Shaft engagement equal for both ens with gap not exceeing 5% of shaft iameter. L WK Couplings can be manufacture to accommoate ifferent shaft iameters; this can also be accomplishe using an aaptor sleeve. Ma Mt Locking Maximum Screws Install Ship Type D H L e 1 A Transmissible (in) (in) (in) (in) (in) (in) (in) wt Qty Size (ft lb) (ft lb) (lb) HWK WK 15 5/ M6 x HWK / HWK / HWK WK 20 13/ M6 x HWK / HWK / HWK WK M6 x HWK / HWK / HWK WK / M6 x HWK / HWK / HWK WK / M8 x HWK / HWK / HWK / HWK / HWK WK / M8 x HWK / HWK HWK / HWK WK / M8 x HWK / HWK / HWK / HWK / HWK WK / M10 x HWK / HWK / HWK / HWK / HWK WK / M12 x HWK HWK / HWK / HWK / HWK WK / M12 x HWK / HWK / HWK / HWK / HWK WK / M12 x HWK HWK / If your application requires increase torque transmission an/or thrust, solvent clean the interface between the bore of the WK unit an the shaft to prouce an oil free connection. This in turn will result in up to a 20% increase in M t an T h performance values. Contact Fenner Drives Applications Engineering for aitional etails at AE@fennerrives.com. 87

88 ENGINEERING DATA B-LOC WK RIGID COUPLINGS DESIGN FEATURES External keyless locking evices that simultaneously transmit high torques an bening moments that allow your rive to be overhung shaft mounte. Keyless, rigi, zero backlash coupling. Transmits high torque an bening moments. Eliminates the nee for costly mounting brackets an structural support. Compact, ouble taper esign with self-releasing tapers for easy removal. Exceptional concentricity. Installs right over existing keyways an splines. Not affecte by shock or reversing loas. WORKING PRINCIPLE Drawing the two tapere collars together with the integrate tightening screws, generates raial forces that squeeze the inner ring tightly to the two shafts. The inner ring acts as a press fit sleeve, transmitting torque, thrust, an even bening loas from one shaft to the other. TORQUE M t = rate torque capacity of one B-LOC WK Coupling with all screws tightene to specifie torque M a as liste in specifications. THRUST T h = transmissible thrust, etermine by using the following equation: T h = 2 M t Ma (Installation ) Raial Force towars each Shaft where: = shaft iameter M t = rate torque capacity SUPPORT MOUNTED (flexible coupling) TORQUE AND THRUST COMBINED Simultaneous transmission of torque an thrust requires calculating a resultant torque: M t res = ( ) T 2 + F 2 2 where: T = peak rive torque F = peak thrust loa = shaft iameter Select a unit where M t M tres BENDING MOMENTS WK Couplings will generally transmit a continuous bening moment equal to 25% of rate torque capacity M t. RELEASABILITY Since the tapers of a B-LOC WK Coupling are self-releasing, loosening the locking screws results in releasing the shafts from the coupling. Care nees to be use by loosening each screw graually such that the screw tension remains relatively equal on all screws. MATERIAL WK Coupling inner rings are manufacture from high-carbon steel. Outer rings are mae from forge an heat treate alloy steel. LUBRICANTS WK Couplings are supplie with molybenum isulphie base lubricant applie to the tapers an to the locking screw threas an hea contact areas. The bore of WK Couplings are supplie lightly oile an shoul only be use with oil supplie on the unit. SHAFT AND HUB MATERIAL Liste specifications assume shaft material with a yiel point of at least 45 ksi (310 N/mm 2 ). LENGTH OF FIT Shaft engagement insie the WK Coupling must be equal for both shafts an the gap between the shafts shoul not excee 5% of the shaft iameter. SHAFT MOUNTED (WK Coupling) Requires bulky frame work an supports Shaft misalignment issues necessitate the use of flexible couplings Frette an corroe flexible couplings complicate isassembly Higher total cost Shaft mount completely eliminates shaft misalignment an frame work Simple torque arm prevents motor rotation Keyless mechanical shrink fit never corroes to the shaft an isassembles easily Compact esign allows for smaller rive footprint Lower overall cost 88

89 ENGINEERING DATA B-LOC WK RIGID COUPLINGS Plan View CALCULATIONS DESIGN TIPS Once you have selecte your WK Rigi Coupling, apply the following calculations to verify that it is suitable for your application. Please reference Plan View above. 1. M t = publishe max rate torque capacity of B-LOC WK Rigi Coupling = ft-lb 2. M DMAX = maximum rive torque (stall torque where applicable) = ft-lb 3. W = weight of the overhung shaft mounte rive = lb 4. R = length of the torque arm = ft 5. F TA = torque arm reaction force = M DMAX R = lb 6. M B = bening moment at the coupling NOTE: M B must be <0.25 M t TORQUE ARM OPTIONS Straight Arm M B = (W X 1 ) + (F TA X 2 ) = ft-lb For any WK Coupling esign or engineering questions, contact a Fenner Drives Applications Engineer at AE@fennerrives.com. Shaft mounting creates bening moments in the system; coupling, shafts, bearings etc., must be esigne to hanle these bening moments. arm esign an placement can be use to counteract or minimize bening moments in the system. arm an arm stop(s) must be aequately esigne to hanle the forces generate by the motor. To achieve up to a 20% increase in coupling loa capacity, using a non-petroleum base solvent, clean the shafts an coupling bore to prouce a completely lubricant free interface. Bent Arm M B = (W X 1 ) + (F TA X 3 ) = ft-lb Double Arm M B = (W X 1 ) = ft-lb 7. M tb = resultant (torque & bening) = (M DMAX ) 2 + (2 M B ) 2 = ft-lb NOTE: M tb must be <M t WK Couplings can typically join shafts of ifferent sizes up to a ratio of 2:1. For shaft ratios greater than this, please contact a Fenner Drives Applications Engineer. WK Couplings are not recommene for applications in which motor an riven component are rigily mounte. 8. If the NOTES in steps 6 an 7 are both satisfie, the B-LOC WK Rigi Coupling is recommene for your application. The calculations on this page assume worst case placement of torque arm. To optimize esign contact a Fenner Drives Applications Engineer at AE@fennerrives.com. 89

90 POWERMAX PULLEYS & IDLERS POWERMAX PULLEYS & IDLERS The PowerMax Avantage Fenner Drives is the inustry leaer in mole composite solutions for inustrial power transmission an material hanling applications. PowerMax Composite proucts are use where epenability counts most. High-strength glass reinforce composite ilers an pulleys are available in a wie range of sizes for flat, roun an V-belts. Our composite proucts are a lightweight, corrosion resistant alternative to steel, aluminum an cast iron. Nee a custom solution? With inustry leaing engineering, Fenner Drives will esign the best prouct for your application. In-house moular tooling capabilities allow us to economically buil tooling an cut weeks off orer lea time. Engineere composite material allows for esign flexibility by consoliating multiple pieces into one unit. We offer a range of engineere composite material to best fit your application requirements. PowerMax V-Belt Iers use with PowerTwist Roller Drive on a Live Roller Conveyor. Woo panel conveyor using PowerMax Roun Ilers an Eagle Re 90 belting. POWERMAX PULLEYS & IDLERS PowerMax DriveN Pulley on a Centrifugal Fan. 90