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1 M I N I N G C O N S T A N T L Y M O V I N G F O R W A R D
2 Fenner Dunlop Engineered Conveyor Solutions produces a full range of mining conveyor belts that consistently outperform the competition in rigorous above ground and below ground mining applications. With over 150 years of manufacturing know-how from four ISO 9001 certified manufacturing facilities, Fenner Dunlop ECS delivers measurable, sustainable results in the field, day in and day out. Fenner Dunlop ECS produces the highest quality fire-resistant, anti-static rubberply, straight-warp and steel cord conveyor belting for the Mining industry. Because Fenner Dunlop s core business is conveyor belting, focused attention is given to each belting order to ensure that the materials and processes used produce a belt that will assist the end-user in reducing costs and improving revenue. By weaving and treating its own fabrics Fenner Dunlop ECS can insure the integrity of its conveyor belting and monitor each step of the production process. To further expand production capabilities, Fenner Dunlop s state-of-the-art textile facility which houses some of the most ultramodern equipment available today, including a highly advanced RFL fabric treater that stands eight stories high. The unique RFL treater utilizes a very different and improved process to maximize rubber to fabric adhesions, resulting in unsurpassed strength and durability. Pair this technology with advanced production equipment that produces 96 steel cord belt and plied rubber belt and the result is conveyor belting unmatched by any competition. 2
3 Support available when you need it! The Mining Support Team of Fenner Dunlop Engineered Conveyor Solutions recognizes that support begins before the purchase of a conveyor belt and does not end until the customer is satisfied with their belting purchase. Many factors, such as the conveyor system, materials conveyed, safety measures, and conveying environment, are taken into consideration before an order is placed for a conveyor belt. The Mining Support Team provides a multitude of services to assist in belt selection, installation, maintenance and belt monitoring throughout the life of the belt. Services include: Belt Wizard advanced belt calculation program On-site surveys Product and Maintenance Training Application Engineering Technical Support Certified Splice Program Installation, Maintenance and Repair Services rescan Steel Cord Scanning Service EagleEye Intelligent Belt Monitoring System 3
4 Product Preview MineHaul MineHaul is Fenner Dunlop s premium multi-ply underground conveyor belt specifically designed for the heavy duty mining industry. Armed with MSHA CFR Title 30, Part 14 certified Fire Boss cover compound for ultimate fire retardance, MineHaul delivers unsurpassed conveying performance. LongHaul LongHaul conveyor belting is your ideal choice for moderate to severe surface conveying applications. Made with the same fabrics used in our successful MineHaul products, LongHaul is available with a variety of surface and non-msha underground compounds. MineFlex MineFlex combines a unique straight-warp carcass construction with Fenner Dunlop s MSHA CFR Title 30, Part 14 certified Fire Boss cover compounds to deliver the toughest, most fire retardant belt in the underground mining industry. LongFlex LongFlex is made with the same trusted carcass construction as MineFlex, delivering top performance in the harshest aboveground mining applications. DynaFlight DynaFlight steel cord belting delivers the toughest loads over long hauls. Manufactured with specially designed and coated cables to maximize product adhesion and minimize corrosion, DynaFlight is ideally suited for high-tension/lowstretch applications such as overland and slope conveying systems. 4
5 Table of Contents Introduction 2-3 Product Preview 4 MineHaul 6 LongHaul 7 MineHaul Specification Tables 8-9 LongHaul Specification Tables MineFlex 12 MineFlex Specification Tables 13 LongFlex 14 LongFlex Specification Tables 15 DynaFlight & DynaFlight Specifications Compounds
6 MineHaul Safe, Flexible & DEPENDABLE! Mining s Underground Workhorse. MineHaul is Fenner Dunlop s premium multi-ply conveyor belt designed specifically for the demanding nature of the heavy duty underground mining industry. Manufactured with MSHA CFR Title 30, Part 14 certified Fire Boss fire retardant compounds which meets and exceeds MSHA requirements. MineHaul is designed to safely handle loads in tough mining applications. MineHaul has a proven history in the mining industry for dependability and performance. Markets & Applications: (where compliance with MSHA CFR Title 30, Part 14 is required or desired) Coal Metals Hard rock and minerals Coal preparation plants Reasons to Count on MineHaul MSHA certified Fire Boss cover compounds for ultimate fire retardance Meets ARPM Class 1 Low stretch Excellent troughability and load support Exceptional mechanical fastener retention Resistant to moisture, mildew and acid mine water Uses traditional diagonal lapped splice or FDA developed Finger Splice Technology Excellent adhesion between the covers and plies assures long service life Available in a variety of poly/nylon and poly/poly constructions 6
7 LongHaul Belting Mine Duty Surface Belt with endurance! Relax let us carry your load! LongHaul utilizes the same Fenner Dunlop developed fabrics as our successful MineHaul products, with the added flexibility of offering multiple compounds to meet a wide variety of surface and non-msha underground applications including compounds which meet ARPM FR Class 2 requirements. Markets & Applications: Aboveground coal handling Metals Hard rock and minerals Coal preparation plants Reasons to Count on LongHaul Low stretch Excellent troughability and load support Exceptional mechanical fastener retention Resistant to moisture, mildew and acid mine water Uses traditional diagonal lapped splice or Fenner Dunlop developed Finger Splice Technology Excellent adhesion between the covers and plies assures long service life Available in a variety of poly/nylon, poly/poly, and nylon/nylon constructions 7
8 MineHaul Specification Tables Imperial Metric Carcass Style Number of Plies Carcass Gauge 3 (in) Carcass Weight 4 (lb/in/ft) Elastic Modulus (lbs/in) Max Tension Rating 2 (PIW) Troughing/Empty 1 - Min Belt Width (in) 20 degree idlers degree idlers degree idlers Load Support 1 Max Belt Width (in) 20 deg idlers lbs/ft deg idlers lbs/ft deg idlers lbs/ft Minimum Pulley Diameters (in) % belt rated tension % belt rated tension Up to 60% belt rated tension Troughibility and Load Support values can be influenced by certain cover gauge and compound combinations used. W Carcass Style Number of Plies Carcass Gauge 3 (mm) Carcass Weight 4 (kg/m 2 ) Elastic Modulus (N/mm) Max Tension Rating 2 (N/mm) Troughing/Empty 1 - Min Belt Width (mm) 20 degree idlers degree idlers degree idlers Load Support 1 Max Belt Width (mm) 20 deg idlers kg/m deg idlers kg/m deg idlers kg/m Minimum Pulley Diameters (mm) % belt rated tension % belt rated tension Up to 60% belt rated tension
9 When Troughability and Load Support values can be influenced by certain cover gauge and compound combinations used. When in doubt, please contact your FDA representative for selection guidance. 2 MineHaul tension ratings reflect a minimum 10:1 safety factor through 750 PIW (131 N/mm) offerings, and an 8:1 minimum safety factor for the remaining higher tension offerings. With the appropriate fastener selection and installation, 4:1 minimum mechanical fastener safety factors can be achieved. 3 Add the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt thickness. 4 Add the appropriate cover weight to this carcass weight to obtain the approximate overall belt weight. For a complete listing of available MineHaul products and specifications, please contact your FDA representative
10 LongHaul Specification Tables Imperial Metric Carcass Style Number of Plies Carcass Gauge 3 (in) Carcass Weight 4 (lb/in/ft) Elastic Modulus (lbs/in) Max Tension Rating 2 (PIW) Troughing/Empty 1 - Min Belt Width (in) 20 degree idlers degree idlers degree idlers Load Support 1 Max Belt Width (in) 20 deg idlers lbs/ft deg idlers lbs/ft deg idlers lbs/ft Minimum Pulley Diameters (in) % belt rated tension % belt rated tension Up to 60% belt rated tension Carcass Style Number of Plies Carcass Gauge 3 (mm) Carcass Weight 4 (kg/m 2 ) Elastic Modulus (N/mm) Max Tension Rating 2 (N/mm) Troughing/Empty 1 - Min Belt Width (mm) 20 degree idlers degree idlers degree idlers Load Support 1 Max Belt Width (mm) 20 deg idlers kg/m deg idlers kg/m deg idlers kg/m Minimum Pulley Diameters (mm) % belt rated tension % belt rated tension Up to 60% belt rated tension
11 Troughability and Load Support values can be influenced by certain cover gauge and compound combinations used. When in doubt, please contact your FDA representative for selection guidance. 2 LongHaul tension ratings reflect a minimum 10:1 safety factor through 750 PIW (131 N/mm) offerings, and an 8:1 minimum safety factor for the remaining higher tension offerings. With the appropriate fastener selection and installation, 4:1 minimum mechanical fastener safety factors can be achieved. 3 Add the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt thickness. 4 Add the appropriate cover weight to this carcass weight to obtain the approximate overall belt weight. For a complete listing of available LongHaul products and specifications, please contact your FDA representative
12 MineFlex Tough, Reliable, PROVEN! MineFlex STRONG - Fire Boss SAFE. MineFlex combines a unique Fenner Dunlop developed straight-warp carcass with specially compounded MSHA CFR Title 30, Part 14 certified Fire Boss covers for underground mining applications. You can expect fire retardant properties which meet and exceed MSHA requirements coupled with unsurpassed resistance to impact, puncture, rip and tear. Fenner Dunlop puts safety first by manufacturing MineFlex STRONG and Fire Boss SAFE to protect your employees and your conveyor belting investment. Markets & Applications: Coal Hard rock and minerals Metals Overland/transfers Loadouts Coal preparation plants Reasons to Count on MineFlex MineFlex offers MSHA certified Fire Boss cover compounds for ultimate fire retardance Superior troughability, tracking and load support Unsurpassed impact resistance up to 3 times greater than traditional plied belting Up to 3 times more longitudinal rip resistance than standard reduced ply constructions. Greater flexibility than plied belts Available in single or dual unit carcass constructions Superior adhesions giving longer product life in difficult applications Resistant to moisture, mildew and acid mine water State-of-the-art Fenner Dunlop developed Finger Splice Technology prolongs splice life and decreases unplanned belt maintenance 12
13 MineFlex Specification Tables---- Imperial Carcass Style Metric Carcass Style S5 Number of Plies Carcass Gauge 3 (mm) Carcass Weight 4 (kg/m 2 ) Elastic Modulus (N/mm) Max Tension Rating 2 (N/mm) Troughing/Empty 1 - Min Belt Width (mm) 20 degree idlers degree idlers degree idlers Load Support 1 Max Belt Width (mm) 20 deg idlers kg/m deg idlers kg/m deg idlers kg/m Minimum Pulley Diameters (mm) % belt rated tension % belt rated tension Up to 60% belt rated tension Troughability and Load Support values can be influenced by certain cover gauge and compound combinations used. When in doubt, please contact your FDA representative for selection guidance. 2 MineFlex tensions reflect a minimum 10:1 safety factor through the 116 N/mm rated offerings, and an 8:1 minimum safety factor for the remaining higher tension offerings. With the appropriate fastener selection and installation, 4:1 minimum mechanical fastener safety factors can be achieved. S5 Number of Plies Carcass Gauge 3 (in) Carcass Weight 4 (lb/in/ft) Elastic Modulus (lbs/in) Max Tension Rating 2 (PIW) Troughing/Empty 1 - Min Belt Width (in) 20 degree idlers degree idlers degree idlers Load Support 1 Max Belt Width (in) 20 deg idlers lbs/ft deg idlers lbs/ft deg idlers lbs/ft Minimum Pulley Diameters (in) % belt rated tension % belt rated tension Up to 60% belt rated tension Troughability and Load Support values can be influenced by certain cover gauge and compound combinations used. When in doubt, please contact your FDA representative for selection guidance. 2 MineFlex tension ratings reflect a minimum 10:1 safety factor through the 660 PIW offerings, and an 8:1 minimum safety factor for the remaining higher tension offerings. With the appropriate fastener selection and installation, 4:1 minimum mechanical fastener safety factors can be achieved. D5 D5 D6 D6 D8 D8 D10 D10 D12 D12 D15 3 Add the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt thickness. 4 Add the appropriate cover weight to this carcass weight to obtain the appropriate overall belt weight. For a complete listing of available MineFlex products and specifications, please contact your FDA representative. D15 3 Add the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt thickness. 4 Add the appropriate cover weight to this carcass weight to obtain the appropriate overall belt weight. For a complete listing of available MineFlex products and specifications, please contact your FDA representative. 13
14 LongFlex Maximize Your Investment Brutal conveying conditions? Bring it on! LongFlex utilizes the same unique fabric construction of our very successful MineFlex product, with cover compounds designed to handle demanding surface and underground applications. Reasons to Count on LongFlex Superior troughability, tracking and load support Compared to standard plied constructions, LongFlex offers: - up to 3 times greater impact resistance - up to 3 times more longitudinal rip resistance - greater flexibility Superior adhesions result in longer product life in difficult applications Available in single or dual unit carcass weaves Resistant to moisture, mildew and acid mine water State-of-the-art FDA developed Finger Splice Technology prolongs splice life and decreases unplanned belt maintenance LongFlex is not suitable for underground applications requiring MSHA CFR Title 30, Part 14 certification Markets & Applications: Aboveground coal handling Hard rock and minerals Metals Overland/transfers Loadouts Coal preparation 14
15 LongFlex Specification Tables---- Imperial Carcass Style Metric Carcass Style 1 Troughability and Load Support values can be influenced by certain cover gauge and compound combinations used. When in doubt, please contact your FDA representative for selection guidance. 2 LongFlex tensions reflect a minimum 10:1 safety factor through the 116 N/mm rated offerings, and an 8:1 minimum safety factor for the remaining higher tension offerings. With the appropriate fastener selection and installation, 4:1 minimum mechanical fastener safety factors can be achieved. S3 S3 S4 Number of Plies Carcass Gauge 3 (in) Carcass Weight 4 (lb/in/ft) Elastic Modulus (lbs/in) Max Tension Rating 2 (PIW) Troughing/Empty 1 - Min Belt Width (in) 20 degree idlers degree idlers degree idlers Load Support 1 Max Belt Width (in) 20 deg idlers lbs/ft deg idlers lbs/ft deg idlers lbs/ft Minimum Pulley Diameters (in) % belt rated tension % belt rated tension Up to 60% belt rated tension Troughability and Load Support values can be influenced by certain cover gauge and compound combinations used. When in doubt, please contact your FDA representative for selection guidance. 2 LongFlex tension ratings reflect a minimum 10:1 safety factor through the 660 PIW offerings, and an 8:1 minimum safety factor for the remaining higher tension offerings. With the appropriate fastener selection and installation, 4:1 minimum mechanical fastener safety factors can be achieved. S4 Number of Plies Carcass Gauge 3 (mm) Carcass Weight 4 (kg/m 2 ) Elastic Modulus (N/mm) Max Tension Rating 2 (N/mm) Troughing/Empty 1 - Min Belt Width (mm) 20 degree idlers degree idlers degree idlers Load Support 1 Max Belt Width (mm) 20 deg idlers kg/m deg idlers kg/m deg idlers kg/m Minimum Pulley Diameters (mm) % belt rated tension % belt rated tension Up to 60% belt rated tension S5 S5 D5 D5 D6 D6 D8 D8 D10 D10 D12 D12 D15 3 Add the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt thickness. 4 Add the appropriate cover weight to this carcass weight to obtain the appropriate overall belt weight. For a complete listing of available LongFlex products and specifications, please contact your FDA representative. D15 3 Add the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt thickness. 4 Add the appropriate cover weight to this carcass weight to obtain the appropriate overall belt weight. For a complete listing of available LongFlex products and specifications, please contact your FDA representative. 15
16 DynaFlight Conveying Your World Measures up to your toughest challenge. DynaFlight Steel Cord belting is the result of more than a century of innovation, engineering expertise, state-of-the-art manufacturing equipment and quality assurance. DynaFlight belting is Made in North America. Fenner Dunlop has invested more than $100 million in the US including the newest technology in 96 steel cord production equipment. Markets & Applications: Coal mining Slope belts in deep mines, open-pit mines Power generation Refuse belts Overland conveyance Stacker/reclaimers, unit train loadouts Standard Carcass Styles 1 Max Tension Rating 2 Elastic Modulus Cord Pitch Carcass Weight 5 Max. Cord Diameter 4 PIW N/mm lbs/in mm in mm lbs/in/ft kg/m 2 in mm ST ST ST ST ST1250 ST ST ST ST ST2250 ST ST ST ST ST ST ST ST
17 DynaFlight Specification Table - Imperial (in Black) & Metric (in Red)--- Reasons to Count on DynaFlight Complete product range from widths with tension capabilities ST500 through ST7000 Individual cord tensioning, with alternating twist to ensure optimum tracking forces Open weave steel cord design protects against corrosion and maximizes rubber to cord adhesions, prolonging the productive life of your conveyor investment DynaCord Breaker directs unwanted energy from material impact away from the critical tension bearing cords Fenner Dunlop s Diagnostics Division provides the latest in scanning and monitoring of steel cord belting. Reporting equipment monitors the condition of your belt and provides real time information on damage and wear to your belt and splices Fenner Dunlop Conveyor Services provide the largest and most advanced team of field technicians capable of time critical installation and proper splicing of your DynaFlight conveyor belt Troughing/Empty 3 Minimum Belt Width 20 0 idlers 35 0 idlers 45 0 idlers Minimum Pulley Diameter 6 % Rated Belt Tension up to 60 in mm in mm in mm in mm in mm in mm Splice Step Pattern Step Step Step Step Step 1-Step Step Step Step Step 2-Step Step Step Step Step Step Step Step 1 For additional DynaFlight constructions, including those of higher tension, please contact your FDA representative. 2 DynaFlight tension ratings reflect a minimum 6.7:1 safety factor. 3 Troughability values can be influenced by certain cover gauge and compound combinations used. When using a DynaCord Breaker, another 6 (150mm) of belt width is required. 4 Add the appropriate cover gauge to the cord diameter value to obtain the approximate overall belt thickness. 5 Add the appropriate cover weight to this carcass weight to obtain the appropriate overall belt weight. 6 Pulleys must be straight-faced, engineered class (no crowns) and for several reasons, preferably lagged. 17
18 Compounds Fire Retardant Covers Fire Boss AR Fire retardant abrasion resistant MSHA compound that meets U.S. Mine Safety and Health Administration requirements per MSHA title 30, part 14 Increased resistance to abrasion and cover wear Meets ARPM-FR Class 1 Ideal when an increased fire retardant level is desirable For underground coal mining applications UV and ozone protection for above ground applications Fire Boss SAR Fire retardant abrasion resistant MSHA compound that meets U.S. Mine Safety and Health Administration requirements per MSHA title 30, part 14 Excellent resistance to abrasion and cover wear Meets ARPM-FR Class 1 Ideal when an increased fire retardant level is desirable For underground coal mining applications UV and ozone protection for above ground applications Mining-FAR Fire retardant abrasion resistant compound that meets ARPM-FR Class 2 Excellent abrasion resistant cover compound for mining applications not requiring MSHA Part 14 certification For underground, non-coal mining applications not requiring MSHA Part 14 certification Mining-FFAR Fire retardant abrasion resistant compound that meets ARPM-FR Class 2 Excellent abrasion resistant cover compound for mining and industrial applications not requiring MSHA Part 14 certification For surface and underground applications not requiring MSHA Part 14 certification Mining-FFSAR Fire retardant abrasion resistant compound that meets ARPM-FR Class 2 Superior abrasion resistant cover compound for mining applications not requiring MSHA Part 14 certification For surface and underground applications not requiring MSHA Part 14 certification Excellent abrasion and cover wear characteristics CSA-FF Fire retardant cover compound with abrasion resistance for mining and industrial applications Meets Canadian Standards Association M422 M87 current specification for Grade C For surface applications CSA-FFAR Fire retardant cover compound with greater abrasion resistance for mining and industrial applications Meets Canadian Standards Association M422 M87 current specification for Grade C For surface applications 18
19 General Service Covers Platinum (ARPM Grade I) Excellent endurance against heavy, continuous abrasion Excellent resistance to cutting and gouging Cost effective upgrade from Grade II products Recommended for very aggressive abrasion applications, such as Run-of-Mine materials and coal mine refuse Granite (ARPM Grade II) Excellent where heavy, continuous abrasion is the primary concern Good resistance to cutting and gouging Recommended for most abrasive material handling applications, such as Run-of-Mine and sized coal, and coal mine refuse Titanium (ARPM Grade I) Recommended for applications requiring superior resistance to abrasion and wear Provides increased service life without increasing cover thickness Performs well in high impact applications ZR1 (ARPM Grade II) Offers absolute best resistance to heavy, continuous abrasion Good resistance to cutting and gouging 19
20 100% Safe Behavior & Conditions - Today Fenner Dunlop Engineered Conveyor Solutions Omega Corporate Center 1000 Omega Drive, Suite 1400 Pittsburgh, PA Mining Sales (800) Safety Always Matters Export & Steel Cord Sales (800) Fenner Dunlop Americas, Inc., by itself and through its subsidiaries and affiliates, provides data and specifications, written and verbal, about our products and services as a service to our customers. As operating conditions, performance requirements and conveyor designs vary system to system, no representation or warranty is made by Fenner Dunlop Americas, Inc. that the representative data, specifications or other information provided herein about our products and services are applicable to or will in any way guarantee performance in any individual conveyor system. Neither Fenner Dunlop Americas, Inc., nor its parents, subsidiaries or affiliates assumes any liability whatsoever in regard to the use of the information provided herein by a current or potential purchaser of Fenner Dunlop products or services. A purchaser of Fenner Dunlop products should determine for itself the suitability of such products or services for the particular purpose required by such purchaser or the specific uses to which the products or services will be applied. Please contact Fenner Dunlop Americas, Inc. for a determination of data and specifications for specific applications and designs Fenner Dunlop Engineered Conveyor Solutions FDECS1014MS
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