YOUR #1 SOURCE FOR POLYURETHANE BELTING!

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2 YOUR #1 SOURE FOR POLYURETHNE BELTING! The possibilities are endless with Polyurethane and Polyester Belting and O Rings from Fenner Drives. s a world leader in belting, we have a comprehensive range of high quality non reinforced and reinforced products. From light, medium or heavy duty conveying to custom profiles, Fenner Drives has the right product for your application.

3 4 ontents n-reinforced Polyurethane Belting Quick onnect and Endless Belting Factory Welded Endless Belting Reinforced Polyurethane Belting Polyester Belting o-extruded Polyurethane Belting SuperGrip Top Polyurethane and Polyester Belting Special Profiles & Durometres Welding Kits Welding Instructions Reinforced Belting n-reinforced Belting Product pplication Guidelines Product pplications Product Range Part Number Listing Technical Data Engineering Data hemical Resistance hart Frequently sked Questions

4 4 NON-REINFORED POLYURETHNE BELTING Opaque 80 Orange 85 lear 85 Ivory 85 Green 89 Green 89 T Red 90 Beige 95 lear 95 n-reinforced Polyurethane Belting the proven workhorse for material transfer and light-duty power transmission applications. Solid polyurethane construction Round,V- and flat profiles Excellent abrasion resistance Self tensioning no take-up required Easily welded on site with a Fenner Drives Butt Welding Kit

5 NON-REINFORED QUIK-ONNET BELTING 5 lear 85 Q Red 85 Q Yellow 85 Q lear 85 TOR n-reinforced Quick-onnect Polyurethane Belting the quick and easy way to avoid conveyor and system downtime; no welding required. Ideal quick fixes zero downtime products Twisted O-Rings (TOR) ideal fast fit solution for live roller conveyors Twisted loop construction available with plastic or metal hooks Round hollow construction available with metal connectors need to dismantle drive components ustom colours and durometers available to order

6 6 FTORY WELDED ENDLESS BELTING Endless O-Rings and Fabricated Belts Endless O-Rings and Fabricated Belts let us do the work for you and take the hassle out of fabricating your own endless belts. vailable in all belting colours and durometers For line shaft, live roller, transfer conveyors and light duty power transmission drives High coefficient of friction Elastic with excellent memory Popular 5mm and 6mm sizes in stock ustom sizes, colours and durometers are made to order Rapid order turnaround for all specials For fast fit Twisted O-Rings, see page 5

7 REINFORED POLYURETHNE BELTING 7 Opaque 80 R Hyfen 85 R Ivory 85 R Orange 85 R Green 89 R Green 89 RT Beige 95 R Hyfen 95 R Reinforced Polyurethane Belting the ideal high-strength, low-stretch choice for longer conveyor lengths, heavier conveyed loads, or medium-duty power transmission applications. For more highly loaded applications Either polyester cord or tape reinforcement High strength low stretch Round,V- and Twin V- profiles an be cogged for increased flexibility Reinforced belting is not self-tensioning take up the slack with a Fenner Drives T-Max Tensioner

8 8 POLYESTER BELTING White 40D Blue 55D Polyester Belting a low-stretch, hard-wearing option. Ideal for conveying heavy or abrasive materials; also for longer conveyor lengths. Made from solid polyester Low stretch characteristics Ideal for longer spans Ideal for conveying heavy materials Lower coefficient of friction than polyurethane llows for accumulation while conveying

9 REINFORED N BLE 9 Red 50D LF Blue 55D Natural 55D Green 63D Natural 63D Reinforced an able when canning lines go down, don t call in the wire splicing team and wait; weld our an ables endless in minutes yourself! Blue, Green and Natural are 100% polyester reinforced with high tensile cord; Red is a Fenner Drives engineered proprietary polymer blend. High performance, low cost alternative to steel cables Fast installation a zero downtime product Easily welded endless on site with overlap weld kit Red 50D has a lower coefficient of friction (LF) Popular 3 /8" (9.5mm) diameter cable available Other sizes and colours made to order

10 10 O-EXTRUDED POLYURETHNE BELTING Red 85 XF Hyfen 85 XF Hyfen 85 XR Red 85 & Reinforced Hyfen 85 o-extruded Polyurethane Belting for flat or inclined conveyors, provides extra grip and cushioning. n-reinforced and reinforced versions Ultra-grip co-extruded 60 top surface Tough 85 base Smooth (XF) and rough (XR) top surfaces available V- and Twin V- profiles Integrally bonded top cannot delaminate Outperforms all adhesively bonded special surface belts Reinforced belting is not self-tensioning use a T-Max Tensioner from Fenner Drives

11 SUPERGRIP TOP POLYURETHNE & POLYESTER BELTING 11 Opaque 80 SGT Ivory 85 SGT Ivory 85 SGT PU Ivory 85 RSGT Ivory 85 RSGTPU Green 89 SGT Green 89 RSGT Red 90 SGT White 40D SGT SGT Polyurethane and Polyester Belting incorporating high grip, low wear top surfaces. Ideally suited for ceramic, woodworking and corrugated conveying applications. Polyurethane 80, 85, 89, and 90 base durometers Polyester 40D base durometer n-reinforced (SGT) and reinforced (RSGT) versions PV or polyurethane top surfaces available PV SuperGrip Top for high grip non-abrasive materials PU SuperGrip Top for heavier duty highly abrasive materials Integrally bonded top cannot delaminate V-profiles ustom top surfaces available on request

12 12 SPEIL PROFILES & DUROMETERS Work one on one with our design engineers to develop an optimum solution ustom Belting our product design and engineering teams work with you to develop the correct belt profile and optimum material selection for your specific application. Dual durometers a variety of options are available to utilize the best properties of two different polyurethane materials Static dissipative and UV stabilized material options Tracking features to fit unique pulleys and drive configurations Ridged profiles for reduced product contact surface Larger surface areas to lower unit pressure on heavy or sensitive product surfaces

13 WELDING KITS 13 OVERLP WELDING Kit Includes: Bench lamp, Hot Knife, Set of Dies, Flash utters, utting Shears, arrying ase If you ve chosen our reinforced polyurethane or an able belting for your application, then you ll want to make your belts endless with our overlap welder. This is the strongest weld you can make in the field and is far superior to conventional butt welding techniques.this flexible weld delivers 100% of rated tensile belt strength by overlapping the reinforcing tensile member inside the finished belt. It provides a smooth surface that won t damage transferred product. Overlap welds can be completed on site in minutes. BUTT WELDING Kit Includes: Large lamp or Mini lamp, Hot Knife, Flash utters, utting Shears, arrying ase Take the hassle out of fabricating endless non-reinforced polyurethane belts with the Fenner Drives Butt Welding System.The kit provides a fast, economical way to join all non-reinforced belting and even hollow Quick- onnect. Our unique clamping tool is the easiest and most reliable to use and ensures proper alignment of belt ends. For belting larger than 14mm and, D, E and Twin V-profiles, Fenner Drives offers a 3" hot knife for a more effective weld. Butt Welding Kit Mini Butt Welding Kit

14 14 OVERLP WELDING INSTRUTIONS Fenner Drives Overlap Welder is designed exclusively to produce an overlap joint in Reinforced Belting and n-reinforced Belting. proper overlap weld will yield around 100% of the belt s ultimate tensile strength.with the tools provided and these instructions, proper overlap welding technique can be achieved. te: clean environment can contribute to ensuring a proper weld. Make sure the area is well ventilated and free of dust, dirt, and draft. Practice makes perfect.we strongly encourage getting familiar with the welder and practicing on a short piece of belt before making a final weld on the belt. 1. Securely fasten the welding fixture to mounting surface. 2. Examine the coated hot knife blade for scratches. scratched or damaged surface can affect weld results; heating element may need to be replaced. 3. Plug the hot knife into a 240v (or 110/120v, as appropriate) socket and preheat for ten minutes. Once hot, use a clean, dry cloth to gently remove any urethane residue from previous welding from the coated surface. Warning: Do not use any object to scrape urethane from surface. 4. Select the belt profile jigs to suit the belt section being joined. Belt profiles are marked clearly on the top of each jig. Remove black fixing nuts on the top of the welding fixture.fit the selected belt profile jig into place by locating on the pins (see Figure 1). Jigs for round profiles are in two pieces; jigs for V section profiles are in three pieces. For V section jigs,fit two pieces at the rear and one at the front. Ensure that the required profile faces inwards and that identical profiles face each other. 5. Secure the fixing nuts to hold jigs in place. 6. Using the belt cutters provided, cut the belt to the required length as outlined in the Technical Data section in this catalogue. te: 38mm should be added to the nominal length to allow for the overlap joint. ut each end of belt at a 15 angle and trim off any debris from cut ends. 7. For reinforced belts, use the fixed depth drill bits provided to drill out the reinforced cord section at both ends (see Figure 2). See Figure 2 Table 1 to determine the appropriate drill bit. 8. Slide one belt end into the rear profile jig from the left until it extends from the profile jig by 2 3mm on the right side. Tighten screw X(Figure 3) to hold belt end in place. X Figure 3 Y Figure 1 Warning:This equipment contains sharp and hot components and should be used with caution. Fenner Drives accept no responsibility for damage or injury caused by the misuse of this equipment.

15 15 ross Section Use Drill Bit ross Section Estimated HeatingTime 6mm 8mm Round; Z 10mm 12mm 3/8", 1/2" Round; B 15mm 18mm Round; Table 1 2mm 3.5mm 5mm 2mm 6mm, 3/32" 1/4" 7mm 9mm, 5/16", all 3L and Z, 10mm, 3/8", all (except Hi-Ridge Top) 12mm 15mm, 1/2" 9/16", all Twin, Hi-Ridge Top, B 16mm +, 5/8" 3/4",, D <10 sec sec sec sec >50 sec Table 2 9. Repeat step 8 for the other end of the belt, sliding into the X front (sliding) profile jig from the right and extending 2 3mm on the left side. Figure 4 Tighten screw Y (see Fig. 4) to hold belt end in place. 10. Lift blue clamp handle, moving the belt ends toward each other in the clamp. Leave enough space between belt ends to insert the hot knife blade (Fig.5). Figure Insert hot knife blade between the two exposed lengths of the belt. Ease the belt ends into contact with the hot knife blade by moving the blue clamp handle upwards. ontinue to raise the blue clamp handle, melting the belt, until firm resistance is met.leave the hot knife in place for the required heating time (Table 2). 12. Important: The following sequence must be done very quickly. Ease blue clamp handle down enough to remove hot knife blade. Once Figure 6 the hot knife blade is removed,quickly push up the blue clamp handle until it locks in position to bring the two belt ends together. Leave belt ends clamped in this position for approximately 3 4 minutes (Fig.6). Y 13. While weld is cooling, unplug the hot knife and use a clean, dry cloth to clean excess urethane material from the coated heating surface. It is important that the heating element be cleaned between every weld. 14. Loosen screws X and Y to release the belt from the jigs and lower the blue clamp handle. The belt can now be removed from the welder. Warning:Do not bend/flex the belt at the joint at less than the recommended pulley diameter for the given belt profile. 15. Using the flash cutters provided, trim off any excess flash from the belt to ensure a correct profile around the joint (Figure 7). Figure Important:llow the belt to cure for a minimum of 30 minutes prior to installing, tensioning or putting strain on the belt weld. For any questions about your welding kit, just call +44 (0) and we ll be happy to help you.

16 16 BUTT WELDING INSTRUTIONS proper butt weld will yield 100% of the non-reinforced belt s ultimate tensile strength. te: clean environment is necessary for a good weld. Make sure the area is well ventilated and free of dirt, dust and draft. ross Section Use V-Groove 2mm 3mm 3/32" 1/8" Small 4mm 8mm 3/16" 5/16" Medium 10mm 15mm 3/8" 3/4" Large 1. For round belts 14mm and larger and, D, E and Twin V-profiles, our 3" Hot Knife is required. Examine the coated hot knife blade for scratches. damaged hot knife can negatively affect weld results. 2. Plug the hot knife into 240v (or 110/120v as appropriate) outlet and preheat for approximately ten minutes. Once hot, use a clean, dry cloth and gently remove any residue on the blade from previous welding.warning: Do not use a hard object to scrape polyurethane from hot knife blade. 3. Using the cutting shears provided, cut each end of the belt perfectly square. Under certain circumstances it may be necessary to butt weld a reinforced belt. In these situations the reinforcement at each cut end must be drilled back 5mm 7mm prior to welding. See Table 1 to determine the appropriate drill bit. If unclear about the circumstances that would require butt welding a reinforced belt, please contact Fenner Drives pplications Engineering. te: ontact Fenner Drives for instructions on determining correct belt length. 4. Refer to Figure 1. Using the Hand lamp, slide the spacer toward the mounting clamps, squeeze the handles closed, and finger tighten the thumb nut located to the right of the right side mounting clamp. ross Section 6mm 8mm,1/4" 5/16", Z/10 /13 2mm, 5/64" 10mm 12mm, 3/8" 1/2", B/17 3.5mm, 9/64" 15mm 18mm, 9/16" 3/4", /22 5mm, 13/64" Table 1 ross Section 2mm 6mm, 3/32" 1/4",.055" Thick Flats 7mm 9mm, 5/16", all 3L and Z,.06"x.75",.06" x 1.5",.08" x.75",.09" x 1.00",.13" x.63" 10mm, 3/8", all (except Hi-Ridge Top),.06" x 1.75",.06" x 2.00",.09" x 1.25",.09" x 1.50",.13" x 1.00",.25" x.63" 12mm 15mm, 1/2" 9/16", all Twin, Hi-Ridge Top, all B,.06" x 3.00",.09" x 2.00" 16mm 20mm, 5/8" 3/4",, D Table 2 Use Drill Bit Estimated HeatingTime <10 sec sec sec sec >50 sec Figure 2 5. Figure 2 illustrates possible belt clamp mounting positions. Starting on one side, loosen the clamp nuts and place belt in desired clamping position. Slide belt in clamp so that the end is halfway between the two mounting clamps. Tighten clamp nuts. te: For round and ridge-top profiles, remove bottom plate. 6. On the opposite clamp, loosen nuts and place belt in the same clamping position.warning: Make sure there are no twists in the belt. Slide belt in clamp until the two belt ends butt together. Make sure that ends are properly aligned on all sides; see Fig. 3.Tighten clamp nuts. te: Try to keep both clamping plates parallel to the grooved base blocks. 7. Loosen thumb nut on right approx. 1½ turns and allow the handles to open.with your left thumb, hold the spacer forward and with your right hand, insert the hot knife blade between belt ends and squeeze handles together. Refer to Figure s the belt ends begin to melt, the handles will contact the spacer. Hold handles tight against the spacer.fter the appropriate time (refer to Table 1), quickly release the handles, slide the spacer toward yourself, withdraw the hot knife blade, and squeeze the handles together. 9. Tighten the thumb nut on the right and allow the welded joint to cure. Small cross section belts should be left in the clamp for a minimum of one minute to allow for initial cooling. Belt cross sections over 6mm (¼") wide should be left in the clamp a minimum of three minutes.warning: llow the belt to cure for a minimum of ½ hour prior to installing, tensioning, or straining the belt weld. te:while the belt is cooling, use a clean, dry cloth to remove any residue from the hot knife blade. 10. Loosen clamp nuts and remove belt from clamp. Using the flash cutters, remove the bead from the splice; see Fig. 5. Figure 1 Figure 3 Figure 4 Figure 5 Fenner Drives accept no responsibility for damage or injury caused by the misuse of this equipment.

17 PRODUT PPLITION GUIDELINES 17 With such a range of products, how do you choose what s right for your application? While the possibilities seem endless, there are some general guidelines we can make based on our extensive experience with polyurethane and polyester belting products. The uses are not limited to those listed here; if you have a question about a product or application that isn t addressed below, please contact our pplications Engineering department.we ll be happy to help. Working Load less than 9 kg/belt Working Load kg/belt Working Load greater than 18 kg/belt ccumulating pplications Washdown pplications an onveyors Highly brasive pplications Over 15 M c.d. Inclines or Declines High oefficient of Friction FD ompliant Static Dissipating Opaque 80 Orange 85 * n-reinforced Belting lear 85 Ivory 85 Green 89 Green 89 T Red 90 lear 95 Beige 95 White 40D * * * * Blue 55D Red 85 XF Quick-onnect * Ivory 85 SGT PU Green 89 SGT Red 90 SGT White 40D SGT Opaque 80 R Orange 85 R Hyfen 85 R * Reinforced Belting Ivory 85 R Green 89 R Green 89 RT Beige 95 R Hyfen 95 R Hyfen 85 XF/XR * Ivory 85 RSGT PU Red 50D Blue 55D Natural 55D Green 63D Natural 63D * Standard product is not static dissipating. static dissipative version is available. May be subject to minimum order. onsult factory for availability.

18 18 PRODUT PPLITIONS Belting provides solutions for all sorts of applications in virtually every industry. For inspiration on how we can solve your application problem, here s just a small sampling of our belting products at work. t sure what you need? ontact us for advice on your specific application Hyfen Ridge-Top on a pop-up diverter conveying wood products. 2. Orange 85 belts conveying pizzas. 3. Wood panels being moved by Opaque 80 chosen for its non-marking characteristics. 4. Hyfen R on a tray conveyor system, such as found in cafeterias, hospitals, etc.; chosen for its high strength, low stretch characteristics on long centre distances. 5. ustom Blue, approved for direct food contact, used on tomato

19 Red 90 moving roofing tile; chosen for its excellent abrasion resistance. 7. Twisted O-Rings easily installed without dismantling line shaft. 8. Orange 85 belts driving the roller conveyor. 9. ustom White profile for pear sorting machine. 10. o-extruded reinforced Hyfen 85 XF on conveying system. Lower durometer top surface increases coefficient of friction for excellent grip to convey or move products. 11. Orange 85 on egg conveyor.

20 20 PRODUT RNGE Round Belting 3/32" 1/8" 3/16" 1/4" 5/16" 3/8" 1/2" 9/16" 5/8" 3/4" 2mm 2.4 mm 3mm 4mm 5mm 6mm 6.3 mm 7mm 8mm 9.5 mm 10 mm 12 mm 12.5 mm 13 mm 14 mm 15 mm 16 mm 18 mm 19 mm 20 mm Reinforced Belting n-reinforced Belting Opaque 80 Orange 85 lear 85 Ivory 85 Green 89 Green 89 T Red 90 Beige 95 lear 95 White 40D Blue 55D Red 85 XF lear 85 Q Red 85 Q Yellow 85 Q lear 85 TOR Ivory 85 SGT/SGT PU Green 89 SGT Red 90 SGT White 40D SGT Opaque 80 R Orange 85 R Hyfen 85 R Ivory 85 R Green 89 R Green 89 RT Hyfen 95 R Beige 95 R Hyfen 85 XF/XR Ivory 85 RSGT/RSGT PU an able* Fabricated Belts * an able available in Red 50D LF, Blue 55D, Natural 55D, Green 63D, and Natural 63D

21 21 V Belting 6mm x 4mm 8mm x 5mm 3L 3L T-Top 3L rown-top 3L Twin Z/10 /13 Twin Lo-Ridge-Top Ridge-Top Hi-Ridge-Top B/17 BB B Ribbed B Wing-Top B Ridge-Top /22 Ribbed Ridge-Top D/32 D Ribbed E Ribbed Opaque 80 Orange 85 lear 85 Ivory 85 Green 89 Green 89 T Red 90 Beige 95 lear 95 White 40D Blue 55D Red 85 XF lear 85 Q Red 85 Q Yellow 85 Q lear 85 TOR Ivory 85 SGT/SGT PU Green 89 SGT Red 90 SGT White 40D SGT Opaque 80 R Orange 85 R Hyfen 85 R Ivory 85 R Green 89 R Green 89 RT Hyfen 95 R Beige 95 R Hyfen 85 XF/XR n-reinforced Belting Reinforced Belting Ivory 85 RSGT/RSGT PU an able* Fabricated Belts te: Some diameters and cross sections may be subject to minimum orders. Dimensions are for reference only. Flat belting available in Orange 85. See page 26 for cross sections. dditional cross sections, colours, and durometers are available. ontact pplications Engineering for design assistance.

22 22 PRT NUMBER LISTING NON-REINFORED BELTING Round Profiles Opaque 80 Orange 85 lear 85 Green 89 Green 89 T 2mm L04OP802M L04OG852M L04852M L04G892M L04R9002 3mm L04OP803M L04OG853M L04853M L04G893M L04R9003M 4mm L04OP804 L04OG854 L04854 L04G894 L04R9004 5mm L04OP805M L04OG855M L04855M L04G895M L04R9005M L04BE955M L04BY405M 6mm L04OP806M L04OG856M L04856M L04G896M L04BY406M 7mm L04OP807M L04OG857M L04857M L04G897M L04R907 8mm L04OP808M L04OG858M L04858 L04G898M L04R9008 L04BE958 L04BY408 10mm L04OP8010M L04OG8510M L048510M L04G8910MS L04G8910M L04R9010M L04BE9510M L04BY4010M L04BY5510M 12mm L04OG8512M L048512M L04G8912MS L04G8912M L04R9012M L04BY4012M 15mm L04G8915MS L04G8915M L04R9015 L04BE9515M L04BY4015 L04BY mm L04G8918MS L04G8918M L04R9018 L04BY4018 L04BY mm L04G8920MS L04G8920 L04BY4020 L04BY5520 Red 90 Beige 95 White 40D Blue 55D REINFORED BELTING Round Profiles Opaque 80 R Hyfen 85 R Orange 85 R Green 89RT Beige 95 R an able 3/16" /4" /16" /8" /2" /16" /8" /4" mm L04G895R 6mm L04OG856R L04G896R 7mm L04G897MR 8mm L04OP808MR L04OG858R L04G898MR 10mm L04OP8010MR L04OG8510R L04G8910MR L04BE9510R 12mm L04OG8512R L04G8912MR 15mm L04OP8015MR L04OG8515R L04G8915MR L04BE9515R 18mm L04G8918MR 20mm L04OG8520R 3/8" Red 50D LF /8" Blue 55D /8" Natural 55D /8" Green 63D /8" Natural 63D NON-REINFORED BELTING V Profiles Opaque 80 Orange 85 lear 85 Ivory 85 Green 89 Beige 95 White 40D Blue 55D 6mm x 4mm L04OP806X4 L04856X4 8mm x 5mm L04R L04BY L L T-Top L04OG853LX 3L Twin L04OG853LXT Z/10 L04OG85Z L0485Z L04G89Z L04R90Z L04BY40Z L04BY55Z /13 L04OP80 L04OG85 L0485 L04I85 L04G89 L04R90 L04BE95 L04BY40 L04BY55 Lo-Ridge-Top L04OG85XL L0485XL Ridge-Top L04OG85XH L0485XH L04G89XH Twin L04OG85XT L04R90XT B/17 L04OP80B L04OG85B L0485B L04I85B L04G89B L04R90B L04BE95B L04BY40B L04BY55B B Ridge-Top L04OP80BXH L04G89BX /22 L04OP80 L04OG85 L0485 L04I85 L04G89 L04R90 L04BE95 L04BY40 Ribbed L04OG85XRB Ridge-Top L04OP80XH Red 90

23 PRT NUMBER LISTING 23 REINFORED BELTING V Profiles Opaque 80 Orange 85 Hyfen 85 R Ivory 85 R Green 89 R Hyfen 95 R Beige 95 R Ivory 85 RSGT Ivory 85 RSGT PU 3L Twin Z/10 L04OG85ZR /13 L04OP80R L04OG85R L04I85R L04G89R L04BE95R L04I85RSG L04I85RSGPU Ridge-Top L04OP80RXH L04I85RXH L04G89RXH Twin ogged L04BE95RX B/17 L04OP80BR L04OG85BR L04I85BR L04G89BR L04BE95BR L04I85BRSG L04I85BRSGPU B Ridge-Top L04OP80BRXH L04I85BRXH L04G89BRXH B ogged L04BE95BRX /22 L04OG85R L04I85R L04G89R L04BE95R L04I85RSG Ridge-Top L04I85RXH L04G89RXH ogged L04BE95RX D/ NON-REINFORED NON-REINFORED REINFORED lear 85 Q Red 85 Q Red 85 XF Hyfen 85 XF Hyfen 85 XR Quick-onnect Round Profiles 5mm L04Q855M L04QR855M 6mm L04Q856M L04QR856M 8mm L04Q858M L04QR858M 10mm L04QR8510M 12mm L04QR8512M 13mm L04Q8513 L04QR mm L04Q8516M L04QR8516M o-extruded V Profiles / B/ / Twin B D NON-REINFORED BELTING SGT V Profiles Ivory 85 SGT Ivory 85 SGT PU Green 89 SGT Red 90 SGT White 40D SGT /13 L04I85SG L04I85SGPU L04G89SG L04R90SG L04BY40SG B/17 L04I85BSG L04I85BSGPU L04G89BSG L04R90BSG L04BY40BSG /22 L04I85SG L04G89SGT L04R90SG L04BY40SG Mini Butt Welding Kit & omponents Butt Welding Kit & omponents Overlap Welding Kit & omponents Welding Kits L04MINIWELD110V L04MINIWELD240V L04MINIWELD240E L04MLMP L04HKNIFE110 L04HKNIFE240 L04HKNIFE240E L04UTTER L04FUTTER L04SEBLM Mini Butt Welding Kit 110V Mini Butt Welding Kit 240V Mini Butt Welding Kit 240V(Euro) Mini lamp Hot Knife 110V Hot Knife 240V Hot Knife 240V (Euro) Mini Kit Belt utters Belt Flash Trimmers Mini Kit ase For technical assistance and drive design help, contact pplications Engineering at +44 (0) Dimensions are for reference only. L04FULLWELD110V L04FULLWELD240V L04FULLWELD240E L04HNDLMP L04HKNIFE110 L04HKNIFE240 L04HKNIFE240E L04SHERS L04FUTTER L04SEBKST L04DRILLBITS Butt Welding Kit 110V Butt Welding Kit 240V Butt Welding Kit 240V(Euro) Butt Welder lamp Hot Knife 110V Hot Knife 240V Hot Knife 240V (Euro) Belt utters Belt Flash Trimmers Standard Kit ase Drill Bit Set L04OVERLWELD110 Overlap Welding Kit 110V L04OVERLWELD240 Overlap Welding Kit 240V L04OVERLWELD240E Overlap Welding Kit 240V (Euro) L04BLMP Bench lamp L04HKNIFE110 Hot Knife 110V L04HKNIFE240 Hot Knife 240V L04HKNIFE240E Hot Knife 240V (Euro) L04SHERS Belt utters L04FUTTER Belt Flash Trimmers L04SEBKO Overlap Kit ase L04DRILLBITS Drill Bit Set L04J0506 lamping Jaws 5mm & 6mm L04J0608 lamping Jaws 6mm & 8mm L04J1012 lamping Jaws 10mm & 12mm L04J1238 lamping Jaws 1/2" & 3/8" L04J1518 lamping Jaws 15mm & 18mm L04J3LTB lamping Jaws 3L & ogged L04JB lamping Jaws & B L04JB lamping Jaws B & L04JB lamping Jaws B & ogged

24 24 TEHNIL DT Opaque 80 DESRIPTION Round, n Reinforced HRDNESS 80 FD OMPLINT OEFFIIENT OF FRITION Stainless Steel.75 Steel.65 UHMW.50-30º to +66º ross Dimensions Ø Minimum Pulley Ø 4% 6% 8% 10% per foot per metre Section (in) (mm) (in) (mm) (lbs) (N) (lbs) (N) (lbs) (N) (lbs) (N) (lbs) (kg) 2mm mm mm mm mm mm 1 / mm mm mm 3 / mm mm 1 / mm mm Opaque 80 DESRIPTION Trapezoidal, n Reinforced Vee Ridge-Top HRDNESS 80 FD OMPLINT OEFFIIENT OF FRITION Stainless Steel.75 Steel.65 UHMW.50-30º to +66º ross Dimensions Ø Minimum Pulley Ø 4% 6% 8% 10% per foot per metre Section (in) (mm) (in) (mm) (lbs) (N) (lbs) (N) (lbs) (N) (lbs) (N) (lbs) (kg) 6mm x 4mm 6 x mm x 5mm 8 x L 9.5 x Z/10 10 x /13 13 x B/17 17 x B Ridge-Top 17 x /22 22 x Ridge-Top 22 x For technical assistance and drive design help, contact pplications Engineering at +44 (0) * w (width) is the widest part of the belt. h (height) is the tallest part of the belt. Dimensions are for reference only.

25 TEHNIL DT 25 Orange 85 DESRIPTION Round, n Reinforced HRDNESS 85 FD OMPLINT OEFFIIENT OF FRITION Stainless Steel.70 Steel.60 UHMW.45-30º to +66º ross Dimensions Ø Minimum Pulley Ø 4% 6% 8% 10% per foot per metre Section (in) (mm) (in) (mm) (lbs) (N) (lbs) (N) (lbs) (N) (lbs) (N) (lbs) (kg) 2mm /32" 3 / mm mm /16" 3 / mm mm /4" 1 / mm /16" 5 / mm /8" 3 / mm mm /2" 1 / /16" 9 / /8" 5 / /4" 3 / Orange 85 DESRIPTION Trapezoidal, n Reinforced Vee T-Top rown-top Twin Ridge-Top Lo-Ridge-Top Hi-Ridge-Top / BB Ribbed Wing-Top HRDNESS 85 FD OMPLINT OEFFIIENT OF FRITION Stainless Steel.70 Steel.60 UHMW.45-30º to +66º ross Dimensions Ø Minimum Pulley Ø 4% 6% 8% 10% per foot per metre Section (in) (mm) (in) (mm) (lbs) (N) (lbs) (N) (lbs) (N) (lbs) (N) (lbs) (kg) 6mm x 4mm 6 x L 3 /8 x 7 / L T-Top 9 /16 x 19 / L rown-top 9 /16 x 1 / L Twin 15 /16 x 17 / Z/10 10 x /13 1 /2 x 5 /16 13 x Lo-Ridge-Top 1 /2 x 7 / Ridge-Top 13 x Hi-Ridge-Top 1 /2 x 5 / Twin 1 3 /16 x 5 / /2 x 13 / B/17 11 /16 x 13 /32 17 x B Ribbed 11 /16 x 13 / B Wing-Top 11 /16 x 5 / BB 11 /16 x 9 / /22 29 /32 x 17 /32 22 x Ribbed 29 /32 x 17 / D Ribbed 1 5 /16 x 3 / E Ribbed 1 11 /16 x 1 3 / For technical assistance and drive design help, contact pplications Engineering at +44 (0) * w (width) is the widest part of the belt. h (height) is the tallest part of the belt. Dimensions are for reference only.

26 26 TEHNIL DT Orange 85 ross Dimensions w x h* Minimum Pulley Ø 4% 6% 8% 10% per foot per metre Section (in) (in) (mm) (lbs) (N) (lbs) (N) (lbs) (N) (lbs) (N) (lbs) (kg).055" x.375" 3 /8 x 7 / " x.500" 1 /2 x 1 / " x.750" ** 3 /4 x 1 / " x 1.50" 1 1 /2 x 1 / " x 1.75" 1 3 /4 x 1 / " x 2.00" 2 x 1 / " x 3.00" 3 x 1 / " x.625" 5 /8 x 1 / " x 1.00" 1 x 1 / " x.625" 5 /8 x 1 / " x.750" 3 /4 x 5 / " x 1.00" 1 x 3 / " x 1.25" 1 1 /4 x 3 / " x 1.50" 1 1 /2 x 3 / " x 2.00" 2 x 3 / ** belt has.156" radius guide. Red 85 XF DESRIPTION Flat, n Reinforced HRDNESS 85 FD OMPLINT DESRIPTION Trapezoidal, n Reinforced with o-extruded Flat Top HRDNESS 85 Base, 60 Top FD OMPLINT OEFFIIENT OF FRITION Stainless Steel.70 Steel.60 UHMW.45 Vee OEFFIIENT OF FRITION Stainless Steel 1.00 Steel.90 UHMW.85-30º to +66º nominal 2.5mm dd 2.5mm nominal to listed height for total belt height. -30º to +66º ross Dimensions w x h* Minimum Pulley Ø 4% 6% 8% 10% per foot per metre Section (in) (in) (mm) (lbs) (N) (lbs) (N) (lbs) (N) (lbs) (N) (lbs) (kg) /13 1 /2 x 5 / B/17 11 /16 x 13 / /22 29 /32 x 17 / lear 85 Q Red 85 Q DESRIPTION Round, Hollow, n Reinforced HRDNESS 85 FD OMPLINT OEFFIIENT OF FRITION Stainless Steel.70 Steel.60 UHMW.45-30º to +66º ross Dimensions O.D. x I.D. Minimum Pulley Ø 4% 6% 8% 10% per foot per metre Section (inches or mm) (in) (mm) (lbs) (N) (lbs) (N) (lbs) (N) (lbs) (N) (lbs) (kg) 3 /16".1875" x.080" mm 5mm x 2mm mm 6mm x 2.5mm /4".25" x.098" /16".3125" x.126" mm 8mm x 3.2mm /8".375" x.152" mm 10mm x 3.8mm mm 12mm x 5.2mm /2".500" x.214" mm 13mm x 5.2mm /8".625" x.273" mm 16mm x 6.8mm For technical assistance and drive design help, contact pplications Engineering at +44 (0) * w (width) is the widest part of the belt. h (height) is the tallest part of the belt, NOT including the nominal 2.5mm of co-extruded belting. O.D. is the outer diameter of the belt. I.D. is the inner diameter of the belt. Dimensions are for reference only.

27 TEHNIL DT 27 Ivory 85 DESRIPTION Trapezoidal, n Reinforced SGT with Integrally Bonded Polyurethane Top Vee Vee SGT nominal 5mm dd 5mm nominal to listed height for total belt height. HRDNESS 85; SGT with 70 Top FD OMPLINT OEFFIIENT OF FRITION Stainless Steel.70 Steel.60 UHMW.45-30º to +66º Minimum Pulley Ø Minimum Pulley Ø ross Dimensions w x h * (in) (mm) 4% 6% 8% 10% per foot (lbs) per metre (kg) Section (mm) (Ivory 85) (SGT) (Ivory 85) (SGT) (lbs) (N) (lbs) (N) (lbs) (N) (lbs) (N) (Ivory 85) (SGT) (Ivory 85) (SGT) 8mm x 5mm 8 x Z/10 10 x /13 13 x B/17 17 x /22 22 x Green 89 DESRIPTION Round, Smooth or Textured, n Reinforced HRDNESS 89 FD OMPLINT OEFFIIENT OF FRITION Stainless Steel.65 Steel.55 UHMW.40 OEFFIIENT OF FRITION (Textured) Stainless Steel.50 Steel.40 UHMW.30-30º to +66º ross Dimensions Ø Minimum Pulley Ø 4% 6% 8% 10% per foot per metre Section (mm) (in) (mm) (lbs) (N) (lbs) (N) (lbs) (N) (lbs) (N) (lbs) (kg) 2mm mm mm mm mm mm mm mm mm mm mm mm Green 89 Green 89 SGT DESRIPTION Trapezoidal, n Reinforced SGT With Integrally Bonded PV Top Vee Ridge-Top Vee SGT nominal 5mm dd 5mm nominal to listed height for total belt height. HRDNESS 89; SGT with 55 Top FD OMPLINT OEFFIIENT OF FRITION Stainless Steel.65 Steel.55 UHMW.40-30º to +66º Minimum Pulley Ø Minimum Pulley Ø ross Dimensions w x h (in) (mm) 4% 6% 8% 10% per foot (lbs) per metre (kg) Section (mm) (Green 89) (SGT) (Green 89) (SGT) (lbs) (N) (lbs) (N) (lbs) (N) (lbs) (N) (Green 89) (SGT) (Green 89) (SGT) Z/10 10 x /13 13 x Ridge-Top 13 x B/17 17 x B Ridge-Top 17 x /22 22 x For technical assistance and drive design help, contact pplications Engineering at +44 (0) * w (width) is the widest part of the belt. h (height) is the tallest part of the belt. Dimensions are for reference only.

28 28 TEHNIL DT Red 90 DESRIPTION Round, n Reinforced HRDNESS 90 FD OMPLINT OEFFIIENT OF FRITION Stainless Steel.60 Steel.50 UHMW.38-30º to +66º ross Dimensions Ø Minimum Pulley Ø 4% 6% 8% 10% per foot per metre Section (in) (mm) (in) (mm) (lbs) (N) (lbs) (N) (lbs) (N) (lbs) (N) (lbs) (kg) 2mm mm 1 / mm mm 3 / mm 1 / mm mm mm 3 / mm mm 1 / /16" 9 / mm mm Red 90 DESRIPTION Trapezoidal, n Reinforced; SGT with Integrally Bonded PV Top Vee Vee SGT nominal 5mm dd 5mm nominal to listed height for total belt height. HRDNESS 90; SGT with 55 Top FD OMPLINT OEFFIIENT OF FRITION Stainless Steel.60 Steel.50 UHMW.38-30º to +66º Minimum Pulley Ø Minimum Pulley Ø ross Dimensions w x h* (in) (mm) 4% 6% 8% 10% per foot (lbs) per metre (kg) Section (mm) (Red 90) (SGT) (Red 90) (SGT) (lbs) (N) (lbs) (N) (lbs) (N) (lbs) (N) (Red 90) (SGT) (Red 90) (SGT) 8mm x 5mm 8 x Z/10 10 x /13 13 x B/17 17 x /22 22 x Beige 95 DESRIPTION Round, n Reinforced HRDNESS 95 FD OMPLINT OEFFIIENT OF FRITION Stainless Steel.55 Steel.45 UHMW.35-30º to +66º ross Dimensions Ø Minimum Pulley Ø 4% 6% 8% 10% per foot per metre Section (mm) (in) (mm) (lbs) (N) (lbs) (N) (lbs) (N) (lbs) (N) (lbs) (kg) 5mm mm mm mm For technical assistance and drive design help, contact pplications Engineering at +44 (0) * w (width) is the widest part of the belt. h (height) is the tallest part of the belt, NOT including the nominal 5mm of the integrally bonded top surface belting. Dimensions are for reference only.

29 TEHNIL DT 29 Beige 95 DESRIPTION Trapezoidal, n Reinforced Vee HRDNESS 95 FD OMPLINT OEFFIIENT OF FRITION Stainless Steel.55 Steel.45 UHMW.35-30º to +66º ross Dimensions w x h* Minimum Pulley Ø 4% 6% 8% 10% per foot per metre Section (mm) (in) (mm) (lbs) (N) (lbs) (N) (lbs) (N) (lbs) (N) (lbs) (kg) /13 13 x B/17 17 x /22 22 x lear 95 DESRIPTION Round, n Reinforced HRDNESS 95 FD OMPLINT OEFFIIENT OF FRITION Stainless Steel.55 Steel.45 UHMW.35-30º to +66º ross Dimensions Ø Minimum Pulley Ø 4% 6% 8% 10% per foot per metre Section (in) (in) (mm) (lbs) (N) (lbs) (N) (lbs) (N) (lbs) (N) (lbs) (kg) 3 /32" 3 / /8" 1 / /16" 3 / /4" 1 / /16" 5 / /8" 3 / /2" 1 / /16" 9 / /8" 5 / /4" 3 / lear 95 DESRIPTION Trapezoidal, n Reinforced Vee T-Top Twin Lo-Ridge-Top Hi-Ridge-Top / BB Ribbed HRDNESS 95 FD OMPLINT OEFFIIENT OF FRITION Stainless Steel.55 Steel.45 UHMW.35-30º to +66º ross Dimensions w x h* Minimum Pulley Ø 4% 6% 8% 10% per foot per metre Section (in) (in) (mm) (lbs) (N) (lbs) (N) (lbs) (N) (lbs) (N) (lbs) (kg) 3L 3 /8 x 7 / L T-Top 9 /16 x 19 / L Twin 15 /16 x 17 / /13 1 /2 x 5 / Lo-Ridge-Top 1 /2 x 7 / Hi-Ridge-Top 1 /2 x 5 / Twin 1 3 /16 x 5 / /2 x 13 / B/17 11 /16 x 13 / BB 11 /16 x 9 / /22 29 /32 x 17 / D Ribbed 1 5 /16 x 3 / For technical assistance and drive design help, contact pplications Engineering at +44 (0) * w (width) is the widest part of the belt. h (height) is the tallest part of the belt. Dimensions are for reference only.

30 30 TEHNIL DT White 40D DESRIPTION Round, n Reinforced MTERIL Polyester HRDNESS 40D FD OMPLINT OEFFIIENT OF FRITION Stainless Steel.55 Steel.45 UHMW.35-30º to +66º ross Dimensions Ø Minimum Pulley Ø 4% 6% 8% 10% per foot per metre Section (mm) (in) (mm) (lbs) (N) (lbs) (N) (lbs) (N) (lbs) (N) (lbs) (kg) 5mm mm mm mm mm mm mm mm White 40D DESRIPTION Trapezoidal, n Reinforced; SGT with Integrally Bonded PV Top Vee Vee SGT nominal 5mm dd 5mm nominal to listed height for total belt height. MTERIL Polyester Base; SGT with 55 Top HRDNESS 40D Base, 55 Top FD OMPLINT White 40 D Only; t SGT OEFFIIENT OF FRITION Stainless Steel.55 Steel.45 UHMW.35-30º to +66º Minimum Pulley Ø Minimum Pulley Ø ross Dimensions w x h* (in) (mm) 4% 6% 8% 10% per foot (lbs) per metre (kg) Section (mm) (White 40D) (SGT) (White 40D) (SGT) (lbs) (N) (lbs) (N) (lbs) (N) (lbs) (N) (White 40D) (SGT) (White 40D) (SGT) 8mm x 5mm 8 x Z/10 10 x /13 13 x B/17 17 x /22 22 x Blue 55D DESRIPTION Round, n Reinforced MTERIL Polyester HRDNESS 55D FD OMPLINT OEFFIIENT OF FRITION Stainless Steel.50 Steel.40 UHMW.30-30º to +80º -22ºF to +176ºF ross Dimensions Ø Minimum Pulley Ø 4% 6% 8% 10% per foot per metre Section (mm) (in) (mm) (lbs) (N) (lbs) (N) (lbs) (N) (lbs) (N) (lbs) (kg) 10mm mm mm mm Blue 55D DESRIPTION Trapezoidal, n Reinforced Vee MTERIL Polyester HRDNESS 55D FD OMPLINT OEFFIIENT OF FRITION Stainless Steel.50 Steel.40 UHMW.30-30º to +80º -22ºF to +176ºF ross Dimensions w x h* Minimum Pulley Ø 4% 6% 8% 10% per foot per metre Section (mm) (in) (mm) (lbs) (N) (lbs) (N) (lbs) (N) (lbs) (N) (lbs) (kg) Z/10 10 x /13 13 x B/17 17 x /22 22 x For technical assistance and drive design help, contact pplications Engineering at +44 (0) * w (width) is the widest part of the belt. h (height) is the tallest part of the belt, NOT including the nominal 5mm of the integrally bonded top surface belting. Dimensions are for reference only.

31 TEHNIL DT 31 Opaque 80 R DESRIPTION Round, Reinforced HRDNESS 80 FD OMPLINT OEFFIIENT OF FRITION Stainless Steel.75 Steel.65 UHMW.50-30º to +66º ross Dimensions Ø Minimum Pulley Ø 4% 6% 8% 10% per foot per metre Section (mm) (in) (mm) (lbs) (N) (lbs) (N) (lbs) (N) (lbs) (N) (lbs) (kg) 8mm mm mm DESRIPTION Opaque 80 R Trapezoidal, Reinforced Vee Ridge-Top HRDNESS 80 FD OMPLINT OEFFIIENT OF FRITION Stainless Steel.75 Steel.65 UHMW.50-30º to +66º ross Dimensions w x h* Minimum Pulley Ø 1% 2% 3% 4% per foot per metre Section (mm) (in) (mm) (lbs) (N) (lbs) (N) (lbs) (N) (lbs) (N) (lbs) (kg) /13 13 x Ridge-Top 13 x B/17 17 x B Ridge-Top 17 x Ivory 85 R Ivory 85 RSGT PU DESRIPTION Trapezoidal, Reinforced SGT with Integrally Bonded Polyurethane Top Vee Ridge-Top Vee SGT nominal 5mm dd 5mm nominal to listed height for total belt height. HRDNESS 85; SGT with 70 Top FD OMPLINT OEFFIIENT OF FRITION Stainless Steel.70 Steel.60 UHMW.45-30º to +66º Minimum Pulley Ø Minimum Pulley Ø ross Dimensions w x h* (in) (mm) 1% 2% 3% 4% per foot (lbs) per metre (kg) Section (mm) (Ivory 85 R) (SGT) (Ivory 85 R) (SGT) (lbs) (N) (lbs) (N) (lbs) (N) (lbs) (N) (Ivory 85 R) (SGT) (Ivory 85 R) (SGT) Z/10 10 x /13 13 x Ridge-Top 13 x B/17 17 x B Ridge-Top 17 x /22 22 x Ridge-Top 22 x Hyfen 85 R DESRIPTION Round, Reinforced HRDNESS 85 FD OMPLINT OEFFIIENT OF FRITION Stainless Steel.70 Steel.60 UHMW.45-30º to +66º ross Dimensions Ø Minimum Pulley Ø 4% 6% 8% 10% per foot per metre Section (in) (in) (mm) (lbs) (N) (lbs) (N) (lbs) (N) (lbs) (N) (lbs) (kg) 3 /16" 3 / /4" 1 / /16" 5 / /8" 3 / /2" 1 / /16" 9 / /8" 5 / /4" 3 / For technical assistance and drive design help, contact pplications Engineering at +44 (0) * w (width) is the widest part of the belt. h (height) is the tallest part of the belt. Dimensions are for reference only.

32 32 TEHNIL DT Hyfen 85 R DESRIPTION Trapezoidal, Reinforced Vee Twin Ridge-Top HRDNESS 85 FD OMPLINT OEFFIIENT OF FRITION Stainless Steel.70 Steel.60 UHMW.45-30º to +66º ross Dimensions w x h* Minimum Pulley Ø 4% 6% 8% 10% per foot per metre Section (in) (in) (mm) (lbs) (N) (lbs) (N) (lbs) (N) (lbs) (N) (lbs) (kg) 3L Twin 15 /16 x 17 / Ridge-Top 1 /2 x 9 / Twin 1 3 /16 x 5 / B Ridge-Top 21 /32 x 11 / D 1 1 /4 x 3 / Hyfen 85 XF DESRIPTION Trapezoidal, Reinforced Vee Twin nominal 2.5mm dd 2.5mm nominal to listed height for total belt height. HRDNESS 85 Base, 60 Top FD OMPLINT OEFFIIENT OF FRITION Stainless Steel.70 Steel.60 UHMW.45-30º to +66º ross Dimensions w x h* Minimum Pulley Ø 4% 6% 8% 10% per foot per metre Section (in) (in) (mm) (lbs) (N) (lbs) (N) (lbs) (N) (lbs) (N) (lbs) (kg) 1 /2 x 5 / Twin 1 3 /16 x 5 / B 21 /32 x 13 / /8 x 17 / D 1 1 /4 x 3 / Orange 85 R DESRIPTION Round, Reinforced HRDNESS 85 FD OMPLINT OEFFIIENT OF FRITION Stainless Steel.70 Steel.60 UHMW.45-30º to +66º ross Dimensions Ø Minimum Pulley Ø 4% 6% 8% 10% per foot per metre Section (in) (mm) (in) (mm) (lbs) (N) (lbs) (N) (lbs) (N) (lbs) (N) (lbs) (kg) 6mm /4" 1 / /16" 5 / mm /8" 3 / mm mm /2" 1 / /16" 9 / mm /8" 5 / /4" 3 / mm For technical assistance and drive design help, contact pplications Engineering at +44 (0) * w (width) is the widest part of the belt. h (height) is the tallest part of the belt, NOT including the nominal 2.5mm of the integrally bonded top surface belting. Dimensions are for reference only.

33 TEHNIL DT 33 Orange 85 R DESRIPTION Trapezoidal, Reinforced Vee HRDNESS 85 FD OMPLINT OEFFIIENT OF FRITION Stainless Steel.70 Steel.60 UHMW.45-30º to +66º ross Dimensions w x h* Minimum Pulley Ø 1% 2% 3% 4% per foot per metre Section (mm) (in) (mm) (lbs) (N) (lbs) (N) (lbs) (N) (lbs) (N) (lbs) (kg) Z/10 10 x /13 13 x B/17 17 x /22 22 x Green 89 RT DESRIPTION Round, Reinforced, Textured HRDNESS 89 FD OMPLINT OEFFIIENT OF FRITION Stainless Steel.50 Steel.40 UHMW.30-30º to +66º ross Dimensions Ø Minimum Pulley Ø 4% 6% 8% 10% per foot per metre Section (mm) (in) (mm) (lbs) (N) (lbs) (N) (lbs) (N) (lbs) (N) (lbs) (kg) 5mm mm mm mm mm mm mm mm Beige 95 R DESRIPTION Round, Reinforced HRDNESS 95 FD OMPLINT OEFFIIENT OF FRITION Stainless Steel.55 Steel.45 UHMW.35-30º to +66º ross Dimensions Ø Minimum Pulley Ø 4% 6% 8% 10% per foot per metre Section (mm) (in) (mm) (lbs) (N) (lbs) (N) (lbs) (N) (lbs) (N) (lbs) (kg) 5mm mm mm mm For technical assistance and drive design help, contact pplications Engineering at +44 (0) * w (width) is the widest part of the belt. h (height) is the tallest part of the belt. Dimensions are for reference only.

34 34 TEHNIL DT Beige 95 R DESRIPTION Trapezoidal, Reinforced Vee HRDNESS 95 FD OMPLINT OEFFIIENT OF FRITION Stainless Steel.55 Steel.45 UHMW.35-30º to +66º ross Dimensions w x h* Minimum Pulley Ø 1% 2% 3% 4% per foot per metre Section (mm) (in) (mm) (lbs) (N) (lbs) (N) (lbs) (N) (lbs) (N) (lbs) (kg) 3L 9.5 x L ogged 9.5 x Z/10 10 x /13 13 x ogged 13 x B/17 17 x B ogged 17 x /22 22 x ogged 22 x Hyfen 95 R DESRIPTION Trapezoidal, Reinforced Vee HRDNESS 95 FD OMPLINT OEFFIIENT OF FRITION Stainless Steel.55 Steel.45 UHMW.35-30º to +66º ross Dimensions w x h* Minimum Pulley Ø 4% 6% 8% 10% per foot per metre Section (in) (in) (mm) (lbs) (N) (lbs) (N) (lbs) (N) (lbs) (N) (lbs) (kg) 1 /2 x 3 / ogged 1 /2 x 3 / B 21 /32 x 1 / B ogged 21 /32 x 1 / /8 x 5 / ogged 7 /8 x 5 / an able DESRIPTION Round, Reinforced MTERIL Polyester Red: Engineered Polymer HRDNESS See hart FD OMPLINT Natural & Green Only (RED ONLY) -30º to +66º (LL OTHERS) -30º to +80º -22ºF to +176ºF Durometer Diameter Minimum Pulley Ø 1% 2% 3% 4% per foot per metre Product Hardness Ø (in) (in) (mm) (lbs) (N) (lbs) (N) (lbs) (N) (lbs) (N) (lbs) (kg) Red 50D LF 50D 3 / Blue 55D 55D 3 / Natural 55D 55D 3 / Green 63D 63D 3 / Natural 63D 63D 3 / For technical assistance and drive design help, contact pplications Engineering at +44 (0) * w (width) is the widest part of the belt. h (height) is the tallest part of the belt, NOT including the nominal 5mm of the integrally bonded top surface belting. Dimensions are for reference only.

35 ENGINEERING DT PULLEY SETIONS 35 V-Belts ll polyurethane V-belts in the classical profiles, i.e., B,, and D, are designed to fit ISO and DIN 2215 compliant pulleys as per the groove details illustrated in Fig. 1 below. Figure 1 ross Diameter Range Groove Groove ngle b g h g S g S g S e S e Section ngle Tolerance Min Tolerance Tolerance Z/10 Up thru 80mm 34 Over 80mm 38 ± ±0.3 8 ±0.6 /13 Up thru 118mm 34 Over 118mm 38 ± ± ±0.6 B/17 Up thru 190mm 34 Over 190mm 38 ± ± ±0.8 /22 Up thru 315mm 34 ±1 Over 315mm 38 ±30' ± ±1.0 D/32 Up thru 500mm 36 Over 500mm 38 ±30' ± ±2.0 Round Belts Round belting is commonly run in pulleys with a round profile, see Fig. 2. In the absence of round groove pulleys, round belts can also be used in pulleys with vee grooves, Fig. 3.The table below shows the dimensional data when a round belt is used in a V-groove. Figure 2 Figure 3 Pulley Pulley Groove Round Dimensions Size Diameter ngle Belt w a b Z/10 Up thru 80mm Z/10 Over 80mm /13 Up thru 118mm /13 Over 118mm B/17 Up thru 190mm B/17 Over 190mm /22 Up thru 315mm /22 Over 315mm te: above dimensions are belt fit in groove under no tension. Dimensions are in millimetres. Flat Belts ll flat belts have a natural tendency to move laterally. Therefore a flat or straight pulley is not recommended, as the belt would walk off the pulley. To keep the belt in the centre of the pulley it must have a crown. Fig. 4 illustrates a round crown and is the preferred method. modified round crown as illustrated in Fig. 5 is also acceptable. flat pulley with guide flanges (Fig. 6) is not recommended. Even with the guide flanges the belt will move laterally and potentially could climb up onto them. Figure 4 Figure 5 Figure 6

36 36 ENGINEERING DT Belt Installation Tension When non-reinforced Belting is stretched and released, elasticity is the characteristic that brings the material back to its original shape.this memory is what gives our non-reinforced belting its self-tensioning properties. When a non-reinforced belt is first installed (stretched) the material does not return to 100% of its original length and, in fact, continues to lose elasticity over its life span.this loss in elasticity causes what is commonly called tension decay. To overcome the initial and continued stretching, a non-reinforced belt will require what is referred to as installed tension. Installation tensions in the 6% to 10% range will normally be sufficient for most applications. If higher tensions are required, the application may exceed the belt s load capacity. For reference, below are installed tensions: ll n-reinforced Belting: 8 10% Quick-onnect Belting: 6 8% ll Reinforced Belts contain a reinforcing polyester tensile member, which increases the modulus elasticity of the material and reduces the stretch of a non-reinforced belt. Since an endless reinforced belt is essentially a fixed length, the eventual small amount of elongation from tension decay can be dealt with by mechanical take-up devices.this device should accommodate at least 4% of the belt s length to overcome tension decay. Belt Installation Length The belt tension length, or cut length, can be determined from the measured belt length or calculated belt length.the measured length can be obtained by taking a measuring tape and following the path of the belt around all of the pulleys, or through computer aided design (D) techniques.the calculated length can be obtained from the following formula. te: this formula applies to two-pulley drives only. L = (D +d) + (D - d) 2 4 For non-reinforced belting, the cut length is determined by using the measured or calculated (reference) belt length times the percent of required installation tension (6 to 10%). ut length = reference length x % tension Example: 1120mm 8% tension = = mm For reinforced belting, the cut length is the measured or calculated length plus 38mm (1½"). Temperature The temperature range of Belting is determined by the thermoplastic resin. Like all thermoplastic resins, its physical properties are reduced at higher temperatures.the material softens, loses strength and elongates excessively to the point of premature failure.temperature ranges are listed under each individual belt type in the Technical Data section. Minimum Pulley Diameter n-reinforced belts can operate on smaller diameter pulleys than belts with a reinforcing tensile member. Reinforced belts require a larger pulley diameter to prevent premature flex fatigue failure of the polyester tensile member.the most common serious mistake in designing belt drives is the selection of a pulley diameter that is too small. Listed under each individual belt type is the recommended minimum pulley diameter. Smaller diameters can be used only if a reduction in belt service life is acceptable. Belt Profile Tolerance where: L = Installation length = centre of pulley shaft to centre of pulley shaft distance D = pitch diameter of large pulley d = pitch diameter of small pulley Round Belts: Up to and including 5mm (3/16") diameter: ±.127mm (0.005") Over 5mm (3/16") up to and including 6.3mm (1/4") diameter: ±.178mm (0.007") Over 6.3mm (1/4") up to and including 14mm (9/16") diameter: ±.254mm (0.010") Over 14mm (9/16") in diameter: ±.305mm (0.012") Flat and V-Belts: ll profiles: ±.381mm (0.015") If a tighter tolerance is required, consult Fenner Drives application engineering group with your requirements.

37 Engineering Data Selection Procedure, onveying Refer to the Technical Data chart for the belt material and cross section selected. 2. Use the following formula that meets your application requirements (te:if belt supported by rollers use.17 for μ): a.horizontal Transport with Slider Bed c. Incline or Decline Transport with Slider Bed T e = W t μ + B wt T e = W t (H t + μ 2 + H t2 ) + B wt b.horizontal Transport with Slider Bed d. Incline or Decline Transport with Slider Bed and Product ccumulation and Product ccumulation T e = W t μ + B wt + wt T e = W t (H t + μ 2 + H t2 ) + B wt + wt Where: T e = Effective Tension wt = ccumulating weight μ W t = Total Weight on onveyor (where μ is the OF between belt and product) = onveyor entre Distance H t = Incline or decline height B wt = Belt weight/unit length μ = OF on slider bed material from chart 3. Determine Tight Tension (T 1 ). Flat and round belts T 1 = T e 2 V-belts T 1 = T e Refer to the Technical Data chart for the material and cross section selected and compare T 1 to the Working Load at 10% tension. If only one belt is desired,t 1 may not be greater than the Working Load at 10% tension. If more than one belt is required, divide T 1 by the Working Load at 10% tension to arrive at number of belts. Round up to the nearest whole number of belts. 5. Find load per belt by dividing T 1 by number of belts. From the Technical Data chart, determine the percent installed tension for the load per belt. 6. Belt cut length (mm) = measured or calculated belt length (mm) (1 corresponding % tension). Engineering Data Selection Example Type of belt being considered = Orange 85 in 6mm round Head-to-tail centre distance () = 3 Metres Total weight on belt(s) = 6 kg Incline or decline = none Type of belt support = UHMW slider bed Product accumulation on belt(s)? = no 1. Refer to the Technical Data chart for the belt material and cross section selected. Orange 85 lear 85 DESRIPTION Round, n-reinforced HRDNESS 85 FD OMPLINT ross Dimensions Ø Minimum Pulley Ø 4% 6% 8% 10% per foot per metre Section (in) (mm) (in) (mm) (lbs) (N) (lbs) (N) (lbs) (N) (lbs) (N) (lbs) (kg) 6mm /4" 1 / Horizontal Transport with Slider Bed. Since the belt will run in UHMW slider bed the OF(μ) of.45 is used from Technical Data chart. From the chart the belt weight is.02 kgs/m giving a total belt weight of.06 kg (.02 3). T e = 6 kg = 2.76 kg 3. Determine Tight Tension (T 1 ). round belts T 1 = = 5.52 kg = 54.1 Newtons ( ) OEFFIIENT OF FRITION Stainless Steel.70 Steel.60 UHMW.45-30º to +66º 4. Refer to the Technical Data chart for the material and cross section selected and compare T 1 to the Working Load at 10% tension. If only one belt is desired,t 1 may not be greater than the Working Load at 10% tension. If more than one belt is required, divide T 1 by the Working Load at 10% tension to arrive at number of belts. Round up to the nearest whole number of belts. 6mm round rated % tension = 2.84 round up to 3 belts 5. Find load per belt by dividing T 1 by number of belts. From the Technical Data chart, determine the percent installed tension for the load per belt. Load/belt = 54.1 N 3 = 18.0 Newtons corresponding installed tension = 9.4%

38 38 hemical Resistance hart Polyurethane is extremely resistant to many industrial oils and chemicals, but not all. Below are a wide variety of oils and chemicals found in industrial applications. onsult Fenner Drives application engineering group for assistance on projects with design criteria outside these parametres, or obtain a sample belt and determine its compatibility in the precise operating conditions. cids cetic, 5% Boric, 4% hromic itronic Formic HI Hydrochloric, 10% Lactic Nitric, >1% Oleic Phosphoric Sulfuric, <20% Sulfuric, >20% lkalines mmonia, >10% Detergent, 1% Potassium Hydroxide Soap, 1% Sodium Hydroxide, 10% queous Solutions luminum hloride, 10% mmonium hloride, 10% Bleaching gent, 40% Bleaching gent, 100% alcium hloride, 40% austic Soda, 10% ola Ferric hloride, 10% Hydrogen Peroxide, 3% Isopropanol, 50% Magnesium hloride, 30% Potassium hloride, 40% Potassium Dichromate, 10% Potassium Permanganate, 5% Sea Water Sodium Bisulfate, 10% Sodium hloride, 10% Sodium Hypochlorite, 5% Sodium Thiosulfate, 20% Water, Deionized Rating B B Rating B Rating B B B B Fuels STM Fuel STM Fuel B STM Fuel Diesel Fuel Gasoline, Premimum Gasohol (10-15% Methanol) Jet Fuel, JP-4 Kerosene Oils STM Oil #1 STM Oil #2 STM Oil #3 Brake Fluid (TE or TS) Gear Box Oil (SE 90) Hydraulic Fluid Hydraulic/Water Emulsion Mineral Oil Motor Oil Parafin Oil Petroleum (Texas Sour rude) Power Stering Fluid Skydrol 500 Oil Transmission Oil Greases alcium Grease Sodium Grease Teflon Grease Miscellaneous Dioctyl Phthalate (DOP) Ethylene hloride Ethylene Dichloride Eythlene GlycoWater 50/50 Household leaner Naptha Silage (Silo) Juice Natural Perspiration Tincture of Iodine Tricresyl Phosphate Rating B Rating B Rating B B Rating B B Solvents cetone niline Benzene Benzyl lcohol Butane Butyl cetate Butyl lcohol arbon Tetrachloride hlorobenzane hloroform yclohexane Ethanol Ether Ethyl cetate Freon 11, 12, 22 Freon 113 Glycerine, Glycerol, Glycol Heptane Hexane Isopropyl lcohol Methanol Methyl cetate Methyl Ethyl Ketone Methyl Glycol Methylene hloride N-Methyl Pyrroidone Perchloroethylene Pyridine Turpentine Tetrachloroethylene Tetrahydrofuran Toluene Trichloroethylene Xylene Rating B Rating Key - Fluid has little or no effect B - Fluid has minor to moderate effect - Fluid has severe effect

39 Frequently sked Questions 39 Q Q re all of the Belting products FD compliant? Opaque 80, Ivory 85, Green 89, Red 90, Blue 55D, and Red and Blue an able are not. Standard Red 85 XF and Hyfen XF and XR are not; consult factory for availability of compliant materials. ll of the other belts are manufactured from FD compliant materials. I have an application involving 93 /200 F temperature. an I use your polyurethane belting? Our polyurethane products are usually limited to 66 /150 F (see product info for details). t higher temperatures the polyurethane softens and loses strength, resulting in excessive stretch. However, Fenner Drives PowerTwist Plus should be considered as an option. Q Q Q re the Polyurethane and Polyester belting products RoHS compliant?.ll of the Polyurethane and Polyester Belting products are RoHS compliant. I plan on using a B/17 section polyurethane belt.will your belt fit pulleys that I can buy from numerous power transmission distributors?. ll of our classical polyurethane belts, i.e. /13, B/17, /22 and D/32, are designed to fit BS/DIN/ISO compliant pulleys. Why can t I butt weld your reinforced polyurethane belting? You can, but in most applications it is not recommended.to receive the full load carrying capacity of the belt, an overlap weld is recommended. Q Q My application involves washdown. What effect will it have on the belt? Polyurethane is resistant to water and many industrial chemicals, but not resistant to all. onsult the chemical resistance chart in this catalogue or contact Fenner Drives application engineering group with the contaminants present and we will make a recommendation. The standard profiles shown do not appear to suit my needs. Do you make special profiles?! t Fenner Drives, we welcome the opportunity. ontact Fenner Drives application engineering group for assistance. Q Q Do I need some take-up adjustment when using your polyurethane belts? When using non-reinforced polyurethane belting, take-up is not required. However, all reinforced type belting does require take-up. One good option is our T-Max Rotary Belt Tensioners with a PowerMax Idler Pulley. On my conveying application, the product being moved could occasionally accumulate.what belt do you recommend for this? Our Green 89 with its textured surface provides a lower coefficient of friction, ideal for applications where product accumulation can occur. For any questions about our extensive line of products, just call +44 (0) and your Inside Sales Specialist will help you.

40 ount on Fenner Drives. We ve got the right product for your application. Fenner Drives is a proven leader in the design and manufacture of problem-solving power transmission and motion transfer components. Recognized widely for our expertise and innovation in manufacturing technology, we consistently blend reliability, quality and value in our products. Our ISO 9001:2000 certified production facilities are located in Leeds, UK; Manheim, P and Wilmington, N. s part of our commitment to provide unsurpassed technical support and service, we maintain extensive engineering, development and testing facilities. Visit us at Hudson Road Leeds, LS9 7DF UK TEL: +44 (0) TEL: +44 (0) FX: +44 (0) West Stiegel Street Manheim, P TEL: TEL: FX: FENNER DRIVES FDUBUK-002