Welding positioner. SP series

Size: px

Start display at page:

Download "Welding positioner. SP series"

Joel Bryan
5 years ago
Views:

1 P Welding positioner P series

Naturally, equipment specifications and performance are designed assuming that the expected motion is attained, but if there are factors such as backlash, insufficient rigidity or control instability

2 he ZEO-Backlash echnology A mechanism developed through the pursuit of outstanding functionality and performance. uperior movement achieved with zero-backlash technology In FA equipment, motion control using servo systems is a crucial element which greatly affects equipment performance. Naturally, equipment specifications and performance are designed assuming that the expected motion is attained, but if there are factors such as backlash, insufficient rigidity or control instability in the motion control section, then output motion will deviate from input control commands, and it will be difficult to attain the expected performance. With the ollerdrive P eries, a servomotor is mechanically reduced while maintaining powerful torque, rigidity and stability. An output motion faithful to input control commands can be attained by achieving zero-backlash with our unique preloaded mechanism. his is a revolutionary FA motion control unit, which combines rolling transmission for high-efficiency and elimination of wear, an orthogonal layout of input and output axes for greater compactness, and standard features like a large diameter hollow shaft for greater ease-of-use. heory of Operation he ollerdrive educer is a precision reducer that uses the roller gear cam mechanism, one of the finest motion control mechanisms available. he unit is constructed from an input shaft and a turret (output shaft) that is assembled with roller followers. he roller followers are preloaded against a screw-like input shaft to eliminate backlash. Our proprietary adjustment mechanism provides optimum preload. he roller followers in the turret use internal roller bearings to transfer torque while rotating. his mechanism ensures zero backlash, precision, and efficiency while preventing wear. It also provides long-term, consistent accuracy. he servomotor drive delivers unparalleled, ultimate motion control. oller gear cam mechanism Output shaft (urret) Preload mechanism Output shaft (urret) oller followers Cam oller followers Input shaft(oller gear cam) Input shaft 1

3 P series Welding Positioners for Greater pace-avings and Higher Productivity P3 (H) P6 P12 P24 P36 Features Payload:3kg ~ 3,6kg epeatability:±.3mm (P3 ~ P12:=25 mm position) Oversized hollow shaft:φ 245mm ( P 3 6 ) Excellent stability and ensure shortening the tact time hin-profile body:19 mm (P3 ~ P6) ough against impact from emergency stops Applications Cantilever-mounted 2-axis welding positioner traddle-mounted BBQ welding positioner Horizontal single-axis welding positioner Ferris-wheel type welding positioner 2

4 Product Code Product Code 1 P AA Model Gear ratio ervomotor *2 position Attachment code ervo motor Connector position P3 14 P3 surface elect an attachment P3H *1 56 P3H surface code by referring to page 7. P6 14 P6 V P12 12 P12 W P P24 P P36 *1 High-speed model. *2 he servo motor to be mounted should be equipped with an oil seal. ollerdrive urfaces 5 Z surface (Motor mounted by ankyo) surface (Motor mounted by ankyo) V surface (Motor mounted by ankyo) W surface (Motor mounted by ankyo) For a motor to be mounted by the customer V ervomotor Motor base W ollerdrive body * hown with servomotor on surface ervo motor position ervo motor connector position V W Z For a motor to be mounted by the customer 3

5 Pseries pecifications Model P3 P3H P6 P12 P24 P36 Output table diameter mm Output hollow diameter mm Allowable payload kg ,2 2,4 3,6 Allowable moment load *1 N m 1, ,795 7,36 1,8 15,1 Gear ratio Maximum rotating speed min sec 6 36 sec 3 18 sec 2 12 sec 2 12 sec 2 12 sec epeatability mm.3 =25mm.3 =25mm.3 =25mm.3 =25mm.5 =5mm.5 =5mm Momentary max. allowable torque N m 1,9 1,16 2,72 6,9 9,4 12,7 tart top limit torque N m ,35 1,96 5,15 9,58 Internal moment of inertia at the input shaft *2 kg m ecommended motor power *3 kw 1kW 1kW 1.5kW 2kW 5.5kW 7.5kW Paint color N1.5 Black N1.5 Black N1.5 Black N1.5 Black N1.5 Black N1.5 Black Net weight kg *1 Allowable moment load depends on the mounting direction and payload. For details, please refer to the allowable moment diagrams on pages 8 to 1. *2 Internal moment of inertia at the input shaft depends on the attachment code. For details, please refer to the attachment code selection table on page 7. *3 ecommended motor power value is reference only. It depends on the operating conditions. 4

6 Dimensions P3(H) / P6 φ sable depth5 (4)M16 2, 28DP (For lifting) φ15 (otating output part) φ12 P12 φ22 (otating output part) φ17 (1) 2 φ12.5 φ17.5 (139) 3 1 Output table φ12 φ155 (1) 21 3 (164) 3 Output table φ φ267 φ2(otating output part) (1.9) (2)M16 2, 32DP (For lifting) φ φ28(otating output part) φ *2 *2 *2175 *2 136 ±.5 24 ±.1 ±.5 32 ±.1 (8.7) (4)M2 2.5, 4DP +.18 (2)φ12, 18DP φ (1.9) (2)φ12 sable depth5 (4)M2 2.5, 32DP (For lifting) 25 4 (2)M2 2.5, 4DP (For lifting) (1.2) (4)M2 2.5, 4DP +.18, 18DP 3 36 c φ * ± c d φ194 8 V d V 22 ±.5 1 ± Grease zerk (for gears) (1)M1 1.5, 2DP (2)φ8 +.15, 12DP Grease zerk (for gears) (12)M , 24DP (2)φ1 +.15, 15DP (2)M4.7, 8DP (, surfaces) (2)M4.7, 8DP (, surfaces) b b a a W W φ2 φ31 φ23 *2 27 ±.1 *2 256 ±.5 φ135 φ27 *2 35 ±.1 *2 35 ±.5 φ19 (6)M6 1, 12DP (8)M6 1, 12DP 3 ± ±.1 (2)Φ (6)M8 1.25, 16DP (8)M8 1.25, 16DP 42 ±.5 48 ± , 18DP (4)M2 2.5 H * 1 his drawing is for a model where the servo motor is mounted on the surface. * 2 Positional dimension tolerances apply only to bores of * 3 he directions of input-output rotary axes are related as a-d and b-c. * 4 For dimensions of the motor mounting potion, see the attachment code selection table on page 7. * 5 When attachment code BN is selected, the dimension is 52 mm (2)φ12, 18DP (4)φ22 H * 1 his drawing is for a model where the servo motor is mounted on the surface. * 2 Positional dimension tolerances apply only to bores of * 3 he directions of input-output rotary axes are related as a-d and b-c. * 4 For dimensions of the motor mounting potion, see the attachment code selection table on page 7. 5

7 Pseries P φ4 sable depth1 (4)M2 2.5, 4DP (For lifting) Output table (2.5) Grease zerk (for gears) (16)M , 24DP 273 (2)φ1 +.15, 15DP 45 (2)φ , 18DP (7)M , 24DP (8)M1 1.5, 2DP φ375 φ22(otating output part) φ17 (1) 3 (236) 3 φ17.5 φ17 φ φ26(output table part) φ32(otating output part) φ (2)M2 2.5, 4DP (For lifting) (1.2) c d φ22 Grease zerk (D area, surfaces) (4)M6 1, 12DP (, surfaces) V b a W φ375 φ4 295 φ345 φ ± ±.5 5 ±.5 61 ± (8)Φ22 H 2 25 ±.1 (8)M2 2.5, 4DP (2)φ ± , 18DP 23 ±.5 15 ± * 1 his drawing is for a model where the servo motor is mounted on the surface. * 2 Positional dimension tolerances apply only to bores of * 3 he directions of input-output rotary axes are related as a-d and b-c. * 4 For dimensions of the motor mounting potion, see the attachment code selection table on page 7. P φ4 sable depth1 (4)M2 2.5, 4DP (For lifting) Output table (2.5) Grease zerk (for gears) (12)M16 2, 32DP (2)φ , 18DP (7)M , 24DP (8)M , 24DP (1) φ52 φ32(otating output part) φ φ245.5 (28) φ245 φ φ335(output table part) φ42(otating output part) φ (2)M2 2.5, 4DP (For lifting) 35 (1.2) c φ3 d V Grease zerk (D area, surfaces) (4)M6 1, 12DP (, surfaces) b a φ52 W φ54 36 φ48 φ ± ±.5 64 ± ± (2)φ , 18DP (8)φ22 H 2 25 ±.1 3 ±.5 (8)M2 2.5, 4DP +.18 (2)φ12, 18DP 31 ±.5 15 ± * 1 his drawing is for a model where the servo motor is mounted on the surface. * 2 Positional dimension tolerances apply only to bores of * 3 he directions of input-output rotary axes are related as a-d and b-c. * 4 For dimensions of the motor mounting potion, see the attachment code selection table on page 7. 6

8 Attachment Code election Chart c d f φe φa φb Model Attachment code a b c d e f J (Internal moment of inertia at the input shaft) [kg m 2 ] AN (4)M8 1.25, DP P3 P6 AA (4)M8 1.25, DP AB (4)M8 1.25, DP BN (4)M8 1.25, DP AN (4)M8 1.25, DP P3H AA (4)M8 1.25, DP AB (4)M8 1.25, DP BN (4)M8 1.25, DP AN (4)M , DP P12 AA (4)M , DP AB (4)M , DP BN (4)M , DP AN (4)M , DP AA (4)M , DP P24 AB (4)M , DP AC (4)M , DP BB (4)M , DP AN (4)M , DP AA (4)M , DP P36 AB (4)M , DP AC (4)M , DP BB (4)M , DP Motor mounting portion Motor base Motor gear Clamping collar *1 Motor shaft sleeve O-ring *2 Motor mounting screws ervomotor *1 his may not be included depending on the specification. *2 he motor mounting screws are not included. Clamping collar fastening screws 7

9 Pseries Allowable Moment Load Diagrams / Allowable Payloads *Payload value is reference only. P3 (horizontal position) (vertical position) (For cantilever mounting) 895 mm.1t 1115 mm.2t.3t 54mm 335mm 445 mm 295 mm 66 mm 535 mm 315 mm.3t.2t.1t 295 mm 11 mm Allowable Moment Load Diagram 3,5 3, (For straddle mounting) 895 mm 2,94 2,5 Payload[N] 2, 1,5 1,411 1, 445 mm 295 mm.3t.2t.1t 5 P3 (vertical position) P3 (horizontal position) , 1,2 935 Moment load[n m] 1, P3H (horizontal position) (vertical position) (For cantilever mounting).1t.2t.3t 52 mm 665 mm 32 mm 19 mm 26 mm 17 mm.3t 69mm 395mm 22mm.2t.1t 295 mm 135 mm Allowable Moment Load Diagram 3,5 3, 2,94 2,5 Payload[N] 2, 1,5 1,411 1, (For straddle mounting) 52 mm 26 mm 17 mm.3t.2t.1t 5 P3H (vertical position) P3H (horizontal position) Moment load[n m]

2t 255 mm 8 mm Allowable Moment Load Diagram 7, 6, 5,88 5, 4, 3, Payload[N] 2,822 2, (For straddle mounting) 685 mm 34 mm 225 mm.6t.4t.

10 Allowable Moment Load Diagrams / Allowable Payloads *Payload value is reference only. P6 (horizontal position) (vertical position).2t.4t.6t (For cantilever mounting) 94 mm 44 mm 27 mm 685 mm 34 mm 225 mm.6t 7 mm 425 mm 24 mm.4t.2t 255 mm 8 mm Allowable Moment Load Diagram 7, 6, 5,88 5, 4, 3, Payload[N] 2,822 2, (For straddle mounting) 685 mm 34 mm 225 mm.6t.4t.2t 1, P6 (vertical position) P6 (horizontal position) 5 1, 1,5 2, 1,44 1,795 Moment load[n m] 1,65 P12 (horizontal position) (vertical position).4t 1875 mm.8t 1.t 1.2t 95mm 75mm 575mm (For cantilever mounting) 66 mm 33mm 265mm 22mm 1.2t 1755mm 885mm 67mm 82mm 615mm 53 mm 48 mm 1.t.8t.4t Allowable Moment Load Diagram 14, 12, (For straddle mounting) 66 mm 11,76 1, Payload[N] 8, 6, 33mm 265mm 22mm 1.2t 1.t.8t.4t 5,39 4, 2, P12 (vertical position) P12 (horizontal position) 1, 2, 3, 4, 5, 6, 7, 8, Moment load[n m] 6,25 6,77 7,36 9

Pseries P24 (horizontal position) (vertical position) 2.4t (For cantilever mounting) 525 mm 2.4t 1.t 1.5t 2.t 35mm 26mm 2.t 145mm 65mm 455mm 355mm 885mm 65mm 395mm 285 mm 215 mm 1.5t 1.

t 6,86 5, P24 (vertical position) P24 (horizontal position) 2, 4, 6, 8, 1, 12, Moment load[n m] 6,81 8,42 1,6 P36 (horizontal position) (vertical position) 3.6t (For cantilever mounting) 975 mm 3.

11 Pseries P24 (horizontal position) (vertical position) 2.4t (For cantilever mounting) 525 mm 2.4t 1.t 1.5t 2.t 35mm 26mm 2.t 145mm 65mm 455mm 355mm 885mm 65mm 395mm 285 mm 215 mm 1.5t 1.t 49mm 295mm 185mm Allowable Moment Load Diagram 25, 23,52 2, (For straddle mounting) 525 mm 2.4t Payload[N] 15, 1, 35mm 26mm 215mm 2.t 1.5t 1.t 6,86 5, P24 (vertical position) P24 (horizontal position) 2, 4, 6, 8, 1, 12, Moment load[n m] 6,81 8,42 1,6 P36 (horizontal position) (vertical position) 3.6t (For cantilever mounting) 975 mm 3.6t 1.t 154 mm 2.t 3.t 69 mm 41 mm 315 mm 485mm 325mm 3.t 119mm 64mm 325mm 225mm 225 mm 2.t 1.t 415 mm Allowable Moment Load Diagram 4, 35,28 35, 3, (For straddle mounting) 975 mm 3.6t Payload[N] 25, 2, 225 mm 485mm 325mm 3.t 2.t 1.t 15, 1, 9,8 5, P36 (vertical position) P36 (horizontal position) 2, 4, 6, 8, 1, 12, 14, 16, Moment load[n m] 7,94 11,2 15,1 1

Other ollerdrive Products M series he ollerdrive M series, the smallest in the world, has been developed to meet the increasing demands for downsized manufacturing

he M series broadens the horizon of FA equipment design in limited spaces, offering excellent performance in semiconductor display-related manufacturing inspection

It features zero-backlash for precision positioning performance, and our ollerdrive precision reducer for high power transmission efficiency.

pon request, a servomotor can be sized and mounted to provide a drop-in solution that does not require you to design or assemble a drive system.

series he series provides all-purpose models for a broad range of industries, combining performance (accuracy, rigidity, etc.

Applications include, among others, assembling automotive components, machining large components, and transporting heavy objects, which can only be handled using

CD series he CD series consists of single-axis tables, which are the basic for ankyo CNC rotary tables and designed for smaller size and lighter weight as compared with

he tables are operated more easily with a rich variety of options: support table, tail stock, rotary joint, and encoder, which may be necessary for some machining

12 Other ollerdrive Products M series he ollerdrive M series, the smallest in the world, has been developed to meet the increasing demands for downsized manufacturing equipment as workpieces in the market are becoming smaller and more accurate. he zero-backlash feature enables high repeatability and great durability. he M series broadens the horizon of FA equipment design in limited spaces, offering excellent performance in semiconductor display-related manufacturing inspection equipment, as well as in assembly, transport, and measurement applications. A series he A eries is a compact unit designed for easy integration. It features zero-backlash for precision positioning performance, and our ollerdrive precision reducer for high power transmission efficiency. Cross-roller bearings are standard on the output for precision motion with strong rigidity. pon request, a servomotor can be sized and mounted to provide a drop-in solution that does not require you to design or assemble a drive system. he output features an oversized hollow bore for use in conjunction with other equipment, and for routing cables and pipes. series he series provides all-purpose models for a broad range of industries, combining performance (accuracy, rigidity, etc.) and functionality (high gear ratios, environmental considerations, etc.). he high rigidity achieved by use of a cast iron chassis and rigid output bearings finds ideal applications in heavy-load environments, such as deburring and caulking. Applications include, among others, assembling automotive components, machining large components, and transporting heavy objects, which can only be handled using equipment built for high torque, precision, and rigidity. CD series he CD series consists of single-axis tables, which are the basic for ankyo CNC rotary tables and designed for smaller size and lighter weight as compared with conventional machines without sacrificing rigidity. he tables are operated more easily with a rich variety of options: support table, tail stock, rotary joint, and encoder, which may be necessary for some machining conditions. In terms of performance compared with conventional worm reducer tables, the clampless machining ability contributes to a significant productivity increase because of reduction in non-cutting time. series he series provides cantilever-mounted, 2-axis tilting rotary tables with a compact body that fits in limited spaces. he tables are ideal for 5-axis machining of automotive aircraft components and medical parts. he ollerdrive CNC eliminates the need for periodic calibration or adjustment as it is durable, free from internal component degradation and accuracy change over long periods. 11

13 Pseries Attention: Date: Our contact person: Model izing Form for the ollerdrive Customer s Company, Department P series EL Address FAX Name A)Application B)Overview drawing, loads, operating environment, etc. Weight of workpiece and tool :W Y Workpiece and tool upport X [kg] Moment of inertia of workpiece and tool :I Z [kg m2 ] Center of gravity position X Y Z [mm] Workpiece and tool adius, (vertical position) upport required Yes / No Z External load, except for loading weight of tool and workpiece hrust load :Ft Fr Lr (horizontal position) [N] Distance of thrust load operating point :Lt [mm] adial load :Fr Lt Ft [N] Distance of radial load operating point :Lr C)Motion pattern Output haft peed Acceleration time equired information Constant speed time Cycle ime Deceleration time Index period (angle of rotation per cycle) Dwell time [deg] ime [sec] [mm] D)Intended servomotor Manufacturer Model No. Motor power (rated output) [kw] E)Mounting direction of servomotor surface (right side viewed from front) surface (left side viewed from front) Circle applicable answer. F)Accompanying document Yes / No Circle applicable answer. ID, etc. P-218/1E- Contact sales person at ankyo 12

14 Handling Installation ite he ollerdrive products with standard specifications should be installed in locations where they can be easily checked and maintained. pecifically: Environment temperature from to +4 ºC Humidity under 85% (no condensation) Non vacuum or extreme pressure No exposure to water, oil, chemicals, dusts, etc. No existence of explosive gas, other hazardous gas, or radio active materials No direct sunlight Excessive shock or force does not act Minimal electromagnetic noise No welding current within the main body (Connect a secondary welding current ground separately as needed.) Minimum electro magnetic noise (be cautious on welding machines) Operating Conditions Depending on the operation pattern, the product surface temperature may rise because of heating in the servo motor or the product itself. Ensure cooling to 6 or less. If the product is used repeatedly with a small swing angle (1 degrees or less), the resultant poor lubrication may significantly reduce the product service life. Please contact us if the intended output rotation angle is 1 degrees or less. Limitations on the use of this product his product cannot be used in applications where operation of the product has a direct impact in human life, or can cause bodily harm to people. he scope of these use limitations includes the following applications:. Medical equipment. Nuclear power related equipment. Aerospace equipment. Equipment for handling explosive, corrosive or toxic substances etc. Please consult with our company if you are considering use in one of the above applications. If there is a possibility that this product will be used in a final use location outside Japan, in weapons or equipment for weapon manufacture, then it may be subject to regulation due to the Foreign Exchange and Foreign rade Control Law. Please take extra care with regard to the application and region of use, and properly submit applications and follow procedures if necessary. Notes on information pecifications, dimensions and other information relating to this product provided in this catalog are subject to change without prior notice. he information in this catalog is current as of February 219. Patent rights and copyrights for some mechanisms, trademarks, images, drawings and other material in this catalog all belong to ankyo eisakusho Co. Copying, reuse or distribution of any material in this catalog without the permission of ankyo eisakusho is forbidden. Please refer to the instruction manual for other safety information or product handling details. 13

15 Pseries Global network ANKYO CHINA ADING CO., LD. HANGZHO ANKYO MACHINEY CO., LD. IALY ANKYO MIYAGI EIAKHO CO. ANKYO EIAKHO CO. ANKYO HIZOKA EIAKHO CO. ANKYO KOEA CO., LD. AIWAN HAILAND INGAPOE ODAX VIENAM CO., LD. ANKYO WOK(HAILAND)CO., LD. HEAD OFFICE OFFICE FACOY AGEN ANKYO AMEICA INC. Group Company ANKYO AMEICA INC tate oute 47 idney, Ohio, A. PHONE:+1-() FAX:+1-() ANKYO KOEA CO., LD , Digital Empire 2, 88 inwon-ro, Yeongtong-gu, uwon-si, Gyeonggi-do, Korea PHONE:+82-() FAX:+82-() ANKYO CHINA ADING CO., LD. [ HANGHAI HEAD OFFICE ] oom 113, Block B, No.391 Guiping oad, hanghai 2233 China PHONE:+86-() FAX:+86-() sales@sankyochina-trading.com [ HENZHEN BANCH OFFICE ] nit13b, 13/F., owerc, NEO-Building, No.69 hennan Avenue, Futian District, henzhen China PHONE:+86-() FAX:+86-() [ IANJIN BANCH OFFICE ] oom 276, Jinhuang Building, No.2 Nanjing oad, HeXi District ianjin China PHONE:+86-() FAX:+86-() [ GANGZHO BANCH OFFICE ] oom 913, Xing Pu buliding, No.12 Guan Hong oad, Guangzhou Economic Development Zone, Guangzhou 5167 China PHONE:+86-() FAX:+86-() HANGZHO ANKYO MACHINEY CO., LD. No.2518 Jiang Dong 2 oad, Hangzhou Jiang Dong Industrial Park, Xiaoshan Zone, Hangzhou, Zhejiang, China PHONE:+86-() FAX:+86-() ODAX VIENAM CO., LD. Plot No. M1, hang Long Industrial Park II Di u, My Hao, Hung Yen, Viet Nam PHONE:+84-() FAX:+84-() ANKYO WOK (HAILAND) CO., LD. 9/31 Moo 5, Phaholyotin oad, Klongnueng, Klong Luang, Patumthani 1212 hailand PHONE:+66-() FAX:+66-() Contact us Mon-Fri AM8:3-12: PM13:-17:3 C + 9: (J)(Except public holidays and company holidays) Head Office abatashinmachi, Kita-ku, okyo, Japan (International department ) PHONE: +81-() FAX: +81-() overseas@sankyo-seisakusho.co.jp AIWAN No.25, Gongyequ 4th d., Xiehe Vil., Xitun Dist., aichung City 4768, aiwan (.O.C.) PHONE () FAX () tw-sales@rollerdrive.com 14

16 Dealers * Product specifications may be changed without prior notice. Before ordering, please contact our sales department. All patent rights and copyrights for parts of mechanisms described in this catalog and for trademarks, images, drawings etc. belong to ankyo eisakusho Co. "ollerdrive" is a registered trademark of ankyo eisakusho Co. in Japan. P-219/2E(AZ)

RollerDrive. Ultra small, zero backlash reducer. RollerDrive. MR series

RollerDrive. Ultra small, zero backlash reducer. RollerDrive. MR series RollerDrive MR Ultra small, zero backlash reducer RollerDrive MR series The ZERO-Backlash Technology Superior movement achieved with zero-backlash technology Theory of Operation Roller gear mechanism Output