Motor Control and Protection

Transcription

1 Motor Control and Protection Contactors Motor Protection and Monitoring Relays Manual Motor Protectors and Controllers Soft Starters Drives.1 Contactors Product Overview V9-T- Compact Definite Purpose Contactors V9-T-3 50 mm C5 Definite Purpose Contactors V9-T-5 XT IEC Miniature Contactors V9-T-7 XT IEC Contactors V9-T-9. Motor Protection and Monitoring Relays Product Overview D65 Series Monitoring Relays D65C Series Monitoring Relays XT IEC Miniature Overload Relays XTOB, XTOT Thermal Overload Relays XT Electronic Overload Relays Motor Insight Overload and Monitoring Relays Manual Motor Protectors and Controllers Product Overview XT IEC Manual Motor Protectors XT IEC Manual and Combination Motor Controllers Soft Starters Product Overview S701 Soft Start Controller DS6 Soft Start Controller S801 Soft Starter S811 Communicating Soft Starter Drives Product Overview M-Max Machinery Drive SVX9000 Drives V9-T-15 V9-T-17 V9-T-19 V9-T- V9-T-3 V9-T-6 V9-T-3 V9-T-34 V9-T-35 V9-T-39 V9-T-45 V9-T-46 V9-T-48 V9-T-49 V9-T-55 V9-T-61 V9-T-6 V9-T-64 For our complete product offering, see Volume 5 Motor Control and Protection, CA E and Volume 6 Solid-State Motor Control, CA E. Volume 9 OEM Product Guide CA E January 01 V9-T-1

2 .1 Motor Control and Protection Contactors Product Overview Contactors Selection Guide Description Definite Purpose Contactors XT IEC Miniature Contactors XT IEC Contactors Page V9-T-3 Page V9-T-7 Page V9-T-9 Type Definite purpose IEC IEC Approvals UL Recognized, CSA, CE, ARI, RoHS UL, IEC EN 60947, CE, CSA, RoHS UL, IEC EN 60947, CE, CSA, RoHS Technical Data Pole configurations 1P, P, 3P, 4P 3P, 4P 3P, 4P Inductive Amp ratings To 360A To 8.8A (AC-3) To 1600A (AC-3) Resistive Amp ratings To 360A To 0A (AC-1) To 450A (AC-1) Typical electrical operations To 300,000 To 750,000 To 1,400,000 For our complete product offering, see Volume 5 Motor Control and Protection, CA E. V9-T- Volume 9 OEM Product Guide CA E January 01

3 Motor Control and Protection Contactors.1 Compact Definite Purpose Contactors Product Selection Compact Definite Purpose Contactors Open Type Ampere Ratings 1 Inductive Full Load Resistive Magnet Coil Selection AC Coil Voltage 50/60 Hz Coil Suffix 4 T A B Locked Rotor 40 77V Single-Pole C5ANB130_ C5ANB140_ Single-Pole with Shunt C5CNB130_ C5CNB140_ Two-Pole C5BNB5_ C5BNB30_ C5BNB40_ 1 Rating per pole. Replace underscore (_) in catalog number with coil suffix letter from table at left. Features Insulation voltage: 690V Current rated and hp/kw rated Magnet coil: Class F, 155 C Contact arc covers are standard on all contactors Volume 9 OEM Product Guide CA E January 01 V9-T-3

4 .1 Motor Control and Protection Contactors Selection Definite Purpose Contactors Definite Purpose Contactors Model C =Contactor A = Three-phase starter B = Single-phase starter Note 1 Not available on 50A devices. Type 5 = Non-reversing contactors 7 = Non-reversing starters 9 = Non-reversing starters 65 = Reversing contactors Contactor Frame Size A = Compact, single-pole B = Compact, two-pole C = Compact, single-pole w/shunt D = 15 50A, two- and three-pole E = 5 40A, four-pole F = 60 75A, two- and three-pole G = 90A, two- and three-pole H = 10A, two- and three-pole K = 00 and 300A, three-pole L = 360A, three-pole For Starters Only C = Common control wiring S = Separate control wiring Enclosure Type N = Open with metal mounting plate R = Open with DIN rail mounting adapter (two- and three-pole, 15 50A contactors only) G = NEMA Type 1 Enclosed C 5 D N A 1 5 A A Number of Poles 1 = Single-pole = Two-pole 3 = Three-pole 4 = Four-pole A = Vac, 50/60 Hz B = Vac, 50/60 Hz C = Vac, 50/60 Hz D = Vac, 50/50 Hz H = 77 Vac, 60 Hz J = 0 40 Vac, 50/60 Hz L = Vac, 50 Hz Auxiliary Contacts (Side Mount) A = 1NO pressure plate B = 1NC pressure plate C = 1NO-1NC pressure plate L = 1NO-1NC snap switch QC only M = NO-NC snap switch QC only 15 = 15A 5 = 5A 30 = 30A 40 = 40A Coil Selection R = 1 Vac, 50/60 Hz T = 4 Vac, 50/60 Hz 1R = 1 Vdc 1T = 4 Vdc 1W = 48 Vdc 1A = 10 Vdc Current Rating 50 =50A 10 = 10A 60 =60A 00 = 00A 75 =75A 300 = 300A 90 =90A 360 = 360A Power Terminals A = Binding head screw B = Binding head screw and quick connect terminals (side-by-side) C = Screw/pressure plate 1 D = Screw/pressure plate and quick connect terminals (side-by-side) 1 E = Box lugs (posidrive setscrew) F = Box lugs (posidrive setscrew) and quick connect terminals (side-by-side) G = Binding head screw and quick connect terminals (vertical in-line) H = Screw/pressure plate and quick connect ZZ terminals (vertical in-line) 1 J = Box lugs (posidrive setscrew) and quick connect terminals (vertical in-line) K = Box lugs (hex socket allen head setscrew) L = Box lugs (hex socket allen head setscrew) and quick connect terminals (side-by-side) M = Box lugs (hex socket allen head setscrew) and quick connect terminals (vertical in-line) V9-T-4 Volume 9 OEM Product Guide CA E January 01

5 Motor Control and Protection Contactors.1 50 mm C5 Definite Purpose Contactors Features Contactors are dual-rated with inductive and resistive ratings, as well as horsepower and kilowatt ratings Contactors rated 15 50A are available with DIN rail mount as a factory installed option Magnet coil: Class B (C5E, F, G, H and K), 130 C Ambient temperature: 150 F (65 C) maximum Product Selection 50 mm C5 Definite Purpose Contactors C5 Contactors Open Type Rating, Amperes Inductive Full Load Magnet Coil Selection Resistive per Pole Line Voltage Locked Rotor 1 Replace underscore (_) in catalog number with magnet coil suffix from table at left. Carton quantities including 0 individually packaged units are available for two- and three-pole units through 60A inductive. Maximum Motor Horsepower Open Type with Metal Mounting Plate Open Type with DIN Rail Adapter Single-Phase Three-Phase C5DND315_ C5DRD315_ / C5DND35_ C5DRD35_ C5END45_ C5DND330_ C5DRD330_ C5END430_ / 10 C5DNF340_ C5DRF3340_ C5ENF440_ C5DNJ350_ C5DRJ350_ C5FNF360_ C5FNF375_ Voltage 60 Hz 50 Hz AC T A B Coil Suffix DC 6 4 1T 3 Class H AC coils available as option for 15 50A contactor. Add before AC coil suffix letter. 4 Available through 10A V 50/60 Hz for 60A, 75A and all four-pole contactors (5 40A). 6 Contactors with DC coils (only available up to 75A) include an early break NC auxiliary contact, C30KGD1. Volume 9 OEM Product Guide CA E January 01 V9-T-5

6 .1 Motor Control and Protection Contactors Reversing and Two-Speed Contactors Open Type Unwired, Mechanically Interlocked Only Open Type with Rating, Amperes Resistive Line Locked Maximum Motor Horsepower Metal Mounting Plate Inductive Full Load per Pole Voltage Rotor Single-Phase Three-Phase C65DND315_ / C65DND35_ C65DND330_ / 10 C65DNF340_ C65DNJ350_ Magnet Coil Selection Voltage 60 Hz 50 Hz 4 4 T A B Coil Suffix Replace underscore (_) with magnet coil suffix from table at left. Class H AC coils available as option for 15 50A contactor. Add before AC coil suffix letter V 50/60 Hz for 60A, 75A. 4 Available through 50A. V9-T-6 Volume 9 OEM Product Guide CA E January 01

7 Motor Control and Protection Contactors.1 XT IEC Miniature Contactors Selection XT IEC Miniature Contactors Miniature Contactors Designation XT = XT IEC power control Product Selection Features Reversing or non-reversing Three- and four-pole configurations Three-pole XTMC Four-pole XTMF Panel or DIN rail mounting IP0 finger and back-of-hand proof Direct mount with XTOM miniature overload relays Full Voltage Non-Reversing Miniature Contactors Operational Conventional Maximum kw Ratings AC-3 Maximum Three-Phase Motor Ratings Current AC-3 Free Air Thermal Three-Phase Motors, Hz Single-Phase hp Ratings Three-Phase hp Ratings Number Amp Rating Current AC-1 of Power Auxiliary 380/400V at 50 C 0 40V V 550V 660/690V 115V 00V 30V 00V 30V 460V 575V Poles Contacts Screw Terminals /4 3/ / NO XTMC6A10_ /4 3/ / NC XTMC6A01_ / 1 1-1/ NO XTMC9A10_ / 1 1-1/ NC XTMC9A01_ / 1 1-1/ XTMF9A00_ Magnet Coil Suffix Coil Voltage Suffix Code 110V 50 Hz, 10V 60 Hz A 0V 50 Hz, 40V 60 Hz B 4V 50/60 Hz T 4 Vdc TD 415V 50 Hz, 480V 60 Hz C 550V 50 Hz, 600V 60 Hz D 08V 60 Hz E Type MC = Three-pole FVNR mini IEC contactor Current Rating, AC-3 XTMC 6 = 6.6A 9 = 8.8A IEC Utilization Categories AC-1: Non-inductive or slightly inductive loads. AC-3: Squirrel cage motors starting, switching of motors during running. AC-4: Squirrel cage motors starting, plugging, inching. XT MC 6 A 10 A Frame Size A = 45 mm mini Integral Auxiliary Contact 01 = 1NC 10 = 1NO 1 Underscore (_) indicates magnet coil suffix required. See table at left. With DC operation: Integrated diode resistor combination, coil rating.6w. Coil Codes A = 110V 50 Hz, 10V 60 Hz B = 0V 50 Hz, 40V 60 Hz T = 4V 50/60 Hz TD = 4 Vdc Volume 9 OEM Product Guide CA E January 01 V9-T-7

8 .1 Motor Control and Protection Contactors Accessories Front Mount Auxiliary Contacts 1 Conventional Free Air Thermal Current, I th = I e, AC-1 in Amps Contact Configuration XT IEC Miniature Contactors Contact Sequence Package Qty. Screw Terminals 10 1NO-1NC XTMCXFA11 10 NO-NC XTMCXFA 10 3NO-1NC XTMCXFA NO XTMCXFA40 Description 54 6 Package Qty. Mechanical interlock 5 XTMCXML Reversing link kit main current wiring for reversing contactors and starters Connector for mechanically arranging contactors and timing relays in combinations XTMCXRL 50 XTMCXCN 3 1 For two contactors with AC or DC operated magnet system that are horizontally or vertically mounted, the distance between contactors is 0 mm, and the mechanical lifespan is.5 x 106 operations. The following control cables are integrated as part of the electrical interlock: K1M: A1 KM: 1; K1M: 1 KM: A1. Reversing link kit does not include mechanical interlock. 3 0 mm distance between contactors V9-T-8 Volume 9 OEM Product Guide CA E January 01

9 Motor Control and Protection Contactors.1 XT IEC Contactors Selection XT IEC Contactors Contactors Designation XT = XT line of IEC control Type CE = Three-pole FVNR IEC contactor CS = Three-pole FVNR S Series IEC contactor 007 = 7A 009 = 9A 01 = 1A 015 = 15A 018 = 18A 05 = 5A 03 = 3A 040 = 40A 050 = 50A 065 = 65A 07 = 7A Features XT CE 007 B 01 A Current Ratings, AC = 80A 095 = 95A 115 = 115A 150 = 150A 170 = 170A 185 = 185A 5 = 5A 50 = 50A 300 = 300A 400 = 400A 500 = 500A Reversing or non-reversing contactors AC-3 contactor ratings to 1600A and AC-1 contactor ratings to 000A Panel or DIN rail mounting to 65A IP0 finger and back-of-hand proof Built-in NO or NC auxiliary contacts to 3A Built-in surge suppression on DC coils XTCE Frame B-G and AC or DC coils on XTCE Frame L-R Can be used with XT or C396 overload relays Can be used with XTPR MMPs for manual motor controllers or UL508 Type F combination motor controllers 570 = 570A 580 = 580A 650 = 650A 750 = 750A 80 = 80A C10 = 1000A C14 = 1400A, AC-1 C16 = 1600A, AC-3 C0 = 000A, AC-1 B =45 mm C =45 mm D =55 mm F =90 mm G =90 mm Built-In Auxiliary Contact 01 =1NC 10 =1NO Coil Codes See Page V9-T = 0NO 0NC = NO NC Frame Size Designation L = 140 mm M = 160 mm N = 50 mm P = 60 mm R = 515 mm Volume 9 OEM Product Guide CA E January 01 V9-T-9

10 .1 Motor Control and Protection Contactors Product Selection Full Voltage Non-Reversing Three-Pole Contactors, Frames B G UL/CSA Ratings IEC Ratings UL General AC-1 Maximum kw Ratings AC-3 Purpose Amp Single-Phase hp Ratings Three-Phase hp Ratings AC-3 (40 C) Three-Phase Motors Hz Rating 115V 00V 30V 00V 30V 460V 575V I e (A) I e = I th (A) 0/30V 380/400V 415V 660/690V The 7 3A XTCE contactors have positively driven contacts between the integrated auxiliary contact and the auxiliary contact module as well as within the auxiliary contact modules. The 40 65A XTCE contactors have positively driven contacts within the auxiliary contact module. Six auxiliary contacts are possible with a combination of side mounted and front mount auxiliary contacts. DC operated contactors (Frames B G, 7 150A) have a built-in suppressor circuit. Frames B C contactors with 1NC built-in auxiliary are mirror contacts (XTCE B01_ XTCE C01_). 1 Underscore (_) indicates magnet coil suffix required. See Page V9-T-1. For spring cage terminals, insert C after the fourth digit of the catalog number. Example: XTCE C 007B10A. For 7 1A XTCEC contactors, the power, auxiliary and coil terminals are spring cage. For 18 3A XTCEC contactors, the auxiliary and coil terminals are spring cage. For A XTCEC contactors, the coil terminals only are spring cage. 3 For electrical life contactor application data, see Volume 5 Motor Control and Protection, CA E, Tab 7. 4 For 180 5A, use x 3/0 AWG wire. 5 For 5 75A, use x 70 mm wire. Auxiliary Contacts Screw Terminals 1 Frame B 0 1/4 3/ / NO XTCE007B10_ 0 1/4 3/ / NC XTCE007B01_ 0 1/ 1 1-1/ / NO XTCE009B10_ 0 1/ 1 1-1/ / NC XTCE009B01_ NO XTCE01B10_ NC XTCE01B01_ NO XTCE015B10_ NC XTCE015B01_ Frame C NO XTCE018C10_ NC XTCE018C01_ / NO XTCE05C10_ / NC XTCE05C01_ NO XTCE03C10_ NC XTCE03C01_ Frame D / XTCE040D00_ / XTCE050D00_ XTCE065D00_ XTCE07D00_ Frame F / XTCE080F00_ / XTCE095F00_ Frame G XTCE115G00_ XTCE150G00_ XTCE170G00_ V9-T-10 Volume 9 OEM Product Guide CA E January 01

11 Motor Control and Protection Contactors.1 Full Voltage Non-Reversing Three-Pole Contactors, Frames L R UL/CSA Ratings IEC Ratings UL General AC-1 Maximum kw Ratings AC-3 Purpose Amp Three-Phase hp Ratings AC-3 (40 C) Three-Phase Motors Hz Rating 00V 30V 460V 575V I e (A) I e = I th (A) 0/30V 380/400V 415V 660/690V V 1 Contactor Application Data AC and DC operated contactors have a built-in suppressor circuit (Frames L R, A). 1 For A contactors at 660/690V or 1000V: Do not reverse directly. Underscore (_) indicates magnet coil suffix required. See Page V9-T-1. 3 When operating the A XTCE contactors with frequency inverters, the suppressor on the load side must be removed. The load side suppressor must also be removed when performing a high-voltage test see Pub5104, Pub5109. Auxiliary Contacts Frame L Standard Coil (110/10V, 30/40 Vac Coil Only) NO-NC XTCS185L_ NO-NC XTCS5L_ NO-NC XTCS50L_ Frame L Electronic Coil NO-NC XTCE185L_ NO-NC XTCE5L_ NO-NC XTCE50L_ Frame M Standard Coil (110/10V, 30/40 Vac Coil Only) NO-NC XTCS300M_ NO-NC XTCS400M_ NO-NC XTCS500M_ NO-NC XTCS570M_ Frame M Electronic Coil NO-NC XTCE300M_ NO-NC XTCE400M_ NO-NC XTCE500M_ NO-NC XTCE570M_ Frame N Electronic Coil NO-NC XTCE580N_ NO-NC XTCE650N_ NO-NC XTCE750N_ NO-NC XTCE80N_ NO-NC XTCEC10N_ 3 Frame P Electronic Coil NO-NC XTCEC14P_ 3 Frame R Electronic Coil NO-NC XTCEC16R_ NO-NC XTCEC0R_ 3 Catalog Prefix XTCE01B XTCE015B XTCE018C Electrical Life (Operations) for 10 hp, 480V (14.A) Applications 1 million 1. million million Full Voltage Non-Reversing Three-Pole Contactors Contact Sequence (Circuit Symbols), Standard Offering Contactor Frame Auxiliary Contacts Contact Sequence B C 1NO A B C 1NC D G L R NO-NC A A A 46 A A 4 6 A A Volume 9 OEM Product Guide CA E January 01 V9-T-11

12 .1 Motor Control and Protection Contactors Magnet Coil Suffix Coil Voltage Suffix Code Frames B F 110V 50 Hz, 10V 60 Hz A 0V 50 Hz, 40V 60 Hz B 4V 50/60 Hz T 4 Vdc TD 415V 50 Hz, 480V 60 Hz C 550V 50 Hz, 600V 60 Hz D 08V 60 Hz E Frame G V 50/60 Hz A V 50/60 Hz B Coil Voltage Suffix Code Frames L N V Hz/DC A V Hz C 4 48 Vdc TD Frames L M, S-Series V 50/60 Hz A 0 40V 50/60 Hz B Frames P R 0 50V Hz/DC B 4V 50/60 Hz T 4 7 Vdc TD V 50/60 Hz C XTCR Reversing Contactor Components Qty. Frame B C D F G Contactor XTCE B01_ XTCE B01_ XTCE D00_ XTCE F00_ XTCE G00_ Auxiliary contact XTCEXFAC0 XTCEXFAC0 XTCEXFBG11 XTCEXFBG11 XTCEXFBG11 1 Mechanical interlock XTCEXMLB XTCEXMLC XTCEXMLD XTCEXMLG XTCEXMLG 1 Reversing link kit XTCEXRLB XTCEXRLC XTCEXRLD XTCEXRLG XTCEXRLG V9-T-1 Volume 9 OEM Product Guide CA E January 01

13 Motor Control and Protection Contactors.1 Accessories Frames B C Frame B Frame C Frames D G Auxiliary Contacts Frames B G Conventional Thermal Current, Open at 60 C I th = I e, AC-1 in Amps Poles Contact Configuration Circuit Symbol Pkg. Qty. Screw Terminals Frames B C Front (Top) Mount 1 16 NO XTCEXFAC NO-1NC XTCEXFAC NO XTCEXFAC NO-NC XTCEXFAC Frame B Side Mount NO 53 1 XTCEXSAB NC 51 1 XTCEXSAB01 Frame C Side Mount NO-1NC XTCEXSCC11 1 Frames D G 3 16 NO XTCEXFBG NO-1NC XTCEXFBG NO-0NC XTCEXFBG NO-NC XTCEXFBG 5 Interlocked opposing contacts, to IEC/EN Annex L (positively driven), within the auxiliary contact modules (not NO [early make] and NC [late break] contacts) and for the built-in auxiliary contacts of the XTCE007_ XTCE03_ Auxiliary break contact can be used as mirror contact to IEC/EN Annex F (not NC [late break] contact). No auxiliary contacts can be fitted between two contactors. 1 Frames B C cannot use both a side AND a top mount auxiliary contact at the same time. Can be mounted to the left side of contactor only. Cannot be used in combination with front (top) mount auxiliary contacts or mechanical interlocks. 3 For Frame D, six auxiliary contacts maximum (can be a combination of side and top mount units) Volume 9 OEM Product Guide CA E January 01 V9-T-13

14 .1 Motor Control and Protection Contactors Frames D R Frames L R XTCEXMLB XTCEXMLC XTCEXMLM Reversing Link Kits Side Mount Auxiliary Contacts Frames D R, A Conventional Free Air Thermal Current, I th = I e, AC-1 in Amps Mechanical Interlock 3 For Use with Package Qty. Reversing Link Kits Poles Contact Configuration Circuit Symbol Pkg. Qty. Screw Terminals Frame D R NO-1NC XTCEXSBN11 Frames L R (Screw Mount) 10 1NO-1NC XTCEXSBR11 XTCE007B XTCE015B, XTCF00B 5 XTCEXMLB XTCE018C XTCE03C 1 XTCEXMLC XTCF03C XTCF045C XTCE040D XTCE07D XTCF063D XTCF080D 1 XTCEXMLD XTCE080F XTCE170G 1 XTCEXMLG 4 XTCF15G XTCF00G XTCE185L XTCE570M 1 XTCEXMLM XTCE580N XTCEC10N 1 XTCEXMLN 4 XTCE500M XTCE570M with XTCE500N XTCEC10N 1 XTCEXMLNM 4 For Use with Package Qty. XTCE007B XTCE015B 1 XTCEXRLB 5 XTCE018C XTCE03C 1 XTCEXRLC XTCE040D XTCE065D 1 XTCEXRLD XTCE080F XTCE150G 1 XTCEXRLG XTCE185L XTCE50L 1 XTCEXRLL XTCE300M XTCE400M 1 XTCEXRLM400 1 For Frame D, six auxiliary contacts maximum (can be a combination of side and top mount units). For Frames F R, eight auxiliary contacts maximum (can be a combination of side and top mount units). 3 For two contactors with AC or DC operated magnet system which are horizontally or vertically mounted. For B G frames, mechanical lifespan is.5 x 106 operations and the distance between contactors is 0 mm. For L N frames, mechanical lifespan is 5 x 106 operations and no auxiliary contact can be mounted between the mechanical interlock and the contactor the distance between contactors is 15 mm. 4 XTCEXMLG, XTCEXMLN and XTCEXMLNM consist of an interlock element and mounting plate. 5 Also includes interlocking bridge (XTCEXLBB). The following control cables are integrated for electrical interlock: K1M: A1 KM: 1; K1M: 1 KM: A1; K1M: A KM: A V9-T-14 Volume 9 OEM Product Guide CA E January 01

15 Motor Control and Protection Motor Protection and Monitoring Relays. Product Overview Monitoring Relays Selection Guide Description D65 Series D65C Series Approvals Features Page V9-T-17 culus, CE Various combinations of protection available Compact cases for easy mounting LED indicators for quick troubleshooting Page V9-T-19 RoHS, curus, culus, CE Monitors AC single-phase currents from A External CT can be used to extend ranges LED indicates output relay status Choice of fixed or user-adjustable settings Contact Data Configuration SPDT or DPDT Maximum allowable load 10A Less than 5 VA Material Resistance Dielectric strength 000V Coil Data AC Vac DC 4 10 Vdc Power VA (Vac) 5 VA Watts (Vdc) General Data Ambient temperature Operational 4 to 149 F ( 0 to 65 C) 0º to 131ºF ( 8º to 55ºC) Maximum pick-up <= 500 milliseconds Overcurrent: Adjustable throughout current range monitored Undercurrent: Fixed at 5% above adjustable drop-out setting Maximum release <= 500 milliseconds Overcurrent: Fixed at 95% of pick-up setting for D65CE; adjustable from 50 95% of pick-up setting for D65CEK Undercurrent: Adjustable throughout current range monitored Life Mechanical operations 10 million 10 million Electrical operations 100, ,000 For our complete product offering, see Volume 5 Motor Control and Protection, CA E. Volume 9 OEM Product Guide CA E January 01 V9-T-15

16 . Motor Control and Protection Motor Protection and Monitoring Relays Overload Relays Selection Guide Description XT IEC Miniature Overload Relays XTOB, XTOT Thermal Overload Relays XT Electronic Overload Relays For our complete product offering, see Volume 5 Motor Control and Protection, CA E. Motor Insight Overload and Monitoring Relays Page V9-T- Page V9-T-3 Page V9-T-6 Page V9-T-3 Relay type Thermal bi-metal Thermal bi-metal Electronic Electronic FLA range 0.1 1A A A 1 540A FLA max.:min. ratio Approx. 1.5:1 Approx. 1.5:1 5:1 18:1 and 9:1 Trip class Selectable 10A/10/0/ , stepped by 1 s Reset type Selectable manual/automatic Selectable manual/automatic Selectable manual/automatic/remote Selectable manual/automatic/remote Direct connect to XT contactor Yes, XTMC Yes, XTCE Yes, XTCE Direct connect to DP contactor Yes Standalone mounting Panel or DIN Panel or DIN Panel Thermal overload protection Yes Yes Yes Yes, programmable Jam Yes, programmable Current unbalance protection Yes, selectable Yes, programmable Single-phasing Yes, fixed level Yes, fixed on or off Ground fault Yes, fixed Yes, programmable Phase reversal Yes, programmable Undercurrent Yes, programmable Overcurrent Low power/high power Yes, programmable Overvoltage/undervoltage Yes, programmable Voltage unbalance Yes, programmable Current per phase and average rms Yes Current unbalance percent Yes Yes Ground fault current Yes Yes Voltage per phase and average rms Yes Voltage unbalance percent Yes Power/power factor Yes Thermal capacity Yes Yes Frequency Yes Yes Motor run hours Yes Motor starts count Yes Time to restart after fault Yes Overload status Yes Yes Programmable reset timers/attempts Yes Programmable trip delays Yes Programmable auxiliary contact Communications with I/O Yes (Modbus, DeviceNet, PROFIBUS ) Yes (Modbus, DeviceNet, PROFIBUS) Remote display Yes (NEMA 1, 1, and 3R) Lockable user interface or Yes Yes tamperproof Alarm no-trip mode Yes, for GF and line faults Diagnostics Yes, 10 fault queue V9-T-16 Volume 9 OEM Product Guide CA E January 01

17 Motor Control and Protection Motor Protection and Monitoring Relays. Selection D65 Series Monitoring Relays D65 Series D65 Series Full-Featured Voltage/Phase Monitor Features Full-featured voltage/phase monitoring relays Undervoltage, overvoltage, phase imbalance, phase loss (single-phasing), phase reversal Product Selection D65VML_ Universal voltage range of V provides the flexibility to cover a variety of applications; 10V and 600V units also available Automatic or manual reset after the fault condition is corrected User-adjustable settings include nominal voltage, percent phase imbalance, undervoltage drop-out, time delay on undervoltage and time delay on restart after fault D65VML Series Style Operating Voltage, 50/60 Hz D65 Series Phase Reversal Monitoring Relays Features Type D65 = D65 Series Protects against phase reversal Product Selection D65VMC_ Function VML = Full-featured voltage/phase monitor PLR = Phase loss/reversal VMC = Phase reversal PAR = Phase loss/reverse/undervoltage One version works on V three-phase systems D65 VML S 10 10A SPDT output contacts D65VMC Series Style Nominal Voltage, 50/60 Hz 1 Requires a 600V rated socket when used on system voltages greater than 300V. The D3PA socket is rated 10A, 600V. Monitoring S =Surface mount P or blank = Plug-in octal Surface-mount (DIN rail or panel) 10V D65VMLS V D65VMLS V D65VMLS600 Plug-in (DIN rail) 10V D65VMLP V D65VMLP pin socket D3PA 8-pin IP0 rated socket D3PA6 Plug-in 10V D65VMC V D65VMC = 10V 08 = 08V 40 = 40V Voltage 400 = 400V 480 = V 600 = 600V Volume 9 OEM Product Guide CA E January 01 V9-T-17

18 . Motor Control and Protection Motor Protection and Monitoring Relays D65 Series Phase Loss and Reversal Monitoring Relays Features Protects against phase loss and phase reversal Product Selection D65PLR_ LED indicates both normal and fault conditions 10A SPDT output contacts D65PLR Series Style Nominal Voltage, 50/60 Hz Plug-in 10V D65PLR10 08V D65PLR08 40V D65PLR40 400V D65PLR V D65PLR480 1 D65 Series Phase Loss, Reversal and Undervoltage Features Protects against phase loss, phase reversal and undervoltage Product Selection D65PAR_ Undervoltage setting is adjustable from 75 95% of nominal LED indicates both normal and fault conditions 10A SPDT output contacts D65PAR Series Style Nominal Voltage, 60 Hz Undervoltage Range Plug-in 10V V D65PAR10 08V V D65PAR08 40V V D65PAR40 400V V D65PAR V V D65PAR480 1 Note 1 Requires a 600V rated socket when used on system voltages greater than 300V. V9-T-18 Volume 9 OEM Product Guide CA E January 01

19 Motor Control and Protection Motor Protection and Monitoring Relays. Selection D65C Series Monitoring Relays D65C Series Type D65C = Current monitors D65CE Standard Current Monitoring Relays Features Monitors AC single-phase currents Product Selection D65CE_ D65CE Series Function E = Standard H = Overcurrent L = Undercurrent Three separate current monitoring ranges covering amperes D65C E K C10 T Drop-Out Setting K = Adjustable Blank =Fixed Pick-Up Setting Drop-Out Setting Input Voltage SPDT 8-Pin Plug-In Adjustable Fixed (at 95% of pick-up) Adjustable (50 95% of pick-up) DPDT 11-Pin Plug-In Adjustable Fixed (at 95% of pick-up) Adjustable (50 95% of pick-up) Number of Poles 1 =1 PDT = PDT External CT can be used to extend ranges Fixed 100 ms pick-up and drop-out time delay Current Range Monitored 4 Vac 0.1 1A D65CE1C01T 0.5 5A D65CE1C5T 1 10A D65CE1C10T 10 Vac 0.1 1A D65CE1C01A 0.5 5A D65CE1C5A 1 10A D65CE1C10A 4 Vac 0.1 1A D65CEK1C01T 0.5 5A D65CEK1C5T 1 10A D65CEK1C10T 10 Vac 0.1 1A D65CEK1C01A 0.5 5A D65CEK1C5A 1 10A D65CEK1C10A 4 Vac 0.1 1A D65CEC01T 0.5 5A D65CEC5T 1 10A D65CEC10T 10 Vac 0.1 1A D65CEC01A 0.5 5A D65CEC5A 1 10A D65CEC10A 4 Vac 0.1 1A D65CEKC01T 0.5 5A D65CEKC5T 1 10A D65CEKC10T 10 Vac 0.1 1A D65CEKC01A 0.5 5A D65CEKC5A 1 10A D65CEKC10A Current Range C01 =0.1 1A C5 =0.5 5A C10 = 1 10A Voltage T = 4 Vac A = 10 Vac Volume 9 OEM Product Guide CA E January 01 V9-T-19

20 . Motor Control and Protection Motor Protection and Monitoring Relays D65CH Series, Overcurrent Monitors Features Monitors AC single-phase currents for overcurrent conditions Three separate current monitoring ranges covering amperes Product Selection D65CH_ D65CH Series External CT can be used to extend ranges Adjustable pick-up setting with either fixed or adjustable drop-out setting Pick-Up Setting Drop-Out Setting Input Voltage SPDT 8-Pin Plug-In Adjustable Fixed (at 95% of pick-up) Adjustable (50 95% of pick-up) DPDT 11-Pin Plug-In Adjustable Fixed (at 95% of pick-up) Adjustable (50 95% of pick-up) Adjustable time delay of seconds on pick-up Fixed 100 ms time delay on drop-out LED indicates output Current Range Monitored 4 Vac 0.1 1A D65CH1C1T 0.5 5A D65CH1C5T 1 10A D65CH1C10T 10 Vac 0.1 1A D65CH1C1A 0.5 5A D65CH1C5A 1 10A D65CH1C10A 4 Vac 0.1 1A D65CHK1C1T 0.5 5A D65CHK1C5T 1 10A D65CHK1C10T 10 Vac 0.1 1A D65CHK1C1A 0.5 5A D65CHK1C5A 1 10A D65CHK1C10A 4 Vac 0.1 1A D65CHC1T 0.5 5A D65CHC5T 1 10A D65CHC10T 10 Vac 0.1 1A D65CHC1A 0.5 5A D65CHC5A 1 10A D65CHC10A 4 Vac 0.1 1A D65CHKC1T 0.5 5A D65CHKC5T 1 10A D65CHKC10T 10 Vac 0.1 1A D65CHKC1A 0.5 5A D65CHKC5A 1 10A D65CHKC10A V9-T-0 Volume 9 OEM Product Guide CA E January 01

21 Motor Control and Protection Motor Protection and Monitoring Relays. D65CL Series, Undercurrent Monitoring Relays Features Monitors AC single-phase currents for undercurrent conditions Three separate current monitoring ranges covering amperes Product Selection D65CL_ D65CL Series External CT can be used to extend ranges Adjustable drop-out setting with fixed pick-up setting Pick-Up Setting Drop-Out Setting Input Voltage SPDT 8-Pin Plug-In Adjustable Fixed (at 5% of drop-out) SPDT 11-Pin Plug-In Adjustable Fixed (at 5% of drop-out) Adjustable time delay of seconds on drop-out Fixed 100 ms time delay on pick-up Current Range Monitored 4 Vac 0.1 1A D65CL1C1T 0.5 5A D65CL1C5T 1 10A D65CL1C10T 10 Vac 0.1 1A D65CL1C1A 0.5 5A D65CL1C5A 1 10A D65CL1C10A 4 Vac 0.1 1A D65CLC1T 0.5 5A D65CLC5T 1 10A D65CL10T 10 Vac 0.1 1A D65CLC1A 0.5 5A D65CLC5A 1 10A D65CLC10A Volume 9 OEM Product Guide CA E January 01 V9-T-1

22 . Motor Control and Protection Motor Protection and Monitoring Relays XT IEC Miniature Overload Relays Selection XT IEC Miniature Overload Relays Miniature Overload Relays Designation XT = XT IEC power control Product Selection Miniature Overload Relays 1 Overload Release It Trip Class Type OM = Mini overload relay Contact Sequence Contact Configuration Features XT OM P16 A C1 P16 = A P4 = A P40 = A P60 = A 001 =0.6 1A 1P6 = 1 1.6A Short Circuit Protection (A) Type 1 Coordination, gg/gl Trip class 10A Ambient temperature compensated 5 to 50 C (3 to 1 F) Selectable manual/automatic reset 1NO-1NC auxiliary contact as standard Direct mount with XTMC contactors Overload Release P4 = 1.6.4A 004 =.4 4A 006 = 4 6A 009 = 6 9A 01 = 9 1A Type Coordination, gg/gl Frame Size A = 45 mm mini Circuit Breaker 1 Short-circuit protection: Observe the maximum permissible fuse of the contactor with direct device mounting. See MN034000E for more information. When fitted directly to the contactor, a clearance of at least 5 mm is required between the overload relays. CEC/NEC Fuse Trip Class C1 = Class 10A A 10A NO-1NC XTOMP16AC A XTOMP4AC A XTOMP40AC A 0 15 XTOMP60AC A XTOM001AC A XTOM1P6AC A XTOMP4AC1.4 4A XTOM004AC1 4 6A XTOM006AC1 6 9A XTOM009AC1 9 1A 45 XTOM01AC1 V9-T- Volume 9 OEM Product Guide CA E January 01

23 Motor Control and Protection Motor Protection and Monitoring Relays. XTOB, XTOT Thermal Overload Relays Selection XTOB, XTOT Thermal Overload Relays Thermal Overload Relays Designation XT = XT line of IEC control Type OB = Bimetallic overload relay OT = Current transformer overload relay Features XT OB P16 B C1 S Frame B P16 = A P4 = A P40 = A P60 = A Frame C P16 = A P4 = A P40 = A P60 = A 001 =0.6 1A Frame D 010 = 6 10A 016 = 10 16A 04 = 16 4A Frame F 035 = 5 35A 050 = 35 50A Frame G 035 = 5 35A 050 = 35 50A 070 = 50 70A Frame L 070 = 50 70A 100 = A CT Type 063 = 4 63A 090 = 60 90A 15 = 85 15A Overload Release 001 =0.6 1A 1P6 = A P4 = 1.6.4A 004 =.4 4A 1P6 = A P4 = 1.6.4A 004 =.4 4A 006 = 4 6A 040 = 4 40A 057 = 40 57A Direct mount to XT contactors or separate mount Class 10A Up to 630A 006 = 4 6A 010 = 6 10A 01 = 9 1A 016 = 1 16A 010 = 6 10A 016 = 10 16A 04 = 16 4A 03 = 4 3A 065 = 50 65A 075 = 65 75A 070 = 50 70A 100 = A 100 = A 15 = 95 15A 15 = 95 15A 160 = A 160 = A 40 = A 90 = A 150 = A 175 = A 0 = 160 0A 50 = 00 50A 400 = A 540 = A Mounting Blank = Direct to contactor S = Separate mount Trip Class C1 = Class 10A C3 = Class 30 Frame Size Designation B = 45 mm C = 45 mm D = 55 mm G = 90 mm L = 140 mm Blank = XTOT only Volume 9 OEM Product Guide CA E January 01 V9-T-3

24 . Motor Control and Protection Motor Protection and Monitoring Relays Product Selection XTOB, XTOT Thermal Overload Relays Overload Releases, I r Contact Sequence Contact Configuration For Use with Contactor Ampere Range Short circuit protection: Observe the maximum permissible fuse of the contactor with direct device mounting. See MN E for more information on overload relays for Frames B G. Trip Class: 10A Suitable for protection of EEx e-motors. EC prototype test certificate available upon request. Observe manuals MN E and MN E. See documentation manuals for overload monitoring of EEx e-motors. Short-Circuit Protection (A) Maximum Circuit Breaker CEC/NEC Fuse Frame B Direct Mount to XTCE B Contactor NO-1NC 7 15A 5 3 XTOBP16BC A 5 3 XTOBP4BC A 5 3 XTOBP40BC A 5 3 XTOBP60BC A 5 3 XTOB001BC A 5 6 XTOB1P6BC A 5 6 XTOBP4BC A 5 15 XTOB004BC A 5 0 XTOB006BC A 5 35 XTOB010BC A 5 45 XTOB01BC A XTOB016BC1 Frame C Direct Mount to XTCE C Contactor NO-1NC 18 3A 5 3 XTOB001CC A 5 6 XTOB1P6CC A 5 6 XTOBP4CC A 5 15 XTOB004CC A 5 0 XTOB006CC A 5 5 XTOB010CC A 30 5 XTOB016CC A 30 5 XTOB04CC A 30 5 XTOB03CC1 Frame D Direct Mount to XTCE D Contactor NO-1NC 40 7A 5 5 XTOB010DC A 5 5 XTOB016DC A 30 5 XTOB04DC A XTOB040DC A XTOB057DC A XTOB065DC A XTOB075DC1 Frames F G Direct Mount to XTCE F or XTCE G Contactor NO-1NC A XTOB050GC A XTOB070GC A XTOB100GC A XTOB15GC A XTOB150GC A XTOB175GC1 V9-T-4 Volume 9 OEM Product Guide CA E January 01

25 Motor Control and Protection Motor Protection and Monitoring Relays. XTOB, XTOT Thermal Overload Relays, continued Overload Releases, I r Current Transformer Operated Overload Relay Accessories Contact Sequence DIN-Rail or Panel-Mount Adapter, Frames C D 1 Package For Use With Qty. Terminal Lug Kit Set of Three Lugs Package Description For Use With Qty. Contact Configuration Short circuit protection: Observe the maximum permissible fuse of the contactor with direct device mounting. See MN E for more information on overload relays for Frames B G. Trip Class: 10A Suitable for protection of EEx e-motors. EC prototype test certificate available upon request. Observe manuals MN E and MN E. See documentation manuals for overload monitoring of EEx e-motors. 1 Can be snap fitted on a top hat rail (DIN rail) or can be screw fitted. For Use with Contactor Ampere Range Short-Circuit Protection (A) Maximum Circuit Breaker CEC/NEC Fuse Frames F G Separate Mount NO-1NC A XTOB050GC1S A XTOB070GC1S A XTOB100GC1S A XTOB15GC1S A XTOB150GC1S A XTOB175GC1S Frame L Direct Mount to XTC (E or S) L or Separate Mount NO-1NC A XTOB070LC A XTOB100LC A XTOB15LC A XTOB160LC A XTOB0LC A XTOB50LC1 Overload Releases, I r Contact Sequence Contact Configuration For Use with Contactor Ampere Range Short-Circuit Protection (A) Maximum Circuit Breaker CEC/NEC Fuse Frames M N Separate Mount NO-1NC A XTOT40C3S A XTOT90C3S A XTOT400C3S A XTOT540C3S A XTOT630C3S Adapter Set of three lugs #6 AWG-350MCM XTOB CC1 5 XTOBXDINC XTOB DC1 XTOBXDIND XTOB LC1 1 XTOBXTLL Volume 9 OEM Product Guide CA E January 01 V9-T-5

26 . Motor Control and Protection Motor Protection and Monitoring Relays XT Electronic Overload Relays Selection XT Electronic Overload Relays XT Electronic Overload Relay IEC 1 Designation XT = XT line of IEC control Note 1 See Page V9-T-7 for Product Selection. Type OE = Electronic overload relay Features XT OE 1P6 C CS S Overload Range 1P6 = A 005 = 1 5A 00 = 4 0A 1P6 = A 005 = 1 5A 00 = 4 0A 045 = 9 45A 045 = 9 45A 100 = 0 100A Direct mount to XT contactors or separate mount Standard version: selectable trip class (10A, 10, 0, 30) with selectable manual or auto reset Broad 5:1 FLA range Self-powered design, will accept AC voltages from 1 690V 50/60 Hz Electrically isolated 1NO-1NC contacts (push-to-test) FLA range of A Contactor Frame B = 45 mm C = 45 mm D = 55 mm 100 = 0 100A F, G = 105 mm Mounting Blank = Direct to contactor S = Separate mount (Frames C and G only) Trip Type CS = Selectable Class 10A, 10, 0, 30 GS = Ground fault with selectable Class 10, 0 V9-T-6 Volume 9 OEM Product Guide CA E January 01

27 Motor Control and Protection Motor Protection and Monitoring Relays. Product Selection XT Electronic Overload Relays 45 mm XT for Direct Mount 45 mm XT for Direct Mount with Ground Fault XT Electronic Overload Relays for Direct Mount to XT Contactors For Use with XT Contactor Frame B C D For Use with Contactor XTCE007B_, XTCE009B_, XTCE01B_, XTCE015B_ XTCE018C_, XTCE05C_, XTCE03C XTCE040D_, XTCE050D_, XTCE065D_, XTCE07D_ F, G XTCE080F_, XTCE095F_, XTCE115G_, XTCE150G_, XTCE170G_ Overload Range (Amps) Contact Sequence Frame Size XT Electronic Overload Relays with Ground Fault for Direct Mount to XT Contactors For Use with XT Contactor Frame B C D For Use with Contactor XTCE007B_, XTCE009B_, XTCE01B_, XTCE015B_ XTCE018C_, XTCE05C_, XTCE03C XTCE040D_, XTCE050D_, XTCE065D_, XTCE07D_ F, G XTCE080F_, XTCE095F_, XTCE115G_, XTCE150G_, XTCE170G_ Auxiliary Contact Configuration Type mm NO-NC ZEB1-1,65 XTOE1P6BCS 1 5 ZEB1-5 XTOE005BCS ZEB1-0 XTOE00BCS mm NO-NC ZEB3-1,65 XTOE1P6CCS 1 5 ZEB3-5 XTOE005CCS ZEB3-0 XTOE00CCS 9 45 ZEB3-45 XTOE045CCS mm NO-NC ZEB65-45 XTOE045DCS mm ZEB XTOE100DCS mm NO-NC ZEB XTOE100GCS Overload Range (Amps) Contact Sequence Frame Size Auxiliary Contact Configuration Type mm NO-NC ZEB GF XTOE1P6BGS 1 5 ZEB1-5-GF XTOE005BGS ZEB1-0-GF XTOE00BGS mm NO-NC ZEB GF XTOE1P6CGS 1 5 ZEB3-5-GF XTOE005CGS ZEB3-0-GF XTOE00CGS 9 45 ZEB3-45-GF XTOE045CGS mm NO-NC ZEB65-45-GF XTOE045DGS mm ZEB GF XTOE100DGS mm NO-NC ZEB GF XTOE100GGS Volume 9 OEM Product Guide CA E January 01 V9-T-7

28 . Motor Control and Protection Motor Protection and Monitoring Relays 1 5A OL with CTs XT Electronic Overload Relays for use with Large Frame XT Contactors (L R) Use CTs and 1-5A XT overload relay. CT kit does not include overload relay (order separately). XT Contactor Frame For Use with IEC Contactor Amp Range (AC-3) CT Range (Amps) Description L, M A : 5 panel-mount CT kit with integrated lugs M, N A : 5 panel-mount CT kit with integrated, pass through holes N A : 5 panel-mount CT kit with integrated, pass through holes R 1600A : 5 panel-mount CT kit with integrated, pass through holes CT Kit ZEB-XCT300 ZEB-XCT600 ZEB-XCT1000 ZEB-XCT1500 Terminal Size 750 kcmil () 50 kcmil 3/0 Cu/Al () 750 kcmil 3/0 Cu/Al (3) 750 kcmil 3/0 Cu/Al (4) 750 kcmil 1/0 Cu/Al Overload Relay XTOE005CCSS XTOE005CCSS XTOE005CCSS XTOE005CCSS Overload Relay with Ground Fault XTOE005CGSS XTOE005CGSS XTOE005CGSS XTOE005CGSS 45 mm XT for Separate Mount XT Electronic Overload Relays for Separate Mount Overload Range (Amps) Frame Size Contact Sequence Type Overload Relay Overload Relay with Ground Fault Overload Relay mm ZEB3-1.65/KK XTOE1P6CCSS XTOE1P6CGSS 1 5 ZEB3-5/KK XTOE005CCSS XTOE005CGSS ZEB3-0/KK XTOE00CCSS XTOE00CGSS 9 45 ZEB3-45/KK XTOE045CCSS XTOE045CGSS mm ZEB /KK XTOE100GCSS XTOE100GGSS V9-T-8 Volume 9 OEM Product Guide CA E January 01

29 Motor Control and Protection Motor Protection and Monitoring Relays. Accessories CT Kits Safety Cover Reset Bar Remote Reset Accessories Description Safety Cover Clear Lexan cover that mounts on top of the FLA dial and DIP switches when closed. Communication The C440 is provided with two levels of communication capability. Basic Communication via Expansion Module Monitoring Only Basic communication on the C440 is accomplished using an expansion module. The expansion module plugs into the expansion bay on the C440 overload relay, enabling communications with the overload via their Modbus RTU (RS-485) network. No additional parts are required. See figure below. Basic Communication Modbus Reset Bar Assembles to the top of the overload to provide a larger target area for door mounted reset operators. Remote Reset Remote reset module (4 Vdc) 1 Remote reset module (10 Vac) 1 Remote reset module (4 Vac) 1 Advanced Communication Monitoring and Control C440 also has the ability to communicate on industrial protocols such as DeviceNet, PROFIBUS, Modbus RTU and Modbus TCP, and Ethernet (planned) while providing control capability using I/O. An expansion module (mentioned earlier) combined with a communication adapter and a communication module allows easy integration onto the customer s network. See figure below. Advanced Communication Communication Adapter with Communication Module Advanced Communication Communication Module The communication adapter comes standard with four inputs and two outputs (4 Vdc or 10 Vac) while providing the customer with flexible mounting options (DIN rail or panel). Note 1 Customer can wire remote mounted button to reset module (i.e., mm pushbutton, catalog number M-D-B-GB14-K10). ZEB-XSC ZEB-XRB C440-XCOM ZEB-XRR-10 ZEB-XRR-4 Volume 9 OEM Product Guide CA E January 01 V9-T-9

30 . Motor Control and Protection Motor Protection and Monitoring Relays The following information can be viewed using the communication option: Motor status running, Percent thermal capacity stopped, tripped or Fault codes (only available resetting prior to reset) Individual rms phase currents (A, B, C) Average of three-phase rms current Expansion Module Communication Adapter Percent phase imbalance Ground fault current and percent Communication Accessories Description Expansion module (Remote Reset/Modbus RTU, RS-485 Communication) Overload relay settings trip class, DIP switch selections, reset selections Modbus address (can be set over the network) Communication adapter kit (DIN C Panel mounted adapter, required for advance communication option) DeviceNet communication module kit 10V I/O (consists of C440-XCOM + C441K + C440-COM-ADP) DeviceNet communication module kit 4 Vdc I/O (consists of C440-XCOM + C441L + C440-COM-ADP) PROFIBUS communication module kit 10V I/O (consists of C440-XCOM + C441S + C440-COM-ADP) PROFIBUS communication module kit 4V I/O (consists of C440-XCOM + C441Q + C440-COM-ADP) Modbus communication module kit 10V I/O (consists of C440-XCOM + C441N + C440-COM-ADP) Modbus communication module kit 4 Vdc I/O (consists of C440-XCOM + C441P + C440-COM-ADP) Ethernet IP communication module kit 10V I/O (consists of C440-XCOM + C441R + C440-COM-ADP) C440-XCOM C440-COM-ADP C440-DN-10 C440-DN-4 C440-DP-10 C440-DP-4 C440-MOD-10 C440-MOD-4 C440-EIP-10 V9-T-30 Volume 9 OEM Product Guide CA E January 01

31 Motor Control and Protection Motor Protection and Monitoring Relays. Short Circuit Ratings (North America CSA, cul) Changes to UL 508A and NEC in recent years have brought a focus to control panel safety with regard to short-circuit current ratings (SCCR). Eaton s C440 electronic overload relays combined with XT series IEC and Freedom Series NEMA contactors provide a wide variety of SCCR solutions needed for a variety of applications. The SCCR data in this document reflects the latest information as of April 010. C440/XT Standalone Overload Relays (XT, C440) Standard-Fault Short Circuit Data Overload FLA Range Maximum Operating Voltage 600V (ka) Maximum Fuse Size (A) (RK5) Maximum Breaker Size (A) High-Fault Short Circuit Data Fuses (RK5, J, CC) Thermal-Magnetic Circuit Breakers Maximum Maximum 480V (ka) 600V (ka) Fuse Size 480V (ka) 600V (ka) Breaker Size A 600 Vac A 600 Vac A 600 Vac A 600 Vac /175 (480/600) 0 100A 600 Vac /400 (480/600) IEC XT Starters with XT Electronic Overload Relays Maximum High-Fault Short Circuit Data Contactor Operating Fuses (RK5, J, CC) Frame Size Voltage 480V 600V Thermal-Magnetic Circuit Breakers Maximum Fuse Size 480V 600V B 1 5A A C 1 5A A A D 9 45A A F 0 100A G 0 100A Maximum Breaker Size Volume 9 OEM Product Guide CA E January 01 V9-T-31

32 . Motor Control and Protection Motor Protection and Monitoring Relays Motor Insight Overload and Monitoring Relays Selection Motor Insight Overload and Monitoring Relays Overload and Monitoring Relays Product Selection Device Type C441 = Motor insight overload relay Motor Insight Power Source Monitoring Range Current Range 40 Vac (170 64) Vac 1 9A C441BA 5 90A C441BB 480 Vac (33 58) Vac 1 9A C441CA 5 90A C441CB 600 Vac ( ) Vac 1 9A C441DA 5 90A C441DB 10 Vac (10 13) Vac 1 9A C NOUI 5 90A C NOUI Features C441 B A Power, voltage and current monitoring, ground fault, flexible communications, motor and line protection in a single package Monitor energy consumption at individual loads to avoid peak demand charges Protect pumps from dead-head or starved conditions 0 660V, 1 540A with two relays Remote display allows for configuration without opening the panel, providing additional operator safety Overload Relay Voltage B =40V C =480V D =600V Communication Module K = DeviceNet module 4IN/OUT 10 Vac L = DeviceNet module 4IN/OUT 4 Vdc M = Modbus module N = Modbus module 4IN/OUT 10 Vac P = Modbus module 4IN/OUT 4 Vdc Q = PROFIBUS module 4IN/OUT 4 Vdc R = EtherNet IP module S = PROFIBUS module 4IN/OUT 10 Vac Accessory Type 1 = Type 1 and 1 remote mounted display = Type 3R kit for remote display CMP1 = Mounting plate Overload Relay Current Rating B = 9A C = 0 90A V9-T-3 Volume 9 OEM Product Guide CA E January 01

33 Motor Control and Protection Motor Protection and Monitoring Relays. Motor Insight CT Multiplier and Wire Wrap Schedule Motor FLA Modbus Communication Module Description I/O Modbus communication module None C441M Modbus communication module 4IN/OUT 10 Vac C441N Modbus communication module 4IN/OUT 40 Vdc C441P DeviceNet Modules Description I/O DeviceNet communication module 10 Vac C441K DeviceNet communication module 4 Vdc C441L Accessories Number of Loops Motor Insight Description Remote display Type 1 Note Number of Conductors Through CT Primary 1 Underscore indicates operating voltage code required. Operating Voltage Codes Code Voltage B 40 Vac C 480 Vac D 600 Vac CT Multiplier Setting 1 Current Range: 5 90A C441_B Current Range: 1 9A C441_A (150:5) (300:5) (600:5) Remote Display Kit for Remote display Type 3R kit for remote display (remote display not included) Adaptive mounting plate C4411 C4413 C441CMP1 Volume 9 OEM Product Guide CA E January 01 V9-T-33

34 .3 Motor Control and Protection Manual Motor Protectors and Controllers Product Overview Manual Motor Protectors and Controllers Selection Guide Description XTPB Pushbutton Manual Motor Protectors XTPR Rotary Manual Motor Protectors XTSC Manual Motor Controllers XTFC Combination Motor Controllers Page V9-T-35 Page V9-T-35 Page V9-T-39 Page V9-T-39 Operator style Pushbutton Rotary Rotary Rotary Components Manual motor protector Manual motor protector Manual motor protector contactor connector kit UL 508 Type E Yes, with line side adapter Manual motor protector contactor connector kit line side adapter UL 508 Type F Yes Branch motor circuit functions Disconnect Disconnect Disconnect Disconnect Controller (manual) Controller (manual) Controller (manual and remote) Controller (manual and remote) Short circuit protection Short circuit protection Short circuit protection Short circuit protection Motor overload protection Motor overload protection Motor overload protection Motor overload protection FLA range 0.1 5A A A A V9-T-34 Volume 9 OEM Product Guide CA E January 01

35 Motor Control and Protection Manual Motor Protectors and Controllers.3 XT IEC Manual Motor Protectors Selection XT IEC Manual Motor Protectors Manual Motor Protectors Designation XT = XT IEC power control Type PB = Manual motor protector pushbutton PR = Manual motor protector rotary Features XT PR 01 B C1 Frame B P16 = 0.16A P5 = 0.5A P40 = 0.40A P63 = 0.63A 001 =1A 1P6 =1.6A P5 =.5A 004 =4A 6P3 =6.3A 010 =10A 01 =1A 016 =16A 00 =0A 05 =5A 03 =3A Current Ratings ON/OFF rotary handle with lockout provision Class 10 overload protection Motor applications from A Built-in heater and magnetic trip elements to protect the motor Adjustment dial for setting motor FLA XTPR Rotary MMP with a lineside adapter is rated for UL 508 Type E Frame D 016 = 16A 05 = 5A 03 = 3A 040 = 40A 050 = 50A 058 = 58A 063 = 63A Frame Size B =45 mm D =55 mm Trip Class C1 =Class 10 Blank = Magnetic only (no thermal trip) Volume 9 OEM Product Guide CA E January 01 V9-T-35

36 .3 Motor Control and Protection Manual Motor Protectors and Controllers Product Selection XTPB Pushbutton Manual Motor Protectors Global and North American Ratings Motor Protective Device with Thermal and Magnetic Trip Note: Service Factor (SF) Setting I r of current scale in dependence of load factor: SF = > I r = 1 x I n mot SF = 1 -> I r = 0.9 x I n mot Rated Uninterrupted Current I u = I e (Amps) FLA Adjustment Range/Overload Release I r (A) Short Circuit Release I rm (A) 1 Select manual motor protectors by full load amperes. Maximum motor ratings (kw, hp) are for reference only. In this range, calculate motor rating according to rated current. Specified values to NEC 430.6(A)(1). Maximum Motor Ratings 1 Maximum hp Rating P (hp) Maximum kw Rating UL 508/CSA C. No. 14 AC-3 P (kw) Three-Phase Three-Phase 0 40V V 440V 500V V 00V 40V 480V 600V Screw Terminals Frame B XTPBP16BC XTPBP5BC XTPBP40BC XTPBP63BC / 1/ XTPB001BC /4 1 XTPB1P6BC / 1/ 1 1-1/ XTPBP5BC XTPB004BC / 1-1/ 3 5 XTPB6P3BC / 10 XTPB010BC / 10 XTPB01BC XTPB016BC XTPB00BC / 15 0 XTPB05BC1 V9-T-36 Volume 9 OEM Product Guide CA E January 01

37 Motor Control and Protection Manual Motor Protectors and Controllers.3 XTPR Rotary Manual Motor Protectors with Screw Terminals Global Ratings and North American Ratings Motor Protective Device with Thermal and Magnetic Trip Note: Service Factor (SF) Setting I r of current scale in dependence of load factor: SF = > I r = 1 x I n mot SF = 1 -> I r = 0.9 x I n mot Rated Uninterrupted Current I u = I e (Amps) FLA Adjustment Range/Overload Release I r (A) Short Circuit Release I rm (A) Maximum Motor Ratings 1 Maximum hp Rating P (hp) Maximum kw Rating UL 508/CSA C. No. 14 AC-3 P (kw) Three-Phase Three-Phase 0 40V V 440V 500V V 00V 40V 480V 600V 1 Select manual motor protectors by full load amperes. Maximum motor ratings (kw, hp) are for reference only. In this range, calculate motor rating according to rated current. Specified values to NEC 430.6(A)(1). 3 Catalog number shown comes with screw terminals. For Frame B devices up to 16A, spring cage terminals are available. For spring cage terminals on line and load sides, insert a C into the catalog number in the 5th position Example: XTPRC _BC1. For spring cage terminals on the load side only, insert an SC into the catalog number in the 5th and 6th positions Example: XTPRSC _BC1. Screw Terminals 3 Frame B XTPRP16BC XTPRP5BC XTPRP40BC XTPRP63BC / 1/ XTPR001BC /4 1 XTPR1P6BC / 1/ 1 1-1/ XTPRP5BC XTPR004BC / 1-1/ 3 5 XTPR6P3BC / 10 XTPR010BC / 10 XTPR01BC XTPR016BC XTPR00BC / 15 0 XTPR05BC / XTPR03BC1 Frame D XTPR016DC / 7-1/ 0 5 XTPR05DC XTPR03DC XTPR040DC XTPR050DC XTPR058DC XTPR063DC1 Volume 9 OEM Product Guide CA E January 01 V9-T-37

38 .3 Motor Control and Protection Manual Motor Protectors and Controllers XTPR Manual Self-Protected Motor Starters North American Ratings, UL 508 Type E Motor Protective Device with Thermal and Magnetic Trip Note: A UL 508 Type E self-protected manual combination starter (XTPR) consists of a manual motor protector (XTPR) and a UL listed line side adapter (e.g., XTPAXLSA). The Type E self-protected manual combination starter alone is a legitimate short-circuit protective device and disconnect means for the downstream motor, while the contactor has been added to provide remote operation of the motor circuit. Rated Uninterrupted Current I u = I e (Amps) FLA Adjustment Range/Overload Release I r (A) Short Circuit Release I rm (A) Maximum Motor Ratings 1 Maximum hp Rating P (hp) Rated Short Circuit Breaking Three-Phase Capacity (ka) 0V 40V V V 40V V V 1 Select manual motor protectors by full load amperes. Maximum motor ratings (kw, hp) are for reference only. UL 508 Type E starters are assembled from a standard XTPR and a special incoming terminal line side adapter (XTPAXLSA or XTPAXLSAD). 3 In this range, calculate motor rating according to rated current. Specified values to NEC 430.6(A)(1). Line Side Adapter Manual Motor Protector Screw Terminals Frame B / 1/ XTPAXLSA XTPRP16BC / 1/ XTPAXLSA XTPRP5BC / 1/ XTPAXLSA XTPRP40BC / 1/ XTPAXLSA XTPRP63BC / 1/ XTPAXLSA XTPR001BC /4 3/ XTPAXLSA XTPR1P6BC / 1/ 1 1-1/ XTPAXLSA XTPRP5BC / XTPAXLSA XTPR004BC / XTPAXLSA XTPR6P3BC / XTPAXLSA XTPR010BC / 4 4 XTPAXLSA XTPAXLSA XTPR016BC XTPAXLSA XTPR00BC / XTPAXLSA XTPR05BC / XTPAXLSA XTPR03BC1 Frame D XTPAXLSAD XTPR016DC / 7-1/ XTPAXLSAD XTPR05DC XTPAXLSAD XTPR03DC XTPAXLSAD XTPR040DC XTPAXLSAD XTPR050DC XTPAXLSAD XTPR058DC XTPAXLSAD XTPR063DC1 V9-T-38 Volume 9 OEM Product Guide CA E January 01

39 Motor Control and Protection Manual Motor Protectors and Controllers.3 XT IEC Manual and Combination Motor Controllers Selection XT IEC Manual and Combination Motor Controllers Manual and Combination Motor Controllers Design XT = XT IEC power control Type SC = Manual motor controller FVNR FC = Combination motor controller, UL 508 Type F FVNR Features XT SC 01 B B A Rated Current of MMP Frame B P16 =0.16A P5 =0.5A P40 =0.40A P63 =0.63A 001 =1A 1P6 =1.6A P5 =.5A 004 =4A 6P3 =6.3A 010 = 10A 01 = 1A 016 = 16A 00 = 0A 05 = 5A 03 = 3A ON/OFF rotary handle with lockout provision Class 10 overload protection Adjustment dial for setting motor FLA Built-in surge suppression on DC coils as standard Assembled manual motor controllers consist of manual motor protector, contactor, connector kit and 1NO-1NC auxiliary contact for MMP Assembled combination motor controllers consist of manual motor protector, contactor, connector kit, 1NO-1NC auxiliary contact for MMP and line side adapter Combination motor controllers are UL 508 Type F rated, and provide the following functions in a single device Disconnect, short circuit protection, motor overload protection, motor controller Frame D 016 = 16A 05 = 5A 03 = 3A 040 = 40A 050 = 50A 058 = 58A 063 = 63A Frame Size Contactor B = 45 mm, 7 to 15A C = 45 mm, 18 to 3A D = 55 mm, 40 to 65A Frame Size MMP B = 45 mm, 0.1 to 3A D = 55 mm, 16 to 63A Coil Voltage A = 110V 50 Hz, 10V 60 Hz B = 0V 50 Hz, 40V 60 Hz C = 415V 50 Hz, 480V 60 Hz D = 550V 50 Hz, 600V 60 Hz E = 08V 50 Hz T = 4V 50/60 Hz TD = 4 Vdc Volume 9 OEM Product Guide CA E January 01 V9-T-39

40 .3 Motor Control and Protection Manual Motor Protectors and Controllers Product Selection XTSC Manual Motor Controllers (MMC)/Starter Combinations Factory Assembled Motor Protective Device with Thermal and Magnetic Trip + Contactor Note: The assembled Manual Motor Controller (MMC) consists of an XTPR Manual Motor Protector (MMP) and an XTCE contactor. For Frame B MMP + Frame B Contactor assemblies, the XTSC can be mounted directly on DIN rail without an adapter. The contactors are supported mechanically with a mechanical connection element (included in XTPAXTPCB). For 16A and above, the assembly is mounted via a DIN rail adapter plate (XTPAXTPCPC, XTPAXTPCPD) and the electrical connection is made with electrical contact modules (XTPAXECMC, XTPAXECMD), both included in XTPAXTPCC and XTPAXTPCD. Service Factor (SF) Setting I r of current scale in dependence of load factor: SF = > I r = 1 x I n mot SF = 1 -> I r = 0.9 x I n mot FLA Adjustment Range (A) 1 Short Circuit Release I rm (A) Maximum Motor Ratings P Maximum kw Rating Maximum hp Rating P (hp) AC-3 P (kw) Three-Phase Three-Phase 0 40V V 500V V 00V 40V 480V 600V 1 Overload release I r. Select manual motor protectors by full load amperes. Maximum motor ratings (kw, hp) are for reference only. 3 Underscore (_) indicates magnet coil suffix required. See Page V9-T In this range, calculate motor rating according to rated current. Specified values to NEC 430.6(A)(1). Assembled Manual Motor Controller 3 Non-Reversing Frame B MMP + Frame B Contactor / 1/ XTSCP16BB_ / 1/ XTSCP5BB_ / 1/ XTSCP40BB_ / 1/ XTSCP63BB_ / 1/ XTSC001BB_ /4 1 XTSC1P6BB_ / 1/ 1 1-1/ XTSCP5BB_ XTSC004BB_ / 1-1/ 3 5 XTSC6P3BB_ / 10 XTSC010BB_ / 10 XTSC01BB_ XTSC016BB_ Frame B MMP + Frame C Contactor XTSC016BC_ XTSC00BC_ / 15 0 XTSC05BC_ / XTSC03BC_ Frame D MMP + Frame C Contactor XTSC016DC_ / 7-1/ 0 5 XTSC05DC_ XTSC03DC_ Frame D MMP + Frame D Contactor XTSC040DD_ XTSC050DD_ XTSC058DD_ XTSC063DD_ V9-T-40 Volume 9 OEM Product Guide CA E January 01

41 Motor Control and Protection Manual Motor Protectors and Controllers.3 XTFC Combination Motor Controllers (CMC), UL 508 Type F Factory Assembled Motor Protective Device with Thermal and Magnetic Trip + Contactor + Required Line Side Adapter Note: The assembled Combination Motor Controller (CMC) consists of an XTPR Manual Motor Protector (MMP) and an XTCE contactor and a required Line Side Adapter. For Frame B MMP + Frame B Contactor assemblies, the XTFC and XTFR can be mounted directly on DIN rail without an adapter. The contactors are supported mechanically with a mechanical connection element (included in XTPAXTPCB, XTPAXRPCRB). For 16A and above, the assembly is mounted via a DIN rail adapter plate (XTPAXTPCPC, XTPAXTPCPD) and the electrical connection is made with electrical contact modules (XTPAXECMC, XTPAXECMD), both included in XTPAXTPCC and XTPAXTPCD. Service Factor (SF) Setting I r of current scale in dependence of load factor: SF = > I r = 1 x I n mot SF = 1 -> I r = 0.9 x I n mot FLA Adjustment Range (A) 1 Magnet Coil Suffix Short Circuit Release I rm (A) Maximum Motor Ratings P Maximum kw Rating Maximum hp Rating P (hp) AC-3 P (kw) Three-Phase Three-Phase 0 40V V 500V V 00V 40V 480V 600V 1 Overload release I r. Select combination motor controllers by full load amperes. Maximum motor ratings (kw, hp) are for reference only. 3 Underscore (_) indicates magnet coil suffix required. See table at left. 4 In this range, calculate motor rating according to rated current. Specified values to NEC 430.6(A)(1). 5 With DC operation: Integrated dioderesistor combination, coil rating.6w. Assembled Manual Motor Controller 3 Non-Reversing Frame B MMP + Frame B Contactor / 1/ XTFCP16BB_ / 1/ XTFCP5BB_ / 1/ XTFCP40BB_ / 1/ XTFCP63BB_ / 1/ XTFC001BB_ /4 1 XTFC1P6BB_ / 1/ 1 1-1/ XTFCP5BB_ XTFC004BB_ / 1-1/ 3 5 XTFC6P3BB_ / 10 XTFC010BB_ / XTFC01BB_ XTFC016BB_ Frame B MMP + Frame C Contactor XTFC016BC_ XTFC00BC_ / 15 XTFC05BC_ / 10 0 XTFC03BC_ Frame D MMP + Frame C Contactor XTFC016DC_ / 7-1/ 0 5 XTFC05DC_ XTFC03DC_ Frame D MMP + Frame D Contactor XTFC040DD_ XTFC050DD_ XTFC058DD_ XTFC063DD_ Coil Voltage Suffix Code 110V 50 Hz, 10V 60 Hz A 0V 50 Hz, 40V 60 Hz B 4V 50/60 Hz T 4 Vdc TD 5 415V 50 Hz, 480V 60 Hz C 550V 50 Hz, 600V 60 Hz D 08V 60 Hz E Volume 9 OEM Product Guide CA E January 01 V9-T-41

42 .3 Motor Control and Protection Manual Motor Protectors and Controllers Accessories Auxiliary Contacts Contact Configuration IP65 Rotary Handle Mechanism 13 Description Pkg. Qty. Complete Kits Includes Handle, Shaft and Required Hardware Rotary handle mechanism IP65 black for use on main 1 XTPAXRHMB switches to IEC/EN Rotary handle mechanism IP65 red/yellow for use on main 1 XTPAXRHMRY switch with emergency-stop function to IEC/EN Rotary handle mechanism IP65 black for use on main 1 XTPAXRHM90B switches to IEC/EN 6004 where XTPR is mounted 90 from vertical. Shunt Release Undervoltage Release Screw Terminals Pkg. Qty. Contact Sequence Screw Terminals Pkg. Qty. Side-Mount 1NO-1NC 5 XTPAXSA11 Front-Mount 1NO-1NC 5 XTPAXFA11 Rotary Handle Mechanism Shunt Release Undervoltage Release Rotary handle mechanism IP65 red/yellow for use on main switch with emergency-stop function to IEC/EN 6004 where XTPR is mounted 90 from vertical. Pkg. Qty. Screw Terminals XTPAXSR10V60H XTPAXSR40V60H XTPAXSR480V60H XTPAXSR4VDC XTPAXUVR10V60H XTPAXUVR40V60H XTPAXUVR480V60H 1 XTPAXRHM90RY 1 With ON/OFF switch position and + (tripped), lockable with three padlocks, 4 8 mm hasp. Can be locked in the OFF position, if required. Rotary handle mechanisms ship with door interlock disabled. See instruction publication with product for how to enable door interlock. 3 Not for use with XTPAXFAEM0 early-make front-mount auxiliary contact. V9-T-4 Volume 9 OEM Product Guide CA E January 01

43 Motor Control and Protection Manual Motor Protectors and Controllers.3 MMP Frame B MMP Frame D Incoming Terminal Line-Side Adapter Three-Phase Commoning Links 1 For Use With Qty MMP Incoming Terminal for Three-Phase Commoning Link Length of Link (mm) Line-Side Adapter 3 For Use With Pkg. Qty. B Frame XTPR to create a UL 508 type E/F manual 5 XTPAXLSA combination starter 1 Protected against accidental contact. B Frame short circuit proof Ue = 690V, Iu = 63A; D Frame short circuit proof Ue = 690V, Iu = 18A. Frame B links can be combined by rotating mounting. Frame D links cannot be combined. For three-phase commoning link, protected against accidental contact, Ue = 690V, Iu = 63A; for conductor crosssections:.5 5 mm stranded;.5 16 mm flexible with ferrules, AWG XTPAXLSA is for three-phase commoning link, finger- and back-of-hand proof, Ue = 690V, Iu = 60A; for conductor cross sections:.5 5 mm stranded,.5 16 mm flexible with ferrule, AWG XTPAXLSAD cannot be combined with three-phase commoning links. Unit Width (mm) Pkg. Qty. Frame B MMP with no side-mounted auxiliaries or voltage releases XTPAXCLKA XTPAXCLKA XTPAXCLKA XTPAXCLKA5 Frame D MMP with no side-mounted auxiliaries or voltage releases XTPAXCLKAD For Use With Pkg. Qty. B Frame XTPR, XTPB 5 XTPAXIT D Frame XTPR to create a UL 508 type E/F manual combination starter XTPAXCLKA3D XTPAXCLKA4D 1 XTPAXLSAD 4 Volume 9 OEM Product Guide CA E January 01 V9-T-43

44 .3 Motor Control and Protection Manual Motor Protectors and Controllers Non-Reversing Starters Insulated Enclosures Combination Connection Kits for Connection of XTPR MMP with XTCE Contactor For Use With Description Std. Pack Non-Reversing Starters XTPR B + XTCE B Comprised of: 1 XTPAXTPCB Mechanical connection element for XTPR B and contactor Main current wiring between XTPR B and contactor in tool-less plug connection Cable guidance Use contactor auxiliary switch XTCEXFAT_. Control cable guidance: max. six cables up to.5 mm external diameter or four cables up to 3.5 mm external diameter. XTPR B + XTCE C XTPR D + XTCE D Comprised of: 1 XTPAXTPCC DIN rail adapter plate Main current wiring between XTPR and contactor 1 XTPAXTPCD Insulated Enclosures for Surface Mounting Degree of Protection For Use With Description XTPB Pushbutton Manual Motor Protectors North American Usage 1 IP65 NEMA 3R, 4X, 1, 13 XTPB MMP only or with: XTPAXFA_, XTPBXFAEM0, XTPAXSA_, XTPAXUVR_, XTPAXSR_, XTPAXCL With actuating diaphragm IP65 NEMA 3R, 4X, 1, 13 XTPB MMP only or with: XTPAXFA_, XTPBXFAEM0, XTPAXUVR_, XTPAXSR_, XTPAXCL 1 Built-in terminal for PE(N). North American enclosures come with conduit adapters for use with 1/ NPT. 3 Built-in N and PE terminal, lower part without knockouts. 4 Integrated terminal for PE(N) connection. 5 % Metric knockouts: Top bottom: M5/M3 In backplate: M5/M3 Control cable entry: M0 With emergency-stop (E-stop) pushbutton actuator, red/yellow B Frame (0.1 3A) XTPR Rotary Manual Motor Protectors North American Usage 3 IP55 NEMA 1, 1, 3R B Frame XTPR Only or with: XTPAXSA_ and XTPAXFA_, XTPAXUVR_ and XTPAXFA_, XTPAXSR_ and XTPAXFA_, XTPAXCL With red/yellow rotary handle for use as emergency-stop switch to VDE 0113 D Frame (10 65A) XTPR Rotary Manual Motor Protectors 45 IP65 D Frame XTPR only or with: XTPAXFA_, XTPAXFAEM0, NEMA XTPAXSA_, XTPAXSATR_, XTPAXUVR_, XTPAXSR_, 1, 1, 3R, 4X XTPAXCL With red/yellow rotary handle for use as emergency-stop switches to IEC/EN 6004 XTPBXENAS65 XTPBXENASES65 XTPAXENAS55RY XTPAXENCSD65RY V9-T-44 Volume 9 OEM Product Guide CA E January 01

45 Motor Control and Protection Soft Starters.4 Product Overview Soft Starters Selection Guide Description S701 DS6 S801 S811 Page V9-T-46 Page V9-T-48 Page V9-T-49 Page V9-T-55 Power Current range (A) Up to 5 and up to 30 with bypass Phases Two-phase control Two-phase control 3 3 Input voltage (line voltage) Up to 600V Up to 460V 0 600V; 690V on V and T Frame 0 600V; 690V on V and T Frame Horsepower range Up to 5 hp 30V: hp; 460V: hp 30V: hp; hp 460V: 575V: hp 30V: hp; hp 460V: 575V: hp Internal run-bypass Can have bypass with auxiliary Yes Yes Yes contact Inside-the-delta control Yes Yes Control User interface Non-digital interface Rotary dials DIP switches and rotary dials LCD and keypad Control voltage AC/DC 4 Vdc 4 Vdc 4 Vdc Communications EtherNet/IP; Ethernet Modbus; Serial Modbus; PROFIBUS DP Program relays Yes Soft Start Voltage ramp initial current 5 85% LRT 5 85% LRT 5 85% LRT 5 85% LRT Voltage ramp time sec sec sec sec. Current limit 5 85% LRT 5 85% LRT Current limit time sec sec. Kick start current 0 85% LRT 5 85% LRT 5 85% LRT Kick start time 0 00 ms 0 sec. 0 sec. Jog Yes Yes Soft Stop Stop ramp time 0 0 sec sec sec sec. Electronic DC injection braking Yes Preset slow speed Pump control Optional Optional Environmental Operating temperature 30 to 40 C 0 to 40 C 30 to 50 C 30 to 50 C Humidity 0 95% non-condensing 0 95% non-condensing 0 95% non-condensing 0 95% non-condensing Altitude <000M <000M <000M <000M Volume 9 OEM Product Guide CA E January 01 V9-T-45

46 .4 Motor Control and Protection Soft Starters S701 Soft Start Controller Selection S701 Soft Start Controller Soft Start Controller Product Selection Soft Start Controllers Maximum Current Line Voltage Soft Start Controller Control Voltage (Vac/Vdc) Line Voltage C = Vac D = Vac E = Vac G = Vac Three-Phase Motor kw Rating (50 Hertz) 30V V 440V Features S701 C 15 N 3 S Ampere Rating 03 = 3.5A 15 = 15A 5 = 5A Horsepower Rating (60 Hertz) 00V 1.0 SF 1.15 SF Rated operational voltage up to 600 Vac Control voltage range from Vac/Vdc, Vac/Vdc with auxiliary contact or brake Adjustable ramp times Adjustable initial torque control (0 85%) Kick start feature Options N = No special options B =Braking 30V 1.0 SF 1.15 SF 460V 1.0 SF 1.15 SF Control Options S = Standard BP = Auxiliary contact Number of Poles (Only three at this time) 575V 1.0 SF 1.15 SF Catalog Number N/A N/A N/A N/A N/A N/A S701C03N3S N/A 1.1 N/A N/A N/A N/A N/A 1-1/ 1-1/ N/A N/A S701D03N3S N/A N/A 1.5 N/A N/A N/A N/A N/A N/A S701E03N3S N/A N/A N/A N/A N/A N/A N/A N/A N/A S701G03N3S N/A N/A N/A N/A N/A N/A S701C15N3S N/A N/A N/A N/A N/A / N/A N/A S701E15N3S N/A N/A N/A N/A N/A N/A N/A N/A N/A S701G15N3S N/A N/A / 5 N/A N/A N/A N/A S701C5N3S N/A N/A N/A N/A N/A N/A N/A S701E5N3S N/A N/A N/A N/A N/A N/A N/A N/A N/A 0 0 S701G5N3S V9-T-46 Volume 9 OEM Product Guide CA E January 01

47 Motor Control and Protection Soft Starters.4 S701 Soft Start Controller with Auxiliary Contact Three-Phase Motor Control kw Rating (50 Hertz) Horsepower Rating Maximum Line Voltage 00V Current Voltage (Vac/Vdc) 30V V 440V 1.0 SF 1.15 SF 30V 1.0 SF 1.15 SF 460V 1.0 SF 1.15 SF 575V 1.0 SF 1.15 SF Catalog Number Ratings without Bypass N/A N/A / 5 N/A N/A N/A N/A S701C5N3BP N/A N/A N/A N/A N/A N/A N/A S701E5N3BP N/A N/A N/A N/A N/A N/A N/A N/A N/A 0 0 S701G5N3BP Ratings with Bypass N/A N/A 7-1/ 7-1/ / N/A N/A N/A N/A S701C5N3BP N/A N/A N/A N/A N/A 0 15 N/A N/A S701E5N3BP N/A N/A N/A N/A N/A N/A N/A N/A N/A 5 0 S701G5N3BP S701 Soft Start Controller with Brake Three-Phase Motor Control kw Rating (50 Hertz) Maximum Line Voltage Current Voltage (Vac/Vdc) 30V V 440V Horsepower Rating 00V 1.0 SF 1.15 SF 30V 1.0 SF 1.15 SF 460V 1.0 SF 1.15 SF 575V 1.0 SF 1.15 SF Catalog Number N/A N/A / 5 N/A N/A N/A N/A S701C5B3S N/A N/A N/A N/A N/A N/A N/A S701E5B3S Volume 9 OEM Product Guide CA E January 01 V9-T-47

48 .4 Motor Control and Protection Soft Starters DS6 Soft Start Controller Product Selection DS6 Soft Start Controller Features For 400% ramp, see Volume 6 Solid-State Motor Control, CA E, Tab 35. Power Supply Selection Description 85 64V input and 4V output ELC-PS V input and 4V output PSS5F Vac input and 4 Vdc output PSG60E Vac input and 4 Vdc output PSG60F 1 Maximum values may be higher than allowed per NEC and UL 508A XTOBXDIND panel mounting adaptor must be used with this overload. 3 XTOBXTLL line and load lugs must be used with this overload. 4 C396CTK300 current transformer must be used with this overload. Run bypass mode greatly reduces internal heating created by the power dissipation across the SCRs. The bypass contactor directly connects the motor to the line and improves system efficiency by reducing internal power losses Less heat minimizes enclosure size and cooling requirements, and maximizes the life of all devices in the enclosure LED displays device status and provides fault indication Variable ramp times and voltage control (torque control) settings provide unlimited starting configurations, allowing or maximum application flexibility Minimizes the peak inrush current s stress on the power system Minimizes peak starting torque to diminish mechanical system wear and damage DS6 Soft Start Controller Horsepower Rating, 10-Second Ramp, One Start per Hour, 300% Current Limit at 40 C Motor Power (hp) Maximum Maximum Rated Allowable Allowable Recommended Recommended Catalog Current (A) 00V 30V 460V Breaker Size a Fuse Size 1 XTOB Overload C396 Overload Number HFD3150L 150A Class RK5 XTOB040DC1 C396AA045SELAX DS6-34DSX041N0-N HFD300L 00A Class RK5 XTOB057DC1 C396BA075SELAX DS6-34DSX055N0-N HJD350 00A Class RK5 XTOB065DC1 C396BA075SELAX DS6-34DSX068N0-N HKD A Class RK5 XTOB100GC1S C396BA110SELAX DS6-34DSX081N0-N HKD A Class RK5 XTOB100GC1S C396BA110SELAX DS6-34DSX099N0-N HKD A Class RK5 XTOB15GC1S C396CA150SELAX DS6-34DSX134N0-N HLD A Class RK5 XTOB160LC1 3 C396AA005SELAX 4 DS6-34DSX161N0-N HLD A Class RK5 XTOB0LC1 3 C396AA005SELAX 4 DS6-34DSX196N0-N V9-T-48 Volume 9 OEM Product Guide CA E January 01

49 Motor Control and Protection Soft Starters.4 S801 Soft Starter Selection S801 Soft Starter Soft Starter S = IT. Soft Starter Model 801 = Non-combination soft starter 1 U Frame 500A unit does not have IEC certification. Not available on U Frames. N37 =37A N66 =66A R10 =105A R13 =135A T18 =180A T4 =40A T30 =304A U36 =360A U4 =40A Ampere Rating U50 = 500A 1 V36 = 360A V4 = 40A V50 = 500A V65 = 650A V7 = 70A V85 = 850A V10 = 1000A Features S 801 N66 N 3 S Built-in overload protection Built-in run bypass contactor Adjustable torque control Physically fits in place of most NEMA and IEC starters Optional pump control Options N = No options P = Pump control V = 690V option Style B = Level sensing D = Inside the delta L = Extended ramp start S = Standard soft starter overload W = Without CIM (Control Interface Module) Number of Poles 3 = Three-pole device Volume 9 OEM Product Guide CA E January 01 V9-T-49

50 .4 Motor Control and Protection Soft Starters Product Selection Standard Duty Ratings Note: Motor applications and customer needs come in many different varieties. With the standard and severe duty rating tables, we have attempted to provide guidelines on what the IT. Soft Starter is capable of. If the application falls under these categories, you can use these charts. Starting Method Ramp Current % of FLA Ramp Time Seconds Standard Duty Rated Open Soft Starters Three-Phase Motor kw Rating (50 Hertz) hp Rating (60 Hertz) Starts per Hour vs. Soft Start 300% 30 sec C vs. Full Voltage 500% 10 sec C vs. Wye-Delta 350% 0 sec C vs. 80% RVAT 480% 0 sec. 50 C vs. 65% RVAT 390% 0 sec C vs. 50% RVAT 300% 0 sec C Maximum Current 30V V 440V 00V 1.0SF Ambient Temperature 1 For two-wire (level sensing) control, change the last digit from S to. 15 sec. start, 300% inrush, 40 C, one start every 15 minutes. If these start parameters are exceeded, please refer to 90 mm V Frame, 500A starter. 3 U Frame 500A does not have IEC certification. 4 For more information on optimum performance of the 1000A Frame Size V S801, see Appendix C of MN E. 1.15SF 30V 1.0SF 1.15SF 460V 1.0SF 1.15SF 575V 1.0SF 1.15SF 1 Frame Size N S801N37N3S S801N66N3S Frame Size R S801R10N3S S801R13N3S Frame Size T S801T18N3S S801T4N3S S801T30N3S Frame Size U S801U36N3S S801U4N3S S801U50N3S 3 Frame Size V S801V36N3S S801V4N3S S801V50N3S S801V65N3S S801V7N3S S801V85N3S S801V10N3S 4 V9-T-50 Volume 9 OEM Product Guide CA E January 01

51 Motor Control and Protection Soft Starters.4 Severe Duty Ratings Note: Starting Method Severe duty ratings are defined as any combination of parameters that exceed the standard duty ratings where the ramp time is over 30 seconds, the number of starts per hour exceeds four, or the current limit set is over 300%. Example: 35-second ramp, five starts per hour, 350% current limit at 40 C ambient. Ramp Current % of FLA Ramp Time Seconds Severe Duty Rated Open Soft Starters Three-Phase Motor kw Rating (50 Hertz) hp Rating (60 Hertz) Starts per Hour vs. Soft Start 450% 30 sec C vs. Full Voltage 500% 10 sec C vs. Wye-Delta 350% 65 sec C vs. 80% RVAT 480% 5 sec C vs. 65% RVAT 390% 40 sec C vs. 50% RVAT 300% 60 sec C Maximum Current 30V V 440V 00V 1.0SF 1.15SF 30V 1.0SF 1.15SF 1 For two-wire (level sensing) control, change the last digit from S to. U Frame 500A unit does not have IEC certification. 3 For more information on optimum performance of the 1000A Frame Size V S801, see Appendix C of MN E. Ambient Temperature 460V 1.0SF 1.15SF 575V 1.0SF 1.15SF 1 Frame Size N / S801N37N3S S801N66N3S Frame Size R S801R10N3S S801R13N3S Frame Size T S801T18N3S S801T4N3S S801T30N3S Frame Size U S801U36N3S S801U4N3S S801U50N3S Frame Size V S801V36N3S S801V4N3S S801V50N3S S801V65N3S S801V7N3S S801V85N3S S801V10N3S 3 Volume 9 OEM Product Guide CA E January 01 V9-T-51

52 .4 Motor Control and Protection Soft Starters 15-Second Ramp, Four Starts per Hour, 300% Current Limit at 40 C Ambient, Inside-the-Delta Ratings Three-Phase Motor Maximum Continuous kw Rating (50 Hertz) hp Rating (60 Hertz) Motor Line 00V 30V 460V 575V Current 30V V 440V 1.0SF 1.15SF 1.0SF 1.15SF 1.0SF 1.15SF 1.0SF 1.15SF 1 15-sec. start, 300% inrush, 40 C, one start every 15 minutes. If these start parameters are exceeded, please refer to 90 mm V Frame, 865A inside-the-delta starter. U Frame 500A unit does not have IEC certification. 3 For more information on optimum performance of the 1000A Frame Size V inside-the-delta S801, see Appendix C of MN E. Frame Size N S801N37N3D S801N66N3D Frame Size R S801R10N3D S801R13N3D Frame Size T S801T18N3D S801T4N3D S801T30N3D Frame Size U S801U36N3D S801U4N3D S801U50N3D 1 Frame Size V S801V36N3D S801V4N3D S801V50N3D S801V65N3D 146 S801V7N3D 1471 S801V85N3D S801V10N3D 3 V9-T-5 Volume 9 OEM Product Guide CA E January 01

53 Motor Control and Protection Soft Starters.4 Severe Duty Inside-the-Delta Ratings Three-Phase Motor Maximum Continuous kw Rating (50 Hertz) Motor Line Current 30V V 440V hp Rating (60 Hertz) 00V 1.0SF 1.15SF 30V 1.0SF 1.15SF 460V 1.0SF 1 U Frame 500A unit does not have IEC certification. For more information on optimum performance of the 1000A Frame Size V inside-the-delta S801, see Appendix C of MN E. 1.15SF 575V 1.0SF 1.15SF Frame Size N / 7-1/ / S801N37N3D S801N66N3D Frame Size R S801R10N3D S801R13N3D Frame Size T S801T18N3D S801T4N3D S801T30N3D Frame Size U S801U36N3D S801U4N3D S801U50N3D 1 Frame Size V S801V36N3D S801V4N3D S801V50N3D S801V65N3D S801V7N3D S801V85N3D S801V10N3D Volume 9 OEM Product Guide CA E January 01 V9-T-53

54 .4 Motor Control and Protection Soft Starters Accessories S801 Soft Starter Pump Control Option Frame Size Maximum Current Catalog Number Surge Suppressors Lug Kits 4 Power Supplies Frame Size Maximum Current Catalog Number Frame Size Maximum Current Catalog Number N 37 S801N37P3S T 180 S801T18P3S V 360 S801V36P3S 66 S801N66P3S 40 S801T4P3S 40 S801V4P3S R 105 S801R10P3S 304 S801T30P3S 500 S801V50P3S 135 S801R13P3S U 360 S801U36P3S 650 S801V65P3S Surge Suppressor Lug Kit Description 600V MOV for 65 mm and 110 mm units 600V MOV for 00 mm and 90 mm units 690V MOV for 00 mm and 90 mm units 3 Frame Size Frame Designation 40 S801U4P3S 70 S801V7P3S 500 S801U50P3S S801V85P3S 1000 S801V10P3S Description Catalog Number EMS38 EMS39 EMS41 Catalog Number 00 mm, SSRV T, U Two cable connections, 4 AWG to 1/0 cable EML One cable connection, 4/0 to 500 MCM cable Two cable connections, 4/0 to 500 MCM cable One cable connection, /0 to 300 MCM cable EML3 EML4 EML5 Two cable connections, /0 to 300 MCM cable EML6 90 mm, SSRV V Two cable connections, 4/0 to 500 MCM cable EML8 Description Four cable connections, 4/0 to 500 MCM cable EML30 Six cable connections, 4/0 to 500 MCM cable EML3 Four cable connections, /0 to 300 MCM cable EML33 5 Catalog Number 115 Vac input; 4 Vdc output PSS55A 30 Vac input; 4 Vdc output PSS55B Vac input; 4 Vdc output PSS55C 1 U Frame 500A unit does not have IEC certification. The surge suppressor can mount on either the line or load side of the IT. Soft Starter. It is designed to clip the line voltage (or load side induced voltage). 3 T Frame only. 4 The 00 mm and 90 mm soft starters each have different lug options based on your wiring needs. Each lug kit contains three lugs which can be mounted on either the load or line side. 5 The EML33 does not have a CSA Listing. V9-T-54 Volume 9 OEM Product Guide CA E January 01

55 Motor Control and Protection Soft Starters.4 S811 Communicating Soft Starter Selection S811 Communicating Soft Starter Communicating Soft Starter S = IT. Soft Starter Model 811 = Non-combination soft starter 37 = 37A 66 = 66A 10 = 105A 13 = 135A 18 = 180A 1 U Frame 500A unit does not have IEC certification. Not available in U Frame. Frame Size N = 65 mm R = 110 mm T = 00 mm U = 00 mm V = 90 mm Ampere Rating 4 = 40A 30 = 304A 36 = 360A 4 = 40A 50 = 500A 1 Features S 811 T 30 N 3 S 65 = 650A 7 = 70A 85 = 850A 10 = 1000A Door or device mounted digital interface module enables users to safely configure, commission, monitor and troubleshoot the system without opening the enclosure door, eliminating the possibility of an arc flash incident System operating parameters can be monitored enterprisewide through a communications network Run bypass mode greatly reduces internal heating created by the greater power dissipation in the SCRs Internal solid-state overload protection provides accurate current measurement and trip settings Advanced selectable protective features safeguard the motor and system against a variety of system faults Pump control option maximizes the life of the pump Smallest in industry, minimizing panel/enclosure size Options N = No options P = Pump control V = 690V option (Frame T18 through V85) Style S = Standard soft starter (configurable for edge or level control) D = Inside-the-delta L = Extended ramp start W = Without DIM Number of Poles 3 = Three-pole device Volume 9 OEM Product Guide CA E January 01 V9-T-55

56 .4 Motor Control and Protection Soft Starters Product Selection Standard Duty Ratings Note: Motor applications and customer needs come in many different varieties. With the standard and severe duty rating tables, we have attempted to provide guidelines on what the IT. Soft Starter is capable of. If the application falls under these categories, you can use these charts. Starting Method Ramp Current % of FLA Ramp Time Seconds Starts per Hour vs. Soft Start 300% 30 sec C vs. Full Voltage 500% 10 sec C vs. Wye-Delta 350% 0 sec C vs. 80% RVAT 480% 0 sec. 50 C vs. 65% RVAT 390% 0 sec C vs. 50% RVAT 300% 0 sec C 15-Second Ramp, Four Starts per Hour, 300% Current Limit at 40 C Three-Phase Motor kw Rating (50 Hertz) hp Rating (60 Hertz) Maximum Current 30V V 440V 00V 1.0SF 1.15SF 30V 1.0SF 1.15SF 1 500A rating does not have IEC certification. For more information on optimum performance of the 1000A Frame Size V S811, see Appendix E of MN039000E. Ambient Temperature 460V 1.0SF 1.15SF 575V 1.0SF 1.15SF Frame Size N S811N37N3S S811N66N3S Frame Size R S811R10N3S S811R13N3S Frame Size T S811T18N3S S811T4N3S S811T30N3S Frame Size U S811U36N3S S811U4N3S S811U50N3S 1 Frame Size V S811V36N3S S811V4N3S S811V50N3S S811V65N3S S811V7N3S S811V85N3S S811V10N3S V9-T-56 Volume 9 OEM Product Guide CA E January 01

57 Motor Control and Protection Soft Starters.4 Severe Duty Ratings Note: Starting Method Severe duty ratings are defined as any combination of parameters that exceed the standard duty ratings where the ramp time is over 30 seconds, the number of starts per hour exceeds four, or the current limit set is over 300%. Example: 35-second ramp, five starts per hour, 350% current limit at 40 C ambient. Ramp Current % of FLA Ramp Time Seconds Starts per Hour vs. Soft Start 450% 30 sec C vs. Full Voltage 500% 10 sec C vs. Wye-Delta 350% 65 sec C vs. 80% RVAT 480% 5 sec C vs. 65% RVAT 390% 40 sec C vs. 50% RVAT 300% 60 sec C >30-Second Ramp, >Four Starts per Hour or >300% Current Limit 1 Maximum Current Three-Phase Motor kw Rating (50 Hertz) 30V V 440V hp Rating (60 Hertz) 00V 1.0SF 1.15SF 30V 1.0SF 1.15SF Note 1 For more information on optimum performance of the 1000A Frame Size V S811, see Appendix E of MN039000E. Ambient Temperature 460V 1.0SF 1.15SF 575V 1.0SF 1.15SF Frame Size N / S811N37N3S S811N66N3S Frame Size R S811R10N3S S811R13N3S Frame Size T S811T18N3S S811T4N3S S811T30N3S Frame Size U S811U36N3S S811U4N3S Frame Size V S811V36N3S S811V4N3S S811V50N3S S811V65N3S S811V7N3S S811V85N3S S811V10N3S Volume 9 OEM Product Guide CA E January 01 V9-T-57

58 .4 Motor Control and Protection Soft Starters 15-Second Ramp, Four Starts per Hour, 300% Current Limit at 40 C Ambient, Inside-the-Delta Ratings Three-Phase Motor Maximum Continuous kw Rating (50 Hertz) hp Rating (60 Hertz) Motor Line 00V 30V 460V 575V Current 30V V 440V 1.0SF 1.15SF 1.0SF 1.15SF 1.0SF 1.15SF 1.0SF 1.15SF 1 15 sec. start, 300% inrush, 40 C, one start every 15 minutes. If these start parameters are exceeded, please refer to 90 mm V Frame, 865A inside-the-delta starter. U Frame 500A unit does not have IEC certification. 3 For more information on optimum performance of the 1000A Frame Size V S811, see Appendix E of MN039000E. Frame Size N S811N37N3D S811N66N3D Frame Size R S811R10N3D S811R13N3D Frame Size T S811T18N3D S811T4N3D S811T30N3D Frame Size U S811U36N3D S811U4N3D S811U50N3D 1 Frame Size V S811V36N3D S811V4N3D S811V50N3D S811V65N3D 146 S811V7N3D 1471 S811V85N3D S811V10N3D 3 V9-T-58 Volume 9 OEM Product Guide CA E January 01

59 Motor Control and Protection Soft Starters.4 Inside-the-Delta Severe Duty Ratings Three-Phase Motor Maximum Continuous kw Rating (50 Hertz) Motor Line Current 30V V 440V hp Rating (60 Hertz) 00V 1.0SF 1.15SF 30V 1.0SF 1.15SF 1 U Frame 500A unit does not have IEC certification. For more information on optimum performance of the 1000A Frame Size V S811, see Appendix E of MN039000E. 460V 1.0SF 1.15SF 575V 1.0SF 1.15SF Frame Size N / 7-1/ / S811N37N3D S811N66N3D Frame Size R S811R10N3D S811R13N3D Frame Size T S811T18N3D S811T4N3D S811T30N3D Frame Size U S811U36N3D S811U4N3D S811U50N3D 1 Frame Size V S811V36N3D S811V4N3D S811V50N3D S811V65N3D S811V7N3D S811V85N3D S811V10N3D Volume 9 OEM Product Guide CA E January 01 V9-T-59

60 .4 Motor Control and Protection Soft Starters Accessories S811 Communicating Soft Starter Pump Control Option Frame Size Maximum Current Catalog Number Surge Suppressors Lug Kits 4 Frame Size Maximum Current Catalog Number Frame Size Maximum Current Catalog Number N 37 S811N37P3S T 180 S811T18P3S V 360 S811V36P3S 66 S811N66P3S 40 S811T4P3S 40 S811V4P3S R 105 S811R10P3S 304 S811T30P3S 500 S811V50P3S 135 S811R13P3S U 360 S811U36P3S 650 S811V65P3S 40 S811U4P3S 70 S811V7P3S 180 S811T18P3S 850 S811V85P3S 500 S811U50P3S S811V10P3S Surge Suppressor Lug Kit Description 600V MOV for 00 mm and 90 mm units 690V MOV for 00 mm 3 Frame Size Frame Designation Description Catalog Number EMS39 EMS41 Catalog Number 00 mm, SSRV T, U Two cable connections, 4 AWG to 1/0 cable EML One cable connection, 4/0 to 500 MCM cable EML3 Two cable connections, 4/0 to 500 MCM cable EML4 One cable connection, /0 to 300 MCM cable EML5 Two cable connections, /0 to 300 MCM cable EML6 90 mm, SSRV V Two cable connections, 4/0 to 500 MCM cable EML8 Four cable connections, 4/0 to 500 MCM cable EML30 Six cable connections, 4/0 to 500 MCM cable EML3 Four cable connections, /0 to 300 MCM cable EML33 5 Power Supplies Digital Interface Module 6 Description Catalog Number Description Catalog Number 115 Vac input; 4 Vdc output PSS55A Blank cover (filler) EMA68 30 Vac input; 4 Vdc output PSS55B DIM EMA Vac input; 4 Vdc output PSS55C Panel mounting kit 3 ft cable EMA69A 5 ft cable EMA69B 8 ft cable EMA69C 10 ft cable EMA69D 1 U Frame 500A unit does not have IEC certification. The surge suppressor can mount on either the line or load side of the IT. Soft Starter. It is designed to clip the line voltage (or load side induced voltage). 3 T Frame only. 4 The 00 mm and 90 mm soft starters do not include lugs. The 00 mm and 90 mm soft starters each have different lug options based on your wiring needs. Each lug kit contains three lugs which can be mounted on either the load or line side. 5 The EML33 does not have a CSA Listing. 6 The Digital Interface Module (DIM) is available as a replacement part. 4 Vdc power supply can be used with the S811 SSRV or as a standalone device. V9-T-60 Volume 9 OEM Product Guide CA E January 01

61 Motor Control and Protection Drives.5 Product Overview Drives Selection Guide Description M-Max Machinery Drives SVX9000 Drives Frame Page V9-T-6 Page V9-T-64 FS1 FS FS3 FR4 FR5 FR6 FR7 FR8 FR9 Dimensions (in Inches) Height Width Depth I/O Six digital inputs Two analog inputs (V and ma) One analog output One digital output Two relay outputs RS-485 interface (Modbus RTU) Six digital inputs Two analog inputs (V and ma) Two digital outputs, form C relays One digital output, open collector One analog output Varied communication options Volume 9 OEM Product Guide CA E January 01 V9-T-61

62 .5 Motor Control and Protection Drives M-Max Machinery Drive Selection M-Max Machinery Drive Machinery Drive Base Phase 1 = Single-phase 3 = Three-phase Voltage 1 = 115V 4 = 480V = 30V Software Designation Series AA Features MMX 1 1 AA 1D1 F 1 0 Ease of use plug and play, start-up wizard, advanced diagnostic capability, copy/paste parameters without powering drive Compact, space-saving design Availability short lead-times, stocked at multiple locations Aftermarket support organization with industry-leading drive specialists for pre- and post-sale support Rugged and reliable 50 C rating, 150% overload for one min., 00% starting current for two secs. in every 0 sec. period, conformal coated boards, two year warranty RoHS compliance Output Current 1D6 = 1.6A 010 = 10A Enclosure Class 0 = NEMA 0 or IP00 1 = IP1 or NEMA 1 EMC Filter F = Filter N = No filter Option 0 = Full version V9-T-6 Volume 9 OEM Product Guide CA E January 01

63 Motor Control and Protection Drives.5 Product Selection M-Max Machinery Drive P (kw) P (hp) I N (A) P (kw) P (hp) I N (A) Input 115V Single-Phase Out 30V Three-Phase Input 480V Three-Phase Out 480V Three-Phase MMX11AA1D7N MMX34AA1D3F MMX11AAD4N MMX34AA1D9F MMX11AAD8N MMX34AAD4F MMX11AA3D7N MMX34AA3D3F MMX11AA4D8F MMX34AA4D3F0-0 Input 30V Single-Phase Out 30V Three-Phase MMX34AA5D6F MMX1AA1D7F MMX34AA7D6F MMX1AAD4F MMX34AA009F MMX1AAD8F MMX34AA01F MMX1AA3D7F MMX34AA014F MMX1AA4D8F0-0 Input 575V Three-Phase Out 575V Three-Phase MMX1AA7D0F MMX35AA1D7N MMX1AA9D6F MMX35AAD7N0-0 Input 30V Three-Phase Out 30V Three-Phase MMX35AA3D9N MMX3AA1D7N MMX35AA6D1N MMX3AAD4N MMX35AA9D0N MMX3AAD8N MMX3AA3D7N MMX3AA4D8F MMX3AA7D0F MMX3AA011F0-0 Accessories Kits Description Drive to PC communication module MMX-COM-PC Type 1 and IP1 kit for Frame 1 MMX-IP1-FS1 Type 1 and IP1 kit for Frame MMX-IP1-FS Type 1 and IP1 kit for Frame 3 MMX-IP1-FS3 Optional Communication Modules Description Communication adapter kit MMX-NET-XA CANopen network card XMX-NET-CO-A PROFIBUS DP network card with serial connection XMX-NET-PS-A PROFIBUS DP network card with sub-d connection XMX-NET-PD-A DeviceNet network card XMX-NET-DN-A Volume 9 OEM Product Guide CA E January 01 V9-T-63

64 .5 Motor Control and Protection Drives SVX9000 Drives Selection SVX9000 Drives SVX9000 Product Family SVX = Open drives SVX = Open drives FR10 and greater F07 = 3/4 hp F15 = 1-1/ hp 007 = 7-1/ hp 010 = 10 hp 050 = 50 hp 15 = 15 hp 350 = 350 hp 700 = 700 hp Horsepower Rating AFD Software Series A = Standard software 800 = 800 hp 900 = 900 hp H10 = 1000 hp H1 = 100 hp H13 = 1350 hp H15 = 1500 hp H16 = 1600 hp H0 = 000 hp Features SVX 010 A 1 4 A 1 B 1 Enclosure 1 0 = Chassis 1 = NEMA Type 1 = NEMA Type 1 Voltage Rating = 30 (08 40) V 4 = 480 ( ) V 5 = 575 (55 690) V Integrated 3% line reactors standard on drives from FR4 through FR9 EMI/RFI filters standard up to 00 hp I H 480V, 100 hp I H 30V Quick start wizard built into the programming of the drive ensures a smooth start-up LOCAL/REMOTE operation from keypad Copy/paste function allows transfer of parameter settings from one drive to the next Standard Type 1 keypad on all drives Hand-held auxiliary 40V power supply allows programming/ monitoring of control module without applying full power to the drive Board Modifications 1 = Standard boards = Conformal (varnished) coating Brake Chopper Options 4 N = No brake chopper circuit B = Internal brake chopper circuit Input Options 3 1 = Three-phase, EMC H = Three-phase, EMC N 4 = Three-phase, EMC L Keypad A = Alphanumeric 1 480V drives 50 hp (IH) and larger are available with enclosure style 0 (chassis); 690V drives 00 hp (IH) and larger are available with enclosure style 0 (chassis). 480V and 690V FR10 freestanding drives are available with enclosure style 1 (NEMA Type 1) and enclosure style (NEMA Type 1). FR11 freestanding drives only available with enclosure style 1 (NEMA Type 1). 3 All 30V drives and 480V drives up to 00 hp (IH) are only available with input option 1 (EMC level H). 480V drives 50 hp (IH) or larger are available with input option (EMC level N). 480V drives are available with input option 4 (EMC level L). 575V drives 00 hp (IH) or larger are only available with input option. 575V drives up to 150 hp (IH) are only available with input option 4 (EMC level L) V drives up to 30 hp (IH) are only available with brake chopper option B. 480V drives 40 hp (IH) or larger come standard with brake chopper option N. 30V drives up to 15 hp (IH) are only available with brake chopper option B. 30V drives 0 hp or larger come standard with brake chopper option N. All 575V drives come standard without brake chopper option (N). N = No brake chopper. Options Options appear in alphabetical order. Extended I/O Card Options B1 = 6 DI, 1 ext +4 Vdc/EXT +4 Vdc B = 1 RO (NC-NO), 1 RO (NO), 1 therm B4 = 1 AI (ma isolated), AO (ma isolated), 1 ext +4 Vdc/EXT + 4 Vdc B5 = 3 RO (NO) B8 = 1 ext +4 Vdc/EXT +4 Vdc, 3 Pt100 B9 = 1 RO (NO), 5 DI 4 40 Vac input Communication Cards CA = Johnson Controls N CI = Modbus TCP CJ = BACnet CK = Ethernet IP C = Modbus C3 = PROFIBUS DP C4 = LonWorks C5 = PROFIBUS DP (D9 connector) C6 = CANopen (slave) C7 = DeviceNet C8 = Modbus (D9 Type connector) D3 = RS-3 with D9 connection V9-T-64 Volume 9 OEM Product Guide CA E January 01