Mini Rapid Mixer Granulator GMP Model

Transcription

1 PASTE KETTLE PASTE KETTLE Model : RDPK-100 GMP Capacity : 100 Ltrs Working Capacity : 95 Ltrs. Crushing Blade : Anchor type Foundation : Not Required. Electrical Service : 415 v/3 PH/A.C. Supply. M.O.C. : SS 316Q for Contact Parts. Bearing : Pedestal Type Heating System : Oil Or Water Tilting : Manual type Control Panel : Push Button to on/of M/C, R.Y.B. Lights for Phase indication, Contactor, on/off Rotary Switch, & Limit Switch. Gear Box : Worm Gear arrangement for speed reduction. Motor Specification : 2HP. having 1440 RPM. Net Weight : 175 Kgs. Approx. Surface finish : Mirror Polishing RAPID MIXER GRANULATOR Models RDRMG-100 RDRMG-150 RDRMG-250 RDRMG-400 Gross capacity (ltrs.) Working capacity (lits.) Batch Size in Kg Main Motor 7.5 HP 5/ 10 HP 10 HP /12.5 HP 20HP / 30 HP 30 HP / 40 HP Main Motor RPM 75/ / / /1500 Chopper Motor 2 HP / 3 HP 3 HP /5 HP 3 HP / 5 HP 5 HP / 7.5 HP Chopper Motor RPM 1500/ / / /3000 Overall Dimentions Length (cm) Width (cm) Hight (Lid closed) (cm) kg Net Weight (approx) 1400 kg 1600 kg 1800 kg 2400 kg Mini Rapid Mixer Granulator GMP Model Models RDRMG-10 RDRMG-25 Gross capacity 10 ltrs. 25 ltrs. Net Capacity 06 ltrs. 16 ltrs. Batch Size 2-3 kg kg. Main Motor 1.5/2 HP 3/5HP Chopper Motor 1/1.5HP 1/1.5HP Overall dimensions(approx) Length 128 cm 175 cm Width 52 cm 90 cm Height(closed) 135 cm 164 cm Net Machine Weight 305 Kgs 400 Kgs FLUID BED DRYER Models RDFBD-5 RDFBD-30 RDFBD-60 RDFBD-120 Product Bowl Volume 20 lirs. 100 ltrs. 220 ltrs. 440 ltrs. Bacth Capacity 5 kg. 30 kg. 60 kg. 120kg. Heating capacity 6 kw 18 kw 36 kw 60 kw Steam Consumption 14 kgs/hr 25 kgs/hr 50 kgs/hr 100 kgs/hr 2 (At 3 kgs/cm ) Drying temperatre 40 to 6o C 4 to 60 C 40 to 60 C 40 to 60 C Blower Motor 1.5 HP 5 HP 10 HP 15 HP Electricals 3Ph. A.C. 3Ph. A.C. 3Ph. A.C. 3Ph. A.C. Uniformity in drying and reduction in drying time. Atmospheric inlet air is filtered by means of single stage filters to prevent any fine dust to pass through the product. Multi Stage filteration 20 Micron, 5 Micron, 0.3 Micron can be supplied on demand at extra cost Steam Coil made out of 3/4 dia. SS 304 finned tube & is designed to get pressure of around 3/4 kg/cm2 (working pressure 2.5 kg/cm2). Digital temperature indicators cum controller is provided with the unit to indicate the inlet and Outlet air temperature as well as to controller the present inlet air temperature. Air suction and discharge dampers provided to control the inlet and outlet air flow. An explosion safety flap of adequate capacity at the rear of dryer and an positive earthing point to prevent static charge in the machine. Timer provided to set the process time

2 OSCILLATING GRANULATOR OSCILLATING GRANULATOR Models RD0G-08 RDOG-250 RDOG-500 Max. Output* Kgs/hr 200 kgs/hr 400 kgs/hr Hooper Size 8(200mm) 8 (200mm) 12 (305mm) Electricals 1 HP, 3 AC 1 HP. 3. A.C. 2 HP. 3. A.C. Varies according to product characteristics. and screenn type. Sturdy and noisless design. Easy to operate & maintain. Higher ratio of desired size granules can be obtained Continuos oscillating stirrer drive. Simple screen holding and tensioning device. Multi Mill Models RDMMM Output 50 to 200 kgs/hr Rotor Speed 750 / 1500 / 2300 / 3000 RPM Screen Dia ID 260 mm x HT 135 mm Electricals 3 HP. 3. A.C. Varies according to product characteristic.rotor speed and screen type. Designed for continuos wet or dry granulation. Beaters & scraper blades made of SS 304 (SS 316 Optional) Easy to dismentle and clean. Beater drive equipped with reversible switch. Castor wheels provided for mobility. Flameproof electrical components can be provided at extra cost. Mini Multi Mill also available COMMUNITING MILL Models RDFM-I RDFM-II Out Put (kg/hr) 50 to to 800 No. Of Beaters Beaters Speed (mm) Fix Speeds Variable from 1000/2250/ to 4500 Beaters Motor 7.5 HP 7.5 HP Feeding Manual Manual Feed Screw Motor Not Applicable 1.5 Hp Feed Screw RPM Not Applicable VariabeSpeed Screen Width (mm) 152 (6) 152 (6) Electricals 7.5 HP. 3. A.C. 8 HP. 3. A.C. Beater assembly bearings are housed in separate pillow blocks for ease in maintenance. Dynamically balanced fixed beater assembly as standard supply. Minimum downtime required to change direction. Hardened and chrome plated beaters and shaft made S.S Fabricated to work long with very low heat, vibration & noise generation. Castor provided for mobility. 8

3 VIBRO SIFTER VIBRO MECHENICAL Models RDVS-20 RDVS-30 RDMS-20 RDMS-30 Screen Diameter 51 cm 75 cm 51 cm 75 cm Charging Height 93.5 cm 106 cm 119 cm 119 cm Electricals 0.25 HP. 3. A.C HP. 3. A.C. 1.5 HP. 3. A.C. 2 HP. 3. A.C. Varies according to product characteristic and screen type. Compact vibratory design for high speed & dust free sieving. Noiseless and maintainance free machine. All contact parts and screen made of SS 304 (SS 316 Optional) Low power consumption compared to reciprocating vibratory system. Easy to dismantling and cleaning of contact parts. Machine available with flame proof and double / triple deck options DRUM BLENDER Model : RDDB-200 Capacity Gross : 200Lts. Speed of Mixer : 20R.P.M. Approx. Foundation : Not required. Electrical Service : 415V/ 3 PH/ A.C. Supply. M.O.C. : S.S. 316Q for contact parts. Non contact parts SS 304 Bearing : Pedestal type. Buffle : Fixed on the lid. Control Panel : Push Button to on/off M/C, R.Y.B. lights for Phase indication,contactor, & Limit Switch. Gear box : Worm gear arrangement for speed reduction ratio from Elecon/Radicon/CPEC make as per suitable the motor. Motor Specification : 3H.P. having 1440R.P.M. from Remi/Hindustan/Sabar make. Net Weight : 175 Kg. approx. Surface finish : Mirror Polish Case Dimension : 73 x 48 x56 Gross Weight : 300 Kgs. OCTOGONAL BLENDER MODEL GROSS WRKG. MOTOR OUTPUT DISCH. OVERALL DIMENSION. VOL. VOL. hp SPEED VALVE inches mm litres litres rpm inch. L W H RDOB " RDOB " RDOB " RDOB " RDOB " RDOB /10 6" RDOB /10 6" RDOB /10 8" RDOB /10 10" RDOB /10 12" Contact parts in stainless steel 304 or 316 Baffles provided in the shell Manhole with gasket is provided to fix baffles and for ease of cleaning the shell Charging and discharging is through a butterfly valve. A conical adaptor can be provided for fixing charging drum after butterfly valve Unit can be provided with bin charging arrangement All moving parts are enclosed in guards A safety railing with a limit switch is provided for operator safety Manual Inching arrangement can be provided Flame - proof motors with flame - proof push button stations can be provided. 10

4 Double Rotary Tablet Press TECHNICAL SPECIFICATIONS :- Models RDMB4-27D RDMB4-35 RDMB4-45 No. of Stations Type of Tooling D B BB Output Tablets Per hour** 58, ,600 75, , ,000 Max. Depth of Fill 19.5mm 17.5mm 17.5mm Max. Tablet Diameter 23 mm* 16mm 11mm Max. Operating Pressure 10 Tons 6.5 Tons 6.5 Tons Upper Punch Entry 1.5 to 8mm Main Motor 3HP/1000 RPM /220 V 60 HZ NON FLP Overall Dimension (L x W x H ) app x 1040 x 1790 in mm Net Weight (app.) 1300 Kgs.. **Depending upon the characteristics of material and shape & size of tablet C.I. Body and C.I. Middle plate. Turret of S.G. Iron Special Grade Casting. Upper Punch Penetration system. Double Sided lifting cams. Lower Guard of Stainless Steel & Upper Guards of Acrylic Material. Re-designed Variable Speed Pulley, One shot Lubrication System and Anti Vibrating Mounts are provided. Very rigid Gun Metal Feed frame (both identical) with sufficient height to avoid spill over powder. Separate, front and rear take off chutes to avoid any blockage or double compression resulting in accident. The Machine is provided with extra hand wheel for easy punch loading. DOUBLE ROTARY TABLET PRESS SINGLE ROTARTY TABLET PRESS Models RDB3D-27 RDB3B-27 RDB3B-35 RDB3B-45 Tooling D B B BB No. Of Stations Max. Output(Tab/hr)** Max. Pressure 10 Tons 6.5 Tons 6.5Tons 6.5Tons Max. Tablet Dia 25 mm* 16 mm 16 mm 16 mm Max. Depth of Fill 17.5 mm 17.5 mm 17.5 mm 11.1 mm Electncals 3HP. 3.A C. 3HP. 3.A. C. 3HP. 3.A. C. 3HP.3.A.C. **Depending upon the characteristics of material and shape & size of tablet With handwheel and Re-designed variable speed pulley. Turret of SG special grade casting. Sturdy and easy fit feed Frame. Central oil lubrication system with hand pump. Machine can be equipped to compress two-layered tablets (Optional) Totally enclosed design reduces noise level and to & flow of dust between compression zone and environment. Anti vibration mounting provided, hence no Models RDD3-16 RDD3-20 RDD3-23 Tooling D D B/D Combined No. Of Stations Max. Output(Tab/hr)** Max. Pressure 10 Tons 10 Tons 10 Tons Max. Tablet Dia 25 mm* 25 mm* 16 mm Max. Depth of Fill 20 mm 20 mm 20 mm Electncals 2HP. 3.A. C. 2HP. 3.A. C. 2HP.3.A.C. **Depending upon the characteristics of material and shape & size of tablet foundation required. Higher turret speed 15 to 42 RPM. Fly over on upper punch is provided to avoid the jumping of upper punches. Reverse direction motion protection is provided to avoid major accident. Imported needle roller bearing provided at the bottom of turret, which is immersed in oil for Frictionless rotation. Aluminium covers for rotor teeth. * can be provided at extra cost on demand With handwheel and Re-designed variable speed pulley.. Turret of SG special grade casting. Sturdy and easy fit feed Frame. Central oil lubrication system with hand pump. Totally enclosed design reduces noise level and to & flow of dust between compression zone and environment. Anti vibration mounting provided, hence no foundation required. Higher turret speed 15 to 42 RPM. Fly over on upper punch is provided to avoid the jumping of upper punches. Reverse direction motion protection is provided to avoid major accident. Imported needle roller bearing provided at the bottom of turret, which is immersed in oil for Frictionless rotation. Aluminium covers for rotor teeth * Can be provided at an extra cost on demand.

5 DE-DUSTING & DE-BURRING RIDDHI VIBRO DE-DUSTING WITH BRUSHING UNIT SALIENT FEATURES: 1. Noiseless & Maintenance free unit. 2. Electric power requirement less then other machines of the kind. 3. Height adjustment facility provided with the unit to suit with any Rotary Tableting Machine. 4. All contact parts made of S.S. 316 and components can be easily washed and/or sterilized. 5. Tablet conveying route is so geometrically designed for imingement of tablets on their burrs, which can break easily. 6 Efficient De-Burring & De-Dusting and full suction output is concentrated on De-Dusting zone for flushing out powder TECHNICAL SPECIFICATION Model : RDDB-300 Output * : 5,000 to 2,50,000 tablet / Hr. Electric Motor : 0.25 Hp. / 3 Phase / 1440 RPM / 440 V. Electric Motor (Brushing Unit) : 0.25 Hp. / 3 Phase / 1440 RPM / 440 V. Max. Tablet Diameter : 40 mm Min. Tablet Diameter : 5 mm Net weight (Approx.) : 125 Kgs. Gross weight (Approx.) : 275 Kgs. Overall Dimension (mm) : 400 (L) x 530 (B) x 800 (H) Overall Dimension (mm) With Brushing Unit : 500 (L) x 630 (B) x 900 (H) Case Dimension (mm) : 500 (L) x 630 (B) x 900 (H) Case Dimension (mm) With Brushing Unit : 500 (L) x 500 (B) x 900 (H) Models GMP MODEL 4RDDE-150 RDDE-300 DUST EXTRACTOR STD / 3 3 Suction Capacity 150 CFM (250 M /hr),at 70mm W.G. 300 CFM (250 M /hr), at 125mm W.G. 2 2 Filtration Capacity 0.84 M 1.34 M Dust Storage Capacity 25 ltrs. 40 ltrs. Electricals 1 HP. 3. A.C. 1.5 HP. 3. A.C. Fabricated for effective dust collection. Provided with stainless steel 304 contact parts ( SS 316 optional) Dynamically balanced blower fan ensures minimum noise level. Four inlet manifolds facilitate to connect more dusting zones. Castor wheel provided for ease in mobility. Easy to maintain and operate. TABLET INSPECTION M/C. TECHNICAL SPECIFICATION Size : 2000mm Long X 1700mm Height X 500mm Width Inspection Working Height : Top 900mm & Bottom 800mm. Roller : Cast Nylon Main Drive & Support Belt : FDA Approval Endless Blue Colour (40mmTop Side width & 50mm Bottom Side Width + 2mm Thickness) Gearbox For Belt : Bonfiglioli Make (VF 49U24) Gear motor For Bow : Panasonic Make 40W, 220v, 3Phase. Motor For Belt : Hindustan Make (0.5HP). Direction of Conveyor : Inter Mediate Drive. Lamp : ESD Safe Rectangle Magnifier Lamp 5 X Diopter 2 CLF Lamp With Flexible ARM & Work On 220V AC 50Hz 2 Nos. Hopper : S. S. 316 Tablet Feeding Hopper 1No. VFD For Belt : Delta Make 'L' Series 230VAC 0.5HP 1No. VFD For Bowl : Delta Make 'L' Series 230VAC 0.16HP 1No. Vibrator : Electromagnetic Vibratory Feeder (VF 70). Capacity : Up to 50,000 Tablets/Hour

6 TABLET COATING SYSTEM The RIDDHI TABLET COATING SYSTEM has been designed to carry out most perfect and uniform coating with the least intervention by the operator. RiddhiTablet Coating System is designed as a free standing, totally enclosed unit, with in built WIP system. The sides, back and front doors are provided for easy cleaning and maintenance. The unique perforated coating pan design utilize a totally enclosed, highly efficient air flow system for maximum drying uniformity and minimum process time. Process air flow through the inlet duct and is directed down and through product bed. The air exits under negative pressure through the exhaust plenum located under the tablet bed. Fully automated rotary valves on inlet and outlet ducts located at technical area controls the quantum of inlet and outlet air as per batch size. SPRAYING Matched solution pump and spray gun optimize the coating process. Highly sophisticated, accurate and precise positive displacement / self priming peristaltic pump ensures the process stability and quality of the end product. All SS spray gun chock less in operation with atomization control make the application of aqueous, organic solvent based film coating, eudragit coating and sugar solution coating on the tablet enables quick weight built up and uniform coating. Doucments A complete validation support package of DQ/IQ/OQ/PQ, Riddhi provides necessary level of support the clients need. SUPPORTS Full product trial and process development are instant. Training session of machine operator for best performance, efficient use and safety of staff, readily available spare parts for providing fast turn around on both service and emergency needs. CONTROL SYSTEM FOR MANUAL AND FULLY AUTOMATED OPERATION RIDDHI AUTOMATED PLC /LCD based process control system with necessary hardware and software is designed meet requirement of process. The control parameters include system monitoring, control feed back and data acquisition and processing, processing. Provide total security and easily add or delete products recipe with proper password access. Riddhi tailors the operator interface graphics to customer s requirement. Models RDTCS-24 RDTCS-37 RDTCS-42 RDTCS-48 RDTCS-60 RDTCS-66 Working capacity 9Considering bulk Density 0.97 gm/cc) Pan Mouth diameter MM Pan Speed - RPM Main Drive FLP Motor -HP Hot Air Inlet Blower -HP Hot Air Fan Capacity -CFM Steam Consumption in (Kg/Hr) At Pressure (Bar) Compressed air (CFM) At Pressure 6 (Bar) * Specifications Subject to change without notice. COATING PAN COATING MACHINE GMP MODEL TECHNICAL SPECIFICATIONS Models RDC-30 RDC-36 RDC-42 RDC-48 RDC-60 RDC-72 Capacity 45 ltrs. 75 ltrs. 100 ltrs. 150 ltrs. 210 ltrs. 275 ltrs. Pan RPM 8 to 20 & 8 to 20 & 6 to 15 & 6 to 15 & 6 & 12 6 & to to to to 25 Blower Capacity 90 CFM 90 CFM 150 CFM 150 CFM 150 CFM 150CFM Heater KW Blower Motor 0.33 HP 0.3 HP 1 HP 1 HP 1 HP 1 HP Electricals 1.5 HP 1.5 HP 2 HP 2 HP 5 HP 5 HP 14