QJ331 Jaw Crusher Features & Benefits Revision
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1 QJ331 Jaw Crusher Features & Benefits Revision Sandvik Mobiles
2 Hopper Feeder Crusher Main Conveyor Controls Engine Tracks Options Benefits Overview 2 Sandvik Mobiles
3 Hopper 2505mm x 4500mm (8 2½ x 14 9 ) Maximum Hopper capacity 8m³ (10.5yd³) Rear loading height 4115mm (13 6 ) Heavy duty 15mm (⅝ ) thick hydraulically folding steel hopper doors Enables a quick set-up time Reinforced hopper sides with retaining wedges 3 Sandvik Mobiles
4 Feeder Double stepped cassette style vibrating grizzly feeder 1040 x 4170mm (41 x 13 8 ) 1600mm (63 ) long grizzly cassette taper ends into the crusher 40 63mm (1½ - 2½ ) aperture taper on the grizzly High stroke and fully variable speed controlled. Driven from flange mounted hydraulic motor. Underside of feeder contains a heavy duty ribbed frame. Feeder control is automatic via the engine load control system to ensure continuous, uninterrupted crushing. 4 Sandvik Mobiles
5 Jaw Crusher 1100mm x 700mm (43 x 28 ) CJ211 single toggle jaw crusher Minimum CSS (closed side setting) 40mm (1½ ) on recycle and quarry application with a WI less than 18, and 70mm (3 ) CSS above WI 18 Maximum recommended CSS of 175mm Unique 285rpm crusher speed Able to be run in reverse or jogged to assist with clearing blockages in the chamber 5 Sandvik Mobiles
6 Jaw Protection Grid Protects the machine if the jaw crusher tries to eject material 6 Sandvik Mobiles
7 Optimised Strength Welded mainframe construction Design ensures all welds are on low stress points of the mainframe. Universal applications from recycling & quarry hard rock crushing. 7 Sandvik Mobiles
8 Jaw Stock The jaw stock is comprised of the following: Heavy duty cast jaw stock to withstand arduous working conditions Manganese jaw plate Swing jaw wedges Live jaw stock protection plate shields the jaw stock from damage and assists the material into the crushing chamber 8 Sandvik Mobiles
9 By Pass Chute By-Pass chute to take the natural fines out of the feed material and bypass the jaw crusher Two way door for diverting the material either onto the Main Product Conveyor or optional Natural Fines Conveyor 9 Sandvik Mobiles
10 Adjustment System Fully adjustable hydraulic system for CSS adjustment. Wedge Lower Hydraulic Cylinder Wedge Upper The wedges are driven in reducing the CSS by sliding against each other. Guide Plates Toggle Plate Toggle Seat 10
11 WEAR PARTS Features & Benefits Interchangeable Jaw Plates Equal for left & right side Swing and fixed jaw plates with the same length and width. Therefore interchangeable: Top to Bottom & Swing to Fixed Jaw One-piece jaw plates as standard. Heavy fixed jaw plate to extend the useful life. Jaw plates with the same length & width 11
12 Jaw Main Bearing The CJ211 shaft assembly comprises of 4 heavy duty roller bearings Taper shaft ends for flywheels to provide easy assembly & removal. Labyrinth and lip seals prevent ingress of dust. Rigid one piece solid bearing housing. Heavy Duty Roller Bearings 12 Sandvik Mobiles
13 Crusher Drive Drive Motor The jaw crusher is hydrostatically driven by a large Danfoss motor mounted on the crusher mainframe Drive via a flexible coupling to reduce shock loads Short V belts eliminate belt slip and flapping Quick easy belt tensioning negates the need for moving the engine Drive Belt Tensioner 13 Sandvik Mobiles
14 Jaw Supports The crusher is mounted independently from the chassis on four anti vibration mounts These absorb the crushing vibrations and stop any stress travelling through the main chassis 14 Sandvik Mobiles
15 Access Walkway access around the crusher Provides a safe working area during maintenance Folding angled ladders fitted as standard 15 Sandvik Mobiles
16 Main Conveyor Discharge Height 3335mm (10 11½ ) Heavy duty conveyor belt 1000mm (39½ ) wide Belt length 21400mm (70 2½ ) Hydraulic raise and lower facility Tunnel fitted preventing steel getting caught Head drum is lagged to prevent belt slipping Fully skirted product conveyor system. Stops/Reduces spillage Fitted with spring loaded, belt scraper- Cleans the product conveyor belt for sticky material and therefore prevents tracking issues 16 Sandvik Mobiles
17 Main Conveyor Impact bed directly below the crusher discharge to take the load of crushed material impacting the belt Prolongs the life of the belt by absorbing the force from the crusher discharge & reduces the risk of belt punctures Spillage is also reduced by this feature Wheel on the inside of the belt to monitor belt speed 17 Sandvik Mobiles
18 Main Conveyor Tail Section The tail section of the main conveyor raises up automatically when tracking mode is selected This gives a much greater ground clearance protecting the tail drum and bearings 18 Sandvik Mobiles
19 Dust Suppression Dust suppression fitted as standard Spray bars are located: Below the jaw crusher just after the material has been crushed At the top of the product conveyor as the material leaves the plant 19 Sandvik Mobiles
20 Engine The QJ331 is powered by a Caterpillar C9 Acert Stage 3A / Tier 3 or C9.3 Acert Stage 3B /Tier 4i engine developing 261 kw (350hp) The engine complies with all current global emission laws Easy access for maintenance via gull wing side door and doors on both ends of the canopy 50 o C Ambient Capability (Engine & Hydraulics) 20 Sandvik Mobiles
21 Hydraulic Tank 660 litre (174 US Gal) hydraulic tank Multi stage filtration system All filters easily accessed for maintenance Inspection covers to ease maintenance Low oil level protection Over temperature protection 21 Sandvik Mobiles
22 Fuel Tank 660 litre (174 US Gal) Fuel Tank Mounted at the front of the machine for easy refuelling access Optical diesel level gauge PLC diesel level gauge Heavy duty industrial size filler cap 22 Sandvik Mobiles
23 Ground Level Drainage Ground Level Drainage Ports are fitted to the machine to allow easy access when draining fluids from the machine. 23 Sandvik Mobiles
24 Hydraulic Components Direct driven Danfoss hydraulic pumps with improved efficiency Powers the Crusher & Track Drives Danfoss control system with steel piping to give maintenance free sealing, improved heat dissipation and greater durability Easy access for maintenance at ground level 24 Sandvik Mobiles
25 Manual Control Levers The hydraulic control levers enable a quick set-up time for the plant These functions include: At the rear of the plant: Folding Hopper Sides & rear Folding Natural Fines Conveyor In the hydraulic cabinet: Main conveyor tail lift raise / lower Outside the hydraulic panel Main Conveyor head section raise / lower 25 Sandvik Mobiles
26 Control Panel Simple and reliable PLC control system with Danfoss colour display The control panel and all of the hydraulic solenoids are powered by a 24 volt system I/O diagnostics to ease trouble shooting 26 Sandvik Mobiles
27 Cabinet The cabinet for the control panel is sealed to prevent damage from dust & moisture (IP54) Water and dust proof electrical cabinet (IP 54) User friendly control panel clearly marked for ease of use 27 Sandvik Mobiles
28 Tracks Hydraulically driven crawler track mounted for full site mobility The full power of the engine is available for driving the tracks when needed Length of 3800mm (12 5⅝ ) 500 mm (19.5 ) Wide Track Shoe Track Shoe Width 500mm (19.5 ) 28 Sandvik Mobiles
29 Control Function Radio Controller (optional) Tracking controlled by wired umbilical controller Full proportional control Radio remote control (optional) Proportional tracking controlled by radio remote control. Spare battery and on plant charger supplied. Umbilical Controller Battery Charger (supplied with Radio Controller) 29 Sandvik Mobiles
30 Optional Radio Control Crusher CSS can be set using the handset control. Feeder stop/start and feeder speed can be adjusted via the radio handset Jog Mode can be operated from the hand set to clear a blocked crusher The main conveyor can be lowered via the handset to clear rebar blockages 30 Sandvik Mobiles
31 Lighting System 24 volt LED lighting system Powered off the plant s existing electrical system Enables the machine to be operated safely in limited light conditions 31 Sandvik Mobiles
32 Transport Dimensions Length 14.62m (47 11¾ ) Width 2.85m (9 4¼ ) Height 3.4m (11 1¾ ) Standard weight 44,905kg / 99,000lbs 32 Sandvik Mobiles
33 Transport Dimensions 33 Sandvik Mobiles
34 Working Dimensions Length 14.49m (47 6¼ ) Width 4.03m (13 2½ ) (standard) Height 4.19mm (13 8¾ ) Standard weight 44,905kgs / 99,000lbs 34 Sandvik Mobiles
35 Working Dimensions *NB. Natural fines conveyor and overband magnet are optional 35 Sandvik Mobiles
36 Sound Levels 36 Sandvik Mobiles
37 Standard Features Hydraulically folding hopper Stepped grizzly feeder (40-63mm spacing) Sandvik CJ211 jaw c/w 13% mn corrugated wear plates Hydraulically lowering 1000mm wide main conveyor Dust suppression spray bars Proportional tracking via wired umbilical controller CAT C9 Acert stage 3A / Tier 3 Engine (261kW 350hp) 50ºC ambient capability Reversible crushing action to relieve blockages Steel pipework for better heat dissipation Hydraulically driven cooling fan with auto reverse to back flush dust from the radiator 37 Sandvik Mobiles
38 Options Summary Wear Resistant Hopper Liner Plates Back & Sides Belt Protection Plate Under Jaw Crusher Discharge Central Auto Lube (all bearings) Water Pump (Hydraulic) Arctic Package -20 o C/-4 o F (32 Grade hydraulic oil & engine oil) Arctic Package -30 o C/-22 o F (Arctic hydraulic oil, engine oil, webasto coolant heater & grease) Pull Stop Cords On The Main and Natural Fines Conveyor Overband Magnet Natural Fines Conveyor Intelligent Line Multi Machine Communication (2 Machines) Intelligent Line Multi Machine Communication (3 Machines) Main Conveyor Level Sensor (Stockpile Monitor) Remote Diesel Pump (Electric) Main Conveyor Dust Cover Lighting Mast & Cabinet Lights Tool Box & Contents Engine Filter Kit hours (air & oil filters - For 3A engine only) Plant & Engine Filter Kit hours (3A engine) Plant & Engine Filter Kit hours (3B engine) Jaw level sensor Radio remote control 38 Sandvik Mobiles
39 Benefits Overview 1100 x 700 mm / 43 x 28 jaw with hydraulically adjustable CSS for a variety of applications Reverse crushing capability to relieve blockages, crush sticky problematic materials and asphalt Raise / lower facility on the main conveyor via radio remote for recycling operations Hydraulic drive enabling the reverse crush action and the ability to restart with a full crushing chamber Steel pipework (durable, tidy and ideal for heat dissipation) Easy access to the engine compartment 39 Sandvik Mobiles
40 Sandvik Mobiles
41
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