Profile Spraying Machine, Makor Model IRIDE 206/W (Modified)

Transcription

1 TECH SPEC PAGE 1 Profile Spraying Machine, Makor Model IRIDE 206/W (Modified) The spraying machine IRIDE 206 has been designed for the protection of the work environment, and built to satisfy present-day anti-pollution requirements. It allows the automatic in line spraying of varnishing products on picture frames, architectural mouldings, match-boards, valances, door and window parts, etc. Structure and Transport steel plate and tubular steel structure the workpiece transport system consists of a series of transport belts made of special anti-solvent material and iron rollers, through strong polyurethane grooved belts that assure a regular and noiseless operation variable feed speed controlled by inverter Spraying Group a cabin over the spraying zone provides full protection, and the air pressure is controlled within the cabin by means of a extraction and filtering system in order to prevent noxious fumes from exhausting into the environment large windows in the cabin provide excellent visibility the spraying zone is easily accessible because of the wide front door, which allows quick set-up and easy maintenance the work stations are equipped with independent revolving supports for each gun three (3) stainless steel overspray collection tanks recover the excess product and are easily removable for cleaning equipped with one (1) low pressure manifold prepared to accept six (6) spray guns very large suction chamber for reduction of air speed in order to favor the precipitation of the vaporized paint and guarantee the efficiency of the filtering system equipped with one (1) wide side door (on out-feed side) for easy filter replacement, cleaning, and inspection containers for excess paint are placed frontally inside the aspirated environment exhaust fan for conveying and expulsion of filtered air to the outside

2 TECH SPEC PAGE 2 Operator s Control Panel the pneumatic pressure regulators for the atomization of the spray pattern independent for each gun are placed on a pneumatic control board, which is part of the machine structure PLC system mounted on electrical switchboard integral with the machine control panel equipped with LCD display programmed for 5 languages (English, Italian, Spanish, German, French) provides technical data regarding feed speed and quantity of lineal product (can be reset) both with metric system (m/cm/mm) and Imperial system (feet, inch) and number of produced pieces (can be reset and functions only if gaps between parts) management of the intervention times of the guns to be programmed independently automatically self-regulating according to the variation of the feed speed in order to be able to reduce paint waste and therefore also reduce emissions of paint particles and solvents into the atmosphere interlock system prevents spraying in case the event exhaust fan not operating prevent operation of the automatic cycle when cabin is open set-up with simulation of the automatic cycle on a single work piece or with manual functioning Options Included one (1) additional low pressure double-diaphragm pump to recover and recirculate the material from the bottom of the machine back to the drum photo eye for detection of workpieces (leading & trailing ends) upgraded to one (1) high pressure coating circuit (replaces low pressure) exhaust air tower upgraded for use with 100% solids UV Technical Specifications feed speed 33.6 to 168 m/min (110 to 551 ft/min) working height ±50 mm 850 mm (34") weight 800 kg (1800 lbs) conveyor motor power 0.75 kw exhaust fan motor power 1.5 kw

3 TECH SPEC PAGE 3 Utility Requirements Electrical operating voltage 480 V / 3-phase/ 60 Hz total connected load 2.25 kw Air exhaust air volume 6,100 m 3 /hr (3,590 cfm) air make up required 6,100 m 3 /hr (3,590 cfm) Compressed Air pressure required 75 psi consumption / volume 2,200 nl/hr (77.7 cfm) Electrical equipment installed according to UL regulations. Voltage supplied must not fluctuate in excess of +/- 5% of its stated value.

4 TECH SPEC PAGE 4 Ultra Violet Lineal Oven System, Makor Model KUREX 3+6 Showroom Model The lineal tunnel model KUREX has been designed for in-line drying of photosensitive UV coating materials applied on profiles, valances, architectural mouldings, door- and window components etc., using special lamps with emission of UV radiations. The lamps are positioned and adjusted around the pieces to be processed in order to cure the three painted surfaces and overspray. Structure structure made of electro-welded steel on which all the characteristic elements have been mounted feed system designed with special heat-proof and UV resistant transport belt, resisting high temperatures and UV radiations, motorized at adjustable speed by inverter air exhaust plant equipped with suction fan to be connected to the general air suction plant of the factory for extracting air outwards lamp pressurizing- and cooling plant equipped with filter for cleaning the intake air each lamp is equipped with an autonomous system for controlling the working parameters, interfaced with an automatic independent adjustment system of the cooling air capacity in order to guarantee correct cooling of the lamps under all working conditions Curing nine (9) UV radiation emitting lamps (type K220) six (6) lamps top mounted for three-side curing (3 gallium, 3 mercury vapor) three (3) lamps bottom mounted for overspray with relevant power supplies and safety systems able to guarantee the lamps to be switched on and started up in a very short time (~1.5 min.) and the management of the working and stand-by phases

5 TECH SPEC PAGE 5 Control Panel PLC control panel is an integral part of the machine structure, complete with protection and control equipment and schematized commands to manage the work cycle and the set-up operating panel with liquid crystal display (LCD) for managing the characteristic functions and for the visualization of the feed speed schematized controls for the management of work cycle and set-up possibility to divide the power supplied to the lamps safety systems guarantee the lamps to be switched off in case of insufficient cooling air pressure, in case of failure of the transport system, and when the inspection doors are opened detecting and counting system of the running pieces capable to cut the power supply to the lamps in case some parts get stuck inside the tunnel electrical signal on the out-feed allows interfacing with the previous spraying machine, in order to avoid automatic spraying in case the lamps haven't been turned on Product Dimensions Substrates having the following approximate maximum and minimum dimensions can be transported through the equipment offered: Length maximum unlimited minimum 700 mm (27-1/2") Width maximum 200 mm (8") minimum 10 mm (13/32") Thickness maximum 80 mm (3-5/32") minimum 10 mm (13/32")

6 TECH SPEC PAGE 6 Technical Specifications working height ±30 mm 870 mm (34") weight 1400 kg (3094 lbs) feed speed (with inverter) 16 to 79 m/min (52.5 to 259 ft/min) suction outlet diameter 280 mm (11") suction air capacity 3000 m 3 /hr (1765 ft 3 /min) intake air capacity 2500 m 3 /hr (1472 ft 3 /min) bulb length 200 mm (7-7/8") bulb length (useable) 180 mm (7-3/32") lamps specific power 250 W/cm energy received at 50 m/min for part 60x25mm 600 mj conveyor motor power 0.74 kw fan motor power 3.6 kw exhaust fan motor power 1.8 kw power required each lamp (mono-phase) 8 kw power required 1st phase (± 5%) kw power required 2nd phase (± 5%) kw power required 3rd phase (± 5%) kw total installed power kw voltage 480V 3-Phase 60 Hz control side left hand year of manufacture 2006 Electrical equipment installed according to UL regulations. Voltage supplied must not fluctuate in excess of +/- 5% of its stated value.