MANUAL (Includes Optional Hydraulic Lift)

Transcription

1 EMB 170/175/190/195 TOWBAR Towbar Specifications, Usage, Preventive Maintenance, and Parts MANUAL (Includes Optional Hydraulic Lift) For ordering New Towbars or Replacement Parts Please Contact: Penny Or Or service@hallindustries.com Hall Industries, Inc. 514 Mecklem Lane Ellwood City, PA March 4, Revision 03 Manufacturing Solutions Since 1966 Page 1

2 0. Index Section Description Page One Specifications 2 Two Operating Procedures 3 Three Preventive Maintenance 5 Four Replacement Part Kits / Assemblies 6 Five Ordering Info 7 Six Attachment List 7 1. Specifications 1.1. Physical Specifications Part Number Description Weight Length X-20-3X-4X-51 Towbar Body with Tow Eye Installed 136 lb /8 TB-EMB Towbar Head with Adapter 50 lb 21 3/16 TB-EMB170-00L Full Assembly (19 Height x 20.5 Wide) 226 lb /8 With Fixed Wheel Carriage TB-EMB170-00L-HL Full Assembly (27 Height 20.5 Wide) 290 lb /8 With Lift Kit Wheel Carriage 1.2. Shear Pin Info Shear Pin TB-EMB170-SP Shear Value: 12,930 lbs NOTE: Shear pins are produced in controlled batches; only use Hall Industries replacement shear pins. Shear pin testing and manufacturing records are permanently kept on file for reference Warranty: All parts are guaranteed against defects for one year. If at any time this manual is not followed it will void the warranty (preventive maintenance logs are required for all warranty replacement parts). All replacement parts must be genuine Hall Industries parts. Manufacturing Solutions Since 1966 Page 2

3 2. Operating Procedures NOTE: This must be done in accordance with the Embraer 170 / 175 / 190 / 195 aircraft manual Inspect the Towbar (Prior to hooking up the towbar to the tug visually inspect): Check for a bent or damaged frame and for worn or missing parts Check tires for damage Check that you have the proper towbar Check the shear pin to see if it is the correct pin for the towbar. NOTE: DO NOT attempt to tow any aircraft with a damaged or improper towbar Responsibility Operator of the tug must understand that it is his/her responsibility to move the aircraft safely the entire time that they are connected to the plane. NOTE: No speeding during push and pull Hooking Up to the Plane ~ Checks: You are using the proper tug and towbar for the size aircraft being moved The towbar you are using is approximately level between the aircraft and the tug The eye end of the towbar must moves freely on the hitch mounted on the tug Attach the Towbar to the Aircraft First check that the towbar head latch is pulled back and locked with the locking pin in the open position Line up towbar to nose pin of aircraft and slide head over the nose pin Release the locking pin then push latch forward and over the nose pin until the locking pin locks into the closed position. Make sure that the safety locking pin engaged and is keeping the latch in the forward position Attach the Towbar to the Tow Tractor Lift to the level of the push back s hitch. Manufacturing Solutions Since 1966 Page 3

4 Position the push back tractor and install the hitch pin Tow or push the aircraft only if the tow bars tires are not touching the ground Push the Aircraft NOTE: This must be done in accordance with the Embraer 170 / 175 / 190 / 195 aircraft manual. NOTE: If at any time the shear pin yields or breaks, carefully bring the aircraft to a stop. Before pushing or tow can be continued a new shear pin must be inserted. Use only Hall Industries shear pin (Part number ~ TB-EMB170-SP). Basic Rules: Prior to moving, make sure that full swivel release pins are released (if applicable). Also double check that all the tie downs and chocks are removed and aircraft brakes are released. NOTE: This must be done in accordance with the Embraer 170 / 175 / 190 / 195 aircraft manual Tow Slow, max speed is a brisk walk (Approximately 5 MPH). This will help to minimize the chance of a jack-knife Do not exceed Aircraft nose wheel angle of towing limits. If not marked or not known, do not exceed 30 from center. Be extra cautious on snow and ice If you are driving make sure that you have plenty of help; wing walkers are helpful Make sure the operator / driver has direct contact with the pilot at all times while moving the aircraft. NOTE: Thousand of dollars in damage can occur in a few seconds while towing. It is estimated that 90% of towing damage is due to operator negligence / error. Accidents can be fatal Disconnect the Towbar from the Tug 2.8. Disconnect the Towbar from the Aircraft Manufacturing Solutions Since 1966 Page 4

5 Pull the locking pin upwards and pull back on the towbar head handle to move the latch into the open position. Carefully lower the tow bar to the ground (use hydraulic lift if installed), and then move push back tractor and towbar clear of the aircraft. 3. Preventive Maintenance NOTE: Hall Industries recommends using this maintenance procedure monthly (or as required in your airlines maintenance procedure if sooner). Replace worn or damaged parts as needed Check Pivot, Capture, and Shear bolts (Part numbers TB-EMB170-SP, -103, - 104); they should be snug but not tight. They should not spin freely, but should be able to spin with the aid of a wrench. Over-tightening will clamp the adapter to the head, and the shear pin will not provide adequate safety protection. With the shear bolt removed, the head must be able to slide within the adapter plates. NOTE: Do not over-tighten adapter bolts Check wheels and wheel carriage for bent, broken, or worn parts and security. Lubricate pivot points using Hall dry lubricant (Part number TB-LUBE) Check head assembly for operation of lock mechanism; look for bending, security, etc. Lubricate pivot points using Hall dry lubricant (Part number TB-LUBE) Inspect jaw assembly for worn or damaged parts and security Check latch mechanism to ensure proper travel back and forth, and that the locking pin locks in both the open and closed positions. Lubricate pivot points Check tow eye and hardware (tug attachment) for condition and security Check main body tube for bending or cracking Check shear pin and bushings for breakage, wear and security. NOTE: If bushings are to be replaced, replace them as a set. Never replace only one bushing Clean, repaint or touch-up paint as required Inspect tags and labels if damaged or missing replace (see the drawings in the attachment section for labels and placements) If the towbar is equipped with a hydraulic lift, check the fluid reservoir (in the down / collapsed position). Add fluid if necessary (Part number TB-LUBE-L). Manufacturing Solutions Since 1966 Page 5

6 4. Replacement Part Kits / Assemblies Part Number QTY (in Kit) Description 4.1. TB-EMB170-SP-KIT Shear Pin Kit TB-EMB170-SP 2 Shear Pin TB-8312-B9 2 Nut UW06ASS 4 Washer 4.2. TB-EMB170-BSH-KIT Bushing Kit TB-8312-B3 2 Shear Pin Bushing TB-EMB Shear Pin Bushing 4.3. TB-EMB Latch Mechanism Assembly TB-EMB C 2 Latch Arm TB-EMB Latch Arm Cross Piece TB-EMB Handle TB-EMB T-Handle Pull Pin TB-EMB A 2 Latch Arm SHC Screw TB-EMB B 4 Handle SHC Screw TB-EMB C 4 Handle Nut Eye Bolt Assembly WH SS Flat Washer Curved Washer Shoulder Bolt CN08C0000SS Castle Nut CP SS Cotter Pin HRJ Eye Bolt Manufacturing Solutions Since 1966 Page 6

7 5. Ordering Info 5.1. Accepted Payments Include (but not limited to): Visa MasterCard American Express Company Check Wire Transfer 5.2. Standard terms ~ NET 30 with approved credit 5.3. Minimum Orders ~ $ The Order Form is listed in the attachments of this document. 6. Attachment List 6.1. TB-EMB170-00L Full Assembly with Subcomponent Callouts X-20-3X-4X-51 Tube & Eye with Hardware 6.3. TB-EMB EMB170 Head Assembly 6.4. TB-EMB Fixed Wheel Carriage 6.5. LIFT-15 4 O.D. Towbar Lift 6.6. TB Handle Assembly 6.7. Order Form 6.8. Other Products and Custom Design Services Manufacturing Solutions Since 1966 Page 7

8 REV REVISIONS DESCRIPTION BY CHK " 17' " 5 15' 11 8 " 64" WHEELSET 2 PLACEMENT " HANDLE PLACEMENT " NOTES: 1. FOR MORE INFORMATION SEE SUB ASSEMBLY DRAWINGS. 2. TAGS MUST BE INSTALLED HALL INDUSTRIES, INC. ALL RIGHTS RESERVED. HALL INDUSTRIES, INC. PROPRIETARY RIGHTS ARE INCLUDED IN THE INFORMATION DISCLOSED HEREIN. RECIPIENT, BY ACCEPTING THIS DOCUMENT, AGREES THAT NEITHER THIS DOCUMENT NOR THE INFORMATION DISCLOSED HEREIN NOR ANY PART THEREOF SHALL BE REPRODUCED OR TRANSFERRED TO OTHER DOCUMENTS OR USED OR DISCLOSED TO OTHERS FOR MANUFACTURING OR FOR ANY OTHER PURPOSE EXCEPT AS SPECIFICALLY AUTHORIZED IN WRITING BY HALL INDUSTRIES, INC. SOLIDWORKS ITEM QTY. PART NUMBER DESCRIPTION X 20 3X 4X 51 TUBE & EYE WITH HARDWARE 2 1 EB EMB EMB170 HEAD ASSEMBLY 3 1 TB EMB FIXED WHEEL CARRIAGE 4 1 TB HANDLE ASSEMBLY 5 6 TB ADAPTER BOLT 6 18 TB FLAT WASHER 7 6 TB WASHER LOCK 8 6 TB ADAPTER NUT UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES 514 Mecklem ln Ellwood City, PA TOLERANCES ANGLE.XX.XXX Hall Industries, Inc. ± 0.5 ±.01 ±.005 PROJECT AV THIRD ANGLE PROJECTION FILE NAME TB EMB170 00L TB EMB COMPLETE PROJECT ID AV1000 DESCRIPTION TB EMB170/175 COMPLETE CHECK SIZE DWG/PART NO. DC 11/17/2010 REV DRAWN BJE 11/17/2010 A TB EMB170 00L 0 SCALE 1:10 WEIGHT: LBS SHEET 1 OF 1 LAST SAVED: 5/4/2011 PRINTED: 5/4/2011

9 NOTES: REV REVISIONS DESCRIPTION BY CHK 1. TAGS MUST BE INSTALLED HALL INDUSTRIES, INC. ALL RIGHTS RESERVED. HALL INDUSTRIES, INC. PROPRIETARY RIGHTS ARE INCLUDED IN THE INFORMATION DISCLOSED HEREIN. RECIPIENT, BY ACCEPTING THIS DOCUMENT, AGREES THAT NEITHER THIS DOCUMENT NOR THE INFORMATION DISCLOSED HEREIN NOR ANY PART THEREOF SHALL BE REPRODUCED OR TRANSFERRED TO OTHER DOCUMENTS OR USED OR DISCLOSED TO OTHERS FOR MANUFACTURING OR FOR ANY OTHER PURPOSE EXCEPT AS SPECIFICALLY AUTHORIZED IN WRITING BY HALL INDUSTRIES, INC. SOLIDWORKS ITEM QTY PART NUMBER DESCRIPTION SHOULDER BOLT CURVED WASHER TOWBAR TUBE 4 1 LIFT 1 CASTLE NUT SS 5 1 CP SS0000 PIN COTTER 6 1 HRJ EYEBOLT 7 4 TB DRIVE RIVET 8 1 TB TAG METAL HALL INDUSTRIES TAG 9 1 WH SS0000 WASHER SS UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES 514 Mecklem ln Ellwood City, PA TOLERANCES ANGLE.XX.XXX Hall Industries, Inc. ± 0.5 ±.01 ±.005 PROJECT AV THIRD ANGLE PROJECTION FILE NAME X 20 3X 4X 51 TUBE & EYE WITH HARDWARE PROJECT ID AV1000 DESCRIPTION TUBE & EYE WITH HARDWARE CHECK SIZE DWG/PART NO. DC 11/18/2010 REV DRAWN BJE 11/17/2010 A X 20 3X 4X 51 0 SCALE 1:5 WEIGHT: LBS SHEET 1 OF 1 LAST SAVED: 5/4/2011 PRINTED: 5/4/2011

10 PARTS LIST ITEM QTY PART NUMBER DESCRIPTION 1 8 SH06C0040AY SHC SCREW 2 1 TB-8312-B13 WASHER 3 2 TB-8312-B3 SHEAR PIN BUSHING 4 1 TB-8312-B5 NUT 5 1 TB-8312-B8 NUT 6 1 TB-8312-B9 NUT 7 1 TB-8312-BA-TAG TAG YELLOW 8 6 TB DRIVE RIVET 9 1 TB-EMB SHEAR PIN BUSHING 10 1 TB-EMB SPRING 11 1 TB-EMB PIVOT BOLT 12 1 TB-EMB CAPTURE BOLT 13 1 TB-EMB C CAST HEAD 14 2 TB-EMB GRAB LINK 15 2 TB-EMB C LATCH ARM 16 1 TB-EMB LATCH ARM CROSS PIECE 17 1 TB-EMB HANDLE 18 2 TB-EMB A LATCH ARM SHC SCREW 19 4 TB-EMB B HANDLE SHC SCREW 20 4 TB-EMB C HANDLE NUT 21 1 TB-EMB T-HANDLE PIN 22 4 TB-EMB LOWER SPACER 23 1 TB-EMB ADAPTER WELDMENT 24 1 TB-EMB170-SP SHEAR PIN 25 1 TB-TAG-METAL HALL INDUSTRIES TAG 26 2 UW06ASS WASHER ADDED CHILDREN PARTS FOR LATCH BJE DC REV DESCRIPTION BY CHK TOLERANCES (UNLESS OTHERWISE NOTED): FRACTIONAL: X > 12 ±1/16" X < 12 ±1/32" DECIMAL: X.X ± 0.050" X.XX ± 0.010" X.XXX ± 0.005" HI PROJECT: AV1006 SIZE: B THIS DRAWING AND THE INFORMATION IT CONVEYS ARE THE PROPERTY OF HALL INDUSTRIES, INC. IT SHALL NOT BE REPRODUCED IN WHOLE OR IN PART, NOR SUBMITTED TO OUTSIDE PARTIES WITHOUT THE WRITTEN CONSENT OF HALL INDUSTRIES, INC. THIS DISCLOSED INFORMATION IS PROPRIETARY AND CONFIDENTIAL, AND SHALL NOT BE USED IN ANY MEANS DETRIMENTAL TO HALL INDUSTRIES, INC. SCALE: NTS DESIGNED BY: BJE CHECKED BY: DC : 6/9/2010 : 6/18/2010 DESCRIPTION: HALL INDUSTRIES, Inc. 514 MECKLEM LANE, ELLWOOD CITY, PA HEAD ASSEMBLY DRAWING NO: TB-EMB REVISION: 1

11 NOTES: 1. TAGS MUST BE INSTALLED. REV REVISIONS DESCRIPTION BY CHK HALL INDUSTRIES, INC. ALL RIGHTS RESERVED. HALL INDUSTRIES, INC. PROPRIETARY RIGHTS ARE INCLUDED IN THE INFORMATION DISCLOSED HEREIN. RECIPIENT, BY ACCEPTING THIS DOCUMENT, AGREES THAT NEITHER THIS DOCUMENT NOR THE INFORMATION DISCLOSED HEREIN NOR ANY PART THEREOF SHALL BE REPRODUCED OR TRANSFERRED TO OTHER DOCUMENTS OR USED OR DISCLOSED TO OTHERS FOR MANUFACTURING OR FOR ANY OTHER PURPOSE EXCEPT AS SPECIFICALLY AUTHORIZED IN WRITING BY HALL INDUSTRIES, INC. SOLIDWORKS ITEM QTY PART NUMBER DESCRIPTION 1 1 TB EMB W WHEEL CARRIAGE WELDMENT 2 2 CRJ WHEEL WHEEL 3 2 TB CLAMP 4 4 TB CLAMP BOLT 5 4 TB CLAMP NUT 6 2 TB WASHER 7 2 TB PIN COTTER 8 1 TB TAG METAL HALL INDUSTRIES TAG 9 4 TB DRIVE RIVET UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES 514 Mecklem ln Ellwood City, PA TOLERANCES ANGLE.XX.XXX Hall Industries, Inc. ± 0.5 ±.01 ±.005 PROJECT AV THIRD ANGLE PROJECTION FILE NAME TB EMB FIXED WHEEL CARRIAGE PROJECT ID AV1000 DESCRIPTION FIXED WHEEL CARRIAGE CHECK SIZE DWG/PART NO. DC 11/18/2010 REV DRAWN BJE 11/18/2010 A TB EMB SCALE 1:5 WEIGHT: LBS SHEET 1 OF 1 LAST SAVED: 5/4/2011 PRINTED: 5/4/2011

12 ITEM QTY PART NUMBER DESCRIPTION 1 1 LIFT 15 PUMP MOUNTING BRACKET 2 1 LIFT 4 LOWER PIVOT SHAFT 3 1 LIFT 3 WHEEL ARM WELDMENT 4 1 LIFT 2R WHEEL ARM PIVOT SHAFT/ W 2 COLLARS 5 1 LIFT 5 WHEEL ARM PIVOT WELDMENT 6 2 LIFT 8 HEX SOCKET SHOULDER BOLT 7 2 TB FLAT WASHER ZP 9 4 LIFT 11 FLAT WASHER SAE ZP 10 2 LIFT 12 COTTER PIN, PIVOT SHAFT 11 1 LIFT 14 CLEVIS PIN 13 4 TB HEX BOLT GR5 ZP 14 2 TB WHEEL 10" 15 2 TB FLAT WASHER USS ZP 16 4 TB COTTER PIN, AXLE 17 1 TB HYD CYLINDER W/QUICK DISC, CPLG 18 1 TB HYDRAULIC HOSE 19 1 TB HYDRAULIC PUMP ASSEMBLY 20 4 TB HANDLE/WHEEL ASSY CLAMP 21 8 TB HEX BOLT GR5 ZP 22 8 TB HEX NUT NYLOCK ZP 23 4 TB LOCK WASHER ZP 24 2 TB EXTENSION SPRING 25 1 TB TAG METAL IDENTIFICATION TAG (NOT SHOWN) 26 4 TB DRIVE RIVET FOR TAG (NOT SHOWN) 2010 HALL INDUSTRIES, INC. ALL RIGHTS RESERVED. HALL INDUSTRIES, INC. PROPRIETARY RIGHTS ARE INCLUDED IN THE INFORMATION DISCLOSED HEREIN. RECIPIENT, BY ACCEPTING THIS DOCUMENT, AGREES THAT NEITHER THIS DOCUMENT NOR THE INFORMATION DISCLOSED HEREIN NOR ANY PART THEREOF SHALL BE REPRODUCED OR TRANSFERRED TO OTHER DOCUMENTS OR USED OR DISCLOSED TO OTHERS FOR MANUFACTURING OR FOR ANY OTHER PURPOSE EXCEPT AS SPECIFICALLY AUTHORIZED IN WRITING BY HALL INDUSTRIES, INC. SOLIDWORKS UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCES ANGLE.XX.XXX ± 0.5 ±.01 ±.005 THIRD ANGLE PROJECTION PROJECT ID AV1000 CHECK DC DRAWN BJE 11/20/ /20/2010 PROJECT 514 Mecklem ln Ellwood City, PA Hall Industries, Inc. FILE NAME 4in OD LIFT 4in OD TOWBAR LIFT DESCRIPTION 4" OD TOWBAR LIFT SIZE DWG/PART NO. A 4" OD LIFT 0 SCALE 1:1 WEIGHT: 50 LBS SHEET 1 OF 1 LAST SAVED: 11/29/2010 PRINTED: 5/4/2011 REV

13 REV REVISIONS DESCRIPTION BY CHK HALL INDUSTRIES, INC. ALL RIGHTS RESERVED. HALL INDUSTRIES, INC. PROPRIETARY RIGHTS ARE INCLUDED IN THE INFORMATION DISCLOSED HEREIN. RECIPIENT, BY ACCEPTING THIS DOCUMENT, AGREES THAT NEITHER THIS DOCUMENT NOR THE INFORMATION DISCLOSED HEREIN NOR ANY PART THEREOF SHALL BE REPRODUCED OR TRANSFERRED TO OTHER DOCUMENTS OR USED OR DISCLOSED TO OTHERS FOR MANUFACTURING OR FOR ANY OTHER PURPOSE EXCEPT AS SPECIFICALLY AUTHORIZED IN WRITING BY HALL INDUSTRIES, INC. SOLIDWORKS ITEM QTY PART NUMBER DESCRIPTION 1 1 TB HANDLE 2 2 TB CLAMP 3 4 TB CLAMP BOLT 4 4 TB CLAMP NUT UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCES ANGLE.XX.XXX ± 0.5 ±.01 ±.005 PROJECT AV THIRD ANGLE PROJECTION FILE NAME TB HANDLE ASSEMBLY PROJECT ID AV1000 DESCRIPTION HANDLE ASSEMBLY CHECK SIZE DWG/PART NO. DC 11/20/2010 DRAWN A TB BJE 11/20/2010 SCALE 1:4 WEIGHT: 3.78 LBS SHEET 1 OF Mecklem ln Ellwood City, PA Hall Industries, Inc. LAST SAVED: 5/4/2011 PRINTED: 5/4/2011 REV

14 Hall Industries Equipment Division ~ AIRLINE ORDERS FAX#: PHONE # : ORDER : TAKEN BY: TIME: AIRLINE CODE: PERSON CALLING: PHONE#: FAX: E MAIL ADDRESS: CUSTOMER P.O.# MASTER CARD# EXP. : CVC# SHIP : HOW TO SHIP: UPS: GRD RED OTHER FED EX: GRD O/N O/N P1 OTHER Acct. # TRUCKING COMPANY: HUB : EMPLOYEE # BILLING ADDRESS: SHIP TO ADDRESS: PART NUMBER: DESCRIPTION: QTY: PRICE: NOTES:

15 Other Products and Custom Design Services: Hall Industries provides a number of additional products beyond our towbar line. Some of the custom projects that we have done are shown below. We have our own engineering staff along with machine, fabrication, and GSE maintenance shops. We can design and build your ideas to increase safety, productivity, and profits Custom Towbar (Solve a Problem) <<This project involved designing and manufacturing a custom towbar to be used in the Nuclear Industry. This towbar shipped complete with custom shear pins calibrated to the application. IA 8980 Preconditioned Air Inlet (PCA) Adapters << Our PCA Inlet Adapters are part of our GSE product line. We inventory all of the parts and can ship usually the same day as ordered.>> Certified Transmission Lifting Bracket (Meet a Demand) A customer came to us with a lifting problem. They needed a tested and certified lifting bracket to prevent them from getting cited by OSHA. We designed, tested, and fabricated a solution. >> << Adapter 8312 to Tronair Hydro Adapter Assembly>> Hall Industries offers adapters for nearly every towbar (even competitors) that allow you to use our towbar tubes / heads with your existing equipment. Besides the products listed above some of the other things that we sell include PCA ducting, Solid PBB tires, and baggage cart tires. Feel free to contact us about your GSE problems; after all we are The Problem Solvers. Manufacturing Solutions Since 1966 Page 1