Cross reference. Definite Purpose Contactors

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3 Cross reference Definite Purpose Contactors HOMER Tyco/PU Siemens/Furnas GE Culterhammer Schneider/Square D. Honeywell XMC /45 CR45 C R82 XMCK CR45 C R82 Contactors HOMER Schneider/TE ABB Siemens Fuji ROCKWELL/AB LG XMC2 LC1D A TF SC MCSC GMC

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5 XMC0 Series Definite Purpose Contactors Description HOMER XMC0 series high performance definite purpose contactors (1pole, 1pole+shunt, 2pole, pole(optional Auxiliary Contact Blocks or Microswitch Blocks available), pole+1nc and pole+1no, from 12A to 90A ) are ideal for (HVAC)air conditioning, refrigeration, heating, data processing, welding, elevators, hoists & cranes, washing machine, lighting, pools & spas and food service equipments. XMC0 series definite purpose contactors meet UL508 standard. Features 1. Unique structure of amortization system eliminates contact bounce. 2. Toolsfree accessories make quick & easy snap on.. Various terminal optional for specific application. 4. Easy coil change. 5. Universal mounting plate allows an easy replacing to other brands. 6. Heavy duty Silver Metal Oxide composition contacts with longer electrical endurance. 7. Coils are Class F (155 ) temperature insulated with wide range of voltages and 50/60Hz ratings. 8. Double E shaped Magnet Assembly provides optimal performance with lower power consumption. 9. Effective dustproof structure. 10. UL and CCC approved, some models SEMKO, KETI or TÜV plus. Type model nomenclature Ordering Information XM C E B B C 0 F Q Number digit 1: Manufacturer s code Number digit 2: Product Type XM Xiamen Hongmei Electronic Co., Ltd. C Contactor Number digit : Design Sequence Number 0 1

6 Number digit 4: Full Load Amperes (FLA) 12, 18, 20, 25, 2, 40, 50, 6, 75 or A 18 18A 20 20A 25 25A 2 2A 40 40A 50 50A 6 6A 75 75A 90 90A Number digit 5: Number of Poles 1, 2,, A, B, R, 7, 8 or 9 Number digit A B Number of poles 2pole pole 1pole+shunt 2pole pole (at p frame) (small frame, 25FLA) Number digit 5 R Number of poles pole+1nc pole+1no pole(2a1b) 1pole (small frame) (small frame) Number digit 6: Coil Voltage E, F, I, L, N Number digit 6 E F I L N Coil voltage 50Hz 24VAC VAC VAC 80415VAC 60Hz 24VAC VAC VAC 277VAC 440VAC Note: N coil is not for small frame types, and Number digit 7~14 are not for small frame types either. Number digit 7: Mounting plate A, B Number digit 8: Cover A, B A Plastic base(for 2040FLA only) B Metal plate A Long cover(for 2040FLA only) B Short cover Number digit 9: Terminal A, B, C, D, E, F A Screw w/ quick connect (For 2040FLA only) B Sems clamp w/ quick connect (For 2040FLA only) C Slotted & Hex head washer w/ quick connect D Box lug w/ quick connect E Box lug w/ quick connect (Line side) Slotted & Hex head washer w/ quick connect (Load side) F Slotted & Hex head washer w/ quick connect (Line side) Box lug w/ quick connect (Load side) 2

7 Number digit 10: Auxiliary Contact Blocks or Microswitch Blocks (for pole) (Left & Right) side (SPDT is Microswitch) 0, 1,, 4, 5, 6, 1P, P, 4P, 5P, 6P, L, L1, L2, R, R1, R2 Auxiliary Contact Blocks or Auxiliary Contact Blocks or Microswitch Blocks at Left Side Microswitch Blocks at Right Side 0 None (Standard type) 1 1NC+1NO, pressure plate screws w/ quick connect 1P 1NC+1NO, pressure plate screws 1NC, pressure plate screws w/ quick connect P 1NC, pressure plate screws 4 1NO, pressure plate screws w/ quick connect 4P 1NO, pressure plate screws 5 2NC, pressure plate screws w/ quick connect 5P 2NC, pressure plate screws 6 2NO, pressure plate screws w/ quick connect 6P 2NO, pressure plate screws L Left 2 SPDT R Right 2 SPDT L1 Left SPDT(position 1) R1 Right SPDT(position 1) L2 Left SPDT(position 2) R2 Right SPDT(position 2) For example: 4P 1NC pressure plate screws w/ quick connect at left and 1NO pressure plate screws at right 56 2NC pressure plate screws w/ quick connect at left and 2NO pressure plate screws w/ quick connect at right LR1 Left 2 SPDT, Right SPDT(position 1) R2 Left 1NC Pressure Plate screws w/ quick connect, Right SPDT(position 2) Note: If 00 will be the final digit(s) in selection, omit from model nomenclature. Number digit 11: Coil terminals Blank, F Blank Dual terminals without screws in 1and 2 pole models and Single terminals with screws in pole models F Dual terminals with screws in pole models Number digit 12: Power quick terminals Blank, G, Q Blank Quad terminals in 1and 2 pole models and Dual terminals in pole models G Without any terminals Q Dual terminals at the side near coil terminal and Quad terminals at the other side in pole 2040FLA models Number digit 1: Nameplate Blank, T Blank Nameplate shows actual product rating T Nameplate shows derated product rating Number digit 14: Contact construction style (for 50/6 FLA) Blank, Z Blank Flat construction in shape Z Bend construction in shape (new design) Number digit 15: Option Customer assigned suffix X where X may be any alphanumeric character or any combined alphanumeric character.

8 Characteristics Conforming to standard IEC , GB , EN , UL508 Approvals UL(USR/CNR) and CCC Some models SEMKO, KETI or TÜV plus Protective treatment Total climate tropical use TH Operating position Vertical (Metal/Plastic base mounting) Ambient operation 25 ~+70 temperature storage 40 ~+70 Relative humidity 9095%RH at 40 Pollution degree Shock resistance contactor open g 6 1/2 sine wave=11 ms contactor closed g 15 Vibration resistance contactor open g 2 5 to 00 Hz contactor closed g 4 Performance XMC0 Poles 1 2 A B Rated insulation voltage V 690 Rated operating voltage V,, (60Hz) or 20,400 (50Hz) Full load ampere(fla) A Resistive Amps Rating(RES) A Making capacity(20v cosφ0.45) A 12 FLA Breaking capacity(20v cosφ0.45) A 10 FLA Switching frequency op/h 60 Electrical endurance(ari 780/790) cycle 200,000 Mechanical endurance(ari 780/790) cycle 500,000 4

9 Pole Characteristics Full Load Amps (FLA) 12 Number Of Poles (small frame) Line Voltage Locked Rotor Amps (LRA) Resistive Amps Rating(RES) 20 Maximum Horsepower Voltage Single Phase 1.5 Three Phase 2 5 Catalog Number XMC012* XMC0128* XMC0129* 18 (small frame) XMC018* XMC0188* XMC0189* 25 (small frame) XMC025B* XMC0258* XMC0259* or or or 40 XMC0207* XMC0201* XMC0257* XMC0251* XMC027* XMC021* XMC0407* XMC0401 XMC0407*H XMC0401*H XMC0202* XMC0252* 40 XMC022* 50 XMC0402* 5 or XMC020A* XMC025A* XMC020* XMC025* XMC02A* XMC02* XMC040A* XMC040* XMC050A* XMC050* XMC06A* XMC06* XMC075A* XMC075* XMC090A* XMC090* Notes: 1. XMC020* is same as XMC025*; 2. All the models also could be marked or used for the actual applications which have less contact ratings than the certificated ratings. The rating can be voltage, FLA, LRA or RES. 5

10 Auxiliary contacts block characteristics Conventional thermal current (A) 10 Rated insulation voltage (V) 690 Rated operational current (A) A(AC15) 20/80V /1.9 N(DC1) 110/20V 2.2/1.1 Coil 25 (Cold state) Part number Inrushed VA Sealed VA Sealed Watts Voltage 60Hz 50Hz 60Hz 50Hz 60Hz Pickup Dropout XMC0 1/ XMC XMC0 /A/R XMC0 /B/8/ XMC050/ Us 0.2Us XMC075/ Notes:Us=24VAC 50/60Hz( E coil) or 120VAC 50/60Hz( F coil) or 220VAC/50Hz, 240VAC/60Hz( I coil) or 277VAC/60Hz( L coil) or 415VAC/50Hz, VAC/60Hz( N coil). Inrushed VA and Sealed VA test at Us. Dimensions & Wiring diagram 1pole/1pole+shunt (plastic base, 2040FLA) 6

11 Dimensions & Wiring diagram 2pole compact (plastic base, 2040FLA) pole (plastic base, 2040FLA) 7

12 Dimensions & Wiring diagram 1 pole/1pole+shunt (metal base, 2040FLA) 2pole compact (metal base, 2040FLA) 8

13 Dimensions & Wiring diagram 2 pole (metal base, 2040FLA) pole (metal base, 506FLA) 9

14 Dimensions & Wiring diagram pole (metal base, 7590FLA) pole (small frame, plastic base, 1225FLA) 10

15 Dimensions & Wiring diagram Auxiliary Contact Blocks Microswitch Blocks 11

16 Dimensions & Wiring diagram XMC0 7 XMC0 1 XMC0 2 Standard Special Special XMC0 (2090FLA) XMC0 /B(small frame) XMC0 8(small frame) XMC0 9(small frame) Wiring diagram Remarks 1)Torque for Screws 25 lbin/lugs 25 lbin for 2040FLA types; Torque for Screws 45 lbin /Lugs 50 lbin for 506FLA types; Torque for Screws 50 lbin /Lugs 60 lbin for 7590FLA types; Torque for Screws 8 lbin for Auxiliary Contact Blocks; Torque for Coil Screws 8 lbin for pole 2040FLA types and 12 lbin for 5090FLA types; Torque for Main Screws 12 lbin/auxiliary Screws 8 lbin/coil Screws 8 lbin for small frame types. 2)For QC wiring, the female connector should meet IEC 60760, necessary to ensure the reliability of connection between female connectors and QC terminals. )If the actual condition differs from this specification, please contact us for further discussion. 12

17 XMCK Series Definite Purpose Contactors Description HOMER XMCK series AC Contactors apply to control electric motor load of air conditioning compressor under 50Hz/60Hz(IEC standard AC8a, AC8b), rated insulation voltage 690V, rated current 40A(AC8a or FLA). It also can be used for other home appliance and similar electric motor load. XMCK series AC contactors conform to UL 508 standard. Features 1.Economic design solution. 2.Solid configuration design, electric pure steel magnet..easy coil change.. 4.Compact size and configuration. 5.Universal mounting plate allows an easy replacing to other brands.. 6.Heavy duty Silver Metal Oxide composition contacts with longer electrical endurance. 7.Coils are Class F (155 ) temperature insulated with wide range of voltages and 50/60Hz ratings. 8.UL and CCC approved, some models SEMKO, KETI or TÜV plus. Type model nomenclature Ordering Information XM C K 40 DN 024 D P Z Number digit 1: Manufacturer s code XM Xiamen Hongmei Electronic Co., Ltd. Number digit 2: Product Type C Contactor Number digit : Design number K Design sequence number Number digit 4: Resistive Amps Rating(RES) 25, 0, 40, A 0 0A 40 40A 50 50A (For XMCK 2 only, no for XMCK D or XMCK DN type) 1

18 Number digit 5: Number of Poles D, DN or 2. Number digit 5 D DN 2 Number of poles 1pole 1pole+shunt 2pole Number digit 6: Coil Voltage 024, 120, 240 or blank, 277 Number digit or blank Hz 24VAC VAC VAC 277VAC Coil voltage 50Hz 24VAC VAC VAC Number digit 7: Terminal A, B, C or blank, D, E, F A Screw w/ quick connect B Sems clamp w/ quick connect C or blank Slotted & Hex head washer w/ quick connect D Box lug w/ quick connect E Box lug w/ quick connect (Line side) Slotted & Hex head washer w/ quick connect (Load side) F Slotted & Hex head washer w/ quick connect (Line side) Box lug w/ quick connect (Load side) Number digit 8: Cover word Blank, P Blank Cover word shows normal wiring diagram P Cover word shows special wiring diagram (reference wiring diagram) Number digit 9: Nameplate Blank, T, Z Blank Nameplate shows actual product rating T Nameplate shows derated product rating Z Nameplate shows upgraded product rating(for XMCK40D or XMCK40DN) Number digit 10: Option Customer assigned suffix X where X may be any alphanumeric character or any combined alphanumeric character. Characteristics Conforming to standard IEC , GB , UL508 Approvals or Certificate UL(USR/CNR) and CCC Some models SEMKO, KETI or TÜV plus Operating position Vertical (Metal base mounting) Ambient temperature operation 25 ~ +70 storage 40 ~ +70 Relative humidity 9095%RH at 40 Pollution degree 14

19 Performance XMCK Poles D DN 2 Rated insulation voltage V 690 Rated operating voltage V, (60Hz) or 20,400 (50Hz) Full load ampere(fla) A Resistive Amps Rating(RES) A Making capacity(20v cosφ0.45) A 12 FLA Breaking capacity(20v cosφ0.45) A 10 FLA Switching frequency op/h 60 Electrical endurance(ari 780/790) cycle 100,000 Mechanical endurance(ari 780/790) cycle 500,000 Pole Characteristics Full Load Amps (FLA) Number Of Poles Line Voltage Locked Rotor Amps (LRA) Resistive Amps Rating (RES) Maximum Horsepower Single Voltage Phase Catalog Number XMCK25D* XMCK25DN* XMCK0D* XMCK0DN* 5 XMCK02* 40 2 XMCK40D* XMCK40DN* 40 XMCK402* 50 XMCK40D*Z XMCK40DN*Z 50 XMCK502* Notes: All the models also could be marked or used for the actual applications which have less contact ratings than the certificated ratings. The rating can be voltage, FLA, LRA or RES. 15

20 Coil 25 (Cold state) Inrushed VA Sealed VA Sealed Watts Voltage Part number 60Hz 50Hz 60Hz 50Hz 60Hz Pickup Dropout XMCK D/DN Us 0.2Us XMCK Notes: Us=24VAC 50/60Hz or 120VAC 50/60Hz or 220VAC/50Hz, 240VAC/60Hz or 277VAC/60Hz. Inrushed VA and Sealed VA test at Us. Dimensions & Wiring diagram 1 pole 16

21 Dimensions & Wiring diagram 1 pole+shunt 2pole 17

22 Dimensions & Wiring diagram XMCK D XMCK DN XMCK 2 XMCK D*P XMCK DN*P XMCK 2*P Wiring diagram Remarks 1)Torque for Screws 25 lbin/lugs 25 lbin. 2)For QC wiring, the female connector should meet IEC 60760, necessary to ensure the reliability of connection between female connectors and QC terminals. )If the actual condition differs from this specification, please contact us for further discussion. 18

23 XMC2 Series AC Contactors Description HOMER XMC2 series contactors are developed by Hongmei, based on customer s requirements for pursuing a high performance and reliability. It has wider range of coil voltage, better contact operating ability, higher thermalresistance class and better performance in antishock and vibration than same level product. It applies to electric motor load control of compressor in air conditioner under 50Hz/60Hz, rated insulation voltage 690V, rated current 2A. (IEC standard AC8a, AC8b). It also can be used in power supply system for long distance making and breaking circuit, controlling electric motor load (IEC category: AC, AC4). It is able to work with thermal relays to be a magnet starter assembled to protect circuit from overload current. XMC2 series contactors not only can meet high requirements for Air conditioning compressor and freezing container but also can be used for all kinds of power system. It s flexible to attach auxiliary contact to meet all customers requirements and providing various contact arrangements: P, P+1NC, P+1NO, 2NO+2NC, 4P. XMC2 series conform to IEC60947, GB14048 and UL 508 standards. Features 1. Unique structure of amortization system eliminates contact bounce. 2. Heavy duty Silver Metal Oxide composition contacts with longer electrical endurance.. Various contact arrangements meet requirements of different customer. 4. Interface available for Auxiliary contact and protection module. Easy to assemble. 5. The maximum ambient temperature can approach Excellent performance on anti shock and vibration (acceleration can be 0~20G&40Hz without failure). 7. Coils are Class H (180 )insulated with wide range of voltages and 50/60Hz ratings. 8. Two types of coil terminal: double coil terminal and triple coil terminal. Easy to change. 9. Easy coil change. 10. Universal mounting plate allows an easy replacement to other brands. 11. Double E shaped Magnet Assembly provides optimal performance with lower power consumption. 12. Effective dustproof structure. 19

24 Type model nomenclature Ordering Information XM C E P 1L Pole Auxiliary Contact Block Coil Terminal Type Coil Voltage Number of Poles Full Load Amperes (FLA) Design Sequence Number Contactor Xiamen Hongmei Electronics Co. Ltd. (Option in table 5) (Option in table 4) (Option in table ) (Option in table 2) (Option in table 1) Table 1 Full Load Amperes (FLA) Code Full Load Amperes (FLA) (A) Table 2 Number of Poles Code R Number of Poles poles 4 poles poles+1nc poles+1no 4 poles(2a2b) Table Coil Voltage Code E F I L N 60Hz Coil Voltage (V) 50Hz Table 4 Coil Terminal Type Code P S Coil Terminal Type Double coil terminal(standard type, can be omitted) Triple coil terminal 20

25 Table 5 Auxiliary Contact Block (ACB) Code 00 1L 1R 2L 2R L1 R1 L2 R ACB None 1NC 1NC 2NC 2NC 1NO 1NO 2NO 2NO 1NC+1NO 1NC+1NO Remark 1) at left at right at left at right at left at right at left at right at left at right 1) Standard type, can be omitted Characteristics Rated insulation voltage V 690 Conforming to standard IEC , GB , EN , UL 508 Approvals CCC Protective treatment TH Operating position Vertical Ambient temperature operation 25 ~ +70 storage 40 ~ +70 Relative humidity 9095%RH at 40 Pollution degree Shock resistance 1/2 contactor g 0 sine wave=11 ms contactor g 0 Vibration resistance 5 contactor g 10 to 60 Hz contactor g 15 Performance XMC2 Poles R Rated insulation voltage V 690 Rated operating voltage V /277(60Hz)or 400/20(50Hz) Full load ampere(fla) A Resistive load ampere(rla) A Making capacity(400v cosφ0.45) A 12 FLA Breaking capacity(400v cosφ0.45) A 10 FLA Switching frequency op/h 60 Electrical endurance(ari 780/790) cycle 200,000 Mechanical endurance cycle 10,000,000 21

26 Pole Characteristics Resistive Locked Rotor amps Power Full Load Amps Amps 20/ 20V V V Per Pole V V 277V 1 Phase Phase Phase Poles P P+1NC P+1NO 4P(2a2b) Auxiliary contacts block characteristics Conventional thermal current (A) 10 Rated insulation voltage (V) 690 Rated operational current A(AC15) 20V/A 80V/1.9A P(DC1) 110V/1.1A 20V/0.55A Coil characteristics Part number Inrushed VA Sealed VA Sealed Voltage Watts Pickup Dropout XMC212~ U S 0.U S Dimensions XMC212~2A(P / P+1NC / P+1NO / 4P / 4P(2a2b) 22

27 Dimensions XMC2 Auxiliary Contact Block L1 L2 L L1 L2 L T1 T2 T T1 T2 T XMC2 8 XMC2 9 Wiring diagram The tightening torque XMC2 contactor s wiring can bear exceeding torque value beyond GB and IEC criterion: The maximum torque for main circuit screw reaches 1.8N.m, and for coil terminal reaches 1.2N.m 2

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