Electric Utility ENERGY PRODUCTS FOR POWER GENERATION, TRANSMISSION & DISTRIBUTION

Transcription

1 Electric Utility ENERGY PRODUCTS FOR POWER GENERATION, TRANSMISSION & DISTRIBUTION MARCH 2014

2 Electric Utility This catalog contains in-depth information on the most comprehensive line of utility products available today for the electric utility marketplace. The product and technical sections have been developed with an easy-to-use spec-ona-page format. They feature the latest information on electric utility products, from applications and construction to detailed technical and specification data. There s also a user-friendly index. From low-, medium-, highand extra-high-voltage wire and cable for power generation, distribution and transmission, both overhead and underground, General Cable offers a broad spectrum of cables for electric utilities, rural electric co-ops and independent power producers. All information in this catalog is presented solely as a guide to product selection and is believed to be reliable. All printing errors are subject to correction in subsequent releases of this catalog. Although General Cable has taken precautions to ensure the accuracy of the product specifications at the time of publication, the specifications of all products contained herein are subject to change without notice. GENERAL CABLE, SILEC, BIFILL, CDC, EMPOWR, MASTERPAK, POWRNET, POWRPAK, POWRSERV, STRANDFILL, T-2, TRANSPOWR, TRIFILL and ULTRAPOWR are trademarks of General Cable Technologies Corporation. Empowr Fill and PowrPak cables with General Cable s semi-conducting shields are protected by U.S. patents 6,274,066; 5,556,697 and other patents pending. Empowr Link cables with General Cable s semiconducting shields are protected by U.S. patents 6,274,066; 6,291,772; 6,491,849 and other patents pending General Cable Technologies Corporation. Highland Heights, KY All rights reserved. Printed in USA. What s New? SILEC BRAND HIGH- & EXTRA-HIGH-VOLTAGE CABLE SYSTEMS The Silec Brand name has been synonymous with solid-dielectric extruded cable solutions for nearly fifty years. General Cable offers a fully integrated approach to providing a comprehensive range of quality Silec high- and extra-high-voltage cable systems. They are designed, engineered and manufactured to ensure maximum service life and bestin-class performance while maintaining cost effectiveness. EMPOWR LINK CL ADVANTAGE Medium-Voltage Collection System Cable Generating Results through Innovation EmPowr Link CL Advantage Cable is the next step in medium-voltage technology to deliver industry-leading reliability and performance for solar and wind energy collection systems. General Cable s EmPowr Link CL Advantage Cable offers superior physical protection to endure the rigors of today s collection system installation methods. This cost-effective cable solution is built upon widely accepted electrical advances in Cross-linked Polyethylene (XLPE) jacketing and optimized neutral designs to provide a compact, lightweight cable delivering more Advantage than ever before. For more information, ask your sales representative. AN ENVIRONMENTAL BREAKTHROUGH LEAD-FREE EMPOWR FILL LF MEDIUM-VOLTAGE EAM CABLES FROM THE INDUSTRY LEADER As a global leader in the energy cable industry, General Cable recognizes our role and responsibility in environmental protection and sustainability in the 21st century. Through more than a decade of extensive research and development, General Cable has applied emerging technologies that allow for the removal of lead from filled insulation medium-voltage energy cables, while maintaining or exceeding the aging performance, electrical stability and flexibility of our traditional EmPowr Fill medium-voltage cable. Today, General Cable introduces an environmentally sound, leadfree filled insulation medium-voltage energy cable EmPowr Fill LF. FULL LINE CATALOGS Building Wire General Cable s building copper wire and cable products include XHHW-2 and tri-rated USE-2. Canadian constructions such as RW90, RWU90 and T90 are also readily available. Our THHN copper products come in a variety of colors and offer a low-friction jacket designed to improve installation even under the most difficult conditions. For today s solar energy projects, General Cable offers a complete line of SunGen solar photovoltaic wire in copper constructions. Industrial Cables When you specify General Cable, not only are you assured of product excellence from legacy cables such as UniShield, FREP and VNTC, but you also have access to the most extensive line of high-quality innovative and commodity industrial low- and medium-voltage cables available anywhere in the industry. While most cable manufacturers try to fit your needs to their existing products, if you cannot find what you require within our thousands of cable constructions, General Cable will design and manufacture cables around your environment.

3 SECTION PRODUCT SELECTION LOCATOR PAGES 1 Low-Voltage Power Cable Medium-Voltage Power Cable High- and Extra-High-Voltage Transmission Cable Overhead Conductors General Cable Stock Program Handling Recommendations and Packaging Information Code Word Classifications and Index

4 Table of Contents SECTION PAGES 1 Low-Voltage Power Cable 1-32 PowrNet and PowrServ Description PowrNet Underground Network Cable PowrServ Overview PowrServ XL Underground Distribution Cable Single Duplex Triplex Quadruplex...13 PowrServ AR Abuse-Resistant Underground Distribution Cable Duplex Triplex Quadruplex...16 PowrServ Tri-Rated Underground Distribution Cable PowrServ CDC Combined Duct and Cable PowrServ OH Overhead Service Drop and RTS/PLAC Secondary Cable Neutral-Supported Duplex Service Drop Cable Triplex Service Drop Cable Quadruplex Service Drop Cable Triplex Reverse Twist Secondary Type RTS...27 Triplex Parallel Secondary Type PLAC...28 MasterPak Reel-less Packaging Medium-Voltage Power Cable EmPowr Description EmPowr Fill LF Lead-Free EAM Insulated Cable EmPowr Fill EPR Insulated Cable Concentric Neutral Underground Distribution Cable kv Copper Wire Shielded Power Cable 5-35 kv Longitudinally Applied Corrugated Tape (LACT) Shielded Power Cable kv PowrPak Flat Strap Underground PILC Replacement Cable EmPowr Link + TRXLPE Insulated Cable Concentric Neutral Underground Distribution Cable kv Copper Wire Shielded Power Cable 5-35 kv Copper Tape Shielded Power Cable 5-35 kv Longitudinally Applied Corrugated Tape (LACT) Shielded Power Cable kv EmPowr Link CL TM TRXLPE Insulated XLPE Jacketed Underground Distribution Cable 35 kv EmPowr Link CL TM Advantage TRXLPE Insulated XLPE Jacketed Underground Distribution Cable 35 kv EmPowr CDC Combined Duct & Cable High- and Extra-High-Voltage Transmission Cable 81-86

5 Table of Contents SECTION PAGES 4 Overhead Conductors TransPowr Description Bare Overhead AAC All-Aluminum Conductor AAC/TW Trapezoidal All-Aluminum Conductor AAAC All-Aluminum Alloy Conductor ACSR Aluminum Conductor Steel-Reinforced ACSR/AW Aluminum Conductor Aluminum-Clad Steel-Reinforced ACSR/TW Trapezoidal Aluminum Conductor Steel-Reinforced ACSS Aluminum Conductor Steel-Supported ACSS/AW Aluminum Conductor Aluminum-Clad Steel-Supported ACSS/TW Trapezoidal Aluminum Conductor Steel-Supported AAC/T-2 All-Aluminum Conductor/Twisted Pair ACSR/T-2 Aluminum Conductor Steel-Reinforced/Twisted Pair ACSR/SD Self-Damping Aluminum Conductor Steel-Reinforced Weatherproof Overhead Line Wire Weatherproof Overhead Line Wire Dead Soft Annealed (DSA) Copper Clad Steel (CCS) Grounding Conductor Dead Soft Annealed (DSA) Copper Clad Steel (CCS) Grounding Conductor Aluminum Tie Wire Aluminum Tie Wire General Cable Stock Program Handling Recommendations and Packaging Information Recommended Reel Handling Procedures Standard Package and Shipping Information MasterPak Reel-less Packaging Code Word Classifications and Index Look for the General Cable green symbol and Go Green with our environmentally responsible products.

6 One Company Connecting The World POWERFUL PRESENCE PRODUCTS PERFORMANCE PEOPLE General Cable has been a wire and cable innovator for over 165 years, always dedicated to connecting and powering people s lives. Today, with more than 14,000 associates and $6 billion in revenues, we are one of the largest wire and cable manufacturers in the world. Our company serves customers through a global network of 57 manufacturing facilities in 26 countries and has worldwide sales representation and distribution. We are dedicated to the production of high-quality aluminum, copper and fiber optic wire and cable and systems solutions for the energy, construction, industrial, specialty and communications sectors. With a vast portfolio of products to meet thousands of diverse application requirements, we continue to invest in research and development in order to maintain and extend our technology leadership by developing new materials, designing new products, and creating new solutions to meet tomorrow s market challenges. In addition to our strong brand recognition and strengths in technology and manufacturing, General Cable is also competitive in such areas as distribution and logistics, marketing, sales and customer service. This combination enables us to better serve our customers globally and as they expand into new geographic markets. General Cable offers our customers all the strengths and value of a large company, but our people give us the agility and responsiveness of a small one. We service you globally or locally. Visit our Website at

7 Corporate Social Responsibility CREATING SHARED VALUE General Cable believes corporate social responsibility (CSR) is about creating shared value. That means keeping a dual focus in our business decisions: what is good for us as a company and what contributes to the greater good of the communities in which we live and work. SAFETY Working safer by working together General Cable has one worldwide safety vision and goal ZERO & BEYOND. We measure safety performance globally, share best practices and implement sound health and safety management systems. Many of our facilities worldwide are OHSAS (safety management system) certified. All North American facilities have implemented an equivalent health and safety management system. General Cable was a pioneer in obtaining the OHSAS Certificate for Occupational Health and Safety Management Systems in Europe and North Africa. SUSTAINABILITY Responsible practices in daily operations As a global leader in the wire and cable industry, General Cable recognizes its role and responsibility in promoting sustainability. Our strongest business value is continuous improvement in all areas of our company. Across our many businesses, the quest to introduce new and better products through continuous improvement in environmental designs reflects our commitment to achieving industry-leading standards and responding proactively to global environmental issues. General Cable was the first cable manufacturer to obtain certification for its environmental management system, in accordance with the ISO and EMAS Standards. CITIZENSHIP A commitment to being good citizens Being responsible citizens in our communities is of the utmost importance to us. Unequivocal honesty, integrity, forthrightness and fair dealing have long been part of General Cable s core values and are expected globally in all of our business relationships with our customers, employees, suppliers, neighbors and competitors. Our company leaders and employees strive to make a difference throughout a host of volunteer activities and financial support, improving the communities in which we live and work. INNOVATION Technologies that power and connect the world General Cable is delivering innovation that matters. We are focusing on R&D expertise and investing in developing wire and cable solutions that meet the challenges confronting our customers and the world. In working together and using all the ingenuity and creativity we have, we will reach the goal of being the preeminent supplier of wire and cabling solutions in the industry, with both green constructions and designs for the ever-growing renewable energy market. A commitment to achieving industry-leading standards and responding proactively to environmental global issues Visit to learn more.

8 Low-Voltage Power Cable Electric Utility PowrNet Underground Network Cable General Cable s PowrNet cable was developed for use in congested urban networks (particularly in duct systems) where high-reliability, easy-to-install, low-smoke and -fume cables are needed. PowrNet cables are suitable for use in wet or dry locations and for direct burial or installations in ducts. PowrNet s Low-Smoke, Zero-Halogen (LSZH) jacket system reduces the amount of gas and smoke emission in the event of a fire. Its track-resistant design reduces the combustible gases created when operating in harsh environments where salts, oils and chemicals promote electrical leakage along the jacket surface. In addition, the flame-resistant properties of the PowrNet cables minimize flame propagation. General Cable s PowrNet 600 V network cables consist of a Class B compressed soft drawn copper conductor, covered with EAM insulation and a black Low-Smoke, Zero-Halogen (LSZH) flame-retardant, leadfree thermoset jacket. PowrNet is rated for 90 C maximum conductor temperature under normal conditions. All cables are manufactured and tested in accordance with ANSI/NEMA WC70/ICEA S PowrNet Cable Options: Multiplexed Constructions of 2 to 6 Conductors Provide phase and neutral or bare ground conductors on one reel for easy installation. Compact Copper Conductors Reduce overall diameter and use less insulation material. Tinned Copper Conductors Provide additional protective coverage over the conductor. Type RHH/RHW-2 Rating to UL 44 Used in accordance with Article 310 and other applicable parts of the National Electrical Code (NEC). Type USE-2 per UL 854 Used in accordance with Article 338 and other applicable parts of the National Electrical Code (NEC). UL OIL RES I (PR 1) Improves performance when exposed to oil. UL ST-1 Limited Smoke Designation (Sizes 1/0 AWG and Larger) Presents limited smoke when burning. UL For CT Use (Sizes 1/0 AWG and Larger) Used in cable trays. Passed UL vertical flame test. EPR Insulation 2000 V Rating PowrServ Underground Secondary Distribution Cable General Cable manufactures a complete line of insulated underground secondary cable. General Cable s PowrServ underground service cables are intended to provide power from secondary power transformers that are pad-mounted. General Cable s PowrServ XL cross-linked polyethylene underground secondary cables consist of a Class B or single input wire (SIW) compressed 1350-H19 aluminum conductor insulated with lead-free XLPE and manufactured in accordance with ANSI/ICEA S and UL 854, listed as Type USE-2 cable. PowrServ AR is a lead-free abuse-resistant composite XLPE/HDXLPE insulated cable and is manufactured in accordance with ANSI/ICEA S and UL 854. PowrServ AR provides protection against cuts and abrasions that may occur during installation. PowrServ XL and PowrServ AR are rated for 90 C maximum conductor temperature under normal conditions. PowrServ service cables are available with numerous conductor design and cable assembly options to meet a customer s particular requirements. The most common styles are generally available from stock. 1

9 Electric Utility Low-Voltage Power Cable 1 PowrServ Underground Cable Options: Aluminum 1350 H16 or H26 (¾ Hard) Conductor. Copper Conductors Primarily used when more ampacity is needed and/or there are limitations to the overall cable diameter. Series 8000 Aluminum Alloy Conductor Developed to overcome mechanical connection problems associated with circuit sizes 10 to 14 AWG. Sizes 250 Through 500 kcmil Available with Thin Wall (0.080") Insulation High-Molecular-Weight Polyethylene (PE) Insulation Used for 75 C normal service operation. Type RHH/RHW-2 Rating to UL 44 Used in accordance with Article 310 and other applicable parts of the National Electrical Code (NEC). Other Phase Identification Methods Identified by colored extruded stripes. CDC Combined Duct & Cable Designed for direct burial. The cable is factoryinstalled in duct, reducing the installation and repair cost. High-density polyethylene (HDPE) conduit designs available in multiple wall thicknesses. MasterPak Reel-less Packaging Supplied in coils without the wooden reel. Provides an environmentally friendly packaging option to avoid the disposal cost and save landfill space. See Section 6 to learn more about MasterPak reel-less packaging. PowrServ Overhead Service Drop and RTS/PLAC Secondary Cable Neutral-Supported General Cable manufactures a complete line of insulated products for overhead secondary distribution. General Cable s PowrServ OH overhead service cables are intended to provide power from secondary power transformers that are pole-mounted. The overhead service cables can also be used as pole line secondary with service splices at the pole or mid-span. General Cable s PowrServ OH overhead products consist of a Class A, Class B or single input wire (SIW) compressed 1350-H19 aluminum conductor insulated with lead-free XLPE around an AAC, AAAC or ACSR neutral and are manufactured in accordance with ANSI/ICEA S Solid conductors are H16 or H26 temper. PowrServ OH is rated for 90 C maximum conductor temperature under normal conditions. General Cable s PowrServ overhead service cables are available in numerous conductor design and cable assembly options to meet a customer s particular requirements. The most common styles are generally available from stock. PowrServ Overhead Cable Options: Aluminum 1350 H16 or H26 (¾ Hard) Conductor. Copper Conductors Primarily used when more ampacity is needed and/or there are environmental corrosion concerns. High-Molecular-Weight Polyethylene (PE) Insulation Used for 75 C normal service operation. High Density Polyethylene (HDPE) Insulation Used for 75 C normal service operation. Provides tough insulation. Other Phase Identification Methods Printed numbers on black colored insulation or extruded colored stripes. MasterPak Reel-less Packaging Supplied in coils without the wooden reel. Provides an environmentally friendly packaging option to avoid the disposal cost and save landfill space. See Section 6 to learn more about MasterPak reel-less packaging. Index Low-Voltage Power Cable Page PowrNet and PowrServ 1-2 PowrNet Underground Network Cable 3-5 PowrServ Overview 6-9 PowrServ XL Underground Distribution Cable Single 10 Duplex 11 Triplex 12 Quadruplex 13 PowrServ AR Abuse-Resistant Underground Distribution Cable Duplex 14 Triplex 15 Quadruplex 16 PowrServ Tri-Rated Underground Distribution Cable PowrServ CDC Combined Duct & Cable 19 PowrServ OH Overhead Service Drop and RTS/PLAC Secondary Cable Neutral-Supported Duplex Service Drop Cable Triplex Service Drop Cable Quadruplex Service Drop Cable Triplex Reverse Twist Secondary Type RTS 27 Triplex Parallel Secondary Type PLAC 28 MasterPak Reel-less Packaging Look for the General Cable green symbol and Go Green with our environmentally responsible products. 2

10 Net 600 Volt Secondary Network Cable Installed Where Maximum Reliability and Performance Are Critical General Cable s PowrNet cable was engineered for use in congested urban secondary network duct and buried systems in wet or dry locations where maximum reliability, ease of installation, and low-smoke cables are required.

11 Electrical & Physical Performance Increasing demand for energy consumption puts added stress on secondary networks already at capacity that can degrade the networks at a much faster rate than normal loads. Continuous improvements made to PowrNet have extended the cable s maximum breakdown voltage, providing enhanced performance at maximum load Dielectric Breakdown Performance This unique cable offers the advantages of a trackresistant, low-smoke and reduced gas evolution design. These inherent performance characteristics are complemented by excellent abrasion and tear-resistant properties coupled with a low coefficient of friction, which allows for ease of pulling into existing duct systems. Breakdown Strength (V/mil) PowrNet network cables are manufactured to meet ANSI/ NEMA WC70 ICEA S , Power Cables Rated 2000 Volts or Less for the Distribution of Electrical Energy. PowrNet Performance Features > Installation Performance Added Flexibility, Less Spring-Back, Low Coefficient of Friction, High Abuse- & Tear-Resistant > Environmental Performance Fire- and Flame- Resistant, Oil- and Chemical-Resistant, and Low Generation of Combustible and Caustic Gases > Electrical & Physical Performance High Dielectric Strength, High- and Low-Temperature Range, Superior Track Resistance PowrNet, with its Low-Smoke, Zero-Halogen (LSZH) Jacket, is your Greener Choice for Modernizing the Secondary Network. As energy consumption in densely populated urban areas continues to grow, existing power and secondary networks are required to operate under ever more severe conditions. General Cable has stayed ahead of this trend by offering its highly engineered PowrNet cable to meet the challenges of he most demanding urban environments. Designed to be installed either in ducts or directly buried, PowrNet gives system engineers a proven choice to specify a highly reliable cable that is easy to install, with excellent electrical performance and track resistance, and provides the assurance of low-smoke and reduced gas emission in the event of a fire. Installation Performance Because network cables may at times be installed in challenging conditions, General Cable has designed PowrNet to withstand the unique rigors of installation with a low coefficient of friction jacket, enhanced tear strength and exceptional cable flexibility. Environmental Performance An aging urban network system required to meet modern needs with ever-increasing electrical loads challenges utility system engineers to find affordable, reliable and safe solutions. In response, PowrNet s low-smoke, zero-halogen jacket system reduces the amount of gas and smoke emission in the event of a fire. Its track-resistant design reduces the combustible gases created when operating in harsh environments where salts, oils and chemicals promote electrical leakage along the jacket surface. In addition, the flame-resistant properties of the PowrNet cables minimize flame propagation. General Cable has engineered PowrNet cables for extreme environments where unparalleled performance and safety are critical and cable failures are not an option. 0 AC Step Rise* AC Rapid Rise* Impulse* * 5 specimen averages PowrNet s proven performance as a superior secondary network cable is further demonstrated by the following qualification tests over and above the industry-standard requirements. PowrNet - Additional Qualification Tests Installation Performance Coefficient of Friction - Composite Cable Tear Resistance Test - Jacket Puncture Resistance - Composite Cable Abrasion Resistance - Composite Cable Test Reference GCC In-house ANSI/ICEA T ANSI/ICEA S ANSI/ICEA S Electrical and Physical Performance Test Reference Rapid ac Voltage Rise - Insulation EO-18 Step ac Voltage Withstand - Insulation EO-18 Impulse Test - Composite Cable EO-18 Roasting Test (260⁰C Limiter) - Composite Cable EO-6068 Bond Fire Test - Composite Cable EO-6068 Cold Bend Withstand Test - Composite Cable EO-18 6 Month AWA Test - Composite Cable EO-18 Surface Resistivity - Insulation and Jacket ANSI/ICEA T Arrhenius Elongation - Insulation and Jacket GCC In-house Environmental Performance Test Reference Flame Testing - Composite Cable IEEE 1202 Smoke and Toxicity - Composite Cable IEEE 1202 Tracking and Erosion Resistance - Jacket ASTM D Cycle Oil Resistance - Jacket EO-18 Lead TCLP Test - Composite Cable ICP SW846

12 Low-Voltage Power Cable PowrNet 600 V Underground Network Cable 600 V Single Cu Conductor EAM Insulation LSZH Jacket Electric Utility Product Construction: Complete Cable: General Cable s PowerNet 600 V network cables consist of a Class B compressed copper conductor, covered with EAM insulation and a black Low-Smoke, Zero-Halogen (LSZH), flameretardant, lead-free thermoset jacket. All cables are manufactured and tested in accordance with ANSI/NEMA WC70/ICEA S Conductors: Class B compressed copper meeting the requirements of ASTM B8. Insulation/Jacket: The extruded thermoset, flame-retardant EAM insulation meets the requirements of an EPR Type II (Class E-2) insulation of ANSI/NEMA WC70/ICEA S The extruded thermoset black jacket is a Type II Low-Smoke, Zero-Halogen (LSZH), flameretardant, lead-free thermoset polyolefin and meets the requirements of ANSI/NEMA WC70/ ICEA S Features and Benefits: General Cable s PowrNet 600 V network cable was developed for use in congested urban networks (particularly in duct systems) where high-reliability, easy-to-install low-smoke and -fume cables are needed. This unique cable design provides advantages of a track-resistant, low-smoke and reduced-gas evolution in the event of a fire. These installed performance features are complemented by excellent abrasion and tear resistance properties coupled with a low coefficient of friction which allows easy pulling into existing duct systems. PowrNet is rated 600 V and has a wet and dry conductor operating temperature rating of 90 C. 600 V SINGLE COPPER CONDUCTOR EAM INSULATION LSZH JACKET NO. NOM. INS./JACKET NOM. APPROX. WEIGHT OF COND. NOM. THKN. O.D. LB/1000 FT WIRES O.D. COPPER TOTAL AWG OR kcmil AMPACITY (1) DIRECT BURIED IN DUCT (2) / / / / / / / / / / / / / / / / / (1) Ampacities are for non-code-complying installations. For installations covered by National Electrical Code (NEC), see the appropriate section of the NEC. Ampacity based on earth thermal resistivity of 90 C-cm/watt, 90 C conductor temp., 20 C earth ambient temperature, 100% load factor and 36 depth of burial. Values based on one three-phase circuit buried together with no current in the neutral conductor. For specific ampacities, contact your General Cable sales representative. (2) Results may also be applied to a single 12 x 12 duct bank installation where the duct is encased in concrete. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. Applications: General Cable s PowerNet cable was engineered for use in congested urban secondary network duct and buried systems in wet or dry locations where maximum reliability, ease of installation, and low-smoke cables are required. Options: Multiplexed constructions of 2 to 6 conductors Multiplexed with bare ground conductors Compact copper conductors Tinned copper conductors Type RHH/RHW-2 per UL 44 Type USE-2 per UL 854 UL OIL RES I (PR 1) UL ST-1 limited smoke designation (sizes 1/0 AWG and larger) UL For CT Use (sizes 1/0 AWG and larger) EPR insulation 2000 V rating For more information, contact your General Cable sales representative or . 5

13 Serv Low-Voltage Cable Insulated Conductors for Overhead and Underground Distribution General Cable offers a complete line of insulated cable designs and sizes to meet utility requirements for exceptional performance and reliability in a variety of underground and overhead low-voltage applications. All PowrServ cables are available on reels, coils or MasterPak reel-less packaging. Multiplex Overhead Service Drop and RTS/PLAC Secondary Cable Neutral-Supported 600 Volt Aluminum Conductor XLPE Insulation OH XL AR Single Conductor and Multiplex Underground Distribution Cable Type USE Volt Aluminum Conductor XLPE Insulation UL Listed Abuse-Resistant Underground Distribution Cable Type USE Volt Aluminum Conductor Composite XLPE/HDXLPE Insulation UL Listed

14 XL Single Conductor and Multiplex Underground Distribution Cable Type USE Volt Aluminum Conductor XLPE Insulation UL Listed PowrServ XL 600 Volt rated lead-free XLPE insulated underground distribution cables in single, duplex, triplex and quadruplex configurations may be installed direct buried or in duct. They are rated for 90 C maximum conductor operating temperature in wet or dry locations, resistant to abrasion, impact and sunlight, and meet all applicable requirements of ANSI/ICEA Standard S and UL Standard 854. PowrServ XL is listed as a Type USE-2 cable. PowrServ XL underground distribution cables are available in CDC Combined Duct & Cable construction where they are factory-installed in extruded high density polyethylene duct for ease of installation, greater protection on and facility of replacement. Product Construction: Complete Cable: Single conductor UL Type USE-2 cables consist of an aluminum conductor insulated with extruded lead-free Cross-linked Polyethylene (XLPE). Duplex, triplex and quadruplex Type USE-2 cables consist of one, two or three aluminum phase conductors and one neutral conductor that are insulated with extruded XLPE. The cables are twisted together to form a multiplex assembly. All cables are manufactured and tested in accordance with ANSI/ICEA Standard S and UL Standard 854. PowrServ XL is listed as a Type USE-2 cable. Conductors: Class B compressed aluminum 1350-H19. Insulation: The insulation is extruded black lead-free Cross-linked Polyethylene (XLPE). For multiplex cables, the phase conductors are black, and the neutral conductor is black, identified by three extruded yellow stripes. Phase Identification: Phase identification is provided by means of white print legend markings on the phase conductor. Features and Benefits: 600 V PowrServ XL cables are suitable for direct burial or installation in ducts and are resistant to abrasion, impact and sunlight. These cables are suitable for temperatures of 90 C in wet or dry locations. Applications: PowrServ XL underground distribution cable is intended for use in underground systems operated at 600 volts or less. Options: Aluminum 1350-H16 or H26 (3/4 Hard) conductor Copper conductors Other phase identification methods Series 8000 aluminum alloy conductor Sizes 250 through 500 kcmil available with thin wall (0.080") insulation (primarily for installation in conduit) High-molecular-weight Polyethylene (PE) insulation, 75 C rating Type RHH/RHW-2 per UL 44 CDC Combined Duct & Cable factory-installed in extruded high density polyethylene duct MasterPak reel-less packaging

15 AR Abuse-Resistant Underground Distribution Cable Type USE Volt Aluminum Conductor Composite XLPE/HDXLPE Insulation UL Listed PowrServ AR 600 Volt rated abuse-resistant underground distribution cables are designed for direct buried installation where cable is especially susceptible to damage from unclean natural backfill material and other external forces which can occur during or after installation. They are highly abrasion- and impact-resistant, sunlight-resistant, rated for 90 C maximum conductor operating temperature in wet or dry locations and meet all applicable requirements of ANSI/ICEA Standard S and UL Standard 854. PowrServ AR is listed as a Type USE-2 cable. PowrServ AR abuse-resistant underground distribution cables are available in CDC Combined Duct & Cable construction where they are factory-installed in extruded high density polyethylene duct for ease of installation, substantially greater protection and facility of replacement. Product Construction: Complete Cable: PowrServ AR abuse-resistant underground distribution duplex, triplex and quadruplex cables consist of one, two or three aluminum phase conductors and one neutral conductor, all of which are insulated with extruded composite lead-free Cross-linked Polyethylene (XLPE) and High Density Cross-linked Polyethylene (HDXLPE). The cables are twisted together to form a multiplex assembly. All cables are manufactured and tested in accordance with ANSI/ICEA Standard S and UL Standard 854. PowrServ AR is listed as a Type USE-2 cable. Conductors: Class B compressed aluminum 1350-H19. Composite Insulation: The extruded composite Cross-linked Polyethylene (XLPE) and High Density Cross-linked Polyethylene (HDXLPE) insulation meets the requirements of ANSI/ICEA S For multiplex cables, the phase conductors are black, and the neutral is black, identified by three extruded yellow stripes. Phase Identification: Phase identification is provided by means of white print legend markings on the phase conductor. Features and Benefits: 600 V PowrServ AR dual extruded insulation system provides a very high degree of protection against insulation damage from unclean backfill material and from cuts and abrasions which can occur during installation. These cables are suitable for temperatures of 90 C in wet or dry locations. Applications: PowrServ AR XLPE/HDXLPE underground distribution cable is intended for use in underground systems operated at 600 volts or less. Options: Aluminum 1350-H16 or H26 (3/4 Hard) conductor Copper conductors Sizes kcmil available with thin wall (0.080 ) insulation (primarily for installation in conduit) Other phase identification methods CDC Combined Duct & Cable factory-installed in extruded high density polyethylene duct MasterPak reel-less packaging

16 OH Multiplex Overhead Service Drop and RTS/PLAC Secondary Cable Neutral-Supported 600 Volt Aluminum Conductor XLPE Insulation PowrServ OH 600 Volt rated overhead service drop cables in duplex, triplex and quadruplex neutral-supported constructions may be used for overhead service entrance applications. They meet all applicable requirements of ANSI/ICEA Standard S PowrServ OH 600 Volt rated overhead secondary cable is available in Reverse Twist Secondary (RTS) and in Parallel Lashed Aerial Cable (PLAC) designs, both facilitating easier phase conductor separation for mid-span taps. Product Construction: Complete Cable: One, two or three aluminum conductors insulated with extruded lead-free Cross-linked Polyethylene (XLPE), cabled with a bare conductor which serves as a supporting neutral. Neutral-Supported cable meets the requirements of ANSI/ICEA Standard S Insulated Conductors: The all-aluminum stranded conductors are Class A or Class B compressed 1350-H19 aluminum. Solid conductors are H16 temper. Insulation: The insulation is extruded black lead-free Cross-linked Polyethylene (XLPE). Bare Neutral: The all-aluminum stranded conductor is Class AA or Class A 1350-H19 (AAC) or 6201-T81 alloy (AAAC). The aluminum conductor steel reinforced (ACSR) is Class AA. The direction of lay of the outer layer is right-hand. Phase Identification: Phase identification is provided by means of white print legend markings or ribs on the phase conductor, depending on the cable construction. Features and Benefits: The insulated conductors of 600 V PowrServ OH cables are resistant to weathering, abrasion, tearing, cutting, and chemicals. These cables are rated at 600 volts with a maximum conductor-rated operating temperature of 90 C for Cross-linked Polyethylene insulation. Applications: PowrServ OH overhead service drop cable is intended to deliver power from the secondary power line or pole-mounted transformer to the service-entrance conductors at the user s building or other structure. Duplex is intended to deliver single-phase power. Triplex is intended to deliver 3-wire single-phase power. Quadruplex is intended to deliver 4-wire three-phase power. PowrServ OH overhead secondary RTS and PLAC constructions are ideal for use as pole line secondary with service splices at the pole or in mid-span. Options: Aluminum 1350-H16 or H26 (3/4 Hard) conductor Copper conductors Other phase identification methods High-molecular-weight Polyethylene (PE), 75 C rating High Density Polyethylene (HDPE) insulation 75 C rating MasterPak reel-less packaging

17 Electric Utility PowrServ XL Underground Distribution Cable 600 V Single Al Conductor XLPE Insulation, UL Type USE-2 Low-Voltage Power Cable POWRSERV XL CABLE XLPE INSULATION 600 VOLTS NO. OF INS. NOM. APPROX. WEIGHT AMPACITY (2) AWG OR WIRES THKN. O.D. LB/1000 FT DIRECT CODE WORD kcmil (1) AL TOTAL BURIED IN DUCT PACKAGING 1000 FT REEL (3) Princeton/XP NR Mercer/XP NR Clemson/XP NR Kenyon/XP NR Harvard/XP 1/ NR Yale/XP 2/ NR Tufts/XP 3/ NR Beloit/XP 4/ NR Hofstra/XP NR Gonzaga/XP NR Rutgers/XP NR Dartmouth/XP NR Emory/XP NR Duke/XP NR Furman/XP NR Sewanee/XP NR Fordham/XP NR (1) Actual number of wires may differ for compressed round stranded aluminum conductors using single input wire (SIW). (2) Ampacities are for non-code-complying installations. For installations covered by National Electrical Code (NEC), see the appropriate section of the NEC. Ampacity based on earth thermal resistivity of 90 C-cm/watt, 90 C conductor temp., 20 C earth ambient temperature, 100% load factor and 36 depth of burial. Values based on one three-phase circuit buried together with no current in the neutral conductor. For specific ampacities, contact your General Cable sales representative. (3) Reel sizes may vary. MasterPak reel-less packaging is available - see Section 6 for description and typical dimensions for selected low-voltage products. Available with thin wall (0.080 ) insulation. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. Product Construction: Complete Cable: 600 V PowrServ XL cables consist of an aluminum conductor insulated with extruded lead-free Cross-linked Polyethylene (XLPE). These XLPE insulated cables are manufactured and tested in accordance with ANSI/ICEA S and UL 854, listed as a Type USE-2 cable. Conductors: Class B or SIW compressed 1350-H19 aluminum Insulation: The insulation is black extruded lead-free Cross-linked Polyethylene (XLPE). Phase Identification: Phase identification is provided by means of white print legend markings and sequential footage markings on the phase conductor. Features and Benefits: 600 V PowrServ XL underground distribution cables are suitable for direct burial or installations in ducts and are resistant to abrasion, impact and sunlight. For NEC complying applications, the maximum conductor operating temperature is 90 C in wet or dry locations. This cable is also suitable for noncode-complying temperature of 90 C in wet or dry locations. Applications: PowrServ XL underground distribution cable is intended for use in underground systems operated at 600 volts or less. Options: Aluminum 1350-H16 or H26 (¾ Hard) conductor Copper conductors Series 8000 aluminum alloy conductor Sizes 250 through 500 kcmil available with thin wall (0.080") insulation High-molecular-weight Polyethylene (PE) insulation, 75 C rating Type RHH/RHW-2 per UL 44 Other phase identification methods CDC Combined Duct & Cable factory-installed in extruded HDPE duct MasterPak reel-less packaging For more information, contact your General Cable sales representative or . 10

18 Low-Voltage Power Cable PowrServ XL Underground Distribution Cable 600 V Duplex Al Conductor XLPE Insulation, UL Type USE-2 Electric Utility Product Construction: Complete Cable: Duplex 600 V PowrServ XL cables consist of one phase conductor and one neutral conductor that are insulated with extruded lead-free Cross-linked Polyethylene (XLPE). The cables are twisted together to form a duplex assembly. These XLPE insulated cables are manufactured and tested in accordance with ANSI/ICEA S and UL 854, listed as a Type USE-2 cable. Conductors: Class B or SIW compressed 1350-H19 aluminum. Insulation: The insulation is extruded lead-free Crosslinked Polyethylene (XLPE). The phase conductor is black, and the neutral conductor is black, identified by three extruded yellow stripes. Phase Identification: Phase identification is provided by means of white print legend markings and sequential footage markings on the phase conductor and white print legend markings and three extruded yellow stripes on the neutral conductor. Features and Benefits: 600 V PowrServ XL underground distribution cables are suitable for direct burial or installations in ducts and are resistant to abrasion, impact and sunlight. For NECcomplying applications, the maximum conductor operating temperature is 90 C in wet or dry locations. This cable is also suitable for noncode-complying installations with a maximum conductor temperature of 90 C in wet or dry locations. POWRSERV XL DUPLEX CABLE XLPE INSULATION 600 VOLTS PHASE CONDUCTOR NEUTRAL CONDUCTOR APPROX. AMPACITY (2) WEIGHT LB/1000 FT CODE WORD AWG OR kcmil NO. OF WIRES (1) INS. THKN. AWG OR NO. OF kcmil WIRES INS. THKN. EFF. O.D. AL TOTAL DIRECT BURIED IN DUCT PACKAGING 1000 FT REEL (3) Claflin/XP/EYS NR Delgado/XP/EYS NR Everett/XP/EYS NR none- 1/ / NR Findlay/XP/EYS 2/ / NR none- 3/ / NR Hanover/XP/EYS 4/ / NR (1) Actual number of wires may differ for compressed round stranded aluminum conductors using single input wire (SIW). (2) Ampacities are for non-code-complying installations. For installations covered by National Electrical Code (NEC), see the appropriate section of the NEC. Ampacity based on earth thermal resistivity of 90 C-cm/watt, 90 C conductor temp., 20 C earth ambient temperature, 100% load factor and 36 depth of burial. Values based on current in both the phase and neutral conductors. For specific ampacities, contact your General Cable sales representative. (3) Reel sizes may vary. MasterPak reel-less packaging is available - see Section 6 for description and typical dimensions for selected low-voltage products. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. Applications: PowrServ XL underground distribution cable is intended for use in underground systems operated at 600 volts or less. Options: Aluminum 1350-H16 or H26 (¾ Hard) conductor Copper conductors Series 8000 aluminum alloy conductor Sizes 250 through 500 kcmil available with thin wall (0.080 ) insulation High-molecular-weight Polyethylene (PE) insulation, 75 C rating Type RHH/RHW-2 per UL 44 Other phase identification methods CDC Combined Duct & Cable factory-installed in extruded HDPE duct MasterPak reel-less packaging For more information, contact your General Cable sales representative or . 11

19 Electric Utility PowrServ XL Underground Distribution Cable 600 V Triplex Al Conductor XLPE Insulation, UL Type USE-2 Low-Voltage Power Cable POWRSERV XL TRIPLEX CABLE XLPE INSULATION 600 VOLTS PHASE CONDUCTOR NEUTRAL CONDUCTOR APPROX. AMPACITY (2) NO. OF WEIGHT LB/1000 FT CODE WORD AWG OR kcmil WIRES (1) INS. THKN. AWG OR kcmil NO. OF WIRES INS. THKN. EFF. O.D. AL TOTAL DIRECT BURIED IN DUCT PACKAGING 1000 FT REEL (3) Erskine/XP/EYS NR Vassar/XP/EYS NR Stephens/XP/EYS NR Ramapo/XP/EYS NR Brenau/XP/EYS 1/ NR Bergen/XP/EYS 1/ / NR Converse/XP/EYS 2/ NR Hunter/XP/EYS 2/ / NR Hollins/XP/EYS 3/ / NR Rockland/XP/EYS 3/ / NR Sweetbriar/XP/EYS 4/ / NR Monmouth/XP/EYS 4/ / NR Pratt/XP/EYS / NR Wesleyan/XP/EYS / NR Rider/XP/EYS NR (1) Actual number of wires may differ for compressed round stranded aluminum conductors using single input wire (SIW). (2) Ampacities are for non-code-complying installations. For installations covered by National Electrical Code (NEC), see the appropriate section of the NEC. Ampacity based on earth thermal resistivity of 90 C-cm/watt, 90 C conductor temp., 20 C earth ambient temperature, 100% load factor and 36 depth of burial. Values based on no current in the neutral conductor. For specific ampacities, contact your General Cable sales representative. (3) Reel sizes may vary. MasterPak reel-less packaging is available - see Section 6 for description and typical dimensions for selected low-voltage products. Available with thin wall (0.080 ) insulation. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. Product Construction: Complete Cable: Triplex 600 V PowrServ XL cables consist of two phase conductors and one neutral conductor, all of which are insulated with extruded lead-free Cross-linked Polyethylene (XLPE). The cables are twisted together to form a triplex assembly. These XLPE insulated cables are manufactured and tested in accordance with ANSI/ICEA S and UL 854, listed as a Type USE-2 cable. Conductors: Class B or SIW compressed 1350-H19 aluminum. Insulation: The insulation is extruded lead-free Crosslinked Polyethylene (XLPE). The two phase conductors are black, and the neutral conductor is black, identified by three extruded yellow stripes. Phase Identification: Phase identification is provided by means of white print legend markings and sequential footage markings on one phase conductor, white print legend markings on the other phase conductor, and white print legend markings and three extruded yellow stripes on the neutral conductor. Features and Benefits: 600 V PowrServ XL underground distribution cables are suitable for direct burial or installations in ducts and are resistant to abrasion, impact and sunlight. For NEC-complying applications, the maximum conductor operating temperature is 90 C in wet or dry locations. This cable is also suitable for non-code-complying installations with a maximum conductor temperature of 90 C in wet or dry locations. Applications: PowrServ XL underground distribution cable is intended for use in underground systems operated at 600 volts or less. Options: Aluminum 1350-H16 or H26 (¾ Hard) conductor Copper conductors Series 8000 aluminum alloy conductor Sizes 250 through 500 kcmil available with thin wall (0.080") insulation High-molecular-weight Polyethylene (PE) insulation, 75 C rating Type RHH/RHW-2 per UL 44 Other phase identification methods CDC Combined Duct & Cable factory-installed in extruded HDPE duct MasterPak reel-less packaging For more information, contact your General Cable sales representative or . 12

20 Low-Voltage Power Cable PowrServ XL Underground Distribution Cable 600 V Quadruplex Al Conductor XLPE Insulation, UL Type USE-2 Electric Utility Product Construction: Complete Cable: Quadruplex 600 V PowrServ XL cables consist of three phase conductors and one neutral conductor, all of which are insulated with extruded lead-free Cross-linked Polyethylene (XLPE). The cables are twisted together to form a quadruplex assembly. These XLPE insulated cables are manufactured and tested in accordance with ANSI/ICEA S and UL 854, listed as a Type USE-2 cable. Conductors: Class B or SIW compressed 1350-H19 aluminum. Insulation: The insulation is extruded lead-free Cross-linked Polyethylene (XLPE). The three phase conductors are black, and the neutral conductor is black, identified by three extruded yellow stripes. Phase Identification: Phase identification is provided by means of white print legend markings, Phase A marking, and sequential footage markings on one phase conductor, white print legend markings and Phase B marking on another phase conductor, white print legend markings and Phase C marking on another phase conductor, and white print legend markings and three extruded yellow stripes on the neutral conductor. Features and Benefits: 600 V PowrServ XL underground distribution cables are suitable for direct burial or installations in ducts and are resistant to abrasion, impact and sunlight. For NECcomplying applications, the maximum conductor operating temperature is 90 C in wet or dry locations. This cable is also suitable for noncode-complying installations with a maximum conductor temperature of 90 C in wet or dry locations. Applications: PowrServ XL underground distribution cable is intended for use in underground systems operated at 600 volts or less. POWRSERV XL QUADRUPLEX CABLE XLPE INSULATION 600 VOLTS PHASE CONDUCTOR NEUTRAL CONDUCTOR APPROX. AMPACITY (2) WEIGHT LB/1000 FT CODE WORD AWG OR kcmil NO. OF WIRES (1) INS. THKN. AWG OR kcmil NO. OF WIRES INS. THKN. EFF. O.D. AL TOTAL DIRECT BURIED IN DUCT PACKAGING 1000 FT REEL (3) Tulsa/XP/EYS NR Dyke/XP/EYS NR Wittenberg/XP/EYS NR Notre Dame/XP/EYS 1/ NR Purdue/XP/EYS 1/ / NR Syracuse/XP/EYS 2/ NR Lafayette/XP/EYS 2/ / NR Swarthmore/XP/EYS 3/ / NR Davidson/XP/EYS 3/ / NR Wake Forest/XP/EYS 4/ / NR Earlham/XP/EYS 4/ / NR Rust/XP/EYS / NR Slippery Rock/XP/EYS / NR Wofford/XP/EYS NR (1) Actual number of wires may differ for compressed round stranded aluminum conductors using single input wire (SIW). (2) Ampacities are for non-code-complying installations. For installations covered by National Electrical Code (NEC), see the appropriate section of the NEC. Ampacity based on earth thermal resistivity of 90 C-cm/watt, 90 C conductor temp., 20 C earth ambient temperature, 100% load factor and 36 depth of burial. Values based on no current in the neutral conductor. For specific ampacities, contact your General Cable sales representative. (3) Reel sizes may vary. MasterPak reel-less packaging is available - see Section 6 for description and typical dimensions for selected low-voltage products. Available with thin wall (0.080 ) insulation. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. Options: Aluminum 1350-H16 or H26 (¾ Hard) conductor Copper conductors Series 8000 aluminum alloy conductor Sizes 250 through 500 kcmil available with thin wall (0.080") insulation High-molecular-weight Polyethylene (PE) insulation, 75 C rating Type RHH/RHW-2 per UL 44 Other phase identification methods CDC Combined Duct & Cable factory-installed in extruded HDPE duct MasterPak reel-less packaging For more information, contact your General Cable sales representative or . 13

21 Electric Utility Low-Voltage Power Cable PowrServ AR Underground Distribution Cable 600 V Duplex Al Conductor Composite XLPE/HDXLPE Insulation, UL Type USE-2 CODE WORD POWRSERV AR DUPLEX CABLE XLPE/HDXLPE 600 VOLTS PHASE CONDUCTOR NEUTRAL CONDUCTOR APPROX. AMPACITY (2) WEIGHT NO. OF XLPE LB/1000 FT AWG OR kcmil WIRES (1) THKN. IN HDXLPE THKN. IN AWG OR kcmil NO. OF WIRES XLPE THKN. IN HDXLPE THKN. IN EFF. O.D. IN DIRECT BURIED IN DUCT PKG FEET REEL (3) Delgado/AR/EYS NR Everett/AR/EYS NR none- 1/ / NR Findlay/AR/EYS 2/ / NR none- 3/ / NR Hanover/AR/EYS 4/ / NR (1) Actual number of wires may differ for compressed round stranded aluminum conductors using single input wire (SIW). (2) Ampacities are for non-code-complying installations. For installations covered by National Electrical Code (NEC), see the appropriate section of the NEC. Ampacity based on earth thermal resistivity of 90 C-cm/watt, 90 C conductor temp., 20 C earth ambient temperature, 100% load factor and 36 depth of burial. Values based on current in both the phase and neutral conductors. For specific ampacities, contact your General Cable sales representative. (3) Reel sizes may vary. MasterPak reel-less packaging is available - see Section 6 for description and typical dimensions for selected low-voltage products. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. AL TOTAL Product Construction: Complete Cable: Duplex PowrServ abuse-resistant (AR) underground distribution cables consist of one phase and one neutral conductor, both of which are insulated with extruded lead-free composite Cross-linked Polyethylene (XLPE) and High-Density Cross-linked Polyethylene (HDXLPE). The cables are twisted together to form a duplex assembly. These XLPE insulated cables are manufactured and tested in accordance with ANSI/ICEA S and UL 854, listed as a Type USE-2 cable. Conductors: Class B or SIW compressed 1350-H19 aluminum. Composite Insulation: The extruded lead-free cross-linked polyethylene insulation meets the requirements of ANSI/ICEA S The extruded lead-free high-density cross-linked polyethylene meets the requirements of ASTM D1248, Type III. The phase conductor is black, and the neutral conductor is black, identified by three extruded yellow stripes. Phase Identification: Phase identification is provided by means of white print legend markings and sequential footage markings on the phase conductor and white print legend markings and three extruded yellow stripes on the neutral conductor. Features and Benefits: The dual extruded composite insulation system provides a very high degree of protection against insulation damage from unclean backfill material and from cuts and abrasions that can occur during installation. For NEC-complying applications, the maximum conductor operating temperature is 90 C in wet or dry locations. This cable is also suitable for non-code-complying installations with a maximum conductor temperature of 90 C in wet or dry locations. Applications: PowrServ AR XLPE/HDXLPE underground distribution cable is intended for use in underground systems operated at 600 volts or less. Options: Aluminum 1350-H16 or H26 (¾ Hard) conductor Copper conductors Sizes 250 through 500 kcmil available with thin wall (0.040 /0.040 ) insulation Composite PE/HDPE insulation, 75 C rating Other phase identification methods CDC Combined Duct & Cable factory-installed in extruded HDPE duct MasterPak reel-less packaging For more information, contact your General Cable sales representative or . 14

22 Low-Voltage Power Cable PowrServ AR Underground Distribution Cable 600 V Triplex Al Conductor Composite XLPE/HDXLPE Insulation, UL Type USE-2 Electric Utility Product Construction: Complete Cable: Triplex PowrServ abuse-resistant (AR) cables consist of two phase conductors and one neutral conductor, all of which are insulated with extruded lead-free composite Cross-linked Polyethylene (XLPE) and High-Density Crosslinked Polyethylene (HDXLPE). The cables are twisted together to form a triplex assembly. These XLPE insulated cables are manufactured and tested in accordance with ANSI/ICEA S and UL 854, listed as a Type USE-2 cable. Conductors: Class B or SIW compressed 1350-H19 aluminum. Composite Insulation: The extruded lead-free cross-linked polyethylene insulation meets the requirements of ANSI/ICEA S The extruded lead-free high-density cross-linked polyethylene meets the requirements of ASTM D1248, Type III. The two phase conductors are black, and the neutral conductor is black, identified by three extruded yellow stripes. Phase Identification: Phase identification is provided by means of white print legend markings and sequential footage markings on one phase conductor, white print legend markings on the other phase conductor, and white print legend markings and three extruded yellow stripes on the neutral conductor. Features and Benefits: The dual extruded composite insulation system provides a very high degree of protection against insulation damage from unclean backfill material and from cuts and abrasions that can occur during installation. For NEC-complying applications, the maximum conductor operating temperature is 90 C in wet or dry locations. This cable is also suitable for non-code-complying installations with a maximum conductor temperature of 90 C in wet or dry locations. Applications: PowrServ AR XLPE/HDXLPE underground distribution cable is intended for use in underground systems operated at 600 volts or less. Options: Aluminum 1350-H16 or H26 (¾ Hard) conductor Copper conductors Sizes 250 through 500 kcmil available with thin wall (0.040"/0.040 ) insulation Composite PE/HDPE insulation, 75 C rating Other phase identification methods CDC Combined Duct & Cable factory-installed in extruded HDPE duct MasterPak reel-less packaging For more information, contact your General Cable sales representative or . CODE WORD POWRSERV AR TRIPLEX CABLE XLPE/HDXLPE 600 VOLTS PHASE CONDUCTOR NEUTRAL CONDUCTOR APPROX. AMPACITY (2) WEIGHT NO. OF XLPE XLPE LB/1000 FT AWG OR kcmil WIRES (1) THKN. IN HDXLPE THKN. IN AWG OR kcmil NO. OF WIRES THKN. IN HDXLPE THKN. IN EFF. O.D. IN AL TOTAL DIRECT BURIED IN DUCT PKG FEET REEL (3) Vassar/AR/EYS NR Stephens/AR/EYS NR Ramapo/AR/EYS NR none NR Grossmont/AR/EYS NR Brenau/AR/EYS 1/ NR Bergen/AR/EYS 1/ / NR Converse/AR/EYS 2/ NR Hunter/AR/EYS 2/ / NR Hollins/AR/EYS 3/ / NR Rockland/AR/EYS 3/ / NR Sweetbriar/AR/EYS 4/ / NR Monmouth/AR/EYS 4/ / NR Pratt/AR/EYS / NR Yeshiva/AR/EYS NR none / NR none NR Wesleyan/AR/EYS / NR Newark/AR/EYS NR Rider/AR/EYS NR (1) Actual number of wires may differ for compressed round stranded aluminum conductors using single input wire (SIW). (2) Ampacities are for non-code-complying installations. For installations covered by National Electrical Code (NEC), see the appropriate section of the NEC. Ampacity based on earth thermal resistivity of 90 C-cm/watt, 90 C conductor temp., 20 C earth ambient temperature, 100% load factor and 36 depth of burial. Values based on no current in the neutral conductor. For specific ampacities, contact your General Cable sales representative. (3) Reel sizes may vary. MasterPak reel-less packaging is available - see Section 6 for description and typical dimensions for selected low-voltage products. Available with thin wall (0.040 /0.040 ) insulation Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. 15

23 Electric Utility Low-Voltage Power Cable PowrServ AR Underground Distribution Cable 600 V Quadruplex Al Conductor Composite XLPE/HDXLPE Insulation, UL Type USE-2 POWRSERV AR QUADRUPLEX CABLE XLPE/HDXLPE 600 VOLTS PHASE CONDUCTOR NEUTRAL CONDUCTOR APPROX. AMPACITY (2) WEIGHT NO. OF LB/1000 FT CODE WORD AWG OR kcmil WIRES (1) XLPE THKN. IN HDXLPE THKN. IN AWG OR kcmil NO. OF WIRES XLPE THKN. IN HDXLPE THKN. IN EFF. O.D. IN AL TOTAL DIRECT BURIED IN DUCT PKG FEET REEL (3) Tulsa/AR/EYS NR Dyke/AR/EYS NR Wittenberg/AR/EYS NR none NR none NR Notre Dame/AR/EYS 1/ NR Purdue/AR/EYS 1/ / NR Syracuse/AR/EYS 2/ NR Lafayette/AR/EYS 2/ / NR Swarthmore/AR/EYS 3/ / NR Davidson/AR/EYS 3/ / NR Wake Forest/AR/EYS 4/ / NR Earlham/AR/EYS 4/ / NR Rust/AR/EYS / NR Palomar/AR/EYS NR none / NR none NR Slippery Rock/AR/EYS / NR Niagara/AR/EYS NR Wofford/AR/EYS NR (1) Actual number of wires may differ for compressed round stranded aluminum conductors using single input wire (SIW). (2) Ampacities are for non-code-complying installations. For installations covered by National Electrical Code (NEC), see the appropriate section of the NEC. Ampacity based on earth thermal resistivity of 90 C-cm/watt, 90 C conductor temp., 20 C earth ambient temperature, 100% load factor and 36 depth of burial. Values based on no current in the neutral conductor. For specific ampacities, contact your General Cable sales representative. (3) Reel sizes may vary. MasterPak reel-less packaging is available - see Section 6 for description and typical dimensions for selected low-voltage products. Available with thin wall (0.040 /0.040 ) insulation. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. Product Construction: Complete Cable: Quadruplex PowrServ abuse-resistant (AR) cables consist of three phase conductors and one neutral conductor, all of which are insulated with extruded lead-free composite Cross-linked Polyethylene (XLPE) and High-Density Cross-linked Polyethylene (HDXLPE). The cables are twisted together to form a quadruplex assembly. These XLPE insulated cables are manufactured and tested in accordance with ANSI/ICEA S and UL 854, listed as a Type USE-2 cable. Conductors: Class B or SIW compressed 1350-H19 aluminum. Composite Insulation: The extruded lead-free cross-linked polyethylene insulation meets the requirements of ANSI/ICEA S The extruded lead-free high-density cross-linked polyethylene meets the requirements of ASTM D1248, Type III. The three phase conductors are black, and the neutral conductor is black, identified by three extruded yellow stripes. Phase Identification: Phase identification is provided by means of white print legend markings, Phase A marking, and sequential footage markings on one phase conductor, white print legend markings and Phase B marking on another phase conductor, white print legend markings and Phase C marking on another phase conductor, and white print legend markings and three extruded yellow stripes on the neutral conductor. Features and Benefits: The dual extruded composite insulation system provides a very high degree of protection against insulation damage from unclean backfill material and from cuts and abrasions that can occur during installation. For NEC-complying applications, the maximum conductor operating temperature is 90 C in wet or dry locations. This cable is also suitable for non-code-complying installations with a maximum conductor temperature of 90 C in wet or dry locations. Applications: PowrServ AR XLPE/HDXLPE underground distribution cable is intended for use in underground systems operated at 600 volts or less. Options: Aluminum 1350-H16 or H26 (¾ Hard) conductor Copper conductors Sizes 250 through 500 kcmil available with thin wall (0.040"/0.040 ) insulation Composite PE/HDPE insulation, 75 C rating Other phase identification methods CDC Combined Duct & Cable factory-installed in extruded HDPE duct MasterPak reel-less packaging For more information, contact your General Cable sales representative or . 16

24 Tri-Rated Low-Voltage Cable Multiplex Underground Distribution Cable 600 Volt Type USE-2/RHH/RHW-2 AA-8000 Series Aluminum Compact Conductor XLPE Insulation UL Listed

25 Multiplex Underground Distribution Cable 600 Volt Type USE-2/RHH/RHW-2 AA-8000 Series Aluminum Compact Conductor XLPE Insulation UL Listed PowrServ 600 Volt tri-rated lead-free XLPE insulated underground distribution cables in duplex and triplex configurations are designed for secondary power distribution circuits. They are rated for 90 C maximum m conductor operating temperature in wet or dry locations, resistant to abrasion, impact and sunlight, and meet all applicable requirements of ANSI/ICEA Standard S and UL Standard 854. PowrServ tri-rated is listed as a Type USE-2/RHH/RHW-2 cable and may be installed direct buried or in duct or conduit. The cables consist of two or three aluminum alloy phase conductors and one neutral conductor that are insulated with extruded black cross-linked polyethylene. The conductors are a compact stranded AA-8000 series aluminum alloy recognized by ASTM Standards B800, B801 and B836. Application: Primarily used as Type USE-2 direct-buried underground service entrance but also listed for RHH and RHW-2, making it suitable for applications in raceways for general purpose lighting and power circuits. This multiple listing offers a unique advantage to the installer to purchase one product that is suitable for installation on both sides of the service point and where the service point is located within the envelope of the building. Options: AA-8000 series aluminum compressed conductor 3 extruded white stripes (EWS) on neutral Other constructions available upon request Print Legend: GENERAL CABLE POWRSERV (PLANT ID) (CONDUCTOR ) COMPACT AA-8000 FRXLPE 600 V TYPE USE-2/RHH/RHW-2 SUN RES (UL) (DATE) CABLE DESCRIPTION ALUMINUM ALLOY PHASE CONDUCTOR AWG/kcmil INSULATION THICKNESS ALUMINUM ALLOY NEUTRAL CONDUCTOR AWG/kcmil INSULATION THICKNESS NOM. WEIGHT LB/1000 FEET ALUMINUM TOTAL TYPE/ PACKAGING LENGTH FEET PowrServ Triplex with 3 Extruded Yellow Stripes (EYS) on Neutral Erskine (6-6-6) USE-2/RHH/RHW-2 EYS Vassar (4-4-4) USE-2/RHH/RHW-2 EYS Stephens (2-2-4) USE-2/RHH/RHW-2 EYS Ramapo (2-2-2) USE-2/RHH/RHW-2 EYS Brenau (1/0-1/0-2) USE-2/RHH/RHW-2 EYS Converse (2/0-2/0-1) USE-2/RHH/RHW-2 EYS Sweetbriar (4/0-4/0-2/0) USE-2/RHH/RHW-2 EYS Monmouth (4/0-4/0-4/0) USE-2/RHH/RHW-2 EYS Pratt ( /0) USE-2/RHH/RHW-2 EYS Wesleyan ( /0) USE-2/RHH/RHW-2 EYS 2 - #6 2 - #4 2 - #2 2 - #2 2-1/0 2-2/0 2-4/0 2-4/ #6 #4 #4 #2 #2 #1 2/0 4/0 3/0 4/ NR NR NR NR NR NR NR NR NR NR ,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 PowrServ Quadruplex with 3 Extruded Yellow Stripes (EYS) on Neutral Dyke ( ) USE-2/RHH/RHW-2 EYS Wake Forest (4/0-4/0-4/0-2/0) USE-2/RHH/RHW-2 EYS Rust ( /0) USE-2/RHH/RHW-2 EYS Slippery Rock ( /0) USE-2/RHH/RHW-2 EYS 3 - #2 3-4/ #4 2/0 3/0 4/ NR NR NR NR ,000 1,000 1,000 1,000

26 Low-Voltage Power Cable PowrServ CDC Underground Distribution Secondary Combined Duct & Cable Secondary Cable Installed in Extruded High-Density Polyethylene Duct Electric Utility Product Construction: Complete Assembly: PowrServ CDC Combined Duct & Cable consists of insulated conductor(s) factory installed in a black High-Density Polyethylene (HDPE) conduit. The HDPE conduit is extruded directly over any prior-made single or plexed 600 volt cable assembly. Complete Cable: All underground distribution cables in PowrServ CDC are manufactured and tested in accordance with applicable industry standards and/or individual customer specifications. See the appropriate catalog section for a complete cable description. Conduit: The high-density polyethylene EPEC-A conduit is manufactured and tested in accordance with NEMA Standard TC7, Smooth-wall Coilable Electrical Polyethylene Conduit. Applications: PowrServ CDC Combined Duct & Cable offers an economical alternative to pulling cable in previously installed short lengths of duct joined with sleeve couplings. The inherent construction advantages and versatility of the PowrServ CDC design are ideally suited for underground secondary distribution systems. Features and Benefits: In addition to the initial labor savings achieved from installation of cable and conduit in a single operation, cable replacement costs and ground disruption are significantly less for the PowrServ CDC cable system. Tough, yet light and flexible, high-density polyethylene conduit provides ease of installation and high impact resistance for cable protection. Options: EPEC-B, EPEC-40 or EPEC-80 Smooth-Wall Coilable Electrical Polyethylene Conduit to NEMA TC7 Gray or red color Extruded red stripes For more information, contact your General Cable sales representative or . NOMINAL CONDUIT () MINIMUM I.D. () O.D. (± 0.012") () POWERSERV CDC MINIMUM INSIDE AREA (SQ. ) APPROX. WEIGHT (LB/1000 FT) MINIMUM* WALL THICKNESS () MINIMUM BEND RADIUS () 1 1/ / *The maximum wall thickness is the minimum given above inches. MAXIMUM CROSS-SECTIONAL AREA OF CONDUCTORS PER CONDUIT MAXIMUM TOTAL CROSS-SECTIONAL AREA OF CONDUCTORS (SQUARE ) NOMINAL CONDUIT () MINIMUM INSIDE AREA (SQ. ) 53% FILL ONE CONDUCTOR 31% FILL TWO CONDUCTORS 40% FILL THREE CONDUCTORS 40% FILL FOUR CONDUCTORS 1 1/ / Note: The maximum percent fill used above is based on 1999 National Electrica Code recommendations. Larger fill areas can be furnished when required by the user. NOMINAL CONDUIT () MAXIMUM DIAMETER OF CONDUCTORS PER CONDUIT MINIMUM I.D. () ONE CONDUCTOR MAXIMUM DIAMETER OF EACH CONDUCTOR () TWO CONDUCTORS THREE CONDUCTORS FOUR CONDUCTORS 1 1/ / The maximum diameter of each conductor above is based on National Electrical Code recommendations. Larger conductor diameters can be furnished when required by the user. All conductors in the conduit are the same size. Other conduit sizes may be furnished on request. 19

27 Electric Utility PowrServ OH Service Drop Cable Neutral-Supported 600 V Duplex Al Conductor XLPE Insulation Low-Voltage Power Cable Product Construction: POWRSERV OH DUPLEX SERVICE DROP XLPE INSULATION 600 VOLTS PHASE CONDUCTOR NEUTRAL CONDUCTOR APPROX. PACKAGING (3) WEIGHT LB/1000 FT CODE WORD AWG NO. OF WIRES (1) INS. THKN. AWG NO. OF WIRES RATED STRG. POUNDS EFF. O.D. AMPS (2) AL TOTAL ALUMINUM 1350 FULL- NEUTRAL MESSENGER TYPE & LENGTH FEET Pekingese/XP COIL 1000 NR Collie/XP COIL 1000 NR Cocker/XP COIL 1000 NR Dachshund/XP COIL 1000 NR Spaniel/XP COIL 1000 NR Cairn/XP COIL 1000 NR Doberman/XP COIL 500 NR Airedale/XP COIL 500 NR Basset/XP 1/ / COIL 500 NR Malemute/XP 1/ / COIL 500 NR (1) Actual number of wires may differ for compressed round stranded aluminum conductors using single input wire (SIW). (2) Ampacities are based on conductor temperature of 65 C over 25 C ambient, 2 ft/sec crosswind,.9 coefficient of emissivity, no sun. For specific ampacities, contact your General Cable sales representative. (3) Normal length and shipping tolerances apply. Reel sizes may vary. MasterPak reel-less packaging is available - see Section 6 for description and typical dimensions for selected low-voltage products. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. Complete Cable: Overhead (OH) duplex service drop cable consists of one aluminum conductor insulated with extruded lead-free Cross-linked Polyethylene (XLPE), twisted around a bare conductor which serves as a supporting neutral. Service drop cable meets the requirements of ANSI/ICEA S Insulated Conductors: The all-aluminum stranded conductors are Class A, Class B, or SIW compressed 1350-H19 aluminum. Solid conductors are H16 temper. Insulation: The insulation is black extruded lead-free Cross-linked Polyethylene (XLPE). Bare Neutral: The all-aluminum stranded conductors are Class AA or Class A 1350-H19 (AAC) or T81 alloy (AAAC). The aluminum conductor steel reinforced (ACSR) is Class AA. The direction of lay of the outer layer is right-hand. Phase Identification: Phase identification is provided by means of white print legend markings on the phase conductor. Features and Benefits: The insulated conductors of service drop cables are resistant to weathering, sunlight, abrasion, tearing, cutting and chemicals. This cable is rated at 600 volts with a maximum conductor operating temperature of 90 C for cross-linked polyethylene insulation. Applications: Duplex service drop cable is intended to deliver single phase power from the secondary power line or pole mounted transformer to the serviceentrance conductors at the user s building or other structure. It may also be used as pole line secondary with service splices at the pole or in mid-span. Options: Aluminum 1350-H16 or H26 (¾ Hard) conductor Copper conductors High-molecular-weight Polyethylene (PE) insulation, 75 C rating High-Density Polyethylene (HDPE) insulation, 75 C rating MasterPak reel-less packaging For more information, contact your General Cable sales representative or . 20

28 Low-Voltage Power Cable PowrServ OH Service Drop Cable Neutral-Supported 600 V Duplex Al Conductor XLPE Insulation Electric Utility CODE WORD AWG POWRSERV OH DUPLEX SERVICE DROP XLPE INSULATION 600 VOLTS PHASE CONDUCTOR NO. OF WIRES (1) INS. THKN. AWG NEUTRAL CONDUCTOR NO. OF WIRES RATED STRG. POUNDS EFF. O.D. ACSR FULL- NEUTRAL MESSENGER APPROX. WEIGHT LB/1000 FT AMPS (2) PACKAGING (3) Setter/XP / COIL 1000 NR Shepherd/XP / COIL 1000 NR Retriever/XP / COIL 1000 NR Eskimo/XP / COIL 1000 NR Terrier/XP / COIL 1000 NR Yorkshire/XP / COIL 1000 NR Chow/XP / COIL 500 NR Labrador/XP / COIL 500 NR Bloodhound/XP 1/ /0 6/ COIL 500 NR Bull/XP 1/ /0 6/ COIL 500 NR ALUMINUM 6201-T81 FULL- NEUTRAL MESSENGER Chihuahua/XP COIL 1000 NR Vizsla/XP COIL 1000 NR Harrier/XP COIL 1000 NR Whippet/XP COIL 1000 NR Schnauzer/XP COIL 500 NR Afghan/XP 1/ COIL 500 NR Heeler/XP 1/ COIL 500 NR AL TOTAL TYPE & LENGTH FEET (1) Actual number of wires may differ for compressed round stranded aluminum conductors using single input wire (SIW). (2) Ampacities are based on conductor temperature of 65 C over 25 C ambient, 2 ft/sec crosswind,.9 coefficient of emissivity, no sun. For specific ampacities, contact your General Cable sales representative. (3) Normal length and shipping tolerances apply. Reel sizes may vary. MasterPak reel-less packaging is available - see Section 6 for description and typical dimensions for selected low-voltage products. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. 21

29 Electric Utility PowrServ OH Service Drop Cable Neutral-Supported 600 V Triplex Al Conductor XLPE Insulation Low-Voltage Power Cable POWRSERV OH TRIPLEX SERVICE DROP - XLPE INSULATION VOLTS PHASE CONDUCTOR NEUTRAL CONDUCTOR APPROX. PACKAGING (3) WEIGHT NO. OF INS. NO. RATED EFF. LB/1000 FT WIRES THKN. OF STRG. O.D. AMPS TYPE & LENGTH CODE WORD AWG (1) AWG WIRES POUNDS AL TOTAL (2) FEET ALUMINUM 1350 FULL- NEUTRAL MESSENGER Haiotis/XP COIL 1000 NR Patella/XP COIL 1000 NR Oyster/XP COIL 500 NR Clam/XP COIL 500 NR Pyrula/XP COIL 500 NR Hyas/XP COIL 500 NR Murex/XP 1/ / COIL 500 NR Purpura/XP 1/ / COIL 500 NR Nassa/XP 2/ / NR Trophon/XP 2/ / NR Melita/XP 3/ / NR Coquina/XP 4/ / NR Portunus/XP 4/ / NR ALUMINUM 1350 REDUCED- NEUTRAL MESSENGER Limpet/XP COIL 500 NR Mussel/XP COIL 500 NR Snail/XP 1/ COIL 500 NR (1) Actual number of wires may differ for compressed round stranded aluminum conductors using single input wire (SIW). (2) Ampacities are based on conductor temperature of 65 C over 25 C ambient, 2 ft/sec crosswind,.9 coefficient of emissivity, no sun. For specific ampacities, contact your General Cable sales representative. (3) Normal length and shipping tolerances apply. Reel sizes may vary. MasterPak reel-less packaging is available - see Section 6 for description and typical dimensions for selected low-voltage products. Product Construction: Complete Cable: Overhead (OH) triplex service drop cable consists of two aluminum conductors insulated with extruded lead-free Cross-linked Polyethylene (XLPE), twisted around a bare conductor which serves as a supporting neutral. Service drop cable meets the requirements of ANSI/ICEA S Insulated Conductors: The all-aluminum stranded conductors are Class A, Class B, or SIW compressed 1350-H19 aluminum. Solid conductors are H16 temper. Insulation: The insulation is black extruded lead-free Cross-linked Polyethylene (XLPE). Bare Neutral: The all-aluminum stranded conductors are Class AA or Class A 1350-H19 (AAC) or T81 alloy (AAAC). The aluminum conductor steel reinforced (ACSR) is Class AA. The direction of lay of the outer layer is right-hand. Phase Identification: Phase identification is provided by means of white print legend markings on one phase conductor. Features and Benefits: The insulated conductors of service drop cables are resistant to weathering, sunlight, abrasion, tearing, cutting and chemicals. This cable is rated at 600 volts with a maximum conductor operating temperature of 90 C for cross-linked polyethylene insulation. Applications: Triplex service drop cable is intended to deliver 3-wire single phase power from the secondary power line or pole mounted transformer to the service-entrance conductors at the user s building or other structure. It may also be used as pole line secondary with service splices at the pole or in mid-span. Options: Aluminum 1350-H16 or H26 (¾ Hard) conductor Copper conductors High-molecular-weight Polyethylene (PE) insulation, 75 C rating High-Density Polyethylene (HDPE) insulation, 75 C rating MasterPak reel-less packaging For more information, contact your General Cable sales representative or . Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. 22

30 Low-Voltage Power Cable PowrServ OH Service Drop Cable Neutral-Supported 600 V Triplex Al Conductor XLPE Insulation Electric Utility CODE WORD AWG POWRSERV OH TRIPLEX SERVICE DROP - XLPE INSULATION VOLTS PHASE CONDUCTOR NO. OF WIRES (1) INS. THKN. AWG NEUTRAL CONDUCTOR NO. OF WIRES RATED STRG. POUNDS EFF. O.D. APPROX. WEIGHT LB/1000 FT AMPS (2) PACKAGING (3) ACSR FULL- NEUTRAL MESSENGER Paludina/XP / COIL 1000 NR Voluta/XP / COIL 1000 NR Whelk/XP / COIL 500 NR Weakfish/XP / COIL 500 NR Periwinkle/XP / COIL 500 NR Conch/XP / COIL 500 NR Vermeths/XP / COIL 500 NR Atya/XP / COIL 500 NR Neritina/XP 1/ /0 6/ COIL 500 NR Cenia/XP 1/ /0 6/ COIL 500 NR Runcina/XP 2/ /0 6/ NR Triton/XP 2/ /0 6/ NR Cherrystone/XP 3/ /0 6/ NR Mursia/XP 3/ /0 6/ NR Razor/XP 4/ /0 6/ NR Zuzara/XP 4/ /0 6/ NR AL TOTAL TYPE & LENGTH FEET ACSR REDUCED- NEUTRAL MESSENGER Scallop/XP / COIL 500 NR Strombus/XP / COIL 500 NR Cockle/XP / COIL 500 NR Janthina/XP 1/ / COIL 500 NR Ranella/XP 1/ / COIL 500 NR Cavolina/XP 2/ / NR Clio/XP 2/ / NR Sanddollar/XP 3/ /0 6/ NR Aega/XP 3/ /0 6/ NR Cuttlefish/XP 4/ /0 6/ NR Cerapus/XP 4/ /0 6/ NR (1) Actual number of wires may differ for compressed round stranded aluminum conductors using single input wire (SIW). (2) Ampacities are based on conductor temperature of 65 C over 25 C ambient, 2 ft/sec crosswind,.9 coefficient of emissivity, no sun. For specific ampacities, contact your General Cable sales representative. (3) Normal length and shipping tolerances apply. Reel sizes may vary. MasterPak reel-less packaging is available - see Section 6 for description and typical dimensions for selected low-voltage products. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. 23

31 Electric Utility PowrServ OH Service Drop Cable Neutral-Supported 600 V Triplex Al Conductor XLPE Insulation Low-Voltage Power Cable CODE WORD AWG POWRSERV OH TRIPLEX SERVICE DROP - XLPE INSULATION VOLTS PHASE CONDUCTOR NO. OF WIRES (1) INS. THKN. AWG NEUTRAL CONDUCTOR NO. OF WIRES RATED STRG. POUNDS EFF. O.D. APPROX. WEIGHT LB/1000 FT AMPS (2) PACKAGING (3) ALUMINUM 6201-T81 FULL- NEUTRAL MESSENGER Hippa/XP COIL 1000 NR Barnacles/XP COIL 500 NR Shrimp/XP COIL 500 NR Gammarus/XP 1/ COIL 500 NR Leda/XP 1/ COIL 500 NR Dungeness/XP 2/ NR AL TOTAL TYPE & LENGTH FEET Cyclops/XP 2/ NR Flustra/XP 3/ NR Lepas/XP 4/ NR T81 REDUCED- NEUTRAL MESSENGER Artemia/XP COIL 500 NR Crab/XP COIL 500 NR Solaster/XP COIL 500 NR Sandcrab/XP 1/ COIL 500 NR Fulgar/XP 3/ NR Squid/XP 4/ NR Arca/XP 4/ NR (1) Actual number of wires may differ for compressed round stranded aluminum conductors using single input wire per ASTM B901. (2) Ampacities are based on conductor temperature of 65 C over 25 C ambient, 2 ft/sec crosswind,.9 coefficient of emissivity, no sun. For specific ampacities, contact your General Cable sales representative. (3) Normal length and shipping tolerances apply. Reel sizes may vary. MasterPak reel-less packaging is available - see Section 6 for description and typical dimensions for selected low-voltage products. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. 24

32 Low-Voltage Power Cable PowrServ OH Service Drop Cable Neutral-Supported 600 V Quadruplex Al Conductor XLPE Insulation Electric Utility Product Construction: Complete Cable: Overhead (OH) quadruplex service drop cable consists of three aluminum conductors insulated with extruded lead-free Cross-linked Polyethylene (XLPE), twisted around a bare conductor which serves as a supporting neutral. Service drop cable meets the requirements of ANSI/ICEA S Insulated Conductors: The all-aluminum stranded conductors are Class A, Class B, or SIW compressed 1350-H19 aluminum. Solid conductors are H16 temper. Insulation: The insulation is black extruded lead-free Cross-linked Polyethylene (XLPE). Bare Neutral: The all-aluminum stranded conductors are Class AA or Class A 1350-H19 (AAC) or 6201-T81 alloy (AAAC). The aluminum conductor steel reinforced (ACSR) is Class AA. The direction of lay of the outer layer is righthand. Phase Identification: Phase identification is provided by means of white print legend markings on one phase conductor, one rib on another phase conductor, and two ribs on another phase conductor. Features and Benefits: The insulated conductors of service drop cables are resistant to weathering, sunlight, abrasion, tearing, cutting and chemicals. This cable is rated at 600 volts with a maximum conductor operation temperature of 90 C for cross-linked polyethylene insulation. Applications: Quadruplex service drop cable is intended to deliver 4-wire three phase power from the secondary power line or pole-mounted transformer to the service-entrance conductors at the user s building or other structure. It may also be used as pole line secondary with service splices at the pole or in mid-span. Options: Aluminum 1350-H16 or H26 (¾ Hard) conductor Copper conductors High-molecular-weight Polyethylene (PE) insulation, 75 C rating High-Density Polyethylene (HDPE) insulation, 75 C rating MasterPak reel-less packaging For more information, contact your General Cable sales representative or . POWRSERV OH QUADRUPLEX SERVICE DROP - XLPE INSULATION VOLTS PHASE CONDUCTOR AWG NO. OF WIRES (1) INS. THKN. NEUTRAL CONDUCTOR AWG NO. OF WIRES RATED STRG. POUNDS EFF. O.D. APPROX. WEIGHT LB/1000 FT AL TOTAL AMPS (2) PACKAGING (3) TYPE & LENGTH FEET CODE WORD ALUMINUM 1350 FULL- NEUTRAL MESSENGER Quarter/XP COIL 500 NR Clydesdale/XP COIL 500 NR Pinto/XP COIL 500 NR Mustang/XP NR Shire/XP NR Libyan/XP 1/ / NR Criollo/XP 1/ / NR Orloff/XP 2/ / NR Percheron/XP 2/ / NR Mongolian/XP 3/ / NR Hanoverian/XP 3/ / NR Singlefoot/XP 4/ / NR Oldenberg/XP 4/ / NR (1) Actual number of wires may differ for compressed round stranded aluminum conductors using single input wire (SIW). (2) Ampacities are based on conductor temperature of 65 C over 25 C ambient, 2 ft/sec crosswind,.9 coefficient of emissivity, no sun. For specific ampacities, contact your General Cable sales representative. (3) Normal length and shipping tolerances apply. Reel sizes may vary. MasterPak reel-less packaging is available - see Section 6 for description and typical dimensions for selected low-voltage products. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. 25

33 Electric Utility PowrServ OH Service Drop Cable Neutral-Supported 600 V Quadruplex Al Conductor XLPE Insulation Low-Voltage Power Cable CODE WORD AWG POWRSERV OH QUADRUPLEX SERVICE DROP - XLPE INSULATION VOLTS PHASE CONDUCTOR NO. OF WIRES (1) INS. THKN. AWG NEUTRAL CONDUCTOR NO. OF WIRES RATED STRG. POUNDS EFF. O.D. APPROX. WEIGHT LB/1000 FT AMPS (2) PACKAGING (3) ACSR FULL- NEUTRAL MESSENGER Morchuca/XP / COIL 500 NR Chola/XP / COIL 500 NR Morgan/XP / COIL 500 NR Hackney/XP / COIL 500 NR Palomino/XP / NR AL TOTAL TYPE & LENGTH FEET Albino/XP / NR Standardbred/XP 1/ /0 6/ NR Costena/XP 1/ /0 6/ NR Chicoteagues/XP 2/ /0 6/ NR Grullo/XP 2/ /0 6/ NR Mare/XP 3/ /0 6/ NR Suffolk/XP 3/ /0 6/ NR Stallion/XP 4/ /0 6/ NR Appaloosa/XP 4/ /0 6/ NR ALUMINUM 6201-T81 FULL- NEUTRAL MESSENGER Arabian/XP COIL 500 NR Belgian/XP NR Shetland/XP 1/ NR Thoroughbred/XP 2/ NR Trotter/XP 3/ NR Walking/XP 4/ NR (1) Actual number of wires may differ for compressed round stranded aluminum conductors using single input wire (SIW). (2) Ampacities are based on conductor temperature of 65 C over 25 C ambient, 2 ft/sec crosswind,.9 coefficient of emissivity, no sun. For specific ampacities, contact your General Cable sales representative. (3) Normal length and shipping tolerances apply. Reel sizes may vary. MasterPak reel-less packaging is available - see Section 6 for description and typical dimensions for selected low-voltage products. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. 26

34 Low-Voltage Power Cable Electric Utility PowrServ OH Secondary Cable Neutral-Supported Type RTS 600 V Triplex Al Conductor XLPE Insulation Reverse Twist Secondary (RTS) Product Construction: Complete Cable: Reverse Twist Secondary (RTS) cable consists of two aluminum conductors insulated with extruded lead-free Cross-linked Polyethylene (XLPE), reverse twisted around an aluminum alloy or ACSR conductor which serves as a supporting neutral. RTS cable meets the requirements of ANSI/ICEA S Conductors meet ASTM B231, B232 and B399 as applicable. Insulated Conductors: The all-aluminum stranded conductors are Class A, Class B, or SIW compressed 1350-H19 aluminum. Insulation: The insulation is black extruded lead-free Cross-linked Polyethylene (XLPE). Bare Neutral: The all-aluminum alloy stranded conductors are Class AA or Class A 6201-T81 aluminum alloy (AAAC). The aluminum conductor steel reinforced (ACSR) is Class AA. The outer layer is right-hand. Lashing Wire: Aluminum 1350 wire, either flat wire approximately #10 AWG with beveled edges or #10 AWG wire covered with high-density polyethylene. Features and Benefits: The insulated conductors of RTS cables are resistant to weathering, sunlight, abrasion, tearing, cutting and chemicals. Conventional equipment can be used to string RTS. This cable is rated at 600 volts with a maximum conductor operations temperature of 90 C for extruded cross-linked polyethylene insulation. Applications: Reverse twist secondary cable is used as a secondary overhead distribution cable for 3-wire single phase power. The alternating lay direction (left-right-left) provides additional cable length for mid-span taps. Options: Aluminum 1350-H16 or H26 (¾ Hard) conductor Copper conductors High-molecular-weight Polyethylene (PE) insulation, 75 C rating High-Density Polyethylene (HDPE) insulation, 75 C rating For more information, contact your General Cable sales representative or . POWRSERV OH TRIPLEX REVERSE TWIST SECONDARY - XLPE INSULATION VOLTS CODE WORD PHASE CONDUCTOR AWG NO. OF WIRES (1) INS. THKN. NEUTRAL CONDUCTOR AWG NO. OF WIRES RATED STRG. POUNDS EFF. O.D. APPROX. WEIGHT LB/1000 FT AL TOTAL AMPS (2) PACKAGING (3) TYPE & LENGTH FEET ALUMINUM 6201-T81 FULL- NEUTRAL MESSENGER Pope/XP NR NR Auburn/XP 1/ NR NR Rockne/XP 2/ NR NR Case/XP 3/ NR NR Durant/XP 4/ NR NR NR none NR NR none NR NR none NR NR ACSR FULL- NEUTRAL MESSENGER Edsel/XP / NR NR Essex/XP 1/ /0 6/ NR NR Cord/XP 2/ /0 6/ NR NR Stutz/XP 3/ /0 6/ NR NR Reo/XP 4/ /0 6/ NR NR NR none / NR NR none / NR NR none / NR NR (1) Actual number of wires may differ for compressed round stranded aluminum conductors using single input wire (SIW). (2) Ampacities are based on conductor temperature of 65 C over 25 C ambient, 2 ft/sec crosswind,.9 coefficient of emissivity, no sun. For specific ampacities, contact your General Cable sales representative. (3) Normal length and shipping tolerances apply. Reel sizes may vary. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. 27

35 Electric Utility Low-Voltage Power Cable PowrServ OH Secondary Cable Neutral-Supported Type PLAC 600 V Triplex Al Conductor XLPE Insulation Parallel Secondary (PLAC) POWRSERV OH TRIPLEX PARALLEL SECONDARY - XLPE INSULATION VOLTS PHASE CONDUCTOR NEUTRAL CONDUCTOR APPROX. PACKAGING (3) O.D. WEIGHT LB/1000 FT CODE WORD AWG OR kcmil NO. OF WIRES (1) INS. THKN. AWG OR kcmil NO. OF WIRES RATED STRG. POUNDS AMPS (2) MINOR MAJOR AL TOTAL ALUMINUM 6201-T81 FULL- NEUTRAL MESSENGER TYPE & LENGTH FEET Fire Island/XP NR NR Hot Springs/XP 1/ NR NR Mesa Verde/XP 2/ NR NR Padre island/xp 3/ NR NR Tumacacori/XP 4/ NR NR NR none NR NR NR NR none NR NR NR none NR NR NR ACSR FULL- NEUTRAL MESSENGER Flathead/XP / NR NR Homochitto/XP 1/ /0 6/ NR NR Malheur/XP 2/ /0 6/ NR NR Payette/XP 3/ /0 6/ NR NR Teton/XP 4/ /0 6/ NR NR NR none / NR NR NR NR none / NR NR NR none / NR NR NR (1) Actual number of wires may differ for compressed round stranded aluminum conductors using single input wire (SIW). (2) Ampacities are based on conductor temperature of 65 C over 25 C ambient, 2 ft/sec crosswind,.9 coefficient of emissivity, no sun. For specific ampacities, contact your General Cable sales representative. (3) Normal length and shipping tolerances apply. Reel sizes may vary. Product Construction: Complete Cable: Triplex Parallel Lashed Aerial Cable (PLAC) consists of two aluminum conductors insulated with extruded lead-free Cross-linked Polyethylene, and one bare aluminum alloy or an ACSR conductor laid parallel to each other. The bare conductor, which serves as a supporting neutral, is in the outside position. The cable is bound together with lashing wire with a lay of from four to six inches. Type PLAC cable meets the requirements of ANSI/ICEA S Insulated Conductors: The all-aluminum stranded conductors are Class A, Class B, or SIW compressed 1350-H19 aluminum. Insulation: The insulation is black extruded lead-free Crosslinked Polyethylene (XLPE). Bare Neutral: The all-aluminum alloy stranded conductors are Class AA or Class A 6201-T81 aluminum alloy (AAAC). The aluminum conductor steel reinforced (ACSR) is Class AA. The outer layer is right-hand. Lashing Wire: Aluminum 1350 wire, either flat wire approximately #10 AWG with beveled edges or #10 AWG wire covered with high-density polyethylene. Features and Benefits: The insulated conductors are of Type PLAC cables and are resistant to weathering, sunlight, abrasion, tearing, cutting and chemicals. This cable is rated at 600 volts with a maximum conductor operations temperature of 90 C for cross-linked polyethylene insulation. Applications: Triplexed parallel lashed aerial cable is used as a secondary overhead distribution cable for 3-wire single phase power. Options: Aluminum 1350-H16 or H26 (¾ Hard) conductor Copper conductors High-molecular-weight Polyethylene (PE) insulation, 75 C rating High-Density Polyethylene (HDPE) insulation, 75 C rating For more information, contact your General Cable sales representative or . Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. 28

36 MasterPak Reel Sustainability, Real Savings Reel-less Solution for PowrServ Low-Voltage Service Drop and Secondary Distribution Cables The MasterPak reel-less packaging concept, originally developed through strategic alliances and partnerships with our utility customers, was introduced in the mid 90s as a means of helping utilities with the growing concern of disposal and landfill costs. Nearly two decades later, this innovative method continues to allow General Cable s PowrServ insulated aluminum low-voltage cable to be packaged and shipped without the weight of traditional wood reels. Since 2003, MasterPak reel-less packaging has saved more than 12,183 trees and 37,647 cubic yards of unused landfill space while providing utilities with more than $1,462,000 in savings! SAVINGS SUSTAINABILITY SAFETY

37 Your Sustainability Partner As a global leader in the wire and cable industry, General Cable recognizes its role and responsibility in promoting sustainability and creating shared value in our business decisions, focusing on what is good for us as a company, the environment and our valued customers. We continually strive to reduce our environmental impact while supporting cost-effective sustainability and safety for our customers by incorporating responsible practices into our daily business and delivering innovative solutions. Part of General Cable s comprehensive programs to reduce, reuse and recycle the materials required to manufacture and deliver our wire and cable products wherever possible, the MasterPak reel-less packaging solution for our PowrServ service drop and secondary distribution cables is another example of our longstanding commitment. This simple, innovative concept combats environmental degradation, conserves natural resources and maintains safe workplaces all while extending real savings in material, transportation, storage and landfill costs to our longstanding utility customers. The The MasterPak coil of PowrServ cable is supplied using exact dimensions, tightly secured by a corrugated protector, sturdy plastic banding and covered by stretch-wrap, providing utilities with 360 smooth payoff of the cable from reusable plastic breakdown reels or domes.* Both methods allow for simple and efficient dispensing of $ MasterPak the cable for installation in the field. At approximately 150 pounds less than traditional product packaged on wood reels, MasterPak coils are also easy to handle. * Plastic reels and domes are supplied by other manufacturers and are not products of General Cable. Please contact your local General Cable sales representatives for further details. MasterPak FEATURES AND BENEFITS Compared with the wood reel, MasterPak offers utilities several savings, sustainability and safety advantages: Long-term cost savings by eliminating the cost associated with landfill disposal. Environmental sustainability by saving thousands of trees and reducing landfill waste. Plastic reels can be reused up to 200 times and recycled at the end of their life. Concept The Green Choice Minimized cable waste and material scrap by eliminating collection, transportation and disposal costs of used wood reels. Cable remnants can be recovered for additional use or salvage. Reduced handling and storage with durable MasterPak coils weighing approximately 150 pounds less than traditional product packaged on wood reels, maximizing freight capacity and offering the use of smaller vehicles for loading and unloading.

38 MasterPak Material Handling & Storage Each MasterPak reel-less coil of General Cable's PowrServ cable is tightly secured by a corrugated liner, sturdy plastic banding and covered by stretch-wrap for improved protection during storage. MasterPak coils may be shipped either unstacked by flatbed truck or in a 3-coil pyramid configuration by enclosed tractor-trailer. MasterPak coils in the pyramid configuration may be unloaded three at a time using a fork truck attachment or similar method. Reusable Plastic Reel Slide the plastic reel Place the MasterPak coil Unscrew one of the 1 in a rack. 2 4 flanges of the plastic through the MasterPak reel. coil opening. 3 Screw the reel flange back onto the drum of the reel. 5 Remove the plastic wrap, straps and corrugated liner from the coil. Plastic Dome The placement of a MasterPak coil on a plastic dome is accomplished in 4 easy steps: 1. Place the MasterPak coil in a rack. 2. Slide the dome through the MasterPak coil opening. 3. Using a lifting eye, place the dome in an upright position onto a turntable. 4. Remove the plastic wrap, straps and corrugated liner from the coil. The MasterPak coil of cable is now ready for installation. Let s Do The Math! You can SAVE when using annually! MasterPak By replacing 350 wood reels annually with MasterPaks, a utility customer can save more than 117 trees and 361 cubic yards of unused landfill space, while providing crews with ease of handling and saving more than $14,000 in annual disposal fees.* *Estimated landfill space and average $40 disposal cost provided by Sonoco CUBIC YARDS UNUSED LANDFILL SPACE TREES 117 SAVED SAVE $ DISPOSAL FEES Contact your General Cable sales representative TODAY to learn how YOU can meet your sustainability goals with the reel-less packaging solution. MasterPak

39 Electric Utility Notes Low-Voltage Power Cable 32

40 Medium-Voltage Power Cable Medium-Voltage Power Cable Electric Utility EmPowr Underground Distribution and Shielded Power Cables General Cable s EmPowr underground distribution and shielded power cables are manufactured and tested in accordance with ANSI/ICEA S for copper concentric neutral and flat strap power cable designs or ANSI/ICEA S for copper wire, copper tape and longitudinally applied corrugated copper tape (LACT) shielded power cable designs. Our cables also meet the latest requirements of AEIC CS8 and/or RUS U1 as applicable. Stranded conductors are Class B compressed 1350-H19 aluminum. Solid conductors are H16 temper. Conductors are also available in solid, Class B compressed or compact concentric-lay-stranded aluminum or copper, meeting the appropriate requirements of ASTM. Stranded conductors can be blocked to prevent longitudinal movement of moisture along the cable. When applicable, STRANDFILL conductors are tested in accordance with ICEA T Exceptional measures are taken during the materials handling and extrusion processes to ensure our cable delivers the reliability and longevity expected by our customers. All compounds are received and handled in an ultra-clean environment. Compounds are received in specially designed ultra-clean containers (protective outer box with a sealed removable inner lining) and handled within Class 10,000 conditions. In addition to the special materials handling, the conductor shield, insulation and insulation shield are applied using triple extrusion technology. These extra measures provide our customers with the highest-quality cable products available in the industry. Standard designs are manufactured with either lead-free Tree-Retardant Cross-linked Polyethylene (TRXLPE) or Ethylene Propylene Rubber (EPR) insulation. Lead-free EAM insulation is also available as an alternative to EPR insulation and is identified as EmPowr Fill LF. General Cable s EAM formulation is based upon advanced polymer catalyst technology and nearly a decade of comprehensive testing, which has proven that this new lead-free technology will offer the same trouble-free service life of standard EPR, but with demonstrated flexibility characteristics superior to traditional filled insulated cables. General Cable s EmPowr Link + TRXLPE insulated cables offer high dielectric strength with extremely low loss characteristics. TRXLPE insulation is an economical option for high-volume usage in underground residential systems. Our EmPowr Fill EPR insulated cables are flexible for easy handling and exhibit excellent heat and moisture resistance. The physical and thermal characteristics of EPR insulation result in a high resistance to deformation. EPR insulation is typically specified for heavily loaded circuits such as feeders and network systems. Cables are available with various metallic shields that include round wires, helically applied copper tape, flat copper straps or longitudinally applied corrugated copper tape. Combinations of water-swellable tapes and powders applied between the insulation shield and jacket provide maximum moisture migration protection. When applicable, BIFILL water-blocked cables are tested in accordance with ICEA T Standard designs are manufactured with black, non-conducting, sunlight-resistant Linear Low-Density Polyethylene (LLDPE). LLDPE jacketed cables are rated for 90 C maximum conductor temperature under normal conditions. General Cable s EmPowr Link CL TRXLPE insulated XLPE jacketed cables allow reduced-size copper concentric neutrals while still providing fault current of an LLDPE jacket, leading to cooler operation and lower line losses. EmPowr Link CL maintains the same physical properties of EmPowr Link LLDPE jacket constructions but with enhanced thermomechanical performance providing excellent resistance to deformation. EmPowr Link CL meets the latest requirements of ANSI/ICEA S and AEIC CS8 as applicable for TRXLPE. EmPowr Link CL is rated UL MV-105 in accordance with UL 1072 for 105 C maximum conductor temperature under normal conditions. This design option has been particularly successful for renewable energy collection systems. A growing alternative to direct buried cable or pulling cable in rigid conduit is purchasing cable pre-installed in flexible duct. Our CDC Combined Duct & Cable offers mechanical protection comparable to rigid polyethylene duct and saves the labor of pulling cable into rigid duct. CDC can also save considerable costs associated with cable replacement as compared to direct buried cable installations. General Cable provides a number of underground cables designed to meet special applications. For example, our PowrPak cables are intended for use in today s aging and expanding urban underground distribution systems of utilities where PILC has been used previously. Our unique PowrPak design and special manufacturing techniques allow a diameter reduction of more than 15 percent relative to standard AEIC solid dielectric cables. The smaller diameter permits PowrPak to be installed into existing ductwork, a feat not always possible with other types of PILC replacement cable. While General Cable manufactures a complete range of primary concentric neutral power cables, only the most popular designs are described in the following section. Details of other constructions, voltages and sizes are available upon request. General Cable provides technical assistance and advice on any challenges associated with cable design, installation or application. Engineering services are available for specification review, specification development and cable application inquiries. For more information, contact your General Cable sales representative or . 33

41 Electric Utility Medium-Voltage Power Cable 2 Medium-Voltage Options: Copper Conductor Primarily used when more ampacity is needed and/or there are limitations to the overall cable diameter. STRANDFILL Limits the ingress of water into the conductor during cable manufacture, storage, installation and after service failure. BIFILL Limits the ingress of water into the conductor and underneath the outer cable jacket during cable manufacture, storage, installation and after service failure. EPR Type III 105 C Rating Allows a slightly higher ampacity of the cable for a given installation condition. TRXLPE Type III 105ºC Rating Allows a slightly higher ampacity of the cable for a given installation condition. Dry Cure for EPR Insulated Cables More of a preference. True Triple Extrusion Conductor shield, insulation, and insulation shield are applied through one extrusion head. TRXLPE 100% Pellet Inspection 100% new-generation optical pellet inspection of TRXLPE insulation. The optical pellet inspection systems are dual pass units. Insulation pellets are inspected twice, utilizing a dual array of high-resolution cameras for detection and a dual array of high-speed air ejectors for rejection of contaminants. Flat Strap Neutrals Reduce the overall cable diameter and can provide more protective coverage over the extruded cable core. Red Stripes Used for identifying medium-voltage power cables. Semiconducting Jackets Provide an electrical connection with the earth in direct burial applications, which allows a reduction of ground rods per mile in accordance with the CEC. PVC Jacket PVC can provide a flame-retardant cable design but is susceptible to degradation by some hydrocarbons, ketones, esters and chlorinated hydrocarbons. This option should not be applied where these materials can come in contact with the cable jacket. PVC cable jackets require a separator tape under the jacket to protect the extruded semiconducting insulation shield from plasticizers. Deformation-Resistant Polypropylene (PP) Used in applications requiring an outer jacket that is more deformation-resistant at higher temperatures and/or provides better mechanical protection during installation. EmPowr Link CL XLPE Jacketed Cable Allows reduced-size copper concentric neutrals while still providing fault current of an LLDPE jacket, leading to cooler operation and lower line losses. CDC Combined Duct & Cable Used for applications where future cable replacement is anticipated and access to the cable is prohibited. Combined Duct and Cable can also help protect the cable during direct burial installation. UL Type MV-90 or MV-105 Used in applications where UL Listed cable is required for NEC installations. UltraPowr A supersmooth and extra-clean thermoset conductor shield compound that provides a smoother interface with the insulation. This type of conductor shield is only used with TRXLPE and XLPE insulated cables. Low Strip Insulation Shield (TRXLPE only) An easier-stripping insulation shield, with adhesion to the insulation in the 3-10 lb range at room temperature. Triplexed or Paralleled Provides the user with all three phases on one reel for easier installation set-up. Three Conductor Cable with an Overall Jacket More of a preference. Class C Stranded Copper Conductor Provides a more flexible conductor than the standard Class B stranding. Reduced Insulation Wall A reduced wall insulation thickness is only recommended when a compact conductor, reduced extruded shield thickness, flat strap neutral and reduced outer jacket thickness have not reduced the overall cable diameter enough for adequate duct clearance during installation. Mainly used for replacement of PILC cables. Alternative Neutral Configurations Provides specific fault current handling or a preferred neutral configuration. Index Medium-Voltage Power Cable Page EmPowr EmPowr Fill LF Lead-Free EAM Insulated Cable EmPowr Fill EPR Insulated Cable Concentric Neutral Underground Distribution Cable kv Copper Wire Shielded Power Cable 5-35 kv Longitudinally Applied Corrugated Tape (LACT) Shielded Power Cable kv PowrPak Flat Strap Underground PILC Replacement Cable EmPowr Link + TRXLPE Insulated Cable Concentric Neutral Underground Distribution Cable kv Copper Wire Shielded Power Cable 5-35 kv Copper Tape Shielded Power Cable 5-35 kv Longitudinally Applied Corrugated Tape (LACT) Shielded Power Cable kv EmPowr Link CL TRXLPE Insulated XLPE Jacketed Underground Distribution Cable 35 kv EmPowr Link CL Advantage TRXLPE Insulated XLPE Jacketed Underground Distribution Cable 35 kv EmPowr CDC Combined Duct and Cable 79 Look for the General Cable green symbol and Go Green with our environmentally responsible products. 34

42 Medium-Voltage Power Cable Medium-Voltage Power Cable Electric Utility Insulation Level Definitions: Several years ago, the terms used to identify the insulation thickness of medium-voltage cable for the various voltage ratings were Grounded and Ungrounded. These terms led the electrical industry to a common but erroneous belief that the type of system grounding determined the insulation level required. The terms were later replaced in the cable standards with 100% insulation level and 133% insulation level respectively, which are selected based on the ground fault protection of the system. The longer the fault remains on an electrical system, the longer the cable is electrically stressed. An effective way of minimizing the stress is increasing the insulation thickness to the next level (e.g., 100% to 133%). The relationship of ground fault protection to the insulation level is best remembered as follows: - 100% insulation level for fault clearing within 1 minute - 133% insulation level for fault clearing between 1 minute and one hour - 173% insulation level for indefinite periods Voltage Rating: The designed, continuous operation, line to line (phase to phase) voltage rating for power cables is printed on the surface of the cable jacket. Rating examples are: 15 kv, 25 kv, 35 kv, etc. During conditions when the actual applied line voltage exceeds the cable rated voltage, General Cable power cable products, in accordance with industry standards, are designed to withstand a continuous overvoltage of up to 5% during normal operation and up to 10% during contingency conditions lasting no longer than 15 minutes. 35

43 Electric Utility Notes Medium-Voltage Power Cable 36

44 Lead-Free EmPowr Fill LF Medium-Voltage EAM Cables From The Industry Leader An Environmental Breakthrough Rethinking for Modernization Utilities today are tasked with modernizing and decarbonizing the nation s electrical grid with underground cabling systems that avoid disrupting the surrounding landscape while continuing to provide affordable, reliable service. Facing these challenges amidst regulations and a fast-shifting landscape requires fundamentally rethinking how energy is distributed and calls for new, cleaner approaches that use less energy. Utilities simply cannot achieve these goals on their own it requires a long-standing, innovative partner. As the premier leader for nearly 60 years in underground medium-voltage cabling solutions, General Cable is that partner. Fill LF

45 Long-term reliability and performance Innovative EmPowr Fill LF cables ensure electrical performance over the life of the cable, even in extreme conditions. Under accelerated wet (AWTT) and dry electrical testing, EmPowr Fill LF exhibits excellent results displaying high ac breakdown retention and thermal stability even under high voltage and temperature. 600 Insulation Heat Aging C Elongation Modernization meets environment To meet increasing energy demands, utilities today face considerable pressure to modernize the nation s electrical power infrastructure. This includes upgrading aging underground cabling systems to reduce installation and maintenance costs using cables with proven performance that are also designed with ever-increasing environmental regulatory requirements in mind. In the most heavily loaded high-temperature circuits, some utilities have traditionally used medium-voltage cables with Ethylene Propylene Rubber (EPR) filled insulations stabilized with lead. These cables are favored by some utilities over cross-linked polyethylene (XLPE & TRXLPE) due to excellent heat aging, wet electrical stability and flexibility characteristics. However, efforts around the globe to reduce the use of lead in cables have prompted General Cable to re-engineer products to be green without compromising the necessary safety and performance required for these demanding applications. Designing for the environment As a global leader in the energy cable industry, General Cable recognizes our role and responsibility towards environmental protection and sustainability in the 21st century. Through more than a decade of extensive research and development, General Cable has applied emerging technologies that allow for the removal of lead from filled insulation medium-voltage energy cables, while maintaining or exceeding the aging performance, electrical stability and flexibility of our traditional EmPowr Fill medium-voltage cable. Today, General Cable introduces an environmentally sound, lead-free filled insulation medium-voltage energy cable EmPowr Fill LF. The EmPowr Fill LF formulation is based upon advanced polymer catalyst technology and nearly a decade of comprehensive testing, which has proven that this new, lead-free technology will offer trouble-free service life, while providing complete compatibility with existing infrastructures. This formulation is referred to as ethylene alkene copolymer with the designation of EAM. EmPowr Fill LF offers the same features and benefits you have come to know and trust from our EmPowr Fill formulation, such as: > Excellent ICEA Cable Core Qualification test performance > Excellent ac breakdown strength retention during ICEA AWTT > Cleaner base resins and compounds > Continuously mixed compounds > Class clean room packaging and compound transfer at cable plant > Meets ICEA Class III Insulation 105 C/140 C Conductor Temperature Rating > Low insulation shield adhesion and clean stripping > Low dissipation factor > Excellent flexibility characteristics Attentive to the challenges and transformations taking place in the utility industry, General Cable anticipated the need for a new, sustainable approach more than a decade ago. Advances in technology have enabled General Cable to pioneer a medium-voltage cable that advances the way utilities distribute power for the 21st century. The answer is EmPowr Fill LF. Elongation (%) ac Breakdown Strength (V/mil) Time (weeks) Lead-Free EmPowr Fill LF Leaded EPR ICEA AWTT High Voltage Time Test Demonstrated flexibility In flexibility tests using the same insulation thickness, General Cable s EmPowr Fill LF compound demonstrated flexibility characteristics superior to traditional filled insulated cables for easier cable handling during installation that helps reduce cost. Sample Aging Time (days) Lead-Free EmPowr Fill LF Leaded EPR Minimum Requirement Flexibility Testing Modulus (PSI) Lead-Free EmPowr Fill LF Leaded EPR

46 EmPowr Fill Medium-Voltage EPR Cables From The Industry Leader General Cable s EmPowr Fill technology has one of the industry s most comprehensive warranties. One reason we have been servicing the utilities market for nearly 60 years. Fill

47 Operating Temperature versus Cable Life The performance requirements for medium- and high-voltage cables are becoming more demanding each year. Because of a growing population and increased individual energy consumption, existing power delivery systems are overburdened. In addition to the alarming increase in demand, energy suppliers are facing unparalleled pressure to reduce installation and maintenance costs. General Cable has invested heavily in formulation technologies to provide cable compound solutions to meet the rigorous underground cable installations of today and the future. EmPowr Fill is the trade name for our filled insulation. The EmPowr Fill formulation is based upon historically proven resin technology with low catalyst residues. These innovations have expanded the number of polymer architectures available to General Cable, making it possible to economically optimize the formulation for the most demanding underground cable applications. Our EmPowr Fill cable features: > Excellent AC breakdown strength retention during ICEA AWTT > Cleaner base resins and compounds > Continuously mixed compounds > Class clean room packaging and compound transfer at the plant > Triple extrusion > Low dissipation factor > Low insulation shield adhesion and clean stripping > Meets ICEA Class III Insulation 105 C/140 C Conductor Temperature Rating > Over 4 years under ACLT testing at 4Vg without a failure General Cable is committed to its R&D efforts and stands behind our EmPowr Fill technology with one of the industry s most comprehensive warranties. This product offering is part of our near-60-year history of providing high performance medium-voltage cables with filled insulation to the utility industry. EmPowr Fill is formulated for High Operating Temperature applications such as: > Urban underground network systems installed in conduit or duct banks (ask about our PowrPak cable, specifically designed for PILC replacement) > Underground primary feeders and substation getaways > Larger conductor sizes where added flexibility may be desirable > Large commercial and industrial medium-voltage service feeders Anywhere cables are heavily loaded. Research data has shown that cable life is directly related to operating temperature high operating temperatures shorten cable life. The amount of cable life lost differs between unfilled and filled insulations. Shown to the right are compelling test results that support our position that filled insulations perform better in high- temperature applications. Relative Time to Failure 60 C 75 C 90 C Weibull Statistical Data TRXLPE EPR As demonstrated by the test data above, TRXPLE insulation performs as well as EPR insulation at lower operating temperatures. However, filled insulation outperforms unfilled insulation on cables tested at higher temperatures. For Lead-Free cables operating at high temperatures and where superior flexibility is desired, General Cable recommends its EmPowr Fill LF medium-voltage EAM cables. See our EmPowr Fill LF brochure for details. For cables operating at lower temperatures, General Cable recommends the EmPowr Link + medium-voltage TRXLPE insulated product line. See our EmPowr Link + brochure for details. We EmPowr you to work with our Engineering and Technology staff to provide a cable design for your specific need be part of the EmPowr generation.

48 Medium-Voltage Power Cable EmPowr Fill Underground Distribution Cable kv Al Conductor EPR Insulation Concentric Neutral LLDPE Jacket Electric Utility Product Construction: Complete Cable: Cross-linked semi-conducting conductor shield, insulation and semi-conducting insulation shield are extruded over a solid or stranded aluminum conductor and cured in a single operation. Uncoated copper neutral wires (helically applied) and extruded-to-fill black jacket are applied over the cable core. These products meet the latest requirements of ANSI/ICEA S , AEIC CS8 and RUS U1 as applicable for Ethylene Propylene Rubber (EPR) insulated concentric neutral cable. Conductor: Solid or Class B compressed concentric lay stranded 1350 aluminum. Conductor Shield: Extruded semi-conducting thermosetting polymeric stress control layer. Insulation: Extruded Ethylene Propylene Rubber (EPR) Class II and III. Insulation Shield: Extruded semi-conducting thermosetting layer, clean and free stripping from insulation. Concentric Neutral: Helically applied, annealed, solid bare copper wires. Jacket: Black, non-conducting, sunlight-resistant, Linear Low-Density Polyethylene (LLDPE) extruded to fill spaces between neutral wires. Features and Benefits: Triple extruded for clean interfaces Class 10,000 environment utilized for cable core material handling Flexibility for easy handling Excellent moisture resistance Deformation-resistant High dielectric strength Low dielectric loss Excellent resistance to water treeing Clean-stripping insulation shield without the use of a release agent Sunlight-resistant Temperature Rating: Normal C Emergency* C Short Circuit C * Operation at the emergency overload temperature shall not exceed 1500 hours cumulative during the lifetime of the cable. UNDERGROUND DISTRIBUTION CABLE 15 kv TYPE URD FULL NEUTRAL COMPRESSED CONDUCTOR AL AWG OR kcmil NO. OF WIRES NO. OF WIRES COPPER NEUTRAL WIRE AWG DIAMETER (1) INSULATION MIN. MAX. ENCAP LLDPE JACKET NOMINAL JACKET THKN. (1) APPROX. WEIGHT (1) LB/1000 FT AMPACITY (2) CU AL NEUT. COND. WIRES TOTAL DIRECT BURIED IN DUCT 175 mils NOMINAL EPR INSULATION 100% INSULATION LEVEL (3) / / / / / mils NOMINAL EPR INSULATION 133% INSULATION LEVEL / / / / / (1) Extruded layer thicknesses and insulation and insulation shield diameters are in accordance with ANSI/ICEA S for Concentric Neutral Cables Rated 5 through 46 kv and also meet the requirements of the latest revisions of AEIC CS8. (2) Ampacity based on earth thermal resistivity of 90 C-cm/watt, 90 C conductor temp., 20 C earth ambient temperature, 75% load factor and 36" depth of burial. Values based on single phase operation, with full current return in the neutral wires. For specific ampacities, contact your General Cable sales representative. (3) RUS Bulletin 1728F (U1) dated 4/2/12 requires, at minimum, 220 mil insulation thickness for 15 kv cable, 260 mil insulation thickness for 25 kv cable, and 345 mil insulation thickness for 35 kv cable. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. 41

49 Electric Utility EmPowr Fill Underground Distribution Cable kv Al Conductor EPR Insulation Concentric Neutral LLDPE Jacket Medium-Voltage Power Cable UNDERGROUND DISTRIBUTION CABLE 15 kv TYPE UD 1/3 NEUTRAL COMPRESSED CONDUCTOR AL AWG OR kcmil NO. OF WIRES NO. OF WIRES COPPER NEUTRAL WIRE AWG DIAMETER (1) INSULATION MIN. MAX. ENCAP LLDPE JACKET NOMINAL JACKET THKN. (1) APPROX. WEIGHT (1) LB/1000 FT AMPACITY (2) CU AL NEUT. COND. WIRES TOTAL DIRECT BURIED IN DUCT 175 mils NOMINAL EPR INSULATION - 100% INSULATION LEVEL (3) / / / / / mils NOMINAL EPR INSULATION 133% INSULATION LEVEL (3) / / / / / (1) Extruded layer thicknesses and insulation and insulation shield diameters are in accordance with ANSI/ICEA S for Concentric Neutral Cables Rated 5 through 46 kv and also meet the requirements of the latest revisions of AEIC CS8. (2) Ampacity based on earth thermal resistivity of 90 C-cm/watt, 90 C conductor temp., 20 C earth ambient temperature, 75% load factor and 36" depth of burial. Values are based on one three-phase circuit, one conductor per phase, in flat adjacent configuration with neutral wires bonded at each end. For specific ampacities, contact your General Cable sales representative. (3) RUS Bulletin 1728F (U1) dated 4/2/12 requires, at minimum, 220 mil insulation thickness for 15 kv cable, 260 mil insulation thickness for 25 kv cable, and 345 mil insulation thickness for 35 kv cable. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. Applications: EmPowr Fill cables are intended for use in dry or wet locations for distribution of single or three phase medium-voltage power. Cables with a full neutral are designed for use on single phase underground distribution (UD) applications. Cables with a 1/3 neutral are designed for use in three phase UD applications. The full neutral cable is sometimes referred to as an underground residential distribution (URD) cable. These cables may be installed in ducts or direct buried. Options: Copper conductors EmPowr Fill LF Lead-Free EAM STRANDFILL blocked conductor. Tested in accordance with ICEA T BIFILL blocked conductor and cable core/ jacket. Tested in accordance with ICEA T Dry nitrogen cure True Triple Extrusion Flat strap concentric neutral Red stripes on jacket Semi-conducting thermoplastic jacket Overlaying PVC jacket with separator tape Deformation-resistant polypropylene jacket CDC Combined Duct & Cable 3 X 1/C triplex or parallel Type MV-90 UL 1072 Type MV-105 UL 1072 (PVC jacket only) UL Listed Alternative neutral configurations For more information, or information on conductor sizes or voltage ratings not shown in the tables, contact your General Cable sales representative or . 42

50 Medium-Voltage Power Cable EmPowr Fill Underground Distribution Cable kv Al Conductor EPR Insulation Concentric Neutral LLDPE Jacket Electric Utility COMPRESSED CONDUCTOR AL AWG OR kcmil NO. OF WIRES UNDERGROUND DISTRIBUTION CABLE 25 kv TYPE URD FULL NEUTRAL NO. OF WIRES COPPER NEUTRAL WIRE AWG MIN. DIAMETER (1) INSULATION MAX. ENCAP LLDPE JACKET NOMINAL JACKET THKN. (1) AL COND. APPROX. WEIGHT (1) LB/1000 FT AMPACITY (2) CU NEUT. WIRES TOTAL DIRECT BURIED 260 mils NOMINAL EPR INSULATION 100% INSULATION LEVEL (4) / / / / / COMPRESSED CONDUCTOR AL AWG OR kcmil NO. OF WIRES UNDERGROUND DISTRIBUTION CABLE 25 kv TYPE UD 1/3 NEUTRAL NO. OF WIRES COPPER NEUTRAL WIRE AWG MIN. DIAMETER (1) INSULATION MAX. ENCAP LLDPE JACKET NOMINAL JACKET THKN. (1) AL COND. IN DUCT APPROX. WEIGHT (1) LB/1000 FT AMPACITY (3) CU NEUT. WIRES TOTAL DIRECT BURIED 260 mils NOMINAL EPR INSULATION 100% INSULATION LEVEL (4) / / / / / (1) Extruded layer thicknesses and insulation and insulation shield diameters are in accordance with ANSI/ICEA S for Concentric Neutral Cables Rated 5 through 46 kv and also meet the requirements of the latest revisions of AEIC CS8. (2) Ampacity based on earth thermal resistivity of 90 C-cm/watt, 90 C conductor temp., 20 C earth ambient temperature, 75% load factor and 36" depth of burial. Values based on single phase operation, with full current return in the neutral wires. For specific ampacities, contact your General Cable sales representative. (3) Ampacity based on earth thermal resistivity of 90 C-cm/watt, 90 C conductor temp., 20 C earth ambient temperature, 75% load factor and 36" depth of burial. Values based on a three phase circuit, one conductor per phase, in flat adjacent configuration, with neutral wires bonded at each end. For specific ampacities, contact your General Cable sales representative. (4) RUS Bulletin 1728F (U1) dated 4/2/12 requires, at minimum, 220 mil insulation thickness for 15 kv cable, 260 mil insulation thickness for 25 kv cable, and 345 mil insulation thickness for 35 kv cable. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. IN DUCT 43

51 Electric Utility EmPowr Fill Underground Distribution Cable kv Al Conductor EPR Insulation Concentric Neutral LLDPE Jacket Medium-Voltage Power Cable COMPRESSED CONDUCTOR AL AWG OR kcmil NO. OF WIRES UNDERGROUND DISTRIBUTION CABLE 28 kv TYPE URD FULL NEUTRAL NO. OF WIRES COPPER NEUTRAL WIRE AWG MIN. DIAMETER (1) INSULATION MAX. ENCAP LLDPE JACKET NOMINAL JACKET THKN. (1) AL COND. APPROX. WEIGHT (1) LB/1000 FT AMPACITY (2) CU NEUT. WIRES TOTAL DIRECT BURIED 280 mils NOMINAL EPR INSULATION 100% INSULATION LEVEL / / / / / COMPRESSED CONDUCTOR AL AWG OR kcmil NO. OF WIRES UNDERGROUND DISTRIBUTION CABLE 28 kv TYPE UD 1/3 NEUTRAL NO. OF WIRES COPPER NEUTRAL WIRE AWG MIN. DIAMETER (1) INSULATION MAX. ENCAP LLDPE JACKET NOMINAL JACKET THKN. (1) AL COND. IN DUCT APPROX. WEIGHT (1) LB/1000 FT AMPACITY (3) CU NEUT. WIRES TOTAL DIRECT BURIED 280 mils NOMINAL EPR INSULATION 100% INSULATION LEVEL / / / / / (1) Extruded layer thicknesses and insulation and insulation shield diameters are in accordance with ANSI/ICEA S for Concentric Neutral Cables Rated 5 through 46 kv and also meet the requirements of the latest revisions of AEIC CS8. (2) Ampacity based on earth thermal resistivity of 90 C-cm/watt, 90 C conductor temp., 20 C earth ambient temperature, 75% load factor and 36" depth of burial. Values based on single phase operation, with full current return in the neutral wires. For specific ampacities, contact your General Cable sales representative. (3) Ampacity based on earth thermal resistivity of 90 C-cm/watt, 90 C conductor temp., 20 C earth ambient temperature, 75% load factor and 36" depth of burial. Values based on a three phase circuit, one conductor per phase, in flat adjacent configuration, with neutral wires bonded at each end. For specific ampacities, contact your General Cable sales representative. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. IN DUCT 44

52 Medium-Voltage Power Cable EmPowr Fill Underground Distribution Cable kv Al Conductor EPR Insulation Concentric Neutral LLDPE Jacket Electric Utility COMPRESSED CONDUCTOR AL AWG OR kcmil NO. OF WIRES UNDERGROUND DISTRIBUTION CABLE 35 kv TYPE URD FULL NEUTRAL NO. OF WIRES COPPER NEUTRAL WIRE AWG MIN. DIAMETER (1) INSULATION MAX. ENCAP LLDPE JACKET NOMINAL JACKET THKN. (1) AL COND. APPROX. WEIGHT (1) LB/1000 FT AMPACITY (2) CU NEUT. WIRES TOTAL DIRECT BURIED 345 mils NOMINAL EPR INSULATION 100% INSULATION LEVEL (4) 1/ / / / / COMPRESSED CONDUCTOR AL AWG OR kcmil NO. OF WIRES UNDERGROUND DISTRIBUTION CABLE 35 kv TYPE UD 1/3 NEUTRAL NO. OF WIRES COPPER NEUTRAL WIRE AWG MIN. DIAMETER (1) INSULATION MAX. ENCAP LLDPE JACKET NOMINAL JACKET THKN. (1) AL COND. IN DUCT APPROX. WEIGHT (1) LB/1000 FT AMPACITY (3) CU NEUT. WIRES TOTAL DIRECT BURIED 345 mils NOMINAL EPR INSULATION 100% INSULATION LEVEL (4) 1/ / / / / (1) Extruded layer thicknesses and insulation and insulation shield diameters are in accordance with ANSI/ICEA S for Concentric Neutral Cables Rated 5 through 46 kv and also meet the requirements of the latest revisions of AEIC CS8. (2) Ampacity based on earth thermal resistivity of 90 C-cm/watt, 90 C conductor temp., 20 C earth ambient temperature, 75% load factor and 36" depth of burial. Values based on single phase operation, with full current return in the neutral wires. For specific ampacities, contact your General Cable sales representative. (3) Ampacity based on earth thermal resistivity of 90 C-cm/watt, 90 C conductor temp., 20 C earth ambient temperature, 75% load factor and 36" depth of burial. Values based on a three phase circuit, one conductor per phase, in flat adjacent configuration, with neutral wires bonded at each end. For specific ampacities, contact your General Cable sales representative. (4) RUS Bulletin 1728F (U1) dated 4/2/12 requires, at minimum, 220 mil insulation thickness for 15 kv cable, 260 mil insulation thickness for 25 kv cable, and 345 mil insulation thickness for 35 kv cable. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. IN DUCT 45

53 Electric Utility Notes Medium-Voltage Power Cable 46

54 Medium-Voltage Power Cable EmPowr Fill Shielded Power Cable 5-35 kv Al Conductor EPR Insulation Copper Wire PVC Jacket Electric Utility Product Construction: Complete Cable: Cross-linked semi-conducting conductor shield, insulation and semi-conducting insulation shield are extruded over a solid or stranded aluminum conductor and cured in a single operation. Uncoated copper wires (helically applied), separator tape and overlaying black PVC jacket are applied over the cable core. These products meet the latest requirements of ANSI/ICEA S and AEIC CS8 as applicable for Ethylene Propylene Rubber (EPR) insulated shielded power cable. Conductor: Solid or Class B compressed concentric lay stranded 1350 aluminum. Conductor Shield: Extruded semi-conducting thermosetting polymeric stress control layer. Insulation: Extruded Ethylene Propylene Rubber (EPR) Class II and III. Insulation Shield: Extruded semi-conducting thermosetting layer, clean and free stripping from insulation. Copper Wire Shield: Helically applied annealed solid bare copper wires with a lapped non-metallic tape serving as a binder/separator. Jacket: Black, non-conducting, sunlight-resistant Polyvinyl Chloride (PVC). Features and Benefits: Triple-extruded for clean interfaces Class 10,000 environment utilized for cable core material handling Flexibility for easy handling Excellent moisture resistance Deformation-resistant High dielectric strength Low dielectric loss Excellent resistance to water treeing Clean-stripping insulation shield without the use of a release agent Sunlight-resistant Temperature Rating: Normal C Emergency* C Short Circuit C * Operation at the emergency overload temperature shall not exceed 1500 hours cumulative during the lifetime of the cable. COMPRESSED CONDUCTOR AL AWG OR kcmil NO. OF WIRES COPPER WIRE SHIELDED POWER CABLE COPPER NEUTRAL NO. OF WIRES WIRE AWG DIAMETER (1) INSULATION MIN. MAX. PVC JACKET NOMINAL JACKET THKN. (1) APPROX. WEIGHT (1) LB/1000 FT AMPACITY (2) AL COND. CU SHIELD TOTAL DIRECT BURIED IN DUCT 115 mils NOMINAL EPR INSULATION 5 kv 133% OR 8 kv 100% / / / / mils NOMINAL EPR INSULATION 15 kv 100% LEVEL / / / / (1) Extruded layer thicknesses and insulation and insulation shield diameters are in accordance with ANSI/ICEA S for Utility Shielded Power Cables Rated 5 through 46 kv and also meet the requirements of the latest revisions of AEIC CS8. (2) Ampacity based on earth thermal resistivity of 90 C-cm/watt, 90 C conductor temp., 20 C earth ambient temperature, 75% load factor and 36" depth of burial. Values are based on one three-phase circuit, one conductor per phase, in flat adjacent configuration (direct buried) with metallic shield bonded at each end. For specific ampacities, contact your General Cable sales representative. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. 47

55 Electric Utility EmPowr Fill Shielded Power Cable 5-35 kv Al Conductor EPR Insulation Copper Wire PVC Jacket Medium-Voltage Power Cable COMPRESSED CONDUCTOR AL AWG OR kcmil NO. OF WIRES COPPER WIRE SHIELDED POWER CABLE COPPER NEUTRAL NO. OF WIRES WIRE AWG DIAMETER (1) INSULATION MIN. MAX. PVC JACKET NOMINAL JACKET THKN. (1) APPROX. WEIGHT (1) LB/1000 FT AMPACITY (2) AL COND. CU WIRES 220 mils NOMINAL EPR INSULATION 15 kv 133% LEVEL / / / / mils NOMINAL EPR INSULATION 25 kv 100% LEVEL / / / / mils NOMINAL EPR INSULATION 35 kv 100% LEVEL 1/ / / / (1) Extruded layer thicknesses and insulation and insulation shield diameters are in accordance with ANSI/ICEA S for Utility Shielded Power Cables Rated 5 through 46 kv and also meet the requirements of the latest revisions of AEIC CS8. (2) Ampacity based on earth thermal resistivity of 90 C-cm/watt, 90 C conductor temp., 20 C earth ambient temperature, 75% load factor and 36" depth of burial. Values are based on one three-phase circuit, one conductor per phase, in flat adjacent configuration (direct buried) with metallic shield bonded at each end. For specific ampacities, contact your General Cable sales representative. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. TOTAL DIRECT BURIED IN DUCT Applications: EmPowr Fill cables are intended for use in dry or wet locations for distribution of three-phase medium-voltage power. These cables may be installed in ducts or direct buried. Options: Copper conductors EmPowr Fill LF Lead-Free EAM STRANDFILL blocked conductor. Tested in accordance with ICEA T Dry nitrogen cure True Triple Extrusion 3 X 1/C triplex or parallel Type MV-105 UL 1072 UL Listed For more information, or information on conductor sizes or voltage ratings not shown in the tables, contact your General Cable sales representative or . 48

56 Medium-Voltage Power Cable EmPowr Fill Shielded Power Cable kv Al Conductor EPR Insulation Longitudinally Applied Corrugated Tape LLDPE Jacket Electric Utility Product Construction: Complete Cable: Cross-linked semi-conducting conductor shield, insulation and semi-conducting insulation shield are extruded over a solid or stranded aluminum conductor and cured in a single operation. Corrugated copper tape and an extruded black jacket are applied over the cable core. These products meet the latest requirements of ANSI/ ICEA S and AEIC CS8 as applicable for Ethylene Propylene Rubber (EPR) insulated shielded power cable. Conductor: Solid or Class B compressed concentric lay stranded 1350 aluminum. Conductor Shield: Extruded semi-conducting thermosetting polymeric stress control layer. Insulation: Extruded Ethylene Propylene Rubber (EPR) Class II and III. Insulation Shield: Extruded semi-conducting thermosetting layer, clean and free stripping from insulation. Longitudinally Applied Corrugated Tape: Copper, 8 or 10 mil thick Longitudinally Applied Corrugated Tape (LACT) with a minimum 375 mil overlap. Jacket: Black, non-conducting, sunlight-resistant, Linear Low-Density Polyethylene (LLDPE). Features and Benefits: Even distribution of fault current and better heat dissipation Allows expansion/contraction of cable core Improved bending characteristics versus helical copper tape shield Triple-extruded for clean interfaces Class 10,000 environment utilized for cable core material handling Flexibility for easy handling Excellent moisture resistance Deformation-resistant High dielectric strength Low dielectric loss Excellent resistance to water treeing Clean-stripping insulation shield without the use of a release agent Sunlight-resistant Temperature Rating: Normal C Emergency* C Short Circuit C * Operation at the emergency overload temperature shall not exceed 1500 hours cumulative during the lifetime of the cable. LONGITUDINALLY APPLIED CORRUGATED TAPE SHIELDED POWER CABLE COMPRESSED DIAMETER (1) NOMINAL APPROX. WEIGHT (1) CONDUCTOR JACKET LB/1000 FT AMPACITY (2) AL AWG OR NO. OF INSULATION LACT SHIELD LLDPE THKN. AL CU DIRECT IN kcmil WIRES MIN. MAX. THKN. O.D. JACKET (1) COND. SHIELD TOTAL BURIED DUCT 175 mils NOMINAL EPR INSULATION 15 kv 100% INSULATION LEVEL mils NOMINAL EPR INSULATION 15 kv 133% INSULATION LEVEL (1) Extruded layer thicknesses and insulation and insulation shield diameters are in accordance with ANSI/ICEA S for Utility Shielded Power Cables Rated 5 through 46 kv and also meet the requirements of the latest revisions of AEIC CS8. (2) Ampacity based on earth thermal resistivity of 90 C-cm/watt, 90 C conductor temp., 20 C earth ambient temperature, 75% load factor and 36" depth of burial. Values are based on one three-phase circuit, one conductor per phase, in flat adjacent configuration (direct buried) with metallic shield bonded at each end. For specific ampacities, contact your General Cable sales representative. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. 49

57 Electric Utility Medium-Voltage Power Cable EmPowr Fill Shielded Power Cable kv Al Conductor EPR Insulation Longitudinally Applied Corrugated Tape LLDPE Jacket LONGITUDINALLY APPLIED CORRUGATED TAPE SHIELDED POWER CABLE COMPRESSED DIAMETER (1) NOMINAL APPROX. WEIGHT (1) CONDUCTOR JACKET LB/1000 FT AMPACITY (2) AL AWG OR NO. OF INSULATION LACT SHIELD LLDPE THKN. AL CU DIRECT IN kcmil WIRES MIN. MAX. THKN. O.D. JACKET (1) COND. SHIELD TOTAL BURIED DUCT 260 mils NOMINAL EPR INSULATION 25 kv 100% INSULATION LEVEL mils NOMINAL EPR INSULATION 35 kv 100% INSULATION LEVEL Applications: EmPowr Fill cables are intended for use in dry or wet locations for distribution of three-phase medium-voltage power. These cables may be installed in ducts or direct buried. Options: Copper conductors EmPowr Fill LF Lead-Free EAM STRANDFILL blocked conductor. Tested in accordance with ICEA T BIFILL tested to ICEA T blocked conductor 2. blocked cable core/lact TRIFILL tested to ICEA T blocked conductor 2. blocked cable core/lact 3. sealed overlap and blocked LACT/jacket Sealed LACT overlap Dry nitrogen cure True Triple Extrusion Red stripes on jacket Semi-conducting thermoplastic jacket 3 X 1/C triplex or parallel Type MV-90 UL 1072 UL Listed For more information, or information on conductor sizes or voltage ratings not shown in the tables, contact your General Cable sales representative or . (1) Extruded layer thicknesses and insulation and insulation shield diameters are in accordance with ANSI/ICEA S for Utility Shielded Power Cables Rated 5 through 46 kv and also meet the requirements of the latest revisions of AEIC CS8. (2) Ampacity based on earth thermal resistivity of 90 C-cm/watt, 90 C conductor temp., 20 C earth ambient temperature, 75% load factor and 36" depth of burial. Values are based on one three-phase circuit, one conductor per phase, in flat adjacent configuration (direct buried) with metallic shield bonded at each end. For specific ampacities, contact your General Cable sales representative. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. 50

58 Pak The Next Generation of MV-UD Cable Since the early 1920s, Paper Insulated Lead Covered (PILC) cable has been the standard for cable reliability. But as load demands increased, environmental concerns grew and urban distribution systems aged, it became necessary to develop a new cable design. PowrPak is that cable. > Increased Load Capacity > More Environmentally Friendly > Easier to Retrofit > Now Available with Lead-Free Filled EAM Insulation

59 Over 80 Million Feet Installed Since 1989 Easier Splicing, Terminating and Installation Paper Insulated Lead Covered (PILC) cable with three conductors within a common lead sheath is stiff, heavy and difficult to handle. Plus, the special skills required for terminating and splicing are limited and labor-intensive. PowrPak is easy to work with because it is three single conductors, more flexible and lighter than lead-encased oilimpregnated PILC, and uses commercially available splicing and terminating components. Retrofitting into existing duct work is easier and less laborintensive, which results in reduced handling, installation and overall costs. Pack More Power Into a Smaller Cable PowrPak s unique design and special manufacturing techniques allow for a cable which has a diameter reduction of more than 15 percent relative to standard AEIC solid dielectric cables yet handles greater loads than the same size PILC. This is a major advantage for retrofitting into aging urban underground distribution systems. The smaller PowrPak cable can be installed into existing ductwork a feat not always possible with other types of PILC replacement cable. Long-Term Reliability PowrPak is manufactured using state-of-the-art superclean components, mixed with techniques that produce a homogeneous material that is the cleanest EPR compound in the power cable industry. General Cable s manufacturing process technology allows for tight control of all dimensions. Our triple extrusion techniques control dimensional tolerances. Material handling systems for all PowrPak material are second to none, including the use of Class 1000 and clean rooms at compounding and manufacturing plants. This assures a high degree of purity, consistency and long-term cable reliability. PowrPak Features 500 kcmil 15K Cable in 3" Duct > High ampacity > Reduced diameter > High dielectric strength > Low dielectric loss > Easy installation, splice and termination > Lower cost than PILC > More environmentally friendly than PILC > Available with TRXLPE insulation > Now Available with Lead-Free Filled EAM Insulation Designed to Your Requirements No two applications are identical, and neither are any two installations. General Cable engineers will provide a PowrPak cable design to fit your conductor size, voltage, shield, duct size and duct clearance. Formula for calculating duct clearance: It s Time for PowrPak General Cable has proven itself as a pioneer and innovator in the cable industry. PowrPak is one example of how we think ahead and anticipate the changing needs of the electric utility industry. Since 1989, utility companies have installed millions of feet of PowrPak cable provided by General Cable. Millions of feet Cumulative PowrPak Usage Year D D d Clearance = (d) d D d 2 Where: D = Inside diameter of duct (inches) d = Max. diameter of one conductor (inches)

60 Medium-Voltage Power Cable PowrPak Underground PILC Replacement Cable Cu Conductor EPR Insulation Flat Strap Concentric Neutral LLDPE Jacket Electric Utility Product Construction: Complete Cable: Cross-linked semi-conducting conductor shield, insulation and semi-conducting insulation shield are extruded over stranded copper conductor and cured in a single operation. Uncoated copper flat strap neutrals (helically applied) and extruded-to-fill black jacket are applied over the cable core. PowrPak cables meet the latest ANSI/ICEA S and AEIC CS8 specifications for Ethylene Propylene Rubber (EPR) insulated concentric neutral cable except for dimensional requirements. Conductor: STRANDFILL, bare, compact, concentric lay stranded copper tested in accordance with ICEA T Conductor Shield: Extruded semi-conducting thermosetting polymeric stress control layer. Insulation: Extruded Ethylene Propylene Rubber (EPR) Class II and III. Insulation Shield: Extruded semi-conducting thermosetting layer, clean and free stripping from insulation. Copper Flat Straps: Bare annealed copper flat strap neutrals designed to meet customer fault current requirements. Jacket: Black, non-conducting Linear Low-Density Polyethylene (LLDPE) extruded to fill spaces between flat straps. Features and Benefits: Reduced overall diameter for tight duct applications without reducing insulation wall No environmental concerns Higher emergency ampacity capabilities Less costly than PILC Millions of feet successfully installed and operated since its introduction in 1989 Triple-extruded for clean interfaces Class 10,000 environment utilized for cable core material handling Flexibility for easy handling Excellent moisture resistance Improved temperature rating over PILC Low dielectric loss Deformation-resistant High dielectric strength Excellent resistance to water treeing Clean-stripping insulation shield without the use of a release agent COMPACT CONDUCTOR PILC REPLACEMENT CABLE 15 kv-powrpak FLAT STRAP SHIELD APPROX. WEIGHT (1) NOMINAL O.D. LB/1000 FT NOM. NO. ENCAP JACKET OF JACKET THKN. DUCT CLEARANCE (3) CU MIN. INS. AMP. AWG NO. INS. SHIELD IN DUCT MIN. OR OF DUCT kcmil WIRES STRAPS THKN. mils WIDTH ± 25 ± 30 FLAT CU I.D. CLEAR mils mils mils STRAP ± 50 mils CU COND. SHIELD TOTAL (2) 175 mils NOMINAL EPR INSULATION-100% INSULATION LEVEL 4/ COMPACT CONDUCTOR PILC REPLACEMENT CABLE 25 kv-powrpak FLAT STRAP SHIELD APPROX. WEIGHT (1) NOMINAL O.D. LB/1000 FT NOM. NO. ENCAP JACKET OF JACKET THKN. DUCT CLEARANCE (3) CU MIN. INS. AMP. AWG NO. INS. SHIELD IN DUCT MIN. OR OF DUCT kcmil WIRES STRAPS THKN. mils WIDTH ± 25 ± 30 FLAT CU I.D. CLEAR mils mils mils STRAP ± 50 mils CU COND. SHIELD TOTAL (2) 260 mils NOMINAL EPR INSULATION-100% INSULATION LEVEL 4/ (1) Concentric neutral designs shown are for typical metallic shield requirements. The concentric neutral can be designed to fit the customer s fault current and time duration requirements. See fault current capability of typical designs on following page. (2) Ampacity based on three phases in a duct and one duct load in the duct bank. Concrete thermal resistivity of 85 C-cm watt, earth thermal resistivity of 90 C-cm/watt, burial depth to top of duct bank is 30, 90 C conductor temperature, 20 C earth ambient temperature and 75% load factor. For specific ampacities, contact your General Cable sales representative. (3) Duct clearance based on maximum cable diameter and inside diameter of schedule 40 duct. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. 53

61 Electric Utility PowrPak Underground PILC Replacement Cable Cu Conductor EPR Insulation Flat Strap Concentric Neutral LLDPE Jacket Medium-Voltage Power Cable NO. STRAPS Amperes THKN. mils FAULT CURRENT CAPABILITY OF FLAT STRAP NEUTRAL WIDTH mils CROSS- SECTIONAL AREA (kcmil) AMPERES FOR FAULT DURATION (CYCLES) ,064 10,652 9,225 8,251 7,532 6,737 5, ,574 12,427 10,762 9,626 8,787 7,850 6, ,085 14,202 12,300 11,001 10,043 8,982 7, ,968 15,534 13,453 12,032 10,984 9,824 8, ,106 17,753 15,374 13,751 12,553 11,228 9, ,149 24,854 21,524 19,252 17,574 15,719 13,613 Temperature Rating: Normal C Emergency* C Short Circuit C * Operation at the emergency overload temperature shall not exceed 1500 hours cumulative during the lifetime of the cable. Applications: PowrPak cables are intended for use in dry or wet locations for today's aging and expanding urban underground distribution systems of utilities where PILC has been used previously. It is specifically designed to be used in urban underground network systems where existing duct space is limited. Options: Class C copper conductors Reduced insulation wall thickness BIFILL blocked conductor and cable core/ jacket. Tested in accordance with ICEA T Dry nitrogen cure True Triple Extrusion Red stripes on jacket Deformation-resistant polypropylene jacket 3 X 1/C triplex or parallel Lead-free filled EAM insulation TRXLPE insulation For more information, or information on conductor sizes or voltage ratings not shown in the tables, contact your General Cable sales representative or . 54

62 Setting a NEW STANDARD for reliability and asset management

63 The growing need for quality, uninterrupted and reliable power in the face of an aging infrastructure has the utility industry demanding efficient underground cabling solutions that extend the life of the power system and ensure consistent reliability over time. But utilities cannot achieve this goal on their own they need sustainable, innovative partners. Recognized and acknowledged as industryleading suppliers, General Cable and Dow Electrical & Telecommunications (Dow E&T) are committed to providing continuous improvement and delivering highly valued cabling solutions for the evolving system requirements of the power distribution industry. EmPowr Link + enhanced medium-voltage Tree- Retardant Cross-linked Polyethylene (TRXLPE) underground cable offers a new level of performance and reliability for long-term value providing an opportunity to lower the total cost of ownership over the lifetime of your power distribution system. General Cable s medium-voltage TRXLPE insulated cables offer customers exceptional cable solutions for maximum reliability and service life. Now, with the Power of Dow Inside using the most advanced TRXLPE insulation EmPowr Link + offers an enhanced level of performance backed by leading suppliers. The General Cable - Dow alliance combines advanced materials with quality manufacturing to produce cables that meet or exceed stringent industry standards and specifications for even longer service life and enhanced reliability. Enhanced EmPowr Link + Provides improved water tree retardant technology for extended cable life in wet environments WATER TREE LENGTH, mm CABLES WITHOUT FAILURE, % Small Change Tangible Results HFDB As the largest producer of medium-voltage TRXLPE underground cables, General Cable strongly recommends that you specify the following advanced technologies relative to the insulation/semiconducting shield material and handling, insulation inspection and cable manufacturing with no exceptions, to ensure even longer service life and enhanced reliability: State-of-the-Art Manufacturing Technology Delivers Best-in-Class Cable Assets Class 10,000 clean rooms and fully enclosed material handling using dedicated air transport systems 100% new-generation optical pellet inspection of TRXLPE insulation just prior to cable extrusion True Triple Extrusion Dry Cure Technology Vented Water Tree Comparison ASTM D Day Aging HFDE-4201 NT EC HFDB-4202 NT EC HFDC-4202 EC Offers enhanced wet aged dielectric performance as clearly proven by Time-to-Failure Accelerated Cable Life Testing (ACLT) 4.4 ACLT of 1/0 15 kv (175 mil) Samples Without Failure TIME, days Commercial C-4202 Prototype C-4202 Benefits / Results Pilot Plant C-4202 Maintains compound integrity by minimizing exposure to failure-causing contamination from receiving to storage to extrusion Continuously inspects and removes contamination that could go undetected by conventional random sample testing Applies all three core layers through a single extrusion head, eliminating exposure to contamination and providing maximum control and consistency. Dry cure ensures minimal moisture ingress. State-of-the-Art Computerized Process Controls Ensures high process capability and provides a complete documentation of production history to help ensure consistent quality and reliability

64 Take a Closer Look at Unparalleled Reliability EmPowr Link + utilizes advanced performance DOW ENDURANCE HFDC-4202 EC (nextgeneration insulation) compound coupled with General Cable s highly advanced conductor and insulation shields and a variety of shielding and jacket options, offering utilities the most advanced medium-voltage cable design available today. These components PLUS combined processing capabilities and know-how from the industry leaders are what differentiates our medium-voltage TRXLPE cable from all the rest providing lower operational costs with an expected lifespan well in excess of 40 years. Conductor: STRANDFILL - Filling the conductor strands prevents the ingress of moisture and extends cable life. As shown in comparative ACLT data for XLPE, keeping the conductor interstices dry significantly increases retained breakdown strength. Conductors available in aluminum or copper, as well as solid, compressed stranded or compact stranded designs. Insulation Shield: Easy-stripping insulation shield leaves a cleaner, defect-free insulation surface for splicing and terminating across broad temperature ranges. Jacket: LLDPE or CL XLPE extruded- to-fill jacket provides excellent physical protection and reduces concentric neutral corrosion and moisture ingress. Jackets also available with PVC or Polypropylene compounds, water-blocking components, and overlaying designs to meet specific needs. Conductor Shield: Smooth, clean shield compound minimizes irregularities for a more uniform interface with the insulation, resulting in reduced electrical stress and increased cable life. Available with supersmooth or conventional conductor shield compounds. TRXLPE Insulation: DOW ENDURANCE HFDC-4202 EC enhances dielectric performance under wet electrical aging for retention of electrical strength, while offering improved tree retardant technology. Concentric Neutral: Easy to install and connect round wire or flat strap copper concentric neutral designs to provide the necessary grounding and current-carrying capacity required for the application. Alternative Longitudinally Applied Corrugated Tape (LACT), helical tape or round wire copper shielded power designs available to meet specific needs.

65 A Powerful Alliance Together, two long-standing innovators General Cable & Dow E&T are committed to providing continuous improvement and valued solutions to utility customers. The Power of Dow Inside combines General Cable General Cable, a Fortune 500 company, is one of the world s leading manufacturers of cabling solutions for the energy market and the largest medium-voltage cable supplier in North America. General Cable is committed to producing and marketing solutions using environmentally sound materials and production processes to ensure they have the least possible environmental impact while providing unmatched reliability. You can count on the distinguished pedigree of leadership from General Cable to lead the utility industry into the 21st century and beyond. General Cable s exceptional cable manufacturing capabilities and experience with market-leading insulation materials. This powerful alliance brings innovative solutions to the industry built on long-term Recognized leading provider of material science and technology solutions Long-standing innovative utility partner for more than 100 years Innovative cable technology backed by years of superior R&D and industry-recognized test capabilities Consistent delivery of performing products with proven quality and long-term reliability Fully integrated approach to maximize service over the life of your cable assets Improved sustainability with optimal efficiency and environmentally friendly processes performance, sustainable reliability and dependable service. SPECIFY EmPowr Link + medium-voltage enhanced TRXLPE underground cable TODAY for your NEW STANDARD of reliability and asset management, bringing satisfaction to all your stakeholders. Dow E&T Dow Electrical & Telecommunications (Dow E&T), a business unit of The Dow Chemical Company, is a leading provider of the technology that sets standards for reliability, longevity and efficiency that the utility industry can count on in the distribution of power. Operating on the premise that not all cables are created equal, Dow E&T focuses on ensuring that their material meets the specific processing and performance requirements of next-generation cable. Recognized leading provider of material science and technology solutions Dedicated technology centers around the globe supported by extensive R&D and testing capabilities Enhanced material innovation for improved reliability at lower cost of ownership over the lifetime of the system Systems approach to cable construction consistently reaches new levels of performance Proven ability to exceed industry standards and specific processing and performance requirements Continuous evaluation and material development to respond to industry trends

66 Medium-Voltage Power Cable EmPowr Link + Underground Distribution Cable kv Al Conductor TRXLPE Insulation Concentric Neutral LLDPE Jacket Electric Utility Product Construction: Complete Cable: Lead-free cross-linked semi-conducting conductor shield, insulation and semiconducting insulation shield are extruded over a solid or stranded aluminum conductor and cured in a single operation. Uncoated copper neutral wires (helically applied) and extruded-to-fill black jacket are applied over the cable core. These products meet the latest requirements of ANSI/ICEA S , AEIC CS8 and RUS U1 as applicable for Tree-Retardant Cross-linked Polyethylene (TRXLPE) insulated concentric neutral cable. Conductor: Solid or Class B compressed concentric lay stranded 1350 aluminum. Conductor Shield: Extruded lead-free semi-conducting thermosetting polymeric stress control layer. Insulation: Extruded, unfilled, lead-free Tree-Retardant Cross-linked Polyethylene (TRXLPE). Insulation Shield: Extruded lead-free semi-conducting thermosetting layer, clean and free stripping from insulation. Concentric Neutral: Helically applied, annealed, solid bare copper wires. Jacket: Black, non-conducting, sunlight-resistant, Linear Low-Density Polyethylene (LLDPE) extruded to fill spaces between neutral wires. Features and Benefits: Lead-free environmentally friendly cable Triple-extruded for clean interfaces Dry nitrogen cure for enhanced performance Class 10,000 environment utilized for cable core material handling Excellent moisture resistance High dielectric strength Low dielectric loss Excellent resistance to water treeing Clean-stripping insulation shield Sunlight-resistant Temperature Rating: Normal C Emergency* C Short Circuit C * Operation at the emergency overload temperature shall not exceed 1500 hours cumulative during the lifetime of the cable. UNDERGROUND DISTRIBUTION CABLE 15 kv TYPE URD FULL NEUTRAL COMPRESSED CONDUCTOR AL AWG OR kcmil NO. OF WIRES NO. OF WIRES COPPER NEUTRAL WIRE AWG DIAMETER (1) INSULATION MIN. MAX. ENCAP LLDPE JACKET NOMINAL JACKET THKN. (1) APPROX. WEIGHT (1) LB/1000 FT AMPACITY (2) AL COND. CU NEUT. WIRES TOTAL DIRECT BURIED IN DUCT 175 mils NOMINAL TRXLPE INSULATION 100% INSULATION LEVEL (3) / / / / / mils NOMINAL TRXLPE INSULATION 133% INSULATION LEVEL (3) / / / / / (1) Extruded layer thicknesses and insulation and insulation shield diameters are in accordance with ANSI/ICEA S for Concentric Neutral Cables Rated 5 through 46 kv and also meet the requirements of the latest revisions of AEIC CS8. (2) Ampacity based on earth thermal resistivity of 90 C-cm/watt, 90 C conductor temp., 20 C earth ambient temperature, 75% load factor and 36" depth of burial. Values based on single phase operation, with full current return in the neutral wires. For specific ampacities, contact your General Cable sales representative. (3) RUS Bulletin 1728F (U1) dated 4/2/12 requires, at minimum, 220 mil insulation thickness for 15 kv cable, 260 mil insulation thickness for 25 kv cable, and 345 mil insulation thickness for 35 kv cable. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. 59

67 Electric Utility Medium-Voltage Power Cable EmPowr Link + Underground Distribution Cable kv Al Conductor TRXLPE Insulation Concentric Neutral LLDPE Jacket UNDERGROUND DISTRIBUTION CABLE 15 kv TYPE UD 1/3 NEUTRAL COMPRESSED CONDUCTOR AL AWG OR kcmil NO. OF WIRES NO. OF WIRES COPPER NEUTRAL WIRE AWG DIAMETER (1) INSULATION MIN. MAX. ENCAP LLDPE JACKET NOMINAL JACKET THKN. (1) APPROX. WEIGHT (1) LB/1000 FT AMPACITY (2) AL COND. CU NEUT. WIRES TOTAL DIRECT BURIED IN DUCT 175 mils NOMINAL TRXLPE INSULATION 100% INSULATION LEVEL (3) / / / / / mils NOMINAL TRXLPE INSULATION 133% INSULATION LEVEL (3) / / / / / (1) Extruded layer thicknesses and insulation and insulation shield diameters are in accordance with ANSI/ICEA S for concentric neutral cables rated 5-46 kv and also meet the requirements of the latest revisions of AEIC CS8. (2) Ampacity based on earth thermal resistivity of 90 C-cm/watt, 90 C conductor temp., 20 C earth ambient temperature, 75% load factor and 36" depth of burial. Values are based on one three-phase circuit, one conductor per phase, in flat adjacent configuration with neutral wires bonded at each end. (3) RUS Bulletin 1728F (U1) dated 4/2/12 requires, at minimum, 220 mil insulation thickness for 15 kv cable, 260 mil insulation thickness for 25 kv cable, and 345 mil insulation thickness for 35 kv cable. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. Applications: EmPowr Link + cables are intended for use in dry or wet locations for distribution of single or three phase medium voltage power. Cables with a full neutral are designed for use on single phase underground distribution (UD) applications. Cables with a 1/3 neutral are designed for use in three phase UD applications. The full neutral cable is sometimes referred to as an underground residential distribution (URD) cable. These cables may be installed in ducts or direct buried. Options: Copper conductors STRANDFILL blocked conductor. Tested in accordance with ICEA T BlFlLL blocked conductor and cable core/ jacket. Tested in accordance with ICEA T True Triple Extrusion UltraPowr smoother and cleaner semi-conducting conductor shield Low-strip insulation shield Flat strap concentric neutral Red stripes on jacket Semi-conducting thermoplastic jacket Overlaying PVC jacket with separator tape Deformation-resistant polypropylene jacket CDC Combined Duct & Cable 3 X 1/C triplex or parallel Type MV-90 UL 1072 TRXLPE Class III insulation for 105 /140 C temperature rating Type MV-105 UL 1072 (PVC jacket only) UL Listed Alternative neutral configurations EmPowr Link CL XLPE jacketed cable see EmPowr Link CL catalog section 100% pellet inspection For more information, or information on conductor sizes or voltage ratings not shown in the tables, contact your General Cable sales representative or . 60

68 Medium-Voltage Power Cable EmPowr Link + Underground Distribution Cable kv Al Conductor TRXLPE Insulation Concentric Neutral LLDPE Jacket Electric Utility COMPRESSED CONDUCTOR AL AWG OR kcmil NO. OF WIRES UNDERGROUND DISTRIBUTION CABLE 25 kv TYPE URD FULL NEUTRAL NO. OF WIRES COPPER NEUTRAL WIRE AWG MIN. DIAMETER (1) INSULATION MAX. ENCAP LLDPE JACKET NOMINAL JACKET THKN. (1) AL COND. APPROX. WEIGHT (1) LB/1000 FT AMPACITY (2) CU NEUT. WIRES 260 mils NOMINAL TRXLPE INSULATION 100% INSULATION LEVEL (4) TOTAL DIRECT BURIED / / / / / COMPRESSED CONDUCTOR AL AWG OR kcmil NO. OF WIRES UNDERGROUND DISTRIBUTION CABLE 25 kv TYPE UD 1/3 NEUTRAL NO. OF WIRES COPPER NEUTRAL WIRE AWG MIN. DIAMETER (1) INSULATION MAX. ENCAP LLDPE JACKET NOMINAL JACKET THKN. (1) AL COND. IN DUCT APPROX. WEIGHT (1) LB/1000 FT AMPACITY (3) CU NEUT. WIRES TOTAL DIRECT BURIED 260 mils NOMINAL TRXLPE INSULATION 100% INSULATION LEVEL (4) / / / / / (1) Extruded layer thicknesses and insulation and insulation shield diameters are in accordance with ANSI/ICEA S for Concentric Neutral Cables Rated 5 through 46 kv and also meet the requirements of the latest revisions of AEIC CS8. (2) Ampacity based on earth thermal resistivity of 90 C-cm/watt, 90 C conductor temp., 20 C earth ambient temperature, 75% load factor and 36" depth of burial. Values based on single phase operation, with full current return in the neutral wires. For specific ampacities, contact your General Cable sales representative. (3) Ampacity based on earth thermal resistivity of 90 C-cm/watt, 90 C conductor temp., 20 C earth ambient temperature, 75% load factor and 36" depth of burial. Values based on a three phase circuit, one conductor per phase, in flat adjacent configuration, with neutral wires bonded at each end. For specific ampacities, contact your General Cable sales representative. (4) RUS Bulletin 1728F (U1) dated 4/2/12 requires, at minimum, 220 mil insulation thickness for 15 kv cable, 260 mil insulation thickness for 25 kv cable, and 345 mil insulation thickness for 35 kv cable. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. IN DUCT 61

69 Electric Utility Medium-Voltage Power Cable EmPowr Link + Underground Distribution Cable kv Al Conductor TRXLPE Insulation Concentric Neutral LLDPE Jacket COMPRESSED CONDUCTOR AL AWG OR kcmil NO. OF WIRES UNDERGROUND DISTRIBUTION CABLE 28 kv TYPE URD FULL NEUTRAL NO. OF WIRES COPPER NEUTRAL WIRE AWG MIN. DIAMETER (1) INSULATION MAX. ENCAP LLDPE JACKET NOMINAL JACKET THKN. (1) AL COND. APPROX. WEIGHT (1) LB/1000 FT AMPACITY (2) CU NEUT. WIRES 280 mils NOMINAL TRXLPE INSULATION 100% INSULATION LEVEL TOTAL DIRECT BURIED / / / / / COMPRESSED CONDUCTOR AL AWG OR kcmil NO. OF WIRES UNDERGROUND DISTRIBUTION CABLE 28 kv TYPE UD 1/3 NEUTRAL NO. OF WIRES COPPER NEUTRAL WIRE AWG MIN. DIAMETER (1) INSULATION MAX. ENCAP LLDPE JACKET NOMINAL JACKET THKN. (1) AL COND. IN DUCT APPROX. WEIGHT (1) LB/1000 FT AMPACITY (3) CU NEUT. WIRES 280 mils NOMINAL TRXLPE INSULATION 100% INSULATION LEVEL TOTAL DIRECT BURIED / / / / / (1) Extruded layer thicknesses and insulation and insulation shield diameters are in accordance with ANSI/ICEA S for Concentric Neutral Cables Rated 5 through 46 kv and also meet the requirements of the latest revisions of AEIC CS8. (2) Ampacity based on earth thermal resistivity of 90 C-cm/watt, 90 C conductor temp., 20 C earth ambient temperature, 75% load factor and 36" depth of burial. Values based on single phase operation, with full current return in the neutral wires. For specific ampacities, contact your General Cable sales representative. (3) Ampacity based on earth thermal resistivity of 90 C-cm/watt, 90 C conductor temp., 20 C earth ambient temperature, 75% load factor and 36" depth of burial. Values based on a three phase circuit, one conductor per phase, in flat adjacent configuration, with neutral wires bonded at each end. For specific ampacities, contact your General Cable sales representative. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. IN DUCT 62

70 Medium-Voltage Power Cable EmPowr Link + Underground Distribution Cable kv Al Conductor TRXLPE Insulation Concentric Neutral LLDPE Jacket Electric Utility COMPRESSED CONDUCTOR AL AWG OR kcmil NO. OF WIRES UNDERGROUND DISTRIBUTION CABLE 35 kv TYPE URD FULL NEUTRAL NO. OF WIRES COPPER NEUTRAL WIRE AWG MIN. DIAMETER (1) INSULATION MAX. ENCAP LLDPE JACKET NOMINAL JACKET THKN. (1) AL COND. APPROX. WEIGHT (1) LB/1000 FT AMPACITY (2) CU NEUT. WIRES TOTAL DIRECT BURIED 345 mils NOMINAL TRXLPE INSULATION 100% INSULATION LEVEL (4) 1/ / / / / COMPRESSED CONDUCTOR AL AWG OR kcmil NO. OF WIRES UNDERGROUND DISTRIBUTION CABLE 35 kv TYPE UD 1/3 NEUTRAL NO. OF WIRES COPPER NEUTRAL WIRE AWG MIN. DIAMETER (1) INSULATION MAX. ENCAP LLDPE JACKET NOMINAL JACKET THKN. (1) AL COND. IN DUCT APPROX. WEIGHT (1) LB/1000 FT AMPACITY (3) CU NEUT. WIRES TOTAL DIRECT BURIED 345 mils NOMINAL TRXLPE INSULATION 100% INSULATION LEVEL (4) 1/ / / / / (1) Extruded layer thicknesses and insulation and insulation shield diameters are in accordance with ANSI/ICEA S for Concentric Neutral Cables Rated 5 through 46 kv and also meet the requirements of the latest revisions of AEIC CS8. (2) Ampacity based on earth thermal resistivity of 90 C-cm/watt, 90 C conductor temp., 20 C earth ambient temperature, 75% load factor and 36" depth of burial. Values based on single phase operation, with full current return in the neutral wires. For specific ampacities, contact your General Cable sales representative. (3) Ampacity based on earth thermal resistivity of 90 C-cm/watt, 90 C conductor temp., 20 C earth ambient temperature, 75% load factor and 36" depth of burial. Values based on a three phase circuit, one conductor per phase, in flat adjacent configuration, with neutral wires bonded at each end. For specific ampacities, contact your General Cable sales representative. (4) RUS Bulletin 1728F (U1) dated 4/2/12 requires, at minimum, 220 mil insulation thickness for 15 kv cable, 260 mil insulation thickness for 25 kv cable, and 345 mil insulation thickness for 35 kv cable. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. IN DUCT 63

71 Electric Utility Notes Medium-Voltage Power Cable 64

72 Medium-Voltage Power Cable EmPowr Link + Shielded Power Cable 5-35 kv Al Conductor TRXLPE Insulation Copper Wire PVC Jacket Electric Utility Product Construction: Complete Cable: Lead-free cross-linked semi-conducting conductor shield, insulation and semi-conducting insulation shield are extruded over a solid or stranded aluminum conductor and cured in a single operation. Uncoated copper wires (helically applied), separator tape and overlaying black PVC jacket are applied over the cable core. These products meet the latest requirements of ANSI/ ICEA S and AEIC CS8 as applicable for Tree-Retardant Cross-linked Polyethylene (TRXLPE) insulated shielded power cable. Conductor: Solid or Class B compressed concentric lay stranded 1350 aluminum. Conductor Shield: Extruded lead-free semi-conducting thermosetting polymeric stress control layer. Insulation: Extruded unfilled lead-free Tree-Retardant Cross-linked Polyethylene (TRXLPE). Insulation Shield: Extruded lead-free semi-conducting thermosetting layer, clean and free stripping from insulation. Copper Wire Shield: Helically applied annealed solid bare copper wires with a lapped non-metallic tape serving as a binder/separator. Jacket: Black, non-conducting, sunlight-resistant Polyvinyl Chloride (PVC). Features and Benefits: Lead-free environmentally friendly cable Triple-extruded for clean interfaces Dry nitrogen cure for enhanced performance Class 10,000 environment utilized for cable core material handling Excellent moisture resistance High dielectric strength Low dielectric loss Excellent resistance to water treeing Clean-stripping insulation shield Sunlight-resistant Temperature Rating: Normal...90 C Emergency* C Short Circuit C * Operation at the emergency overload temperature shall not exceed 1500 hours cumulative during the lifetime of the cable. COMPRESSED CONDUCTOR AL AWG OR kcmil NO. OF WIRES NO. OF WIRES COPPER WIRE SHIELDED POWER CABLE COPPER NEUTRAL WIRE AWG DIAMETER (1) INSULATION MIN. MAX. PVC JACKET NOMINAL JACKET THKN. (1) APPROX. WEIGHT (1) LB/1000 FT AMPACITY (2) AL COND. CU WIRES TOTAL DIRECT BURIED IN DUCT 115 mils NOMINAL TRXLPE INSULATION 5 kv 133% OR 8 kv 100% / / / / mils NOMINAL TRXLPE INSULATION 15 kv 100% LEVEL / / / / (1) Extruded layer thicknesses and insulation and insulation shield diameters are in accordance with ANSI/ICEA S for Utility Shielded Power Cables Rated 5 through 46 kv and also meet the requirements of the latest revisions of AEIC CS8. (2) Ampacity based on earth thermal resistivity of 90 C-cm/watt, 90 C conductor temp., 20 C earth ambient temperature, 75% load factor and 36" depth of burial. Values are based on one three-phase circuit, one conductor per phase, in flat adjacent configuration (direct buried) with metallic shield bonded at each end. For specific ampacities, contact your General Cable sales representative. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. 65

73 Electric Utility EmPowr Link + Shielded Power Cable 5-35 kv Al Conductor TRXLPE Insulation Copper Wire PVC Jacket Medium-Voltage Power Cable COMPRESSED CONDUCTOR AL AWG OR kcmil NO. OF WIRES COPPER WIRE SHIELDED POWER CABLE COPPER NEUTRAL NO. OF WIRES WIRE AWG DIAMETER (1) INSULATION MIN. MAX. PVC JACKET NOMINAL JACKET THKN. (1) APPROX. WEIGHT (1) LB/1000 FT AMPACITY (2) AL COND. CU WIRES 220 mils NOMINAL TRXLPE INSULATION 15 kv 133% LEVEL / / / / mils NOMINAL TRXLPE INSULATION 25 kv 100% LEVEL / / / / mils NOMINAL TRXLPE INSULATION 35 kv 100% LEVEL 1/ / / / (1) Extruded layer thicknesses and insulation and insulation shield diameters are in accordance with ANSI/ICEA S for Utility Shielded Power Cables Rated 5 through 46 kv and also meet the requirements of the latest revisions of AEIC CS8. (2) Ampacity based on earth thermal resistivity of 90 C-cm/watt, 90 C conductor temp., 20 C earth ambient temperature, 75% load factor and 36" depth of burial. Values are based on one three-phase circuit, one conductor per phase, in flat adjacent configuration (direct buried) with metallic shield bonded at each end. For specific ampacities, contact your General Cable sales representative. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. TOTAL DIRECT BURIED IN DUCT Applications: EmPowr Link + cables are intended for use in dry or wet locations for distribution of threephase medium-voltage power. These cables may be installed in ducts or direct buried. Options: Copper conductors STRANDFILL blocked conductor. Tested in accordance with ICEA T True Triple Extrusion UltraPowr smoother and cleaner semi-conducting conductor shield Low-strip insulation shield 3 X 1/C triplex or parallel Type MV-90 UL 1072 TRXLPE Class III insulation for 105 /140 C temperature rating Type MV-105 UL 1072 UL Listed For more information, or information on conductor sizes or voltage ratings not shown in the tables, contact your General Cable sales representative or . 66

74 Medium-Voltage Power Cable EmPowr Link + Shielded Power Cable 5-35 kv Al Conductor TRXLPE Insulation Copper Tape PVC Jacket Electric Utility Product Construction: Complete Cable: Lead-free cross-linked semi-conducting conductor shield, insulation and semi-conducting insulation shield are extruded over a solid or stranded aluminum conductor and cured in a single operation. Uncoated copper tape (helically applied) and overlaying black PVC jacket are applied over the cable core. These products meet the latest requirements of ANSI/ICEA S and AEIC CS8 as applicable for Tree-Retardant Cross-linked Polyethylene (TRXLPE) insulated shielded power cable. Conductor: Solid or Class B compressed concentric lay stranded 1350 aluminum. Conductor Shield: Extruded lead-free semi-conducting thermosetting polymeric stress control layer. Insulation: Extruded unfilled lead-free Tree-Retardant Cross-linked Polyethylene (TRXLPE). Insulation Shield: Extruded lead-free semi-conducting thermosetting layer, clean and free stripping from insulation. Copper Tape: Flat uncoated 5-mil-thick copper tape helically applied with minimum 15% overlap. Jacket: Black, non-conducting, sunlight-resistant Polyvinyl Chloride (PVC). Features and Benefits: Lead-free environmentally friendly cable Triple-extruded for clean interfaces Dry nitrogen cure for enhanced performance Class 10,000 environment utilized for cable core material handling Excellent moisture resistance High dielectric strength Low dielectric loss Excellent resistance to water treeing Clean-stripping insulation shield Sunlight-resistant Temperature Rating: Normal...90 C Emergency* C Short Circuit C * Operation at the emergency overload temperature shall not exceed 1500 hours cumulative during the lifetime of the cable. COMPRESSED CONDUCTOR AL AWG OR kcmil NO. OF WIRES COPPER TAPE SHIELDED POWER CABLE DIAMETER (1) NOMINAL JACKET INSULATION 5 mil COPPER PVC THKN. AL CU MAX. TAPE JACKET (1) COND. SHIELD APPROX. WEIGHT (1) LB/1000 FT AMPACITY (2) MIN. TOTAL DIRECT BURIED IN DUCT 115 mils NOMINAL TRXLPE INSULATION 5 kv 133% OR 8 kv 100% / / / / mils NOMINAL TRXLPE INSULATION 15 kv 100% / / / / (1) Extruded layer thicknesses and insulation and insulation shield diameters are in accordance with ANSI/ICEA S for Utility Shielded Power Cables Rated 5 through 46 kv and also meet the requirements of the latest revisions of AEIC CS8. (2) Ampacity based on earth thermal resistivity of 90 C-cm/watt, 90 C conductor temp., 20 C earth ambient temperature, 75% load factor and 36" depth of burial. Values are based on one three-phase circuit, one conductor per phase, in flat adjacent configuration (direct buried) with metallic shield bonded at each end. For specific ampacities, contact your General Cable sales representative. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. 67

75 Electric Utility EmPowr Link + Shielded Power Cable 5-35 kv Al Conductor TRXLPE Insulation Copper Tape PVC Jacket Medium-Voltage Power Cable COMPRESSED CONDUCTOR AL AWG OR kcmil NO. OF WIRES COPPER TAPE SHIELDED POWER CABLE DIAMETER (1) NOMINAL JACKET INSULATION 5 mil COPPER PVC THKN. AL CU MAX. TAPE JACKET (1) COND. SHIELD APPROX. WEIGHT (1) LB/1000 FT AMPACITY (2) MIN. TOTAL DIRECT BURIED IN DUCT 220 mils NOMINAL TRXLPE INSULATION 15 kv 133% / / / / mils NOMINAL TRXLPE INSULATION 25 kv 100% / / / / mils NOMINAL TRXLPE INSULATION 35 kv 100% 1/ / / / Applications: EmPowr Link + cables are intended for use in dry or wet locations for distribution of threephase medium-voltage power. These cables may be installed in ducts or direct buried. Options: Copper conductors STRANDFILL blocked conductor. Tested in accordance with ICEA T True Triple Extrusion UltraPowr smoother and cleaner semiconducting conductor shield Low-strip insulation shield 3 X 1/C triplex or parallel 3 shielded cores cabled with fillers, with or without ground conductor, and with an overall jacket Type MV-90 UL 1072 TRXLPE Class III insulation for 105 /140 C temperature rating Type MV-105 UL 1072 UL Listed EPR insulation see Uniblend in our Industrial catalog For more information, or information on conductor sizes or voltage ratings not shown in the tables, contact your General Cable sales representative or . (1) Extruded layer thicknesses and insulation and insulation shield diameters are in accordance with ANSI/ICEA S for Utility Shielded Power Cables Rated 5 through 46 kv and also meet the requirements of the latest revisions of AEIC CS8. (2) Ampacity based on earth thermal resistivity of 90 C-cm/watt, 90 C conductor temp., 20 C earth ambient temperature, 75% load factor and 36" depth of burial. Values are based on one three-phase circuit, one conductor per phase, in flat adjacent configuration (direct buried) with metallic shield bonded at each end. For specific ampacities, contact your General Cable sales representative. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. 68

76 Medium-Voltage Power Cable EmPowr Link + Shielded Power Cable kv Al Conductor TRXLPE Insulation Longitudinally Applied Corrugated Tape LLDPE Jacket Electric Utility Product Construction: Complete Cable: Lead-free cross-linked semi-conducting conductor shield, insulation and semi-conducting insulation shield are extruded over a solid or stranded aluminum conductor and cured in a single operation. Corrugated copper tape and an extruded black jacket are applied over the cable core. These products meet the latest requirements of ANSI/ICEA S and AEIC CS8 as applicable for Tree-Retardant Crosslinked Polyethylene (TRXLPE) insulated shielded power cable. Conductor: Solid or Class B compressed concentric lay stranded 1350 aluminum. Conductor Shield: Extruded lead-free semi-conducting thermosetting polymeric stress control layer. Insulation: Extruded unfilled lead-free Tree-Retardant Cross-linked Polyethylene (TRXLPE). Insulation Shield: Extruded lead-free semi-conducting thermosetting layer, clean and free stripping from insulation. Longitudinally Applied Corrugated Tape: Copper, 8 or 10 mil thick Longitudinally Applied Corrugated Tape (LACT) with a minimum 375 mil overlap. Jacket: Black, non-conducting, sunlight-resistant Linear Low-Density Polyethylene (LLDPE). Features and Benefits: Lead-free environmentally friendly cable Even distribution of fault current and better heat dissipation Allows expansion/contraction of the cable core Improved bending characteristics versus helical copper tape shield Triple-extruded for clean interfaces Class 10,000 environment utilized for cable core material handling Excellent moisture resistance High dielectric strength Low dielectric loss Excellent resistance to water treeing Clean-stripping insulation shield Sunlight-resistant Temperature Rating: Normal...90 C Emergency* C Short Circuit C * Operation at the emergency overload temperature shall not exceed 1500 hours cumulative during the lifetime of the cable. LONGITUDINALLY APPLIED CORRUGATED TAPE SHIELDED POWER CABLE COMPRESSED DIAMETER (1) NOMINAL APPROX. WEIGHT (1) CONDUCTOR JACKET LB/1000 FT AMPACITY (2) AL AWG OR NO. OF INSULATION LACT SHIELD LLDPE THKN. AL CU DIRECT IN kcmil WIRES MIN. MAX. THKN. O.D. JACKET (1) COND. SHIELD TOTAL BURIED DUCT 175 mils NOMINAL TRXPE INSULATION 15 kv 100% INSULATION LEVEL mils NOMINAL TRXPE INSULATION 15 kv 133% INSULATION LEVEL (1) Extruded layer thicknesses and insulation and insulation shield diameters are in accordance with ANSI/ICEA S for Utility Shielded Power Cables Rated 5 through 46 kv and also meet the requirements of the latest revisions of AEIC CS8. (2) Ampacity based on earth thermal resistivity of 90 C-cm/watt, 90 C conductor temp., 20 C earth ambient temperature, 75% load factor and 36" depth of burial. Values are based on one three-phase circuit, one conductor per phase, in flat adjacent configuration (direct buried) with metallic shield bonded at each end. For specific ampacities, contact your General Cable sales representative. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. 69

77 Electric Utility Medium-Voltage Power Cable EmPowr Link + Shielded Power Cable kv Al Conductor TRXLPE Insulation Longitudinally Applied Corrugated Tape LLDPE Jacket LONGITUDINALLY APPLIED CORRUGATED TAPE SHIELDED POWER CABLE COMPRESSED DIAMETER (1) NOMINAL APPROX. WEIGHT (1) CONDUCTOR JACKET LB/1000 FT AMPACITY (2) AL AWG OR NO. OF INSULATION LACT SHIELD LLDPE THKN. AL CU DIRECT IN kcmil WIRES MIN. MAX. THKN. O.D. JACKET (1) COND. SHIELD TOTAL BURIED DUCT 260 mils NOMINAL TRXPE INSULATION 25 kv 100% INSULATION LEVEL mils NOMINAL TRXPE INSULATION 35 kv 100% INSULATION LEVEL Applications: EmPowr Link + cables are intended for use in dry or wet locations for distribution of threephase medium-voltage power. These cables may be installed in ducts or direct buried. Options: Copper conductors STRANDFILL blocked conductor. Tested in accordance with ICEA T BIFILL tested to ICEA T blocked conductor 2. blocked cable core/lact TRIFILL tested to ICEA T blocked conductor 2. blocked cable core/lact 3. sealed overlap and blocked LACT/jacket Sealed LACT overlap True Triple Extrusion Low-strip insulation shield Red stripes on jacket Semi-conducting thermoplastic jacket 3 X 1/C triplex or parallel Type MV-90 UL 1072 TRXLPE Class III insulation for 105 /140 C temperature rating UL Listed For more information, or information on conductor sizes or voltage ratings not shown in the tables, contact your General Cable sales representative or . (1) Extruded layer thicknesses and insulation and insulation shield diameters are in accordance with ANSI/ICEA S for Utility Shielded Power Cables Rated 5 through 46 kv and also meet the requirements of the latest revisions of AEIC CS8. (2) Ampacity based on earth thermal resistivity of 90 C-cm/watt, 90 C conductor temp., 20 C earth ambient temperature, 75% load factor and 36" depth of burial. Values are based on one three-phase circuit, one conductor per phase, in flat adjacent configuration (direct buried) with metallic shield bonded at each end. For specific ampacities, contact your General Cable sales representative. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. 70

78 EmPowr TM Link CL UL Type MV-105* Eco-nomical, Eco-efficient, Eco-friendly EmPowr Link CL TM the next generation in renewable energy collection systems. It s the only medium-voltage cable that costs less now and pays more later. Reduced upfront cost Better long-term efficiency Environmentally friendly Greater return on investment Our Non-stop Commitment When specifying cables that effectively and efficiently operate under complex conditions, your options have changed. There s now something better. General Cable s team of experts has once again applied extensive R&D experience to re-engineer our medium-voltage cable, improving the performance of collection systems and making renewable energy more eco-nomical, eco-efficient and ecofriendly than ever before. EmPowr Link CL Eco-nomical Through an innovative redesign of the cable s concentric neutrals, General Cable has succeeded in reducing the amount of high-cost copper to cut initial material costs. EmPowr Link CL Eco-efficient This exciting breakthrough features the latest in Cross-linked Polyethylene (XLPE) cable jacketing coupled with reduced concentric neutrals, providing better efficiency over the life of the cable through cooler operation, lower line loss and greater resistance to deformation. EmPowr Link CL Eco-friendly General Cable s EmPowr Link medium-voltage cables are already the greenest choice for wind farm construction. EmPowr Link offers high dielectric strength with the lowest dielectric loss characteristics of any medium-voltage cable type. With its built-in cost benefits and long-term efficiencies, CL is the total green solution allowing you to go green and save green for an overall better return on investment. Reduced Copper in Concentric Neutrals Cooler Operation Enhanced Thermomechanical Properties Optimal Efficiency with Lower Line Loss Environmentally Friendly with Lead-Free Compounds Returnable Reels and Carbon Credit Value Through extensive industry-recognized testing, this nextgeneration cable has proven its ability to meet the needs of today s wind farm collection systems while maintaining the reliability and performance of General Cable s existing EmPowr Link 35 kv TRXLPE insulated cable. Look at the test data on every purchase of medium-voltage cable to ensure that you re getting the performance you expect. * See next page 71

79 Industry-Leading Reliability and Performance EmPowr Link CL TM UL Type MV-105* Your Best Choice Utilities have historically used Linear Low Density Polyethylene (LLDPE) thermoplastic jackets for the beneficial balance of cost and physical protection they provide. The future of utility power cable jacketing is thermoset XLPE jackets that provide a lower-total-cost solution. Advantages of this new generation of cable construction include: Approximately 25% reduction in copper in the concentric neutrals: Using the ICEA P calculations to determine the shield cross-sectional area required for a given fault current, LLDPE jackets are limited to a maximum transient temperature of 200 C; XLPE jackets allow 350 C. The higher temperature allowance provides a greater amount of fault current capability for a given cross-sectional area, reducing the required copper in the neutrals. A smaller circulating current provides a reduced operating temperature, resulting in higher cable ampacities. Photos and results of the testing are shown below: EmPowr Link LLDPE jacketed cables: The results of the testing showed that the LLDPE failed 3 x 1/C Cable/Conduit 140 C testing. It clearly melted and fused together, causing exposed concentric neutrals at some locations. Further savings can be realized through the EPRI Short2 Program. General Cable s engineering team will gladly assist you in optimizing your cable design. Reduced shield losses equate to lower line loss: With reduced copper concentric neutrals, the shield resistance will increase, with lower losses due to circulating currents. This effect is most easily seen in the larger kcmil sizes but is applicable to all conductor sizes. Equivalent physical properties to existing LLDPE jacketed construction: Test data has shown that EmPowr Link CL TM maintains the physical properties, jacket stripping, coefficient of friction and installation characteristics of traditional EmPowr Link LLDPE jacket constructions. EmPowr Link CL XLPE jacketed cables: These cables passed 3 x 1/C Cable/Conduit 140 C testing with no problem areas. Enhanced thermomechanical performance provides excellent resistance to deformation: To simulate three-conductor installed performance, General Cable conducted AEIC/ICEA thermomechanical testing on traditional EmPowr Link LLDPE jacketed cables and EmPowr Link CL XLPE jacketed cables. Comparative Study: EmPowr Link Versus EmPowr Link CL DESCRIPTION kcmil Aluminum, TRXLPE, 1/3 CN, 35 kv PRODUCT DESIGN EMPOWR LINK LLDPE JACKET EMPOWR LINK CL XLPE JACKET Concentric Neutrals No. of Wires: AWG No. of Wires: AWG Concentric Neutrals - CU WT. 673 lbs/kft (1002 kg/km) 487 lbs/kft (725 kg/km) Shield Fault Capacity 6 Cycles (AMPS) A A Ampacity (1) Direct 90 C Flat 645 A 660 A Cost of Shield Losses (2) $82,700 $75,300 Calculated Savings (3) $976,800 (1) Based on cables with 90 C normal operation. (2) Based on 3 conductor, flat, 7.5" spacing, 36" burial depth, 20 C ambient, 75% load factor, soil Rho 0.9 C-m/W. (3) Based on 3 conductor, flat, 7.5" spacing, 645 A, avg. energy cost $0.06/kWh, 1 circuit mile, 1-year time frame. (4) Based on 3 conductor, flat, 7.5" spacing, 645 A, avg. energy cost $0.06/kWh, 20 circuit miles, 20-year life of a wind farm, 1/3 production time. * UL Type MV-105 EmPowr Link CL is rated MV-105 in accordance with the UL 1072 standard. It should be noted that utilizing a 105 C normal operating conductor temperature will increase cable ampacity rating but will reduce the shield fault capability slightly. If the user plans on operating these cables at 105 C conductor temperature for normal operation and 140 C for emergency overload, please contact General Cable for the applicable cable ampacity and shield fault capability ratings. Another important consideration is that the migration of soil moisture away from the cable is more likely at the higher operating conductor temperature and can result in an increase in soil thermal resistivity, resulting in an increase in conductor and soil temperature. 72

80 U.S. Specification for TRXLPE Medium-Voltage Underground Distribution Cable with XLPE Jacket F E 1.0 SCOPE This specification covers single conductor tree-retardant crosslinked polyethylene insulated, concentric neutral cables rated from 5 kv to 46 kv. The cable shall be suitable for both single- and three-phase primary underground distribution (UD) for installation in underground ducts, conduit and direct burial in wet or dry locations. It shall also be suitable for on-grade and aerial installations. The cable shall be rated 90 C for normal operation, 130 C for emergency overload, and 250 C for short-circuit conditions in accordance with the latest revision of ANSI/ICEA S , AEIC CS8 and UL 1072 as applicable. 2.0 GENERAL Cable shall meet or exceed the latest requirements of the following industry specifications and standards. The order of precedent is as follows: 1) Customer Specification, 2) AEIC CS8, 3) ANSI/ICEA S , 4) UL Where a particular product requirement or characteristic is specified in more than one document, the most stringent requirement will apply. Wherever reference is made to an industry specification or standard, it shall be understood to be the latest edition of that document. 3.0 QUALITY ASSURANCE The cable shall be produced with the conductor shield, insulation and insulation shield applied in the same extrusion operation. All three extruded layers shall be applied in a common extruder head. A drycure process shall be used. Compound pellets used for strand shield, insulation and insulation shield shall be received and unloaded using an ultra-clean bulk handling system and/or an ultra-clean box handling system. The bulk handling system shall be a closed system. The material transfer/storage system shall use filtered air. The box handling system shall incorporate a dedicated material transfer system with filtered air involving at least the following: a Class 10,000 clean room per FED-STD-209E to hold the bag of compound as it is unloaded into the transfer system or a Class 10,000 clean compartment per FED-STD-209E surrounding the transfer point. 4.0 CONDUCTORS (A) The central conductor shall be either solid or stranded. If stranded, it shall be filled with a material compatible with the conductor and the conductor shield to prevent the longitudinal penetration of water into the conductor. Solid aluminum shall meet the requirements of ANSI/ ICEA S Part 2. Stranded aluminum conductor shall be Class B, compressed per ANSI/ICEA S Part 2. Conductor temper shall be H-16 to H-19 (3/4 to hard drawn) for stranded conductors and H-14 to H-16 (1/2 to 3/4 hard) for solid conductors. 5.0 CONDUCTOR SHIELD (B) The conductor shield shall be an extruded thermosetting semiconductive material complying with the applicable requirements of AEIC CS8 and ANSI/ICEA S Part 3. The extruded shield shall be easily removable from the conductor and shall be firmly bonded to the overlying insulation. 73 D C B A 6.0 INSULATION (C) The insulation shall be a tree-retardant cross-linked polyethylene and shall comply with AEIC CS8 and ANSI/ICEA S Part 4. The thickness shall be as required by ANSI/ICEA S Table 4-4. An insulation pellet inspection system capable of examining 100% of the insulation pellets and rejecting contaminants shall be used. The manufacturer shall state the method used to examine and reject contaminated pellets. 7.0 INSULATION SHIELDING (D) The insulation shield shall be a thermosetting semi-conductive material complying with the applicable requirements of ANSI/ICEA S Part CONCENTRIC NEUTRAL (E) The concentric neutral conductor shall consist of bare annealed copper wires per ANSI/ICEA S Part 6, applied helically and essentially equally spaced over the outer semi-conducting shield, with a lay length of not less than six nor more than ten times the diameter over the concentric neutral conductor. The neutral indents in the insulation shield shall be within the requirements of ANSI/ICEA S Part 5.2. The cable shall contain waterblocking components for the concentric neutral, and the completed cable longitudinal water penetration resistance shall comply with the requirements of ANSI/ICEA S Part 6 and ANSI/ICEA T OVERALL OUTER JACKET (F) The outer jacket is an extruded-to-fill black non-conducting crosslinked polyethylene jacket, meeting the physical requirements of Table 1 when tested by the methods specified in ANSI/ICEA S The jacket shall be free stripping and not interfere with an intimate contact between the neutral wires and the underlying extruded insulation shield. The jacket shall contain a print legend marking, sequential length marking and three longitudinal extruded red stripes. Table 1: Physical Properties of Extruded-to-Fill XLPE Jacket PHYSICAL REQUIREMENTS VALUES Unaged Tensile Strength, Min. (psi) 1500 Aged* Tensile Strength, Min. Ret. (%) 70 Unaged Elongated, Min. (%) 150 Aged* Elongated, Min. Ret. (%) 70 Heat Distortion 1 hr at 131 C, Max. (%) 30 *Aged for 168 hrs at 121 C TESTS All tests required by the referenced specifications shall be performed and passed prior to shipment, and a certified copy of the results of the tests shall be sent to the customer, if so requested. The manufacturer shall either submit with the quotation, or have on file with the customer, certified support data for the qualification tests required by ANSI/ICEA S Part 10 as applicable EXCEPTIONS All exceptions to these specifications are to be clearly stated in the bid proposal and will require the review and approval of the customer.

81 Electric Utility Medium-Voltage Power Cable EmPowr Link CL Underground Distribution Cable 35 kv Al Conductor TRXLPE Insulation Concentric Neutral XLPE Jacket, UL Type MV-105 UNDERGROUND DISTRIBUTION CABLE 35 kv TYPE UD CONCENTRIC NEUTRAL COMPRESSED CONDUCTOR AL AWG or kcmil NO. OF WIRES 1/0 19 3/0 19 4/ NO. OF WIRES COPPER NEUTRAL WIRE AWG FAULT CURRENT EQUIV. LLDPE CN DESIG. (1) DIAMETER (2) NOMINAL JACKET THKN. (2) APPROXIMATE WEIGHT (2) LB/1000 FT AMPACITY (3) INSULATION ENCAP CU DIRECT BURIED MIN. MAX. XLPE JACKET AL COND. NEUT. WIRES TOTAL FLAT TREFOIL 345 mils NOMIMAL TRXLPE INSULATION 100% INSULATION LEVEL Full / / / Full / / / Full / / / / / / / / / / / / / / / / / / / / (1) The concentric neutral (CN) cable designs for the XLPE jacket, when operated at 90 C, are equivalent in fault current carrying capability (but with reduced cross-sectional area) to concentric neutral cable designs with LLDPE jackets and the indicated concentric neutral designation. For single phase full neutral applications, a neutral equivalent in cross-sectional area to the LLDPE jacket designs must be used. Three phase designs may use the configurations with reduced cross-sectional area (but equivalent fault current capability) as shown in the table. (2) Extruded layer thicknesses and insulation and insulation shield diameters are in accordance with ANSI/ICEA S for Concentric Neutral Cables Rated 5 Through 46 kv and also meet the requirements of the latest revisions of AEIC CS8. (3) Ampacity based on earth thermal resistivity of 90 C-cm/watt, 90 C conductor temperature, 20 C earth ambient temperature, 75% load factor and 36" depth of burial. Values are based on one three-phase circuit, one conductor per phase, with neutral wires bonded at each end. Flat configuration based on 7.5" on center spacing between cables. For specific ampacities, contact your General Cable sales representative. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. 74

82 Built for Endurance, Economics, Efficiency, Environment EmPowr Link CL TM Advantage the next evolutionary step in medium-voltage technology for renewable energy collection systems. Enhanced Ruggedized Installation Protection Reduced Weight and Diameter Superior XLPE Jacket Technology Highly Efficient Fault Current Protection An Even Greater CL Advantage General Cable has once again taken the next step in improving medium-voltage cable with superior physical characteristics for cost-effective renewable wind and solar energy collection systems. Building upon the widely accepted and innovative electrical advancements of Cross-linked Polyethylene (XLPE) jacketing coupled with reduced neutral redesigns, EmPowr Link CL Advantage provides superior protection in a compact, lightweight cable that delivers more Advantage than ever before. The Endurance CL Advantage EmPowr Link CL Advantage s XLPE jacketing outperforms typical LLDPE jackets in impact and scoring resistance, providing a cable that physically endures the rigors of today s direct buried installation techniques, subsoil conditions and the frequent handling of reels found in renewable collection system installations. The Economics CL Advantage Rather than typical round concentric neutral wires, industry-proven flat strap neutrals under the CL jacket provide better mechanical protection for the insulated core to withstand the pressures of automated cable handling equipment and an armorlike force to resist potential underground damages, minimizing risk of expensive repairs while optimizing profitability. The Efficiency CL Advantage The combination of a compact phase conductor and flat strap neutrals provides a lighter weight cable with an overall smaller diameter for longer cable lengths and highly efficient fault current protection. Together with the CL XLPE jacket s proven thermomechanical properties, EmPowr Link CL Advantage offers long-term efficiencies over the life of the cable. The Environment CL Advantage EmPowr Link CL Advantage s superior physical characteristics, smaller diameter and long-term performance make it the most environmentally friendly mediumvoltage cable for today s solar and wind construction market. With built-in benefits, lead-free compounds and General Cable s recyclable reels and carbon credit value, CL Advantage is the total green solution.

83 Industry-Leading Reliability, Performance and Installation EmPowr Link CL Advantage is more durable and easier to install, making it the new standard for today s solar and wind farm collection systems while providing industry-leading reliability and performance. The test data on Enhanced installation and reliability EmPowr Link CL Advantage is proven to maintain the same jacket stripping and coefficient of friction of a traditional EmPowr Link LLDPE jacket construction. Compact phase conductor and flat strap neutrals further reduce overall diameter and significantly improve durability for even easier installation and long-term reliability. every purchase of EmPowr Link CL Advantage medium-voltage cable lets you know you re getting the performance you expect. EmPowr Link CL Advantage UL Type MV-105* The Better Choice Utilities have historically used Linear Low Density Polyethylene (LLDPE) thermoplastic jackets and round concentric neutrals. The future of renewable mediumvoltage cable is thermoset XLPE jackets with flat strap neutrals that provide a lower-total-cost solution. Approximately 25% reduction in copper LLDPE jackets are limited to a maximum transient temperature of 200 C versus XLPE s 350 C (per ICEA P calculations). The higher temperature limit provides greater fault current capability for a given cross-sectional area, reducing required copper in the neutrals. It also reduces operating temperature, providing higher cable ampacities. Reduced shield losses equate to lower line losses Reduced copper flat strap neutrals also increase shield resistance for lower losses due to circulating currents especially apparent in larger kcmil sizes. Copyright 2013 PLC Trenching Co., LLC. Photograph courtesy of PLC Trenching Co., LLC. Superior thermomechanical performance resists deformation Through AEIC/ICEA thermomechanical testing simulating three-conductor installed performance, EmPowr Link CL Advantage XLPE-jacketed cables passed 3 x 1/C Cable/ Conduit 140 C testing with no problem areas, while traditional LLDPE jacketed cables melted and fused together, causing exposed neutrals at some locations. Laboratory Data PHYSICAL JACKET PROPERTIES LLDPE CL XLPE Sharp Impact Resistance Test (lbf-in) 9 13 Blunt Impact Resistance Test (lbf-in) Abrasion Resistance Test (Test Cycles) Scoring Resistance Test (Test Cycles) Crush Resistance Test (lbs) Puncture Resistance Test (lbs) * UL Type MV-105 EmPowr Link CL Advantage is rated MV-105 in accordance with the UL 1072 standard. It should be noted that utilizing a 105 C normal operating conductor temperature will increase cable ampacity rating but will reduce the shield fault capability slightly. If the user plans on operating these cables at 105 C conductor temperature for normal operation and 140 C for emergency overload, please contact General Cable for the applicable cable ampacity and shield fault capability ratings. Another important consideration is that the migration of soil moisture away from the cable is more likely at the higher operating conductor temperature and can result in an increase in soil thermal resistivity, resulting in an increase in conductor and soil temperature.

84 U.S. Specification for TRXLPE Medium-Voltage Underground Distribution Cable with Flat Strap Neutrals and XLPE Jacket 1.0 SCOPE This specification covers single conductor tree-retardant crosslinked polyethylene insulated, flat strap neutral cables rated from 5 kv to 46 kv. The cable shall be suitable for both singleand three-phase primary underground distribution (UD) for installation in underground ducts, conduit and direct burial in wet or dry locations. It shall also be suitable for on-grade and aerial installations. The cable shall be rated 105 C for normal operation, 140 C for emergency overload, and 250 C for shortcircuit conditions in accordance with the latest revision of ANSI/ ICEA S , AEIC CS8 and UL 1072 as applicable. 2.0 GENERAL Cable shall meet or exceed the latest requirements of the following industry specifications and standards. The order of precedent is as follows: 1) Customer Specification, 2) AEIC CS8, 3) ANSI/ICEA S , 4) UL Where a particular product requirement or characteristic is specified in more than one document, the most stringent requirement will apply. Wherever reference is made to an industry specification or standard, it shall be understood to be the latest edition of that document. 3.0 QUALITY ASSURANCE The cable shall be produced with the conductor shield, insulation and insulation shield applied in the same extrusion operation. All three extruded layers shall be applied in a common extruder head. A dry-cure process shall be used. Compound pellets used for strand shield, insulation and insulation shield shall be received and unloaded using an ultra-clean bulk handling system and/or an ultra-clean box handling system. The bulk handling system shall be a closed system. The material transfer/ storage system shall use filtered air. The box handling system shall incorporate a dedicated material transfer system with filtered air involving at least the following: a Class 10,000 clean room per FED-STD-209E to hold the bag of compound as it is unloaded into the transfer system or a Class 10,000 clean compartment per FED-STD-209E surrounding the transfer point. 4.0 CONDUCTOR The central conductor shall be either solid or stranded. If stranded, it shall be filled with a material compatible with the conductor and the conductor shield to prevent the longitudinal penetration of water into the conductor. Solid aluminum shall meet the requirements of ANSI/ICEA S Part 2. Stranded aluminum conductor shall be compact per ANSI/ICEA S Part 2. Conductor temper shall be H-16 to H-19 (3/4 to hard drawn) for stranded conductors and H-14 to H-16 (1/2 to 3/4 hard) for solid conductors. 5.0 CONDUCTOR SHIELD The conductor shield shall be an extruded thermosetting semiconductive material complying with the applicable requirements of AEIC CS8 and ANSI/ICEA S Part 3. The extruded shield shall be easily removable from the conductor and shall be firmly bonded to the overlying insulation. 6.0 INSULATION The insulation shall be a tree-retardant cross-linked polyethylene and shall comply with AEIC CS8 and ANSI/ICEA S Part 4. The thickness shall be as required by ANSI/ICEA S Table 4-4. An insulation pellet inspection system capable of examining 100% of the insulation pellets and rejecting contaminants shall be used. The manufacturer shall state the method used to examine and reject contaminated pellets. 7.0 INSULATION SHIELDING The insulation shield shall be a thermosetting semi-conductive material complying with the applicable requirements of ANSI/ ICEA S Part FLAT STRAP NEUTRAL The flat strap neutral conductor shall consist of bare annealed copper wires per ANSI/ICEA S Part 6, applied helically and essentially equally spaced over the outer semi-conducting shield, with a lay length of not less than six nor more than ten times the diameter over the flat strap neutral conductor. The neutral indents in the insulation shield shall be within the requirements of ANSI/ ICEA S Part 5.2. The cable shall contain water-blocking components for the flat strap neutral, and the completed cable longitudinal water penetration resistance shall comply with the requirements of ANSI/ICEA S Part 6 and ANSI/ICEA T OVERALL OUTER JACKET The outer jacket is an extruded-to-fill black non-conducting cross-linked polyethylene jacket, meeting the physical requirements of Table 1 when tested by the methods specified in ANSI/ICEA S The jacket shall be free-stripping and not interfere with an intimate contact between the neutral wires and the underlying extruded insulation shield. The jacket shall contain a print legend marking, sequential length marking and three longitudinal extruded red stripes. Table 1: Physical Properties of Extruded-to-Fill XLPE Jacket PHYSICAL REQUIREMENTS VALUES Unaged Tensile Strength, Min. (psi) 1500 Aged* Tensile Strength, Min. Ret. (%) 70 Unaged Elongated, Min. (%) 150 Aged* Elongated, Min. Ret. (%) 70 Heat Distortion 1 hr at 131 C, Max. (%) 30 *Aged for 168 hrs at 121 C TESTS All production tests required by the referenced specifications shall be performed and passed prior to shipment, and a certified copy of the results of the tests shall be sent to the customer, if so requested. The manufacturer shall either submit with the quotation, or have on file with the customer, certified support data for the qualification tests required by ANSI/ICEA S Part 10 as applicable EXCEPTIONS All exceptions to these specifications are to be clearly stated in the bid proposal and will require the review and approval of the customer.

85 Electric Utility Medium-Voltage Power Cable EmPowr Link CL Advantage Underground Distribution Cable 35 kv Al Conductor TRXLPE Insulation Flat Strap Neutral XPE Jacket, UL Type MV-105 COMPACT CONDUCTOR AL (AWG or kcmil) NOM. COND. DIA. 1/ / / UNDERGROUND DISTRIBUTION CABLE - 35kV - TYPE UD - FLAT STRAP NEUTRAL FLAT STRAP NEUTRAL CONFIGURATION NO. OF STRAPS FLAT STRAP DIMENSIONS (THKN. mils x WIDTH mils) FAULT CURRENT EQUIV. LLDPE CN DESIG. (1) DIAMETER (2) INSULATION MIN. MAX. ENCAP XLPE JACKET NOMINAL JACKET THKN. (2) APPROXIMATE WEIGHT (2) LB/1000 FT AMPACITY (3) AL COND. FLAT STRAP NEUTRAL 345 mils NOMINAL TRXLPE INSULATION - 100% INSULATION LEVEL X 153 Full TOTAL DIRECT BURIED 8 20 X 153 2/ X 153 1/ FLAT TRE- FOIL X 102 1/ X 162 Full X 162 2/ X 162 1/ X 162 1/ X 167 Full X 153 2/ X 153 1/ X 153 1/ X 167 2/ X 169 1/ X 169 1/ X 169 1/ X 206 2/ X 206 1/ X 181 1/ X 181 1/ X 206 1/ X 181 1/ X 181 1/ X 206 1/ X 206 1/ X 181 1/ X 206 1/ X 181 1/ X 181 1/ (1) The flat strap neutral (FS) cable designs for the XLPE jacket, when operated at 90 C, are equivalent in fault current carrying capacity (but with reduced cross-sectional area) to concentric neutral cable designs with LLDPE jackets and the indicated concentric neutral designation. For single phase, full neutral applications, a neutral equivalent in cross-sectional area to the LLDPE jacket designs must be used. Three phase designs may use the configurations with reduced cross-sectional area (but equivalent fault current capability) as shown in the table. (2) Extruded layer thicknesses and insulation and insulation shield diameters are in accordance with ANSI/ICEA S for Concentric Neutral Cables Rated 5 Through 46 kv and also meet the requirements of the latest revisions of AEIC CS8. (3) Ampacity based on earth thermal resistivity of 90 C-cm/watt, 90 C conductor temperature, 20 C earth ambient temperature, 75% load factor and 36 depth of burial. Values are based on one three-phase circuit, one conductor per phase, with neutral wires bonded at each end. Flat configuration based on 7.5 on center spacing between cables. For specific ampacities, contact your General Cable sales representative. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. 78

86 Medium-Voltage Power Cable Electric Utility EmPowr CDC Underground Distribution Primary Combined Duct & Cable Primary Cable Installed in Extruded High-Density Polyethylene Duct Product Construction: Complete Assembly: EmPowr CDC Combined Duct & Cable consists of insulated conductor factory installed in a black high-density polyethylene conduit. The polyethylene conduit is extruded directly over any prior-made single medium-voltage cable. Complete Cable: All underground distribution cables in EmPowr CDC are manufactured and tested in accordance with applicable industry standards and/or individual customer specifications. See the appropriate catalog section for a complete cable description. Conduit: The high-density polyethylene EPEC-A Conduit is manufactured and tested in accordance with NEMA Standard TC7, Smooth-wall Coilable Electrical Polyethylene Conduit. Applications: EmPowr CDC Combined Duct & Cable offers an economical alternative to pulling cable in previously installed short lengths of duct joined with sleeve couplings. The inherent construction advantages and versatility of the EmPowr CDC design are ideally suited for underground primary distribution systems up to 46 kv. Features and Benefits: In addition to the initial labor savings achieved from installation of cable and conduit in a single operation, cable replacement costs and ground disruption are significantly less for the EmPowr CDC cable system. Tough, yet light and flexible, high-density polyethylene conduit provides ease of installation and high impact resistance for cable protection. Options: EPEC-B, EPEC-40 or EPEC-80 smooth-wall coilable electrical polyethylene conduit TC7 Gray or red color Extruded red stripes For more information, contact your General Cable sales representative or . NOMINAL CONDUIT () MINIMUM I.D. () O.D. (± 0.012") () EMPOWR CDC MINIMUM INSIDE AREA (SQ. ) APPROX. WEIGHT (LB/1000 FT) MINIMUM* WALL THICKNESS () MINIMUM BEND RADIUS () 1 1/ / *The maximum wall thickness is the minimum plus inches. MAXIMUM CROSS-SECTIONAL AREA OF CONDUCTORS PER CONDUIT NOMINAL CONDUIT () MINIMUM INSIDE AREA (SQ. ) MAXIMUM TOTAL CROSS-SECTIONAL AREA OF CONDUCTORS (SQ. ) 53% FILL ONE CONDUCTOR (SQ. ) 1 1/ / The maximum percent fill used above is based on National Electrical Code recommendations. Larger fill areas can be furnished when required by the user. MAXIMUM DIAMETER OF CONDUCTORS PER CONDUIT NOMINAL CONDUIT () MINIMUM INSIDE AREA (SQ. ) MAXIMUM CONDUCTOR DIAMETER ONE (1) CONDUCTOR () 1 1/ / The maximum diameter of each conductor above is based on National Electrical Code recommendations. Larger conductor diameters can be furnished when required by the use. All conductors in the conduit are the same size. Other conduit sizes may be furnished on request. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. 79

87 Electric Utility Notes Medium-Voltage Power Cable 80

88 High- and Extra-High-Voltage Transmission Cable Electric Utility RELY ON OUR EXPERIENCE... EXPERIENCE OUR CAPABILITIES For close to half a century, the Silec brand name has been a recognized leader in the global electric utility market. With unrivaled expertise and turnkey project management, General Cable provides the innovation, quality and service to reliably and cost-effectively bring power from the grid into major urban areas. Having pioneered the development of solid-dielectric extruded High- and Extra- High-Voltage (HV/EHV) cable systems for nearly fifty years, General Cable provides its global customers with superior cable system solutions that offer maximum flexibility and service life. When it comes to upgrading North America s aging utility grid with underground solid-dielectric cable systems, General Cable understands the challenges that these significant and complex projects present, from system planning, engineering and project management to final testing and post-project maintenance. Underground transmission systems represent a considerable investment, requiring a long-term partner that has in-depth knowledge of the cables, accessories and installation methods General Cable is that partner. Decades of experience in underground solid-dielectric cable systems Comprehensive line of high- and extra-high-voltage cable and accessories Total turnkey project management, from planning through installation, testing and commissioning Optimized economics to keep projects on time and on budget Extremely reliable, low-maintenance and long-term performance Complete post-project maintenance services and responsive ongoing support With the best experience, the best product and the best service, General Cable is the best partner to meet your expectations. 81

89 Electric Utility High- and Extra-High-Voltage Transmission Cable 3 THE WORLD LEADER FOR HV/EHV UNDERGROUND TRANSMISSION CABLE SYSTEMS UP TO 500 kv kv kv 230 kv kv Voltage level (kv) > Cable >9,947 km >4,135 km >372 km Terminations >22,273 > 7,508 >849 Joints >11,215 > 6,561 > Years of Worldwide High- & Extra-High-Voltage Firsts VOLTAGE RANGE Ref km 158 terminations 1 joint 338 km 691 terminations 449 joints 4,185 km 7,508 terminations 6,561 joints 4,849 km 8,215 terminations 4,672 joints 5,098 km 14,058 terminations 6,543 joints First worldwide application 82

90 High- and Extra-High-Voltage Transmission Cable HIGH- & EXTRA-HIGH-VOLTAGE GLOBAL CABLE SOLUTIONS Electric Utility The Silec brand name has been synonymous with solid-dielectric extruded cable solutions for nearly fifty years. General Cable offers a fully integrated approach to providing a comprehensive range of quality Silec High- and Extra-High-Voltage cable systems. They are designed, engineered and manufactured to ensure maximum service life and best-in-class performance while maintaining cost effectiveness. General Cable s Silec HV/EHV underground transmission cables are reliable and environmentally sound to meet the needs of current and future utility transmission systems. They exceed the requirements of our customers technical specifications while meeting international standards like IEC 60840, IEC 60287, IEC 62067, ICEA S and AEIC CS9. Significant in-house testing includes: Qualification testing for cables up to 500 kv Testing capabilities for voltages up to 700 kv PD testing to <1 pc The Most Comprehensive HV/EHV Solid-Dielectric Underground Transmission Cable Options in the Industry Voltage Ratings up to 500 kv 1 Conductor Manufacturing up to 5,000 kcmil (2,500 mm²) conductor. Copper, enamelled copper or aluminum stranded wires, watertight or non-watertight Compact round Segmental for Milliken conductor (recommended at 2,500 kcmil [1,200 mm²] and above) to achieve high ampacities 2 Insulation Triple-head extrusion process using super-clean Cross-linked Polyethylene (XLPE) provides high dielectric performance. 2.1 Inner semi-conductive layer 2.2 Insulation 2.3 Outer semi-conductive layer 3 Longitudinal Swelling semi-conductive tape (under and over wirescreen or Water Barrier optional optical fiber tubes). 4 Metal Screen/ Sheathing options for short circuit requirements and radial Radial Moisture moisture barrier. Barrier Concentric wires: copper or aluminum Foil laminated: copper or aluminum Welded or butt-to-butt welded Lead sheath 5 Jacket Jacketing options for mechanical and chemical protection. High-Density Polyethylene (HDPE) Low-Density Polyethylene (LDPE) or Linear Low-Density Polyethylene (LLDPE) Halogen-free fire-retardant sheathing complex Fire-retardant low-smoke sheathing complex Polyvinyl Chloride (PVC) Conductive coating 6 Additional Proprietary μcable fibers (single- or multimode) within Components a Polyethylene (PE) tube for flexibility and improved stripability are integrated into the high- or extra-high-voltage cable for temperature monitoring via DTS system General Cable can also provide standard stainless steel tube with single- or multimode optical fibers PD detection and other diagnostic capabilities 83

91 Electric Utility High- and Extra-High-Voltage Transmission Cable HIGH- & EXTRA-HIGH-VOLTAGE CABLE ACCESSORIES As part of a fully integrated approach and commitment to providing complete system performance, General Cable offers a wide range of Silec HV/EHV cable accessories. Vital components of an overall cable system, these accessories are designed, manufactured and precision-controlled to ensure best-in-class performance and long-term service reliability. Thousands of accessories in service Voltage level (kv) Terminations >25,000 >7,300 >760 Joints >12,500 >6,250 >450 A COMPLETE RANGE OF High- and Extra-High-Voltage Cable Accessories From 72.5 kv to 550 kv to connect cables up to 5,000 kcmil (2,500 mm²) Silec s advanced technology in compounding and molding of silicone, EPDM and resins translates into a complete range of high-performance accessories from 72.5 kv to 550 kv to connect cables up to 5,000 kcmil (2,500 mm²) per IEC 60840, IEC 62067, IEEE 48, IEEE 404, ICEA S and AEIC CS9. Engineering and Testing Silec HV/EHV cable accessories are 100% tested through a range of calculation, modeling and testing techniques that enable General Cable to continuously adapt and optimize performance to meet the demands of our customers. General Cable offers an engineered short joint that is more space-efficient and affordable. We also provide outdoor terminations filled with ester oil, which improves on-site safety conditions and shortens installation time. With kitting options and superior logistics and distribution, General Cable ensures that our customers get the accessories they need in days, not weeks or months. High- and Extra-High-Voltage Cable Accessories Joints: with or without grounding system with shield interruption with solutions for water tightness (Cu casing, etc.) Maximum Voltage 72.5 kv 123 kv to 170 kv 245 kv >362 kv Wrapped or EPDM Pre-Molded EPDM Pre-Molded Short Joint Pre-Molded EPDM Outdoor Composite or Porcelain Terminations Pre-Molded Stress Cone Ester Oil Termination Pre-Molded Stress Cone Pre-Molded EPDM Synthetic Terminations GIS and Transformer (SF6 and/or Oil) Transition Joints Link Boxes Additional Installation Materials Pre-Molded Shed Pre-Molded Stress Cone Silicon Pre-Molded Epoxy Insulator Back-to-Back Joint with 2 GIS Terminations Back-to-Back Joint with One Insulator Available according to the designed grounding system Designed, recommended and supplied by Silec North America Clamps, Support for Joints, Racking System, etc. Pre-Molded EPDM Epoxy Insulator Back-to-Back Joint with 2 GIS Terminations Side-by-Side Joint with 2 GIS Terminations 84

92 High- and Extra-High-Voltage Transmission Cable HIGH- & EXTRA-HIGH-VOLTAGE TURNKEY SERVICES Electric Utility With more than 14,000 km of cables, 30,000 terminations and 18,000 joints installed and commissioned since 1962, General Cable s Silec underground cabling solutions are your best partner for the life of the entire cable system. From system engineering and installation to final testing and post-project services, General Cable specializes in providing turnkey service management for new cable projects or the upgrading of existing cable circuits. With decades of experience, General Cable s HV/EHV specialists design, install and manage cable systems according to customer specifications, budgets and timelines. We then provide the comprehensive assessment, monitoring, training and service programs needed to extend the lifetime of the system while reducing maintenance and optimizing operating costs. Silec North American Turnkey Services Engineering: System and Installation Engineering Cable system design Civil design Complete construction specification Management: Project Management Safety Management Environmental Management Installation: Cable Pulling Accessory Installation and Termination Services Experienced and skilled technicians On-site coordination Testing: Emergency: On-Site Testing and Commissioning Visual inspection of cable system Testing of sheath bonding system AC commissioning test per IEC Standard High-voltage resonant tests and partial discharge (PD) measurement Assessment of in-service systems Investigation of cable system faults and failures After-Sales Service Experienced and skilled technicians North American inventory of limited shelf life-type materials Expedited maintenance and replacement of any circuit part up to 500 kv Emergency failure repair Technical Assessments Comprehensive site investigations and technical assessments Advanced North American laboratories for testing materials and components Stand-By Links For voltages up to 275 kv Used in substations to bypass OHL Maintain power transmission in the case of unusual failures Substation repairs and spare product support Other: Training Customized training programs for maintenance crews 85

93 Electric Utility High- and Extra-High-Voltage Transmission Cable ONE COMPANY YOUR SOURCE FOR GLOBAL HIGH- PERFORMANCE QUALITY CABLE, ACCESSORIES AND SERVICES A Worldwide Partnership As a 100% subsidiary of General Cable, Silec Cable s experience and innovation are backed by one of the most geographically diversified wire and cable companies in the world. General Cable s legacy of leadership, innovation and service spans more than 100 years, and the company is solely dedicated to the development and manufacturing of the most reliable and technologically advanced cable solutions, as well as first-rate distribution and customer service. General Cable serves customers through a global network of 47 manufacturing facilities in 25 countries and sales representatives and distribution centers worldwide. Safety Our First Priority General Cable has one worldwide safety vision and goal ZERO AND BEYOND. We measure safety performance globally, share best practices and implement sound health and safety management systems. Many of our facilities worldwide are OHSAS (safety management system) certified. All North American facilities have implemented an equivalent health and safety management system. General Cable was a pioneer in obtaining the OHSAS Certificate for Occupational Health and Safety Management Systems in Europe and North Africa. Environmental Foundation of Our Actions As a global leader in the wire and cable industry, General Cable recognizes our role and responsibility in promoting sustainability. Our strongest business value is continuous improvement in all areas of our company. Across our many businesses, the quest to introduce new and better products through continuous improvement in environmental designs reflects our commitment to achieving industry-leading standards and responding proactively to global environmental issues. General Cable was the first cable manufacturer to obtain certification for its environmental management system, in accordance with the ISO and EMAS Standards. Research and Development Our Competitive Advantage General Cable uses the latest technology and systems to ensure superior engineering and manufacturing, as well as industry-leading logistics. Our global resources deliver maximum value to customers through a powerful combination of product and service innovations. General Cable backs all operations with an unwavering dedication to responsive customer service and knowledgeable technical support. Quality Assurance Guaranteed Our Path to Excellence Through ongoing quality assurance initiatives, General Cable ensures the quality of product design, manufacture, installation and expected service life, as well as respect for the environment through sustainable products, processes and policies. Continuous research and development, combined with process control, quality audits and stringent testing, provide an ever-growing range of materials and designs that meet the global approvals and standards of the electric utility industry. 86

94 Overhead Conductors Overhead Conductors Electric Utility TransPowr Bare Overhead Conductors for Transmission and Distribution General Cable offers an extensive line of bare overhead products for both transmission and distribution applications. General Cable s TransPowr bare overhead products are manufactured and tested in accordance with the latest applicable ASTM specifications. General Cable s bare overhead conductors are available as all-aluminum conductors (AAC), all-aluminum alloy conductors (AAAC), aluminum conductor steel-reinforced (ACSR), aluminum conductor steel-supported (ACSS), and T-2 twisted pair AAC and ACSR. AAC consists of H19 aluminum, is lightweight and corrosion-resistant and is commonly used in overhead line installations where higher strength or temperature ratings are not required. AAAC consists of high-strength 6201 T81 aluminum alloy and is commonly used for overhead line installations adjacent to ocean coastlines where there can be a problem of corrosion in the steel of an ACSR construction. ACSR combines the light weight and good conductivity of 1350-H19 aluminum with the high tensile strength and ruggedness of steel. ACSR provides higher tension, less sag and longer span lengths than AAC and AAAC overhead conductors. Standard ACSR designs are manufactured with regular-strength Class A galvanized steel (/GA2). With more than 35 years of experience, General Cable applies the same tried and true process pioneered by Reynolds to offer TransPowr ACSS conductors. With its unique ability to operate at higher temperatures and withstand harsh environmental factors, TransPowr ACSS allows utilities to modernize and optimize the nation s electrical grid with minimal capital investment. TransPowr ACSS offers better performance over ACSR when it operates at high temperatures without detriment to its mechanical properties and with significantly less sag, allowing for much higher ampacity ratings. Standard ACSS designs are manufactured with 1350-O aluminum and regular-strength Class A zinc-5% aluminum mischmetal alloy coated steel (/MA2). With several steel core options such as mischmetal and aluminum-clad steel, TransPowr ACSS is easily customized to meet specific applications and performance levels. TransPowr ACSS is an affordable, long-lasting conductor with improved performance and reliability, made from aluminum and steel components that have been used in transmission lines for more than a hundred years. With thousands of miles installed throughout North America, ACSS is a proven, trustworthy overhead conductor technology and remains the most accepted solution for high-temperature performance. General Cable s TransPowr T-2 conductors offer remarkable performance and long life in their unique, intelligent design. TransPowr T-2 conductors are actually two standard round conductors twisted around each other at 9-foot intervals. This design effectively resists windinduced motion in two ways. First, the constantly varying diameter drastically inhibits resonant vibration frequencies in the line. Second, the low torsional stiffness of the twist absorbs and dissipates motion-causing wind forces to ineffective energy levels. TransPowr T-2 conductors can be installed with the same methods and equipment used for round conductors. See the following page for a complete list and description of the numerous options that are available for TransPowr overhead products. For ACSR and ACSS concentric round or trapezoidal conductors, a myriad of aluminum and steel stranding combinations are available. In addition, a variety of steel strengths and types of coatings or claddings are available. Trapezoidal AAC, ACSR and ACSS conductor designs are listed in separate catalog sections. Compact aluminum and ACSR stranded conductor information may be found in the Canadian Electric Utility catalog. While General Cable manufactures a complete range of bare overhead products, only the most popular designs are described in the following section. Details of other conductor sizes and designs are available upon request. General Cable provides technical assistance and advice on any challenges associated with conductor design, installation or application. Engineering services are available for specification review, specification development and conductor application inquiries. For more information, contact your General Cables sales representative or . 87

95 Electric Utility Overhead Conductors 4 TransPowr Bare Overhead Options: Non-Specular (NS) Overhead aluminum electrical conductors, when installed, typically have a shiny surface appearance. This reflective or specular surface can make a transmission line more noticeable in appearance against the background landscape. A factory treatment process of the outer surface of the aluminum wires can render the surface finish into a dull, non-specular matte gray finish. This non-reflective or de-glared surface finish allows the conductor to become less visible when observed from a distance and enables the transmission line to blend in with the skyline or landscape background. The NS surface finish option is available for all types of bare overhead conductors that have aluminum outer strand wires. High-Conductivity Aluminum (HC) The normal 1350 hard-drawn aluminum material used for an ACSR-type conductor has a minimum average conductivity value of 61.2% IACS (International Association Copper Standard). By carefully selecting the feed stock of the raw materials and manufacturing process used to refine the aluminum and convert it into rolled rod, a purer grade of 1350 aluminum can be manufactured. When this is done, the aluminum conductivity value is increased to 62.2%. The use of the higher conductivity metal means the overall electrical resistance of the conductor is lowered. Lowering the electrical resistance means there are lower line losses incurred in the transmission line. Mischmetal Alloy-Coated Steel Inside an ACSR and ACSS conductor, there is the stranded steel core. To provide corrosion protection for the steel, traditionally zinc has been used to coat (galvanize) the steel. In recent years, a zinc alloy material has also been used. This material, a 95% zinc/5% aluminum alloy, is available as an optional steel wire coating material. The alloy, known as zinc-5% aluminum mischmetal, demonstrates improved corrosion resistance and high temperature exposure as compared to regular zinc. For ACSS conductors, mischmetal alloy-coated steel is recommended for applications where the conductor will see exposure to temperatures in excess of 200 C. Ultra-High-Strength Steel In response to industry needs, there are new high strength carbon steel materials now available for ACSR and ACSS conductors. The higher strength steel overcomes some of the previous transmission line design limitations encountered with available conductor selection options. The availability of these new steel materials boosts the conductor rated strength and can enable enhanced sag and tension calculation results. General Cable identifies the new ultra-high-strength steel as GA5 (for zinc coated steel) and MA5 (for the zinc-5% aluminum mischmetal alloy coated steel) strength grade designations. General Cable participated in the creation of two new ASTM Standards to introduce these new steel types (ASTM B957 for GA5 steel and ASTM B958 for MA5 steel). Aluminum-Clad Steel (AW) In the USA, the AW identifier is used for aluminum-clad steel. Elsewhere in the world, other designations are used. Aluminum-clad steel is chosen for coastal locations or applications where there are severe corrosion concerns for the steel core and a zinc or mischmetal coated steel will not last. Aluminum-clad steel also offers the advantage of having a higher conductivity than conventional galvanized steel wires. The higher conductivity will reduce the line loss parameters of the transmission line, saving energy and reducing the dayto-day operating cost. In an ACSS conductor, aluminum-clad steel can allow the conductor to be operated up to 250 C. Compact (Smooth Body) Conductors While not popular in the USA, compact AAC and ACSR type conductors for distribution conductor sizes are used in Canada and elsewhere in the world. General Cable can supply compact AAC (to ASTM B400) and compact ACSR (to ASTM B401) smooth body type conductor products. Compact conductors reduce the overall diameter of the conductor, thus lowering the resultant wind and ice loads on the conductor. In heavy ice load locations, the compact conductor option may be an interesting design option to explore. Contact your General Cable sales representative for additional information. Index Overhead Conductors Page TransPowr Bare Overhead Conductors AAC All-Aluminum Conductor AAC/TW Trapezoidal All-Aluminum Conductor AAAC All-Aluminum Alloy Conductor ACSR Aluminum Conductor Steel-Reinforced ACSR/AW Aluminum Conductor Aluminum-Clad Steel-Reinforced ACSR/TW Trapezoidal Aluminum Conductor Steel-Reinforced ACSS Aluminum Conductor Steel-Supported ACSS/AW Aluminum Conductor Aluminum-Clad Steel-Supported ACSS/TW Trapezoidal Aluminum Conductor Steel-Supported AAC/T-2 All-Aluminum Conductor/Twisted Pair ACSR/T-2 Aluminum Conductor Steel-Reinforced/Twisted Pair ACSR/SD Self-Damping Aluminum Conductor Steel-Reinforced Weatherproof Overhead Line Wire Dead Soft Annealed (DSA) Copper Clad Steel (CCS) Grounding Conductor 191 Aluminum Tie Wire 192 Look for the General Cable green symbol and Go Green with our environmentally responsible products. 88

96 Overhead Conductors Overhead Conductors Electric Utility Trapezoidal-Wire (TW) Conductors For overhead transmission conductor applications, General Cable supplies TW compact-style conductors. The aluminum wires in a round wire stranded conductor leave approximately 25% of an air gap between the aluminum strands. Compacting the aluminum strands into the trapezoidal (TW) shape allows you to significantly reduce this empty air space and fill it with aluminum. By compacting the metal space, it allows you to build a conductor that either a) has the same cross-sectional area of aluminum and a reduced overall conductor diameter or b) has the same overall conductor diameter as before, but now squeezes in more aluminum cross-sectional area. Reducing the overall diameter of the conductor provides the advantage of lowering the resultant ice and wind loading on the conductor. Maintaining the same diameter by increasing the aluminum metal content means you lower the power loss in the conductor for day-to-day operations, as well as having a higher overall conductor ampacity rating. With TW conductors, the growing trend is to utilize the same diameter/increased aluminum cross-sectional area option. Aluminum Alloy Steel Supported Reinforced Conductors (AACSR) General Cable is capable of building ACSR conductors where the 1350 H19 aluminum wires are replaced with the high strength 6201 aluminum alloy material. These super high strength conductors are used in river crossings or for long span applications where the traditional ACSR conductor will not work. Contact General Cable to find out more details about these customized conductor constructions and see how they might be of benefit to you and your line design application. Aluminum Conductor Steel Reinforced - Self-Damping Conductors (ACSR/SD) General Cable is capable of building concentric-lay-stranded self-damping aluminum conductors, steel reinforced (ACSR/SD) based on the ASTM B701 standard. Contact General Cable to find out more details about these special conductor constructions and see how they might be of benefit to you and your line design application. 89

97 Electric Utility TransPowr AAC Bare Overhead Conductor All-Aluminum 1350 Conductor Concentric-Lay-Stranded Overhead Conductors Product Construction: Complete Conductor: Bare all-aluminum 1350 conductors (AAC) are concentric-lay-stranded conductors, consisting of one or more layers of wire wrapped helically around a straight round central wire. Each successive layer has six wires more than the layer immediately beneath. Greater flexibility is provided by increasing the number of strands for a specific cross-sectional area. AAC conductors are manufactured in accordance with the requirements of the latest issue of ASTM B231. The more commonly used strandings are 7, 19, 37, 61 and 91. The sizes and strandings listed on the following pages are commmon examples in overhead lines. Other sizes are also available. Complete Conductor (cont d.): Class AA strandings are used for bare overhead lines. The direction of lay for the outer layer is right-hand and is normally reversed in successive layers. The temper is full hard drawn (H19). Class A strandings are used primarily for overhead conductors which are to be covered with weatherresistant mater ials. Greater flexibility than Class AA is provided. The outer layer is right-hand, and the temper generally H19. Successive layers are normally reverse lay. Features and Benefits: Optimum economy is provided since the lighter weight means lower unit length costs, easier handling in installation and less-complex fittings. All-aluminum conductors have an inherent high corrosion resistance due to their homogeneous construction. Applications: Stranded bare all-aluminum 1350 conductors (AAC) are used in overhead line installations where design parameters do not require the higher strength or temperature ratings provided by ACSR, ACSS or other type conductors. Options: Compact aluminum strands (ASTM B400) Trapezoidal-shaped aluminum strands (/TW) High-conductivity aluminum (/HC) (62.2% IACS) Non-specular surface finish (/NS) For more information, or information on other conductor sizes, designs and/or specific installation requirements not shown in the tables, contact your General Cable sales representative or . 90

98 Overhead Conductors TransPowr AAC Bare Overhead Conductor All-Aluminum 1350 Conductor Concentric-Lay-Stranded Electric Utility CODE WORD AAC, ALUMINUM 1350 CONDUCTORS CONCENTRIC, LAY-STRANDED (MECHANICAL PROPERTIES) AWG OR kcmil STRANDING NO. X DIA. CLASS CROSS-SECTION SQ. O.D. APPROX. WEIGHT LB/1000 FT RATED STRENGTH LBS STANDARD PACKAGES (1) REEL WEIGHT DESIGNATION LBS Peachbell 6 7x A NR NR COIL Rose 4 7x A NR NR COIL Iris 2 7x A, AA NR NR COIL Pansy 1 7x A, AA NR NR COIL Poppy 1/0 7x A, AA NR NR COIL Aster 2/0 7x A, AA NR NR Phlox 3/0 7x A, AA NR NR Oxlip 4/0 7x A, AA NR NR Daisy x AA NR NR Laurel x A RM NR NR NR Tulip x A RM NR NR NR Daffodil x A RM NR NR NR Canna x A, AA RM NR NR NR Cosmos x AA RM NR NR NR Syringa x A RMT RM NR NR Zinnia x AA RM Hyacinth x A RMT RM Dahlia x AA RM NR NR NR Mistletoe x A RMT RM NR NR Meadowsweet x A, AA RMT RM Orchid x A, AA RMT RM NR NR (1) Weights shown are for conductor only and do not include the reel. Normal length and shipping tolerances apply. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. LENGTH FT 91

99 Electric Utility TransPowr AAC Bare Overhead Conductor All-Aluminum 1350 Conductor Concentric-Lay-Stranded Overhead Conductors CODE WORD AAC, ALUMINUM 1350 CONDUCTORS CONCENTRIC, LAY-STRANDED (ELECTRICAL PROPERTIES) AWG OR kcmil STRANDING NO. X DIA. CLASS CROSS-SECTION SQ. O.D. RESISTANCE (2) OHMS/1000 FT DC AC C AMPACITY 75 C (3) GEOMETRIC MEAN RADIUS FT INDUCTIVE CAPACITIVE REACTANCE REACTANCE MEGAOHM OHM/1000FT (4) 1000 FT (4) Peachbell 6 7x A Rose 4 7x A Iris 2 7x A, AA Pansy 1 7x A, AA Poppy 1/0 7x A, AA Aster 2/0 7x A, AA Phlox 3/0 7x A, AA Oxlip 4/0 7x A, AA Daisy x AA Laurel x A Tulip x A Daffodil x A Canna x A, AA Cosmos x AA Syringa x A Zinnia x AA Hyacinth x A Dahlia x AA Mistletoe x A Meadowsweet x A, AA Orchid x A, AA (2) Based on a conductivity of 61.2% (minimum lot average) IACS at 20 C. To convert to ohms/mile, multiply by To convert to ohms/km, multiply by (3) Based on a conductor temperature of 75 C at 60 Hz and the following conditions: 25 C ambient temperature, 2 ft/sec crosswind (90 to conductor), 0.5 coefficient of emissivity, 0.5 coefficient of absorbtivity, 30 northern latitude, sea level elevation, 90 azimuth of line (East-West), clear atmosphere, and a date and time of noon on July 1 (resulting in 96.0 W/ft² of solar and sky radiated heat). Actual ampacity will differ based on local conditions. For specific ampacities, please contact your General Cable sales representative. (4) Values for inductive reactance and capacitive reactance are expressed in terms of a 1 ft radius. 92

100 Overhead Conductors TransPowr AAC Bare Overhead Conductor All-Aluminum 1350 Conductor Concentric-Lay-Stranded Electric Utility CODE WORD AAC, ALUMINUM 1350 CONDUCTORS CONCENTRIC, LAY-STRANDED (MECHANICAL PROPERTIES) AWG OR kcmil STRANDING NO. X DIA. CLASS CROSS-SECTION SQ. O.D. APPROX. WEIGHT LB/1000 FT RATED STRENGTH LBS STANDARD PACKAGES (1) REEL WEIGHT DESIGNATION LBS Violet x AA RMT RM NR NR Nasturtium x A RMT RM Petunia x AA RMT RM NR Arbutus x AA RMT RM NR NR Lilac x A RMT RM Fuchsia x AA RMT RM Heliotrope x A RMT RM Anemone x AA RMT RM NR NR Crocus x A RMT RM Magnolia x AA RMT RM NR NR Goldenrod x A RMT RM Camellia x A RMT RM Bluebell x AA RMT RM NR NR Larkspur x A RMT RM Marigold x A, AA RMT RM Hawthorn x A, AA RMT RM Narcissus x A, AA RMT RM Columbine x A, AA RMT RM Carnation x A, AA RMT RM Gladiolus x A, AA RMT RM Coreopsis x AA RMT RM Jessamine x AA RMT Cowslip x A RMT Sagebrush x A RMT Pigweed x A RMT Lupine x A RMT Bitterroot x A RMT Trillium x A RMT Bluebonnet x A RMT (1) Weights shown are for conductor only and do not include the reel. Normal length and shipping tolerances apply. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. LENGTH FT 93

101 Electric Utility TransPowr AAC Bare Overhead Conductor All-Aluminum 1350 Conductor Concentric-Lay-Stranded Overhead Conductors CODE WORD AAC, ALUMINUM 1350 CONDUCTORS CONCENTRIC, LAY-STRANDED (ELECTRICAL PROPERTIES) AWG OR kcmil STRANDING NO. X DIA. CLASS CROSS-SECTION SQ. O.D. RESISTANCE (2) OHMS/1000 FT DC AC C AMPACITY 75 C (3) GEOMETRIC MEAN RADIUS FT INDUCTIVE REACTANCE OHM/1000 FT (4) CAPACITIVE REACTANCE MEGAOHM 1000 FT (4) Violet x AA Nasturtium x A Petunia x AA Arbutus x AA Lilac x A Fuchsia x AA Heliotrope x A Anemone x AA Crocus x A Magnolia x AA Goldenrod x A Camellia x A Bluebell x AA Larkspur x A Marigold x A, AA Hawthorn x A, AA Narcissus x A, AA Columbine x A, AA Carnation x A, AA Gladiolus x A, AA Coreopsis x AA Jessamine x AA Cowslip x A Sagebrush x A Pigweed x A Lupine x A Bitterroot x A Trillium x A Bluebonnet x A (2) Based on a conductivity of 61.2% (minimum lot average) IACS at 20 C. To convert to ohms/mile, multiply by To convert to ohms/km, multiply by (3) Based on a conductor temperature of 75 C at 60 Hz and the following conditions: 25 C ambient temperature, 2 ft/sec crosswind (90 to conductor), 0.5 coefficient of emissivity, 0.5 coefficient of absorbtivity, 30 northern latitude, sea level elevation, 90 azimuth of line (East-West), clear atmosphere, and a date and time of noon on July 1 (resulting in 96.0 W/ft² of solar and sky radiated heat). Actual ampacity will differ based on local conditions. For specific ampacities, please contact your General Cable sales representative. (4) Values for inductive reactance and capacitive reactance are expressed in terms of a 1 ft radius. 94

102 Overhead Conductors Notes Electric Utility 95

103 Electric Utility TransPowr AAC/TW Bare Overhead Conductor Trapezoidal All-Aluminum 1350 Concentric-Lay-Stranded Overhead Conductors Product Construction: Complete Conductor: TransPowr AAC/TW is a trapezoidal 1350 H19 aluminum (AAC) concentric-lay-stranded conductor. The aluminum strands are trapezoidal in shape. The wedge-shaped aluminum strands enable a more compact alignment of the aluminum wires. Conductor designs that maintain the same circular mil cross-sectional area of aluminum as a conventional round conductor result in a TW conductor that is 10 to 15 percent smaller in overall diameter. Conductor designs that maintain the same overall diameter as a conventional round conductor result in a TW conductor that has 20 to 25 percent more aluminum cross-sectional area packed in. The AAC/TW conductors are manufactured in accordance with the requirements of the latest issue of ASTM B778. The conductor consists of two, three, four or five layers of aluminum 1350-H19 wires. The sizes and constructions listed on this and the following pages are examples used in overhead lines. Features and Benefits: TransPowr AAC/TW has a continuous operating temperature rating of 75 C. Operation of the conductor at elevated temperatures may increase the conductor sag properties and lower the rated tensile strength of the conductor. AAC/TW conductors constructed of equivalent aluminum circular mil cross-sectional area provide a conductor that is smaller in overall diameter than the equivalent conventional round wire AAC conductor. The reduced conductor diameter is advantageous in reducing the effects of ice and wind loading on the conductor. AAC/TW conductors constructed to be equivalent overall diameter enable a greater circular mil crosssectional area of aluminum within the conductor, reducing power loss in the conductor for day-today operations as well as allowing a significant increase in conductor current-carrying capacity. Applications: Trapezoidal 1350 H19 aluminum conductors (AAC/TW) are used for overhead transmission lines where design parameters do not require the higher strength or temperature ratings provided by ACSR, ACSS or other type conductors. Electrical Parameters: The electrical parameters for the trapezoidal AAC equivalent circular mil area and equivalent overall diameter conductors may be found in the last table of this section. Options: High-conductivity aluminum (/HC) (62.2% IACS) Non-specular surface finish (/NS) For more information, or information on other conductor sizes, designs and/or specific installation requirements not shown in the tables, contact your General Cable sales representative or . 96

104 Overhead Conductors TransPowr AAC/TW Bare Overhead Conductor Trapezoidal All-Aluminum 1350 Concentric-Lay-Stranded Electric Utility CODE WORD AAC/TW CONDUCTORS (MECHANICAL PROPERTIES) EQUIVALENT DIAMETER CONDUCTORS D TO HAVE EQUIVALENT CIRCULAR MIL AREA TO REGULAR AAC AWG OR kcmil NO. OF AL WIRES EQUIVALENT STRAND WIRE DIA. FILL FACTOR CROSS-SECTION SQ. O.D. APPROX. WEIGHT LB/1000 FT RATED STRENGTH LBS STANDARD PACKAGES (1) REEL WEIGHT DESIGNATION LBS Tulip/AAC/TW RMT NR Canna/AAC/TW RMT NR Cosmos/AAC/TW RMT NR Zinnia/AAC/TW RMT NR Mistletoe/AAC/TW RMT NR Meadowsweet/AAC/TW RMT NR Orchid/AAC/TW RMT RM Verbena/AAC/TW RMT NR Nasturtium/AAC/TW RMT NR Arbutus/AAC/TW RMT NR Cockscomb/AAC/TW RMT NR Magnolia/AAC/TW RMT RMT Hawkweed/AAC/TW RMT RMT Bluebell/AAC/TW RMT RMT Marigold/AAC/TW RMT RMT Hawthorn/AAC/TW RMT RMT Narcissus/AAC/TW RMT RMT Columbine/AAC/TW RMT RMT Carnation/AAC/TW RMT RMT Coreopsis/AAC/TW RMT RMT Jessamine/AAC/TW RMT RMT Cowslip/AAC/TW RMT RMT Lupine/AAC/TW RMT RMT Trillium/AAC/TW RMT RMT (1) Weights shown are for conductor only and do not include the reel. Normal length and shipping tolerances apply. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. LENGTH FT 97

105 Electric Utility TransPowr AAC/TW Bare Overhead Conductor Trapezoidal All-Aluminum 1350 Concentric-Lay-Stranded Overhead Conductors CODE WORD AAC/TW CONDUCTORS (ELECTRICAL PROPERTIES) EQUIVALENT DIAMETER CONDUCTORS D TO HAVE EQUIVALENT CIRCULAR MIL AREA TO REGULAR AAC kcmil NO. OF AL WIRES EQUIVALENT STRAND WIRE DIA. FILL FACTOR CROSS-SECTION SQ. O.D. RESISTANCE (2) OHMS/1000 FT DC AC C AMPACITY 75 C (3) GEOMETRIC MEAN RADIUS FT INDUCTIVE REACTANCE OHM/1000 FT (4) CAPACITIVE REACTANCE MEGAOHM 1000 FT (4) Tulip/AAC/TW Canna/AAC/TW Cosmos/AAC/TW Zinnia/AAC/TW Mistletoe/AAC/TW Meadowsweet/AAC/TW Orchid/AAC/TW Verbena/AAC/TW Nasturtium/AAC/TW Arbutus/AAC/TW Cockscomb/AAC/TW Magnolia/AAC/TW Hawkweed/AAC/TW Bluebell/AAC/TW Marigold/AAC/TW Hawthorn/AAC/TW Narcissus/AAC/TW Columbine/AAC/TW Carnation/AAC/TW Coreopsis/AAC/TW Jessamine/AAC/TW Cowslip/AAC/TW Lupine/AAC/TW Trillium/AAC/TW (2) Based on a conductivity of 61.2% (minimum lot average) IACS at 20 C. To convert to ohms/mile, multiply by To convert to ohms/km, multiply by (3) Based on a conductor temperature of 75 C at 60 Hz and the following conditions: 25 C ambient temperature, 2 ft/sec crosswind (90 to conductor), 0.5 coefficient of emissivity, 0.5 coefficient of absorbtivity, 30 northern latitude, sea level elevation, 90 azimuth of line (East-West), clear atmosphere, and a date and time of noon on July 1 (resulting in 96.0 W/ft² of solar and sky radiated heat). Actual ampacity will differ based on local conditions. For specific ampacities, please contact your General Cable sales representative. (4) Values for inductive reactance and capacitive reactance are expressed in terms of a 1 ft radius. 98

106 Overhead Conductors TransPowr AAC/TW Bare Overhead Conductor Trapezoidal All-Aluminum 1350 Concentric-Lay-Stranded Electric Utility CODE WORD AAC/TW CONDUCTORS (MECHANICAL PROPERTIES) EQUIVALENT DIAMETER CONDUCTORS D TO HAVE EQUIVALENT CIRCULAR MIL AREA TO REGULAR AAC AWG OR kcmil NO. OF AL WIRES EQUIVALENT STRAND WIRE DIA. FILL FACTOR CROSS-SECTION SQ. O.D. APPROX. WEIGHT LB/1000 FT RATED STRENGTH LBS STANDARD PACKAGES (1) REEL WEIGHT DESIGNATION LBS Logan/AAC/TW RMT NR none RMT NR Wheeler/AAC/TW RMT NR none RMT NR Robson/AAC/TW RMT NR none RMT NR McKinley/AAC/TW RMT RM none RMT NR Rainier/AAC/TW RMT RMT none RMT RMT Helens/AAC/TW RMT RMT none RMT RMT Mazama/AAC/TW RMT RMT none RMT RMT Hood/AAC/TW RMT RMT none RMT RMT Whitney/AAC/TW RMT RMT none RMT RMT Powell/AAC/TW RMT RMT none RMT RMT Jefferson/AAC/TW RMT RMT none RMT RMT Shasta/AAC/TW RMT RMT none RMT RMT Adams/AAC/TW RMT RMT (1) Weights shown are for conductor only and do not include the reel. Normal length and shipping tolerances apply. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. LENGTH FT 99

107 Electric Utility TransPowr AAC/TW Bare Overhead Conductor Trapezoidal All-Aluminum 1350 Concentric-Lay-Stranded Overhead Conductors CODE WORD AAC/TW CONDUCTORS (ELECTRICAL PROPERTIES) EQUIVALENT DIAMETER CONDUCTORS D TO HAVE EQUIVALENT CIRCULAR MIL AREA TO REGULAR AAC AWG OR kcmil NO. OF AL WIRES EQUIVALENT STRAND WIRE DIA. FILL FACTOR CROSS-SECTION SQ. O.D. RESISTANCE (2) OHMS/1000 FT DC AC C AMPACITY 75 C (3) GEOMETRIC MEAN RADIUS FT INDUCTIVE REACTANCE OHM/1000 FT (4) CAPACITIVE REACTANCE MEGAOHM 1000 FT (4) Logan/AAC/TW none Wheeler/AAC/TW none Robson/AAC/TW none McKinley/AAC/TW none Rainier/AAC/TW none Helens/AAC/TW none Mazama/AAC/TW none Hood/AAC/TW none Whitney/AAC/TW none Powell/AAC/TW none Jefferson/AAC/TW none Shasta/AAC/TW none Adams/AAC/TW (2) Based on a conductivity of 61.2% (minimum lot average) IACS at 20 C. To convert to ohms/mile, multiply by To convert to ohms/km, multiply by (3) Based on a conductor temperature of 75 C at 60 Hz and the following conditions: 25 C ambient temperature, 2 ft/sec crosswind (90 to conductor), 0.5 coefficient of emissivity, 0.5 coefficient of absorbtivity, 30 northern latitude, sea level elevation, 90 azimuth of line (East-West), clear atmosphere, and a date and time of noon on July 1 (resulting in 96.0 W/ft² of solar and sky radiated heat). Actual ampacity will differ based on local conditions. For specific ampacities, please contact your General Cable sales representative. (4) Values for inductive reactance and capacitive reactance are expressed in terms of a 1 ft radius. 100

108 Overhead Conductors Notes Electric Utility 101

109 Electric Utility TransPowr AAAC Bare Overhead Conductor Aluminum Alloy Conductor Concentric-Lay-Stranded Overhead Conductors Product Construction: Complete Conductor: AAAC is a high-strength aluminum alloy, concentric-lay-stranded conductor. It is similar in construction and appearance to the AAC allaluminum conductor. The AAAC conductor is manufactured in accordance with the requirements of the latest issue of ASTM B399. The AAAC conductor is manufactured from a heat-treated, magnesiumsilicide high-strength 6201 T81 aluminum alloy. The aluminum strands consist of a concentricstranded cable of 7, 19, 37 or more wires. The sizes and strandings listed are common examples used in overhead lines. Metric (mm) sizes are also available. Features and Benefits: Aluminum alloy conductors have a number of advantages over the use of the ACSR or allaluminum conductors. Lower power losses than for equivalent single- aluminum-layer ACSR conductors. (The inductive effect of the steel core in the ACSR is eliminated). Simpler fittings than those required for ACSR. Excellent corrosion resistance in environments conducive to galvanic corrosion in ACSR. Strength and sag approximately the same as for equivalent 6/1 and 26/7 ACSR conductors. Outside diameters are the same as for standard ACSR conductors, permitting interchangeability of fittings. Greater resistance to abrasion than that for 1350 wires in all-aluminum or ACSR conductors. Applications: AAAC aluminum alloy conductors are extensively used for overhead distribution and transmission lines adjacent to ocean coastlines where there can be a problem of corrosion in the steel of an ACSR construction. The aluminum alloy conductors are used in place of single-layer ACSR conductors (i.e., #6 to #4/0 AWG) to reduce power losses in overhead distribution and transmission lines. The inductive effect of the ACSR s steel core is eliminated, hence increasing the operating efficiency of the line. Options: Non-specular surface finish (/NS) For more information, or information on other conductor sizes, designs and/or specific installation requirements not shown in the tables, contact your General Cable sales representative or

110 Overhead Conductors TransPowr AAAC Bare Overhead Conductor Aluminum Alloy Conductor Concentric-Lay-Stranded Electric Utility CODE WORD AAAC (MECHANICAL PROPERTIES) - CONDUCTOR D TO HAVE DIAMETER EQUAL TO ACSR (1) AWG OR kcmil EQUIVALENT ACSR (2) EQUIVALENT AAC (3) STRANDING NO. X DIA. CLASS CROSS-SECTION SQ. O.D. APPROX. WEIGHT LB/1000 FT RATED STRENGTH LBS REEL DESIGNATION STANDARD PACKAGES (4) WEIGHT LBS Akron x A NR (Turkey) NR Alton x A NR (Swan) NR Ames x A, AA NR (Sparrow) NR Azusa /0 1/0 7x A, AA NR (Raven) NR Anaheim /0 2/0 7x A, AA NR (Quail) NR Amherst /0 3/0 7x A, AA NR (Pigeon) NR Alliance /0 4/0 7x AA NR (Penguin) NR Butte x A RM (Partridge) NR Canton x A, AA RM (Linnet) NR Cairo x AA RM (Ibis) NR Darien x AA RM (Hawk) NR Elgin x AA RM (Dove) NR Flint x AA RMT (Grosbeak) NR Greeley x AA RMT (Drake) NR (1) General Cable utilizes an aluminum alloy that meets both the requirements of 6101 T81 and 6201 T81 designation. (2) Equivalent ACSR Size refers to an ACSR conductor size of equal diameter. (3) Equivalent AAC Size refers to an ASTM AAC 1350 conductor of approximate equivalent electrical resistance. (4) Weights shown are for conductor only and do not include the reel. Normal length and shipping tolerances apply. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. LENGTH FT 103

111 Electric Utility TransPowr AAAC Bare Overhead Conductor Aluminum Alloy Conductor Concentric-Lay-Stranded Overhead Conductors AAAC (ELECTRICAL PROPERTIES) - CONDUCTOR D TO HAVE DIAMETER EQUAL TO ACSR (1) AWG EQUIVALENT CODE WORD OR kcmil ACSR (2) AAC EQUIVALENT (3) STRANDING NO. X DIA. CLASS CROSS-SECTION SQ. O.D. RESISTANCE (4) OHMS/1000 FT DC AC C AMPACITY 75 C (5) GEOMETRIC MEAN RADIUS FT INDUCTIVE REACTANCE OHM/1000 FT (6) CAPACITIVE REACTANCE MEGAOHM 1000 FT (6) Akron x A (Turkey) Alton x A (Swan) Ames x A, AA (Sparrow) Azusa /0 1/0 7x A, AA (Raven) Anaheim /0 2/0 7x A, AA (Quail) Amherst /0 3/0 7x A, AA (Pigeon) Alliance /0 4/0 7x AA (Penguin) Butte x A (Partridge) Canton x A, AA (Linnet) Cairo x AA (Ibis) Darien x AA (Hawk) Elgin x AA (Dove) Flint x AA (Grosbeak) Greeley x AA (Drake) (1) General Cable utilizes an aluminum alloy that meets both the requirements of 6101 T81 and 6201 T82 designation. (2) Equivalent ACSR Size refers to an ACSR conductor size of equal diameter. (3) Equivalent AAC Size refers to an ASTM AAC 1350 conductor of approximate equivalent electrical resistance. (4) Based on a conductivity of 52.5% (minimum lot average) IACS at 20 C. To convert to ohms/mile, multiply by To convert to ohms/km, multiply by (5) Based on a conductor temperature of 75 C at 60 Hz and the following conditions: 25 C ambient temperature, 2 ft/sec crosswind (90 to conductor), 0.5 coefficient of emissivity, 0.5 coefficient of absorbtivity, 30 northern latitude, sea level elevation, 90 azimuth of line (East-West), clear atmosphere, and a date and time of noon on July 1 (resulting in 96.0 W/ft² of solar and sky radiated heat). Actual ampacity will differ based on local conditions. For specific ampacities, please contact your General Cable sales representative. (6) Values for inductive reactance and capacitive reactance are expressed in terms of a 1 ft radius. 104

112 Overhead Conductors Notes Electric Utility 105

113 Electric Utility TransPowr ACSR Bare Overhead Conductor Aluminum Conductor Steel-Reinforced Concentric-Lay-Stranded Overhead Conductors 6/1 7/1 18/1 36/1 12/7 24/7 26/7 30/7 45/7 72/7 54/7 54/19 76/19 84/19 Product Construction: Complete Conductor: ACSR is a composite concentric-lay-stranded conductor. ACSR conductors are manufactured in accordance with the requirements of the latest issue of ASTM B232. The steel strand or strands form the central core of the conductor, around which is stranded one or more layers of aluminum 1350-H19 wires. The steel core may consist of a single strand or a concentric-stranded cable of 7, 19, 37 or more wires. Numerous combinations of aluminum and steel strands and layers are possible. The sizes and strandings listed on the following pages are those most frequently used for overhead lines. Features and Benefits: ACSR conductors are recognized for their record of economy, dependability and favorable strength/ weight ratio. ACSR conductors combine the light weight and good conductivity of aluminum with the high tensile strength and ruggedness of steel. In line design, this can provide higher tensions, less sag and longer span lengths than obtainable with most other types of overhead conductors. The steel strands are added as mechanical reinforcement. The cross-sections above illustrate some common strandings. Features and Benefits (cont d.): The steel core wires are protected from corrosion by galvanizing. The standard Class A zinc coating is usually adequate for ordinary environments. For greater protection, Class C galvanized coatings may be specified. High-Strength (/GA3), Extra-High-Strength (/GA4) and Ultra-High- Strength (/GA5) steel core with Class A galvanizing and High-Strength (/MA3), Extra-High-Strength (/MA4) and Ultra-High-Strength (/MA5) steel core with Class A zinc-5% aluminum mischmetal coating are also available. The product is also available with corrosion inhibitor treatment applied to the central steel component. Applications: Aluminum Conductors, Steel-Reinforced (ACSR) are extensively used for overhead distribution and transmission lines. Options: High-conductivity aluminum (/HC) (62.2% IACS) Regular-strength Class C galvanized steel core (/GC2) High-strength Class A galvanized steel core (/GA3 to ASTM B606) Options (cont d.): Extra-high-strength Class A galvanized steel core (/GA4 to ASTM B957) Ultra-high-strength Class A galvanized steel core (/GA5 to ASTM B957) Regular-strength Class A zinc-5% aluminum mischmetal alloy-coated steel core (/MA2 to ASTM B802) High-strength Class A zinc-5% aluminum mischmetal alloy-coated steel core (/MA3 to ASTM B803) Extra-high-strength Class A zinc-5% aluminum mischmetal alloy-coated steel core (/MA4 to ASTM B958) Ultra-high-strength Class A zinc-5% aluminum mischmetal alloy-coated steel core (/MA5 to ASTM B958) Aluminum-clad steel core (/AW) see ACSR/AW catalog section Non-specular surface finish (/NS) Compact ACSR (ASTM B401) designs are available Trapezoidal-shaped aluminum strands (/TW) see ACSR/TW catalog section Aluminum Alloy Steel Reinforced Conductors AACSR (ASTM B711) designs are available For more information, or information on other conductor sizes, designs and/or specific installation requirements not shown in the tables, contact your General Cable sales representative or

114 Overhead Conductors TransPowr ACSR Bare Overhead Conductor Aluminum Conductor Steel-Reinforced Concentric-Lay-Stranded Electric Utility ACSR, ALUMINUM CONDUCTOR, STEEL-REINFORCED, CONCENTRIC-LAY-STRANDED (MECHANICAL PROPERTIES) STRANDING NO. X DIA. CROSS-SECTION SQ. APPROX. WEIGHT LB/1000 FT (2) PERCENT BY WEIGHT RATED STRENGTH LBS STANDARD PACKAGES (3) CODE WORD (1) AWG OR kcmil AL STEEL TOTAL AL O.D. TOTAL AL STEEL AL STEEL GA2 GA3 (HS) GA5 (UHS) REEL DESIGNATION WEIGHT POUNDS LENGTH FEET Turkey 6 6x x NR COIL Swan 4 6x x NR COIL Swanate 4 7x x NR NR COIL Sparrow 2 6x x NR NR NR COIL Sparate 2 7x x NR NR COIL Robin 1 6x x NR NR NR COIL Raven 1/0 6x x NR NR NR COIL Quail 2/0 6x x NR NR NR Pigeon 3/0 6x x NR NR NR Penguin 4/0 6x x NR NR NR Waxwing x x RM NR NR Spoonbill x x RM NR NR Scaup x x RM NR NR Partridge x x NR Junco x x RM NR Ostrich x x NR Merlin x x RM NR NR Trogon x x RM NR Woodcock x x RMT NR Widgeon x x RMT NR Linnet x x RMT NR Oriole x x RM NR Chickadee x x RM NR NR Ptarmigan x x RM NR (1) Code words shown denote ACSR with regular-strength Class A Galvanized steel core (/GA2). See the Options section to find the appropriate code word modifier designation for alternative design options. (2) Due to rounding, total values may be slightly greater or slightly less than the sum of the component values. (3) Weights shown are for conductor only and do not include the reel. Normal length and shipping tolerances apply. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. 107

115 Electric Utility TransPowr ACSR Bare Overhead Conductor Aluminum Conductor Steel-Reinforced Concentric-Lay-Stranded Overhead Conductors ACSR, ALUMINUM CONDUCTOR, STEEL-REINFORCED, CONCENTRIC-LAY-STRANDED (ELECTRICAL PROPERTIES) STRANDING CROSS-SECTION RESISTANCE (4) GEOMETRIC INDUCTIVE NO. X DIA. SQ. OHMS/1000 FT MEAN REACTANCE CAPACITIVE CODE AWG OR O.D. DC AC AC AMPACITY RADIUS OHM/1000 FT REACTANCE MEGAOHM WORD (1) kcmil AL STEEL TOTAL C 75 C (5) FT (6) 1000 FT (6) Turkey 6 6x x Swan 4 6x x Swanate 4 7x x Sparrow 2 6x x Sparate 2 7x x Robin 1 6x x Raven 1/0 6x x Quail 2/0 6x x Pigeon 3/0 6x x Penguin 4/0 6x x Waxwing x x Spoonbill x x Scaup x x Partridge x x Junco x x Ostrich x x Merlin x x Trogon x x Woodcock x x Widgeon x x Linnet x x Oriole x x Chickadee x x Ptarmigan x x (1) Code words shown denote ACSR with regular-strength Class A Galvanized steel core (/GA2). See the Options section to find the appropriate code word modifier designation for alternative design options. (4) Based on a conductivity of 61.2% (minimum lot average) IACS at 20 C for aluminum and 8% IACS at 20 C for the steel core. AC resistance for single-layer and three-layer designs approximates the effects of core magnetization. To convert to ohms/mile, multiply by To convert to ohms/km, multiply by (5) Based on a conductor temperature of 75 C at 60 Hz and the following conditions: 25 C ambient temperature, 2 ft/sec crosswind (90 to conductor), 0.5 coefficient of emissivity, 0.5 coefficient of absorbtivity, 30 northern latitude, sea level elevation, 90 azimuth of line (East-West), clear atmosphere, and a date and time of noon on July 1 (resulting in 96.0 W/ft² of solar and sky radiated heat). Actual ampacity will differ based on local conditions. For specific ampacities, please contact your General Cable sales representative. (6) Values for inductive reactance and capacitive reactance are expressed in terms of a 1 ft radius. 108

116 Overhead Conductors TransPowr ACSR Bare Overhead Conductor Aluminum Conductor Steel-Reinforced Concentric-Lay-Stranded Electric Utility ACSR, ALUMINUM CONDUCTOR, STEEL-REINFORCED, CONCENTRIC-LAY-STRANDED (MECHANICAL PROPERTIES) STRANDING NO. X DIA. CROSS-SECTION SQ. APPROX. WEIGHT LB/1000 FT (2) PERCENT BY WEIGHT RATED STRENGTH LBS STANDARD PACKAGES (3) CODE WORD (1) AWG OR kcmil AL STEEL TOTAL AL O.D. TOTAL AL STEEL AL STEEL GA2 GA3 (HS) GA5 (UHS) REEL DESIGNATION WEIGHT POUNDS LENGTH FEET Stork x x RMT NR Brant x x RMT NR Ibis x x RMT NR Lark x x RM NR Pelican x x RM NR NR Tailorbird x x RM NR Toucan x x RMT NR Flicker x x RMT NR Hawk x x RMT NR Hen x x RM NR Heron x x RM Osprey x x RM NR NR Tody x x RM NR Sapsucker x x RMT NR Parakeet x x RMT NR Dove x x RMT NR Eagle x x RM NR Peacock x x RMT NR Squab x x RMT NR Wood Duck x x RM NR Teal x x RMT RM NR Swift x x RMT RMT RM NR Kingbird x x RMT RM NR NR Turacos x x RMT RM NR Goldfinch x x RMT RMT NR Rook x x RMT RMT NR (1) Code words shown denote ACSR with regular-strength Class A Galvanized steel core (/GA2). See the Options section to find the appropriate code word modifier designation for alternative design options. (2) Due to rounding, total values may be slightly greater or slightly less than the sum of the component values. (3) Weights shown are for conductor only and do not include the reel. Normal length and shipping tolerances apply. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. 109

117 Electric Utility TransPowr ACSR Bare Overhead Conductor Aluminum Conductor Steel-Reinforced Concentric-Lay-Stranded Overhead Conductors ACSR, ALUMINUM CONDUCTOR, STEEL-REINFORCED, CONCENTRIC-LAY-STRANDED (ELECTRICAL PROPERTIES) STRANDING CROSS-SECTION RESISTANCE (4) GEOMETRIC INDUCTIVE NO. X DIA. SQ. OHMS/1000 FT MEAN REACTANCE CAPACITIVE CODE AWG OR O.D. DC AC AC AMPACITY RADIUS OHM/1000 FT REACTANCE MEGAOHM WORD (1) kcmil AL STEEL TOTAL C 75 C (5) FT (6) 1000 FT (6) Stork x x Brant x x Ibis x x Lark x x Pelican x x Tailorbird x x Toucan x x Flicker x x Hawk x x Hen x x Heron x x Osprey x x Tody x x Sapsucker x x Parakeet x x Dove x x Eagle x x Peacock x x Squab x x Wood Duck x x Teal x x Swift x x Kingbird x x Turacos x x Goldfinch x x Rook x x (1) Code words shown denote ACSR with regular-strength Class A Galvanized steel core (/GA2). See the Options section to find the appropriate code word modifier designation for alternative design options. (4) Based on a conductivity of 61.2% (minimum lot average) IACS at 20 C for aluminum and 8% IACS at 20 C for the steel core. AC resistance for single-layer and three-layer designs approximates the effects of core magnetization. To convert to ohms/mile, multiply by To convert to ohms/km, multiply by (5) Based on a conductor temperature of 75 C at 60 Hz and the following conditions: 25 C ambient temperature, 2 ft/sec crosswind (90 to conductor), 0.5 coefficient of emissivity, 0.5 coefficient of absorbtivity, 30 northern latitude, sea level elevation, 90 azimuth of line (East-West), clear atmosphere, and a date and time of noon on July 1 (resulting in 96.0 W/ft² of solar and sky radiated heat). Actual ampacity will differ based on local conditions. For specific ampacities, please contact your General Cable sales representative. (6) Values for inductive reactance and capacitive reactance are expressed in terms of a 1 ft radius. 110

118 Overhead Conductors TransPowr ACSR Bare Overhead Conductor Aluminum Conductor Steel-Reinforced Concentric-Lay-Stranded Electric Utility ACSR, ALUMINUM CONDUCTOR, STEEL-REINFORCED, CONCENTRIC-LAY-STRANDED (MECHANICAL PROPERTIES) STRANDING NO. X DIA. CROSS-SECTION SQ. APPROX. WEIGHT LB/1000 FT (2) PERCENT BY WEIGHT RATED STRENGTH LBS STANDARD PACKAGES (3) CODE WORD (1) AWG OR kcmil AL STEEL TOTAL AL O.D. TOTAL AL STEEL AL STEEL GA2 GA3 (HS) GA5 (UHS) REEL DESIGNATION WEIGHT POUNDS LENGTH FEET Grosbeak x x RMT RMT NR Scoter x x RMT RM Egret x x RMT RMT RM NR Flamingo x x RMT RMT NR Gannet x x RMT RMT NR Stilt x x RMT RMT NR Starling x x RMT RMT NR Redwing x x RMT RMT RM NR Coot x x RMT RMT NR Macaw x x RMT RM NR Turbit x x RMT RM NR Tern x x RMT RMT RM NR Puffin x x RMT RMT NR Cuckoo x x RMT RMT NR Condor x x RMT RMT Drake x x RMT RMT NR Mallard x x RMT RMT RM Ruddy x x RMT RMT RM NR Canary x x RMT RMT Catbird x x RMT RMT Phoenix x x RMT RM (1) Code words shown denote ACSR with regular-strength Class A Galvanized steel core (/GA2). See the Options section to find the appropriate code word modifier designation for alternative design options. (2) Due to rounding, total values may be slightly greater or slightly less than the sum of the component values. (3) Weights shown are for conductor only and do not include the reel. Normal length and shipping tolerances apply. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. 111

119 Electric Utility TransPowr ACSR Bare Overhead Conductor Aluminum Conductor Steel-Reinforced Concentric-Lay-Stranded Overhead Conductors ACSR, ALUMINUM CONDUCTOR, STEEL-REINFORCED, CONCENTRIC-LAY-STRANDED (ELECTRICAL PROPERTIES) STRANDING CROSS-SECTION RESISTANCE (4) GEOMETRIC INDUCTIVE NO. X DIA. SQ. OHMS/1000 FT MEAN REACTANCE CAPACITIVE CODE AWG OR O.D. DC AC AC AMPACITY RADIUS OHM/1000 FT REACTANCE MEGAOHM WORD (1) kcmil AL STEEL TOTAL C 75 C (5) FT (6) 1000 FT (6) Grosbeak x x Scoter x x Egret x x Flamingo x x Gannet x x Stilt x x Starling x x Redwing x x Coot x x Macaw x x Turbit x x Tern x x Puffin x x Cuckoo x x Condor x x Drake x x Mallard x x Ruddy x x Canary x x Catbird x x Phoenix x x (1) Code words shown denote ACSR with regular-strength Class A Galvanized steel core (/GA2). See the Options section to find the appropriate code word modifier designation for alternative design options. (4) Based on a conductivity of 61.2% (minimum lot average) IACS at 20 C for aluminum and 8% IACS at 20 C for the steel core. AC resistance for single-layer and three-layer designs approximates the effects of core magnetization. To convert to ohms/mile, multiply by To convert to ohms/km, multiply by (5) Based on a conductor temperature of 75 C at 60 Hz and the following conditions: 25 C ambient temperature, 2 ft/sec crosswind (90 to conductor), 0.5 coefficient of emissivity, 0.5 coefficient of absorbtivity, 30 northern latitude, sea level elevation, 90 azimuth of line (East-West), clear atmosphere, and a date and time of noon on July 1 (resulting in 96.0 W/ft² of solar and sky radiated heat). Actual ampacity will differ based on local conditions. For specific ampacities, please contact your General Cable sales representative. (6) Values for inductive reactance and capacitive reactance are expressed in terms of a 1 ft radius. 112

120 Overhead Conductors TransPowr ACSR Bare Overhead Conductor Aluminum Conductor Steel-Reinforced Concentric-Lay-Stranded Electric Utility ACSR, ALUMINUM CONDUCTOR, STEEL-REINFORCED, CONCENTRIC-LAY-STRANDED (MECHANICAL PROPERTIES) STRANDING NO. X DIA. CROSS-SECTION SQ. APPROX. WEIGHT LB/1000 FT (2) PERCENT BY WEIGHT RATED STRENGTH LBS STANDARD PACKAGES (3) CODE WORD (1) AWG OR kcmil AL STEEL TOTAL AL O.D. TOTAL AL STEEL AL STEEL GA2 GA3 (HS) GA5 (UHS) REEL DESIGNATION WEIGHT POUNDS LENGTH FEET Corncrake x x RMT RM Rail x x RMT RMT RM NR Towhee x x RMT RMT RMT Redbird x x RMT RMT Cardinal x x RMT RMT Canvasback x x RMT RMT RM Snowbird x x RMT RM Ortolan x x RMT RMT RM NR Whooper x x RMT RMT RMT Curlew x x RMT RMT Avocet x x RMT RMT RM Bluejay x x RMT RMT RM NR Bullfinch x x RMT RMT RMT Finch x x RMT RMT Oxbird x x RMT RMT RM Bunting x x RMT RMT RM NR Cormorant x x RMT RMT RMT Grackle x x RMT RMT Skylark x x RMT RMT Scissortail x x RMT RMT RM Bittern x x RMT RMT RM NR (1) Code words shown denote ACSR with regular-strength Class A Galvanized steel core (/GA2). See the Options section to find the appropriate code word modifier designation for alternative design options. (2) Due to rounding, total values may be slightly greater or slightly less than the sum of the component values. (3) Weights shown are for conductor only and do not include the reel. Normal length and shipping tolerances apply. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. 113

121 Electric Utility TransPowr ACSR Bare Overhead Conductor Aluminum Conductor Steel-Reinforced Concentric-Lay-Stranded Overhead Conductors ACSR, ALUMINUM CONDUCTOR, STEEL-REINFORCED, CONCENTRIC-LAY-STRANDED (ELECTRICAL PROPERTIES) STRANDING CROSS-SECTION RESISTANCE (4) GEOMETRIC INDUCTIVE NO. X DIA. SQ. OHMS/1000 FT MEAN REACTANCE CAPACITIVE CODE AWG OR O.D. DC AC AC AMPACITY RADIUS OHM/1000 FT REACTANCE MEGAOHM WORD (1) kcmil AL STEEL TOTAL C 75 C (5) FT (6) 1000 FT (6) Corncrake x x Rail x x Towhee x x Redbird x x Cardinal x x Canvasback x x Snowbird x x Ortolan x x Whooper x x Curlew x x Avocet x x Bluejay x x Bullfinch x x Finch x x Oxbird x x Bunting x x Cormorant x x Grackle x x Skylark x x Scissortail x x Bittern x x (1) Code words shown denote ACSR with regular-strength Class A Galvanized steel core (/GA2). See the Options section to find the appropriate code word modifier designation for alternative design options. (4) Based on a conductivity of 61.2% (minimum lot average) IACS at 20 C for aluminum and 8% IACS at 20 C for the steel core. AC resistance for single-layer and three-layer designs approximates the effects of core magnetization. To convert to ohms/mile, multiply by To convert to ohms/km, multiply by (5) Based on a conductor temperature of 75 C at 60 Hz and the following conditions: 25 C ambient temperature, 2 ft/sec crosswind (90 to conductor), 0.5 coefficient of emissivity, 0.5 coefficient of absorbtivity, 30 northern latitude, sea level elevation, 90 azimuth of line (East-West), clear atmosphere, and a date and time of noon on July 1 (resulting in 96.0 W/ft² of solar and sky radiated heat). Actual ampacity will differ based on local conditions. For specific ampacities, please contact your General Cable sales representative. (6) Values for inductive reactance and capacitive reactance are expressed in terms of a 1 ft radius. 114

122 Overhead Conductors TransPowr ACSR Bare Overhead Conductor Aluminum Conductor Steel-Reinforced Concentric-Lay-Stranded Electric Utility ACSR, ALUMINUM CONDUCTOR, STEEL-REINFORCED, CONCENTRIC-LAY-STRANDED (MECHANICAL PROPERTIES) STRANDING NO. X DIA. CROSS-SECTION SQ. APPROX. WEIGHT LB/1000 FT (2) PERCENT BY WEIGHT RATED STRENGTH LBS STANDARD PACKAGES (3) CODE WORD (1) AWG OR kcmil AL STEEL TOTAL AL O.D. TOTAL AL STEEL AL STEEL GA2 GA3 (HS) GA5 (UHS) REEL DESIGNATION WEIGHT POUNDS LENGTH FEET Diver x x RMT RMT Pheasant x x RMT RMT Ringdove x x RMT RMT Dipper x x RMT RMT none x x RMT RMT Martin x x RMT RMT Popinjay x x RMT RMT Bobolink x x RMT RMT Wagtail x x RMT RMT Plover x x RMT RMT Nuthatch x x RMT RMT Parrot x x RMT RMT Ratite x x RMT RMT Lapwing x x RMT RMT Hornbill x x RMT RMT Falcon x x RMT RMT Chukar x x RMT Seahawk x x RMT Mockingbird x x RMT Roadrunner x x RMT Bluebird x x RMT Kiwi x x RMT Thrasher x x RMT Joree x x RMT CODE WORD (1) AWG OR kcmil ACSR, ALUMINUM CONDUCTOR, STEEL-REINFORCED, CONCENTRIC-LAY-STRANDED-HIGH-STRENGTH STRANDING (MECHANICAL PROPERTIES) STRANDING CROSS-SECTION APPROX. WEIGHT PERCENT RATED STRENGTH NO. X DIA. SQ. LB/1000 FT (2) BY WEIGHT LBS STANDARD PACKAGES (3) O.D. GA3 GA5 REEL WEIGHT AL STEEL TOTAL AL TOTAL AL STEEL AL STEEL GA2 (HS) (UHS) DESIGNATION POUNDS Grouse x x NR Petrel x x NR Minorca x x NR Leghorn x x NR Guinea x x NR Dotterel x x NR Dorking x x NR Brahma x x RM Cochin x x NR (1) Code words shown denote ACSR with regular-strength Class A Galvanized steel core (/GA2). See the Options section to find the appropriate code word modifier designation for alternative design options. (2) Due to rounding, total values may be slightly greater or slightly less than the sum of the component values. (3) Weights shown are for conductor only and do not include the reel. Normal length and shipping tolerances apply. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. LENGTH FEET 115

123 Electric Utility TransPowr ACSR Bare Overhead Conductor Aluminum Conductor Steel-Reinforced Concentric-Lay-Stranded Overhead Conductors ACSR, ALUMINUM CONDUCTOR, STEEL-REINFORCED, CONCENTRIC-LAY-STRANDED (ELECTRICAL PROPERTIES) STRANDING CROSS-SECTION RESISTANCE (4) GEOMETRIC INDUCTIVE NO. X DIA. SQ. OHMS/1000 FT MEAN REACTANCE CAPACITIVE CODE AWG OR O.D. DC AC AC AMPACITY RADIUS OHM/1000 FT REACTANCE MEGAOHM WORD (1) kcmil AL STEEL TOTAL C 75 C (5) FT (6) 1000 FT (6) Diver x x Pheasant x x Ringdove x x Dipper x x none x x Martin x x Popinjay x x Bobolink x x Wagtail x x Plover x x Nuthatch x x Parrot x x Ratite x x Lapwing x x Hornbill x x Falcon x x Chukar x x Seahawk x x Mockingbird x x Roadrunner x x Bluebird x x Kiwi x x Thrasher x x Joree x x CODE WORD (1) AWG OR kcmil ACSR, ALUMINUM CONDUCTOR, STEEL-REINFORCED, CONCENTRIC-LAY-STRANDED-HIGH-STRENGTH STRANDING (ELECTRICAL PROPERTIES) STRANDING CROSS-SECTION RESISTANCE (4) GEOMETRIC INDUCTIVE NO. X DIA. SQ. OHMS/1000 FT MEAN REACTANCE O.D. DC AC AC AMPACITY RADIUS OHM/1000 FT AL STEEL TOTAL C 75 C (5) FT (6) CAPACITIVE REACTANCE MEGAOHM 1000 FT (6) Grouse x x Petrel x x Minorca x x Leghorn x x Guinea x x Dotterel x x Dorking x x Brahma x x Cochin x x (1) Code words shown denote ACSR with regular-strength Class A Galvanized steel core (/GA2). See the Options section to find the appropriate code word modifier designation for alternative design options. (4) Based on a conductivity of 61.2% (minimum lot average) IACS at 20 C for aluminum and 8% IACS at 20 C for the steel core. AC resistance for single-layer and three-layer designs approximates the effects of core magnetization. To convert to ohms/mile, multiply by To convert to ohms/km, multiply by (5) Based on a conductor temperature of 75 C at 60 Hz and the following conditions: 25 C ambient temperature, 2 ft/sec crosswind (90 to conductor), 0.5 coefficient of emissivity, 0.5 coefficient of absorbtivity, 30 northern latitude, sea level elevation, 90 azimuth of line (East-West), clear atmosphere, and a date and time of noon on July 1 (resulting in 96.0 W/ft² of solar and sky radiated heat). Actual ampacity will differ based on local conditions. For specific ampacities, please contact your General Cable sales representative. (6) Values for inductive reactance and capacitive reactance are expressed in terms of a 1 ft radius. 116

124 Overhead Conductors Notes Electric Utility 117

125 Electric Utility Overhead Conductors TransPowr ACSR/AW Bare Overhead Conductor Aluminum Conductor Aluminum-Clad Steel-Reinforced Concentric-Lay-Stranded 6/1 7/1 18/1 36/1 12/7 24/7 26/7 30/7 45/7 72/7 54/7 30/19 54/19 76/19 84/19 Product Construction: Complete Conductor: ACSR/AW is a composite concentric-lay-stranded conductor. ACSR/AW conductors are manufactured in accordance with the requirements of the latest issue of ASTM B549. Aluminum-clad steel strands form the central core of the conductor, around which is stranded one or more layers of aluminum 1350-H19 wires. The aluminum-clad steel core may consist of a single strand or a concentric stranded conductor of 7, 19, 37 or more wires. Numerous combinations of aluminum and steel strands and layers are possible. The sizes and strandings listed on the following pages are those most frequently used for overhead lines. Features and Benefits: The AW core, which consists of a thick layer of aluminum (approx. 10 percent of the nominal wire radius) over steel, gives ACSR/AW conductors the advantage of the light weight and good conductivity of aluminum with the high tensile strength and ruggedness of steel. The crosssections above illustrate some common strandings. Applications: Aluminum conductors reinforced with aluminumclad steel wire (ACSR/AW) are used for overhead distribution and transmission lines where a high degree of corrosion resistance is needed. It should also be considered for use in locations where air pollution exists, such as along the coast or in highly industrialized areas. Options: Compact aluminum strands (ASTM B401) High-conductivity aluminum (/HC) (62.2% IACS) Trapezoidal-shaped aluminum strands (/TW) Non-specular surface finish (/NS) For more information, or information on other conductor sizes, designs and/or specific installation requirements not shown in the tables, contact your General Cable sales representative or

126 Overhead Conductors TransPowr ACSR/AW Bare Overhead Conductor Aluminum Conductor Aluminum-Clad Steel-Reinforced Concentric-Lay-Stranded CODE WORD (1) AWG OR kcmil ACSR/AW, ALUMINUM CONDUCTOR, ALUMINUM-CLAD, STEEL-REINFORCED, CONCENTRIC-LAY-STRANDED (MECHANICAL PROPERTIES) STRANDING NO. X DIA. CROSS-SECTION SQ. APPROX. WEIGHT LB/1000 FT (2) PERCENT BY WEIGHT AL STEEL TOTAL AL O.D. TOTAL AL STEEL AL STEEL RATED STRENGTH LBS Electric Utility STANDARD PACKAGES (3) WEIGHT POUNDS REEL DESIGNATION Swan/AW 4 6x x NR Swanate/AW 4 7x x NR NR Sparrow/AW 2 6x x NR NR NR Sparate/AW 2 7x x NR NR Robin/AW 1 6x x NR NR NR Raven/AW 1/0 6x x NR NR NR Quail/AW 2/0 6x x NR NR NR Pigeon/AW 3/0 6x x NR NR NR Penguin/AW 4/0 6x x NR NR NR Waxwing/AW x x RM NR NR Spoonbill/AW x x RM NR NR Scaup/AW x x RM NR NR Partridge/AW x x NR Junco/AW x x RM NR NR Ostrich/AW x x NR Merlin/AW x x RM NR NR Trogon/AW x x RM NR Woodcock/AW x x RMT NR Widgeon/AW x x RMT NR Linnet/AW x x RMT NR Oriole/AW x x RM NR Chickadee/AW x x RM NR NR Ptarmigan/AW x x RM NR Stork/AW x x RMT NR Brant/AW x x RMT NR (1) Code words shown, including suffix /AW, denote ACSR with aluminum-clad steel core. See the Options section to find the appropriate code word modifier designation for alternative design options. (2) Due to rounding, total values may not exactly equal the sum of the component values. (3) Weights shown are for conductor only and do not include the reel. Normal length and shipping tolerances apply. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. LENGTH FEET 119

127 Electric Utility CODE WORD (1) AWG OR kcmil ACSR/AW, ALUMINUM CONDUCTOR, ALUMINUM-CLAD, STEEL-REINFORCED- CONCENTRIC-LAY-STRANDED (ELECTRICAL PROPERTIES) STRANDING CROSS-SECTION RESISTANCE (4) GEOMETRIC NO. X DIA. SQ. OHMS/1000 FT MEAN O.D. DC AC AC AMPACITY RADIUS AL STEEL TOTAL C 75 C (5) FT Overhead Conductors TransPowr ACSR/AW Bare Overhead Conductor Aluminum Conductor Aluminum-Clad Steel-Reinforced Concentric-Lay-Stranded INDUCTIVE REACTANCE OHM/1000 FT (6) CAPACITIVE REACTANCE MEGAOHM 1000 FT (6) Swan/AW 4 6x x Swanate/AW 4 7x x Sparrow/AW 2 6x x Sparate/AW 2 7x x Robin/AW 1 6x x Raven/AW 1/0 6x x Quail/AW 2/0 6x x Pigeon/AW 3/0 6x x Penguin/AW 4/0 6x x Waxwing/AW x x Spoonbill/AW x x Scaup/AW x x Partridge/AW x x Junco/AW x x Ostrich/AW x x Merlin/AW x x Trogon/AW x x Woodcock/AW x x Widgeon/AW x x Linnet/AW x x Oriole/AW x x Chickadee/AW x x Ptarmigan/AW x x Stork/AW x x Brant/AW x x (1) Code words shown, including suffix /AW, denote ACSR with aluminum-clad steel core. See the Options section to find the appropriate code word modifier designation for alternative design options. (4) Based on a conductivity of 61.2% (minimum lot average) IACS at 20 C for aluminum and 20.3% IACS at 20 C for the aluminum-clad steel core. AC resistance for single-layer and three-layer designs approximates the effects of core magnetization. To convert to ohms/mile, multiply by To convert to ohms/km, multiply by (5) Based on a conductor temperature of 75 C at 60 Hz and the following conditions: 25 C ambient temperature, 2 ft/sec crosswind (90 to conductor), 0.5 coefficient of emissivity, 0.5 coefficient of absorbtivity, 30 northern latitude, sea level elevation, 90 azimuth of line (East-West), clear atmosphere, and a date and time of noon on July 1 (resulting in 96.0 W/ft² of solar and sky radiated heat). Actual ampacity will differ based on local conditions. For specific ampacities, please contact your General Cable sales representative. (6) Values for inductive reactance and capacitive reactance are expressed in terms of a 1 ft radius. 120

128 Overhead Conductors TransPowr ACSR/AW Bare Overhead Conductor Aluminum Conductor Aluminum-Clad Steel-Reinforced Concentric-Lay-Stranded CODE WORD (1) AWG OR kcmil ACSR/AW, ALUMINUM CONDUCTOR, ALUMINUM-CLAD, STEEL-REINFORCED, CONCENTRIC-LAY-STRANDED (MECHANICAL PROPERTIES) STRANDING NO. X DIA. CROSS-SECTION SQ. APPROX. WEIGHT LB/1000 FT (2) PERCENT BY WEIGHT AL STEEL TOTAL AL O.D. TOTAL AL STEEL AL STEEL RATED STRENGTH LBS Electric Utility STANDARD PACKAGES (3) WEIGHT POUNDS REEL DESIGNATION Ibis/AW x x RMT NR Lark/AW x x RM NR Pelican/AW x x RM NR NR Tailorbird/AW x x RM NR Toucan/AW x x RMT NR Flicker/AW x x RMT NR Hawk/AW x x RMT NR Hen/AW x x RM NR Heron/AW x x RM Osprey/AW x x RM NR NR Tody/AW x x RM NR Sapsucker/AW x x RMT NR Parakeet/AW x x RMT NR Dove/AW x x RMT NR Eagle/AW x x RM NR Peacock/AW x x RMT NR Squab/AW x x RMT NR Wood Duck/AW x x RM NR Teal/AW x x RMT RM NR Swift/AW x x RMT RMT RM NR Kingbird/AW x x RMT RM NR NR Turacos/AW x x RMT RM NR Goldfinch/AW x x RMT RMT NR Rook/AW x x RMT RMT NR Grosbeak/AW x x RMT RMT NR (1) Code words shown, including suffix /AW, denote ACSR with aluminum-clad steel core. See the Options section to find the appropriate code word modifier designation for alternative design options. (2) Due to rounding, total values may not exactly equal the sum of the component values. (3) Weights shown are for conductor only and do not include the reel. Normal length and shipping tolerances apply. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. LENGTH FEET 121

129 Electric Utility CODE WORD (1) AWG OR kcmil ACSR/AW, ALUMINUM CONDUCTOR, ALUMINUM-CLAD, STEEL-REINFORCED, CONCENTRIC-LAY-STRANDED (ELECTRICAL PROPERTIES) STRANDING CROSS-SECTION RESISTANCE (4) GEOMETRIC NO. X DIA. SQ. OHMS/1000 FT MEAN O.D. DC AC AC AMPACITY RADIUS AL STEEL TOTAL C 75 C (5) FT Overhead Conductors TransPowr ACSR/AW Bare Overhead Conductor Aluminum Conductor Aluminum-Clad Steel-Reinforced Concentric-Lay-Stranded INDUCTIVE REACTANCE OHM/1000 FT (6) CAPACITIVE REACTANCE MEGAOHM 1000 FT (6) Ibis/AW x x Lark/AW x x Pelican/AW x x Tailorbird/AW x x Toucan/AW x x Flicker/AW x x Hawk/AW x x Hen/AW x x Heron/AW x x Osprey/AW x x Tody/AW x x Sapsucker/AW x x Parakeet/AW x x Dove/AW x x Eagle/AW x x Peacock/AW x x Squab/AW x x Wood Duck/AW x x Teal/AW x x Swift/AW x x Kingbird/AW x x Turacos/AW x x Goldfinch/AW x x Rook/AW x x Grosbeak/AW x x (1) Code words shown, including suffix /AW, denote ACSR with aluminum-clad steel core. See the Options section to find the appropriate code word modifier designation for alternative design options. (4) Based on a conductivity of 61.2% (minimum lot average) IACS at 20 C for aluminum and 20.3% IACS at 20 C for the aluminum-clad steel core. AC resistance for single-layer and three-layer designs approximates the effects of core magnetization. To convert to ohms/mile, multiply by To convert to ohms/km, multiply by (5) Based on a conductor temperature of 75 C at 60 Hz and the following conditions: 25 C ambient temperature, 2 ft/sec crosswind (90 to conductor), 0.5 coefficient of emissivity, 0.5 coefficient of absorbtivity, 30 northern latitude, sea level elevation, 90 azimuth of line (East-West), clear atmosphere, and a date and time of noon on July 1 (resulting in 96.0 W/ft² of solar and sky radiated heat). Actual ampacity will differ based on local conditions. For specific ampacities, please contact your General Cable sales representative. (6) Values for inductive reactance and capacitive reactance are expressed in terms of a 1 ft radius. 122

130 Overhead Conductors TransPowr ACSR/AW Bare Overhead Conductor Aluminum Conductor Aluminum-Clad Steel-Reinforced Concentric-Lay-Stranded CODE WORD (1) AWG OR kcmil ACSR/AW, ALUMINUM CONDUCTOR, ALUMINUM-CLAD, STEEL-REINFORCED, CONCENTRIC-LAY-STRANDED (MECHANICAL PROPERTIES) STRANDING NO. X DIA. CROSS-SECTION SQ. APPROX. WEIGHT LB/1000 FT (2) PERCENT BY WEIGHT AL STEEL TOTAL AL O.D. TOTAL AL STEEL AL STEEL RATED STRENGTH LBS Electric Utility STANDARD PACKAGES (3) WEIGHT POUNDS REEL DESIGNATION Scoter/AW x x RMT RM Egret/AW x x RMT RMT RM NR Flamingo/AW x x RMT RMT NR Gannet/AW x x RMT RMT NR Stilt/AW x x RMT RMT NR Starling/AW x x RMT RMT NR Redwing/AW x x RMT RMT RM NR Coot/AW x x RMT RMT NR Macaw/AW x x RMT RM NR Turbit/AW x x RMT RM NR Tern/AW x x RMT RMT RM NR Puffin/AW x x RMT RMT NR Cuckoo/AW x x RMT RMT NR Condor/AW x x RMT RMT Drake/AW x x RMT RMT NR Mallard/AW x x RMT RMT RM Ruddy/AW x x RMT RMT RM NR Canary/AW x x RMT RMT Catbird/AW x x RMT RMT Phoenix/AW x x RMT RM Corncrake/AW x x RMT RM (1) Code words shown, including suffix /AW, denote ACSR with aluminum-clad steel core. See the Options section to find the appropriate code word modifier designation for alternative design options. (2) Due to rounding, total values may not exactly equal the sum of the component values. (3) Weights shown are for conductor only and do not include the reel. Normal length and shipping tolerances apply. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. LENGTH FEET 123

131 Electric Utility CODE WORD (1) AWG OR kcmil ACSR/AW, ALUMINUM CONDUCTOR, ALUMINUM-CLAD, STEEL-REINFORCED, CONCENTRIC-LAY-STRANDED (ELECTRICAL PROPERTIES) STRANDING CROSS-SECTION RESISTANCE (4) GEOMETRIC NO. X DIA. SQ. OHMS/1000 FT MEAN O.D. DC AC AC AMPACITY RADIUS AL STEEL TOTAL C 75 C (5) FT Overhead Conductors TransPowr ACSR/AW Bare Overhead Conductor Aluminum Conductor Aluminum-Clad Steel-Reinforced Concentric-Lay-Stranded INDUCTIVE REACTANCE OHM/1000 FT (6) CAPACITIVE REACTANCE MEGAOHM 1000 FT (6) Scoter/AW x x Egret/AW x x Flamingo/AW x x Gannet/AW x x Stilt/AW x x Starling/AW x x Redwing/AW x x Coot/AW x x Macaw/AW x x Turbit/AW x x Tern/AW x x Puffin/AW x x Cuckoo/AW x x Condor/AW x x Drake/AW x x Mallard/AW x x Ruddy/AW x x Canary/AW x x Catbird/AW x x Phoenix/AW x x Corncrake/AW x x (1) Code words shown, including suffix /AW, denote ACSR with aluminum-clad steel core. See the Options section to find the appropriate code word modifier designation for alternative design options. (4) Based on a conductivity of 61.2% (minimum lot average) IACS at 20 C for aluminum and 20.3% IACS at 20 C for the aluminum-clad steel core. AC resistance for single-layer and three-layer designs approximates the effects of core magnetization. To convert to ohms/mile, multiply by To convert to ohms/km, multiply by (5) Based on a conductor temperature of 75 C at 60 Hz and the following conditions: 25 C ambient temperature, 2 ft/sec crosswind (90 to conductor), 0.5 coefficient of emissivity, 0.5 coefficient of absorbtivity, 30 northern latitude, sea level elevation, 90 azimuth of line (East-West), clear atmosphere, and a date and time of noon on July 1 (resulting in 96.0 W/ft² of solar and sky radiated heat). Actual ampacity will differ based on local conditions. For specific ampacities, please contact your General Cable sales representative. (6) Values for inductive reactance and capacitive reactance are expressed in terms of a 1 ft radius. 124

132 Overhead Conductors TransPowr ACSR/AW Bare Overhead Conductor Aluminum Conductor Aluminum-Clad Steel-Reinforced Concentric-Lay-Stranded CODE WORD (1) AWG OR kcmil ACSR/AW, ALUMINUM CONDUCTOR, ALUMINUM-CLAD, STEEL-REINFORCED, CONCENTRIC-LAY-STRANDED (MECHANICAL PROPERTIES) STRANDING NO. X DIA. CROSS-SECTION SQ. APPROX. WEIGHT LB/1000 FT (2) PERCENT BY WEIGHT AL STEEL TOTAL AL O.D. TOTAL AL STEEL AL STEEL RATED STRENGTH LBS Electric Utility STANDARD PACKAGES (3) WEIGHT POUNDS REEL DESIGNATION Rail/AW x x RMT RMT RM NR Towhee/AW x x RMT RMT RMT Redbird/AW x x RMT RMT Cardinal/AW x x RMT RMT Canvasback/AW x x RMT RMT RM Snowbird/AW x x RMT RM Ortolan/AW x x RMT RMT RM NR Whooper/AW x x RMT RMT RMT Curlew/AW x x RMT RMT Avocet/AW x x RMT RMT RM Bluejay/AW x x RMT RMT RM NR Bullfinch/AW x x RMT RMT RMT Finch/AW x x RMT RMT Oxbird/AW x x RMT RMT RM Bunting/AW x x RMT RMT RM NR Cormorant/AW x x RMT RMT RMT Grackle/AW x x RMT RMT Skylark/AW x x RMT RMT Scissortail/AW x x RMT RMT RM Bittern/AW x x RMT RMT RM NR Diver/AW x x RMT RMT RMT (1) Code words shown, including suffix /AW, denote ACSR with aluminum-clad steel core. See the Options section to find the appropriate code word modifier designation for alternative design options. (2) Due to rounding, total values may not exactly equal the sum of the component values. (3) Weights shown are for conductor only and do not include the reel. Normal length and shipping tolerances apply. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. LENGTH FEET 125

133 Electric Utility CODE WORD (1) AWG OR kcmil ACSR/AW, ALUMINUM CONDUCTOR, ALUMINUM-CLAD, STEEL-REINFORCED, CONCENTRIC-LAY-STRANDED (ELECTRICAL PROPERTIES) STRANDING CROSS-SECTION RESISTANCE (4) GEOMETRIC NO. X DIA. SQ. OHMS/1000 FT MEAN O.D. DC AC AC AMPACITY RADIUS AL STEEL TOTAL C 75 C (5) FT Overhead Conductors TransPowr ACSR/AW Bare Overhead Conductor Aluminum Conductor Aluminum-Clad Steel-Reinforced Concentric-Lay-Stranded INDUCTIVE REACTANCE OHM/1000 FT (6) CAPACITIVE REACTANCE MEGAOHM 1000 FT (6) Rail/AW x x Towhee/AW x x Redbird/AW x x Cardinal/AW x x Canvasback/AW x x Snowbird/AW x x Ortolan/AW x x Whooper/AW x x Curlew/AW x x Avocet/AW x x Bluejay/AW x x Bullfinch/AW x x Finch/AW x x Oxbird/AW x x Bunting/AW x x Cormorant/AW x x Grackle/AW x x Skylark/AW x x Scissortail/AW x x Bittern/AW x x Diver/AW x x (1) Code words shown, including suffix /AW, denote ACSR with aluminum-clad steel core. See the Options section to find the appropriate code word modifier designation for alternative design options. (4) Based on a conductivity of 61.2% (minimum lot average) IACS at 20 C for aluminum and 20.3% IACS at 20 C for the aluminum-clad steel core. AC resistance for single-layer and three-layer designs approximates the effects of core magnetization. To convert to ohms/mile, multiply by To convert to ohms/km, multiply by (5) Based on a conductor temperature of 75 C at 60 Hz and the following conditions: 25 C ambient temperature, 2 ft/sec crosswind (90 to conductor), 0.5 coefficient of emissivity, 0.5 coefficient of absorbtivity, 30 northern latitude, sea level elevation, 90 azimuth of line (East-West), clear atmosphere, and a date and time of noon on July 1 (resulting in 96.0 W/ft² of solar and sky radiated heat). Actual ampacity will differ based on local conditions. For specific ampacities, please contact your General Cable sales representative. (6) Values for inductive reactance and capacitive reactance are expressed in terms of a 1 ft radius. 126

134 Overhead Conductors TransPowr ACSR/AW Bare Overhead Conductor Aluminum Conductor Aluminum-Clad Steel-Reinforced Concentric-Lay-Stranded CODE WORD (1) AWG OR kcmil ACSR/AW, ALUMINUM CONDUCTOR, ALUMINUM-CLAD, STEEL-REINFORCED, CONCENTRIC-LAY-STRANDED (MECHANICAL PROPERTIES) STRANDING NO. X DIA. CROSS-SECTION SQ. APPROX. WEIGHT LB/1000 FT (2) PERCENT BY WEIGHT AL STEEL TOTAL AL O.D. TOTAL AL STEEL AL STEEL RATED STRENGTH LBS REEL DESIGNATION Electric Utility STANDARD PACKAGES (3) WEIGHT POUNDS Pheasant/AW x x RMT RMT Ringdove/AW x x RMT RMT Dipper/AW x x RMT RMT none x x RMT RMT Martin/AW x x RMT RMT Popinjay/AW x x RMT RMT Bobolink/AW x x RMT RMT Wagtail/AW x x RMT RMT Plover/AW x x RMT RMT Nuthatch/AW x x RMT RMT Parrot/AW x x RMT RMT Ratite/AW x x RMT RMT Lapwing/AW x x RMT RMT Hornbill/AW x x RMT RMT Falcon/AW x x RMT RMT Chukar/AW x x RMT Seahawk/AW x x RMT Mockingbird/AW x x RMT Roadrunner/AW x x RMT Bluebird/AW x x RMT Kiwi/AW x x RMT Thrasher/AW x x RMT Joree/AW x x RMT LENGTH FEET CODE WORD (1) ACSR/AW, ALUMINUM CONDUCTOR, ALUMINUM-CLAD, STEEL-REINFORCED, CONCENTRIC-LAY-STRANDED-HIGH-STRENGTH STRANDING (MECHANICAL PROPERTIES) AWG OR kcmil STRANDING NO. X DIA. CROSS-SECTION SQ. APPROX. WEIGHT LB/1000 FT (2) PERCENT BY WEIGHT AL STEEL TOTAL AL O.D. TOTAL AL STEEL AL STEEL RATED STRENGTH LBS STANDARD PACKAGES (3) WEIGHT POUNDS REEL DESIGNATION Grouse/AW x x NR Petrel/AW x x NR Minorca/AW x x NR Leghorn/AW x x NR Guinea/AW x x NR Dotterel/AW x x NR Dorking/AW x x NR Brahma/AW x x NR Cochin/AW x x NR (1) Code words shown, including suffix /AW, denote ACSR with aluminum-clad steel core. See the Options section to find the appropriate code word modifier designation for alternative design options. (2) Due to rounding, total values may not exactly equal the sum of the component values. (3) Weights shown are for conductor only and do not include the reel. Normal length and shipping tolerances apply. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. LENGTH FEET 127

135 Electric Utility CODE WORD (1) AWG OR kcmil ACSR/AW, ALUMINUM CONDUCTOR, ALUMINUM-CLAD, STEEL-REINFORCED, CONCENTRIC-LAY-STRANDED (ELECTRICAL PROPERTIES) STRANDING CROSS-SECTION RESISTANCE (4) GEOMETRIC NO. X DIA. SQ. OHMS/1000 FT MEAN O.D. DC AC AC AMPACITY RADIUS AL STEEL TOTAL C 75 C (5) FT Overhead Conductors TransPowr ACSR/AW Bare Overhead Conductor Aluminum Conductor Aluminum-Clad Steel-Reinforced Concentric-Lay-Stranded INDUCTIVE REACTANCE OHM/1000 FT (6) CAPACITIVE REACTANCE MEGAOHM 1000 FT (6) Pheasant/AW x x Ringdove/AW x x Dipper/AW x x none x x Martin/AW x x Popinjay/AW x x Bobolink/AW x x Wagtail/AW x x Plover/AW x x Nuthatch/AW x x Parrot/AW x x Ratite/AW x x Lapwing/AW x x Hornbill/AW x x Falcon/AW x x Chukar/AW x x Seahawk/AW x x Mockingbird/AW x x Roadrunner/AW x x Bluebird/AW x x Kiwi/AW x x Thrasher/AW x x Joree/AW x x CODE WORD (1) ACSR/AW, ALUMINUM CONDUCTOR, ALUMINUM-CLAD, STEEL-REINFORCED, CONCENTRIC-LAY-STRANDED-HIGH-STRENGTH STRANDING (ELECTRICAL PROPERTIES) STRANDING CROSS-SECTION RESISTANCE (4) GEOMETRIC INDUCTIVE NO. X DIA. SQ. OHMS/1000 FT MEAN REACTANCE CAPACITIVE AWG OR O.D. DC AC AC AMPACITY RADIUS OHM/1000 FT REACTANCE MEGAOHM kcmil AL STEEL TOTAL C 75 C (5) FT (6) 1000 FT (6) Grouse/AW x x Petrel/AW x x Minorca/AW x x Leghorn/AW x x Guinea/AW x x Dotterel/AW x x Dorking/AW x x Brahma/AW x x Cochin/AW x x (1) Code words shown, including suffix /AW, denote ACSR with aluminum-clad steel core. See the Options section to find the appropriate code word modifier designation for alternative design options. (4) Based on a conductivity of 61.2% (minimum lot average) IACS at 20 C for aluminum and 20.3% IACS at 20 C for the aluminum-clad steel core. AC resistance for single-layer and three-layer designs approximates the effects of core magnetization. To convert to ohms/mile, multiply by To convert to ohms/km, multiply by (5) Based on a conductor temperature of 75 C at 60 Hz and the following conditions: 25 C ambient temperature, 2 ft/sec crosswind (90 to conductor), 0.5 coefficient of emissivity, 0.5 coefficient of absorbtivity, 30 northern latitude, sea level elevation, 90 azimuth of line (East-West), clear atmosphere, and a date and time of noon on July 1 (resulting in 96.0 W/ft² of solar and sky radiated heat). Actual ampacity will differ based on local conditions. For specific ampacities, please contact your General Cable sales representative. (6) Values for inductive reactance and capacitive reactance are expressed in terms of a 1 ft radius. 128

136 Overhead Conductors Notes Electric Utility 129

137 Electric Utility TransPowr ACSR/TW Bare Overhead Conductor Trapezoidal Aluminum Conductor Steel-Reinforced Concentric-Lay-Stranded Overhead Conductors 18/7 20/7 21/7 22/7 36/7 36/19 38/19 39/19 64/19 Product Construction: Complete Conductor: TransPowr ACSR/TW is a trapezoidal aluminum conductor steel-reinforced concentric-lay-stranded conductor. The aluminum strands are trapezoidal in shape. The wedge-shaped aluminum strands enable a more compact alignment of the aluminum wires. Conductor designs that maintain the same circular mil cross-sectional area of aluminum as a conventional round conductor result in a TW conductor that is 10 to 15 percent smaller in overall diameter. Conductor designs that maintain the same overall diameter as a conventional round conductor result in a TW conductor that has 20 to 25 percent more aluminum cross-sectional area packed in. The ACSR/TW conductors are manufactured in accordance with the requirements of the latest issue of ASTM B779. The steel strands form the central core of the conductor, around which is stranded two, three or four layers of aluminum 1350-H19 wires. The steel core may consist of a concentric stranded cable of 7, 19 or more wires. Numerous combinations of aluminum and steel strands and layers are possible. The sizes and constructions listed on the following pages are common examples used in overhead lines. For ACSR/TW conductors, the standard Class A galvanized coating is usually adequate for ordinary environments. Features and Benefits: TransPowr ACSR/TW has a continuous operating temperature rating of 75 C. ACSR and ACSR/TW conductors have an industry-accepted shortduration maximum operating temperature rating of 100 C. Operation of the conductor at elevated temperatures may increase the conductor sag properties and lower the rated tensile strength of the conductor. TransPowr ACSR/TW conductors are recognized for their record of economy, dependability and favorable strength-to-weight ratio. ACSR/TW conductors constructed of equivalent aluminum circular mil cross-sectional area provide a conductor that is smaller in overall diameter than the equivalent conventional round wire ACSR conductor. The reduced conductor diameter is advantageous in reducing the effects of ice and wind loading on the conductor. ACSR/TW conductors constructed to be equivalent overall diameter enable a greater circular mil crosssectional area of aluminum within the conductor, reducing power loss in the conductor for day-today operations as well as allowing a significant increase in conductor current-carrying capacity. Applications: Trapezoidal aluminum conductors steel-reinforced (ACSR/TW) are used for overhead transmission lines. Options: High-conductivity aluminum (/HC) (62.2% IACS) Regular-strength Class C galvanized steel core (/GC2) High-strength Class A galvanized steel core (/GA3 to ASTM B606) Extra-high-strength Class A galvanized steel core (/GA4 to ASTM B957) Ultra-high-strength Class A galvanized steel core (/GA5 to ASTM B957) Regular-strength Class A zinc-5% aluminum mischmetal alloy-coated steel core (/MA2 to ASTM B802) High-strength Class A zinc-5% aluminum mischmetal alloy-coated steel core (/MA3 to ASTM B803) Extra-high-strength Class A zinc-5% aluminum mischmetal alloy-coated steel core (/MA4 to ASTM B958) Ultra-high-strength Class A zinc-5% aluminum mischmetal alloy-coated steel core (/MA5 to ASTM B958) Aluminum-clad steel core (/AW) Non-specular surface finish (/NS) For more information, or information on other conductor sizes, designs and/or specific installation requirements not shown in the tables, contact your General Cable sales representative or

138 Overhead Conductors TransPowr ACSR/TW Bare Overhead Conductor Trapezoidal Aluminum Conductor Steel-Reinforced Concentric-Lay-Stranded CODE WORD (1) AWG OR kcmil Electric Utility ACSR/TW (MECHANICAL PROPERTIES) - REDUCED DIAMETER - CONDUCTORS D TO HAVE EQUIVALENT CIRCULAR MIL AREA TO REGULAR ACSR STEEL STEEL CROSS-SECTION APPROX. WEIGHT PERCENT RATED STRENGTH NO. EQUIVALENT CORE CORE SQ. LB/1000 FT (2) BY WEIGHT LBS STANDARD PACKAGES (3) AL FILL AL DIA. NO. X DIA. O.D. O.D. GA3 GA5 REEL TYPE WIRES FACTOR TOTAL AL TOTAL AL STEEL AL STEEL GA2 (HS) (UHS) DESIGNATION WEIGHT LBS Oriole/ x RMT ACSR/TW NR Flicker/ x RM ACSR/TW NR Hawk/ x RMT ACSR/TW NR Hen/ x RM ACSR/TW NR Parakeet/ x RM ACSR/TW NR Dove/ x RMT ACSR/TW NR Rook/ x RM ACSR/TW NR Grosbeak/ x RMT ACSR/TW NR Tern/ x RM ACSR/TW NR Puffin/ x RMT ACSR/TW NR Condor/ x RMT ACSR/TW NR Drake/ x RMT ACSR/TW NR Mallard/ x RMT ACSR/TW NR Phoenix/ x RMT ACSR/TW NR Rail/ x RMT ACSR/TW RM Cardinal/ x RMT ACSR/TW NR Snowbird / x RMT ACSR/TW RM Ortolan/ x RMT ACSR/TW RM Curlew/ x RMT ACSR/TW NR Avocet/ x RMT ACSR/TW RM Bluejay/ x RMT ACSR/TW RM Finch/ x RMT ACSR/TW RMT Oxbird/ x RMT ACSR/TW RM Bunting/ x RMT ACSR/TW RM (1) Code words shown denote ACSR/TW with regular-strength Class A galvanized steel core (/GA2). See the Options section to find the appropriate code word modifier designation for alternative design options. (2) Due to rounding, total values may not exactly equal the sum of the component values. (3) Weights shown are for conductor only and do not include the reel. Normal length and shipping tolerances apply. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. LENGTH FEET 131

139 Electric Utility TransPowr ACSR/TW Bare Overhead Conductor Trapezoidal Aluminum Conductor Steel-Reinforced Concentric-Lay-Stranded CODE WORD (1) AWG OR NO. AL kcmil TYPE WIRES Overhead Conductors ACSR/TW (ELECTRICAL PROPERTIES) - REDUCED DIAMETER - CONDUCTORS D TO HAVE EQUIVALENT CIRCULAR MIL AREA TO REGULAR ACSR CROSS-SECTION RESISTANCE (4) GEOMETRIC EQUIVALENT STEEL CORE STEEL SQ. OHMS/1000 FT MEAN FILL AL DIA. NO. X DIA. CORE O.D. O.D. DC AC AC AMPACITY RADIUS FACTOR TOTAL C 75 C (5) FT INDUCTIVE REACTANCE OHM/1000 FT (6) CAPACITIVE REACTANCE MEGAOHM 1000 FT (6) Oriole/ x ACSR/TW Flicker/ x ACSR/TW Hawk/ x ACSR/TW Hen/ x ACSR/TW Parakeet/ x ACSR/TW Dove/ x ACSR/TW Rook/ x ACSR/TW Grosbeak/ x ACSR/TW Tern/ x ACSR/TW Puffin/ x ACSR/TW Condor/ x ACSR/TW Drake/ x ACSR/TW Mallard/ x ACSR/TW Phoenix/ x ACSR/TW Rail/ x ACSR/TW Cardinal/ x ACSR/TW Snowbird/ x ACSR/TW Ortolan/ x ACSR/TW Curlew/ x ACSR/TW Avocet/ x ACSR/TW Bluejay/ x ACSR/TW Finch/ x ACSR/TW Oxbird/ x ACSR/TW Bunting/ x ACSR/TW (1) Code words shown denote ACSR/TW with regular-strength Class A galvanized steel core (/GA2). See the Options section to find the appropriate code word modifier designation for alternative design options. (4) Based on a conductivity of 61.2% (minimum lot average) IACS at 20 C for aluminum and 8% IACS at 20 C for the steel core. AC resistance for single-layer and three-layer designs approximates the effects of core magnetization. To convert to ohms/mile, multiply by To convert to ohms/km, multiply by (5) Based on a conductor temperature of 75 C at 60 Hz and the following conditions: 25 C ambient temperature, 2 ft/sec crosswind (90 to conductor), 0.5 coefficient of emissivity, 0.5 coefficient of absorbtivity, 30 northern latitude, sea level elevation, 90 azimuth of line (East-West), clear atmosphere, and a date and time of noon on July 1 (resulting in 96.0 W/ft² of solar and sky radiated heat). Actual ampacity will differ based on local conditions. For specific ampacities, please contact your General Cable sales representative. (6) Values for inductive reactance and capacitive reactance are expressed in terms of a 1 ft radius. 132

140 Overhead Conductors TransPowr ACSR/TW Bare Overhead Conductor Trapezoidal Aluminum Conductor Steel-Reinforced Concentric-Lay-Stranded CODE WORD (1) CODE WORD (1) AWG OR kcmil AWG OR kcmil ACSR/TW (MECHANICAL PROPERTIES) - REDUCED DIAMETER - CONDUCTORS D TO HAVE EQUIVALENT CIRCULAR MIL AREA TO REGULAR ACSR TYPE TYPE NO. AL WIRES Electric Utility ACSR/TW (MECHANICAL PROPERTIES) - EQUIVALENT DIAMETER - CONDUCTORS D TO HAVE EQUIVALENT DIAMETER TO REGULAR ACSR STEEL STEEL CROSS-SECTION APPROX. WEIGHT PERCENT RATED STRENGTH EQUIVALENT CORE CORE SQ. LB/1000 FT (2) BY WEIGHT LBS STANDARD PACKAGES (3) FILL AL DIA. NO. X DIA. O.D. O.D. GA3 GA5 REEL FACTOR TOTAL AL TOTAL AL STEEL AL STEEL GA2 (HS) (UHS) DESIGNATION WEIGHT LBS NO. AL WIRES FILL FACTOR EQUIVALENT AL DIA. STEEL CORE NO. X DIA. STEEL CORE O.D. CROSS-SECTION SQ. APPROX. WEIGHT LB/1000 FT (2) PERCENT BY WEIGHT TOTAL AL O.D. TOTAL AL STEEL AL STEEL GA2 RATED STRENGTH LBS STANDARD PACKAGES (3) GA3 GA5 REEL (HS) (UHS) DESIGNATION WEIGHT LENGTH LBS FEET Grackle/ x RMT ACSR/TW RM Scissortail/ x RMT ACSR/TW RM Bittern/ x RMT ACSR/TW RM Pheasant/ x RMT ACSR/TW RM Dipper/ x RMT ACSR/TW RM Martin/ x RMT ACSR/TW RM Bobolink/ x RMT ACSR/TW RM Plover/ x RMT ACSR/TW RM Lapwing/ x RMT ACSR/TW RM Falcon/ x RMT ACSR/TW RMT Chukar/ x RMT ACSR/TW RM Bluebird/ x RMT ACSR/TW RMT Calumet/ x RMT ACSR/TW NR Mohawk/ x RM ACSR/TW NR Oswego/ x RMT ACSR/TW NR Mystic/ x RMT ACSR/TW NR Wabash/ x RMT ACSR/TW NR Maumee/ x RMT ACSR/TW NR Kettle/ x RMT ACSR/TW RM Suwanee/ x RMT ACSR/TW RM Columbia/ x RMT ACSR/TW RM (1) Code words shown denote ACSR/TW with regular-strength Class A galvanized steel core (/GA2). See the Options section to find the appropriate code word modifier designation for alternative design options. (2) Due to rounding, total values may not exactly equal the sum of the component values. (3) Weights shown are for conductor only and do not include the reel. Normal length and shipping tolerances apply. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. LENGTH FEET 133

141 Electric Utility TransPowr ACSR/TW Bare Overhead Conductor Trapezoidal Aluminum Conductor Steel-Reinforced Concentric-Lay-Stranded CODE WORD (1) AWG OR NO. AL kcmil TYPE WIRES Overhead Conductors ACSR/TW (ELECTRICAL PROPERTIES) - REDUCED DIAMETER - CONDUCTORS D TO HAVE EQUIVALENT CIRCULAR MIL AREA TO REGULAR ACSR CROSS-SECTION RESISTANCE (4) GEOMETRIC EQUIVALENT STEEL CORE STEEL SQ. OHMS/1000 FT MEAN FILL AL DIA. NO. X DIA. CORE O.D. O.D. DC AC AC AMPACITY RADIUS FACTOR TOTAL C 75 C (5) FT INDUCTIVE REACTANCE OHM/1000 FT (6) CAPACITIVE REACTANCE MEGAOHM 1000 FT (6 ) Grackle/ x ACSR/TW Scissortail/ x ACSR/TW Bittern/ x ACSR/TW Pheasant/ x ACSR/TW Dipper/ x ACSR/TW Martin/ x ACSR/TW Bobolink/ x ACSR/TW Plover/ x ACSR/TW Lapwing/ x ACSR/TW Falcon/ x ACSR/TW Chukar/ x ACSR/TW Bluebird/ x ACSR/TW CODE WORD (1) AWG OR NO. AL kcmil TYPE WIRES ACSR/TW (ELECTRICAL PROPERTIES) - EQUIVALENT DIAMETER - CONDUCTORS D TO HAVE EQUIVALENT DIAMETER TO REGULAR ACSR CROSS-SECTION RESISTANCE (4) EQUIVALENT STEEL CORE STEEL SQ. OHMS/1000 FT FILL AL DIA. NO. X DIA. CORE O.D. O.D. DC AC AC AMPACITY FACTOR TOTAL C 75 C (5) GEOMETRIC MEAN RADIUS FT INDUCTIVE REACTANCE OHM/1000 FT (6) CAPACITIVE REACTANCE MEGAOHM 1000 FT (6) Calumet/ x ACSR/TW Mohawk/ x ACSR/TW Oswego/ x ACSR/TW Mystic/ x ACSR/TW Wabash/ x ACSR/TW Maumee/ x ACSR/TW Kettle/ x ACSR/TW Suwanee/ x ACSR/TW Columbia/ x ACSR/TW (1) Code words shown denote ACSR/TW with regular-strength Class A galvanized steel core (/GA2). See the Options section to find the appropriate code word modifier designation for alternative design options. (4) Based on a conductivity of 61.2% (minimum lot average) IACS at 20 C for aluminum and 8% IACS at 20 C for the steel core. AC resistance for single-layer and three-layer designs approximates the effects of core magnetization. To convert to ohms/mile, multiply by To convert to ohms/km, multiply by (5) Based on a conductor temperature of 75 C at 60 Hz and the following conditions: 25 C ambient temperature, 2 ft/sec crosswind (90 to conductor), 0.5 coefficient of emissivity, 0.5 coefficient of absorbtivity, 30 northern latitude, sea level elevation, 90 azimuth of line (East-West), clear atmosphere, and a date and time of noon on July 1 (resulting in 96.0 W/ft² of solar and sky radiated heat). Actual ampacity will differ based on local conditions. For specific ampacities, please contact your General Cable sales representative. (6) Values for inductive reactance and capacitive reactance are expressed in terms of a 1 ft radius. 134

142 Overhead Conductors TransPowr ACSR/TW Bare Overhead Conductor Trapezoidal Aluminum Conductor Steel-Reinforced Concentric-Lay-Stranded CODE WORD (1) AWG OR kcmil TYPE Electric Utility ACSR/TW (MECHANICAL PROPERTIES) - EQUIVALENT DIAMETER - CONDUCTORS D TO HAVE EQUIVALENT DIAMETER TO REGULAR ACSR STEEL STEEL CROSS-SECTION APPROX. WEIGHT PERCENT RATED STRENGTH EQUIVALENT CORE CORE SQ. LB/1000 FT (2) BY WEIGHT LBS STANDARD PACKAGES (3) FILL AL DIA. NO. X DIA. O.D. O.D. GA3 GA5 REEL FACTOR TOTAL AL TOTAL AL STEEL AL STEEL GA2 (HS) (UHS) DESIGNATION WEIGHT LBS NO. AL WIRES Genesee/ x RMT ACSR/TW RM Hudson/ x RMT ACSR/TW RM Cheyenne/ x RMT ACSR/TW RM Yukon/ x RMT ACSR/TW RMT Nelson/ x RMT ACSR/TW RM Catawba/ x RMT ACSR/TW RM Thames/ x RMT ACSR/TW RM Mackenzie/ x RMT ACSR/TW RM Truckee/ x RMT ACSR/TW RM Merrimack/ x RMT ACSR/TW RM Miramichi/ x RMT ACSR/TW RM St. Croix/ x RMT ACSR/TW RM Rio Grande/ x RMT ACSR/TW RM Potomac/ x RMT ACSR/TW RM Platte/ x RMT ACSR/TW RM Pecos/ x RMT ACSR/TW RM Schuylkill/ x RMT ACSR/TW RM James/ x RMT ACSR/TW RM Pee Dee/ x RMT ACSR/TW RM Cumberland/ x RMT ACSR/TW RMT Athabaska/ x RMT ACSR/TW RM Powder/ x RMT ACSR/TW RMT Santee/ x RMT ACSR/TW RMT (1) Code words shown denote ACSR/TW with regular-strength Class A galvanized steel core (/GA2). See the Options section to find the appropriate code word modifier designation for alternative design options. (2) Due to rounding, total values may not exactly equal the sum of the component values. (3) Weights shown are for conductor only and do not include the reel. Normal length and shipping tolerances apply. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. LENGTH FEET 135

143 Electric Utility TransPowr ACSR/TW Bare Overhead Conductor Trapezoidal Aluminum Conductor Steel-Reinforced Concentric-Lay-Stranded CODE WORD (1) AWG OR NO. AL kcmil TYPE WIRES ACSR/TW (ELECTRICAL PROPERTIES) - EQUIVALENT DIAMETER - CONDUCTORS D TO HAVE EQUIVALENT DIAMETER TO REGULAR ACSR CROSS-SECTION RESISTANCE (4) EQUIVALENT STEEL CORE STEEL SQ. OHMS/1000 FT FILL AL DIA. NO. X DIA. CORE O.D. O.D. DC AC AC AMPACITY FACTOR TOTAL C 75 C (5) Overhead Conductors GEOMETRIC MEAN RADIUS FT INDUCTIVE REACTANCE OHM/1000 FT (6) CAPACITIVE REACTANCE MEGAOHM 1000 FT (6) Genesee/ x ACSR/TW Hudson/ x ACSR/TW Cheyenne/ x ACSR/TW Yukon/ x ACSR/TW Nelson/ x ACSR/TW Catawba/ x ACSR/TW Thames/ x ACSR/TW Mackenzie/ x ACSR/TW Truckee/ x ACSR/TW Merrimack/ x ACSR/TW Miramichi/ x ACSR/TW St. Croix/ x ACSR/TW Rio Grande/ x ACSR/TW Potomac/ x ACSR/TW Platte/ x ACSR/TW Pecos/ x ACSR/TW Schuylkill/ x ACSR/TW James/ x ACSR/TW Pee Dee/ x ACSR/TW Cumberland/ x ACSR/TW Athabaska/ x ACSR/TW Powder/ x ACSR/TW Santee/ x ACSR/TW (1) Code words shown denote ACSR/TW with regular-strength Class A galvanized steel core (/GA2). See the Options section to find the appropriate code word modifier designation for alternative design options. (4) Based on a conductivity of 61.2% (minimum lot average) IACS at 20 C for aluminum and 8% IACS at 20 C for the steel core. AC resistance for single-layer and three-layer designs approximates the effects of core magnetization. To convert to ohms/mile, multiply by To convert to ohms/km, multiply by (5) Based on a conductor temperature of 75 C at 60 Hz and the following conditions: 25 C ambient temperature, 2 ft/sec crosswind (90 to conductor), 0.5 coefficient of emissivity, 0.5 coefficient of absorbtivity, 30 northern latitude, sea level elevation, 90 azimuth of line (East-West), clear atmosphere, and a date and time of noon on July 1 (resulting in 96.0 W/ft² of solar and sky radiated heat). Actual ampacity will differ based on local conditions. For specific ampacities, please contact your General Cable sales representative. (6) Values for inductive reactance and capacitive reactance are expressed in terms of a 1 ft radius. 136

144 Overhead Conductors Notes Electric Utility 137

145 Electric Utility TransPowr ACSS Bare Overhead Conductor Aluminum Conductor Steel-Supported Concentric-Lay-Stranded Overhead Conductors 20/7 22/7 24/7 26/7 30/7 30/19 54/7 54/19 45/7 72/7 76/19 84/19 Product Construction: Complete Conductor: ACSS is a composite concentric-lay-stranded cable. ACSS conductors are manufactured in accordance with the latest issue of ASTM B856. The steel strands form the central core of the cable, around which is stranded one or more layers of aluminum 1350-O wires. The O temper of the aluminum, a fully annealed or soft temper, causes most or all of the mechanical load on ACSS to be carried by the steel. Standard ACSS designs are manufactured with regular-strength Class A zinc-5% aluminum mischmetal alloy-coated steel core (/MA2). The steel core may consist of 7, 19, 37 or more wires. Features and Benefits: ACSS conductors are similar to conventional ACSR with some very important additional advantages. ACSS can operate continuously at high temperatures up to 250 C without damage, allowing for a significant increase in conductor current-carrying capacity. ACSS sags less under emergency electrical loadings than ACSR, it is self-damping, and its final sags are not affected by long-term creep of the aluminum. Applications: Aluminum conductor steel-supported (ACSS) is used for overhead transmission lines. It is especially useful in reconductoring applications requiring increased current with existing tensions and clearances; new line applications where structures can be economized due to reduced sag; new line applications requiring high emergency loadings; and lines where aeolian vibration is a problem. Options: High-strength Class A zinc-5% aluminum mischmetal alloy-coated steel core (/MA3 to ASTM B803) Extra-high-strength Class A zinc-5% aluminum mischmetal alloy-coated steel core (/MA4 to ASTM B958) Ultra-high-strength Class A zinc-5% aluminum mischmetal alloy-coated steel core (/MA5 to ASTM B958) Aluminum-clad steel core (/AW) see ACSS/AW catalog section Options (cont d): 250 C operating temperature rating utilizing either the zinc-5% aluminum mischmetal alloy-coated steel core wires or the aluminum-clad steel core wires Trapezoidal-shaped aluminum strands (/TW) see ACSS/TW catalog section Non-specular surface finish (/NS) For more information, or information on other conductor sizes, designs and/or specific installation requirements not shown in the tables, contact your General Cable sales representative or

146 Overhead Conductors TransPowr ACSS Bare Overhead Conductor Aluminum Conductor Steel-Supported Concentric-Lay-Stranded Electric Utility CODE WORD (1) AWG OR kcmil ACSS, CONCENTRIC-LAY-STRANDED (MECHANICAL PROPERTIES) STRANDING CROSS-SECTION APPROX. WEIGHT PERCENT RATED STRENGTH NO. X DIA. SQ. LB/1000 FT (2) BY WEIGHT LBS STANDARD PACKAGES (3) AL STEEL TOTAL AL O.D. TOTAL AL STEEL AL STEEL GA2 OR MA2 GA3 OR GA5 OR REEL MA3 (HS) MA5 (UHS) DESIGNATION POUNDS WEIGHT LENGTH FEET Spoonbill/ACSS x x RM Scaup/ACSS x x RM Partridge/ACSS x x RM Junco/ACSS x x RM Ostrich/ACSS x x RM Trogon/ACSS x x RM Woodcock/ACSS x x RMT RM Widgeon/ACSS x x RMT RM Linnet/ACSS x x RMT RM Oriole/ACSS x x RM Ptarmigan/ACSS x x RM Stork/ACSS x x RMT RM Brant/ACSS x x RMT RM Ibis/ACSS x x RMT RM Lark/ACSS x x RM Tailorbird/ACSS x x RM Toucan/ACSS x x RMT RM Flicker/ACSS x x RMT RM Hawk/ACSS x x RMT RM Hen/ACSS x x RM Heron/ACSS x x RM Tody/ACSS x x RM Sapsucker/ACSS x x RMT RM Parakeet/ACSS x x RMT RM Dove/ACSS x x RMT RM Eagle/ACSS x x RM Peacock/ACSS x x RMT RM Squab/ACSS x x RMT RM Wood Duck/ACSS x x RM Teal/ACSS x x RMT RM Turacos/ACSS x x RMT RM Goldfinch/ACSS x x RMT RMT RM Rook/ACSS x x RMT RMT RM (1) Code words shown denote ACSS with regular-strength Class A zinc-5% aluminum mischmetal alloy-coated steel core (/MA2). See the Options section to find the appropriate code word modifier designation for alternative design options. (2) Due to rounding, total values may be slightly greater or slightly less than the sum of the component values. (3) Weights shown are for conductor only and do not include the reel. Normal length and shipping tolerances apply. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. 139

147 Electric Utility TransPowr ACSS Bare Overhead Conductor Aluminum Conductor Steel-Supported Concentric-Lay-Stranded Overhead Conductors CODE WORD (1) AWG OR kcmil ACSS, CONCENTRIC-LAY-STRANDED (ELECTRICAL PROPERTIES) STRANDING CROSS-SECTION RESISTANCE (4) NO. X DIA. SQ. OHMS/1000 FT AMPACITY (5) O.D. DC AC AC AC AL STEEL TOTAL C 75 C 200 C GEOMETRIC MEAN RADIUS FT INDUCTIVE REACTANCE OHM/1000 FT (6) CAPACITIVE REACTANCE MEGAOHM 1000 FT (6) Spoonbill/ACSS x x Scaup/ACSS x x Partridge/ACSS x x Junco/ACSS x x Ostrich/ACSS x x Trogon/ACSS x x Woodcock/ACSS x x Widgeon/ACSS x x Linnet/ACSS x x Oriole/ACSS x x Ptarmigan/ACSS x x Stork/ACSS x x Brant/ACSS x x Ibis/ACSS x x Lark/ACSS x x Tailorbird/ACSS x x Toucan/ACSS x x Flicker/ACSS x x Hawk/ACSS x x Hen/ACSS x x Heron/ACSS x x Tody/ACSS x x Sapsucker/ACSS x x Parakeet/ACSS x x Dove/ACSS x x Eagle/ACSS x x Peacock/ACSS x x Squab/ACSS x x Wood Duck/ACSS x x Teal/ACSS x x Turacos/ACSS x x Goldfinch/ACSS x x Rook/ACSS x x (1) Code words shown denote ACSS with regular-strength Class A zinc-5% aluminum mischmetal alloy-coated steel core (/MA2). See the Options section to find the appropriate code word modifier designation for alternative design options. (4) Based on a conductivity of 63.0% IACS at 20 C for aluminum and 8% IACS at 20 C for the steel core. AC resistance for single-layer and three-layer designs approximates the effects of core magnetization. To convert to ohms/mile, multiply by To convert to ohms/km, multiply by (5) Based on the given conductor temperature at 60 Hz and the following conditions: 25 C ambient temperature, 2 ft/sec crosswind (90 to conductor), 0.5 coefficient of emissivity, 0.5 coefficient of absorbtivity, 30 northern latitude, sea level elevation, 90 azimuth of line (East-West), clear atmosphere, and a date and time of noon on July 1(resulting in 96.0 W/ft² of solar and sky radiated heat). Actual ampacity will differ based on local conditions. For specific ampacities, please contact your General Cable sales representative. (6) Values for inductive reactance and capacitive reactance are expressed in terms of a 1 ft radius. 140

148 Overhead Conductors TransPowr ACSS Bare Overhead Conductor Aluminum Conductor Steel-Supported Concentric-Lay-Stranded Electric Utility CODE WORD (1) AWG OR kcmil ACSS, CONCENTRIC- LAY-STRANDED (MECHANICAL PROPERTIES) STRANDING CROSS-SECTION APPROX. WEIGHT PERCENT RATED STRENGTH NO. X DIA. SQ. LB/1000 FT (2) BY WEIGHT LBS STANDARD PACKAGES (3) O.D. GA2 OR GA3 OR GA5 OR REEL WEIGHT LENGTH AL STEEL TOTAL AL TOTAL AL STEEL AL STEEL MA2 MA3 (HS) MA5 (UHS) DESIGNATION POUNDS FEET Grosbeak/ACSS x x RMT RMT RM Scoter/ACSS x x RMT RM Egret/ACSS x x RMT RMT RM Flamingo/ACSS x x RMT RMT RM Gannet/ACSS x x RMT RMT RM Stilt/ACSS x x RMT RMT RM Starling/ACSS x x RMT RMT RM Redwing/ACSS x x RMT RMT RM Macaw/ACSS x x RMT RM Turbit/ACSS x x RMT RM Tern/ACSS x x RMT RMT RM Puffin/ACSS x x RMT RMT RM Cuckoo/ACSS x x RMT RMT RM Condor/ACSS x x RMT RMT Drake/ACSS x x RMT RMT RM Mallard/ACSS x x RMT RMT RM Ruddy/ACSS x x RMT RMT RM Canary/ACSS x x RMT RMT Phoenix/ACSS x x RMT RM Corncrake/ACSS x x RMT RM (1) Code words shown denote ACSS with regular-strength Class A zinc-5% aluminum mischmetal alloy-coated steel core (/MA2). See the Options section to find the appropriate code word modifier designation for alternative design options. (2) Due to rounding, total values may be slightly greater or slightly less than the sum of the component values. (3) Weights shown are for conductor only and do not include the reel. Normal length and shipping tolerances apply. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. 141

149 Electric Utility TransPowr ACSS Bare Overhead Conductor Aluminum Conductor Steel-Supported Concentric-Lay-Stranded Overhead Conductors CODE WORD (1) AWG OR kcmil ACSS, CONCENTRIC-LAY-STRANDED (ELECTRICAL PROPERTIES) STRANDING CROSS-SECTION RESISTANCE (4) NO. X DIA. SQ. OHMS/1000 FT AMPACITY (5) O.D. DC AC AC AC AL STEEL TOTAL C 75 C 200 C GEOMETRIC MEAN RADIUS FT INDUCTIVE REACTANCE OHM/1000 FT (6) CAPACITIVE REACTANCE MEGAOHM 1000 FT (6) Grosbeak/ACSS x x Scoter/ACSS x x Egret/ACSS x x Flamingo/ACSS x x Gannet/ACSS x x Stilt/ACSS x x Starling/ACSS x x Redwing/ACSS x x Macaw/ACSS x x Turbit/ACSS x x Tern/ACSS x x Puffin/ACSS x x Cuckoo/ACSS x x Condor/ACSS x x Drake/ACSS x x Mallard/ACSS x x Ruddy/ACSS x x Canary/ACSS x x Phoenix/ACSS x x Corncrake/ACSS x x (1) Code words shown denote ACSS with regular-strength Class A zinc-5% aluminum mischmetal alloy-coated steel core (/MA2). See the Options section to find the appropriate code word modifier designation for alternative design options. (4) Based on a conductivity of 63.0% IACS at 20 C for aluminum and 8% IACS at 20 C for the steel core. AC resistance for single-layer and three-layer designs approximates the effects of core magnetization. To convert to ohms/mile, multiply by To convert to ohms/km, multiply by (5) Based on the given conductor temperature at 60 Hz and the following conditions: 25 C ambient temperature, 2 ft/sec crosswind (90 to conductor), 0.5 coefficient of emissivity, 0.5 coefficient of absorbtivity, 30 northern latitude, sea level elevation, 90 azimuth of line (East-West), clear atmosphere, and a date and time of noon on July 1 (resulting in 96.0 W/ft² of solar and sky radiated heat). Actual ampacity will differ based on local conditions. For specific ampacities, please contact your General Cable sales representative. (6) Values for inductive reactance and capacitive reactance are expressed in terms of a 1 ft radius. 142

150 Overhead Conductors TransPowr ACSS Bare Overhead Conductor Aluminum Conductor Steel-Supported Concentric-Lay-Stranded Electric Utility CODE WORD (1) AWG OR kcmil ACSS, CONCENTRIC-LAY-STRANDED (MECHANICAL PROPERTIES) STRANDING CROSS-SECTION APPROX. WEIGHT PERCENT RATED STRENGTH NO. X DIA. SQ. LB/1000 FT (2) BY WEIGHT LBS STANDARD PACKAGES (3) O.D. GA2 OR GA3 OR GA5 OR REEL WEIGHT LENGTH AL STEEL TOTAL AL TOTAL AL STEEL AL STEEL MA2 MA3 (HS) MA5 (UHS) DESIGNATION POUNDS FEET Rail/ACSS x x RMT RMT RM Towhee/ACSS x x RMT RMT RMT Redbird/ACSS x x RMT RMT Cardinal/ACSS x x RMT RMT Canvasback/ x x RMT ACSS RMT RM Snowbird/ACSS x x RMT RM Ortolan/ACSS x x RMT RMT RM Whooper/ACSS x x RMT RMT RM Curlew/ACSS x x RMT RMT Avocet/ACSS x x RMT RMT RM Bluejay/ACSS x x RMT RMT RM Bullfinch/ACSS x x RMT RMT RMT Finch/ACSS x x RMT RMT Oxbird/ACSS x x RMT RMT RM Bunting/ACSS x x RMT RMT RM Cormorant/ACSS x x RMT RMT RMT Grackle/ACSS x x RMT RMT Scissortail/ACSS x x RMT RMT RM Bittern/ACSS x x RMT RMT RM (1) Code words shown denote ACSS with regular-strength Class A zinc-5% aluminum mischmetal alloy-coated steel core (/MA2). See the Options section to find the appropriate code word modifier designation for alternative design options. (2) Due to rounding, total values may be slightly greater or slightly less than the sum of the component values. (3) Weights shown are for conductor only and do not include the reel. Normal length and shipping tolerances apply. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. 143

151 Electric Utility TransPowr ACSS Bare Overhead Conductor Aluminum Conductor Steel-Supported Concentric-Lay-Stranded Overhead Conductors CODE WORD (1) AWG OR kcmil ACSS, CONCENTRIC-LAY-STRANDED (ELECTRICAL PROPERTIES) STRANDING CROSS-SECTION RESISTANCE (4) NO. X DIA. SQ. OHMS/1000 FT AMPACITY (5) O.D. DC AC AC AC AL STEEL TOTAL C 75 C 200 C GEOMETRIC MEAN RADIUS FT INDUCTIVE REACTANCE OHM/1000 FT (6) CAPACITIVE REACTANCE MEGAOHM 1000 FT (6) Rail/ACSS x x Towhee/ACSS x x Redbird/ACSS x x Cardinal/ACSS x x Canvasback/ x x ACSS Snowbird/ACSS x x Ortolan/ACSS x x Whooper/ACSS x x Curlew/ACSS x x Avocet/ACSS x x Bluejay/ACSS x x Bullfinch/ACSS x x Finch/ACSS x x Oxbird/ACSS x x Bunting/ACSS x x Cormorant/ACSS x x Grackle/ACSS x x Scissortail/ACSS x x Bittern/ACSS x x (1) Code words shown denote ACSS with regular-strength Class A zinc-5% aluminum mischmetal alloy-coated steel core (/MA2). See the Options section to find the appropriate code word modifier designation for alternative design options. (4) Based on a conductivity of 63.0% IACS at 20 C for aluminum and 8% IACS at 20 C for the steel core. AC resistance for single-layer and three-layer designs approximates the effects of core magnetization. To convert to ohms/mile, multiply by To convert to ohms/km, multiply by (5) Based on the given conductor temperature at 60 Hz and the following conditions: 25 C ambient temperature, 2 ft/sec crosswind (90 to conductor), 0.5 coefficient of emissivity, 0.5 coefficient of absorbtivity, 30 northern latitude, sea level elevation, 90 azimuth of line (East-West), clear atmosphere, and a date and time of noon on July 1 (resulting in 96.0 W/ft² of solar and sky radiated heat). Actual ampacity will differ based on local conditions. For specific ampacities, please contact your General Cable sales representative. (6) Values for inductive reactance and capacitive reactance are expressed in terms of a 1 ft radius. 144

152 Overhead Conductors TransPowr ACSS Bare Overhead Conductor Aluminum Conductor Steel-Supported Concentric-Lay-Stranded Electric Utility CODE WORD (1) AWG OR kcmil ACSS, CONCENTRIC-LAY-STRANDED (MECHANICAL PROPERTIES) STRANDING CROSS-SECTION APPROX. WEIGHT PERCENT RATED STRENGTH NO. X DIA. SQ. LB/1000 FT (2) BY WEIGHT LBS STANDARD PACKAGES (3) O.D. GA2 OR GA3 OR GA5 OR REEL WEIGHT LENGTH AL STEEL TOTAL AL TOTAL AL STEEL AL STEEL MA2 MA3 (HS) MA5 (UHS) DESIGNATION POUNDS FEET Diver/ACSS x x RMT RMT RMT Pheasant/ACSS x x RMT RMT Ringdove/ACSS x x RMT RMT RM Dipper/ACSS x x RMT RMT RM none x x RMT RMT RMT Martin/ACSS x x RMT RMT Popinjay/ACSS x x RMT RMT RM Bobolink/ACSS x x RMT RMT RM Wagtail/ACSS x x RMT RMT RMT Plover/ACSS x x RMT RMT Nuthatch/ACSS x x RMT RMT RM Parrot/ACSS x x RMT RMT Ratite/ACSS x x RMT RMT RM Lapwing/ACSS x x RMT RMT RM Hornbill/ACSS x x RMT RMT RMT Falcon/ACSS x x RMT RMT Chukar/ACSS x x RMT Seahawk/ACSS x x RMT Mockingbird/ACSS x x RMT Roadrunner/ACSS x x RMT Bluebird/ACSS x x RMT Kiwi/ACSS x x RMT Thrasher/ACSS x x RMT Joree/ACSS x x RMT (1) Code words shown denote ACSS with regular-strength Class A zinc-5% aluminum mischmetal alloy-coated steel core (/MA2). See the Options section to find the appropriate code word modifier designation for alternative design options. (2) Due to rounding, total values may be slightly greater or slightly less than the sum of the component values. (3) Weights shown are for conductor only and do not include the reel. Normal length and shipping tolerances apply. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. 145

153 Electric Utility TransPowr ACSS Bare Overhead Conductor Aluminum Conductor Steel-Supported Concentric-Lay-Stranded Overhead Conductors CODE WORD (1) AWG OR kcmil ACSS, CONCENTRIC-LAY-STRANDED (ELECTRICAL PROPERTIES) STRANDING CROSS-SECTION RESISTANCE (4) NO. X DIA. SQ. OHMS/1000 FT AMPACITY (5) O.D. DC AC AC AC AL STEEL TOTAL C 75 C 200 C GEOMETRIC MEAN RADIUS FT INDUCTIVE REACTANCE OHM/1000 FT (6) CAPACITIVE REACTANCE MEGAOHM 1000 FT (6) Diver/ACSS x x Pheasant/ACSS x x Ringdove/ACSS x x Dipper/ACSS x x none x x Martin/ACSS x x Popinjay/ACSS x x Bobolink/ACSS x x Wagtail/ACSS x x Plover/ACSS x x Nuthatch/ACSS x x Parrot/ACSS x x Ratite/ACSS x x Lapwing/ACSS x x Hornbill/ACSS x x Falcon/ACSS x x Chukar/ACSS x x Seahawk/ACSS x x Mockingbird/ACSS x x Roadrunner/ACSS x x Bluebird/ACSS x x Kiwi/ACSS x x Thrasher/ACSS x x Joree/ACSS x x (1) Code words shown denote ACSS with regular-strength Class A zinc-5% aluminum mischmetal alloy-coated steel core (/MA2). See the Options section to find the appropriate code word modifier designation for alternative design options. (4) Based on a conductivity of 63.0% IACS at 20 C for aluminum and 8% IACS at 20 C for the steel core. AC resistance for single-layer and three-layer designs approximates the effects of core magnetization. To convert to ohms/mile, multiply by To convert to ohms/km, multiply by (5) Based on the given conductor temperature at 60 Hz and the following conditions: 25 C ambient temperature, 2 ft/sec crosswind (90 to conductor), 0.5 coefficient of emissivity, 0.5 coefficient of absorbtivity, 30 northern latitude, sea level elevation, 90 azimuth of line (East-West), clear atmosphere, and a date and time of noon on July 1 (resulting in 96.0 W/ft² of solar and sky radiated heat). Actual ampacity will differ based on local conditions. For specific ampacities, please contact your General Cable sales representative. (6) Values for inductive reactance and capacitive reactance are expressed in terms of a 1 ft radius. 146

154 Overhead Conductors Notes Electric Utility 147

155 Electric Utility Overhead Conductors TransPowr ACSS/AW Bare Overhead Conductor Aluminum Conductor Aluminum-Clad Steel-Supported Concentric-Lay-Stranded 20/7 22/7 24/7 26/7 30/7 30/19 54/7 54/19 45/7 72/7 76/19 84/19 Product Construction: Complete Conductor: ACSS/AW is a composite concentric-lay-stranded cable. Aluminum-clad steel strands form the central core of the cable, around which is stranded one or more layers of aluminum 1350-O wires. ACSS/AW conductors are manufactured in accordance with the latest issue of ASTM B856. The O temper of the aluminum, a fully annealed or soft temper, causes most or all of the mechanical load of ACSS/AW to be carried by the steel. The aluminum-clad steel core may consist of 7, 19, 37 or more wires. Numerous combinations of aluminum and steel strand and layers are possible. The sizes and strandings listed on the following pages are those most frequently used for overhead lines. Features and Benefits: The AW core, which consists of a thick layer of aluminum (approx. 10% of the nominal wire/ radius) over steel, gives ACSS/AW conductors the advantages of standard ACSS along with the light weight and good conductivity of aluminum and the high tensile strength and ruggedness of steel. ACSS/AW can operate continuously at high temperatures (250 C) without damage, allowing for a significant increase in conductor current-carrying capacity. The cross-sections above illustrate some common stranding. Applications: Aluminum conductor steel-supported with aluminum-clad steel wire (ACSS/AW) are used for overhead distribution and transmission lines where a high degree of corrosion resistance is required. Options: Trapezoidal-shaped aluminum strands (/TW) Non-specular surface finish (/NS) For more information, or information on other conductor sizes, designs and/or specific installation requirements not shown in the tables, contact your General Cable sales representative or

156 Overhead Conductors TransPowr ACSS/AW Bare Overhead Conductor Aluminum Conductor Aluminum-Clad Steel-Supported Concentric-Lay-Stranded CODE WORD (1) AWG OR kcmil ACSS/AW, CONCENTRIC-LAY-STRANDED (MECHANICAL PROPERTIES) STRANDING NO. X DIA. CROSS-SECTION SQ. APPROX. WEIGHT LB/1000 FT (2) PERCENT BY WEIGHT AL STEEL TOTAL AL O.D. TOTAL AL STEEL AL STEEL RATED STRENGTH LBS Electric Utility STANDARD PACKAGES (3) WEIGHT POUNDS REEL DESIGNATION Spoonbill/ACSS/AW x x RM Scaup/ACSS/AW x x RM Partridge/ACSS/AW x x RM Junco/ACSS/AW x x RM Ostrich/ACSS/AW x x RM Trogon/ACSS/AW x x RM Woodcock/ACSS/AW x x RMT RM Widgeon/ACSS/AW x x RMT RM Linnet/ACSS/AW x x RMT RM Oriole/ACSS/AW x x RM Ptarmigan/ACSS/AW x x RM Stork/ACSS/AW x x RMT RM Brant/ACSS/AW x x RMT RM Ibis/ACSS/AW x x RMT RM Lark/ACSS/AW x x RM Tailorbird/ACSS/AW x x RM Toucan/ACSS/AW x x RMT RM Flicker/ACSS/AW x x RMT RM Hawk/ACSS/AW x x RMT RM Hen/ACSS/AW x x RM Heron/ACSS/AW x x RM Tody/ACSS/AW x x RM Sapsucker/ACSS/AW x x RMT RM Parakeet/ACSS/AW x x RMT RM Dove/ACSS/AW x x RMT RM Eagle/ACSS/AW x x RM Peacock/ACSS/AW x x RMT RM Squab/ACSS/AW x x RMT RM Wood Duck/ACSS/AW x x RM Teal/ACSS/AW x x RMT RM Turacos/ACSS/AW x x RMT RM Goldfinch/ACSS/AW x x RMT RMT RM Rook/ACSS/AW x x RMT RMT RM (1) Code words shown, including suffix /AW, denote ACSS with aluminum-clad steel core. See the Options section to find the appropriate code word modifier designation for alternative design options. (2) Due to rounding, total values may be slightly greater or slightly less than the sum of the component values. (3) Weights shown are for conductor only and do not include the reel. Normal length and shipping tolerances apply. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. LENGTH FEET 149

157 Electric Utility CODE WORD (1) AWG OR kcmil ACSS/AW, CONCENTRIC-LAY-STRANDED (ELECTRICAL PROPERTIES) STRANDING CROSS-SECTION RESISTANCE (4) NO. X DIA. SQ. OHMS/1000 FT AMPACITY (5) O.D. DC AC AC AC AL STEEL TOTAL C 75 C 200 C Overhead Conductors TransPowr ACSS/AW Bare Overhead Conductor Aluminum Conductor Aluminum-Clad Steel-Supported Concentric-Lay-Stranded GEOMETRIC MEAN RADIUS FT INDUCTIVE REACTANCE OHM/1000 FT (6) CAPACITIVE REACTANCE MEGAOHM 1000 FT (6) Spoonbill/ACSS/AW x x Scaup/ACSS/AW x x Partridge/ACSS/AW x x Junco/ACSS/AW x x Ostrich/ACSS/AW x x Trogon/ACSS/AW x x Woodcock/ACSS/AW x x Widgeon/ACSS/AW x x Linnet/ACSS/AW x x Oriole/ACSS/AW x x Ptarmigan/ACSS/AW x x Stork/ACSS/AW x x Brant/ACSS/AW x x Ibis/ACSS/AW x x Lark/ACSS/AW x x Tailorbird/ACSS/AW x x Toucan/ACSS/AW x x Flicker/ACSS/AW x x Hawk/ACSS/AW x x Hen/ACSS/AW x x Heron/ACSS/AW x x Tody/ACSS/AW x x Sapsucker/ACSS/AW x x Parakeet/ACSS/AW x x Dove/ACSS/AW x x Eagle/ACSS/AW x x Peacock/ACSS/AW x x Squab/ACSS/AW x x Wood Duck/ACSS/AW x x Teal/ACSS/AW x x Turacos/ACSS/AW x x Goldfinch/ACSS/AW x x Rook/ACSS/AW x x (1) Code words shown, including suffix /AW, denote ACSS with aluminum-clad steel core. See the Options section to find the appropriate code word modifier designation for alternative design options. (4) Based on a conductivity of 63.0% IACS at 20 C for aluminum and 20.3% IACS at 20 C for the aluminum-clad steel core. AC resistance for single-layer and three-layer designs approximates the effects of core magnetization. To convert to ohms/mile, multiply by To convert to ohms/km, multiply by (5) Based on the given conductor temperature at 60 Hz and the following conditions: 25 C ambient temperature, 2 ft/sec crosswind (90 to conductor), 0.5 coefficient of emissivity, 0.5 coefficient of absorbtivity, 30 northern latitude, sea level elevation, 90 azimuth of line (East-West), clear atmosphere, and a date and time of noon on July 1 (resulting in 96.0 W/ft² of solar and sky radiated heat). Actual ampacity will differ based on local conditions. For specific ampacities, please contact your General Cable sales representative. (6) Values for inductive reactance and capacitive reactance are expressed in terms of a 1 ft radius. 150

158 Overhead Conductors TransPowr ACSS/AW Bare Overhead Conductor Aluminum Conductor Aluminum-Clad Steel-Supported Concentric-Lay-Stranded CODE WORD (1) AWG OR kcmil ACSS/AW, CONCENTRIC-LAY-STRANDED (MECHANICAL PROPERTIES) STRANDING NO. X DIA. CROSS-SECTION SQ. APPROX. WEIGHT LB/1000 FT (2) PERCENT BY WEIGHT AL STEEL TOTAL AL O.D. TOTAL AL STEEL AL STEEL RATED STRENGTH LBS Electric Utility STANDARD PACKAGES (3) WEIGHT POUNDS REEL DESIGNATION Grosbeak/ACSS/AW x x RMT RMT RM Scoter/ACSS/AW x x RMT RM Egret/ACSS/AW x x RMT RMT RM Flamingo/ACSS/AW x x RMT RMT RM Gannet/ACSS/AW x x RMT RMT RM Stilt/ACSS/AW x x RMT RMT RM Starling/ACSS/AW x x RMT RMT RM Redwing/ACSS/AW x x RMT RMT RM Macaw/ACSS/AW x x RMT RM Turbit/ACSS/AW x x RMT RM Tern/ACSS/AW x x RMT RMT RM Puffin/ACSS/AW x x RMT RMT RM Cuckoo/ACSS/AW x x RMT RMT RM Condor/ACSS/AW x x RMT RMT Drake/ACSS/AW x x RMT RMT RM Mallard/ACSS/AW x x RMT RMT RM Ruddy/ACSS/AW x x RMT RMT RM Canary/ACSS/AW x x RMT RMT Phoenix/ACSS/AW x x RMT RM (1) Code words shown, including suffix /AW, denote ACSS with aluminum-clad steel core. See the Options section to find the appropriate code word modifier designation for alternative design options. (2) Due to rounding, total values may be slightly greater or slightly less than the sum of the component values. (3) Weights shown are for conductor only and do not include the reel. Normal length and shipping tolerances apply. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. LENGTH FEET 151

159 Electric Utility CODE WORD (1) AWG OR kcmil ACSS/AW, CONCENTRIC-LAY-STRANDED (ELECTRICAL PROPERTIES) STRANDING CROSS-SECTION RESISTANCE (4) NO. X DIA. SQ. OHMS/1000 FT AMPACITY (5) O.D. DC AC AC AC AL STEEL TOTAL C 75 C 200 C Overhead Conductors TransPowr ACSS/AW Bare Overhead Conductor Aluminum Conductor Aluminum-Clad Steel-Supported Concentric-Lay-Stranded GEOMETRIC MEAN RADIUS FT INDUCTIVE REACTANCE OHM/1000 FT (6) CAPACITIVE REACTANCE MEGAOHM FT (6) Grosbeak/ACSS/AW x x Scoter/ACSS/AW x x Egret/ACSS/AW x x Flamingo/ACSS/AW x x Gannet/ACSS/AW x x Stilt/ACSS/AW x x Starling/ACSS/AW x x Redwing/ACSS/AW x x Macaw/ACSS/AW x x Turbit/ACSS/AW x x Tern/ACSS/AW x x Puffin/ACSS/AW x x Cuckoo/ACSS/AW x x Condor/ACSS/AW x x Drake/ACSS/AW x x Mallard/ACSS/AW x x Ruddy/ACSS/AW x x Canary/ACSS/AW x x Phoenix/ACSS/AW x x (1) Code words shown, including suffix /AW, denote ACSS with aluminum-clad steel core. See the Options section to find the appropriate code word modifier designation for alternative design options. (4) Based on a conductivity of 63.0% IACS at 20 C for aluminum and 20.3% IACS at 20 C for the aluminum-clad steel core. AC resistance for single-layer and three-layer designs approximates the effects of core magnetization. To convert to ohms/mile, multiply by To convert to ohms/km, multiply by (5) Based on the given conductor temperature at 60 Hz and the following conditions: 25 C ambient temperature, 2 ft/sec crosswind (90 to conductor), 0.5 coefficient of emissivity, 0.5 coefficient of absorbtivity, 30 northern latitude, sea level elevation, 90 azimuth of line (East-West), clear atmosphere, and a date and time of noon on July 1 (resulting in 96.0 W/ft² of solar and sky radiated heat). Actual ampacity will differ based on local conditions. For specific ampacities, please contact your General Cable sales representative. (6) Values for inductive reactance and capacitive reactance are expressed in terms of a 1 ft radius. 152

160 Overhead Conductors TransPowr ACSS/AW Bare Overhead Conductor Aluminum Conductor Aluminum-Clad Steel-Supported Concentric-Lay-Stranded CODE WORD (1) AWG OR kcmil ACSS/AW, CONCENTRIC-LAY-STRANDED (MECHANICAL PROPERTIES) STRANDING NO. X DIA. CROSS-SECTION SQ. APPROX. WEIGHT LB/1000 FT (2) PERCENT BY WEIGHT AL STEEL TOTAL AL O.D. TOTAL AL STEEL AL STEEL RATED STRENGTH LBS Electric Utility STANDARD PACKAGES (3) WEIGHT POUNDS REEL DESIGNATION Corncrake/ACSS/AW x x RMT RM Rail/ACSS/AW x x RMT RMT RM Towhee/ACSS/AW x x RMT RMT RMT Redbird/ACSS/AW x x RMT RMT Cardinal/ACSS/AW x x RMT RMT Canvasback/ x x RMT ACSS/AW RM Snowbird/ACSS/AW x x RMT RM Ortolan/ACSS/AW x x RMT RMT RM Whooper/ACSS/AW x x RMT RMT RM Curlew/ACSS/AW x x RMT RMT Avocet/ACSS/AW x x RMT RMT RM Bluejay/ACSS/AW x x RMT RMT RM Bullfinch/ACSS/AW x x RMT RMT RMT Finch/ACSS/AW x x RMT RMT Oxbird/ACSS/AW x x RMT RMT RM Bunting/ACSS/AW x x RMT RMT RM Cormorant/ACSS/AW x x RMT RMT RMT Grackle/ACSS/AW x x RMT RMT Scissortail/ACSS/AW x x RMT RMT RM Bittern/ACSS/AW x x RMT RMT RM (1) Code words shown, including suffix /AW, denote ACSS with aluminum-clad steel core. See the Options section to find the appropriate code word modifier designation for alternative design options. (2) Due to rounding, total values may be slightly greater or slightly less than the sum of the component values. (3) Weights shown are for conductor only and do not include the reel. Normal length and shipping tolerances apply. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. LENGTH FEET 153

161 Electric Utility CODE WORD (1) AWG OR kcmil ACSS/AW, CONCENTRIC-LAY-STRANDED (ELECTRICAL PROPERTIES) STRANDING CROSS-SECTION RESISTANCE (4) NO. X DIA. SQ. OHMS/1000 FT AMPACITY (5) O.D. DC AC AC AC AL STEEL TOTAL C 75 C 200 C Overhead Conductors TransPowr ACSS/AW Bare Overhead Conductor Aluminum Conductor Aluminum-Clad Steel-Supported Concentric-Lay-Stranded GEOMETRIC MEAN RADIUS FT INDUCTIVE REACTANCE OHM/1000 FT (6) CAPACITIVE REACTANCE MEGAOHM FT (6) Corncrake/ACSS/AW x x Rail/ACSS/AW x x Towhee/ACSS/AW x x Redbird/ACSS/AW x x Cardinal/ACSS/AW x x Canvasback/ x x ACSS/AW Snowbird/ACSS/AW x x Ortolan/ACSS/AW x x Whooper/ACSS/AW x x Curlew/ACSS/AW x x Avocet/ACSS/AW x x Bluejay/ACSS/AW x x Bullfinch/ACSS/AW x x Finch/ACSS/AW x x Oxbird/ACSS/AW x x Bunting/ACSS/AW x x Cormorant/ACSS/AW x x Grackle/ACSS/AW x x Scissortail/ACSS/AW x x Bittern/ACSS/AW x x (1) Code words shown, including suffix /AW, denote ACSS with aluminum-clad steel core. See the Options section to find the appropriate code word modifier designation for alternative design options. (4) Based on a conductivity of 63.0% IACS at 20 C for aluminum and 20.3% IACS at 20 C for the aluminum-clad steel core. AC resistance for single-layer and three-layer designs approximates the effects of core magnetization. To convert to ohms/mile, multiply by To convert to ohms/km, multiply by (5) Based on the given conductor temperature at 60 Hz and the following conditions: 25 C ambient temperature, 2 ft/sec crosswind (90 to conductor), 0.5 coefficient of emissivity, 0.5 coefficient of absorbtivity, 30 northern latitude, sea level elevation, 90 azimuth of line (East-West), clear atmosphere, and a date and time of noon on July 1 (resulting in 96.0 W/ft² of solar and sky radiated heat). Actual ampacity will differ based on local conditions. For specific ampacities, please contact your General Cable sales representative. (6) Values for inductive reactance and capacitive reactance are expressed in terms of a 1 ft radius. 154

162 Overhead Conductors TransPowr ACSS/AW Bare Overhead Conductor Aluminum Conductor Aluminum-Clad Steel-Supported Concentric-Lay-Stranded CODE WORD (1) AWG OR kcmil ACSS/AW, CONCENTRIC-LAY-STRANDED (MECHANICAL PROPERTIES) STRANDING NO. X DIA. CROSS-SECTION SQ. APPROX. WEIGHT LB/1000 FT (2) PERCENT BY WEIGHT AL STEEL TOTAL AL O.D. TOTAL AL STEEL AL STEEL RATED STRENGTH LBS Electric Utility STANDARD PACKAGES (3) WEIGHT POUNDS REEL DESIGNATION Diver/ACSS/AW x x RMT RMT RMT Pheasant/ACSS/AW x x RMT RMT Ringdove/ACSS/AW x x RMT RMT RM Dipper/ACSS/AW x x RMT RMT RM none x x RMT RMT RMT Martin/ACSS/AW x x RMT RMT Popinjay/ACSS/AW x x RMT RMT RM Bobolink/ACSS/AW x x RMT RMT RM Wagtail/ACSS/AW x x RMT RMT RMT Plover/ACSS/AW x x RMT RMT Nuthatch/ACSS/AW x x RMT RMT RM Parrot/ACSS/AW x x RMT RMT Ratite/ACSS/AW x x RMT RMT RM Lapwing/ACSS/AW x x RMT RMT RM Hornbill/ACSS/AW x x RMT RMT RMT Falcon/ACSS/AW x x RMT RMT Chukar/ACSS/AW x x RMT Seahawk/ACSS/AW x x RMT Mockingbird/ACSS/AW x x RMT Roadrunner/ACSS/AW x x RMT Bluebird/ACSS/AW x x RMT Kiwi/ACSS/AW x x RMT Thrasher/ACSS/AW x x RMT Joree/ACSS/AW x x RMT (1) Code words shown, including suffix /AW, denote ACSS with aluminum-clad steel core. See the Options section to find the appropriate code word modifier designation for alternative design options. (2) Due to rounding, total values may be slightly greater or slightly less than the sum of the component values. (3) Weights shown are for conductor only and do not include the reel. Normal length and shipping tolerances apply. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. LENGTH FEET 155

163 Electric Utility CODE WORD (1) AWG OR kcmil ACSS/AW, CONCENTRIC-LAY-STRANDED (ELECTRICAL PROPERTIES) STRANDING CROSS-SECTION RESISTANCE (4) NO. X DIA. SQ. OHMS/1000 FT AMPACITY (5) O.D. DC AC AC AC AL STEEL TOTAL C 75 C 200 C Overhead Conductors TransPowr ACSS/AW Bare Overhead Conductor Aluminum Conductor Aluminum-Clad Steel-Supported Concentric-Lay-Stranded GEOMETRIC MEAN RADIUS FT INDUCTIVE REACTANCE OHM/1000 FT (6) CAPACITIVE REACTANCE MEGAOHM 1000 FT (6) Diver/ACSS/AW x x Pheasant/ACSS/AW x x Ringdove/ACSS/AW x x Dipper/ACSS/AW x x none x x Martin/ACSS/AW x x Popinjay/ACSS/AW x x Bobolink/ACSS/AW x x Wagtail/ACSS/AW x x Plover/ACSS/AW x x Nuthatch/ACSS/AW x x Parrot/ACSS/AW x x Ratite/ACSS/AW x x Lapwing/ACSS/AW x x Hornbill/ACSS/AW x x Falcon/ACSS/AW x x Chukar/ACSS/AW x x Seahawk/ACSS/AW x x Mockingbird/ACSS/AW x x Roadrunner/ACSS/AW x x Bluebird/ACSS/AW x x Kiwi/ACSS/AW x x Thrasher/ACSS/AW x x Joree/ACSS/AW x x (1) Code words shown, including suffix /AW, denote ACSS with aluminum-clad steel core. See the Options section to find the appropriate code word modifier designation for alternative design options. (4) Based on a conductivity of 63.0% IACS at 20 C for aluminum and 20.3% IACS at 20 C for the aluminum-clad steel core. AC resistance for single-layer and three-layer designs approximates the effects of core magnetization. To convert to ohms/mile, multiply by To convert to ohms/km, multiply by (5) Based on the given conductor temperature at 60 Hz and the following conditions: 25 C ambient temperature, 2 ft/sec crosswind (90 to conductor), 0.5 coefficient of emissivity, 0.5 coefficient of absorbtivity, 30 northern latitude, sea level elevation, 90 azimuth of line (East-West), clear atmosphere, and a date and time of noon on July 1 (resulting in 96.0 W/ft² of solar and sky radiated heat). Actual ampacity will differ based on local conditions. For specific ampacities, please contact your General Cable sales representative. (6) Values for inductive reactance and capacitive reactance are expressed in terms of a 1 ft radius. 156

164 Overhead Conductors Notes Electric Utility 157

165 Electric Utility TransPowr ACSS/TW Bare Overhead Conductor Trapezoidal Aluminum Conductor Steel-Supported Concentric-Lay-Stranded Overhead Conductors 18/7 20/7 21/7 22/7 36/7 36/19 38/19 39/19 64/19 Product Construction: Complete Conductor: TransPowr ACSS/TW is a trapezoidal aluminum conductor steel-supported concentric-lay-stranded conductor. The aluminum strands are trapezoidal in shape. The wedge-shaped aluminum strands enable a more compact alignment of the aluminum wires. Conductor designs that maintain the same circular mil cross-sectional area of aluminum as a conventional round conductor result in a TW conductor that is 10 to 15 percent smaller in overall diameter. Conductor designs that maintain the same overall diameter as a conventional round conductor result in a TW conductor that has 20 to 25 percent more aluminum cross-sectional area packed in. The ACSS/TW conductors are manufactured in accordance with the requirements of the latest issue of ASTM B857. The steel strands form the central core of the conductor, around which is stranded two, three or four layers of aluminum 1350 O temper (annealed) wires. The steel core may consist of a concentric stranded cable of 7, 19 or more wires. Numerous combinations of aluminum and steel strands and layers are possible. The sizes and constructions listed on the following pages are common examples used in overhead lines. Standard ACSS/TW designs are manufactured with regular-strength Class A zinc-5% aluminum mischmetal alloy-coated steel core (/MA2). Features and Benefits: TransPowr ACSS/TW conductors are similar to conventional ACSR/TW conductors but have some very important additional advantages. ACSS/TW conductors can operate continuously at high temperatures (up to 250 C) without damage. ACSS sags less than ACSR/TW under emergency electrical loadings, it has self-damping properties, and its final sags are not affected by long-term creep of the aluminum. ACSS/TW conductors constructed of equivalent aluminum circular mil cross-sectional area provide a conductor that is smaller in overall diameter than the equivalent conventional round wire ACSS conductor. The reduced conductor diameter is advantageous in reducing the effects of ice and wind loading on the conductor. ACSS/TW conductors constructed to be equivalent overall diameter enable a greater circular mil cross-sectional area of aluminum within the conductor, reducing power loss in the conductor for day-to-day operations as well as allowing a significant increase in conductor current-carrying capacity. Applications: Trapezoidal aluminum conductors steel-supported (ACSS/TW) are used for overhead transmission lines. They are especially useful in reconductoring applications requiring increased current with existing tensions and clearances; new line applications where structures can be economized due to reduced sag; new line applications requiring high emergency loadings; and lines where aeolian vibration is a problem. Options: High-strength Class A zinc-5% aluminum mischmetal alloy-coated steel core (/MA3 to ASTM B803) Extra-high-strength Class A zinc-5% aluminum mischmetal alloy-coated steel core (/MA4 to ASTM B958) Ultra-high-strength Class A zinc-5% aluminum mischmetal alloy-coated steel core (/MA5 to ASTM B958) Aluminum-clad steel core (/AW) 250 C operating temperature rating utilizing either the zinc-5% aluminum mischmetal alloycoated steel core wires or the aluminum-clad steel core wires Non-specular surface finish (/NS) For more information, or information on conductor sizes, designs and/or specific installation requirements not shown in the tables, contact your General Cable sales representative or

166 Overhead Conductors TransPowr ACSS/TW Bare Overhead Conductor Trapezoidal Aluminum Conductor Steel-Supported Concentric-Lay-Stranded Electric Utility CODE WORD (1) ACSS/TW (MECHANICAL PROPERTIES) - REDUCED DIAMETER - CONDUCTORS D TO HAVE EQUIVALENT CIRCULAR MIL AREA TO REGULAR ACSS CROSS-SECTION APPROX. WEIGHT PERCENT RATED STRENGTH STEEL SQ. LB/1000 FT (2) BY WEIGHT LBS STANDARD PACKAGES (3) EQUIVALENT STEEL CORE CORE GA2 GA3 or GA5 or AWG OR NO. AL FILL AL DIA. NO. X DIA. O.D. O.D. or MA3 MA5 REEL WEIGHT kcmil TYPE WIRES FACTOR TOTAL AL TOTAL AL STEEL AL STEEL MA2 (HS) (UHS) DESIG. LBS LENGTH FEET Oriole/ x RMT ACSS/TW NR Flicker/ x RM ACSS/TW NR Hawk/ x RMT ACSS/TW NR Hen/ x RM ACSS/TW NR Parakeet/ x RM ACSS/TW NR Dove/ x RMT ACSS/TW NR Rook/ x RM ACSS/TW NR Grosbeak/ x RMT ACSS/TW NR Tern/ x RM ACSS/TW NR Puffin/ x RMT ACSS/TW NR Condor/ x RMT ACSS/TW NR Drake/ x RMT ACSS/TW NR Mallard/ x RMT ACSS/TW NR Phoenix/ x RMT ACSS/TW NR Rail/ x RMT ACSS/TW RM Cardinal/ x RMT ACSS/TW NR Snowbird/ x RMT ACSS/TW RM Ortolan/ x RMT ACSS/TW RM Curlew/ x RMT ACSS/TW NR Avocet/ x RMT ACSS/TW RM Bluejay/ x RMT ACSS/TW RM Finch/ x RMT ACSS/TW RMT Oxbird/ x RMT ACSS/TW RM (1) Code words shown denote ACSS/TW with regular-strength Class A zinc-5% aluminum mischmetal alloy-coated steel core (/MA2). See the Options section to find the appropriate code word modifier designation for alternative design options. (2) Due to rounding, total values may be slightly greater or slightly less than the sum of the component values. (3) Weights shown are for conductor only and do not include the reel. Normal length and shipping tolerances apply. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. 159

167 Electric Utility TransPowr ACSS/TW Bare Overhead Conductor Trapezoidal Aluminum Conductor Steel-Supported Concentric-Lay-Stranded CODE WORD (1) AWG OR kcmil TYPE ACSS/TW (ELECTRICAL PROPERTIES) - REDUCED DIAMETER - CONDUCTORS D TO HAVE EQUIVALENT CIRCULAR MIL AREA TO REGULAR ACSS NO. AL FILL WIRES FACTOR EQUIVALENT AL DIA. STEEL CORE NO. X DIA. STEEL CORE O.D. CROSS-SECTION SQ. TOTAL AL O.D. 20 C RESISTANCE (4) OHMS/1000 FT 25 C 75 C Overhead Conductors AMPACITY (5) GEOMETRIC MEAN 200 C 75 C 200 C RADIUS FT INDUCTIVE REACTANCE OHM/1000 FT (6) CAPACITIVE REACTANCE MEGAOHM 1000 FT (6) Oriole/ x ACSS/TW Flicker/ x ACSS/TW Hawk/ x ACSS/TW Hen/ x ACSS/TW Parakeet/ x ACSS/TW Dove/ x ACSS/TW Rook/ x ACSS/TW Grosbeak/ x ACSS/TW Tern/ x ACSS/TW Puffin/ x ACSS/TW Condor/ x ACSS/TW Drake/ x ACSS/TW Mallard/ x ACSS/TW Phoenix/ x ACSS/TW Rail/ x ACSS/TW Cardinal/ x ACSS/TW Snowbird/ x ACSS/TW Ortolan/ x ACSS/TW Curlew/ x ACSS/TW Avocet/ x ACSS/TW Bluejay/ x ACSS/TW Finch/ x ACSS/TW Oxbird/ x ACSS/TW (1) Code words shown denote ACSS/TW with regular-strength Class A zinc-5% aluminum mischmetal alloy-coated steel core (/MA2). See the Options section to find the appropriate code word modifier designation for alternative design options. (4) Based on a conductivity of 63.0% IACS at 20 C for aluminum and 8% IACS at 20 C for the steel core. AC resistance for single-layer and three-layer designs approximates the effects of core magnetization. To convert to ohms/mile, multiply by To convert to ohms/km, multiply by (5) Based on the given conductor temperature at 60 Hz and the following conditions: 25 C ambient temperature, 2 ft/sec crosswind (90 to conductor), 0.5 coefficient of emissivity, 0.5 coefficient of absorbtivity, 30 northern latitude, sea level elevation, 90 azimuth of line (East-West), clear atmosphere, and a date and time of noon on July 1 (resulting in 96.0 W/ft² of solar and sky radiated heat). Actual ampacity will differ based on local conditions. For specific ampacities, please contact your General Cable sales representative. (6) Values for inductive reactance and capacitive reactance are expressed in terms of a 1 ft radius. 160

168 Overhead Conductors TransPowr ACSS/TW Bare Overhead Conductor Trapezoidal Aluminum Conductor Steel-Supported Concentric-Lay-Stranded Electric Utility CODE WORD (1) ACSS/TW (MECHANICAL PROPERTIES) - REDUCED DIAMETER - CONDUCTORS D TO HAVE EQUIVALENT CIRCULAR MIL AREA TO REGULAR ACSS CROSS-SECTION APPROX. WEIGHT PERCENT RATED STRENGTH STEEL SQ. LB/1000 FT (2) BY WEIGHT LBS STANDARD PACKAGES (3) EQUIVALENT STEEL CORE CORE GA2 GA3 or GA5 or AWG OR NO. AL FILL AL DIA. NO. X DIA. O.D. O.D. or MA3 MA5 REEL WEIGHT LENGTH kcmil TYPE WIRES FACTOR TOTAL AL TOTAL AL STEEL AL STEEL MA2 (HS) (UHS) DESIG. LBS FEET Bunting/ x RMT ACSS/TW RM Grackle/ x RMT ACSS/TW RM Scissortail/ x RMT ACSS/TW RM Bittern/ x RMT ACSS/TW RM Pheasant/ x RMT ACSS/TW RM Dipper/ x RMT ACSS/TW RM Martin/ x RMT ACSS/TW RM Bobolink/ x RMT ACSS/TW RM Plover/ x RMT ACSS/TW RM Lapwing/ x RMT ACSS/TW RM Falcon/ x RMT ACSS/TW RMT Chukar/ x RMT ACSS/TW RM Bluebird/ x RMT ACSS/TW RMT CODE WORD (1) ACSS/TW (MECHANICAL PROPERTIES) - EQUIVALENT DIAMETER - CONDUCTORS D TO HAVE EQUIVALENT DIAMETER TO REGULAR ACSS CROSS-SECTION APPROX. WEIGHT PERCENT RATED STRENGTH STEEL SQ. LB/1000 FT (2) BY WEIGHT LBS STANDARD PACKAGES (3) EQUIVALENT STEEL CORE CORE GA2 GA3 or GA5 or AWG OR NO. AL FILL AL DIA. NO. X DIA. O.D. O.D. or MA3 MA5 REEL WEIGHT LENGTH kcmil TYPE WIRES FACTOR TOTAL AL TOTAL AL STEEL AL STEEL MA2 (HS) (UHS) DESIG. LBS FEET Calumet/ x RMT ACSS/TW NR Mohawk/ x RM ACSS/TW NR Oswego/ x RMT ACSS/TW NR Mystic/ x RMT ACSS/TW NR Wabash/ x RMT ACSS/TW NR Maumee/ x RMT ACSS/TW NR Kettle/ x RMT ACSS/TW RM Suwanee/ x RMT ACSS/TW RM (1) Code words shown denote ACSS/TW with regular-strength Class A zinc-5% aluminum mischmetal alloy-coated steel core (/MA2). See the Options section to find the appropriate code word modifier designation for alternative design options. (2) Due to rounding, total values may be slightly greater or slightly less than the sum of the component values. (3) Weights shown are for conductor only and do not include the reel. Normal length and shipping tolerances apply. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. 161

169 Electric Utility TransPowr ACSS/TW Bare Overhead Conductor Trapezoidal Aluminum Conductor Steel-Supported Concentric-Lay-Stranded CODE WORD (1) AWG OR kcmil TYPE ACSS/TW (ELECTRICAL PROPERTIES) - REDUCED DIAMETER - CONDUCTORS D TO HAVE EQUIVALENT CIRCULAR MIL AREA TO REGULAR ACSS NO. AL FILL WIRES FACTOR EQUIVALENT AL DIA. STEEL CORE NO. X DIA. STEEL CORE O.D. CROSS-SECTION SQ. TOTAL AL O.D. 20 C RESISTANCE (4) OHMS/1000 FT 25 C 75 C Overhead Conductors AMPACITY (5) GEOMETRIC MEAN 200 C 75 C 200 C RADIUS FT INDUCTIVE REACTANCE OHM/1000 FT (6) CAPACITIVE REACTANCE MEGAOHM 1000 FT (6) Bunting/ x ACSS/TW Grackle/ x ACSS/TW Scissortail/ x ACSS/TW Bittern/ x ACSS/TW Pheasant/ x ACSS/TW Dipper/ x ACSS/TW Martin/ x ACSS/TW Bobolink/ x ACSS/TW Plover/ x ACSS/TW Lapwing/ x ACSS/TW Falcon/ x ACSS/TW Chukar/ x ACSS/TW Bluebird/ x ACSS/TW CODE WORD (1) AWG OR kcmil TYPE ACSS/TW (ELECTRICAL PROPERTIES) - EQUIVALENT DIAMETER - CONDUCTORS D TO HAVE EQUIVALENT DIAMETER TO REGULAR ACSS NO. AL FILL WIRES FACTOR EQUIVALENT AL DIA. STEEL CORE NO. X DIA. STEEL CORE O.D. CROSS-SECTION SQ. TOTAL AL O.D. 20 C RESISTANCE (4) OHMS/1000 FT 25 C 75 C AMPACITY (5) GEOMETRIC MEAN 200 C 75 C 200 C RADIUS FT INDUCTIVE REACTANCE OHM/1000 FT (6) CAPACITIVE REACTANCE MEGAOHM 1000 FT (6) Calumet/ x ACSS/TW Mohawk/ x ACSS/TW Oswego/ x ACSS/TW Mystic/ x ACSS/TW Wabash/ x ACSS/TW Maumee/ x ACSS/TW Kettle/ x ACSS/TW Suwanee/ x ACSS/TW (1) Code words shown denote ACSS/TW with regular-strength Class A zinc-5% aluminum mischmetal alloy-coated steel core (/MA2). See the Options section to find the appropriate code word modifier designation for alternative design options. (4) Based on a conductivity of 63.0% IACS at 20 C for aluminum and 8% IACS at 20 C for the steel core. AC resistance for single-layer and three-layer designs approximates the effects of core magnetization. To convert to ohms/mile, multiply by To convert to ohms/km, multiply by (5) Based on the given conductor temperature at 60 Hz and the following conditions: 25 C ambient temperature, 2 ft/sec crosswind (90 to conductor), 0.5 coefficient of emissivity, 0.5 coefficient of absorbtivity, 30 northern latitude, sea level elevation, 90 azimuth of line (East-West), clear atmosphere, and a date and time of noon on July 1 (resulting in 96.0 W/ft² of solar and sky radiated heat). Actual ampacity will differ based on local conditions. For specific ampacities, please contact your General Cable sales representative. (6) Values for inductive reactance and capacitive reactance are expressed in terms of a 1 ft radius. 162

170 Overhead Conductors TransPowr ACSS/TW Bare Overhead Conductor Trapezoidal Aluminum Conductor Steel-Supported Concentric-Lay-Stranded Electric Utility CODE WORD (1) ACSS/TW (MECHANICAL PROPERTIES) - EQUIVALENT DIAMETER - CONDUCTORS D TO HAVE EQUIVALENT DIAMETER TO REGULAR ACSS CROSS-SECTION APPROX. WEIGHT PERCENT RATED STRENGTH STEEL SQ. LB/1000 FT (2) BY WEIGHT LBS STANDARD PACKAGES (3) EQUIVALENT STEEL CORE CORE GA2 GA3 or GA5 or AWG OR NO. AL FILL AL DIA. NO. X DIA. O.D. O.D. or MA3 MA5 REEL WEIGHT LENGTH kcmil TYPE WIRES FACTOR TOTAL AL TOTAL AL STEEL AL STEEL MA2 (HS) (UHS) DESIG. LBS FEET Columbia/ x RMT ACSS/TW RM Genesee/ x RMT ACSS/TW RM Hudson/ x RMT ACSS/TW RM Cheyenne/ x RMT ACSS/TW RM Yukon/ x RMT ACSS/TW RMT Nelson/ x RMT ACSS/TW RM Catawba/ x RMT ACSS/TW RM Thames/ x RMT ACSS/TW RM Mackenzie/ x RMT ACSS/TW RM Truckee/ x RMT ACSS/TW RM Merrimack/ x RMT ACSS/TW RM Miramichi/ x RMT ACSS/TW RM St. Croix/ x RMT ACSS/TW RM Rio Grande/ x RMT ACSS/TW RM Potomac/ x RMT ACSS/TW RM Platte/ x RMT ACSS/TW RM Pecos/ x RMT ACSS/TW RM Schuylkill/ x RMT ACSS/TW RM James/ x RMT ACSS/TW RM Pee Dee/ x RMT ACSS/TW RM Cumberland/ x RMT ACSS/TW RMT Athabaska/ x RMT ACSS/TW RM Powder/ x RMT ACSS/TW RMT Santee/ x RMT ACSS/TW RMT (1) Code words shown denote ACSS/TW with regular-strength Class A zinc-5% aluminum mischmetal alloy-coated steel core (/MA2). See the Options section to find the appropriate code word modifier designation for alternative design options. (2) Due to rounding, total values may be slightly greater or slightly less than the sum of the component values. (3) Weights shown are for conductor only and do not include the reel. Normal length and shipping tolerances apply. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. 163

171 Electric Utility TransPowr ACSS/TW Bare Overhead Conductor Trapezoidal Aluminum Conductor Steel-Supported Concentric-Lay-Stranded CODE WORD (1) AWG OR kcmil ACSS/TW (ELECTRICAL PROPERTIES) - EQUIVALENT DIAMETER - CONDUCTORS D TO HAVE EQUIVALENT DIAMETER TO REGULAR ACSS NO. AL TYPE WIRES FACTOR FILL EQUIVALENT AL DIA. STEEL CORE NO. X DIA. STEEL CORE O.D. CROSS-SECTION SQ. TOTAL AL O.D. 20 C RESISTANCE (4) OHMS/1000 FT 25 C 75 C Overhead Conductors AMPACITY (5) GEOMETRIC MEAN 200 C 75 C 200 C RADIUS FT INDUCTIVE REACTANCE OHM/1000 FT (6) CAPACITIVE REACTANCE MEGAOHM 1000 FT (6) Columbia/ x ACSS/TW Genesee/ x ACSS/TW Hudson/ x ACSS/TW Cheyenne/ x ACSS/TW Yukon/ x ACSS/TW Nelson/ x ACSS/TW Catawba/ x ACSS/TW Thames/ x ACSS/TW Mackenzie/ x ACSS/TW Truckee/ x ACSS/TW Merrimack/ x ACSS/TW Miramichi/ x ACSS/TW St. Croix/ x ACSS/TW Rio Grande/ x ACSS/TW Potomac/ x ACSS/TW Platte/ x ACSS/TW Pecos/ x ACSS/TW Schuylkill/ x ACSS/TW James/ x ACSS/TW Pee Dee/ x ACSS/TW Cumberland/ x ACSS/TW Athabaska/ x ACSS/TW Powder/ x ACSS/TW Santee/ x ACSS/TW (1) Code words shown denote ACSS/TW with regular-strength Class A zinc-5% aluminum mischmetal alloy-coated steel core (/MA2). See the Options section to find the appropriate code word modifier designation for alternative design options. (4) Based on a conductivity of 63.0% IACS at 20 C for aluminum and 8% IACS at 20 C for the steel core. AC resistance for single-layer and three-layer designs approximates the effects of core magnetization. To convert to ohms/mile, multiply by To convert to ohms/km, multiply by (5) Based on the given conductor temperature at 60 Hz and the following conditions: 25 C ambient temperature, 2 ft/sec crosswind (90 to conductor), 0.5 coefficient of emissivity, 0.5 coefficient of absorbtivity, 30 northern latitude, sea level elevation, 90 azimuth of line (East-West), clear atmosphere, and a date and time of noon on July 1 (resulting in 96.0 W/ft² of solar and sky radiated heat). Actual ampacity will differ based on local conditions. For specific ampacities, please contact your General Cable sales representative. (6) Values for inductive reactance and capacitive reactance are expressed in terms of a 1 ft radius. 164

172 Overhead Conductors Notes Electric Utility 165

173 Electric Utility TransPowr AAC/T-2 Bare Overhead Conductor All-Aluminum 1350 Conductor Concentric-Lay-Stranded Twisted Pair Overhead Conductors Product Construction: Complete Conductor: AAC/T-2 is a twisted pair of stranded aluminum conductors twisted around each other at nine-foot intervals. AAC/T-2 conductors are manufactured in accordance with the requirements of the latest issues of ASTM B230, B231 and B911, as applicable. The sizes and strandings listed on the following pages are those most frequently used for overhead lines. Additional sizes and strandings are available. Features and Benefits: The AAC/T-2 conductor design effectively resists wind-induced motion in two ways. First, the constantly varying diameter prevents buildup of resonant vibration in the line. Second, the low torsional stiffness reduces motion-causing wind forces to ineffective levels. These mechanical properties eliminate galloping, reduce aeolian vibration and control subconductor oscillation. AAC/T-2 can reduce structural costs by permitting higher conductor tensions, resulting in less sag and longer spans. Also, right-of-way cost may be reduced by utilizing compact line designs. Electrically, AAC/T-2 operates at lower temperatures and has a lower AC resistance than a single conventional conductor with the same aluminum area. AAC/T-2 can be installed with many of the same methods and equipment used for standard round conductors. Applications: AAC/T-2 conductors are used for overhead distribution and transmission lines which are subject to wind-induced motion damage. Options: High-conductivity aluminum (/HC) (62.2% IACS) For more information, or information on other conductor sizes, designs and/or specific installation requirements not shown in the tables, contact your General Cable sales representative or

174 Overhead Conductors TransPowr AAC/T-2 Bare Overhead Conductor All-Aluminum 1350 Conductor Concentric-Lay-Stranded Twisted Pair Electric Utility CODE WORD AWG OR kcmil AAC/T-2, CONCENTRIC-LAY-STRANDED (MECHANICAL PROPERTIES) AWG or kcmil COMPONENT STRANDING NO. X DIA. OUTER AREA SQ. OVERALL DIMENSIONS EQUIV. DIA. NOMINAL MASS LB/1000 FT RATED STRENGTH LBS REEL DESIGNATION STANDARD PACKAGES (1) WEIGHT POUNDS T-2 Lily x x NR T-2 Iris x x NR NR T-2 Pansy x x NR NR NR T-2 Poppy /0 7x x NR NR NR T-2 Aster /0 7x x NR NR T-2 Phlox /0 7x x NR NR T-2 Oxlip /0 7x x NR NR T-2 Daisy x x NR NR T-2 Laurel x x RMT RM NR T-2 Tulip x x RMT RM NR T-2 Daffodil x x RMT RM NR T-2 Canna x x RMT RM NR T-2 Cosmos x x RMT RM NR T-2 Syringa x x RMT NR NR T-2 Zinnia x x RMT T-2 Hyacinth x x RMT RM T-2 Dahlia x x RMT RM NR T-2 Mistletoe x x RMT RM NR T-2 Day Lily x x RMT (1) Weights shown are for conductor only and do not include the reel. Normal length and shipping tolerances apply. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. LENGTH FEET 167

175 Electric Utility TransPowr AAC/T-2 Bare Overhead Conductor All-Aluminum 1350 Conductor Concentric-Lay-Stranded Twisted Pair CODE WORD AWG OR kcmil AWG or kcmil AAC/T-2, CONCENTRIC-LAY-STRANDED (ELECTRICAL PROPERTIES) COMPONENT STRANDING NO. X DIA. OUTER AREA SQ. OVERALL DIMENSIONS EQUIV. DIA. 20 C RESISTANCE (1) OHMS/1000 FT 25 C AMPACITY 75 C (2) Overhead Conductors GEOMETRIC MEAN RADIUS FT INDUCTIVE REACTANCE OHM/1000 FT (3) CAPACITIVE REACTANCE MEGAOHM FT (4) T-2 Lily x x T-2 Iris x x T-2 Pansy x x C T-2 Poppy /0 7x x T-2 Aster /0 7x x T-2 Phlox /0 7x x T-2 Oxlip /0 7x x T-2 Daisy x x T-2 Laurel x x T-2 Tulip x x T-2 Daffodil x x T-2 Canna x x T-2 Cosmos x x T-2 Syringa x x T-2 Zinnia x x T-2 Hyacinth x x T-2 Dahlia x x T-2 Mistletoe x x T-2 Day Lily x x (1) Based on a conductivity of 61.2% (minimum lot average) IACS at 20 C. To convert to ohms/mile, multiply by To convert to ohms/km, multiply by (2) Based on a conductor temperature of 75 C at 60 Hz and the following conditions: 25 C ambient temperature, 2 ft/sec crosswind (90 to conductor), 0.5 coefficient of emissivity, 0.5 coefficient of absorbtivity, 30 northern latitude, sea level elevation, 90 azimuth of line (East-West), clear atmosphere, and a date and time of noon on July 1 (resulting in 96.0 W/ft² of solar and sky radiated heat). Actual ampacity will differ based on local conditions. For specific ampacities, please contact your General Cable sales representative. (3) Values for inductive reactance and capacitive reactance are expressed in terms of 1 ft radius. (4) Weights shown are for conductor only and do not include the reel. Weights and lengths are nominal. Normal length and shipping tolerances apply. 168

176 Overhead Conductors TransPowr AAC/T-2 Bare Overhead Conductor All-Aluminum 1350 Conductor Concentric-Lay-Stranded Twisted Pair Electric Utility CODE WORD AWG OR kcmil AAC/T-2, CONCENTRIC-LAY-STRANDED (MECHANICAL PROPERTIES) AWG or kcmil COMPONENT STRANDING NO. X DIA. OUTER AREA SQ. OVERALL DIMENSIONS EQUIV. DIA. NOMINAL MASS LB/1000 FT RATED STRENGTH LBS REEL DESIGNATION STANDARD PACKAGES (1) WEIGHT POUNDS T-2 Meadowsweet x x RMT RM T-2 Orchid x x RMT RM NR T-2 Gloxinia x x RMT T-2 Violet x x RMT RM NR T-2 Nasturtium x x RMT RM T-2 Petunia x x RMT RM NR T-2 Arbutus x x RMT RM NR T-2 Lilac x x RMT RM T-2 Fuchsia x x RMT RM T-2 Heliotrope x x RMT RM T-2 Anemone x x RMT RM NR T-2 Crocus x x RMT RM T-2 Cockscomb x x RMT T-2 Magnolia x x RMT RM NR T-2 Goldenrod x x RMT RM T-2 Camellia x x RMT RM T-2 Bluebell x x RMT RM NR T-2 Larkspur x x RMT RM T-2 Marigold x x RMT RM (1) Weights shown are for conductor only and do not include the reel. Normal length and shipping tolerances apply. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. LENGTH FEET 169

177 Electric Utility TransPowr AAC/T-2 Bare Overhead Conductor All-Aluminum 1350 Conductor Concentric-Lay-Stranded Twisted Pair CODE WORD AWG OR kcmil AWG or kcmil AAC/T-2, CONCENTRIC-LAY-STRANDED (ELECTRICAL PROPERTIES) COMPONENT STRANDING NO. X DIA. OUTER AREA SQ. OVERALL DIMENSIONS EQUIV. DIA. 20 C RESISTANCE (1) OHMS/1000 FT 25 C Overhead Conductors AMPACITY 75 C (2) GEOMETRIC MEAN RADIUS FT INDUCTIVE REACTANCE OHM/1000 FT (3) CAPACITIVE REACTANCE MEGAOHM 1000 FT (4) T-2 Meadowsweet x x T-2 Orchid x x C T-2 Gloxinia x x T-2 Violet x x T-2 Nasturtium x x T-2 Petunia x x T-2 Arbutus x x T-2 Lilac x x T-2 Fuchsia x x T-2 Heliotrope x x T-2 Anemone x x T-2 Crocus x x T-2 Cockscomb x x T-2 Magnolia x x T-2 Goldenrod x x T-2 Camellia x x T-2 Bluebell x x T-2 Larkspur x x T-2 Marigold x x (1) Based on a conductivity of 61.2% (minimum lot average) IACS at 20 C. To convert to ohms/mile, multiply by To convert to ohms/km, multiply by (2) Based on a conductor temperature of 75 C at 60 Hz and the following conditions: 25 C ambient temperature, 2 ft/sec crosswind (90 to conductor), 0.5 coefficient of emissivity, 0.5 coefficient of absorbtivity, 30 northern latitude, sea level elevation, 90 azimuth of line (East-West), clear atmosphere, and a date and time of noon on July 1 (resulting in 96.0 W/ft² of solar and sky radiated heat). Actual ampacity will differ based on local conditions. For specific ampacities, please contact your General Cable sales representative. (3) Values for inductive reactance and capacitive reactance are expressed in terms of 1 ft radius. (4) Weights shown are for conductor only and do not include the reel. Weights and lengths are nominal. Normal length and shipping tolerances apply. 170

178 Overhead Conductors Notes Electric Utility 171

179 Electric Utility TransPowr ACSR/T-2 Bare Overhead Conductor Aluminum Conductor Steel-Reinforced Concentric-Lay-Stranded Twisted Pair Overhead Conductors 6/1 7/1 18/1 12/7 30/7 26/7 24/7 Product Construction: Complete Conductor: ACSR/T-2 is a pair of stranded aluminum, steel reinforced conductors twisted around each other at nine foot intervals. ACSR/T-2 conductors are manufactured in accordance with the latest applicable issue of ASTM B911. The sizes and strandings listed on the following pages are those most frequently used for overhead lines. The steel core wires are protected by galvanizing, aluminizing or aluminum cladding. The standard Class A zinc coating is usually adequate for ordinary environments. For greater protection, Class B and C galvanized coatings, aluminized or aluminum-clad steel cores may be specified. Features and Benefits: The ACSR/T-2 conductor design effectively resists wind-induced motion in two ways. First, the constantly varying diameter prevents buildup of resonant vibration in the line. Second, the low torsional stiffness reduces motion-causing wind forces to ineffective levels. These mechanical properties eliminate galloping, reduce aeolian vibration and control sub-conductor oscillation. ACSR/T-2 can reduce structural costs by permitting higher conductor tensions, resulting in less sag and longer spans. Also, right-of-way costs maybe reduced by utilizing compact line designs. Electrically, ACSR/T-2 operates at lower temperatures and has a lower AC resistance than a single conventional conductor with the same aluminum area. ACSR/T-2 can be installed with many of the same methods and equipment used for standard round conductors. Applications: ACSR/T-2 conductors are used for overhead distribution and transmission lines which are subject to wind-induced motion damage. Options: High-conductivity aluminum (/HC) (62.2% IACS) Regular-strength Class C galvanized steel core (/GC2) High-strength Class A galvanized steel core (/GA3 to ASTM B606) Extra-high-strength Class A galvanized steel core (/GA4 to ASTM B957) Ultra-high-strength Class A galvanized steel core (/GA5 to ASTM B957) Regular-strength Class A zinc-5% aluminum mischmetal alloy-coated steel core (/MA2 to ASTM B802) High-strength Class A zinc-5% aluminum mischmetal alloy-coated steel core (/MA3 to ASTM B803) Extra-high-strength Class A zinc-5% aluminum mischmetal alloy-coated steel core (/MA4 to ASTM B958) Ultra-high-strength Class A zinc-5% aluminum mischmetal alloy-coated steel core (/MA5 to ASTM B958) Aluminum-clad steel core (/AW) Non-specular surface finish (/NS) For more information, or information on other conductor sizes, designs and/or specific installation requirements not shown in the tables, contact your General Cable sales representative or

180 Overhead Conductors TransPowr ACSR/T-2 Bare Overhead Conductor Aluminum Conductor Steel-Reinforced Concentric-Lay-Stranded Twisted Pair CODE WORD (1) AWG OR kcmil ACSR/T-2 CONCENTRIC-LAY-STRANDED (MECHANICAL PROPERTIES) AWG or kcmil COMPONENT STRANDING NO. X DIA AL STEEL OUTER AREA SQ. OVERALL DIMENSIONS EQUIV. DIA. APPROX. WEIGHT LB/1000 FT (2) TOTAL AL TOTAL AL RATED STRENGTH LBS Electric Utility STANDARD PACKAGES (3) REEL DESIGNATION T-2 Swan 1 4 6x x x NR T-2 Swanate 1 4 7x x x NR T-2 Swallow 1/0 3 6x x x NR T-2 Sparrow 2/0 2 6x x x NR NR NR T-2 Sparate 2/0 2 7x x x NR NR T-2 Robin 3/0 1 6x x x NR NR NR T-2 Raven 4/0 1/0 6x x x NR NR NR T-2 Quail /0 6x x x NR NR NR T-2 Pigeon /0 6x x x NR NR NR T-2 Penguin /0 6x x x NR NR NR T-2 Jaegar x x x RMT T-2 Waxwing x x x RMT RMT T-2 Spoonbill x x x RMT RMT T-2 Scaup x x x RMT RMT T-2 Partridge x x x RMT T-2 Junco x x x RMT T-2 Ostrich x x x RMT T-2 Merlin x x x RMT RMT T-2 Trogon x x x RMT RMT T-2 Woodcock x x x RMT RMT T-2 Widgeon x x x RMT RMT T-2 Linnet x x x RMT RMT T-2 Oriole x x x RMT RMT T-2 Chickadee x x x RMT RMT T-2 Ptarmigan x x x RMT RMT T-2 Stork x x x RMT RMT T-2 Brant x x x RMT RMT (1) Code words shown denote ACSR/T-2 with Class A Galvanized steel core (/GA2). See the Options section to find the appropriate code word modifier designation for alternative design options. (2) Due to rounding, total values may be slightly greater or slightly less than the sum of the component values. (3) Weights shown are for conductor only and do not include the reel. Normal length and shipping tolerances apply. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. WEIGHT POUNDS LENGTH FEET 173

181 Electric Utility TransPowr ACSR/T-2 Bare Overhead Conductor Aluminum Conductor Steel-Reinforced Concentric-Lay-Stranded Twisted Pair CODE WORD (1) AWG OR kcmil AWG or kcmil ACSR/T-2 CONCENTRIC-LAY-STRANDED (ELECTRICAL PROPERTIES) COMPONENT STRANDING NO. X DIA AL STEEL OUTER AREA SQ. TOTAL AL OVERALL DIMENSIONS EQUIV. DIA. 20 C RESISTANCE (4) OHMS/1000 FT 25 C 75 C Overhead Conductors AMPACITY 75 C (5) GEOMETRIC MEAN RADIUS FT INDUCTIVE REACTANCE OHM/1000 FT (6) CAPACITIVE REACTANCE MEGAOHM 1000 FT (6) T-2 Swan 1 4 6x x x T-2 Swanate 1 4 7x x x T-2 Swallow 1/0 3 6x x x T-2 Sparrow 2/0 2 6x x x T-2 Sparate 2/0 2 7x x x T-2 Robin 3/0 1 6x x x T-2 Raven 4/0 1/0 6x x x T-2 Quail /0 6x x x T-2 Pigeon /0 6x x x T-2 Penguin /0 6x x x T-2 Jaegar x x x T-2 Waxwing x x x T-2 Spoonbill x x x T-2 Scaup x x x T-2 Partridge x x x T-2 Junco x x x T-2 Ostrich x x x T-2 Merlin x x x T-2 Trogon x x x T-2 Woodcock x x x T-2 Widgeon x x x T-2 Linnet x x x T-2 Oriole x x x T-2 Chickadee x x x T-2 Ptarmigan x x x T-2 Stork x x x T-2 Brant x x x (1) Code words shown denote ACSR/T-2 with Class A Galvanized steel core (/GA2). See the Options section to find the appropriate code word modifier designation for alternative design options. (4) Based on a conductivity of 61.2% (minimum lot average) IACS at 20 C for aluminum and 8% IACS at 20 C for the steel core. AC resistance for single-layer and three-layer designs approximates the effects of core magnetization. To convert to ohms/mile, multiply by To convert to ohms/km, multiply by (5) Based on the given conductor temperature at 60 Hz and the following conditions: 25 C ambient temperature, 2 ft/sec crosswind (90 to conductor), 0.5 coefficient of emissivity, 0.5 coefficient of absorbtivity, 30 northern latitude, sea level elevation, 90 azimuth of line (East-West), clear atmosphere, and a date and time of noon on July 1 (resulting in 96.0 W/ft² of solar and sky radiated heat). Actual ampacity will differ based on local conditions. For specific ampacities, please contact your General Cable sales representative. (6) Values for inductive reactance and capacitive reactance are expressed in terms of 1 ft radius. 174

182 Overhead Conductors TransPowr ACSR/T-2 Bare Overhead Conductor Aluminum Conductor Steel-Reinforced Concentric-Lay-Stranded Twisted Pair CODE WORD (1) AWG OR kcmil ACSR/T-2 CONCENTRIC-LAY-STRANDED (MECHANICAL PROPERTIES) AWG or kcmil COMPONENT STRANDING NO. X DIA AL STEEL OUTER AREA SQ. OVERALL DIMENSIONS EQUIV. DIA. APPROX. WEIGHT LB/1000 FT (2) TOTAL AL TOTAL AL RATED STRENGTH LBS Electric Utility STANDARD PACKAGES (3) REEL DESIGNATION T-2 Ibis x x x RMT RMT T-2 Lark x x x RMT NR T-2 Pelican x x x RMT RMT T-2 Tailorbird x x x RMT RMT T-2 Toucan x x x RMT RMT T-2 Flicker x x x RMT RMT T-2 Hawk x x x RMT RMT T-2 Hen x x x RMT T-2 Heron x x x RMT T-2 Nightingale x x x RMT RMT T-2 Creeper x x x RMT T-2 Osprey x x x RMT RMT T-2 Tody x x x RMT RMT T-2 Sapsucker x x x RMT RMT T-2 Parakeet x x x RMT RMT T-2 Dove x x x RMT RMT T-2 Eagle x x x RMT RMT T-2 Kittiwake x x x RMT T-2 Skua x x x RMT T-2 Peacock x x x RMT RMT T-2 Squab x x x RMT RMT T-2 Wood Duck x x x NR RMT T-2 Teal x x x RMT RMT T-2 Swift x x x RMT RMT NR T-2 Kingbird x x x RMT RMT NR T-2 Turacos x x x RMT RMT T-2 Rook x x x RMT RMT (1) Code words shown denote ACSR/T-2 with Class A Galvanized steel core (/GA2). See the Options section to find the appropriate code word modifier designation for alternative design options. (2) Due to rounding, total values may be slightly greater or slightly less than the sum of the component values. (3) Weights shown are for conductor only and do not include the reel. Normal length and shipping tolerances apply. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. WEIGHT POUNDS LENGTH FEET 175

183 Electric Utility TransPowr ACSR/T-2 Bare Overhead Conductor Aluminum Conductor Steel-Reinforced Concentric-Lay-Stranded Twisted Pair CODE WORD (1) AWG OR kcmil AWG or kcmil ACSR/T-2 CONCENTRIC-LAY-STRANDED (ELECTRICAL PROPERTIES) COMPONENT STRANDING NO. X DIA AL STEEL OUTER AREA SQ. TOTAL AL OVERALL DIMENSIONS EQUIV. DIA. 20 C RESISTANCE (4) OHMS/1000 FT 25 C 75 C Overhead Conductors AMPACITY 75 C (5) GEOMETRIC MEAN RADIUS FT INDUCTIVE REACTANCE OHM/1000 FT (6) CAPACITIVE REACTANCE MEGAOHM 1000 FT (6) T-2 Ibis x x x T-2 Lark x x x T-2 Pelican x x x T-2 Tailorbird x x x T-2 Toucan x x x T-2 Flicker x x x T-2 Hawk x x x T-2 Hen x x x T-2 Heron x x x T-2 Nightingale x x x T-2 Creeper x x x T-2 Osprey x x x T-2 Tody x x x T-2 Sapsucker x x x T-2 Parakeet x x x T-2 Dove x x x T-2 Eagle x x x T-2 Kittiwake x x x T-2 Skua x x x T-2 Peacock x x x T-2 Squab x x x T-2 Wood Duck x x x T-2 Teal x x x T-2 Swift x x x T-2 Kingbird x x x T-2 Turacos x x x T-2 Rook x x x (1) Code words shown denote ACSR/T-2 with Class A Galvanized steel core (/GA2). See the Options section to find the appropriate code word modifier designation for alternative design options. (4) Based on a conductivity of 61.2% (minimum lot average) IACS at 20 C for aluminum and 8% IACS at 20 C for the steel core. AC resistance for single-layer and three-layer designs approximates the effects of core magnetization. To convert to ohms/mile, multiply by To convert to ohms/km, multiply by (5) Based on the given conductor temperature at 60 Hz and the following conditions: 25 C ambient temperature, 2 ft/sec crosswind (90 to conductor), 0.5 coefficient of emissivity, 0.5 coefficient of absorbtivity, 30 northern latitude, sea level elevation, 90 azimuth of line (East-West), clear atmosphere, and a date and time of noon on July 1 (resulting in 96.0 W/ft² of solar and sky radiated heat). Actual ampacity will differ based on local conditions. For specific ampacities, please contact your General Cable sales representative. (6) Values for inductive reactance and capacitive reactance are expressed in terms of 1 ft radius. 176

184 Overhead Conductors TransPowr ACSR/T-2 Bare Overhead Conductor Aluminum Conductor Steel-Reinforced Concentric-Lay-Stranded Twisted Pair CODE WORD (1) AWG OR kcmil ACSR/T-2 CONCENTRIC-LAY-STRANDED (MECHANICAL PROPERTIES) AWG or kcmil COMPONENT STRANDING NO. X DIA AL STEEL OUTER AREA SQ. OVERALL DIMENSIONS EQUIV. DIA. APPROX. WEIGHT LB/1000 FT (2) TOTAL AL TOTAL AL RATED STRENGTH LBS Electric Utility STANDARD PACKAGES (3) REEL DESIGNATION T-2 Grosbeak x x x RMT RMT NR T-2 Scoter x x x RMT RMT T-2 Egret x x x RMT RMT NR T-2 Siskin x x x RMT T-2 Flamingo x x x RMT RMT NR T-2 Gannet x x x RMT RMT NR T-2 Dunlin x x x RMT T-2 Stilt x x x RMT RMT NR T-2 Starling x x x RMT RMT NR T-2 Redwing x x x RMT RMT NR T-2 Coot x x x RMT RMT NR T-2 Macaw x x x RMT RMT NR T-2 Turbit x x x RMT RMT NR T-2 Tern x x x RMT RMT NR NR T-2 Puffin x x x RMT RMT NR T-2 Cuckoo x x x RMT RMT NR T-2 Condor x x x RMT RMT T-2 Drake x x x RMT RMT NR T-2 Mallard x x x RMT RMT NR (1) Code words shown denote ACSR/T-2 with Class A Galvanized steel core (/GA2). See the Options section to find the appropriate code word modifier designation for alternative design options. (2) Due to rounding, total values may be slightly greater or slightly less than the sum of the component values. (3) Weights shown are for conductor only and do not include the reel. Normal length and shipping tolerances apply. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. WEIGHT POUNDS LENGTH FEET 177

185 Electric Utility TransPowr ACSR/T-2 Bare Overhead Conductor Aluminum Conductor Steel-Reinforced Concentric-Lay-Stranded Twisted Pair CODE WORD (1) AWG OR kcmil AWG or kcmil ACSR/T-2 CONCENTRIC-LAY-STRANDED (ELECTRICAL PROPERTIES) COMPONENT STRANDING NO. X DIA AL STEEL OUTER AREA SQ. TOTAL AL OVERALL DIMENSIONS EQUIV. DIA. 20 C RESISTANCE (4) OHMS/1000 FT 25 C 75 C Overhead Conductors AMPACITY 75 C (5) GEOMETRIC MEAN RADIUS FT INDUCTIVE REACTANCE OHM/1000 FT (6) CAPACITIVE REACTANCE MEGAOHM 1000 FT (6) T-2 Grosbeak x x x T-2 Scoter x x x T-2 Egret x x x T-2 Siskin x x x T-2 Flamingo x x x T-2 Gannet x x x T-2 Dunlin x x x T-2 Stilt x x x T-2 Starling x x x T-2 Redwing x x x T-2 Coot x x x T-2 Macaw x x x T-2 Turbit x x x T-2 Tern x x x T-2 Puffin x x x T-2 Cuckoo x x x T-2 Condor x x x T-2 Drake x x x T-2 Mallard x x x (1) Code words shown denote ACSR/T-2 with Class A Galvanized steel core (/GA2). See the Options section to find the appropriate code word modifier designation for alternative design options. (4) Based on a conductivity of 61.2% (minimum lot average) IACS at 20 C for aluminum and 8% IACS at 20 C for the steel core. AC resistance for single-layer and three-layer designs approximates the effects of core magnetization. To convert to ohms/mile, multiply by To convert to ohms/km, multiply by (5) Based on the given conductor temperature at 60 Hz and the following conditions: 25 C ambient temperature, 2 ft/sec crosswind (90 to conductor), 0.5 coefficient of emissivity, 0.5 coefficient of absorbtivity, 30 northern latitude, sea level elevation, 90 azimuth of line (East-West), clear atmosphere, and a date and time of noon on July 1 (resulting in 96.0 W/ft² of solar and sky radiated heat). Actual ampacity will differ based on local conditions. For specific ampacities, please contact your General Cable sales representative. (6) Values for inductive reactance and capacitive reactance are expressed in terms of 1 ft radius. 178

186 Overhead Conductors TransPowr ACSR/T-2 Bare Overhead Conductor Aluminum Conductor Steel-Reinforced Concentric-Lay-Stranded Twisted Pair CODE WORD (1) AWG OR kcmil ACSR/T-2 CONCENTRIC-LAY-STRANDED (MECHANICAL PROPERTIES) AWG or kcmil COMPONENT STRANDING NO. X DIA AL STEEL OUTER AREA SQ. OVERALL DIMENSIONS EQUIV. DIA. APPROX. WEIGHT LB/1000 FT (2) TOTAL AL TOTAL AL RATED STRENGTH LBS Electric Utility STANDARD PACKAGES (3) REEL DESIGNATION T-2 Surfbird x x x RMT T-2 Turnstone x x x RMT RMT T-2 Ruddy x x x RMT RMT NR NR T-2 Canary x x x RMT RMT T-2 Catbird x x x RMT RMT T-2 Phoenix x x x RMT RMT T-2 Corncrake x x x RMT RMT T-2 Rail x x x RMT RMT NR T-2 Towhee x x x RMT RMT NR T-2 Redbird x x x RMT RMT T-2 Cardinal x x x RMT RMT T-2 Canvasback x x x RMT RMT NR T-2 Snowbird x x x RMT RMT T-2 Ortolan x x x RMT RMT NR T-2 Whooper x x x RMT RMT NR T-2 Curlew x x x RMT RMT T-2 Avocet x x x RMT RMT NR T-2 Bluejay x x x RMT RMT NR T-2 Bullfinch x x x RMT RMT NR T-2 Finch x x x RMT RMT (1) Code words shown denote ACSR/T-2 with Class A Galvanized steel core (/GA2). See the Options section to find the appropriate code word modifier designation for alternative design options. (2) Due to rounding, total values may be slightly greater or slightly less than the sum of the component values. (3) Weights shown are for conductor only and do not include the reel. Normal length and shipping tolerances apply. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. WEIGHT POUNDS LENGTH FEET 179

187 Electric Utility TransPowr ACSR/T-2 Bare Overhead Conductor Aluminum Conductor Steel-Reinforced Concentric-Lay-Stranded Twisted Pair CODE WORD (1) AWG OR kcmil AWG or kcmil ACSR/T-2 CONCENTRIC-LAY-STRANDED (ELECTRICAL PROPERTIES) COMPONENT STRANDING NO. X DIA AL STEEL OUTER AREA SQ. TOTAL AL OVERALL DIMENSIONS EQUIV. DIA. 20 C RESISTANCE (4) OHMS/1000 FT 25 C 75 C Overhead Conductors AMPACITY 75 C (5) GEOMETRIC MEAN RADIUS FT INDUCTIVE REACTANCE OHM/1000 FT (6) CAPACITIVE REACTANCE MEGAOHM 1000 FT (6) T-2 Surfbird x x x T-2 Turnstone x x x T-2 Ruddy x x x T-2 Canary x x x T-2 Catbird x x x T-2 Phoenix x x x T-2 Corncrake x x x T-2 Rail x x x T-2 Towhee x x x T-2 Redbird x x x T-2 Cardinal x x x T-2 Canvasback x x x T-2 Snowbird x x x T-2 Ortolan x x x T-2 Whooper x x x T-2 Curlew x x x T-2 Avocet x x x T-2 Bluejay x x x T-2 Bullfinch x x x T-2 Finch x x x (1) Code words shown denote ACSR/T-2 with Class A Galvanized steel core (/GA2). See the Options section to find the appropriate code word modifier designation for alternative design options. (4) Based on a conductivity of 61.2% (minimum lot average) IACS at 20 C for aluminum and 8% IACS at 20 C for the steel core. AC resistance for single-layer and three-layer designs approximates the effects of core magnetization. To convert to ohms/mile, multiply by To convert to ohms/km, multiply by (5) Based on the given conductor temperature at 60 Hz and the following conditions: 25 C ambient temperature, 2 ft/sec crosswind (90 to conductor), 0.5 coefficient of emissivity, 0.5 coefficient of absorbtivity, 30 northern latitude, sea level elevation, 90 azimuth of line (East-West), clear atmosphere, and a date and time of noon on July 1 (resulting in 96.0 W/ft² of solar and sky radiated heat). Actual ampacity will differ based on local conditions. For specific ampacities, please contact your General Cable sales representative. (6) Values for inductive reactance and capacitive reactance are expressed in terms of 1 ft radius. 180

188 Overhead Conductors Notes Electric Utility 181

189 Electric Utility TransPowr ACSR/SD Bare Overhead Conductor Self-Damping Aluminum Conductor Steel-Reinforced Concentric-Lay-Stranded Overhead Conductors 2-Layer SDC 3-Layer SDC Product Construction: Complete Conductor: ACSR/SD conductors are manufactured with two layers of 1350 H19 trapezoidal-shaped aluminum wires concentrically stranded around a steel core of round coated steel wires. On certain larger conductor constructions, the trapezoidal-shaped wires are surrounded by a layer of round 1350 H19 aluminum wires. The steel core and the two layers of trapezoidal-shaped aluminum wires are separated by a gap to provide the self-damping characteristics. Steel core wires are protected from corrosion by aluminum-clad, galvanized, or zinc-5% aluminum mischmetal alloy coating. Standard, high, extra- and ultra-high-strength steel is also available. The ACSR/SD conductors are manufactured in accordance with the requirements of the latest issue of ASTM B701. Features and Benefits: The steel core and the two layers of trapezoidalshaped aluminum wires in ACSR/SD are separated by a gap designed to provide self-damping characteristics to control Aeolian vibration eliminating the need for vibration dampers. Additional advantages in using ASCR/SD include: shorter, more economical towers, increased reliability, lower overall line cost, reduced sag, reduced ice and wind loads as well as permitting longer spans. Applications: ACSR/SD conductors are used for overhead transmission lines to control Aeolian vibration. Options: High-conductivity aluminum (/HC) (62.2% IACS) Regular-strength Class C galvanized steel core (/GC2) High-strength Class A galvanized steel core (/GA3 to ASTM B606) Extra-high-strength Class A galvanized steel core (/GA4 to ASTM B957) Ultra-high-strength Class A galvanized steel core (/GA5 to ASTM B957) Regular-strength Class A zinc-5% aluminum mischmetal alloy-coated steel core (/MA2 to ASTM B802) High-strength Class A zinc-5% aluminum mischmetal alloy-coated steel core (/MA3 to ASTM B803) Extra-high-strength Class A zinc-5% aluminum mischmetal alloy-coated steel core (/MA4 to ASTM B958) Ultra-high-strength Class A zinc-5% aluminum mischmetal alloy-coated steel core (/MA5 to ASTM B958) Aluminum-clad steel core (/AW) Non-specular surface finish (/NS) For more information, or information on other conductor sizes, designs and/or specific installation requirements not shown in the tables, contact your General Cable sales representative or

190 Overhead Conductors TransPowr ACSR/SD Bare Overhead Conductor Self-Damping Aluminum Conductor Steel-Reinforced Concentric-Lay-Stranded Electric Utility CODE WORD (1) AWG OR kcmil ACSR/SD CONCENTRIC-LAY-STRANDED (MECHANICAL PROPERTIES) TYPE STEEL CORE O.D. O.D. APPROX. WEIGHT LB/1000 FT (2) PERCENT BY WEIGHT RATED STANDARD PACKAGES (3) TOTAL AL STEEL AL STEEL STRENGTH LBS REEL DESIGNATION WEIGHT POUNDS LENGTH FEET Titmouse/SD RM Eider/SD RM Spoonbill/SD RM Partridge/SD RM Cowbird/SD RM Hummingbird/SD RM Woodcock/SD RM Linnet/SD RM Erne/SD RM Longspur/SD RM Stork/SD RM Ibis/SD RM Kestrel/SD RM Jackdaw/SD RM Toucan/SD RM Flicker/SD RMT Hawk/SD RMT Blackbird/SD RM Sunbird/SD RMT Sapsucker/SD RMT Parakeet/SD RMT Dove/SD RMT Pippit/SD RMT Killdeer/SD RMT Goldfinch/SD RMT Rook/SD RMT Grosbeak/SD RMT Macaw/SD RMT Tern/SD RMT Puffin/SD RMT Condor/SD RMT Drake/SD RMT Phoenix/SD RMT Rail/SD RMT Cardinal/SD RMT (1) Code words shown denote ACSR/SD with regular-strength Class A galvanized steel core (/GA2). See the Options section to find the appropriate code word modifier designation for alternative design options. (2) Due to rounding, total values may not exactly equal the sum of the component values. (3) Weights shown are for conductor only and do not include the reel. Normal length and shipping tolerances apply. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. 183

191 Electric Utility TransPowr ACSR/SD Bare Overhead Conductor Self-Damping Aluminum Conductor Steel-Reinforced Concentric-Lay-Stranded Overhead Conductors ACSR/SD CONCENTRIC-LAY-STRANDED (ELECTRICAL PROPERTIES) CODE WORD (1) AWG OR kcmil TYPE STEEL CORE O.D. O.D. 20 C RESISTANCE (4) OHMS/1000 FT 25 C 75 C GEOMETRIC MEAN RADIUS FT INDUCTIVE REACTANCE OHM / 1000 FT (5) CAPACITIVE REACTANCE MEGAOHM FT (5) Titmouse/SD Eider/SD Spoonbill/SD Partridge/SD Cowbird/SD Hummingbird/SD Woodcock/SD Linnet/SD Erne/SD Longspur/SD Stork/SD Ibis/SD Kestrel/SD Jackdaw/SD Toucan/SD Flicker/SD Hawk/SD Blackbird/SD Sunbird/SD Sapsucker/SD Parakeet/SD Dove/SD Pippit/SD Killdeer/SD Goldfinch/SD Rook/SD Grosbeak/SD Macaw/SD Tern/SD Puffin/SD Condor/SD Drake/SD Phoenix/SD Rail/SD Cardinal/SD (1) Code words shown denote ACSR/SD with regular-strength Class A galvanized steel core (/GA2). See the Options section to find the appropriate code word modifier designation for alternative design options. (4) Based on a conductivity of 61.0% IACS at 20 C for aluminum and 8% IACS at 20 C for the steel core. AC resistance for three-layer designs must be increased by 1.1%, 2.7%, 3.7%, and 4.3% for current densities of 200, 600, 1000, and 1400 amperes per 1000 kcmil of aluminum to allow for the magnetic losses in the steel core. To convert to ohms/mile, multiply by To convert to ohms/km, multiply by (5) Values for inductive reactance and capacitive reactance are expressed in terms of a 1 ft radius. 184

192 Overhead Conductors TransPowr ACSR/SD Bare Overhead Conductor Self-Damping Aluminum Conductor Steel-Reinforced Concentric-Lay-Stranded Electric Utility CODE WORD (1) AWG OR kcmil ACSR/SD CONCENTRIC-LAY-STRANDED (MECHANICAL PROPERTIES) TYPE STEEL CORE O.D. O.D. APPROX. WEIGHT LB/1000 FT (2) PERCENT BY WEIGHT RATED STANDARD PACKAGES (3) TOTAL AL STEEL AL STEEL STRENGTH LBS REEL DESIGNATION WEIGHT POUNDS LENGTH FEET Snowbird/SD RMT Ortolan/SD RMT Curlew/SD RMT Avocet/SD RMT Bluejay/SD RMT Finch/SD RMT Oxbird/SD RMT Bunting/SD RMT Grackle/SD RMT Scissortail/SD RMT Bittern/SD RMT Pheasant/SD RMT Ringdove/SD RMT Dipper/SD RMT Frigate/SD RMT Martin/SD RMT Popinjay/SD RMT Bobolink/SD RMT Plover/SD RMT Ratite/SD RMT Lapwing/SD RMT Falcon/SD RMT Smew/SD RMT Chukar/SD RMT Cockatoo/SD RMT Bluebird/SD RMT Kiwi/SD RMT (1) Code words shown denote ACSR/SD with regular-strength Class A galvanized steel core (/GA2). See the Options section to find the appropriate code word modifier designation for alternative design options. (2) Due to rounding, total values may not exactly equal the sum of the component values. (3) Weights shown are for conductor only and do not include the reel. Normal length and shipping tolerances apply. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. 185

193 Electric Utility TransPowr ACSR/SD Bare Overhead Conductor Self-Damping Aluminum Conductor Steel-Reinforced Concentric-Lay-Stranded Overhead Conductors CODE WORD (1) AWG OR kcmil ACSR/SD CONCENTRIC-LAY-STRANDED (ELECTRICAL PROPERTIES) TYPE STEEL CORE O.D. O.D. 20 C RESISTANCE (4) OHMS/1000 FT 25 C GEOMETRIC MEAN RADIUS FT INDUCTIVE REACTANCE OHM / 1000 FT (5) CAPACITIVE REACTANCE MEGAOHM FT (5) Snowbird/SD Ortolan/SD Curlew/SD Avocet/SD Bluejay/SD Finch/SD Oxbird/SD Bunting/SD Grackle/SD Scissortail/SD Bittern/SD Pheasant/SD Ringdove/SD Dipper/SD Frigate/SD Martin/SD Popinjay/SD Bobolink/SD Plover/SD Ratite/SD Lapwing/SD Falcon/SD Smew/SD Chukar/SD Cockatoo/SD Bluebird/SD Kiwi/SD (1) Code words shown denote ACSR/SD with regular-strength Class A galvanized steel core (/GA2). See the Options section to find the appropriate code word modifier designation for alternative design options. (4) Based on a conductivity of 61.0% IACS at 20 C for aluminum and 8% IACS at 20 C for the steel core. AC resistance for three-layer designs must be increased by 1.1%, 2.7%, 3.7%, and 4.3% for current densities of 200, 600, 1000, and 1400 amperes per 1000 kcmil of aluminum to allow for the magnetic losses in the steel core. To convert to ohms/mile, multiply by To convert to ohms/km, multiply by (5) Values for inductive reactance and capacitive reactance are expressed in terms of a 1 ft radius. 75 C 186

194 Overhead Conductors Weatherproof Notes Line Wire Overhead Conductor Aluminum Conductor PE or HDPE or XLPE Covering Electric Utility 187

195 Electric Utility Weatherproof Overhead Line Wire Single Conductor LLDPE or XLPE Covered Line Wire Overhead Conductors Product Construction: Complete Cable: Weatherproof line wire consists of single conductor covered with either Linear Low-Density Polyethylene (LLDPE) or Cross-linked Polyethylene (XLPE). Conductors may be compressed or concentric strand of ACSR, AAC or solid, compressed or concentric strand copper. Weatherproof line wire meets the requirements of ANSI/ICEA S Conductors: Different conductor types are available. Solid or stranded MHD copper, compressed or concentric HD aluminum, aluminum alloy, or ACSR are all options that are available. The conductors meet the requirements of ASTM B3, ASTM B8, ASTM B231, ASTM B232, ASTM B400 or ASTM B496 as applicable. For aluminum and ACSR conductors, the direction of lay of the outer layer of the strand is right-hand. For copper conductors, the direction of lay of the outer layer of the strand is left-hand. For products manufactured with aluminum conductors, the product is available with conductor corrosion-resistant inhibitor treatment. Complete Cable (cont d.): Covering: Black, Linear Low-Density Polyethylene (LLDPE) or black extruded Cross-linked Polyethylene (XLPE) coverings are available. There is no voltage rating. Features and Benefits: The covering provides mechanical protection to the conductor and is resistant to weathering and chemicals. If the conductors accidentally come into contact due to high winds, falling tree limbs or other disturbances, the covering resists short circuits and the tendency for conductors to weld together. Applications: Weatherproof line wire is used for overhead transmission and distribution lines. Covered line wire is not an electrically insulated cable. Therefore, it should be installed on insulators, and users should treat line wire as bare conductor for personal safety. Options: Medium-Density Polyethylene (MDPE) High-Density Cross-linked Polyethylene (HDXLPE) Annealed (soft drawn) copper for transformer drop and covered ground wire Conductor corrosion-resistant inhibitor treatment Sequential print marking For more information, or information on other conductor sizes, designs and/or specific installation requirements not shown in the tables, contact your General Cable sales representative or

196 Overhead Conductors Weatherproof Overhead Line Wire Single Conductor LLDPE or XLPE Covered Line Wire Electric Utility CODE WORD (1) AWG OR kcmil COVERED AAC ALUMINUM CONDUCTOR, CONCENTRIC-LAY-STRANDED NO. OF WIRES COVER THKN. APPROX. CABLE O.D. APPROX. WEIGHT LB/1000 FT AL LLDPE TOTAL RATED STRENGTH LBS AMPACITY PACKAGING (4) LENGTH PE (2) XLPE (3) TYPE & FT Apple NR XLPE COIL 4000 Plum NR COIL 4000 Pear NR COIL 2400 Apricot NR COIL 250 Cherry NR COIL 2000 Peach NR COIL 1500 Nectarine NR COIL 1200 Quince 1/ NR COIL 1000 Orange 2/ NR Fig 3/ NR Olive 4/ NR Mulberry NR Silverbelt NR Anona NR Crabapple NR Chinquapin NR Ginkgo NR Molles NR Ash NR Huckleberry NR Paw Paw NR Breadfruit NR Persimmon NR Grapefruit NR Mango NR (1) Code words shown are for LLDPE products; add the suffix XLP to the code word for cross-linked products. Example: Walnut/XLP. (2) Based on a conductor temperature of 75 C at 60 Hz and the following conditions: 25 C ambient temperature, 2 ft/sec crosswind (90 to conductor), 0.91 coefficient of emissivity, 0.95 coefficient of absorbtivity, 30 northern latitude, sea level elevation, 90 azimuth of line (East-West), clear atmosphere, and a date and time of noon on July 1 (resulting in 96.0 W/ft² of solar and sky radiated heat). Actual ampacity will differ based on local conditions. For specific ampacities, please contact your General Cable sales representative. (3) Based on a conductor temperature of 90 C at 60 Hz and the following conditions: 25 C ambient temperature, 2 ft/sec crosswind (90 to conductor), 0.91 coefficient of emissivity, 0.95 coefficient of absorbtivity, 30 northern latitude, sea level elevation, 90 azimuth of line (East-West), clear atmosphere, and a date and time of noon on July 1 (resulting in 96.0 W/ft² of solar and sky radiated heat). Actual ampacity will differ based on local conditions. For specific ampacities, please contact your General Cable sales representative. (4) Normal length and shipping tolerances apply. Reel sizes may vary. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. 189

197 Electric Utility Weatherproof Overhead Line Wire Single Conductor LLDPE or XLPE Covered Line Wire Overhead Conductors CODE WORD (1) COVERED ACSR ALUMINUM CONDUCTOR, STEEL-REINFORCED, CONCENTRIC-LAY-STRANDED AWG OR kcmil NO. OF WIRES COVER THKN. APPROX. CABLE O.D. APPROX. WEIGHT LB/1000 FT AL LLDPE TOTAL RATED STRENGTH LBS AMPACITY PACKAGING (4) LENGTH PE (2) XLPE (3) TYPE & FT Walnut 6 6/ NR XLPE COIL 2700 Butternut 4 6/ NR COIL 2200 Hickory 4 7/ NR COIL 2000 Pignut 2 6/ NR COIL 1200 Almond 1/0 6/ NR COIL 1000 Pecan 2/0 6/ NR Filbert 3/0 6/ NR Buckeye 4/0 6/ NR Hackberry / NR Redbud / NR Mockernut / NR Aspen / NR (1) Code words shown are for LLDPE products; add the suffix XLP to the code word for cross-linked products. Example: Walnut/XLP. (2) Based on a conductor temperature of 75 C at 60 Hz and the following conditions: 25 C ambient temperature, 2 ft/sec crosswind (90 to conductor), 0.91 coefficient of emissivity, 0.95 coefficient of absorbtivity, 30 northern latitude, sea level elevation, 90 azimuth of line (East-West), clear atmosphere, and a date and time of noon on July 1 (resulting in 96.0 W/ft² of solar and sky radiated heat). Actual ampacity will differ based on local conditions. For specific ampacities, please contact your General Cable sales representative. (3) Based on a conductor temperature of 90 C at 60 Hz and the following conditions: 25 C ambient temperature, 2 ft/sec crosswind (90 to conductor), 0.91 coefficient of emissivity, 0.95 coefficient of absorbtivity, 30 northern latitude, sea level elevation, 90 azimuth of line (East-West), clear atmosphere, and a date and time of noon on July 1 (resulting in 96.0 W/ft² of solar and sky radiated heat). Actual ampacity will differ based on local conditions. For specific ampacities, please contact your General Cable sales representative. (4) Normal length and shipping tolerances apply. Reel sizes may vary. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. 190

198 Overhead Conductors Dead Soft Annealed (DSA) Copper Clad Steel (CCS) Grounding Conductor Electric Utility Product Construction: Complete Conductor: Dead Soft Annealed (DSA) Copper Clad Steel (CCS) conductors are concentric-lay-stranded. The CCS strands are a 40% conductivity grade previously referred to as Grade 40A. The wire is manufactured using a low carbon steel core, rendering greater flexibility to enable easier handling during installation. The direction of lay for the outer layer is left-hand. The direction of lay of each successive layer is reversed. DSA CCS grounding conductors are manufactured in accordance with ASTM B910, B258 and B228, as applicable. Features and Benefits: Stranded DSA Copper Clad Steel conductors are used for buried ground grid systems where a more economical alternative to copper conductors is desired. For utility applications, Copper Clad Steel is used in substation and generation plant ground grids; grounding of metal fences; and in building and structure lightning protection systems. Copper Clad Steel is tough to cut and unlike copper conductors has virtually no scrap recovery value, thus reducing the potential of theft or vandalism of the grounding wire. Applications: DSA Copper Clad Steel stranded conductors are used in place of copper conductors in grounding applications and systems. The size and construction of the Copper Clad Steel conductor is generally selected by matching the approximate diameter equivalence to a copper conductor. Please note that the ampacity rating and the dc and ac resistance of the Copper Clad Steel wire conductor is not equivalent to that of the copper conductor. For more information, or information on other conductor sizes, designs and/or specific installation requirements not shown in the tables, contact your General Cable sales representative or . DSA COPPER CLAD STEEL CONDUCTORS, CONCENTRIC-LAY-STRANDED STANDARD PACKAGES (1) DESIG. NO. X WIRE AWG NO. X DIA. CROSS-SECTION SQ. O.D. APPROX. WEIGHT LB/1000 FT RATED STRENGTH LBS DC RESISTANCE OHMS/1000 FT REEL DESIGNATION LENGTH FEET 11/32" 7 x #9 AWG 7 x W 46X /8" 7 x #8 AWG 7 x W 46X /16" 7 x #7 AWG 7 x W 46X /2" 7 x #6 AWG 7 x W 46X /16" 7 x #5 AWG 7 x W 46X /16" 19 x #9 AWG 19 x W 46X /32" 19 x #8 AWG 19 x W 46X /32" 19 x #7 AWG 19 x W 46X /16" 19 x #6 AWG 19 x W 46X /8" 19 x #5 AWG 19 x W 46X Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. 191

199 Electric Utility Aluminum Tie Wire Soft Solid 1350 Aluminum Wire Overhead Conductors Product Construction: Complete Conductor: Aluminum tie wire is a solid annealed (soft) aluminum wire manufactured to ASTM B609 O tensile grade and wire diameter dimension. AWG DIAMETER OF SOLID WIRE APPROX. WEIGHT LB/1000 FT NOMINAL BREAKING STRENGTH LBS (1) (1) Based on annealed aluminum having a minimum tensile strength of 8500 psi. Dimensions and weights not designated minimum or maximum are nominal values and subject to manufacturing tolerances. In this context, weight means mass. Applications: Aluminum tie wire is a soft solid aluminum wire that is used in overhead transmission and distribution line construction to mechanically secure components such as conductors to pin insulators. The wire is also used for above-ground grounding applications in line construction. Options: Black weather-resistant covering with a nominal thickness of 30 mils For more information, or information on other conductor sizes, designs and/or specific installation requirements not shown in the tables, contact your General Cable sales representative or

200 Electric Utility General Cable Stock Program 5 General Cable Electric Utility Stock Program As a service to our customers, General Cable maintains an inventory of factory stock for frequently purchased items of bare overhead distribution, low-voltage overhead and underground service cable and medium-voltage cable products. These products are manufactured to industry-standard specifications and are available for immediate shipment from our manufacturing facilities across North America. Terms and Conditions of Sale for Stock Products Standards: Medium-voltage aluminum URD stock is manufactured and tested in accordance with the latest revisions of ANSI/ICEA S standard for concentric neutral cables rated 5 46kV and also meets the requirements of the latest revision of the AEIC CS8 specification. The insulation system utilized in our medium-voltage aluminum URD stock is accepted by RUS for specification U-1. Low-voltage insulated and bare aluminum stock products are manufactured and tested in accordance with the latest revisions of ASTM and ICEA standards. Weights and dimensions shown are nominal and subject to standard industry tolerances. Order Acceptance: All stock orders subject to prior sale. Minimum order value is $1, Order acceptance period is 15 days. Pricing Policy: Firm prices are available for items confirmed in-stock for immediate buy and ship. Adjustable prices are available and subject to metals escalation/de-escalation at the time of shipment. Backorders or delayed shipments may be subject to price adjustment. Stock prices and terms of sale are subject to change without notice. Coils are sold in full-pallet quantities. Shipping Method: Shipments will be made via common carrier. Special instructions must be stated at the time of order. Flatbed shipments (truckload quantities only) are subject to availability and extra freight charges, depending upon geographic destinations. Freight charges for greater than 5,000 lbs. net weight will be prepaid and allowed. Inventory Holds: No inventory holds will be accepted. Stock shall be subject to prior sale. 193

201 Electric Utility Packaging Information Handling Recommendations and Packaging Information 6 Recommended Reel Handling Procedures When off-loading reels from a truck, lower reels carefully using a hydraulic gate, hoist or forklift truck. Never drop reels. If reels must be rolled, roll in opposite direction of the cable wraps to keep cable from loosening on the reel. Don t When using a hoist, install a mandrel through the reel arbor holes and attach a sling. Use a spreader bar approximately 6 inches longer than the overall reel width placed between the sling ends just above the reel flanges. This will prevent bending the reel flanges and mashing the cable. Do Don t Do Don t Don t Don t If a forklift is used, approach the reel from the flange side. Position the forks such that the reel is lifted by both reel flanges. Do not allow the lift forks to contact the cable. Care must be taken by the forklift operator not to make sudden turns or stops. Cable shipped on pallets should be stored indoors if possible. Cable shipped on wooden or metal reels may be stored outdoors. When selecting a storage site, consideration should be given to: Traffic patterns during off-loading Grade and condition of the soil or pavement Protection from vehicle damage during the time in storage Environmental conditions such as exposure to heat, corrosive chemicals, etc. Don t Cable reels should be stored on hard surfaces resting on the flange s edge (flanges vertical). Align reels flange to flange and, if possible, arrange so that first in is first out. Multiple reels stacked on top of each other ( Pancake storage) or storing reels flat (flanges horizontal) is not recommended for bare conductor or medium-voltage cable. The weight of the stack can total thousands of pounds, creating an enormous load on the bottom reel. Also, damage to the reel and/or cable will likely occur when the reel is flipped for transit. A concentration of stress on the reel flange may cause it to break and subsequently damage the cable. 194

202 Packaging Information Handling Recommendations and Packaging Information Recommended Reel Handling Procedures Electric Utility If cable reels must be pancaked or stored in vertical racks, do not lift the reel by the top flange. Spacers placed under the bottom flange and between reels (two 2x4s placed wide side up) create a space to insert the forks and lift the reel without damaging the cable. If nails are used to secure the spacers, make sure the nails do not go through the flange and into the cable. Don t End View of Spacers Do For extended storage of bare or insulated cables (spare cable, etc.), reels should be stored cradled between railroad ties, power poles or crossarms. Size and spacing of the supports should raise the flange above the ground. This helps keep the flanges from decaying and prevents the reels from rolling. At temporary storage sites where soil may be soft, preservativetreated plywood sheets may be used to keep reel flanges from sinking into the ground. When possible, the reel wrap or lagging supplied on the reels should be replaced to help protect the cable from inadvertent damage. Under extreme environmental conditions, other measures may be necessary. To prevent entrance of water, cable ends should be sealed with plastic end caps. Electrical tape does not offer a sufficient seal. When lengths are cut, cable ends should be immediately resealed and secured. Low temperatures are a cause for concern when installing cable. Cable should not be installed when the ambient temperatures are less than the cold bend temperature rating of the cable product plus 15 C (i.e., the minimum installation temperature = cold bend temperature rating + 15 C). When applicable, the cold bend temperature rating is indicated on the individual product page in this catalog. Polyethylene insulated jacketed low-voltage cables and polyethylene jacketed medium-voltage power cables are suitable for storage and operation at -40 C and should not be handled or installed when the temperature of the cable or the ambient temperature is below -25 C. For other cable designs, cold weather installation may be limited to higher ambient temperatures. For more information about a specific construction, please contact your General Cable sales representative. If installations are to be carried out where the cable and/or the ambient temperature is below the limit specified above, the cable should first be warmed for a minimum of 48 hours at room temperature (15 C) or higher prior to handling. Cable should be pulled more slowly and trained in place the same day it is removed from storage. Do not impact, drop, kink or bend cable sharply at low temperatures. 195

203 Electric Utility Packaging Information Standard Package and Shipping Information Packaging Information Shipping Information Bare Overhead / Individual Package (Reel or Coil) Unless otherwise agreed upon at time of quotation Standard or special lengths are subject to a manufacturing length tolerance per shipping reel of plus or minus 5% from the specified shipping reel length. An amount not exceeding 10% of the total quantity of any order may be shipped in random lengths, with no one length shorter than 50% of the specified shipping reel length. When required, bare conductor may be furnished in matched sets, with the variation in the measured length within each group being no greater than 150 feet for sets of 6 or less, and 200 feet for sets of 9 and 12. In the case where a random length has been produced, the corresponding matched set group will be cut to within a 10 ft. tolerance. For matched set reel identification, on both flanges of the reel, a weatherproof tag is attached that has a Number/Letter identifier marked on it. The number is the numerical sequence from 1, 2, 3, 4, etc for the different sets of matched conductor reels, and the letters A, B, C, etc. identify the matched reels in each set. For product shipped in coils, 90% of an order quantity shall be furnished in exact lengths as specified in General Cable catalog pages. Exact lengths are specified as having a minus 0% tolerance. Up to 10% of an total order quantity may be supplied in random lengths with no one length shorter than 50% of the specified coil length. For bare overhead conductor shipped on wood or steel reels, a reel wrap covering is applied over the conductor. The default reel wrap material consists of a NEMA WC26 Level II (Weather Protector). Individual manufacturing plant preferences may utilize heavier grade level of reel wrap material. Shipping Information Covered and Insulated Cable (Reel or Coil) Unless otherwise agreed upon at time of quotation Standard or special lengths are subject to a manufacturing length tolerance per shipping reel of plus or minus 10% from the specified shipping reel length. An amount not exceeding 10% of the total quantity of any order may be shipped in random lengths, with no one length shorter than 80% nor greater than 120% of the specified shipping reel length. For product shipped in coils, 90% of an order quantity shall be furnished in exact lengths as specified in General Cable catalog pages. Exact lengths are specified as having a minus 0% tolerance. Up to 10% of a total order quantity may be supplied in random lengths, with no one length shorter than 90% of the specified coil length. For multiplex service drop cable shipped in coils on pallets, the quantity of coils must be in full pallet load quantities. With the exception of cable sold from stock, in support of the Green Initiative and reducing waste, reels are shipped without a reel wrap covering. 196

204 Packaging Information MasterPak Reel-less Packaging Electric Utility MasterPak Reel-less Package Reel-less Solution for PowrServ Low-Voltage Service Drop and Secondary Distribution Cables The MasterPak reel-less packaging concept, originally developed through strategic alliances and partnerships with our utility customers, was introduced in the mid 90s as a means of helping utilities with the growing concern of disposal and landfill costs. Nearly two decades later, this innovative method continues to allow General Cable s PowrServ insulated aluminum low-voltage cable to be packaged and shipped without the weight of traditional wood reels. The MasterPak coil of PowrServ cable is supplied using exact dimensions, tightly secured by a corrugated protector, sturdy plastic banding and covered by stretch-wrap, providing utilities with 360 smooth payoff of the cable from reusable plastic breakdown reels or domes.* Both methods allow for simple and efficient dispensing of the cable for installation in the field. At approximately 150 pounds less than traditional product packaged on wood reels, MasterPak coils are also easy to handle. * Plastic reels and domes are supplied by other manufacturers and are not products of General Cable. Please contact your local General Cable sales representatives for further details. Features & Benefits: Compared with the wood reel, MasterPak offers utilities several savings, sustainability and safety advantages: Long-term cost savings by eliminating the cost associated with landfill disposal. Environmental sustainability by saving thousands of trees and reducing landfill waste. Plastic reels can be reused up to 200 times and recycled at the end of their life. Minimized cable waste and material scrap by eliminating collection, transportation and disposal costs of used wood reels. Cable remnants can be recovered for additional use or salvage. Reduced handling and storage with durable MasterPak coils weighing approximately 150 pounds less than traditional product packaged on wood reels, maximizing freight capacity and offering the use of smaller vehicles for loading and unloading. For further information on General Cable MasterPak reel-less packaging, please consult your local representative. CODE WORD LENGTH FEET MAXIMUM PACKAGE 42" REUSABLE REEL OR DOME* WEIGHT POUNDS OUTER DIA. LENGTH FEET MAXIMUM PACKAGE 48" REUSABLE REEL** WEIGHT POUNDS PowerServ OH Duplex Service Drop Cable Neutral-Supported 600 V AI Conductor XLPE Insulation ACSR Full-Size Neutral Messenger OUTER DIA. Shepherd/XLP Terrier/XLP PowerServ OH Triplex Service Drop Cable Neutral-Supported 600 V AI Conductor XLPE Insulation ACSR Full-Size Neutral Messenger Periwinkle/XLP Conch/XLP Neritina/XLP Runcina/XLP Zuzara/XLP PowerServ OH Triplex Service Drop Cable Neutral-Supported 600 V AI Conductor XLPE Insulation ACSR Reduced-Size Messenger Cockle/XLP Janthina/XLP PowerServ OH Quadruplex Service Drop Cable Neutral-Supported 600 V AI Conductor XLPE Insulation ACSR Full-Size Messenger Palomino/XLP Costena/XLP Appaloosa/XLP PowerServ XL Underground Distribution Cable Type USE V Triplex AI Conductor XLPE Insulation UL Listed Stephens/XLP/EYS Brenau/XLP/EYS Converse/XLP/EYS Sweetbriar/XLP/EYS Monmouth/XLP/EYS Wesleyan/XLP/EYS PowerServ XL Underground Distribution Cable Type USE V Quadruplex AI Conductor XLPE Insulation UL Listed Notre Dame/XLP/EYS Wake Forest/XLP/EYS PowerServ AR Underground Distribution Cable Type USE V Triplex AI Conductor Composite XLPE/HDXLPE Insulation UL Listed Brenau/AR/EYS Converse/AR/EYS Fisk/AR/EYS Hollins/AR/EYS Sweetbriar/AR/EYS Wesleyan/AR/EYS * Based on reusable reel or dome having a 42" flange, 28" traverse, 17.5" drum diameter (18.5" coil diameter, 26 coil traverse). **Based on reusable reel having a 48" flange, 28" traverse, 17.5" drum diameter (18.5" coil diameter, 26 coil traverse). 197

205 Electric Utility Code Word Classifications 7 Application Type Code Word Overhead Bare Conductor 1350 AAC Flowers Overhead Bare Conductor, Trapezoidal (TW) 1350 AAC/TW Mountains Compact Bare Conductor, Smooth Body (SB) 1350 ASC/SB Reptiles Overhead Bare Conductor 6201 AAAC Cities Overhead Bare Conductor ACSR Birds Overhead Bare Conductor, Trapezoidal (TW) ACSR/TW Birds Compact Bare Conductor, Smooth Body (SB) ACSR/SB Fish Overhead Covered Conductor 1350 AAC Trees Overhead Covered Conductor 6201AAAC Trees Overhead Covered Conductor ACSS Birds Overhead Bare Conductor, Trapezoidal (TW) ACSS/TW Birds Underground Secondary Dist. 600 volt Single Colleges Underground Secondary Dist. 600 volt Duplex Colleges Underground Secondary Dist. 600 volt Triplex Colleges Underground Secondary Dist. 600 volt Quadruplex Colleges Overhead Service Cables 600 volt Single Lakes Overhead Service Cables 600 volt Duplex Dogs Overhead Service Cables 600 volt Triplex Shellfish Overhead Service Cables 600 volt Quadruplex Horses Overhead Service Cables 600 volt Triplex RTS* Car Models *RTS - Reverse Twist Secondary 198

206 Code Word Index Electric Utility CODE WORD PAGE Adams/AAC/TW... 99, 100 Aega/XP Afghan/XP...21 Airedale/XP Akron...103, 104 Albino/XP Alliance...103, 104 Almond Alton...103, 104 Ames...103, 104 Amherst...103, 104 Anaheim...103, 104 Anemone... 93, 94 Anona Appaloosa/XLP Appaloosa/XP Apple Apricot Arabian/XP Arbutus... 93, 94 Arbutus/AAC/TW...97, 98 Arca/XP...24 Artemia/XP...24 Ash Aspen Aster...91, 92 Athabaska/ACSR/TW...135, 136 Athabaska/ACSS/TW...163, 164 Atya/XP Auburn/XP Avocet , 114 Avocet/ACSR/TW...131, 132 Avocet/ACSS...143, 144 Avocet/ACSS/AW...153, 154 Avocet/ACSS/TW...159, 160 Avocet/AW...125, 126 Avocet/SD...185, 186 Azusa...103, 104 Barnacles/XP...24 Basset/XP Belgian/XP Beloit/XP...10 Bergen/AR/EYS...15 Bergen/XP/EYS...12 Bittern , 114 Bittern/ACSR/TW...133, 134 Bittern/ACSS...143, 144 Bittern/ACSS/AW...153, 154 Bittern/ACSS/TW...161, 162 Bittern/AW...125, 126 Bittern/SD...185, 186 Bitterroot... 93, 94 Blackbird/SD...183, 184 Bloodhound/XP...21 Bluebell... 93, 94 Bluebell/AAC/TW...97, 98 Bluebird , 116 Bluebird/ACSR/TW...133, 134 Bluebird/ACSS...145, 146 CODE WORD PAGE Bluebird/ACSS/AW...155, 156 Bluebird/ACSS/TW...161, 162 Bluebird/AW...127, 128 Bluebird/SD...185, 186 Bluebonnet... 93, 94 Bluejay , 114 Bluejay/ACSR/TW...131, 132 Bluejay/ACSS...143, 144 Bluejay/ACSS/AW...153, 154 Bluejay/ACSS/TW...159, 160 Bluejay/AW...125, 126 Bluejay/SD...185, 186 Bobolink , 116 Bobolink/ACSR/TW...133, 134 Bobolink/ACSS...145, 146 Bobolink/ACSS/AW...155, 156 Bobolink/ACSS/TW...161, 162 Bobolink/AW...127, 128 Bobolink/SD...185, 186 Brahma , 116 Brahma/AW...127, 128 Brant...109, 110 Brant/ACSS...139, 140 Brant/ACSS/AW...149, 150 Brant/AW...119, 120 Breadfruit Brenau...18 Brenau/AR/EYS...15, 197 Brenau/XLP/EYS Brenau/XP/EYS...12 Buckeye Bullfinch , 114 Bullfinch/ACSS...143, 144 Bullfinch/ACSS/AW...153, 154 Bullfinch/AW...125, 126 Bull/XP...21 Bunting , 114 Bunting/ACSR/TW...131, 132 Bunting/ACSS...143, 144 Bunting/ACSS/AW...153, 154 Bunting/ACSS/TW...161, 162 Bunting/AW...125, 126 Bunting/SD...185, 186 Butte...103, 104 Butternut Cairn/XP Cairo...103, 104 Calumet/ACSR/TW...133, 134 Calumet/ACSS/TW...161, 162 Camellia... 93, 94 Canary...111, 112 Canary/ACSS...141, 142 Canary/ACSS/AW...151, 152 Canary/AW...123, 124 Canna...91, 92 Canna/AAC/TW...97, 98 Canton...103, 104 Canvasback , 114 Canvasback/ACSS...143, 144 CODE WORD PAGE Canvasback/ACSS/AW...153, 154 Canvasback/AW...125, 126 Cardinal , 114 Cardinal/ACSR/TW...131, 132 Cardinal/ACSS...143, 144 Cardinal/ACSS/AW...153, 154 Cardinal/ACSS/TW...159, 160 Cardinal/AW...125, 126 Cardinal/SD...183, 184 Carnation... 93, 94 Carnation/AAC/TW...97, 98 Case/XP Catawba/ACSR/TW...135, 136 Catawba/ACSS/TW...163, 164 Catbird...111, 112 Catbird/AW...123, 124 Cavolina/XP Cenia/XP Cerapus/XP Cherry Cherrystone/XP Cheyenne/ACSR/TW...135, 136 Cheyenne/ACSS/TW...163, 164 Chickadee...107, 108 Chickadee/AW...119, 120 Chicoteagues/XP Chihuahua/XP...21 Chinquapin Chola/XP Chow/XP...21 Chukar , 116 Chukar/ACSR/TW...133, 134 Chukar/ACSS...145, 146 Chukar/ACSS/AW...155, 156 Chukar/ACSS/TW...161, 162 Chukar/AW...127, 128 Chukar/SD...185, 186 Claflin/XP/EYS...11 Clam/XP Clemson/XP...10 Clio/XP Clydesdale/XP Cochin , 116 Cochin/AW...127, 128 Cockatoo/SD...185, 186 Cocker/XP Cockle/XLP Cockle/XP Cockscomb/AAC/TW...97, 98 Collie/XP Columbia/ACSR/TW...133, 134 Columbia/ACSS/TW...163, 164 Columbine... 93, 94 Columbine/AAC/TW...97, 98 Conch/XLP Conch/XP Condor...111, 112 Condor/ACSR/TW...131, 132 Condor/ACSS...141, 142 CODE WORD PAGE Condor/ACSS/AW...151, 152 Condor/ACSS/TW...159, 160 Condor/AW...123, 124 Condor/SD...183, 184 Converse...18 Converse/AR/EYS...15, 197 Converse/XLP/EYS Converse/XP/EYS...12 Coot...111, 112 Coot/AW...123, 124 Coquina/XP Cord/XP Coreopsis... 93, 94 Coreopsis/AAC/TW...97, 98 Cormorant , 114 Cormorant/ACSS...143, 144 Cormorant/ACSS/AW...153, 154 Cormorant/AW...125, 126 Corncrake , 114 Corncrake/ACSS...141, 142 Corncrake/ACSS/AW...153, 154 Corncrake/AW...123, 124 Cosmos...91, 92 Cosmos/AAC/TW...97, 98 Costena/XLP Costena/XP Cowbird/SD...183, 184 Cowslip... 93, 94 Cowslip/AAC/TW...97, 98 Crabapple Crab/XP...24 Criollo/XP Crocus... 93, 94 Cuckoo...111, 112 Cuckoo/ACSS...141, 142 Cuckoo/ACSS/AW...151, 152 Cuckoo/AW...123, 124 Cumberland/ACSR/TW...135, 136 Cumberland/ACSS/TW...163, 164 Curlew , 114 Curlew/ACSR/TW...131, 132 Curlew/ACSS...143, 144 Curlew/ACSS/AW...153, 154 Curlew/ACSS/TW...159, 160 Curlew/AW...125, 126 Curlew/SD...185, 186 Cuttlefish/XP Cyclops/XP...24 Dachshund/XP Daffodil...91, 92 Dahlia...91, 92 Daisy...91, 92 Darien...103, 104 Dartmouth/XP...10 Davidson/AR/EYS...16 Davidson/XP/EYS...13 Delgado/AR/EYS...14 Delgado/XP/EYS...11 Dipper ,

207 Electric Utility Code Word Index CODE WORD PAGE Dipper/ACSR/TW...133, 134 Dipper/ACSS...145, 146 Dipper/ACSS/AW...155, 156 Dipper/ACSS/TW...161, 162 Dipper/AW...127, 128 Dipper/SD...185, 186 Diver , 116 Diver/ACSS...145, 146 Diver/ACSS/AW...155, 156 Diver/AW...125, 126 Doberman/XP Dorking , 116 Dorking/AW...127, 128 Dotterel , 116 Dotterel/AW...127, 128 Dove...109, 110 Dove/ACSR/TW...131, 132 Dove/ACSS...139, 140 Dove/ACSS/AW...149, 150 Dove/ACSS/TW...159, 160 Dove/AW...121, 122 Dove/SD...183, 184 Drake...111, 112 Drake/ACSR/TW...131, 132 Drake/ACSS...141, 142 Drake/ACSS/AW...151, 152 Drake/ACSS/TW...159, 160 Drake/AW...123, 124 Drake/SD...183, 184 Duke/XP...10 Dungeness/XP...24 Durant/XP Dyke...18 Dyke/AR/EYS...16 Dyke/XP/EYS...13 Eagle...109, 110 Eagle/ACSS...139, 140 Eagle/ACSS/AW...149, 150 Eagle/AW...121, 122 Earlham/AR/EYS...16 Earlham/XP/EYS...13 Edsel/XP Egret...111, 112 Egret/ACSS...141, 142 Egret/ACSS/AW...151, 152 Egret/AW...123, 124 Eider/SD...183, 184 Elgin...103, 104 Emory/XP...10 Erne/SD...183, 184 Erskine...18 Erskine/XP/EYS...12 Eskimo/XP...21 Essex/XP Everett/AR/EYS...14 Everett/XP/EYS...11 Falcon , 116 Falcon/ACSR/TW...133, 134 Falcon/ACSS...145, 146 CODE WORD PAGE Falcon/ACSS/AW...155, 156 Falcon/ACSS/TW...161, 162 Falcon/AW...127, 128 Falcon/SD...185, 186 Fig Filbert Finch , 114 Finch/ACSR/TW...131, 132 Finch/ACSS...143, 144 Finch/ACSS/AW...153, 154 Finch/ACSS/TW...159, 160 Finch/AW...125, 126 Finch/SD...185, 186 Findlay/AR/EYS...14 Findlay/XP/EYS...11 Fire Island/XP Fisk/AR/EYS Flamingo...111, 112 Flamingo/ACSS...141, 142 Flamingo/ACSS/AW...151, 152 Flamingo/AW...123, 124 Flathead/XP Flicker...109, 110 Flicker/ACSR/TW...131, 132 Flicker/ACSS...139, 140 Flicker/ACSS/AW...149, 150 Flicker/ACSS/TW...159, 160 Flicker/AW...121, 122 Flicker/SD...183, 184 Flint...103, 104 Flustra/XP...24 Fordham/XP...10 Frigate/SD...185, 186 Fuchsia... 93, 94 Fulgar/XP...24 Furman/XP...10 Gammarus/XP...24 Gannet...111, 112 Gannet/ACSS...141, 142 Gannet/ACSS/AW...151, 152 Gannet/AW...123, 124 Genesee/ACSR/TW...135, 136 Genesee/ACSS/TW...163, 164 Ginkgo Gladiolus... 93, 94 Goldenrod... 93, 94 Goldfinch...109, 110 Goldfinch/ACSS...139, 140 Goldfinch/ACSS/AW...149, 150 Goldfinch/AW...121, 122 Goldfinch/SD...183, 184 Gonzaga/XP...10 Grackle , 114 Grackle/ACSR/TW...133, 134 Grackle/ACSS...143, 144 Grackle/ACSS/AW...153, 154 Grackle/ACSS/TW...161, 162 Grackle/AW...125, 126 Grackle/SD...185, 186 CODE WORD PAGE Grapefruit Greeley...103, 104 Grosbeak...111, 112 Grosbeak/ACSR/TW...131, 132 Grosbeak/ACSS...141, 142 Grosbeak/ACSS/AW...151, 152 Grosbeak/ACSS/TW...159, 160 Grosbeak/AW...121, 122 Grosbeak/SD...183, 184 Grossmont/AR/EYS...15 Grouse , 116 Grouse/AW...127, 128 Grullo/XP Guinea , 116 Guinea/AW...127, 128 Hackberry Hackney/XP Haiotis/XP Hanover/AR/EYS...14 Hanoverian/XP Hanover/XP/EYS...11 Harrier/XP...21 Harvard/XP...10 Hawk...109, 110 Hawk/ACSR/TW...131, 132 Hawk/ACSS...139, 140 Hawk/ACSS/AW...149, 150 Hawk/ACSS/TW...159, 160 Hawk/AW...121, 122 Hawk/SD...183, 184 Hawkweed/AAC/TW...97, 98 Hawthorn... 93, 94 Hawthorn/AAC/TW...97, 98 Heeler/XP...21 Helens/AAC/TW... 99, 100 Heliotrope... 93, 94 Hen...109, 110 Hen/ACSR/TW...131, 132 Hen/ACSS...139, 140 Hen/ACSS/AW...149, 150 Hen/ACSS/TW...159, 160 Hen/AW...121, 122 Heron...109, 110 Heron/ACSS...139, 140 Heron/ACSS/AW...149, 150 Heron/AW...121, 122 Hickory Hippa/XP...24 Hofstra/XP...10 Hollins/AR/EYS...15, 197 Hollins/XP/EYS...12 Homochitto/XP Hood/AAC/TW... 99, 100 Hornbill , 116 Hornbill/ACSS...145, 146 Hornbill/ACSS/AW...155, 156 Hornbill/AW...127, 128 Hot Springs/XP Huckleberry CODE WORD PAGE Hudson/ACSR/TW...135, 136 Hudson/ACSS/TW...163, 164 Hummingbird/SD...183, 184 Hunter/AR/EYS...15 Hunter/XP/EYS...12 Hyacinth...91, 92 Hyas/XP Ibis...109, 110 Ibis/ACSS...139, 140 Ibis/ACSS/AW...149, 150 Ibis/AW...121, 122 Ibis/SD...183, 184 Iris...91, 92 Jackdaw/SD...183, 184 James/ACSR/TW...135, 136 James/ACSS/TW...163, 164 Janthina/XLP Janthina/XP Jefferson/AAC/TW... 99, 100 Jessamine... 93, 94 Jessamine/AAC/TW...97, 98 Joree , 116 Joree/ACSS...145, 146 Joree/ACSS/AW...155, 156 Joree/AW...127, 128 Junco...107, 108 Junco/ACSS...139, 140 Junco/ACSS/AW...149, 150 Junco/AW...119, 120 Kenyon/XP...10 Kestrel/SD...183, 184 Kettle/ACSR/TW...133, 134 Kettle/ACSS/TW...161, 162 Killdeer/SD...183, 184 Kingbird...109, 110 Kingbird/AW...121, 122 Kiwi , 116 Kiwi/ACSS...145, 146 Kiwi/ACSS/AW...155, 156 Kiwi/AW...127, 128 Kiwi/SD...185, 186 Labrador/XP...21 Lafayette/AR/EYS...16 Lafayette/XP/EYS...13 Lapwing , 116 Lapwing/ACSR/TW...133, 134 Lapwing/ACSS...145, 146 Lapwing/ACSS/AW...155, 156 Lapwing/ACSS/TW...161, 162 Lapwing/AW...127, 128 Lapwing/SD...185, 186 Lark...109, 110 Lark/ACSS...139, 140 Lark/ACSS/AW...149, 150 Lark/AW...121, 122 Larkspur... 93, 94 Laurel...91, 92 Leda/XP...24 Leghorn ,

208 Code Word Index Electric Utility CODE WORD PAGE Leghorn/AW...127, 128 Lepas/XP...24 Libyan/XP Lilac... 93, 94 Limpet/XP Linnet...107, 108 Linnet/ACSS...139, 140 Linnet/ACSS/AW...149, 150 Linnet/AW...119, 120 Linnet/SD...183, 184 Logan/AAC/TW... 99, 100 Longspur/SD...183, 184 Lupine... 93, 94 Lupine/AAC/TW...97, 98 Macaw...111, 112 Macaw/ACSS...141, 142 Macaw/ACSS/AW...151, 152 Macaw/AW...123, 124 Macaw/SD...183, 184 Mackenzie/ACSR/TW...135, 136 Mackenzie/ACSS/TW...163, 164 Magnolia... 93, 94 Magnolia/AAC/TW...97, 98 Malemute/XP Malheur/XP Mallard...111, 112 Mallard/ACSR/TW...131, 132 Mallard/ACSS...141, 142 Mallard/ACSS/AW...151, 152 Mallard/ACSS/TW...159, 160 Mallard/AW...123, 124 Mango Mare/XP Marigold... 93, 94 Marigold/AAC/TW...97, 98 Martin , 116 Martin/ACSR/TW...133, 134 Martin/ACSS...145, 146 Martin/ACSS/AW...155, 156 Martin/ACSS/TW...161, 162 Martin/AW...127, 128 Martin/SD...185, 186 Maumee/ACSR/TW...133, 134 Maumee/ACSS/TW...161, 162 Mazama/AAC/TW... 99, 100 McKinley/AAC/TW... 99, 100 Meadowsweet...91, 92 Meadowsweet/AAC/TW...97, 98 Melita/XP Mercer/XP...10 Merlin...107, 108 Merlin/AW...119, 120 Merrimack/ACSR/TW...135, 136 Merrimack/ACSS/TW...163, 164 Mesa Verde/XP Minorca , 116 Minorca/AW...127, 128 Miramichi/ACSR/TW...135, 136 Miramichi/ACSS/TW...163, 164 CODE WORD PAGE Mistletoe...91, 92 Mistletoe/AAC/TW...97, 98 Mockernut Mockingbird , 116 Mockingbird/ACSS...145, 146 Mockingbird/ACSS/AW...155, 156 Mockingbird/AW...127, 128 Mohawk/ACSR/TW...133, 134 Mohawk/ACSS/TW...161, 162 Molles Mongolian/XP Monmouth...18 Monmouth/AR/EYS...15 Monmouth/XLP/EYS Monmouth/XP/EYS...12 Morchuca/XP Morgan/XP Mulberry Murex/XP Mursia/XP Mussel/XP Mustang/XP Mystic/ACSR/TW...133, 134 Mystic/ACSS/TW...161, 162 Narcissus... 93, 94 Narcissus/AAC/TW...97, 98 Nassa/XP Nasturtium... 93, 94 Nasturtium/AAC/TW...97, 98 Nectarine Nelson/ACSR/TW...135, 136 Nelson/ACSS/TW...163, 164 Neritina/XLP Neritina/XP Newark/AR/EYS...15 Niagara/AR/EYS...16 Notre Dame/AR/EYS...16 Notre Dame/XLP/EYS Notre Dame/XP/EYS...13 Nuthatch , 116 Nuthatch/ACSS...145, 146 Nuthatch/ACSS/AW...155, 156 Nuthatch/AW...127, 128 Oldenberg/XP Olive Orange Orchid...91, 92 Orchid/AAC/TW...97, 98 Oriole...107, 108 Oriole/ACSR/TW...131, 132 Oriole/ACSS...139, 140 Oriole/ACSS/AW...149, 150 Oriole/ACSS/TW...159, 160 Oriole/AW...119, 120 Orloff/XP Ortolan , 114 Ortolan/ACSR/TW...131, 132 Ortolan/ACSS...143, 144 Ortolan/ACSS/AW...153, 154 CODE WORD PAGE Ortolan/ACSS/TW...159, 160 Ortolan/AW...125, 126 Ortolan/SD...185, 186 Osprey...109, 110 Osprey/AW...121, 122 Ostrich...107, 108 Ostrich/ACSS...139, 140 Ostrich/ACSS/AW...149, 150 Ostrich/AW...119, 120 Oswego/ACSR/TW...133, 134 Oswego/ACSS/TW...161, 162 Oxbird , 114 Oxbird/ACSR/TW...131, 132 Oxbird/ACSS...143, 144 Oxbird/ACSS/AW...153, 154 Oxbird/ACSS/TW...159, 160 Oxbird/AW...125, 126 Oxbird/SD...185, 186 Oxlip...91, 92 Oyster/XP Padre island/xp Palomar/AR/EYS...16 Palomino/XLP Palomino/XP Paludina/XP Pansy...91, 92 Parakeet...109, 110 Parakeet/ACSR/TW...131, 132 Parakeet/ACSS...139, 140 Parakeet/ACSS/AW...149, 150 Parakeet/ACSS/TW...159, 160 Parakeet/AW...121, 122 Parakeet/SD...183, 184 Parrot , 116 Parrot/ACSS...145, 146 Parrot/ACSS/AW...155, 156 Parrot/AW...127, 128 Partridge...107, 108 Partridge/ACSS...139, 140 Partridge/ACSS/AW...149, 150 Partridge/AW...119, 120 Partridge/SD...183, 184 Patella/XP Paw Paw Payette/XP Peach Peachbell...91, 92 Peacock...109, 110 Peacock/ACSS...139, 140 Peacock/ACSS/AW...149, 150 Peacock/AW...121, 122 Pear Pecan Pecos/ACSR/TW...135, 136 Pecos/ACSS/TW...163, 164 Pee Dee/ACSR/TW...135, 136 Pee Dee/ACSS/TW...163, 164 Pekingese/XP Pelican...109, 110 CODE WORD PAGE Pelican/AW...121, 122 Penguin...107, 108 Penguin/AW...119, 120 Percheron/XP Periwinkle/XLP Periwinkle/XP Persimmon Petrel , 116 Petrel/AW...127, 128 Petunia... 93, 94 Pheasant , 116 Pheasant/ACSR/TW...133, 134 Pheasant/ACSS...145, 146 Pheasant/ACSS/AW...155, 156 Pheasant/ACSS/TW...161, 162 Pheasant/AW...127, 128 Pheasant/SD...185, 186 Phlox...91, 92 Phoenix...111, 112 Phoenix/ACSR/TW...131, 132 Phoenix/ACSS...141, 142 Phoenix/ACSS/AW...151, 152 Phoenix/ACSS/TW...159, 160 Phoenix/AW...123, 124 Phoenix/SD...183, 184 Pigeon...107, 108 Pigeon/AW...119, 120 Pignut Pigweed... 93, 94 Pinto/XP Pippit/SD...183, 184 Platte/ACSR/TW...135, 136 Platte/ACSS/TW...163, 164 Plover , 116 Plover/ACSR/TW...133, 134 Plover/ACSS...145, 146 Plover/ACSS/AW...155, 156 Plover/ACSS/TW...161, 162 Plover/AW...127, 128 Plover/SD...185, 186 Plum Pope/XP Popinjay , 116 Popinjay/ACSS...145, 146 Popinjay/ACSS/AW...155, 156 Popinjay/AW...127, 128 Popinjay/SD...185, 186 Poppy...91, 92 Portunus/XP Potomac/ACSR/TW...135, 136 Potomac/ACSS/TW...163, 164 Powder/ACSR/TW...135, 136 Powder/ACSS/TW...163, 164 Powell/AAC/TW... 99, 100 Pratt...18 Pratt/AR/EYS...15 Pratt/XP/EYS...12 Princeton/XP...10 Ptarmigan...107,

209 Electric Utility Code Word Index CODE WORD PAGE Ptarmigan/ACSS...139, 140 Ptarmigan/ACSS/AW...149, 150 Ptarmigan/AW...119, 120 Puffin...111, 112 Puffin/ACSR/TW...131, 132 Puffin/ACSS...141, 142 Puffin/ACSS/AW...151, 152 Puffin/ACSS/TW...159, 160 Puffin/AW...123, 124 Puffin/SD...183, 184 Purdue/AR/EYS...16 Purdue/XP/EYS...13 Purpura/XP Pyrula/XP Quail...107, 108 Quail/AW...119, 120 Quarter/XP Quince Rail , 114 Rail/ACSR/TW...131, 132 Rail/ACSS...143, 144 Rail/ACSS/AW...153, 154 Rail/ACSS/TW...159, 160 Rail/AW...125, 126 Rail/SD...183, 184 Rainier/AAC/TW... 99, 100 Ramapo...18 Ramapo/AR/EYS...15 Ramapo/XP/EYS...12 Ranella/XP Ratite , 116 Ratite/ACSS...145, 146 Ratite/ACSS/AW...155, 156 Ratite/AW...127, 128 Ratite/SD...185, 186 Raven...107, 108 Raven/AW...119, 120 Razor/XP Redbird , 114 Redbird/ACSS...143, 144 Redbird/ACSS/AW...153, 154 Redbird/AW...125, 126 Redbud Redwing...111, 112 Redwing/ACSS...141, 142 Redwing/ACSS/AW...151, 152 Redwing/AW...123, 124 Reo/XP Retriever/XP...21 Rider/AR/EYS...15 Rider/XP/EYS...12 Ringdove , 116 Ringdove/ACSS...145, 146 Ringdove/ACSS/AW...155, 156 Ringdove/AW...127, 128 Ringdove/SD...185, 186 Rio Grande/ACSR/TW...135, 136 Rio Grande/ACSS/TW...163, 164 Roadrunner , 116 CODE WORD PAGE Roadrunner/ACSS...145, 146 Roadrunner/ACSS/AW...155, 156 Roadrunner/AW...127, 128 Robin...107, 108 Robin/AW...119, 120 Robson/AAC/TW... 99, 100 Rockland/AR/EYS...15 Rockland/XP/EYS...12 Rockne/XP Rook...109, 110 Rook/ACSR/TW...131, 132 Rook/ACSS...139, 140 Rook/ACSS/AW...149, 150 Rook/ACSS/TW...159, 160 Rook/AW...121, 122 Rook/SD...183, 184 Rose...91, 92 Ruddy...111, 112 Ruddy/ACSS...141, 142 Ruddy/ACSS/AW...151, 152 Ruddy/AW...123, 124 Runcina/XLP Runcina/XP Rust...18 Rust/AR/EYS...16 Rust/XP/EYS...13 Rutgers/XP...10 Sagebrush... 93, 94 Sandcrab/XP...24 Sanddollar/XP Santee/ACSR/TW...135, 136 Santee/ACSS/TW...163, 164 Sapsucker...109, 110 Sapsucker/ACSS...139, 140 Sapsucker/ACSS/AW...149, 150 Sapsucker/AW...121, 122 Sapsucker/SD...183, 184 Scallop/XP Scaup...107, 108 Scaup/ACSS...139, 140 Scaup/ACSS/AW...149, 150 Scaup/AW...119, 120 Schnauzer/XP...21 Schuylkill/ACSR/TW...135, 136 Schuylkill/ACSS/TW...163, 164 Scissortail , 114 Scissortail/ACSR/TW...133, 134 Scissortail/ACSS...143, 144 Scissortail/ACSS/AW...153, 154 Scissortail/ACSS/TW...161, 162 Scissortail/AW...125, 126 Scissortail/SD...185, 186 Scoter...111, 112 Scoter/ACSS...141, 142 Scoter/ACSS/AW...151, 152 Scoter/AW...123, 124 Seahawk , 116 Seahawk/ACSS...145, 146 Seahawk/ACSS/AW...155, 156 CODE WORD PAGE Seahawk/AW...127, 128 Setter/XP...21 Sewanee/XP...10 Shasta/AAC/TW... 99, 100 Shepherd/XLP Shepherd/XP...21 Shetland/XP Shire/XP Shrimp/XP...24 Silverbelt Singlefoot/XP Skylark , 114 Skylark/AW...125, 126 Slippery Rock...18 Slippery Rock/AR/EYS...16 Slippery Rock/XP/EYS...13 Smew/SD...185, 186 Snail/XP Snowbird , 114 Snowbird/ACSR/TW...131, 132 Snowbird/ACSS...143, 144 Snowbird/ACSS/AW...153, 154 Snowbird/ACSS/TW...159, 160 Snowbird/AW...125, 126 Snowbird/SD...185, 186 Solaster/XP...24 Spaniel/XP Sparate...107, 108 Sparate/AW...119, 120 Sparrow...107, 108 Sparrow/AW...119, 120 Spoonbill...107, 108 Spoonbill/ACSS...139, 140 Spoonbill/ACSS/AW...149, 150 Spoonbill/AW...119, 120 Spoonbill/SD...183, 184 Squab...109, 110 Squab/ACSS...139, 140 Squab/ACSS/AW...149, 150 Squab/AW...121, 122 Squid/XP...24 Stallion/XP Standardbred/XP Starling...111, 112 Starling/ACSS...141, 142 Starling/ACSS/AW...151, 152 Starling/AW...123, 124 St. Croix/ACSR/TW...135, 136 St. Croix/ACSS/TW...163, 164 Stephens...18 Stephens/AR/EYS...15 Stephens/XLP/EYS Stephens/XP/EYS...12 Stilt...111, 112 Stilt/ACSS...141, 142 Stilt/ACSS/AW...151, 152 Stilt/AW...123, 124 Stork...109, 110 Stork/ACSS...139, 140 CODE WORD PAGE Stork/ACSS/AW...149, 150 Stork/AW...119, 120 Stork/SD...183, 184 Strombus/XP Stutz/XP Suffolk/XP Sunbird/SD...183, 184 Suwanee/ACSR/TW...133, 134 Suwanee/ACSS/TW...161, 162 Swan...107, 108 Swanate...107, 108 Swanate/AW...119, 120 Swan/AW...119, 120 Swarthmore/AR/EYS...16 Swarthmore/XP/EYS...13 Sweetbriar...18 Sweetbriar/AR/EYS...15, 197 Sweetbriar/XLP/EYS Sweetbriar/XP/EYS...12 Swift...109, 110 Swift/AW...121, 122 Syracuse/AR/EYS...16 Syracuse/XP/EYS...13 Syringa...91, 92 T-2 Anemone...169, 170 T-2 Arbutus...169, 170 T-2 Aster...167, 168 T-2 Avocet...179, 180 T-2 Bluebell...169, 170 T-2 Bluejay...179, 180 T-2 Brant...173, 174 T-2 Bullfinch...179, 180 T-2 Camellia...169, 170 T-2 Canary...179, 180 T-2 Canna...167, 168 T-2 Canvasback...179, 180 T-2 Cardinal...179, 180 T-2 Catbird...179, 180 T-2 Chickadee...173, 174 T-2 Cockscomb...169, 170 T-2 Condor...177, 178 T-2 Coot...177, 178 T-2 Corncrake...179, 180 T-2 Cosmos...167, 168 T-2 Creeper...175, 176 T-2 Crocus...169, 170 T-2 Cuckoo...177, 178 T-2 Curlew...179, 180 T-2 Daffodil...167, 168 T-2 Dahlia...167, 168 T-2 Daisy...167, 168 T-2 Day Lily...167, 168 T-2 Dove...175, 176 T-2 Drake...177, 178 T-2 Dunlin...177, 178 T-2 Eagle...175, 176 T-2 Egret...177, 178 T-2 Finch...179, 180 T-2 Flamingo...177,

210 Code Word Index Electric Utility CODE WORD PAGE T-2 Flicker...175, 176 T-2 Fuchsia...169, 170 T-2 Gannet...177, 178 T-2 Gloxinia...169, 170 T-2 Goldenrod...169, 170 T-2 Grosbeak...177, 178 T-2 Hawk...175, 176 T-2 Heliotrope...169, 170 T-2 Hen...175, 176 T-2 Heron...175, 176 T-2 Hyacinth...167, 168 T-2 Ibis...175, 176 T-2 Iris...167, 168 T-2 Jaegar...173, 174 T-2 Junco...173, 174 T-2 Kingbird...175, 176 T-2 Kittiwake...175, 176 T-2 Lark...175, 176 T-2 Larkspur...169, 170 T-2 Laurel...167, 168 T-2 Lilac...169, 170 T-2 Lily...167, 168 T-2 Linnet...173, 174 T-2 Macaw...177, 178 T-2 Magnolia...169, 170 T-2 Mallard...177, 178 T-2 Marigold...169, 170 T-2 Meadowsweet...169, 170 T-2 Merlin...173, 174 T-2 Mistletoe...167, 168 T-2 Nasturtium...169, 170 T-2 Nightingale...175, 176 T-2 Orchid...169, 170 T-2 Oriole...173, 174 T-2 Ortolan...179, 180 T-2 Osprey...175, 176 T-2 Ostrich...173, 174 T-2 Oxlip...167, 168 T-2 Pansy...167, 168 T-2 Parakeet...175, 176 T-2 Partridge...173, 174 T-2 Peacock...175, 176 T-2 Pelican...175, 176 T-2 Penguin...173, 174 T-2 Petunia...169, 170 T-2 Phlox...167, 168 T-2 Phoenix...179, 180 T-2 Pigeon...173, 174 T-2 Poppy...167, 168 T-2 Ptarmigan...173, 174 T-2 Puffin...177, 178 T-2 Quail...173, 174 T-2 Rail...179, 180 T-2 Raven...173, 174 T-2 Redbird...179, 180 T-2 Redwing...177, 178 T-2 Robin...173, 174 T-2 Rook...175, 176 T-2 Ruddy...179, 180 CODE WORD PAGE T-2 Sapsucker...175, 176 T-2 Scaup...173, 174 T-2 Scoter...177, 178 T-2 Siskin...177, 178 T-2 Skua...175, 176 T-2 Snowbird...179, 180 T-2 Sparate...173, 174 T-2 Sparrow...173, 174 T-2 Spoonbill...173, 174 T-2 Squab...175, 176 T-2 Starling...177, 178 T-2 Stilt...177, 178 T-2 Stork...173, 174 T-2 Surfbird...179, 180 T-2 Swallow...173, 174 T-2 Swan...173, 174 T-2 Swanate...173, 174 T-2 Swift...175, 176 T-2 Syringa...167, 168 T-2 Tailorbird...175, 176 T-2 Teal...175, 176 T-2 Tern...177, 178 T-2 Tody...175, 176 T-2 Toucan...175, 176 T-2 Towhee...179, 180 T-2 Trogon...173, 174 T-2 Tulip...167, 168 T-2 Turacos...175, 176 T-2 Turbit...177, 178 T-2 Turnstone...179, 180 T-2 Violet...169, 170 T-2 Waxwing...173, 174 T-2 Whooper...179, 180 T-2 Widgeon...173, 174 T-2 Woodcock...173, 174 T-2 Wood Duck...175, 176 T-2 Zinnia...167, 168 Tailorbird...109, 110 Tailorbird/ACSS...139, 140 Tailorbird/ACSS/AW...149, 150 Tailorbird/AW...121, 122 Teal...109, 110 Teal/ACSS...139, 140 Teal/ACSS/AW...149, 150 Teal/AW...121, 122 Tern...111, 112 Tern/ACSR/TW...131, 132 Tern/ACSS...141, 142 Tern/ACSS/AW...151, 152 Tern/ACSS/TW...159, 160 Tern/AW...123, 124 Tern/SD...183, 184 Terrier/XLP Terrier/XP...21 Teton/XP Thames/ACSR/TW...135, 136 Thames/ACSS/TW...163, 164 Thoroughbred/XP Thrasher , 116 CODE WORD PAGE Thrasher/ACSS...145, 146 Thrasher/ACSS/AW...155, 156 Thrasher/AW...127, 128 Titmouse/SD...183, 184 Tody...109, 110 Tody/ACSS...139, 140 Tody/ACSS/AW...149, 150 Tody/AW...121, 122 Toucan...109, 110 Toucan/ACSS...139, 140 Toucan/ACSS/AW...149, 150 Toucan/AW...121, 122 Toucan/SD...183, 184 Towhee , 114 Towhee/ACSS...143, 144 Towhee/ACSS/AW...153, 154 Towhee/AW...125, 126 Trillium/AAC/TW...97, 98 Trillium... 93, 94 Triton/XP Trogon...107, 108 Trogon/ACSS...139, 140 Trogon/ACSS/AW...149, 150 Trogon/AW...119, 120 Trophon/XP Trotter/XP Truckee/ACSR/TW...135, 136 Truckee/ACSS/TW...163, 164 Tufts/XP...10 Tulip...91, 92 Tulip/AAC/TW...97, 98 Tulsa/AR/EYS...16 Tulsa/XP/EYS...13 Tumacacori/XP Turacos...109, 110 Turacos/ACSS...139, 140 Turacos/ACSS/AW...149, 150 Turacos/AW...121, 122 Turbit...111, 112 Turbit/ACSS...141, 142 Turbit/ACSS/AW...151, 152 Turbit/AW...123, 124 Turkey...107, 108 Vassar...18 Vassar/AR/EYS...15 Vassar/XP/EYS...12 Verbena/AAC/TW...97, 98 Vermeths/XP Violet... 93, 94 Vizsla/XP...21 Voluta/XP Wabash/ACSR/TW...133, 134 Wabash/ACSS/TW...161, 162 Wagtail , 116 Wagtail/ACSS...145, 146 Wagtail/ACSS/AW...155, 156 Wagtail/AW...127, 128 Wake Forest...18 Wake Forest/AR/EYS...16 CODE WORD PAGE Wake Forest/XLP/EYS Wake Forest/XP/EYS...13 Walking/XP Walnut Waxwing...107, 108 Waxwing/AW...119, 120 Weakfish/XP Wesleyan...18 Wesleyan/AR/EYS...15, 197 Wesleyan/XLP/EYS Wesleyan/XP/EYS...12 Wheeler/AAC/TW... 99, 100 Whelk/XP Whippet/XP...21 Whitney/AAC/TW... 99, 100 Whooper , 114 Whooper/ACSS...143, 144 Whooper/ACSS/AW...153, 154 Whooper/AW...125, 126 Widgeon...107, 108 Widgeon/ACSS...139, 140 Widgeon/ACSS/AW...149, 150 Widgeon/AW...119, 120 Wittenberg/AR/EYS...16 Wittenberg/XP/EYS...13 Wofford/AR/EYS...16 Wofford/XP/EYS...13 Woodcock...107, 108 Woodcock/ACSS...139, 140 Woodcock/ACSS/AW...149, 150 Woodcock/AW...119, 120 Woodcock/SD...183, 184 Wood Duck...109, 110 Wood Duck/ACSS...139, 140 Wood Duck/ACSS/AW...149, 150 Wood Duck/AW...121, 122 Yale/XP...10 Yeshiva/AR/EYS...15 Yorkshire/XP...21 Yukon/ACSR/TW...135, 136 Yukon/ACSS/TW...163, 164 Zinnia...91, 92 Zinnia/AAC/TW...97, 98 Zuzara/XLP Zuzara/XP

211 Reliability Matters From household appliances to assembly lines, across the country, consumers and companies rely heavily upon their utilities. One storm-related event can affect the grid and hundreds of thousands of homes and businesses. You need a partner that you can rely on to deliver consistent, quality products on time whenever the need arises. General Cable has built its reputation on the cornerstone of reliability. Our engineering expertise and product innovation have resulted in product depth that can consistently provide solutions for our customers. Backed up by a culture of continuous improvement and safety, you can depend on General Cable to deliver what you require to keep your utility up and running. When it s reliability you want, it s General Cable you need