Automotive Cables. The Global Cable Solutions Company

Transcription

1 Automotive Cables The Global Cable Solutions Company

2 Automotive Cables Index Weld Primary Cable WPCS V (UL), 000V c(ul), primary power connections to transformers and Trans-Guns. RHH-RHW, Type TC-ER, Type R90. GM Class 2 cable. Weld Primary Cable WPCS V (UL), 000V c(ul), power drop for weld controllers, AC transformers and Tri-pack weld controls. RHH-RHW, Type TC-ER, Type R90. GM Class 2 cable. Weld Primary Cable WPCS V (UL), 000V c(ul), power connections for transformers and weld controllers. RHH-RHW, Type TC-ER, Type R90, GM Class 3 cable. Weld Primary Cable WPCS Flat V (UL), 000V c(ul), flat power drop for transformers and weld controllers. RHH-RHW, Type TC-ER, Type R90. GM Class 2 cable. Trans-Gun Assembly WPCS Highly flexible cable assembly for Trans-Gun welding equipment. GM Class 4 cable. Trans-Gun Immobilization Bracket Immobilization bracket for use with 90 Trans-Gun cable assemblies. Tiger-Flex Power Cable V, multi-conductor flexible power cable for continuous flexing and twisting applications. Type W, Type TC. 6 AWG to 4/0 Robotic and Manual Welding Power Cable V, flexible power cables for a wide range of robotic and welding applications. Robotic and Manual Welding Power Cable V, flexible power cables for a wide range of robotic and welding applications. Cables for Toyota V to 2000V, cables specially designed for Toyota Motors. Cables for DaimlerChrysler V, portable cables to meet DaimlerChrysler specifications. DLO Flexible Power Cable V, single conductor. Diesel locomotive cable. EP/CPE, RHH, RHW-2 Lower Installed Costs See Page 2 AmerCable believes the information presented throughout this catalog to be reliable and current. All information is subject to change without notice. The information listed is approximate, and is presented only as a guide for product selection. We make no claims or warranties for the suitability of any product for any particular application. El Dorado, Arkansas Made in America 2006, AmerCable Incorporated

3 Our Commitment to the Automotive Industry Tough operating environments require cables engineered for longer service life and increased productivity AmerCable has a automotive cable productivity solution for you. Our innovatively engineered and manufactured Automotive Cable Family is designed for your toughest conditions. As a leading producer of automotive cables in North America, AmerCable is dedicated to producing: highly flexible and reliable cables cables that last longer in harsh automotive environments cables designed to help provide greater levels of safety and productivity Cable Innovation Designing insulating and jacketing materials that are more flexible with greater resistance to abrasion and moisture Cable constructions that last longer providing reduced down time for increased productivity New product development that addresses environmental, safety and cost reduction issues specific to your application. Operating Excellence On-time delivery backed by our industry leading shipment percentage of 99%+ for the past 36 months. For our current on-time delivery rate, visit our website at Standard lead-time of 6 to 8 weeks Urgent response shipment capability of 2 to 4 weeks AmerCable is an ISO-900 certified manufacturer Hands-on Field Support Our experienced field application engineers are available for on-site evaluation and solutions. They also conduct education and training sessions that address safety, splicing and cable handling issues. automotive@amercable.com

4 TC-ER for Fast, Economical Cable Installation Your Challenge: The plant manager directs you to develop a plan to install a new production line. His only directions are to do it faster and for less money than the last change. Your First Thought: How is this going to be possible without compromising installation quality? Type TC-ER cables are permitted to extend for an unlimited distance. Because of this increased out-of-tray cable length, the use of -ER rated cables can reduce the need for conduit and the overall cost of the installation. The AmerCable Solution: Exposed run cables for fast, economical installation. AmerCable Exposed Run Cables This new rating for tray cables TC-ER was created by changes in NEC and UL standards. If the basic UL cable type meets additional crush and impact requirements, UL permits the manufacturer to add the -ER suffix to the basic listing on the cable. The -ER signifies that it has met the physical toughness requirements that permit it to be installed as exposed wiring in certain applications. Such wiring, i.e. wiring that is installed outside of a tray, conduit or other raceway, is sometimes also called open wiring. With the -ER suffix printed on the cable, the responsible electrical inspector is able to verify that the cable meets Code requirements for use as exposed wiring. Lower Installed Cost! UL Type TC tray cables are permitted in cable trays by the NEC. However, tray cables without the -ER suffix that extend from the tray for more than.8 meters (6 feet) to connect to a motor or other electrical device must be installed in conduit or other type of raceway. Tray cables with the -ER suffix can extend much further in certain applications if given adequate protection and support National Electrical Code Excerpt Type TC Cables Article (7) In industrial establishments where the conditions of maintenance and supervision ensure that only qualified persons service the installation and where the cable is continuously supported and protected against physical damage using mechanical protection, such as struts, angles or channel, Type TC tray cable that complies with the crush and impact requirements of Type MC cable and is identified for such use with the marking Type TC-ER shall be permitted between a cable tray and the utilization equipment or device. The cable shall be secured at intervals not exceeding.8m (6ft). Equipment grounding for the utilization equipment shall be provided by an equipment grounding conductor within the cable. Source: National Electrical Code 2005 UL Type TC-ER APPROVED! Formerly Open Wiring 2 Manufactured by AmerCable Incorporated (870) (800) Fax (870)

5 Installation Cost Comparison Automotive Cables Installation Description: Bus Drop from bus plug to safety switch or control panel; 20 foot total cable run; 30 foot vertical drop 60 Amp Drop Conduit Installation 6AWG RHW + 8AWG RHW gnd... $24.00 " Rigid Conduit + Fittings Labor (24 Hours)..., Total... $,7.00 Open Wiring Installation AmerCable Power Cable 6AWG + gnd... $ (AmerCable Part #: ) Cable Supports Labor (8 Hours) Total... $ Savings Conduit Installation... $,7.00 Open Wiring Installation Cost Difference Total Savings... 46% 00 Amp Drop Conduit Installation 2AWG RHW + 8AWG RHW gnd... $ /4" Rigid Conduit + Fittings Labor (24 Hours)..., Total... $2, Open Wiring Installation AmerCable Power Cable 4AWG + gnd... $ (AmerCable Part #: ) Cable Supports Labor (8 Hours) Total... $,06.00 Savings Conduit Installation...$2, Open Wiring Installation...,06.00 Cost Difference..., Total Savings... 5% 200 Amp Drop Conduit Installation 3/0AWG RHW + 6AWG RHW gnd... $,5.00 2" Rigid Conduit + Fittings Labor (32 Hours)..., Total... $3, Open Wiring Installation AmerCable Power Cable 2/0AWG + gnd... $34.00 (AmerCable Part #: ) Cable Supports Labor (6 Hours) Total... $2,28.00 Savings Conduit Installation... $3, Open Wiring Installation... 2,28.00 Cost Difference Total Savings... 29% 400 Amp Drop Conduit Installation 600 kcmil RHW + /0AWG RHW gnd.. $3, " Rigid Conduit + Fittings..., Labor (48 Hours)...2, Total... $7, Open Wiring Installation AmerCable Power Cable 400 kcmil + gnd... $3,37.00 (AmerCable Part #: ) Cable Supports Labor (24 Hours)..., Total... $4,78.00 Savings Conduit Installation... $7, Open Wiring Installation... 4,8.00 Cost Difference... 2, Total Savings... 37% v4.06. www. amercable.com automotive@amercable.com 3

6 Weld Primary Cable WPCS 2000 Volts (UL) 000 Volts c(ul) Type RHH/RHW Type TC-ER Type R90 90 C Flexible tinned copper Separator A suitable separator providing easy stripping of jacket Mold-cured thermoset with cable identification via permanent marking (/C is CV-Cured) 90 C ethylene-propylene rubber (EPR). Phase identified by color code Separator A suitable separator providing easy stripping of insulation Reinforcement Synthetic yarn over assembly Application Primary power connections to transformers Main power drops Feeders to hard automatics and Trans-Guns Temporary feeders (4/0 single conductor) Features Suitable for continuous operating conductor temperature of 90 C Extremely flexible stranding used for increased flexibility and ease of installation Insulated with EPR meeting the requirements of ICEA S Heavy-duty jacket offers excellent protection against abrasion, impact, heat, oil, flame, ozone, alkali and acids. Suitable for extra hard usage Ratings & Approvals Rated by GM as Class 2 cable, UL Type RHH/RHW suitable for periodic flexing UL Type TC-ER (Multi-Conductor) c(ul) Type TC (Multi-Conductor) c(ul) Type R90 UL Type TC-ER Flame Resistance: FT (Single Conductor) APPROVED! Flame Resistance: FT4 (Multi-Conductor) CSA: -40 C Formerly Open Wiring UL 44: Thermoset-Insulated Wires and Cables UL 277: Electrical Power and Control Tray Cables with Optional Optical-Fiber Members CSA C22.2 No. 38: Thermoset Insulated Wires and Cables ASTM B33: Tinned Soft or Annealed Copper Wire for Electrical Purposes ASTM B72: Standard Specification for Rope-Lay-Stranded Copper having Bunch-Stranded Members, for Electrical ASTM B73: Standard Specification for Rope-Lay-Stranded Copper Having Concentric- Stranded Members, for Electrical These cables meet the requirements of General Motors Corporation Resistance Welding Equipment WS-2, Section C: Primary Cables Specification. 4 Manufactured by AmerCable Incorporated (870) (800) Fax (870)

7 Automotive Cables Weld Primary Cable 2000 Volts (UL) 000 Volts c(ul) Part No Size AWG Number of Power Cond. Min. Wires per Cond. Thickness in. Ground Size AWG Min. Wires per Ground Cond / X20X2X BOC-33 Black 055 2/ X20X2X BOC-38 Black 050 4/ NA NA NA X40XXX BOC-8 Yellow Cable dimensions, weights and dc-resistances are subject to manufacturing tolerance. Consult factory for exact tolerances. 2 Ampacity is listed with a 90 C conductor temperature and 30 C ambient air, free air installation, per 2005 NEC. Ground Thk. in. Outside Dia. (in.) Approx. Weight Lbs/mft DC Resistance 75 C 2 Ampacity WPCS Part No. BOC Cross Ref. Color v4.06. www. amercable.com automotive@amercable.com 5

8 Weld Primary Cable WPCS 600 Volts (UL) 000 Volts c(ul) Type RHH/RHW Type TC-ER Type R90 90 C 90 ethylene-propylene rubber (EPR). Phase identified by color code Reinforcement Synthetic yarn over assembly Ratings & Approvals Flexible tinned copper Separator A suitable separator provides easy stripping of insulation Separator A suitable separator providing easy stripping of jacket Mold-cured thermoset with cable identification via permanent marking Application 2/C 4/0 Plus /0 Ground Main power drop to a single-phase weld controller from a bus plug Power drop from a weld controller to a conventional AC transformer Power drop from a weld controller to a junction box for automatics 3/C 4/0 Plus /0 Ground Feeders for Tri-pack weld controls Features Suitable for continuous operating conductor temperature of 90 C Extremely flexible stranding used for increased flexibility and ease of installation Phase conductors insulated with EPR meeting the requirements of ICEA S Heavy-duty jacket offers excellent protection against abrasion, impact, heat, oil, flame, ozone, alkali and acids Innovative design reduces diameter and weight Rated by GM as Class 2 cable, suitable for periodic flexing Suitable for extra hard usage UL Type RHH/RHW UL Type UL Type TC-ER TC-ER c(ul) Type TC APPROVED! c(ul) Type R90 Flame Resistance: FT4 Formerly Open Wiring CSA: -40 C UL 44: Thermoset-Insulated Wires and Cables UL 277: Electrical Power and Control Tray Cables with Optional Optical-Fiber Members CSA C22.2 No. 38: Thermoset Insulated Wires and Cables ASTM B33: Tinned Soft or Annealed Copper Wire for Electrical Purposes ASTM B72: Standard Specification for Rope-Lay-Stranded Copper having Bunch-Stranded Members, for Electrical These cables meet the requirements of General Motors Corporation Resistance Welding Equipment WS-2, Section C: Primary Cables Specification. 6 Manufactured by AmerCable Incorporated (870) (800) Fax (870)

9 Automotive Cables Weld Primary Cable 600 Volts (UL) 000 Volts c(ul) Part No Size AWG Number of Power Cond. Min. Wires per Cond. Thickness in. Ground Size AWG Min. Wires per Ground Cond. Ground Thk. in. Outside Dia. (in.) Approx. Weight Lbs/mft DC Resistance 75 C 2 Ampacity 05 4/ / X400X BOC-3 Black 054 4/ / X400X BOC-36 Black WPCS Part No. BOC Cross Ref. Color Cable dimensions, weights and dc-resistances are subject to manufacturing tolerance. Consult factory for exact tolerances. 2 Ampacity is listed with a 90 C conductor temperature and 30 C ambient air, free air installation, per 2005 NEC. v4.06. www. amercable.com automotive@amercable.com 7

10 Weld Primary Cable WPCS 2000 Volts (UL) 000 Volts c(ul) Type RHH/RHW Type TC-ER Type R90 90 C Flexible tinned copper Core Binder Synthetic yarn over assembly Reinforcement Two (2) servings of synthetic yarn applied between jacket layers Ratings & Approvals Separator A suitable separator provides easy stripping of insulation 90 ethylene-propylene rubber (EPR) serrated to ensure long flex life. Phase identified by color code 2-pass, integral fill, mold-cured thermoset with cable identification via permanent marking Application Primary power connections to transformers (2/C plus ground) Main power drop to a three-phase weld controller from a bus plug (3/C plus ground) Features Suitable for continuous operating conductor temperature of 90 C Extremely flexible stranding used for increased flexibility and ease of installation Insulated with EPR meeting the requirements of ICEA S Serrated insulation and special length of lay to insure long flex life Heavy-duty jacket offers excellent protection against abrasion, impact, heat, oil, flame, ozone, alkali and acids extruded into cable core interstices to ensure durability Suitable for extra hard usage Rated by GM as Class 3 cable, suitable for continuous duty flexing service at moderate speeds with extensive high count flex life and moderate amounts of torsional stress UL Type RHH/RHW UL Type UL Type TC-ER TC-ER c(ul) Type TC APPROVED! c(ul) Type R90 Flame Resistance: FT4 Formerly Open Wiring CSA: -40 C UL 44: Thermoset-Insulated Wires and Cables UL 277: Electrical Power and Control Tray Cables with Optional Optical-Fiber Members CSA C22.2 No. 38: Thermoset Insulated Wires and Cables ASTM B33: Tinned Soft or Annealed Copper Wire for Electrical Purposes ASTM B73: Standard Specification for Rope-Lay-Stranded Copper Having Concentric-Stranded Members, for Electrical ASTM B74: Standard Specification for Bunch-Stranded Copper for Electrical These cables meet the requirements of General Motors Corporation Resistance Welding Equipment WS-2, Section C: Primary Cables Specification. 8 Manufactured by AmerCable Incorporated (870) (800) Fax (870)

11 Automotive Cables Weld Primary Cable 2000 Volts (UL) 000 Volts c(ul) Part No Size AWG Number of Power Cond. Min. Wires per Cond. Thickness in. Ground Size AWG Min. Wires per Ground Cond XX2X2X NA Black XX2X2X BOC-39 Yellow XX4X4X BOC-40 Yellow Cable dimensions, weights and dc-resistances are subject to manufacturing tolerance. Consult factory for exact tolerances. 2 Ampacity is listed with a 90 C conductor temperature and 30 C ambient air, free air installation, per 2005 NEC. Ground Thk. in. Outside Dia. (in.) Approx. Weight Lbs/mft DC Resistance 75 C 2 Ampacity WPCS Part No. BOC Cross Ref. Color v4.06. www. amercable.com automotive@amercable.com 9

12 Weld Primary Cable Flat WPCS 600 Volts (UL) 000 Volts c(ul) Type RHH/RHW Type TC-ER Type R90 90 C Flexible tinned copper Reinforcement Synthetic yarn over assembly Ratings & Approvals Separator A suitable separator provides easy stripping of insulation 90 ethylene-propylene rubber (EPR). Phase identified by color code Mold-cured thermoset with cable identification via permanent marking Application Main power drop from bus plug to single-phase weld controller Power drop from weld controller to conventional AC transformer Power drop from weld controller to junction box for automatics Features Suitable for continuous operating conductor temperature of 90 C Extremely flexible stranding used for increased flexibility and ease of installation Phase conductors insulated with EPR meeting the requirements of ICEA S Heavy-duty jacket offers excellent protection against abrasion, impact, heat, oil, flame, ozone, alkali and acids Innovative design reduces diameter and weight Rated by GM as Class 2 cable, suitable for periodic flexing Suitable for extra hard usage UL Type RHH/RHW UL Type UL Type TC-ER TC-ER c(ul) Type TC APPROVED! c(ul) Type R90 Flame Resistance: FT4 Formerly Open Wiring CSA: -40 C UL 44: Thermoset-Insulated Wires and Cables UL 277: Electrical Power and Control Tray Cables with Optional Optical-Fiber Members CSA C22.2 No. 38: Thermoset Insulated Wires and Cables ASTM B33: Tinned Soft or Annealed Copper Wire for Electrical Purposes ASTM B33: Tinned Soft or Annealed Copper Wire for Electrical Purposes ASTM B72: Standard Specification for Rope-Lay-Stranded Copper having Bunch-Stranded Members, for Electrical These cables meet the requirements of General Motors Corporation Resistance Welding Equipment WS-2, Section C: Primary Cables Specification. 0 Manufactured by AmerCable Incorporated (870) (800) Fax (870)

13 Automotive Cables Weld Primary Cable 600 Volts (UL) 000 Volts c(ul) Number Min. Min. DC of Wires Ground Wires per Ground Outside Approx. Resistance WPCS BOC Part No. Size Power per Thickness Size Ground Dia. Weight Ohms/mft Part Cross AWG Cond. Cond. in. AWG Cond. Thk. in. (in.) 75 C 2 Ampacity No. Ref. Color 052 4/ / x X400F BOC-9 Black Cable dimensions, weights and dc-resistances are subject to manufacturing tolerance. Consult factory for exact tolerances. 2 Ampacity is listed with a 90 C conductor temperature and 30 C ambient air, free air installation, per 2005 NEC. v4.06. www. amercable.com automotive@amercable.com

14 WPCS Trans-Gun Cable Assembly Durable Highly Flexible Power cable for automotive assembly welding robots Molded Connector 90 integral molded polyurethane with 2" NPT and integral strain relief. Also Available: Straight integral molded polyurethane with 2" NPT and integral strain relief. Continuous flex polymer with an,000,000 flex design life. Extremely high abrasion and cut-through resistance. Color: Black 25 Feet #2 or #4 soft or annealed copper, extra-flexible stranding specifically designed and manufactured for maximum flex life. Separators Non-adhering, easy to strip. Opaque for easy identification. Continuous flex polymer. 000V Color Code: /C Black /C Red /C Green Application Primary power connections to transformer on integral Trans-Gun welding equipment. Designed and manufactured to withstand the continuous flexing of automotive assembly welding robots. Ratings & Approvals WPCS 2XX2X2A/B WPCS 2XX4X4A/B 90 C Design Life,000,000 flexes on robotic welding equipment UL and c(ul) AWM Listed; CSA 22.2, 20.2 Class 2, Group B; UL 758 Special Order Contact factory for details WPCS Part No. AmerCable Part No. Description WPCS 2XX2X2B ANGL 90, 2 AWG, 3/C WPCS 2XX4X4B ANGL 90, 4 AWG, 3/C WPCS 2XX2X2A STRT Straight, 2 AWG, 3/C WPCS 2XX4X4A STRT Straight, 4 AWG, 3/C Construction Options Because all Trans-Gun assemblies strain reliefs must be immobilized to ensure proper operation, AmerCable offers an immobilization bracket for use exclusively with AmerCable 90 Trans-Gun assemblies. See Catalog sheet for Trans-Gun Immobilization Bracket P/N BRKT2 or consult Factory for details. 2 Manufactured by AmerCable Incorporated (870) (800) Fax (870)

15 BRKT2 AmerCable Trans-Gun Immobilization Bracket Automotive Cables Because all Trans-Gun assemblies must be immobilized to ensure proper operation, AmerCable is pleased to offer an immobilization bracket for use exclusively with AmerCable 90 Trans-Gun assemblies. The immobilization bracket is designed to immobilize the molded connector of AmerCable s Trans-Gun robotic welding cable assemblies. It is for use exclusively with WPCS 2XX2X2B 90 Version Only and WPCS 2XX4X4B 90 Version Only. The immobilization bracket is designed to fit the following Roman Transformers: TRy74X TRy78X TRy80X TRy82X TRy77X TRy79X TRy8X The immobilization bracket consists of the following: Tapping plate Pivot Ring 2 Opposing brackets 4 /4-20 x " long hex cap screws with flat and lock washers 8 3/8-6 x 3/4" long hex cap screws with flat and lock washers All bolts are grade 5 or better Installation procedures are available from AmerCable upon request v4.06. www. amercable.com automotive@amercable.com 3

16 37-430TF/43TF/432TF Tiger-Flex Power Cable Flexible 90 C 2000 Volts Specially designed and manufactured for maximum flex life. Reinforcement Synthetic yarn over assembly Oil, chemical and heat resistant yellow thermoset extra heavy-duty chlorinated polyethylene Ratings & Approvals Separator Non-adhering, easy to strip. Opaque for easy identification. Specially formulated flexible thermoset EP per ICEA S and UL 44. Serrated and lubricated to ensure long flex life. Phase identified by color code Application Tiger-Flex Power Cable is designed for use in continuous flexing, twisting applications and harsh physical environments where flame, abrasion, chemicals, moisture, impact-tearing and temperature extremes are considerations. Applications include: portable power, robotic welding, power tracks, cable tenders, hoists, spring and motor driven reels, festoon systems, cable tracks and cranes. Tiger-Flex 8000 is also suitable for indoor or outdoor use on: magnet cranes, barges, mining machines and mining equipment. This cable is suitable for installation in water, including aerator ponds. Features Special lay length and lubrication to ensure long flex life. Core-wrapped with high tensile binder to maintain flexing geometry. Single color coded for easy identification Singles serrated to ensure long flex life. UL listed as Type W c(ul) listed as Type TC c(ul) listed as Type W Flame Resistance: FT-4, FT-5 MSHA Approved ASTM B-33: Standard Specification for Tinned Soft or Annealed Wire for Electrical Purposes UL 44: Thermoset-Insulated Wires and Cables ICEA S-75-38/NEMA WC-58: Portable and Power Feeder Cables for Use in Mines and Similar Applications 4 Manufactured by AmerCable Incorporated (870) (800) Fax (870)

17 Automotive Cables TF/43TF/432TF Tiger-Flex Power Cable 2000 Volts Part No. 37- Size AWG Numbers of Minimum Number of Wires Thickness in. Thickness in. Finished TF TF TF TF TF TF TF TF TF TF TF TF TF / TF / TF / TF 2/ TF 2/ TF 2/ TF 3/ TF 3/ TF 3/ TF 4/ TF 4/ TF 4/ Ampacity is based on a 90 C conductor temperature and 30 C ambient air, per 2005 NEC, Table (b) 3/C and 4/C ampacities based on one non-current carrying conductor in the cable. Passes General Motors EHS-22 Robotic Application Durability Test (4 AWG, 3 conductor). Approx. Weight lbs. per,000 ft. Ampacity 90 C Ambient Temp Tiger Brand is a registered trademark of AmerCable Incorporated v4.06. www. amercable.com automotive@amercable.com 5

18 37-829/849 Robotic and Manual Welding Power Cable 90 C Flexible 600 Volts 90 ethylene-propylene rubber (EPR). Phase identified by color code Reinforcement Synthetic yarn over assembly Flexible tinned copper Separator A suitable separator provides easy stripping of insulation Separator A suitable separator providing easy stripping of jacket Mold-cured thermoset with cable identification via permanent marking Application AmerCable robotic and manual welding cables are suitable for a wide range of applications in robotic and manual welding operations in harsh industrial environments. Applications include temporary feeders from bus plugs, primary power drops from weld controllers, interconnects from weld controllers to transformers and bus drop feeders. Features Flexible and easy to install Heat and chemical resistant thermoset jacket Suitable for continuous operating conductor temperature of 90 C Ratings & Approvals UL listed c(ul) listed MSHA approved Flame Resistance: FT (Single Conductor) Flame Resistance: FT4 (Multi-Conductor) CSA: -40 C UL 44: Thermoset-Insulated Wires and Cables CSA C22.2 No. 38: Thermoset Insulated Wires and Cables 6 Manufactured by AmerCable Incorporated (870) (800) Fax (870)

19 Automotive Cables /849 Robotic and Manual Welding Power Cable 600 Volts UL Type TC-ER APPROVED Part No. 37- Conductor Size AWG Number of Power Min. Wires per Conductor Thickness in. Ground Size AWG Min. Wires per Ground Conductor Ground Thk. in. Outside Dimensions in. Typical Applications BOC # 829-4/ / x 2.0 Power Drop to 9 000SDL Flat Controller, XFMR, J Box / / Power Drop to 3 Controller, XFMR, J Box / Power Drop & 33 Feeder (X2) Power Connections / / Feeder to Controllers / Power Drop / (X2) Power Connections Power Drop N/A / / Power Drop N/A / Power Drop N/A / Power Drop N/A / Power Drop N/A Power Drop N/A / Power Drop N/A / Power Drop N/A / Power Drop N/A Power Drop N/A UL Type TC-ER APPROVED! Formerly Open Wiring Cable dimensions and weights are subject to manufacturing tolerances. Consult factory for exact tolerances. v4.06. www. amercable.com automotive@amercable.com 7

20 37-809/849 Robotic and Manual Welding Power Cable 90 C Flexible 2000 Volts 90 ethylene-propylene rubber (EPR). Phase identified by color code Reinforcement Synthetic yarn over assembly Flexible tinned copper Separator A suitable separator provides easy stripping of insulation Separator A suitable separator providing easy stripping of jacket Mold-cured thermoset with cable identification via permanent marking Application AmerCable robotic and manual welding cables are suitable for a wide range of applications in robotic and manual welding operations in harsh industrial environments. Applications include temporary feeders from bus plugs, primary power drops from weld controllers, interconnects from weld controllers to transformers and bus drop feeders. Features Flexible and easy to install Heat and chemical resistant thermoset jacket Suitable for continuous operating conductor temperature of 90 C Ratings & Approvals UL listed c(ul) listed MSHA approved Flame Resistance: FT (Single Conductor) Flame Resistance: FT4 (Multi-Conductor) CSA: -40 C UL 44: Thermoset-Insulated Wires and Cables CSA C22.2 No. 38: Thermoset Insulated Wires and Cables 8 Manufactured by AmerCable Incorporated (870) (800) Fax (870)

21 Automotive Cables /849 Robotic and Manual Welding Power Cable 2000 Volts Part No. 37- Conductor Size AWG Number of Power Min. Wires per Conductor Thickness in. Ground Size AWG Min. Wires per Ground Conductor Ground Thk. in. Outside in. Typical Applications BOC # / NA NA NA Temporary 8 Feeder Power Connections Power Connections 32 v4.06. www. amercable.com automotive@amercable.com 9

22 37-43/432/445 Automotive Cables for Toyota Flexible 2000 Volts 90 C Flexible tinned copper Reinforcement Synthetic yarn over assembly Separator A suitable separator providing easy stripping of insulation 90 C ethylene-propylene rubber (EPR) Application These 600 Volt and 2kV flexible cables are specially designed and manufactured to meet requirements of Toyota Motor Company. These cables are suitable for use in the harsh environment of automotive assembly operation and meet applicable UL and Canadian listings. Features Flexible and easy to install Gray jackets to meet Toyota requirements UL and c(ul) listed as appropriate Mold-cured thermoset with cable identification via permanent marking UL Type TC-ER APPROVED! Formerly Open Wiring Ratings & Approvals UL 277: Electrical Power and Control Tray Cables with Optional Optical Fiber Members CSA C222 No. 96: Portable Power Cables ASTM B33: Tinned Soft or Annealed Copper Wire for Electrical Purposes Flame Resistance: FT4 CSA: -40 C Part No. 37- Conductor Size AWG Number of Power Voltage Outside in. Approx. Weight lbs. per,000 ft. UL Listing c(ul) Listing TOY 2 3* 600 UL/000 c(ul) TC-ER R TOY /0 3* 600 UL/000 c(ul) TC-ER R GRY W W, TC GRY W W, TC 43-00GRY / W W, TC GRY / W W, TC GRY 4/ W W, TC *This cable also contains a #6 AWG insulated ground. 20 Manufactured by AmerCable Incorporated (870) (800) Fax (870)

23 37-43/430/9/809 Automotive Cables for DaimlerChrysler Flexible 2000 Volts 90 C Flexible tinned copper Reinforcement Synthetic yarn over assembly Separator A suitable separator providing easy stripping of insulation 90 C ethylene-propylene rubber (EPR) Application These 2000 Volt portable power cables are manufactured to meet a variety of DaimlerChrysler cable specifications. These cables are suitable for use in a wide range of applications in the harsh environment of automotive assembly plants. Features Flexible and easy to install Heat and chemical resistant thermoset jacket Suitable for continuous operating conductor temperatures of 90 C Mold-cured thermoset with cable identification via permanent marking Ratings & Approvals Ratings and Approvals for these cables can be found on the appropriate AmerCable catalog page: Type W Pages 4-5 DLO Pages BOC-8 Pages 8-9 Part No. 37- Conductor Size AWG Number of Power TF M/C Type W / TF Type W M/C Type W / Type W M/C Type W / Type W / M/C Type W / Type W NPEY-2 / C DLO NPEY-2 / C DLO NPEY-2 / C DLO NPEY-2 / C DLO 9-2 / NPEY-2 / C DLO / NPEY-2 / C DLO / NPEY-2 / C BOC-8 *CPE is standard on all NPEY-2 cables Customized legends are available upon request. Outside in. Approx. Weight lbs. per,000 ft. *DaimlerChrysler Specification NPM Code DaimlerChrysler Part No. Cable Type v4.06. www. amercable.com automotive@amercable.com 2

24 37-9 Flexible Power Cable DLO 2000 Volts 90 C Diesel Locomotive Cable EP/CPE RHH, RHW-2 Flexible-stranded, tinned, annealed coated copper Flame retardant, oil and sunlight resistant Chlorinated Polyethylene (CPE) s are available in: black (standard) red blue green Ratings & Approvals Separator Suitable separator tape provides easy stripping of insulation Ethylene-Propylene rubber (EPR) DaimlerChrysler Approved Supplier for 6AWG-2/0 ICEA S / NEMA WC-70: Nonshielded Power Cables Rated 2000 Volts or Less for the Distribution of Electrical Energy UL Standard 44: Thermoset Insulated Wires & Cables, Types RHH, RHW-2. UL VW- UL Standard 685: Vertical Tray Fire propagation and Smoke Release Test for Electrical and optical Fiber Cables. (UL, LS) ASTM B-33: Standard Specification for Tinned Soft or Annealed Copper Wire for Electrical Purposes ASTM B-72: Standard Specification for Rope-Lay- Stranded Copper having Bunch-Stranded Members, for Electrical MSHA P-84 Application AmerCable s 2000V Diesel Locomotive Cable (DLO) is a single conductor Portable Power Cable suitable for use in industrial applications needing great flexibility, excellent wearability and a good flex life. Applications include locomotive and car equipment, motor and generator leads, battery leads, shipyards, telecommunications power, heavy earth moving equipment and other heavy duty flexing applications. Features A two layer composite of flame retardant, oil and sunlight resistant Chlorinated Polyethylene (CPE) outer layer and Ethylene-Propylene rubber (EPR) inner layer. The composite design provides significant diameter reductions compared to designs using full thickness jackets. Suitable for continuous operating temperatures of 90 C, wet or dry Rated RHH, RHW-2; 2/0 000 kcmil listed and marked for CT use UL listed as Sunlight Resistant UL listed as Marine Shipboard Cable (4/0 and larger) Special order only and jacket meet hazardous waste regulations, per Code of Federal Regulations 40 Section 26 (40CFR26) for characteristic lead content Flame Resistance: FT-4/IEEE202 for 2/0 and larger, and UL VW- Meets smoke release and other requirements of Vertical Cable Tray Test UL 685 and is marked LS for 2/0 and larger Extremely flexible stranding used for increased flexibility and ease of installation s also available in red, blue and green 22 Manufactured by AmerCable Incorporated (870) (800) Fax (870)

25 Automotive Cables 37-9 Single Conductor Portable Power Cable DLO Part No Size AWG/ kcmil Minimum Wires per Conductor Thickness in. Thickness in. Outside in / / / / * Ampacity is calculated with a 90 C conductor temperature and 30 C ambient air, per 2005 NEC, Table 30-7 Cable diameters and weights are subject to +/- 5% manufacturing tolerance Approx. Weight lbs. per,000 ft. *Ampacity 90 C v4.06. www. amercable.com automotive@amercable.com 23

26 Trans-Gun Quick Disconnect Assemblies Factory prepared cable assemblies are a reliable way to lower your overall cable connectivity costs through enhanced reliability, reduced handling and lower installation time. Contact factory for details 24 www. amercable.com automotive@amercable.com

27 Type W Cables Volts Motor Lead Cable 90 C -6 Conductor Automotive Cables AmerCable s Type W cables deliver great flexibility and durability. Applications include heavy duty or temporary power supply service, AC or DC, to motor or generators, portable and stationary heavy duty equipment, cranes, conveyors and other mobile equipment. Also recommended for payout and retractable reels, festoons, suspended loops and power tracks. Some of our Type W s also carry a UL Type TC-ER listing. Ask your rep for more details about these, and other, AmerCable industrial cables VFD Power Cable Shielded 2000 Volts Grounds + Ground Check(s) AmerCable s flexible, braid and foil shielded, 2kV power cable specifically engineered for use in variable frequency AC motor drive (VFD) applications. Specially engineered cable design produces a longer cable life in VFD applications. Overall braid and foil shield provides 00% coverage containing VFD EMI emissions. Symmetrical insulated ground conductors reduce induced voltage imbalances and carry common mode noise back to the drive. High strand count conductors and braid shield design is much more flexible, easier to install and more resistant to vibration than Type MC cable. 2kV insulation thickness resists the repetitive 2x voltage spikes from 600V VFDs and reduces drive over current trip problems due to cable charging current. v4.06. www. amercable.com automotive@amercable.com 25

28 Automotive Cables AmerCable manufactures high quality jacketed electrical cables for the automotive industry and other specialized industrial applications. AmerCable is an ISO 900 certified cable manufacturer that combines leading-edge technology, proven manufacturing techniques, and high quality service to deliver the finest automotive cable products available. AmerCable serves a worldwide customer base from our manufacturing facility in El Dorado, Arkansas. Our professional field engineering and sales force work in partnership with our network of independent distributors to identify and fulfill your specific cable requirements. AmerCable s manufacturing facility and corporate headquarters in El Dorado, Arkansas. What can you expect from AmerCable? High Quality Cable On Time Delivery (99%+ in the last 36 months)* Professional Sales, Support and Service Strategic Inventory Locations Operational Excellence Short Lead Times * Check for our most current on time delivery record El Dorado, Arkansas Made in America AmerCable Industrial Cable Products Industrial Automotive Reeling For complete product information visit our website! For complete product information visit our web site! Room & Pillar Surface Longwall 2006, AmerCable Incorporated 350 Bailey Road El Dorado, Arkansas USA (870) (800) Fax (870) automotive@amercable.com 5/06