PROTOLON (SB) PROTOLON (SB) with Copper Core Shield Flexible Cables for Trailing Operation

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1 PROTOLON (SB) PROTOLON (SB) with Copper Core Shield Flexible Cables for Trailing Operation 2 17 BUIS_003.tif

2 2 18 BUIS_004.tif Selection and dimensioning criteria Refer to Section 4 for further details Type PROTOLON (SB) PROTOLON (SB) Page 4/2 with copper core shield Type designation NTSCGEWÖU NTSCGECEWÖU Page 4/3 Approvals/standards DIN VDE 0250, Part 813 MSHA P WUG/GE-83/98 Application (refer also to DIN VDE 0298, Part 3) DIN VDE 0250, Part 813 MSHA P WUG/GE-83/98 As power supply or connection cables for large material handling machines, e.g. excavators in open-cast mines subject to extremely high mechanical stresses. Particularly suitable for applications in which abrasion and chaffing stresses are to be expected in trailing operation. Ü Page 4/4 Page 4/6 Electrical parameters Thermal parameters Mechanical parameters Rated voltage U 0/U = 1.8/3 kv to 18/30 kv U 0/U = 1.8/3 kv to 18/30 kv Pages 4/14 Maximum permissible operating voltage in AC systems Maximum permissible operating voltage in DC systems AC test voltage Current-carrying capacity U 0/U = 2.1/3.6 kv to 20.8/36 kv U 0/U = 2.7/5.4 kv to 27/54 kv 6 kv to 43 kv according to DIN VDE 0250, Part 813 According to DIN VDE 0298, Part 4 U 0/U = 2.1/3.6 kv to 20.8/36 kv U 0/U = 2.7/5.4 kv to 27/54 kv 6 kv to 43 kv according to DIN VDE 0250, Part 813 According to DIN VDE 0298, Part 4 to 4/17 Ambient temperature Pages 4/18 l Fully flexible operation - 20 C to + 60 C - 20 C to + 60 C to 4/19 l Fixed installation - 40 C to + 80 C - 40 C to + 80 C Maximum permissible operating temperature of the conductor Short-circuit temperature of the conductor 90 C 90 C 200 C 200 C Tensile load Up to 15 N/² Up to 15 N/² Page 4/20 Torsional stresses ± 100 /m ± 25 /m Page 4/21 Minimum bending radii According to DIN VDE 0298, Part 3 According to DIN VDE 0298, Part 3 Page 4/22 Additional tests Sheath shifting test Sheath shifting test Page 4/25 Chemical parameters Resistance to oil Given to DIN VDE 0473, Part , Para. 10 Given to DIN VDE 0473, Part , Para. 10 Page 4/28 Behaviour in case of fire Given to DIN VDE 0482, Part Weather resistance Unrestricted use outdoors and indoors, resistant to ozone and moisture Given to DIN VDE 0482, Part Unrestricted use outdoors and indoors, resistant to ozone and moisture Note on installation Termination with sealing ends Suitable material sets for self-assembly Page 3/13 Termination at the manufacturer s works Page 3/15

3 PROTOLON (SB) PROTOLON (SB) with Copper Core Shield Flexible Cables for Trailing Operation Insulation 3 Protective-earth conductor 4 Outer semiconductive layer 5 Reinforcing tape 6 Complete sheath (inner and outer sheath) Design features Type PROTOLON (SB) PROTOLON (SB) with copper core shield (refer also to DIN VDE 0295) Insulation (refer also to DIN VDE 0207, Part 20) Arrangement of protective-earth conductor Electrical field control Core identification Core arrangement Reinforcing tape Inner sheath und outer sheath (refer also to DIN VDE 0207, Part 21) Marking BUIS_072.tif Electrolytic copper, tinned, finely stranded, Class 5 (Protective-earth conductor: electrolytic copper, tinned, very finely stranded, Class FS ) PROTOLON, basic material EPR, compound type: 3GI3 With protective-earth conductor split into three in the outer interstices Inner and outer semiconductive layer of semiconductive rubber Natural colouring with black semiconductive rubber Three main conductors laid-up, with protective-earth conductor split into three in the outer interstices Extremely tear-resistant reinforcing tape which prevents sheath movement Complete sheath (inner and outer sheath) of special extremely abrasion-resistant and tear-proof chloroprene rubber compound, inner and outer sheath inseparably bonded compound type: 5GM5 (Year of manufacture) (serial number) <VDE> PROTOLON (SB) NTSCGEWÖU (number of cores) x (cross-section) (rated voltage) Refer to Section 4 for further details Electrolytic copper, tinned, finely stranded, Class 5 (Protective-earth conductor: electrolytic copper, tinned, very finely stranded, Class FS ) PROTOLON. basic material EPR, compound type: 3GI3 Individual concentric protective-earth conductor, split over each core Inner and outer semiconductive layer of semiconductive rubber and additional individual concentric metallic protective-earth conductor Natural colouring with black semiconductive rubber Three main conductors laid-up Extremely tear-resistant reinforcing tape which prevents sheath movement Complete sheath (inner and outer sheath) of special extremely abrasion-resistant and tear-proof chloroprene rubber compound, inner and outer sheath inseparably bonded compound type: 5GM5 (Year of manufacture) (serial number) <VDE> PROTOLON (SB) NTSCGECEWÖU (number of cores) x (cross-section) (rated voltage) Ü Page 4/2 Page 4/29 Page 4/32 Page 4/36 Page 4/32 Page 4/40 19

4 2 20 Selection data Number of cores and nominal cross-section diameter Max. Overall diameter of cable (guidance ) Min. Max. resistance at 20 C Inductance Operating capacitance Currentcarrying capacity at 30 C Permissible shortcircuit current (1s) Approx. net weight for 1000 m Maximum permissible tensile force 2 Ω/km mh/km µf/km A ka kg N 1.8/3 kv NTSCGEWÖU 3x 25+3x25/3 1) x 35+3x25/3 1) x 50+3x25/3 1) x 70+3x35/3 1) x 95+3x50/ x120+3x70/ x150+3x70/ x185+3x 95/ /6 kv NTSCGEWÖU 3x 25+3x25/3 1) x 35+3x25/3 1) x 50+3x25/3 1) x 70+3x35/3 1) x 95+3x50/ x120+3x70/ x150+3x70/ x185+3x 95/ /10 kv NTSCGEWÖU 3x 25+3x25/3 1) x 35+3x25/3 1) x 50+3x25/3 1) x 70+3x35/3 1) x 95+3x50/ x120+3x70/ x150+3x70/ x185+3x 95/ /15 kv NTSCGEWÖU 3x 25+3x25/3 1) x 35+3x25/3 1) x 50+3x25/3 1) x 70+3x35/3 1) x 95+3x50/ x120+3x70/ x150+3x70/ x185+3x 95/ ) A protective-earth conductor design 50/3 is also possible for applications according to DIN VDE 0168.

5 PROTOLON (SB) Flexible Cables for Trailing Operation Selection data Number of cores and nominal cross-section diameter Max. Overall diameter of cable (guidance ) Min. Max. resistance at 20 C Inductance Operating capacitance Currentcarrying capacity at 30 C Permissible shortcircuit current (1s) Approx. net weight for 1000 m Maximum permissible tensile force Ω/km mh/km µf/km A ka kg N 12/20 kv NTSCGEWÖU 3x 25+3x25/3 1) x 35+3x25/3 1) x 50+3x25/3 1) x 70+3x35/3 1) x 95+3x50/ x120+3x70/ x150+3x70/ x185+3x 95/ /30 kv NTSCGEWÖU 3x 25+3x25/3 1) x 35+3x25/3 1) x 50+3x25/3 1) x 70+3x35/3 1) x 95+3x50/ x120+3x70/ x150+3x70/ x185+3x 95/ ) A protective-earth conductor design 50/3 is also possible for applications according to DIN VDE 0168.

6 2 22 Selection data Number of cores and nominal cross-section diameter Max. Overall diameter of cable (guidance ) Min. Max. resistance at 20 C Inductance Operating capacitance Currentcarrying capacity at 30 C Permissible shortcircuit current (1s) Approx. net weight for 1000 m Maximum permissible tensile force 2 Ω/km mh/km µf/km A ka kg N 1.8/3 kv NTSCGECEWÖU 3x 25+2x25/2+1x10ST x 35+2x25/2+1x10ST x 50+2x25/2+1x10ST x 70+2x35/2+1x10ST x 95+2x50/2+1x10ST x120+2x70/2+1x10ST x150+2x70/2+1x10ST x185+2x 95/2+1x10ST /6 kv NTSCGECEWÖU 3x 25+2x25/2+1x10ST x 35+2x25/2+1x10ST x 50+2x25/2+1x10ST x 70+2x35/2+1x10ST x 95+2x50/2+1x10ST x120+2x70/2+1x10ST x150+2x70/2+1x10ST x185+2x 95/2+1x10ST /10 kv NTSCGECEWÖU 3x 25+2x25/2+1x10ST x 35+2x25/2+1x10ST x 50+2x25/2+1x10ST x 70+2x35/2+1x10ST x 95+2x50/2+1x10ST x120+2x70/2+1x10ST x150+2x70/2+1x10ST x185+2x 95/2+1x10ST /15 kv NTSCGECEWÖU 3x 25+2x25/2+1x10ST x 35+2x25/2+1x10ST x 50+2x25/2+1x10ST x 70+2x35/2+1x10ST x 95+2x50/2+1x10ST x120+2x70/2+1x10ST x150+2x70/2+1x10ST x185+2x 95/2+1x10ST /20 kv NTSCGECEWÖU 3x 25+2x25/2+1x10ST x 35+2x25/2+1x10ST x 50+2x25/2+1x10ST x 70+2x35/2+1x10ST x 95+2x50/2+1x10ST x120+2x70/2+1x10ST x150+2x70/2+1x10ST x185+2x 95/2+1x10ST

7 PROTOLON (SB) with Copper Core Shield Flexible Cables for Trailing Operation Selection data Number of cores and nominal cross-section diameter Max. Overall diameter of cable (guidance ) Min. Max. resistance at 20 C Inductance Operating capacitance Currentcarrying capacity at 30 C Permissible shortcircuit current (1s) Approx. net weight for 1000 m Maximum permissible tensile force Ω/km mh/km µf/km A ka kg N 14/25 kv NTSCGECEWÖU 3x 25+2x25/2+1x10ST x 35+2x25/2+1x10ST x 50+2x25/2+1x10ST x 70+2x35/2+1x10ST x 95+2x50/2+1x10ST x120+2x70/2+1x10ST x150+2x70/2+1x10ST x185+2x 95/2+1x10ST /30 kv NTSCGECEWÖU 3x 25+2x25/2+1x10ST x 35+2x25/2+1x10ST x 50+2x25/2+1x10ST x 70+2x35/2+1x10ST x 95+2x50/2+1x10ST x120+2x70/2+1x10ST x150+2x70/2+1x10ST x185+2x 95/2+1x10ST

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