REPAIR SOLUTIONS FOR ENGINE. Version 6.0

Transcription

1 REPAIR SOLUTIONS FOR ENGINE Built to succeed. Version 6.0

2 CONTENTS 1. COMPRESSION & CYLINDER LEAKAGE TEST Compression Test Equipment Cylinder Leakage Tester Common Rail High Pressure Tester 9 2. GLOW PLUGS Universal Glow Plug Drilling Out Kits Specific Glow Plug Drilling Out Kits Accessories: Glow Plug Drilling Out Kit Glow Plug Element Removal Sets Glow Plug Shaft Reamer Glow Plug Hole Thread Repair INJECTOR TOOLS Universal Injector Extraction Kits Specific Injectors Extracting Kits Injector Tools Accessories Injector Shaft Cleaning Drilling Out Retaining Bolts Thread Reparatur Hydraulic Equipment FUEL SYSTEM Cleaning The Fuel System Draining And Refilling The Fuel System OIL FILTER WRENCH RADIATOR Radiator Cooling system adapters Comm. Cooling system adapters ENGINE & GEARBOX SUPPORT 65 2 Contents

3 INDEX Description Page Description Page Description Page A Adapter 9 Allen Socket 10 with Hole 38 Angle Gauge B Ball Joint Adapter M18x Brushes for cleaning the injector shaft 44 C Cap Nut Set 12 pieces 10 Common Rail Dummy Regulator Set 10 Common Rail High Pressure Tester 9 Common Rail high-pressure testing device 10 Complementary Quick Coupling Fuel Extractor Set 54 Complementary sets 13 Complementary Support Elements 35 Compression Test Adapter Universal Set M8x1, M9x1, M10x1 & M10x Compression Tester B Petrol 7 Connection Adapter 29 Cooling System Pressure Test Kit 58 Cotton Buds SWAB-EEZ 40 D Drill and Extraction Sleeve for Opel/Vauxhall Zafira 2.0l DTI 19 Drilling Out Milling Cutter Set for Broken Off Taps 18 Drilling out set for injector retaining bolts Kit 46 F Fuel Extractor with Overflow Reservoir 54 Fuel System Pressure Tester 53 G Glow Plug Drilling Out Kit -Boxer for M10x1 16 -F9Q/K9K for 10x1, 1.9l F9Q and 1.5l K9K 16 -G9T/G9U for M10x1 15 -M10x1 17 -M10x1 to VAG 17 -M10x1, Ssang Yong 17 -M47/M57 for M10x1 16 -Multijet for M8x1, 1.3l engine 14 -OM640 for M8x1 14 -OM642 for M8x1 14 -OM642 to Multijet 15 -OM642 to OM Glow Plug Element Removal Set 20 Glow Plug Extraction Kit 18 Glow Plug Shaft Reamer 22 Glow Plug Socket 10¼ 19 Hand Tap M10x1.25 for Opel/Vauxhall Glow Plugs 18 HSS Twist Drill Bit Long, Precision Ground 18 Stud Extractor Lift S 19 Thread Repair Kit 23 Threaded Bush 23 H Hydraulic Sets 48 Air Hydraulic Foot Pump 49 Hydraulic Adapter ⅜ NPT 50 Hydraulic Cylinder 49 Hydraulic Hand Pumps 49 Hydraulic Hollow Plunger Cylinder 48 Hydraulic Hose 50 Hydraulic Spindle 12 ton with thrust piece 50 Pressure Gauge for Hydraulic Pumps 50 Spindle Extensions for & Wheel Spindle for hydraulic use 50 Slide Hammer 31 I Injector Gripper KM 30 - Injector Removal Bracket Denso 31 - MB or Fiat 30 - OM651, for Piëzo Injectors 30 Injector Holding Screw complementary 46 Injector Needle Extractor 39 Injector Removal Adapter 3 pcs. for Bosch Injectors 29 Injector Removal Adapter Set 15 pcs. 27 Injector Removal and Dismantl+A45:B93ing Set 24 pcs. 26 Injector Removal Kit - Universal 26, 27, 28 - CDI 35 - CDI IV, 8 pcs DV F9Q (1.9 dci) 36 - G9T/G9U 36 - M M9R 32 - M9R / M9T / R9M 32 - MB / Fiat 28 - OM PSA 34 - SOFIM 33 Injector Sealing Ring Assortment Specific 45 Injector Sealing Seat Cleaning Kit for P/D Engines 44 Injector Shaft Cleaning Set 41 Injector Socket Set 4-pcs. 38 K Kit Metric to Universal 52 Kit SAE to Universal 52 O Oil Filter Wrench with Ratchet PSA DW-engines 56 P Pin Socket 3 pins for Denso Injectors 38 Pin Wrench for Injector Nozzle 2 pins 39 Premium crossbar for Pressure Drop Test Kit Incl. glow and spark plug adapter 8 Pressure Drop Tester DRV 05 8 R Recording Compression Tester B Petrol Engines 3-15 bar 6 Recording Compression Tester B SK Petrol Engines bar 6 Recording Compression Tester D Diesel Engines bar 6 Recording Compression Tester D SK Diesel Engines10-50 bar 7 S Safety valve 58 Screw-on adapter 28 Sealing Rings 45 Shaft Seal Installation Tool DV6 34 Socket ⅞ Hexagon 38 SUBFRAME SUPPORT JACK ADAPTOR 68 T Tap M17x1 39 Tensile Force Limiter for Injector Removal Set M9R 40 Thread Repair Kits 47 Timing belt Tensioner Tool 70 Tungsten Carbide Rotary Burr 40 U Universal Block-Off Bladder 58 Compression Test Kit 7 Universal Diesel Filter Filler 55 Universal Engine and Gearbox Support 66 Universal Fuel System 52, 53 Universal Glow Plug Drilling 12, 13 Universal Injector Sealing Ring 45 Universal Sealing Ring Extractor 45 V Variable Depth Gauge 44 3

4 INDEX part no. Page part no. Page part no. Page part no. Page part no. Page part no. Seite , , , , , 62, , , , 60, , 61, , 61, , , , 61, , , , 60, , , , 60, , , , , , , H , , , , 27, , , , , A E , , , , , , , , SK SK , , , , , , , , , , , , , , , , , , ,

5 1. COMPRESSION & CYLINDER LEAKAGE TEST 1.1 Compression Test Equipment Cylinder Leakage Tester Common Rail High Pressure Tester 9 INDEX Adapter 9 Cap Nut Set 12 pieces 10 Common Rail Dummy Regulator Set 9 pieces 10 Common Rail High Pressure Tester 9 Common Rail high-pressure testing device 10 Compression Test Adapter Universal Set M8x1, M9x1, M10x1 & M10x Compression Tester B Petrol Engines 0-25 bar 7 Pressure Drop Test Kit Incl. glow and spark plug adapter 8 Pressure Drop Tester DRV 05 8 Recording Compression Tester Petrol Engines 3-15 bar 6 Recording Compression Tester SK Petrol Engines bar 6 Recording Compression Tester Diesel Engines bar 6 Recording Compression Tester SK Diesel Engines10-50 bar 7 Universal Diesel Engine Compression Test Kit XXX 5

6 1.1 COMPRESSION & CYLINDER LEAKAGE TEST RECORDING COMPRESSION TESTER PETROL ENGINES 3-15 BAR Handy recording devices with robust metal housing for measuring the compression pressure. The compression test can be carried out by a single person, because the engine can be started by a switch on the handle and the included remote starter cable Recording Compression Tester B Petrol Engines 3-15 bar 2 extensions (rigid 120mm & flexible 140mm), 2 replacement rubber spark plug cones (20,8mm & 15,9mm) remote starter cable 100 charts RECORDING COMPRESSION TESTER DIESEL ENGINES BAR Handy recording devices with robust metal housing for measuring the compression pressure. The compression test can be carried out by a single person, because the engine can be started by a switch on the handle and the included remote starter cable flexible pressure hose with valve 2 angular connectors (M12x1.5 & M14x1.5) diesel adapters remote starter cable 100 charts Recording Compression Tester D Diesel Engines bar RECORDING COMPRESSION TESTER PETROL ENGINES BAR SK Recording Compression Tester B SK Petrol Engines bar Connecting thread: Suited for: Quick connect coupling NW5 Renault petrol engine D4F, D7F, 1.2l 16 and 8 valve 6 1. Compression & Cylinder Leakage Test

7 RECORDING COMPRESSION TESTER DIESEL ENGINES10-50 BAR SK Recording Compression Tester D SK Diesel Engines10-50 bar Connecting thread: quick coupling NW5 COMPRESSION TESTER B PETROL ENGINES 0-25 BAR Flexible test hose Compression Tester B Petrol Engines 0-25 bar Measurement prange: External thread: 0-25 Bar M12x1.25 M18x1.5 M14x1.25 UNIVERSAL DIESEL ENGINE COMPRESSION TEST KIT 1 PROPRIETARY Universal tool (M8x1, M9x1, M10x1 & M10x1.25) for conducting the compression test through the glow plug hole Universal Compression Test Gauge Manometer 0-70 BAR with pressure relief, flexible 40 cm long hose Addetion: Adapter Tube, Sealing Cone, Adapter, Double Open Ended Spanner, Angle Gauge Universal Diesel Engine Compression Test, 0-70 Bar inkl. Adapter Tube, Sealing Cone, Adapter, Double Open Ended Spanner, Angle Gauge 1. Compression & Cylinder Leakage Test 7

8 1.2 PRESSURE DROP TESTER 1.3 COMMON RAIL HIGH PRESSURE TESTER PRESSURE DROP TESTER DRV 05 Pressure drop tester for petrol and diesel engines Working range: Hoseline: Pressure gauge: Pressure Drop Tester DRV with Euro Coupling, without Adapter Pressure Drop Tester DRV 05 3 with NW5 Coupling and Spark Plug Adapter between 6 and 10 bar 1 m hose line with quick coupling Ø 80mm with sturdy rubber protective cover PRESSURE DROP TEST KIT INCL. GLOW AND SPARK PLUG ADAPTER Set for cylinder leakage testing of diesel vehicles through the glow plug hole Pressure Drop Test Kit Incl. glow and spark plug adapter universal compression test adapter set (M8x1, M9x1, M10x1, M10x1.25) pressure drop tester (quick coupling NW5) suitable adapter (with valve, inner thread M12x1.5 and quick coupling) COMPRESSION TEST ADAPTER UNIVERSAL SET M8X1, M9X1, M10X1 & M10X1.25 This hit allows dummy glow pulgs to be mode for compression testing to fit any length up to 1.50 mm in M8x1, M9x1, M10x1, M10x1.25 theard size. PROPRIETARY Universal tool (M8x1, M9x1, M10x1, M10x1.25) for compression testing through the glow plug hole. Versatile because of the combinations of guides, sealing cones and adapters Connection for the compression tester M12 x 1.5 Suited for: Universal Compression Test Adapter Universal Set M8x1, M9x1, M10x1 & M10x Compression & Cylinder Leakage Test

9 ADAPTER Adapter: NW5 to Internal Thread M12x1.5 (with valve) Adapter: R¼" to Internal Thread M12x1.5 (without valve) Adapter: Euro Coupling to Internal Thread M12x1.5 (without valve) Adapter: NW5 to Internal Thread M12x1.5 (without valve) Adapter: CT Coupling to External Thread M12x1.5 (without valve) Adapter: Internal Thread 12x1.5 to External Thread 12x1.5 (with valve) Adapter AG G¼ (Facom e.g. 911B) to Internal Thread M12x1.5 (with valve) Adapter Plug-In Nipple "Facom new" to Internal Thread M12x1.5 (with valve) Adapter Plug-In Nipple AST to Internal Thread M12x1.5 (with valve) COMMON RAIL HIGH PRESSURE TESTER 1 This common rail tester measures the actual pressure with an analog 2000 bar pressure gauge. The gauge is made of stainless steel. the tester is supplied with two different sets of flexible hoses and adapters so that the tester can be used universally due to the relief valve (1400 bar), can the pressure also be tested directly on the pump Connecting thread hoses (2000 bar): M12 x 1,5 / M14 x 1,5 Connecting thread adapters: M12 x 1,25 / M14 x 1,25 Common Rail High Pressure Tester JM pressure gauge bar + 2 Connecting thread hoses M12x1,5 AG & M14x1,5 AG 1. Compression & Cylinder Leakage Test 9

10 1.3 COMMON-RAIL-PRÜFGERÄT COMMON RAIL DUMMY REGULATOR SET 9 PIECES To close the regulator hole in the common-rail high-pressure pump in order to determine if the faulty part is the regulator or the pump Common Rail Dummy Regulator Set 9 pieces - to close the regulator hole in the common-rail high-pressure pump CAP NUT SET 12 PIECES The set consists of 6 caps each M 12x1.50 and M 14x1.50 with internal thread and sealing cone also suitable for just sealing against pollution Cap Nut Set 12 pieces for capping of open connections in the diesel injection system with a M12x1.5 external or a M14x1.5 external thread COMMON RAIL HIGH-PRESSURE TESTING DEVICE Analogue high-pressure testing device with various connection lines for checking the high-pressure pump when starting the engine. Area of use for the test device up to a maximum of 1000 bar / 1400 psi High-pressure pressure gauge in stainless steel A wide variety of uses Pressure gauge: NG 63 Measuring range: Weight (including case): 0 to 1000 bar 1,2 kg H G F I B E D C A A B C D E F G H I CRPZ 02 rigid Diesel line 120 mm 50 M 12x1,5 - M 14x1,5 CRPZ 03 rigid Diesel line 120 mm 90 M 12x1,5 - M 14x1,5 CRPZ 04 rigid Diesel line 120 mm 90 angle length 40 mm CRPZ 05 rigid Diesel line 120 mm M 12x1,5 - M 14x1,5 CRPZ 06 rigid Diesel line 120 mm 65 M 12x1,5 - M 14x1,5 CRPZ 01 Adapter thread M 14x1,5 (AG) - M 12x1,5 (AG) DETA Adapter thread M 14x1,5 (IG) - M 12x1,5 (AG) Reduction piece (installed on the pressure gauge) G 1/4 - M 12x 1,5 Glycerine-filled high-pressure pressure gauge NG Common-Rail testing device CRP01.2 pressure gauge bar + 2 lines + 1 adapter ET446 M12x1.5 AG Compression & Cylinder Leakage Test

11 2. GLOW PLUGS 2.1 Universal Glow Plug Drilling Out Kits Specific Glow Plug Drilling Out Kits Accessories: Glow Plug Drilling Out Kit Glow Plug Element Removal Sets Glow Plug Shaft Reamer Glow Plug Hole Thread Repair 23 INDEX Universal Glow Plug Drilling 12, 13 Angle Gauge Complementary sets 13 Drill and Extraction Sleeve for Opel/Vauxhall Zafira 2.0l DTI 19 Drilling Out Milling Cutter Set for Broken Off Taps 18 Glow Plug Drilling Out Kit - Boxer for M10x F9Q/K9K for 10x1, 1.9l F9Q and 1.5l K9K 16 - G9T/G9U for M10x M10x M10x1 to VAG 17 - M10x1, Ssang Yong 17 - M47/M57 for M10x Multijet for M8x1, 1.3l engine 14 - OM640 for M8x OM642 for M8x OM642 to Multijet 15 - OM642 to OM Glow Plug Element Removal Set 20 Glow Plug Extraction Kit for stuck glow plugs 18 Glow Plug Shaft Reamer 22 Glow Plug Socket 10¼ extra lean 13.5mm 19 Hand Tap M10x1.25 for Opel/Vauxhall Glow Plugs 18 HSS Twist Drill Bit Long, Precision Ground 18 Stud Extractor Lift S 19 Thread Repair Kit 23 Threaded Bush XXX 11

12 2.1 UNIVERSAL GLOW PLUG DRILLING OUT KITS UNIVERSAL GLOW PLUG DRILLING OUT KITS More than once the drive hexagon break off during removing extremely seized glow plugs. While still attached to the glow plug body, the central contact of the glow plug prevents the drive hexagon from being removed. With these tool sets, in a few steps, the central contact is removed, a screw-on or hammering drill sleeve installed and the glow plug is guided or freehand drilled out. M8x1 M8x1 M10x M10x M10x1 M10x1.25 M12x Removing the central electrode Drilling out the glow plug thread Extracting the glow plug Cleaning the glow plug hole with brushes Recutting the fastening thread in the cylinder head Cleaning the sealing seat in the glow plug hole with a reamer Renewing the fastening thread in the glow plug hole UNIVERSAL GLOW PLUG DRILLING OUT KIT M8X1 M8X1 WITHOUT ACCESSORIES PROPRIETARY M8x1 Universal Glow Plug Drilling Out Kit UNIVERSAL GLOW PLUG DRILLING OUT KIT M10X Glow Plugs M10x1 Universal Glow Plug Drilling Out Kit PROPRIETARY M8x1 without Accessories M10X1 WITHOUT ACCESSORIES M10x1 without Accessories

13 UNIVERSAL GLOW PLUG DRILLING OUT KIT II M10X1 WITHOUT ACCESSORIES & BRUSHES UNIVERSAL GLOW PLUG DRILLING OUT KIT M10X M10x1 Universal Glow Plug Drilling Out Kit II M10x1.25 Universal Glow Plug Drilling Out Kit UNIVERSAL GLOW PLUG DRILLING OUT KIT M12X1.25 COMPLEMENTARY SETS M10X1 TO M12X1.25 ADDETION SET M12x1.25 Universal Glow Plug Drilling Out Kit = M10x1 & M12x M10x1 to M12x1.25 complemetairy sets COMPLEMENTARY SETS M10X1 TO M10X1.25 COMPLEMENTARY SETS M10X1,25 TO M10X1 2 ADDETION SET ADDETION SET = M10x1 & M10x M10x1 to M10x1.25 with toolkit present = ( ) M10x1 & M10x M10x1,25 to M10x1 with toolkit present 2. Glow Plugs 13

14 2.2 SPECIFIC GLOW PLUG DRILLING OUT KITS GLOW PLUG DRILLING OUT KIT OM642 FOR M8X1 Can be supplemented with for MB engine OM640. Can be supplemented with for Fiat, Opel/Vauxhall, Suzuki Glow plug dril out kit OM642 M8x1 incl. Thread Repair Kit Glow plug dril out kit OM642 M8x1 without Thread Repair Kit Suited for: MB engine OM 642 ( V6 2,8 l + 3,2 l ) in the C-, E-, M-, R-, S-class, new Sprinter and Viano GLOW PLUG DRILLING OUT KIT OM640 FOR M8X Glow Plug Drilling Out Kit OM640 for M8x1 Suited for: MB engine OM 640 (CDI 2,0 l) in the A-class (W169 & A160,A180,A200CDI) and B-class (W245 & B180, B200 CDI) GLOW PLUG DRILLING OUT KIT MULTIJET FOR M8X1, 1.3L ENGINE Glow Plug Drilling Out Kit Multijet for M8x1, 1.3l engine Suited for: Opel Agila, Corsa C and D, Combo, Mervia und Tigra B (motorcode Z13DT), Suzuki Wagon R+, Ford Ka (motorcode 1,3 Duratorq), Fiat Punto II, Doblo, Idea, Panda, Grand Punto 1,3 l JTD, Lancia Musa and Ipsilon 1,3l JTD Glow Plugs

15 OM642 TO MULTIJET SUPPLEMENTARY SET + = OM642 & Fiat, Opel, Suzuki Supplementary Set Glow Plug Removal from OM642 to Multijet (from to ) OM642 TO OM640 SUPPLEMENTARY SET + = OM642 & OM Supplementary Set Glow Plug Removal from OM642 to OM640 (from to ) GLOW PLUG DRILLING OUT KIT G9T/G9U FOR M10X Glow Plug Drilling Out Kit G9T/G9U for M10x1 Suited for: Renault, Opel, Nissan dci-engines 2.2lt. (G9T) and 2.5lt. (G9U) 2. Glow Plugs 15

16 2.2 SPECIFIC GLOW PLUG DRILLING OUT KITS GLOW PLUG DRILLING OUT KIT F9Q/K9K FOR 10X1, 1.9L F9Q AND 1.5L K9K Suited for: Glow Plug Drilling Out Kit F9Q/K9K for 10x1, 1.9l F9Q and 1.5l K9K Renault, Opel/Vauxhall, Nissan with the F9Q or 1.5l K9K engine e.g. Renault Trafic, Kangoo, Master, Opel/Vauxhall Meriva, Movano, Vivaro, Nissan Primastar, Interstar GLOW PLUG DRILLING OUT KIT BOXER FOR M10X1 Suited for: Subaru Boxer 2.0l EJ Glow Plug Drilling Out Kit Boxer for M10x1, Subaru Boxer 2.0l EJ20 GLOW PLUG DRILLING OUT KIT M47/M57 FOR M10X Glow Plug Drilling Out Kit M47/M57 for M10x1 Suited for: BMW II 4 cylinder diesel engines: 120d. E81/87 ( 06-09), E81/82/87 ( 06-09), 123d. E81/82/87 ( 07-09), 318d. E90/91 ( 07-09), 320d. E90/91/92 ( 05-09), 520d. E60/61 ( 06-08), engine code: N47 / N47S BMW II 4 and 6 cylinder diesel engines: 318, 320, 325, 330, 335, X3. E83 ( 07-09), engine code: M47 und M57 BMW I 4 and 6 cylinder diesel engines: 318, 320, 325, 330, 335, X3. E83 ( 07-09), engine code: M47 und M Glow Plugs

17 UNIVERSAL GLOW PLUG DRILLING OUT KIT FOR M10X1, SSANG YONG Removing the central electrode Drilling out the glow plug thread Extracting the glow plug Cleaning the glow plug hole with brushes Recutting the fastening thread in the cylinder head Cleaning the sealing seat in the glow plug hole with a reamer Renewing the fastening thread in the glow plug hole Universal Glow Plug Drilling Out Kit for M10x1, Ssang Yong Glow Plug Removal Kit SY for M10x1, without Accessories Glow Plug Removal Kit SY for M10x1 without Accessories and Brushes UNIVERSAL GLOW PLUG DRILLING OUT KIT VAG FOR M10X1 Suited for: VW & Audi V6 TDI engines with glow plugs M10x1 (Except ceramic glow plugs!) Universal Glow Plug Drilling Out Kit VAG for M10x1, without Accessories and Brushes UNIVERSAL II M10X1 TO VAG SUPPLEMENTARY SET 2 With this complementary set, to , is it also possible to remove the longer, more narrow glow plugs of VW and Audi (V6 TDI engines) = M10x1 & VAG M10x Supplementary Set Universal Glow Plug Removal Kit II M10x1 to VAG 2. Glow Plugs 17

18 2.3 ACCESSORIES: GLOW PLUG DRILLING OUT KIT GLOW PLUG EXTRACTION KIT FOR STUCK GLOW PLUGS For removing completely unscrewed glow plugs that can not be removed from the cylinder head because of its strong carbonization in the glow plug hole. The glow plug will pulled out by with the Support Sleeve or the Slide Hammer Glow Plug Extraction Kit for stuck glow plugs Slide Hammer: Fastening thread: 1.35 kg M10 DRILLING OUT MILLING CUTTER SET FOR BROKEN OFF TAPS To drill out broken-off taps, easy-out extractors or stepped drill bits in glow plugs Drilling Out Milling Cutter Set for Broken Off Taps Content: Basic unit and milling cutters for glow plugs M8x1, M10x1, M10x1.25 and M12x1.25 HSS TWIST DRILL BIT LONG, PRECISION GROUND For drilling alloyed and unalloyed steels, cast iron, malleable cast iron, copper alloys, nickel silver, graphite, sintered iron. A Special grinding: No centre punching required less feed pressure necessary Ø 2.6 mm Ø 3.5 mm Ø 4.5 mm Ø 5.5 mm HAND TAP M10X1.25 FOR OPEL/VAUXHALL GLOW PLUGS HSSG-E 35 bottoming tap Opel/Vauxhall / Vauxhall CDI glow plugs tool Hand Tap M10x1.25 for Opel/Vauxhall Glow Plugs Glow Plugs

19 ANGLE GAUGE FOR E.G. GLOW PLUGS SEAL SEAT ANGLE THREADGANGE 0,25-6,00 MM WHITWORTH Practical angle gauge to quickly and easily determine the right of 3 glow plug sealing seat angles Angle Gauge 60 / 90 / Threadgange 0,25-6,00 mm DRILL AND EXTRACTION SLEEVE FOR OPEL/VAUXHALL ZAFIRA 2.0L DTI GLOW PLUG SOCKET 10¼ EXTRA LEAN 13.5MM Extraction sleeve for removing the glow plug of the 1st cylinder of a Opel/ Vauxhall Zafira, because the turbocharger limits the working space. Drive: ¼, hex Suited for: Opel Zafira 2.0 Ltr. DTI Suited for: e.g. SsangYong Drill and Extraction Sleeve for Opel 2.0l DTI Glow Plug Socket 10¼ STUD EXTRACTOR SET 4 PCS. STUD EXTRACTOR LIFT S Stud Ø Lift S Ø Drive mm 24 mm ¼ mm 24 mm ¼ mm 24 mm ¼ Drive: Stud Extractor Set 4 pcs. ¼ - M2.5, M3.5, M4 ⅜ - M mm 24 mm ½ mm 24 mm ⅜ mm 24 mm ½ mm 24 mm ½ mm 24 mm ⅜ mm 24 mm ½ mm 28 mm ½ mm 28 mm ½ mm 28 mm ½ mm 28 mm ½ mm 34 mm ½ mm 34 mm ½ mm 48 mm ¾ mm 48 mm ¾ mm 48 mm ¾ mm 48 mm ¾ mm 63 mm ¾ mm 63 mm ¾ 2 2. Glow Plugs 19

20 2.4 GLOW PLUG ELEMENT REMOVAL SETS UNIVERSAL BROKEN GLOW PLUG TIP REMOVAL SET FOR M8X1, M9X1, M10X1 AND M10X1.25 BESTSELLER Reliable removing of broken glow plug tips. Removal of the cylinder head is not necessary. When removing glow plugs, the tip can break off remaining in the head. This kit will salve this issue again without cylinde head removal. PROPRIETARY For all standard glow plug sizes Thorough cleaning of the glow plug hole Removing the cylinder head is no longer necessary Suited for: x Socket Hex 4,5mm drive 1/ x 1x 1x 1x 1x 1x 1x 1x 1x 1x 2x 1x 1x 1x 1x 1x 1x 1x 1x 1x 1x 1x 1x 1x 1x Hexagon Key 2,5mm Hexagon Key 2 mm Elongated Drill 2,1 mm Elongated Drill 2,5 mm Elongated Drill 3,3 mm Elongated Tap M2,5 Elongated Tap M3 Elongated Tap M4 Elongated Bevelled Cutter Cutting Oil 25ml Stop and Clamping Ring 2,1/2,5 mm Stop and Clamping Ring 3,3 mm Guide M8x1 Guide M10x1 Guide M10x1,25 Puller Spindle M5 auf M2,5 Puller Spindle M5 auf M3 Puller Spindle M5 auf M4 Guide Tube with Thread Centring Cone M8x1 to Guide Tube Centring Cone M10 to Guide Tube Pipe Brush Ø 4,7 mm Pipe Brush Ø 5,3 mm Pipe Brush Ø 4/6/9,0 mm Guide M9x Glow Plug Element Removal Set UNI for M8x1, M9x1, M10x1, M10x1, Glow Plug Element Removal Set PSA for PSA DV6, Ford DLD Glow Plug Element Removal Set TOY for Toyota 1CD-FTV, M10x Glow Plugs Glow plug thread M8x1, M9x1, M10x1 and M10x

21 PSA TO UNIVERSAL SUPPLEMENTARY SET + = Suplement Glow Plug Tip Removal Set from PSA to Universal TOYOTA TO UNIVERSAL SUPPLEMENTARY SET + = Suplement Glow Plug Tip Removal Set TOYOTA to Universal GLOW PLUG TIP REMOVAL SET The collet grips the remaining glow plug tip and pulls it out by taps of the Slide Hammer. With the internal extractor is it possible to extract the glow plug sleeve, if it is not possible to cut a thread after drilling, because the remaining sleeve co-rotates. 2 Suited for: e.g. MB, Opel/Vauxhall, BMW, Mini etc Glow Plug Element Removal Set incl. 5 Collets Glow Plug Extractor Basic Unit Collet 2.7 mm Collet 3.6 mm Collet 5 mm with sleeve A Collet 6 mm with sleeve A Glow Plug Body Puller Expansion Sleeve Glow Plugs 21

22 2.5 GLOW PLUG SHAFT REAMER & CLEANING GLOW PLUG SHAFT REAMER SET This optimal reamer set includes common reamers for different engines for cleaning the glow plug hole and especially the sealing seat in the cylinder head. Content: Suited for: reamers with actuator, adapter guide and 7 brushes (Ø 4.7 mm - 11 mm) for M8x1-90, M8x1-120, M9x1-90, M10x1-60, M10x1-90, M10x , M10x , M12x Glow Plug Shaft Reamer Set GLOW PLUG SHAFT REAMER for M8x1 sealing seat angle 90 for M8x1 sealing seat angle 120 for M9x1 sealing seat angle 90 for M10x1 sealing seat angle 60 for M10x1 sealing seat angle 60 tip 4,2 mm for M10x1 sealing seat angle 90 for M10x1 sealing seat angle 120 for M10x1 sealing seat angle 60 M10x1.25 sealing seat angle 60 for M10x1.25 sealing seat angle 60 for M10x1.25 sealing seat angle 90 for M10x1, M10x1.25 sealing seat angle 120 for M10x1.25 sealing seat angle 60 tip 3.5 mm for M12x1.25 sealing seat angle 60 GLOW PLUG SHAFT BRUSHES SET Glow Plug Shaft Brushes Set 14 pcs. Tube brushes made of steel and brass wire Ø 4,7mm - 11mm 2 brushes of each size Tube Brush Ø4.7 mm 2x Tube Brush Ø5.3 mm 2x Tube Brush Ø6.5 mm 2x Tube Brush Ø7.0 mm 2x Tube Brush Ø8.5 mm 2x Tube Brush Ø11.0 mm 2x Tube Brush Ø4/Ø6/Ø9 mm 2x Glow Plugs

23 2.6 GLOW PLUG HOLE THREAD REPAIR THREAD REPAIR KIT FOR GLOW PLUGS QUICKSET D, SSY AND R For repairing or renewing damaged or destroyed thread for the glow plug. In case of slight damage is the thread recut with the tap. The destroyed thread is removed with the reamer and the hole prepared for cutting the thread. Finally, the threaded bush is inserted with the inserter. Thread Bush length Bush quantity M8x1 10 mm M9x1 10 mm M10x1 10 mm M10x1 10 mm M10x mm M10x mm M10x1 19 mm M12x mm 4 THREAD REPAIR KIT SUPPLEMENTARY SET THREADED BUSH 2 for Quickset A B M8x1 11 mm Complementary for the Universal Glow Plug Drilling Out Kit Including special drills and 4 bushes Thread Bush length Suited for A M8x1 11 mm for e.g , , , B M10x1 12 mm for e.g , M9x1 M10x1 M10x1 M10x1 M10x1.25 M12x mm 12 mm 14 mm 19 mm 17 mm 12 mm 2. Glow Plugs 23

24 NOTES Glow Plugs

25 3. INJECTOR TOOLS 3.1 Universal Injector Extraction Kits Specific Injectors Extracting Kits Injector Tools Accessories Injector Shaft Cleaning Drilling Out Retaining Bolts Thread Reparatur Hydraulic Equipment 48 INDEX Allen Socket 10 with Hole 38 Ball Joint Adapter M18x Brushes for cleaning the injector shaft 44 Complementary Support Elements 35 Connection Adapter 29 Cotton Buds SWAB-EEZ 40 Drilling out set for injector retaining bolts Kit 46 Hydraulic Sets 48 Air Hydraulic Foot Pump 49 Hydraulic Adapter ⅜ NPT 50 Hydraulic Cylinder 49 Hydraulic Hand Pumps 49 Hydraulic Hollow Plunger Cylinder 48 Hydraulic Hose 50 Hydraulic Spindle 12 ton with thrust piece 50 Pressure Gauge for Hydraulic Pumps 50 Spindle Extensions 49 Wheel Spindle for hydraulic use 50 Slide Hammer 31 Injector Gripper 30 Injector Removal Bracket Denso 31 MB or Fiat 30 OM651, for Piëzo Injectors 30 Injector Holding Screw complementary 46 Injector Needle Extractor 39 Injector Removal Adapter for Bosch 29 Injector Removal Adapter Set 15 pcs. 27 Injector Removal and Dismantl+A45:B93ing Set 24 pcs. 26 Injector Removal Kit Universal 26, 27, 28 CDI 35 CDI IV, 8 pcs. 37 DV6 33 F9Q (1.9 dci) 36 G9T/G9U 36 M14 28 M9R 32 M9R / M9T / R9M 32 MB / Fiat 28 OM PSA 34 SOFIM 33 Injector Sealing Ring Assortment Specific 45 Injector Sealing Seat Cleaning Kit 44 Injector Shaft Cleaning Set 41 Injector Socket Set 4-pcs. 38 Pin Socket 3 pins for Denso Injectors 38 Pin Wrench for Injector Nozzle 2 pins 39 Screw-on adapter 28 Sealing Rings 45 Shaft Seal Installation Tool DV6 34 Socket ⅞ Hexagon 38 Tap M17x1 39 Tensile Force Limiter for Injector Removal Set M9R 40 Thread Repair Kits 47 Tungsten Carbide Rotary Burr 40 Universal Injector Sealing Ring 45 Variable Depth Gauge XXX 25

26 3.1 UNIVERSAL INJECTOR EXTRACTION KITS UNIVERSAL INJECTOR REMOVAL KIT The legs/arms can be adjusted to fit each position in a circle of 300mm and are individually height adjustable. The included adapters connect the CR-injectors from the various manufacturers (Bosch, Siemens, Delphi, etc.) to the extraction spindle. The injector is extracted from the cylinder head with the tensile force of the 12 ton hydraulic cylinder. Proprietary Spindle with connecting thread M18x1.5 Height adjustable pivot system For straight and angled mounted injectors Suitable hydraulic accessories can be found on page 48 The set of adapters is also available separately. More detailed information on page Hydraulic Hollow Piston Cylinder 12 ton Adapter Set (Bosch, Denso, Siemens & Delphi) INJECTOR REMOVAL AND DISMANTLING SET 24 PCS. Universal tool kit for disassembling the injector and preparing the removal of the injector. Suitable to our universal Hydraulic Injetor Puller or 8kg Slide hammer find more Informaiton on page Injector Removal and Dismantling Set 24 pcs Swivel joint Loosening lever f. Denso injectors Loosening lever f. Bosch and Siemens injectors point socket 7/8 (milled plan) 1/ Socket 27mm,5 1/2" drive Socket 25mm, 1/2" drive 9x A Pin ø 3x14mm for Pin Socket p/n Pin socket for e.g.: Denso injectors Screw-on adapter IT M25x0,75 to IT M18x1, Screw-on adapter IT M25x0.5 auf IG M18x1.5* Screw-in adapter OT M16x1 to IT M18x1.5* Screw-on adapter IT M27x1 to IT M18x1.5* Screw-in adapter OT M25x1 to IT M18x1, Screw-in adapter OT M20x1 to IT M18x1, Screw-in adapter OT M27x1 to IT M18x1, Screw-on adapter IT M14x1,5to IT M18x1,5* Screw-in adapter OT M17x1 to IT M18x1.5* Swivel joint inner thread M18x1, Socket 30mm 1/2" drive Socket 29mm 1/2" drive Allen socket 10mm with core hole Ø7,5mm Injector tools

27 INJECTOR REMOVAL ADAPTOR SET 15 PCS Injector Removal Adapter Set 15 pcs. Adaptor Set for removing Bosch, Denso, Siemens / Continental and Delphi injectors. Sapplied in plastic case with detailet instructions in english. Adapterset suitable for our Universal Hydraulic Injector Extractor or 8kg Slide Hammer Find more Information on page 31. Suited for: Flexible Magnetic Pickup, 165 mm long Allen Socket 10 with Hole Ball Joint Adapter M18x1, Injector Removal Adapter IT M14x1,5 to IT M18x1, Screw-in adapter OT M27x1 to IT M18x1, Screw-in adapter OT M20x1 to IT M18x1, Screw-in adapter OT M25x1 to IT M18x1, Screw-in adapter OT M16x1 to IT M18x1.5* Box Nut Adapter Sleeve Adapter Pin Socket for Denso injectors A (9x) Bosch, Denso, Siemens & Delphi injectors Pin for Pin Socket p/n Adapter M20x1 external to M18x1.5 internal point socket 7/8 (milled plan) 1/2 UNIVERSAL INJECTOR REMOVAL SET II & III, MANUAL ACTUATION Universal Injector Removal Set II, 10 pcs. manual actuation Universal Injector Removal Set III, 9 pcs. manual actuation without Adjustable Claw For non-destructive removal of various slightly and moderately ammed injectors. The impact weight is connected with the injector by means of the joint adapter and a loosening catch screwed into the rail line connection. 3 More Extraction Adapters can be found on page Injector tools 27

28 3.1 UNIVERSAL INJECTOR EXTRACTION KITS UNIVERSAL PULLING KIT FOR BROKEN INJECTORS In case the injector breaks during an pulling attempt, a thread can be cut in the remaining sleeve and easily mechanically or hydraulically be pulled out with a spindle. With this set can the pulling be started at several places where the injector is torn-off. Nozzle body-removal tool including punch for Vibro Impact Air Hammer Several extracting spindles (M18 & M16) Sealing plugs to protect the engine interior Suited for: Universal Universal Pulling Kit for Broken Injectors Supplement from M9R 20t , to Universal Pulling Kit Supplement from SOFIM , to Universal Pulling Kit INJECTOR REMOVAL SET M14 A B A B Injector Removal Set M14z M14 including 0.7 kg Slide Hammer Injector Removal Set M14z M14 including 1.35 kg Slide Hammer For removal of injectors with diesel thread connection. M14x1.5 (e.g. Denso, Delphi) Swivel Joint, Releasing Lever with IT M10, 0.7 kg or 1.35 kg Slide Hammer with Sliding Rod IT M10 Extraction Adapter with IT M14x1.5 & OT M10 INJECTOR REMOVAL SET MB / FIAT 5 kg Slide Hammer with Sliding Rod OT M18x1.5 Gripper M18x1.5, Opening: 12 or 16mm, receiving thread IT M18x1.5 Extraction Adapter IT M27x1 & IT M18x1.5 Opening Suited for Injector Removal Set MB 12 mm MB CDI-engines, except Sprinter, Vito, A-class Injector Removal Set Fiat 16 mm Fiat Ducato JTD, Citroën C5, Xsara, Jumpy & Jumper HDI & Peugeot 206, 307, 406, Boxer HDI (2.0, 2.2, 2.3l) Injector tools

29 SCREW-ON ADAPTOR Pull attachment on the injector by the solenoid thread No further disassembly of the injector needed Injector reusable Only limited tensile force possible Screw-on adapter IT M14x1.5 to IT M18x1.5* e.g. Bosch/ Delphi Screw-on adapter IT M27x1 to IT M18x1.5* e.g. Bosch Screw-on adapter IT M25x0.5 to IT M18x1.5* e.g. Denso Screw-on adapter IT M25x0.75 to IT M18x1.5* e.g. Denso SCREW-IN ADAPTOR Pull attachment at the injector on the inner thread. Further disassembly of the injector needed High tensile force possible Screw-in adapter OT M16x1 to IT M18x1.5* e.g. Denso Screw-in adapter OT M17x1 to IT M18x1.5* e.g. Bosch Screw-in adapter OT M18x1.5 to IT M12 - Screw-in adapter OT M20x1 to IT M18x1.5* e.g. Denso Screw-in adapter OT M25x1 to IT M18x1.5* e.g. Siemens Screw-in adapter OT M27x1 to IT M18x1.5* e.g. Siemens * Suited for the Ball Joint Adapter , to circumvent interfering components and rotate the impact direction sideways. More information on page 30 * Optional actuation tools for removing the injector are e.g. the Slide Hammers 5 or 8 kg. More information on page 31 5 kg 8 kg CONNECTION ADAPTOR IT M16X1.5 TO IT M18X Connection Adapter IT M16x1.5 to IT M18x1.5 INJECTOR REMOVAL ADAPTOR 3 PCS. FOR BOSCH INJECTORS 3 PROPRIETARY Maximum gall through better force distribution by double screw connection using the internal and external thread of the injector. Particulary suitable for use with the hydraulic universal injector extraction kit Also suitable for use with slide hammer For removing Bosch injector with soleroid value control Suited for: Solenoid controlled Bosch injectors Injector Removal Adapter 3 pcs. for Bosch Injectors 3. Injector tools 29

30 3.1 UNIVERSAL INJECTOR EXTRACTION KITS BALL JOINT ADAPTOR M18X1.5 Because of the ball joint is it possible to circumvent interfering components and rotate the impact direction sideways. Thread: IT M18x1.5 & OT M18x Ball Joint Adapter M18x1.5 INJECTOR GRIPPER KM For removing extremely seized Denso injectors from the cylinder head with a Slide Hammer. Opening 16.0 mm receiving thread IT M18x1 Suited for: Opel/Vauxhall engines Z 1,9 DT, DTH DTL and 2.0 LBS, LBX, LBY,LCD in the Insignia, Fiat engines 1.9 JTD Injector Gripper KM INJECTOR GRIPPER MB OR FIAT For removing seized injectors. 2 different openings (12 & 16 mm) for different models. Receiving thread: IT M18x1.5 Opening Suited for Injector Gripper MB 12 mm MB CDI-engines, except Sprinter, Vito and A-class Injector Gripper FIAT 16 mm Fiat Ducato JTD, Citroën C5, Xsara, Jumpy and Jumper HDI and Peugeot 206, 307, 406, Boxer HDI (2.0, 2.2, 2.3l) INJECTOR GRIPPER OM651, FOR PIËZO INJECTORS For removing extremely seized injectors from the cylinder head with e.g. the Slide Hammers 5 or 8 kg or the Universal Injector Removal Tool Receiving Thread: IT M18x1.5 Suited for: Mercedes Benz OM Injector Gripper OM651, for Piëzo Injectors Injector tools

31 INJECTOR REMOVAL BRACKET DENSO Injector Removal Bracket Denso, 3 pcs. For removing extremely seized injectors from the cylinder head with a Slide Hammer or the Universal Injector Removal Tools UNI Removing Brackets for diesel line connection 28,5 /Ø16,0mm Removing Brackets for diesel line connection 23,0 /Ø17,0mm Special Nut M12x Receiving Thread for the Slide Hammer Suited for: IT M18x1.5 Denso injectors SLIDE HAMMER C D A B Optional available: Sliding Rod 205mm long, OT M With a Slide Hammer is it possible to apply a stronger tensile force, dosed and without tilting, on the injector. 3 part no No. Mod. Hammer weight Sliding Rod Stroke A 0.7 kg 0,7 kg IG M mm B 1.35 kg 1,35 kg IG M mm 45 mm C 5 kg 5 kg AG M18x1,5 570 mm 400 mm D 8 kg 8 kg AG M18x1,5 570 mm 400 mm 3. Injector tools 31

32 3.2 SPECIFIC INJECTORS EXTRACTING KITS INJECTOR REMOVAL SET M9R / M9T / R9M PROPRIETARY For removing frozen common rail injectors from the cylinder head using 20 tons hollow piston cylinder. In case the injector breaks off during pulling on the lower screw connection can the additional pull spindles be used to pull out the rest of the injector. It is recommended that after successful removing the injector to recondition the injector shaft with our Cleaning Set Suited for: M9R (2.0): Nissan: Primastar, Qashqai, X-Trail Opel: Vivaro Renault: Espace IV, Grand Scenic II, Grand Scenic III, Koleos, Laguna II, Laguna III, Latitude, Megane CC, Megane II, Megane III, Scenic II, Scenic III, Trafic II, Vel Satis M9T (2.3): Nissan: NV400, Opel: Movano, Renault: Master III R9M (1.6): Mercedes C-Klasse: C 180d / C 200d Nissan: Qashqai, X-Trail Opel: Vivaro Renault: Espace V, Fluence, Grand Scenic III, Kadjar, Megane CC, Megane III, Mégane IV, Scénic III, Talisman II, Trafic, Trafic III Injector Removal Set M9R / M9T / R9M with 20t hydraulic cylinder Injector Removal Set M9R / M9T / R9M without 20t hydraulic cylinder INJECTOR REMOVAL SET M9R SUPPLEMENTARY SET It can happen that injector breaks in the middle of the sheath, when using the sets or To be able to continue the extraction with these sets. must first the injector sheath and remaining small parts of the injector be removed with this complementary set. The optional cleaning kit consists of a Brush Holder, a Flexible Toolholder and 2 Pipe Brushes Ø26mm which are optimal for the engine M9R/M9T Tap M20x1.5 (Custom Made) Tap Holder HSS Hole Saws Guide for Hole Saw and Hole Saw Holder Extraction Spindle M20x1.5 and M16x1.5 Complement to Injector Removal Kit M9R, with Optional Cleaning Kit Complement to Injector Removal Kit M9R, without Optional Cleaning Kit TENSILE FORCE LIMITER M20X1.5 FOR INJECTOR PULLING SUPPLEMENTARY SET The break insert prevents a tearing off of the diesel line connecting thread of piezo-controlled injectors or ripping the solenoid valve controlled injectors. for adapter M20x1, Tensile Force Limiter M20x1.5 For Injector Pulling including 3 Break Inserts Injector tools

33 INJECTOR REMOVAL SET SOFIM PROPRIETARY For removing frozen common rail injectors from the cylinder head using a 20 ton hollow piston cylinder. If the injector tears during the extraction at the bottom screw connection, is it possible to pull the rest of the injector using the additional extraction spindles. After the successful extraction we recommend to remove carbon and soot deposits from the injector-shaft with our cleaning kit Torn-off injectors can also be removed. Suited for: SOFIM 2,3 l engine code: F1AE-2.3l in the: Fiat Ducato, Iveco Daily, (Euro 3, 4 & 5) SOFIM 3.0 l engine code: F1CE-3.0l in the: Fiat Ducato, Iveco Daily, Massif, Peugeot Boxer, Citroën Jumper (Euro 3, 4 & 5), Mitsubishi Fuso Canter Injector Removal Set SOFIM without 20 ton hydraulic cylinder for F1AE-2,3 l and F1CE-3,0 l Injector Removal Set SOFIM with 20 ton hydraulic cylinder for F1AE-2,3 l and F1CE-3,0 l INJECTOR REMOVAL SET DV6 PROPRIETARY Optional tool: Universal Injector Removal Tool More information on page 26 Optimal addition: Slide Hammers 8 kg. More information on page 31 For removing mildly seized or seized injectors. Installation of unintentionally removed injectors shaft sleeves and replacing the shaft sealing rings of the injector shaft. Injector Removal Tools 0.7 kg Slide Hammer Cleaning Scraper (for adhesive residues) andcotton Bud Swabs Original Shaft Sleeves and Sealant / Adhesive Shaft Sleeve and Shaft Sealing Ring Press-In Tool Ford Focus II (DA_, DAW_, C-MAX), Fiesta V/ Fusion (JH_, JD_JU), 1.6 Duratorq-TDCi (66kW) HHDA, HHDB, HHJA, HHJB Focus II (DA_, DAW_, C-MAX), 1.6 Duratorq-TDCi (80kW) G8DA, G8DB Citroën C4 (LA_,LC), Xsara Pic. (N68), C3 (FC_), Berlingo (MF) 1.6 HDi (66kW) 9HX (DV6ATED4), C3 (FC_), C4 (LA_, LC_, UA_, DU_), C5 (RC_, RE_) 1.6 HDi (80kW) 9 HY/HZ (DV6TED4 Peugeot 207 (WA_, WC_), 307 (3A7C, 3E), Partner (5, 5F) 1.6 HDi (66kW), 9HX (DV6ATED4) 206 (2D, 2A/C, 2E/K), 207 (WA_, WC_, WD_), 307 (3A/C, 3E/H) 1.6 HDi (80kW) 9 HY/HZ (DV6TED4) Volvo S40 (MS), V50 (MW), C D (80kW) D4164T BMW / Mini Mini Cooper D (R56), Mini Clubman (R55) 1.6 D (80kW) 9HZ (DV6TED4) Mazda Mazda 3 (BK12/14) 1.6 DI Turbo (80kW) Y Injector Shaft Tool Kit PSA DV6 / Ford DLD Injector tools 33

34 3.2 SPECIFIC INJECTORS EXTRACTING KITS SHAFT SEAL INSTALLATION TOOL DV6 This toolkit enables you to quickly and professionally replace the oil seal of the injector shaft of PSA DV6 engines. The Shaft Seal Installation Tool is included in the kit Shaft Seal Installation Tool DV6 / Ford DLD416 Cleaning Cutter to remove the soot and slagging residues. Press-In Tool Suited for: PSA DV6 engine in e.g. Peugeot, Citroën, Mazda, Fiat, Mini, Volvo, Ford DLD416 INJECTOR REMOVAL SET PSA PROPRIETARY This set enables you to remove the injector either mechanically (with moderate seized injectors) or hydraulically (with significant seized injectors). with hydraulic hollow piston cylinder, 20 ton 30 pieces30-teilig Suited for: 16V-PSA engine, engine codes: DW10ATED4 MC 2.0l (RHW) and DW12TED4 2.2l (4HW) in Fiat Ulysse, Lancia Phedra, Suzuki Vitara, Volvo S40 II and V50, Peugeot 406, 407, 607, 806, 807, Citroën Evasion, C5, C8, Ford Focus `06 etc Injector Removal Complementary Set DW10RHZ & RHY to PSA DW10RHZ / RHY ZU MOD. PSA SUPPLEMENTARY SET Complementary to Suited for: 2.0 l 8 V PSA-Motoren mit Motorcode DW10RHY/ RHZ (Citroën, Peugeot, Fiat, Suzuki) = DW10ATED4 / DW12TED4 & DW10RHZ / RHY Injector Removal Complementary Set DW10RHZ & RHY to PSA Injector tools

35 INJECTOR REMOVAL SET CDI For mechanical removal with an Slide Hammer is a thread adapter M18x1.5 included in the set. With stepped valve covers (612 MB ) the 4-piece set provides an always horizontal rest. Proprietary with the very flat hollow piston hydraulic cylinder 12 ton MB CDI Motoren MB A-class ( ) Mod.CDI Mod.CDI II H Mod.CDI II Mod.CDI III Elements 4 pcs. Hydraulic Cylinder SUPPLEMENTARY SET CDI III TO CDI II = Extractor kit for Mercedes Benz CDI supplement for the A-class SUPPLEMENTARY SET COMPLEMENTARY SUPPORT ELEMENTS 4 PCS 3 For removing the injectors in CDI engines with Support Sleeves = Complementary Support Elements 4 pcs. for Injector Removal Set CDI 3. Injector tools 35

36 3.2 SPECIFIC INJECTORS EXTRACTING KITS INJECTOR REMOVAL SET G9T/G9U with very flat hollow piston hydraulic cylinder, 12 ton PROPRIETARY Suited for: Injector Extractor Set for the Renault dci G9T und G9U Complete Renault engine 2.2/2.5 dci, engine code: G9T & G9U in the Espace, Laguna, Master, Vel Satis, Opel/ Vauxhall Movano, Nissan Primastar and Interstar CDI TO G9T & G9U SUPPLEMENTARY SET PROPRIETARY with CDi MB toolkit /10 present + = MB CDI & Renault G9T / G9U Injector Extractor Set for the Renault dci G9T/G9U Complementary Set to MB-set INJECTOR REMOVAL SET F9Q (1.9 DCI) It can happen that, when removing some extremely seized injectors with a Slide Hammer, you don t hit in line with the injector. To avoid breaking the injector, is it possible to use the support foot Injector Extraction Kit F9Q without Open Core Cylinder Injector Extraction Kit F9Q without Bridge Support Injector Extraction Kit F9Q with Open Core Cylinder and Bridge Support with very flat Hollow Piston Hydraulic Cylinder 12 ton Suited for: Renault Megane, Scenic, Laguna, Trafic and Master, Opel/Vauxhall Vivaro and Movano, Nissan Primastar and Interstar with Renault 1,9l dci engine, engine code: F9Q Abstützfuß für sichere Demontage bei extrem festsitzenden Injektoren 12 ton Zylinder Injector tools

37 INJECTOR REMOVAL KIT MERCEDES MOD. OM642 Particularly low overall height Motorcode Mercedes Benz OM642 C-class W 203: C 320 CDI, CLK-class 209: CLK 320 CDI, CLS C 219: CLS 320 CDI, CLS 350 CDI E-class C 207: E 350 CDI BlueEFFICIENCY E-class W 212: E 300 CDI BlueEF., E-class W 212: E 350 CDI 4MATIC BlueEFFICIENCY E-class W 212: E 350 CDI BlueEFFICIENCY, E-class W 212: E 350 BlueTEC G-class W 463: G 320 CDI, G 350 CDI, G 350 BlueTEC GL X 164: GL 320 CDI 4MATIC 350 CDI 4MATIC (BlueEF.), 350 BlueTEC 4MATIC GLK X 204: GLK 320 CDI 4MATIC, GLK 350 CDI 4MATIC ML W 164: ML 320 CDI, ML 350 CDI (Blue- TEC) R-class 251: R 320 CDI 4MATIC (Lang) R 350 CDI 4MATIC (BlueTEC) (Lang) S-class W 221: S 320 CDI (L) (BlueEF) S 350 CDI (BlueEF.) (L) Sprinter W 906: 218 CDI/318 CDI/418 CDI/518 CDI Sprinter W 906: 219 CDI/319 CDI/419 CDI/519 CDI Sprinter W 906: 219 BlueTEC/319 BlueTEC/519 Blue- TEC V-class 639: Viano 3.0 CDI (Blue Ef.), V-class 639: Vito 120 CDI, 122 CDI Injector Removal Kit Mod. OM642 with 12t hydraulic cylinder Injector Removal Kit Mod. OM642 without 12t hydraulic cylinder Supplement from / / / to and from H/ H to SET 4 PCS. FOR EXTREMELY SEIZED INJECTORS SUPPLEMENTARY SET with MB CDi toolkit present Complementary set 4 pcs. for extremely seized injectors INJECTOR REMOVAL SET CDI IV, 8 PCS. Thrust Piece Forked Claw, Guide Pipe Thrust Bolt short Proprietary Thrust Bolts long Guide Nut 27 mm Releasing Lever, Thrust Nut Injector Removal Set CDI IV, 8 pcs. INJECTOR REMOVAL SET OM651 3 Shaft 205 mm long, OT M Injector Gripper OM Screw-in Adapter OT M18x1.5 to IT M Screw-in Adapter OT M18x1.5 to OT M kg Slide Hammer Injector Removal Kit OM651 incl. 1,35 Kg Slide Hammer Suited for: Mercedes Benz, Motorcode: OM Injector tools 37

38 3.3 INJECTOR TOOLS ACCESSORIES INJECTOR SOCKET SET 4-PCS. For removing the injector solenoid. with a wide slot Drive: 78 mm x ½ 25 mm mm mm mm Suited for: Injector Socket Set 4-pcs. 25 mm, 27 mm, 29 mm, 30 mm, 1/2 drive Universal, e.g.: BMW 6 cylinder diesel engines, MB CDI injectors, Bosch, Denso, Siemens ALLEN SOCKET 10 WITH HOLE Special 10mm socket wrench with core hole Ø7,5mm For releasing the internal screw of the CR injectors. Size: 10 mm Hole-Ø: 7,5 mm Drive: ½ Length: 75 mm PIN SOCKET 3 PINS FOR DENSO INJECTORS for the needle holding screw in Denso injectors Tip: Pins for ø 3x14mm Pin Socket 3 pins for Denso Injectors DENSO-INJECTOR SOCKET ⅞ Socket ⅞ Hexagon, 7/8 milled flat Size: ⅞ Profil: hex Drive: ½ milled flat Suited for: Denso Injector tools

39 INJECTOR NEEDLE EXTRACTOR To be able to increase the depth of the thread in the injector, must first the injector needle be removed with this extractor. The thin, especially hardened jaws grip into the narrow gap between the injector wall and injector needle. The complete injector needle is then pulled out at the upper part E Injector Needle Extractor TAP M17X1 For increasing the depth of the inner thread M17x1, after removal of the injector needle. This increases the tensile strength significantly for successfully pulling the injector. M17x1 7 times fluted STEP BEFORE AFTER Suited for: Tip: Tap Holder Adapter Inner Square 9.2mm to Hex Bosch injectors Tap M17x1 PIN WRENCH FOR INJECTOR NOZZLE 2 PINS For loosening the injector needle body in case of a unscrewed or broken off injector. Equally suitable for piëzo and solenoid controlled Bosch injectors Pin ø1,5x10mm Pin Wrench for Injector Nozzle 2 pins Tip: Centering Guide Length: 165 mm Drive: 14 & 15 (reversible), hexagon Suited for: Bosch injector needle bodies 3. Injector tools 39

40 3.3 INJECTOR TOOLS ACCESSORIES TENSILE FORCE LIMITER FOR INJECTOR REMOVAL SET M9R Tensile Force Limiter for Bosch piëzo controlled injectors with diesel line receiving thread M14x1.5. Breaking or tearing of the diesel line receiving thread is prevented by the shearing of the shear pins.. With 14 shear pins Tip: Shear Pins 12 pcs Suited for: Tensile Force Limiter for Injector Removal Set M9R with 14 shear pins M9R engine COTTON BUDS SWAB-EEZ Universally applicable and extremely high absorbent Cotton Buds 325 pieces SWAB-EEZ cotton on sticks Size: 5.0 / 8.5 / 12.0 / 16.0 / Cotton Buds SWAB-EEZ TUNGSTEN CARBIDE ROTARY BURR With diamond teeth for hardened steels with excellent surface quality and welding seams with high tensile strength. Extra-long - ideal for hard to reach places such as for work in the injector shaft. Tip: Air Die Grinder 0,75 PS Tungsten Carbide Rotary Burr, Ball Nose 6 x 150 mm Tungsten Carbide Rotary Burr, Ball Nose 10 x 150 mm Tungsten Carbide Rotary Burr, Ball Nose 12 x 150 mm Injector tools

41 3.4 INJECTOR SHAFT CLEANING INJECTOR SHAFT CLEANING SET COMPLETE WITH 5 MODULES For optimal cleaning and revising the injector shaft. PROPRIETARY The injector shaft wall, the sealing seat for the injector and the bore for receiving the injector nose are all cleaned with special brushes. In case of severe contamination or damage is the sealing seat precise and controlled revised with the milling tool, in such a way that a perfect sealing surface is reobtained. Seized copper sealing rings can be removed from injector shaft simply and without damage to the cylinder head. Consists of modules 1, 1.1, 2, 3 & basic module. BEFORE AFTER Injector Shaft Cleaning Set complete with 5 modules INJECTOR SHAFT CLEANING SET BASE MODULE 3 Practical plastic case with insert for storage of modules 1, 1.1, 2 and Injector Shaft Cleaning Set Base Module 3. Injector tools 41

42 3.4 INJECTOR SHAFT CLEANING MODULE 1, BRUSHING 1x Steel Wire Endbrush ø17mm x Guide For End Brush x Wire Brush ø 21mm x Wire Brush ø 19mm x Wire Brush ø 18mm x Wire Brush ø 26mm x Wire Brush ø 24mm x Toolholder for Wire Brush x Flexible Bit Holder 1/4" x Pipe Brush 300x100x7,5 mm x Setting Tool with 6 Sealing Plugs with Collars Ø 8+10 mm x Silicon Carbide Endbrush ø14,0 mm Injector Shaft Cleaning Set Module 1, Brushing MODULE 1.1, BRUSHING PLUS 1x Toolholder for Cross Buff x Injector Seat Cross Buffs Ø 25 mm, Coarse x Injector Seat Cross Buffs Ø 19 mm, Coarse x Injector Seat Cross Buffs Ø 25 mm, Fine x Injector Seat Cross Buffs Ø 19 mm, Fine x Wire Brush ø 26mm x Wire Brush ø 21mm x Wire Brush ø 19mm x Wire Brush ø 18mm x Wire Brush ø 24mm x Pipe Brush 300x100x7,5 mm Injector Shaft Cleaning Set Module 1.1, Brushing Plus Injector tools

43 MODULE 2, MILLING 1x Allen Key Ball End 3 mm long x Injector Seat Milling Cutter 180 Ø 17 mm x Injector Seat Milling Cutter 120 Ø 17 : 18,8 mm x Injector Seat Milling Cutter 180 Ø 15 : 17 mm x Depth Gauge x Basic Device for Injector Seat Milling Cutter x Centring Cone Ø 16,7-22,0 mm x Centring Cone Ø 17,8-20,6 mm x Centring Cone Ø 18,8-24,5 mm x Cutting Grease 300 g Injector Shaft Cleaning Set Module 2, Milling MODULE 3, EQUIPMENT 1x Universal Sealing Ring Extractor x Slide Hammer 1.35 kg x Flexible Lamp BAL Injector Shaft Cleaning Set Module 3, Equipment 3. Injector tools 43

44 3.4 INJECTOR SHAFT CLEANING VARIABLE DEPTH GAUGE PROPRIETARY for the injector sealing seat milling cutter Variable Depth Gauge for the injector sealing seat milling cutter BRUSHES FOR CLEANING THE INJECTOR SHAFT Wire Brush Ø 18 mm Wire Brush Ø 19 mm Wire Brush Ø 21 mm Wire Brush Ø 24 mm Wire Brush Ø 26 mm Steel Wire Endbrush Ø 17 mm Pipe brush Ø 7.5 mm Injector Seat Tex Brushes Ø 19 mm, Fine Injector Seat Tex Brushes Ø 25 mm, Fine Injector Seat Tex Brushes Ø 19 mm, Coarse Injector Seat Tex Brushes Ø 25 mm, Coarse INJECTOR SEALING SEAT CLEANING KIT FOR P/D ENGINES Injector Seat Milling Cutter and Nozzle Cleaning Milling Cutter Suited for: 2.0 l TDI P/D engine Injector Sealing Seat Cleaning Kit for P/D Engines Injector tools

45 UNIVERSAL SEALING RING EXTRACTOR Proprietary For removing seized copper sealing rings from injector shafts, without damaging the cylinder head. Without this tool is it almost impossible to remove the copper ring without damaging the sealing seat. Receiving thread M10 for a Slide Hammer Universal Sealing Ring Extractor Suited for: CDI engines e.g. MB, Opel/Vauxhall, Renault especially with 2.2L (engine code G9T) & 2.5L (engine code G9U), Nissan and PSA engines. UNIVERSAL INJECTOR SEALING RING ASSORTMENT 450 PCS Universal Injector Sealing Ring Assortment 450 pcs. Outer-Ø Inner-Ø Thickness Article no. (30 pcs.) INJECTOR SEALING RING ASSORTMENT SPECIFIC Suited for: 19 different sealing: Kia (24 pcs.), Sprinter (30 pcs.), Man Rover (12 pcs.), Ulysse (12 pcs.), Focus (30 pcs.), Deutz (12 pcs.), Scenic (30 pcs.), Land Rover (12 pcs.), Fiesta (30 pcs.), Mazda (12 pcs.), Iveco, Ford, Man, Bmw (30 pcs.), Tector, Ford, Man, Bmw (30 pcs.), Megane (30 pcs.), Mercedes (12 pcs.), Fiat, Siemens (30 pcs.), VW (30 pcs.), 8x15,45x2 (30 pcs.), 6x10x1 (50 pcs.) additional brackets, fittings for one-way and two-way return couplings Injector Sealing Ring Assortment Specific SEALING RINGS 1.56 MM MM MM Sealing Ring Standard 1.56 mm Sealing Ring Oversized 1.76 mm Sealing Ring Oversized 1.96 mm 3. Injector tools 45

46 3.5 DRILLING OUT RETAINING BOLTS DRILLING OUT SET FOR INJECTOR RETAINING BOLTS KIT FOR M8X1 CDI With this tool is in a few steps the remains of the screw centre punched, drilled out and the inner thread cleaned, without removing the valve cover Drilling out set for injector retaining bolts Kit for M8x1 CDI Suited for: CDI injector retaining bolts M8 e.g. Opel/ Vauxhall, Fiat Ducato, Iveco Daily, Peugeot Boxer and Citroën Jumper ltr DRILLING OUT SET FOR INJECTOR RETAINING BOLTS KIT FOR M6X1 With this tool is in a few steps the remains of the screw centre punched, drilled out and the inner thread cleaned, without removing the valve cover. Suited for: Piezo / CDI Halteschrauben MB Drilling out set for injector retaining bolts Kit for M6x1, piëzo, MB engines with piëzo injectors engine code: Drilling out set for injector retaining bolts Kit for M6x1, CDI, MB & MB A-class Drilling out set for injector retaining bolts Kit for M6x1, CDI, MB without MB A-class Drilling out set for injector retaining bolts Kit for M6x1, CDI Complementary Set: MB A-class INJECTOR HOLDING SCREW COMPLEMENTARY SUPPLEMENTARY SET For drilling out broken retaining bolts of piëzo-injectors, with sleeve and nut. Fits and for narrow injector shafts Ø17mm Injector Holding Screw complementary CDI to M6x1 piëzo Injector tools

47 3.6 THREAD REPAIR THREAD REPAIR KITS For the repair or for renewing of damaged or destroyed threads e.g. for the injector holding clamp thread of a common rail cylinder head. The destroyed thread is removed with the drill and the hole prepared for inserting the Thread Insert. The self-tapping Thread Insert is inserted with the inserter Drill bit (3-fluted, TiN-coated) self-tapping threaded sleeves threaded sleeve inserter Thread Repair Kits Number of inserts M4 10 M5 10 M6 10 M7 10 M8 10 M10 10 M10x1,25 10 M12 10 M12x M12x1.5 5 M14 5 M14x1,25 5 M14x1.5 5 M16 5 M16x1.5 5 THREAD REPAIR KITS FOR DEEP LYING THREAD 3 Thread repair kits with additional threaded sleeve inserter with a long shaft for deep lying thread & tap XL Thread Repair Kit M 6 zur Reparatur deep lying thread & tap XL, 10 pcs. threaded bushings Thread Repair Kit M 7 zur Reparatur deep lying thread & tap XL, 10 pcs. threaded bushings Threaded Sleeve Inserter With a Long Shaft M6 Threaded Sleeve Inserter With a Long Shaft M7 Tap XL - M6/ M7 x 1,0 x 200 mm Tap XL - M6/ M7 x 1,0 x 200 mm 3. Injector tools 47

48 3.7 HYDRAULIC EQUIPMENT HYDRAULIC SETS A B C Due to the maximum tensile force of 12 tons, is an optimal use guaranteed. Extracting injectors is made far easier by the hydraulics. Hydraulic Hand Pump Single Stage Hydraulic Hose 2.20 m Hydraulic Adapter ⅜ NPT Hydraulic Hollow Piston Cylinder 12 ton Wheel Bearing Spindle 450mm Hydraulic Set 5 pcs. inclusiv Hydraulic Hollow Piston Cylinder and Wheel Bearing Spindle 450mm Hydraulic Set 4 pcs. inclusiv Hydraulic Hollow Piston Cylinder Hydraulic Set 3 pcs. A B C HYDRAULIC HOLLOW PLUNGER CYLINDER Hydraulic Hollow Plunger Cylinder 12t Stroke 8 mm Hydraulic Hollow Plunger Cylinder 20t Stroke 8 mm extra flat 12 ton 20 ton Lifting capacity: 12 ton 20 ton Stroke: 8 mm 8 mm Closed height 55 mm 60 mm Cylinder Outside Ø: 80 mm 100 mm Operating pressure: 700 bar 700 bar Weight: 2.0 kg 3.2 kg Bore Ø: 21.5 mm 33 mm HYDRAULIC HOLLOW PLUNGER CYLINDER Lifting capacity: Stroke: Closed height Cylinder Outside Ø: Operating pressure: Weight: Bore Ø: External thread: 12 ton 12 ton 42 mm 120 mm 70 mm 700 bar 2.8 kg 20.4 mm 2 ¾ Hydraulic Hollow Plunger Cylinder ton Stroke 42 mm Injector tools

49 HYDRAULIC CYLINDER ton 20 ton Lifting capacity: 17 ton 20 To Stroke: 50 mm 50 mm Closed height: 267 mm 235 mm Operating pressure: 700 bar 700 bar Weight: 4.8 kg 6 kg External Thread: 1½ -16 2¼ -16 Hydraulic Cylinder 17 ton Stroke 50mm - Thread 1½ -16 Hydraulic Cylinder 20 ton Stroke 50mm - Thread UN 2¼ -16 SPINDLE EXTENSIONS FOR & Spindle extension 17 ton, 50 mm long Spindle extension 17 ton, 100 mm long Spindle extension 20 ton, 50 mm long Spindle extension 20 ton, 100 mm long HYDRAULIC HAND PUMPS Hydraulic Hand Pumps single stage, 700 bar Hydraulic Hand Pumps double stage, 700 bar A single stage B double stage Hydraulic hollow piston cylinder: 10, 17, 20 & 30 ton 10 & 20 ton Usable tank volume: 655 cm³ 901 cm³ Displacement: 2.62 cm³ / 2.47 cm³ Max. operating pressure: 700 bar 700 bar Total length: 585 mm 549 mm Connector: ⅜ -18 NPT ⅜ -18 NPT AIR HYDRAULIC FOOT PUMP 3 A B Powerful air hydraulic foot pump for saving time A B 700 bar with manometer, with 3 m hose, Cejn connection 700 bar with manometer, with 3 m hose, ball valve 700 bar with 3,0 m hose, Cejn connection 700 bar with 3,0 m hose with hydraulic adapter ⅜ NPT (with ball valve) 3. Injector tools 49

50 3.7 HYDRAULIC EQUIPMENT HYDRAULIC HOSE HYDRAULIC ADAPTER ⅜ NPT Heavy Duty with resistant outer layer and spring strain relief for increased resistance to wear. Length: 2.20 m Burst pressure: bar Connecting thread: Maximum working pressure: Hydraulikschlauch 2,2 m, 3/8 NPT ⅜ NPT 700bar For changing hydraulic cylinders without spilling oil. On the hose side with ball valve Internal thread connection ⅜ NPT Thread-Ø: 29.5 mm Pin-Ø: Suited for: mm Enerpac, Sun, Celette Hydraulic Adapter ⅜ NPT with ball valve PRESSURE GAUGE FOR HYDRAULIC PUMPS A B Accessories for hydraulic pump; A pressure gauge with adapters suitable for the combination of pump and hose A bar, Ø 63 mm B bar, Ø 100 mm HYDRAULIC SPINDLE 12 TON WITH THRUST PIECE SPINDLE M20X1.5 FOR HYDRAULIC USE Torque: 30 Nm at the pressure spindle = power: 12 ton / 120 kn Screw-in thread: UN 1 ½ x 16 Length: Hydraulic Spindle 12 ton with thrust piece Wheel Spindle for hydraulic use Size: 480 mm M20x Injector tools

51 4. FUEL SYSTEM 4.1 Cleaning The Fuel System Draining And Refilling The Fuel System 54 INDEX Complementary Quick Coupling Fuel Extractor Set 54 Fuel Extractor with Overflow Reservoir 54 Fuel System Pressure Tester 53 Kit Metric to Universal 52 Kit SAE to Universal 52 Universal Diesel Filter Filler 55 Universal Fuel System Cleaning Kit 52 Universal Fuel System Priming Kit I 53 Universal Fuel System Priming Kit II XXX 51

52 4.1 CLEANING THE FUEL SYSTEM UNIVERSAL FUEL SYSTEM CLEANING KIT Cleaning and Flushing Set for solving the contamination and clumps in the diesel fuel system. The vehicle s fuel system is disconnected completely and a separate circuit with cleaning liquid (Tunap 134) is built-up with original connectors. Advantage of this is the highest cleaning efficiency in the system by burning of pure sophisticated cleaning fluid without diesel fuel. The set is comprised of straight and in a 90 angled original connectors with hoses and quick couplers. ø 7.89mm white ø 9.49mm yellow ø 9.89mm green ø 11.80mm yellow/green In general there are two different standard fuel systems for cars: Metric SAE Ø 8.00mm & Ø10.00mm in Renault, PSA and Japanese cars Ø 7.89mm & Ø 9.49mm & Ø 9.89mm & Ø 11.80mm in American and other European cars Universal, 34 pcs. SAE, 27 pcs. Metric, 21 pcs. KIT METRIC TO UNIVERSAL ADDETION with toolkit (metric) present With case insert Complement Fuel System Cleaning Kit Metric to Universal Suited for: SAE KIT SAE TO UNIVERSAL ADDETION with toolkit present With case insert Complement Fuel System Cleaning Kit SAE to Universal Suited for: metric Fuel System

53 FUEL SYSTEM PRESSURE TESTER 2 PCS. Suitable for checking the supply and return pressure in petrol and diesel engines. The fuel flow can be checked for bubbles through the plexiglass body. This set is complementary to the existing sets like the hand priming pumps sets or fuel cleaning and flushing sets in which the adapters specifically for vehicles with plastic quick coupling according line systems with SAE Ø 7.89 & 9.49 & 9.89 and 11.80mm as the metric connectors with Ø 8.00 and 10.00mm are used Fuel System Pressure Tester 2 pcs. Vacuum gauge: NG 63 Measuring range: bar UNIVERSAL FUEL SYSTEM PRIMING KIT I Hand Pump for fast priming diesel fuel systems e.g. after running dry or changing the fuel filter. For the cleaning and flushing sets is the Hand Pump Base Unit an ideal addition Universal - 13 pcs. SAE Ø 7.89 / 9.49 / 9.89 and mm Metric Ø 8.00 et mm Metric - 5 pcs. Ø 8.00 and mm UNIVERSAL FUEL SYSTEM PRIMING KIT II 4 Convenient, rapid priming of diesel fuel systems e.g. after a filter change. This set is used, for example, in case of a run empty tank or after a fuel filter change. It can even be used on vehicles which do not have a pre-supply pump Suited for: Universal Fuel System Bleeder Kit II e.g. for PSA, Ford, Volvo, Rover, Jaguar Metric Ø 8.00 and mm,for e.g. PSA, ford, Volvo, Rover, Jaguar & Renault 4. Fuel System 53

54 4.2 DRAINING AND REFILLING THE FUEL SYSTEM FUEL EXTRACTOR WITH OVERFLOW RESERVOIR The Fuel Extractor is used for empting the tank after a filling error Fuel Extractor with Overflow Reservoir, 40lt 1 fuel extractor, 1 fabric hose 2 m 3 fuel probes (outside-ø8, Ø9.5, Ø13), 2 anti-static ground cables COMPLEMENTARY QUICK COUPLING FUEL EXTRACTOR SET 13 PCS. SUPPLEMENTARY SET Complementary Set for Fuel Extractor Complementary Quick Coupling Fuel Extractor Set 13 pcs Fuel System

55 UNIVERSAL DIESEL FILTER FILLER Vacuum device for fast, clean and easy filling and priming diesel filters and brake systems for most cars e.g. changing the diesel filter, empty tanks, filling error, or brake bleeding on motorcycles. The venturi produces a vacuum in the container, now can through the suction hose fluid can be sucked out or in. (Compressed air has to be permanently connected.) Containers 1.8l, and 6 to 10 bar, Air consumption 180l/min (Efficiency 60% /Vacuum) Compressed air connection ¼ 1 Hook 3 Silicone hose inside-ø 4 & 6 & 8.5mm Suited for: Diesel Dispensing System Universal VW,DB,Peugeot,Renault,Fiat Universal (suitable for both diesel and brake fluid) PRIMING KIT COMPLEMENTARY SET 14 PCS. WITH QUICK COUPLINGS FOR DIESEL FUEL SYSTEMS SUPPLEMENTARY SET This set is for priming after running the tank empty or after replacing the fuel filter. The set can be connected to the following line systems: SAE: Ø7.89, 9.49, 9.89 and 11.80mm Metric: Ø8.00 and 10.00mm 4 complementary kit for Diesel Filter Filler pieces in a case with inlay EPriming Kit complementary Set 14 pcs. with Quick Couplings for Diesel Fuel Systems 4. Fuel System 55

56 5. OIL FILTER WRENCH OIL FILTER WRENCH WITH RATCHET PSA DW-ENGINES Easy and time-saving removal and installing the oil filter housing of PSA DW engines, which is otherwise very difficult to reach. Because of the ratchet mechanism it s not required that the spanner be removed and refitted after each turn. Very sturdy construction. Developed specifically for these vehicles. Cut to measure for the constricted position. Allows professional, torque controlled installation. Spanner size: 27 Drive: Suited for: DW 10C Peugeot HDi 163cv (from 2011), Peugeot v HDi 163CV (from Juli 2009), Peugeot HDi 163CV (from Dezember 2009), Peugeot HDi 163 CV ( ), Peugeot 407 Coupé 2.0 HDi 163 CV ( ), Peugeot HDi 163CV (from 10/2010), Peugeot RCZ 2.0 HDi (from April 2010), hex DW 10C, DW 12C reversible With ratchet mechanism Citroën C4 Picasso 2.0 HDi 16v 163CV aut. (from 09/2010), Citroën C v HDi (from 2010), Citroën C8 2.0 HDi (from 2010), Citroën DS4 2.0 HDi (from 2011), Citroën DS5 2.0 HDi (from 2011), Ford Mondeo Mk3 2.0 TDCi 163 CV (from 2010), Ford C-Max/C-Max 2.0 TDCi 163CV (from 2010), Ford Galaxy Mk3 2.0 TDCi 163 CV (from 2010), Ford S-Max 2.0 TDCi 163 CV (from 2010), Ford Kuga 2.0 TDCi (from 2010) DW 12C Citroën C5 Mk2 2.2 HDi (from 10/2010), Peugeot HDi GT (from 10/2010), Ford Mondeo Mk3 2.2 TDCi (from 12/2010), Ford Galaxy Mk2 2.2 TDCi (from 2010), Ford S-Max 2.2 TDCi (from 2010), Jaguar XF 2.2D Sportbrake (from 2012) Oil filter wrench with ratchet 27 PSA DW Engines Ölfilterschlüssel

57 5. OIL FILTER WRENCH Oil Filter Wrench with Ratchet PSA DW-engines RADIATOR 6.1 Radiator Cooling system adapters Comm. Cooling system adapters 63 INDEX Cooling System Pressure Test Kit 58 Safety valve 58 Universal Block-Off Bladder XXX 57

58 6.1 RADIATOR COOLING SYSTEM PRESSURE TEST KIT Cooling System Tester with GFRP pump, with quick coupling and drain valve and 7 aluminium adapters Measuring range: Adapter: Content: Cooling System Test Kit with adapter: KS25, KS62.1, KS65, KW85, KS90, UA60J bar KS 25, 62.1, 65, 85, 90 and UA60J hand pump (with rubber-protected precision pressure gauge up to 2.5 bar or 36psi), 50cm hose with quick coupling 6 adapters one adapter has a stepped rubber cone and is especially suited for Japanese vehicles: Ø 18-24mm UNIVERSAL BLOCK-OFF BLADDER With this adapter a quick leak test of the entire intake and exhaust system can be carried out in one simple process. The patent pending block off bladder adapts to any shape intake or exhaust: round, oval, square, rectangular or severely angled. Compatible with our smoke machine Leak Detector Smoke Pro or diagnostic leak detectors Universal Block-Off Bladder EASY INTAKE SAFETY VALVE Prevents accidental inflow of a to high pressure. Recommended addition for Safety Valve from the Turbo Pressure Tester Set Radiator

59 6.2 COOLING SYSTEM ADAPTERS Adapter part no. K KS 22 [G] KS KW* 23 [G] K 24 [B] KS 25 [G] KS 31 [G] KS 32 [G] KS 32S [G] K K KS 36 [G] Adapter part no. KS 38 [G] K 39 [B] KS 41 [G] KS 42 [G] K KS 49 [G] K 50 [B] K K 55 [B] KS K 60 [B] KS 61 [G] Adapter part no. KS 62.1[G] KS 65 [G] KW 65 [G] KS 74 [G] KS 77 [G] KW 77 [G] KS 78 [G] KS 79 [G] KS 81 [G] K KS 82.2 [G] KS 83 [G] Adapter part no. KS 84 [G] KS 85 [G] KW 85 [G] KS 86 [B] KS 90 [B] KS 96 [G] KS 98 [B] KS KS KS 107 [G] KS KS = Aluminum version K = Plastic version KW = Angular adapter [G] = Adapter with a thread [B] = Adapter with bayonet cap Alfa Romeo old models K 60 [B] KS 25 [G] KS 77 [G] KS 25 [G] KS 25 [G] Brera KS 77 [G] GT KS 25 [G] Mito KS 25 [G] Spider KS 31 [G] Aston Martin DB 9 KS 61 [G] One 77 KS 61 [G] Vanquish KS 61 [G] Vantage KS 61 [G] Audi A 1 KS 65 [G] A 2 KS 65 [G] A 3 KS 65 [G] A 4 KS 65 [G] A 5 KS 65 [G] A 6 KS 65 [G] A 7 KS 65 [G] A 8 KS 65 [G] Q3 KS 65 [G] Q5 KS 65 [G] Q KS 65 [G] R8 KS 65 [G] TT KS 65 [G] Autobianchi K 60 [B] Bentley Arnage KS 31 [G] GT Continental Coupe KS 22 [G] BMW old models K 60 [B] er E87, F20 KS 84 [G] er F22 KS 84 [G] er 2000 E36 KS 42 [G] er 1998 E46, E90 KS 32S [G] er 2012 F30, 3er GT F34 KS 84 [G] er F32, F33 KS 84 [G] er 87 E34 KS 32 [G] er 95 E39 KS 32S [G] er 6/2003 E60, F10 KS 84 [G] er GT F07 KS 84 [G] er 2004 E63, F12 KS 84 [G] er E32, E38 KS 32S [G] er E65, F01 KS 84 [G] X1 E84 KS 84 [G] X E83 KS 32S [G] X F25 KS 84 [G] X F26 KS 84 [G] X E53, E70 KS 32S [G] X F15 KS 84 [G] X6 E71 KS 84 [G] Z1, Z3 E36/7, /8 KS 42 [G] Z E85, E86 KS 42 [G] Z E89 KS 84 [G] Brilliance from 2007 KS 98 [B] Cadillac BLS KS 77 [G] CTS KS 77 [G] Escalade KS 77 [G] SRX KS 77 [G] STS KS 77 [G] XLR KS 77 [G] Chevrolet Aveo KS 31 [G] Captiva KS 31 [G] Epica KS 31 [G] HHR KS 31 [G] Kalos KS 31 [G] Lacetti KS 31 [G] Matiz KS 31 [G] Nubira KS 31 [G] Rezzo KS 31 [G] Spark KS 77 [G] Chrysler 171 PS `89- KS 23 (G) C K 24 [B] Concorde K 24 [B] Crossfire KS 81 [G] Interpride K 24 [B] PT Cruiser K 24 [B] Sebring K 24 [B] Vision K 24 [B] Voyager K 24 [B] Citroën Berlingo 1997 K 60 [B] Berlingo 1998 KS 25 [G] C1 KS 86 [B] C1 HDI KS 25 [G] C2 KS 25 [G] C3 KS 25 [G] C4 KS 25 [G] C5 KS 25 [G] C6 KS 25 [G] C8 KS 25 [G] C-Crosser KS 90 [B] Evasion K 60 [B] Jumper KS 25 [G] Jumpy KS 25 [G] Nemo KS 25 [G] Picasso 1999 KS 25 [G] Xantia 2.1 TD K 55 [B] Xantia 3.0 V6 K 55 [B] XM K 60 [G] XM 2.5 TD K 55 [B] Xsara 1999 K 55 [B] Dacia Dokker KS 25 [G] Duster KS 25 [G] Lodgy KS 25 [G] Logan KS 25 [G] Sandero KS 25 [G] Daewoo Evanda KS 31 [G] Radiator 59

60 6.2 COOLING SYSTEM ADAPTERS Kalos KS 31 [G] Lacetti KS 31 [G] Matiz KS 31 [G] Nubira KS 31 [G] Tacuma KS 31 [G] Daihatsu Copen KS 86 [B] Cuore KS 86 [B] Materia KS 86 [B] Move KS 86 [B] Sirion KS 86 [B] Terios KS 86 [B] Trevis KS 86 [B] Dodge Avenger K 24 [B] Caliber K 24 [B] Journey K 24 [B] Nitro K 24 [B] Viper K 24 [B] Ferrari bayonet cap K 60 [B] thread KS 25 [G] Fiat KS 25 [G] Bravo KS 25 [G] Croma KS 77 [G] Doblo KS 25 [G] Ducato KS 25 [G] Fiorino KS 25 [G] Freemont K 24 [B] Grande Punto KS 25 [G] Idea KS 25 [G] Linea KS 25 [G] Multipla KS 25 [G] Panda KS 25 [G] Punto KS 25 [G] Qubo KS 25 [G] Scudo KS 25 [G] Sedici Diesel KS 74 [G] Seicento KS 25 [G] Spider KS 77 [G] Stilo KS 25 [G] Tempra KS 25 [G] Tipo KS 25 [G] Ulysse KS 25 [G] Ford B-Max KS 85 [G] C-Max KW 85 [G] Cougar KS 31 [G] Escort 1997 KS 31 [G] Fiesta 1995 KS 31 [G] Fiesta 2008 KS 85 [G] Focus 2007 KS 31 [G] Focus 2008 KS 85 [G] Fusion 2003 KS 31 [G] Galaxy 2001 KS 62.1 [G] Galaxy 2006 KW 85 [G] Grand C-Max KW 85 [G] GT 2006 KS 83 [G] Ka 1996 KS 31 [G] Ka 2009 KS 25 [G] Kuga KW 85 [G] Maverick KS 90 [B] Mondeo B KS 31 [G] Mondeo 1999 KS 61 [G] Mustang 2005 KS 83 [G] Probe KS 90 [B] Ranger KS 98 [B] Ranger 2012 KS 85 [G] S-Max KW 85 [G] Scorpio KS 31 [G] Scorpio 1995 KS 61 [G] Sierra B 1992 KS 31 [G] Transit KS 61 [G] Honda Accord KS 90 [B] Civic 2012 KS 90 [B] Civic 2012 KS 98 [B] Concerto KS 25 [G] CR-V 2012 KS 90 [B] CR-V 2012 KS 98 [B] CR-Z KS 90 [B] FR-V KS 90 [B] Insight KS 86 [B] Jazz 2011 KS 90 [B] Jazz 2011 KS 98 [B] Legend KS 90 [B] S 2000 KS 90 [B] Hyundai Accent KS 90 [B] Atos KS 90 [B] Coupé KS 90 [B] Genesis KS 90 [B] Getz KS 90 [B] Grandeur KS 90 [B] I 10 KS 98 [B] I 20, I 30, I 40 KS 90 [B] IX 20 KS 90 [B] IX 35 KS 90 [B] IX 55 KS 90 [B] Matrix KS 90 [B] Santa Fe KS 90 [B] Sonata KS 90 [B] Trajet KS 90 [B] Tucson KS 90 [B] Veloster KS 98 [B] Jaguar old models / old models K 60 [B] S- KS 31 [G] X- KS 61 [G] XF KS 83 [G] XJ 8 KS 61 [G] XK 8 KS 61 [G] XJ Executive 2007 KS 83 [G] XK 2007 KS 83 [G] Jeep Cherokee K 24 [B] Commander K 24 [B] Compass K 24 [B] Wrangler K 24 [B] Kia Carens KS 90 [B] Carnival KS 90 [B] Ceéd KS 90 [B] Magentis KS 90 [B] Opirus KS 90 [B] Picanto KS 90 [B] Rio KS 90 [B] Sorento KS 90 [B] Soul KS 90 [B] Sportage KS 90 [B] Venga KS 90 [B] Land Rover Defender TD 5 KS 25 [G] Discovery KS 31 [G] Discovery KS 83 [G] Evoque KS 85 [G] Freelander 2003 KS 83 [G] Freelander 2006 KS 61 [G] Freelander 2.0 DI KS 25 [G] Range Rover 25 DSF KS 42 [G] Range Rover 1994 P35A KS 31 [G] Range Rover 2002 L322 KS 32S [G] Range Rover 2012 L405 KS 83 [G] Sport TDV 6 KS 83 [G] Vogue TDV 6 KS 83 [G] Lamborghini Gallardo K 60 [B] Murciélago K 60 [B] Lancia Delta KS 25 [G] Musa KS 25 [G] Phedra KS 25 [G] Thesis KS 25 [G] Ypsilon KS 25 [G] Lexus GS KS 74 [G] IS KS 74 [G] LFA KS 74 [G] LS KS 74 [G] RX KS 74 [G] SC KS 74 [G] Maserati bayonet cap K 60 [B] thread KS 25 [G] Mazda 121 KS 86 [B] KS 90 [B] KS 86 [B] KS 90 [B] BT 50 KS 98 [B] CX 7 KS 98 [B] Demio KS 86 [B] Mazda KS 41 [G] Mazda KS 86 [B] Mazda 3 KS 85 [G] Mazda 5 KS 98 [B] Mazda 6 KS 90 [B] MX 5 KS 90 [B] Premacy 2000 KS 90 [B] Radiator

61 RX 8 KS 90 [B] Tribute KS 61 [G] McLaren KS Mercedes-Benz, PKW A class W 168/W169 KS 82.2 [G] A class W176 KS 81 [G] B class KS 82.2 [G] C class 1994 K 24 [B] C class 1995 KS 81 [G] CLK K 24 [B] CLK 2003 KS 81 [G] E class KS 81 [G] GL class KS 81 [G] GL class radiator K 24 [B] ML class 2005 KS 83 [G] ML class 2006 KS 81 [G] R class KS 81 [G] S class KS 81 [G] SLK 1994 K 24 [B] SLK 1995 KS 81 [G] SLR KS 81 [G] SLS KS 81 [G] Sprinter 1999 K 24 [B] Sprinter 2006 KS 79 [G] Viano 9/2003 KS 79 [G] Vito K 24 [B] Vito 2006 KS 79 [G] Mini Cooper S 2002 KS 78 [G] Mini 2001 K 24 [B] Mini 2008 KS 25 [G] Mitsubishi Carisma KS 90 [B] Carisma D 2003 KS 25 [G] Colt B KS 90 [B] Colt Diesel KS 22 [G] Eclipse KS 90 [B] Galant KS 90 [B] Grandis 2004 KS 86 [B] Grandis Diesel KS 74 [G] L 400 KS 86 [B] Lancer KS 90 [B] Outlander KS 90 [B] Pajero KS 90 [B] Pajero Pinin/Sport KS 86 [B] Pathfinder KS 90 [B] Sigma KS 90 [B] Space Gear KS 86 [B] Space Runner KS 86 [B] Space Star D KS 25 [G] Space Wagon D 2003 KS 90 [B] Space Wagon-Pajero KS 86 [B] Tiida KS 90 [B] Nissan 350 Z KS 90 [B] Z KS 90 [B] Almera KS 90 [B] GT-R KS 90 [B] Interstar D KS 25 [G] Kubistar 6/2003 KS 25 [G] Maxima KS 90 [B] Micra 12/1992 KS 90 [B] Micra 2004 KS 25 [G] Murano KS 90 [B] Navara KS 90 [B] Note KS 90 [B] NV 200 KS 78 [G] Pathfinder KS 90 [B] Patrol Diesel KS 90 [B] Pick up KS 90 [B] Pixo KS 86 [B] Primastar KS 25 [G] Primera P11+P12 KS 90 [B] Qashqai KS 25 [G] Serena 1994 K 24 [B] Terrano 5/1996 K 24 [B] Terrano 6/1996 KS 90 [B] Tiida KS 90 [B] X-Trail KS 90 [B] Opel / Vauxhall Adam KS 77 [G] Agila 7/2000 KS 31 [G] Agila 2007 KS 86 [B] Antara KS 77 [G] Arena KW* 23 [G] Astra 1998 KS 83 [G] Astra H 2004 KS 77 [G] Calibra KS 31 [G] Corsa B + C KS 31 [G] Combo D KS 25 [G] Corsa 2007 KS 77 [G] Frontera 1998 KS 31 [G] Frontera B+TD 1999 KS 61 [G] Meriva A 2010 KS 31 [G] Meriva B 2010 KS 77 [G] Insignia KS 77 [G] Mokka KS 77 [G] Monterey (Jap. Mod.) KS 90 [B] Movano KS 25 [G] Omega B-Serie 1994 KS 49 [G] Omega KS 31 [G] Signum KS 77 [G] Sintra 1997 KS 83 [G] Tigra KS 31 [G] Vectra A KS 49 [G] Vectra B KS 31 [G] Vectra C KS 77 [G] Vivaro KW 23 [G] Zafira 2001 KS 31 [G] Zafira 2005 KW 77 [G] Peugeot 106 K 50 [B] KS 86 [B] KS 86 [B] D K 39 [B] GTI KS 36 [G] KS 25 [G] KS 25 [G] KS 25 [G] KS 25 [G] K 60 [B] KS 25 [G] KS 25 [G] D K 39 [B] K 60 [B] KS 25 [G] D 1997 K 60 [B] KS 25 [G] KS 25 [G] KS 25 [G] K 60 [B] KS 25 [G] KS 25 [G] KS 25 [G] KS 25 [G] KS 90 [B] KS 25 [G] KS 25 [G] Bipper KS 25 [G] Boxer 2.5 D 1999 KS 25 [G] Expert KS 25 [G] Partner KS 25 [G] RCZ KS 25 [G] Porsche 911 KS 22 [G] Spyder/RSR KS K 60 [B] K 60 [B] K 60 [B] K 60 [B] KS 22 [G] Boxster 986/987 KS 22 [G] Boxster 981 KS 107 [G] Carrera GT KS 22 [G] Cayenne 2002 KS 65 [G] Cayman 987 KS 22 [G] Cayman 981 KS 107 [G] Panamera KS 65 [G] Proton 313 KS 90 [B] KS 90 [B] GTI KS 90 [B] KS 90 [B] KS 90 [B] Renault Avantime KS 25 [G] Clio KS 25 [G] Espace KS 25 [G] Kangoo KS 25 [G] Koleos KS 90 [B] Laguna KS 25 [G] Master KS 25 [G] Mégane KS 25 [G] Modus KS 25 [G] Rapid KS 25 [G] Safrane KS 25 [G] Scénic KS 25 [G] Trafic KS 25 [G] Twingo KS 25 [G] Vel Satis KS 25 [G] Rover 216i Cabriolet KS 25 [G] si KS 25 [G] ti KS 25 [G] si 1997 KS 86 [B] Diesel 2.5 l KS 32 [G] Metro 115 KS 25 [G] Radiator 61

62 6.2 COOLING SYSTEM ADAPTERS Metro 200 KS 25 [G] Metro 400 KS 25 [G] Metro Diesel KS 31 [G] Mini K 60 [B] Rover 75 KS 32S [G] Rover 200 KS 25 [G] Rover 200/400 RT-RS KS 25 [G] Rover 600 KS 86 [B] Rover 800 KS 25 [G] Rover 2000 KS 25 [G] Rover 6000 KS 90 [B] SD 1 K 60 [B] Saab KS 25 [G] KS 31 [G] K 60 [B] models 1999 KS 61 [G] Mar KS 77 [G] May KS 77 [G] Seat Alhambra 2010 KS 62.1 [G] Alhambra 2010 KW 65 [G] Altea KS 65 [G] Arosa KS 38 [G] Cordoba KS 38 [G] Exeo KS 65 [G] Ibiza 1999 KS 38 [G] León 2000 KS 38 [G] Mii KS 65 [G] Toledo 1998 KS 65 [G] Vario KS 38 [G] Skoda models 1997 KS 38 [G] Fabia KS 65 [G] Felicia 1999 KS 31 [G] Octavia KS 65 [G] Praktik KS 65 [G] Roomster KS 65 [G] Superb KS 65 [G] Yeti KS 65 [G] Smart forfour KS 90 [B] fortwo KS 22 [G] Roadster KS 22 [G] Suzuki A-Star KS Alto KS 86 [B] Baleno KS 90 [B] Ignis KS 90 [B] Jimny KS 90 [B] Liana KS 90 [B] Samurai K 60 [B] Swift KS 86 [B] SX 4 KS 86 [B] Vitara Renault-Motor KS 25 [G] Vitara K 60 [B] Wagon-R KS 90 [B] X-90 K 60 [B] Tesla Roadster KS 31 [G] model S KW 77 [G] Toyota AE 101 KS 90 [B] Auris KS 74 [G] Avensis KS 90 [B] Avensis CR*** 2001 KS 74 [G] Aygo KS 86 [B] Camry 1996 KS 90 [B] Carina E 1998 KS 90 [B] Celica KS 86 [B] Celica 1996 KS 90 [B] Corolla KS 86 [B] HiAce KS 98 [B] Hilux KS 74 [G] iq KS 86 [B] Landcruiser 300D KS 74 [G] MR 2 KS 74 [G] Prius KS 90 [B] Prius Hybrid KS 74 [G] RAV KS 86 [B] RAV KS 74 [G] Starlet KS 86 [B] Urban Cruiser Diesel KS 74 [G] Urban Cruiser Ottomotor KS 86 [B] Verso KS 74 [G] Yaris KS 86 [B] Triumph K 60 [B] V KS 85 [G] XC 60 KS 85 [G] XC 70 KS 85 [G] XC KS 25 [G] XC KS 85 [G] VW Amarok KS 65 [G] Bora KS 65 [G] Caddy 1996 KS 38 [G] Caddy 1997 KS 65 [G] Crafter KS 65 [G] Eos KS 65 [G] Fox KS 65 [G] Golf I 1974 KS 22 [G] Golf II 1983 KS 22 [G] Golf III 1991 KS 38 [G] Golf IV 1997 KS 65 [G] Jetta 1991 KS 38 [G] Jetta 1997 KS 65 [G] LT 28/30/35 KS 65 [G] Lupo KS 65 [G] New Beetle KS 65 [G] Passat 1996 KS 38 [G] Passat 1997 KS 65 [G] Passat CC KS 65 [G] Phaeton KS 65 [G] Polo 1996 KS 38 [G] Polo 1997 KS 65 [G] Sharan 2010 KS 62.1 [G] Sharan 2010 KW Scirocco 1993 KS 22 [G] Scirocco 2008 KS 65 [G] T4 KS 38 [G] T5 KS 65 [G] Taro KS 90 [B] Tiguan KS 65 [G] Touran KS 65 [G] Touareg KS 65 [G] Up! KS 65 [G] Vento 1993 KS 38 [G] Vento 1998 KS 65 [G] Wiesmann Roadster old KS 32S [G] Roadster new KS 84 [G] SsangYong Actyon KS 96 [G] Korando 01 KS 90 [B] Korando 02 KS 96 [G] Kyron KS 96 [G] Musso 01 KS 90 [B] Musso 02 KS 96 [G] Rodius KS 96 [G] Rexton KS 96 [G] Subaru B9 KS 86 [B] Forester KS 90 [B] Impreza KS 90 [B] Justy KS 86 [B] Legacy KS 90 [B] Outback KS 90 [B] Volvo 850 KS 25 [G] KS 25 [G] C 30 KS 85 [G] C KS 25 [G] C KS 85 [G] S KS 25 [G] S KS 85 [G] S KS 25 [G] S KS 85 [G] S KS 25 [G] S KS 85 [G] V KS 25 [G] V KS 85 [G] V KS 85 [G] V KS 85 [G] V KS 25 [G] Radiator

63 6.3 COMM. COOLING SYSTEM ADAPTERS Adapter part no. KS K 13 o.r. K 22 o.r. KS 22 [G] K 24 [B] KS 25 [G] KS 31 [G] K 32 [G] o.r. KS 38 [G] KS KW 40.1 o.r. KW 40 o.r. Adapter part no. KS 43 o.r. KS 49 [G] K 50 [B] KS 59 o.r. K 60 [B] KS 60.1 o.r. KS 62.1 [G] KS KS 65 [G] KS K 68 o.r. KS 68 o.r. Adapter part no. K 71 o.r. K KS KW 78 o.r. KS 79 [G] KS 86 [B] KS 90 [B] KS 98 [B] KS 99 o.r. KS 99 o.r. KS 100 o.r. KS 101 o.r. Adapter KS 102 KS 103 KS 106 KS 108 KS 110 part no. o.r. o.r. o.r. o.r. o.r. o.r. = on request KS = aluminum version K = plastic vesion KW = angular adapter [G] = Adapter with a thread [B] = Adapter with bayonet cap CATERPILLAR Marine diesel engine Marine diesel engine CLAAS Traktor Avion 410 COMPAIR Mobil Kompressor Mobil Kompressor KS100 Ø 100 mm o.r. KS101 Ø 70 mm o.r. K60 from VW expansion K22 tank KS102 o.r. o.r. DAF 45 K CF K o.r. 85 CF K o.r. Trucks from 1992 KS DEUTZ MOTOREN KHD 1012 KS KHD 1013 K68 o.r. KHD 1015 K DOOSAN Crawler excavator DX Wheel excavator S K K FENDT Farmer 300 KS102 o.r. Farmer 309 KS Suited for 500 K22 o.r. Suited for 700 K22 o.r. with Deutz engine K68 o.r. FIAT Ducato KS HATZ 4H50TIC KS ISUZU Truck KS IVECO Daily KS40 Black cap Eco Daily KS25 Blue cap EuroCargo KS103 from o.r. EuroStar KS o.r. EuroTech KS103 from o.r. IrisBus KS103 o.r. Stralis KS103 from o.r. Trakker KS103 from Versch. grün o.r. HANOMAG HENSCHEL F 20 - F 86 K JANMAR Bagger KS86 DS 86K JCB KS JOHN DEERE mit Modine-Behälter KS KS68 o.r. KAESER Mobilair K Mobilair KW78 o.r. KOMATSU KS99 o.r. LANZ Bulldog K LIEBHERR 2er Serie K68 o.r. 4er Serie Litronic K71 o.r. 4er Serie A K A K Tracked vehicles K32 o.r. Front-end loader K13 o.r. LINDE Fork lift K22 o.r. H30 Diesel Suited for 393 KS MAN F 2000 KS40 from F 90 KS L 2000 KS31 from Lions Coach KW40.1 from o.r. Lions Star KW40.1 from o.r. Lions Comfort KW40.1 from o.r. TGA KS40 from TGL KS40 from TGM KS40 from TGX/S KS40 from TGX/S KS108 from 2012 o.r. MASSEY FERGUSSON with reservoir p/n K M92 with reservoir p/n M1 K MERCEDES-BENZ Actros KS Actros MP2 KS40 from Antos KS Arocs KS Atego KS40 from Atego KS110 from 2014 o.r. Axor KS Citaro KW40 from o.r. Econic KS Sprinter K Sprinter KS79 from Unimog K Viano KS79 from Vito K24 from Vito KS79 from Zetros KS40 from MITSUBISHI Fuso Canter KS Hybrid KS MULTICAR Citymaster KS Fumo K50/ / KS60.1 KS60.1 Trac KS Trac KS M27 KS Tremo KS NISSAN Fork lift K60/ KS90 PERKINS K cap KS43 Marine diesel engine KS99 Verschluss / / o.r. o.r. PUTZMEISTER BSA 1407D KS BSA 1409 K BSA 2110 HP-D KS RENAULT Magnum KS64 from Maxity KS Midlum KS22 from Premium 2 KS106 from o.r. SAMSUNG SE 130 LS K73 VOLVO 4-Zylinder SCANIA 112 K KS49 from , 114, 124, 144 KS59 o.r. 143 K S49 from Vobis TRAKTO A drilling vehicle K60/ K73 KS / o.r. VOLVO FE KS22 from FH KS FL KS22 from YALE GDP/GLP GDP/GLP KS K Radiator 63

64 NOTES Radiator

65 7. ENGINE & GEARBOX SUPPORT INDEX Premium crossbar for SUBFRAME SUPPORT JACK ADAPTOR 68 Universal Engine and Gearbox Support XXX 65

66 7. ENGINE & GEARBOX SUPPORT UNIVERSAL ENGINE AND GEARBOX SUPPORT User-friendly engine and gearbox support, which is not a universal tool consisting of a base unit with various adapters, but this is one unit with a built-in jack. A major advantage is certainly that it can be used on cars, for which there are currently no adapters available! Suited for: Universal Universal Engine and Gearbox Support Engine & Gearbox support

67 PREMIUM CROSSBAR FOR ADDETION max mm min. 210 mm bigger and flexible span widths through telescopic extension arms extension arms swivelling independently of each other robust M16 spindles in two different lengths (245 mm and 495 mm) with a hexagon drive support pad with a larger contact area for protecting the underside of the vehicle Suited for: Universal Premium Crossbar for the universal engine and gearbox support Engine & Gearbox support 67

68 7. ENGINE & GEARBOX SUPPORT SUBFRAME SUPPORT JACK ADAPTOR arms individually pivotable adjustable in length adjustable in height Including 4x metal pins and 2x adapter sleeves (for Ø 25 mm and Ø 30 mm ) The pivoting arms can be quickly and easily be adjusted in length. And the pickup blocks in height. Use with hydraulic engine and gearbox jack e.g Use: To support the subframe when working on the car when the subrame must be removed or mounted. With four adjustable and pivoting arms Suitable for transmission jacks with a plunger O 25 / 30 / 35 mm With exchangeable rubber blocks and metal pins Aggregateträger Abfangvorrichtung Engine & Gearbox support

69 NOTES 69

70 70 NOTES

71 NOTES 71

72 AUSTRIA PICHLER Werkzeug GmbH Pacherstraße 20 A-6020 Innsbruck GERMANY PICHLER Werkzeug GmbH Zugspitzstraße 33 D Garmisch-Partenkirchen SWITZERLAND PICHLER Werkzeug AG Rünenbergerstrasse 31 CH-4460 Gelterkinden FRANCE PICHLER Outillage Sàrl 19a, rue de Reiningue F Wittelsheim GREAT BRITAIN PICHLER TOOLS LTD Ednaston Business Centre Hollington Lane, Ednaston Ashbourne DE6 3AE BELGIUM PICHLER Outillage BVBA Industrieweg 45 B-8800 Roeselare