Transmission. Transmission (449) Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 7.E1

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1 Transmission Transmission Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 7.E1 (449) 8-01

2 KL Meter for Coefficient of Friction PM KL For accurate adjustment of bearing pre-load when repairing Steering Racks, Gearboxes, Differentials, etc. Measuring range: 0-6 N ½" KL-0301 Toothed Socket Rear Axle Drive Shaft Flange MB KL-0301 Suitable for Mercedes W116, W123, W126 Rear Axle Drive Shaft Flange. Technical Data Ø 8 Ø 27 Ø 49 Ø 55 3/4" Lenght: 80 mm 420 g KL-0302 Toothed Socket Gearbox Flange MB KL-0302 Suitable for Mercedes Gearbox Flange. Technical Data 3/4" Lenght: 70 mm 440 g KL-0303 Toothed Socket Differential Flange MB KL-0303 Suitable for Mercedes Differential Flange. Technical Data 3/4" Lenght: 70 mm 370 g KL-0304 Special bi-hex Socket 30 mm KL-0304 Suitable for BMW 1 Series (F20), 3 Series (E36, E46); Citroen Saxo, C2; Dacia Sandero; Fiat Seicento; Ford Galaxy; Mercedes A-Class (W168), E-Class (W211), C-Class (W203), SL (W129), W123, W124, W126, W201; Vauxhall/Opel Astra F, Astra G; Renault Scenic, Clio, Kangoo; Toyota Avensis, Picnic and VW Golf (III, IV), Lupo, Touareg, T5 etc. The special socket is particularly suitable for loosening and tightening the mounting nut; for example, on rear or front axle drive shafts, wheel bearing, as well as on the gearbox or differential flange. Size (width across flats): 30 mm Profile: bi-hex 1/2" Length: 80 mm 350 g KL-0305 Special bi-hex Socket 32 mm KL-0305 Suitable for Fiat Punto, Seicento; Ford Fiesta, Fusion, Focus, Mondeo; Mercedes C-Class (W204), S-Class (W140); Nissan Almera, Vauxhall/Opel Astra H, Vivaro; Subaru Outback etc. The special socket is particularly suitable for loosening and tightening the mounting nut; for example, on rear or front axle drive shafts, wheel bearings, as well as on the gearbox or differential flange. Size (width across flats): 32 Profile: bi-hex 1/2" Length: 75 mm 450 g 8-02 (450) Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 7.E1

3 Transmission Pry Bar This pry bar made of special steel is ideal for: Dismantling stubborn components. Positioning and holding components in position. Spreading clamp-fixtures, etc. KL KL Length Blade width 900 mm 24mm Pry Bar Set Made of special steel for: Dismantling stubborn components. Positioning components. Holding components in position. Checking suspension ball joints and silentblocs. Length Blade width 1 / 2 Weight 730 mm 24 / 33 mm 1600 g 900 mm 24 / 33 mm 1900 g KL KL Pry Bar Set These pry bars made of special steel are ideal for: Dismantling stubborn components. Positioning components. Holding components in position. Spreading clamp-fixtures, etc. Scope of Delivery: KL Pry Bar Set Part No. Length Blade width KL " (610 mm) 20 mm KL " (460 mm) 20 mm KL " (310 mm) 16 mm KL " (200 mm) 10 mm Pin-type Face Spanners; adjustable, riveted or welded KL KL KL KL KL Pin-Type Face Spanner, adjustable For twin-hole nuts, with riveted or welded pins (not replaceable). Part-No. KL mm 2.8 mm KL mm 2 mm 3.6 mm KL mm 4 mm KL mm 4 mm KL mm 4 mm 5 mm KL mm 6 mm KL mm 6 mm KL mm 7 mm KL mm 8 mm KL mm 8 mm KL mm 10 mm 10 mm KL mm 12 mm 115 mm 3 mm 40 g 160 mm 4 mm 140 g 215 mm 6 mm 300 g 260 mm 6 mm 500 g KL KL For twin-hole nuts, with inter-changeable pins. Pin Part-No. (Spare Part) KL mm 4 mm mm 160 mm 4 mm 140 g KL KL mm 5 mm KL KL mm 7 mm mm 6 mm 300 g KL KL mm 8 mm KL Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 7.E1 (451) 8-03

4 KL KL KL KL mm 4 mm mm KL mm 5 mm KL mm 5 mm KL mm 5 mm 6 mm KL mm 7 mm KL mm 7 mm KL mm 7 mm 7.5 mm KL mm 8 mm KL mm 8 mm mm KL mm 10 mm 150 mm 5 mm 90 g 220 mm 6 mm 245 g 320 mm 8 mm 670 g 450 mm 10 mm 1750 g KL KL Pin KL mm 4 mm KL mm KL mm 5 mm 150 mm 5 mm 90 g KL KL mm 5 mm KL KL mm 5 mm 6 mm KL KL mm 7 mm 220 mm 6 mm 245 g KL KL mm 7 mm KL KL mm 7 mm 7.5 mm KL mm 8 mm 670 g KL mm 8 mm KL KL mm 8 mm KL mm 450 mm 10 mm 1750 g KL mm 10 mm KL KL KL KL KL mm 2 mm 2 mm KL mm 2.5 mm 2.5 mm 110 mm 3 mm 25 g KL mm 2.5 mm 2.5 mm 110 mm 3 mm 40 g KL mm 3 mm KL mm 4 mm 3 mm 136 mm 4 mm 55 g KL mm KL mm 4 mm 3.5 mm 170 mm 5 mm 100 g KL mm KL mm 5 mm 4 mm 205 mm 6 mm 165 g KL mm 5 mm KL mm 6 mm 5 mm 240 mm 7 mm 270 g KL mm 6 mm KL mm 6 mm 280 mm 8 mm 410 g KL mm KL mm 8 mm 8 mm 335 mm 10 mm 780 g KL KL KL mm 3 mm KL mm 3 mm 3 mm 135 mm 40 mm KL mm 4 mm KL mm 4 mm mm KL mm 5 mm 175 mm 85 mm KL mm 5 mm mm KL mm 6 mm 245 mm 250 mm KL mm 6 mm mm KL mm 8 mm 300 mm 425 mm KL mm 8 mm 8 mm 420 mm 1015 mm KL KL KL mm 135 mm 9 mm 4 mm 50 mm KL mm 175 mm 10.5 mm 5 mm KL mm 250 mm 12.5 mm 7 mm 280 mm KL mm 290 mm 14 mm 8 mm 460 mm KL mm 420 mm 17.5 mm 10 mm 1200 mm 8-04 (452) Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 7.E1

5 Transmission PULLER Twist & Pull 1.09 Especially quick and precise HSP Please ask for our catalogue: Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 7.E (453)

6 KL K Twin- / Triple-Leg Puller Set, With Quick-Release Lever KL K For removing pulleys, gearwheels or ball bearings. These universal twin- or triple-leg pullers with quick-release legs can be used as internal or external pullers simply by reversing the legs. The extremely slim leg ends are essential for those gearbox repairs where pullers with conventional legs cannot be used due to space constraints. Advantages: The hooks always grip in parallel and can be clamped on the bridge by means of the quick-release lever. Universal application. Cost-saving: saves 1 spindle and 2 or 4 hooks. The best choice for the professional automotive technician in tough day-to-day working conditions both in the automotive industry and in garages; for use on passenger cars / lorries. Width: Height: Load max.: 2.5 t 2.1 kg Scope of Delivery: KL K Twin- / Triple-Leg Puller Set, With Quick-Release Lever Part-No. Description Qty. KL Twin-Arm Yoke 1 KL Triple-Arm Yoke 1 KL A Spindle M14x1.5 x 140 with centring tip 1 KL Clamp, short 3 KL Quick-release lever with clamping bolt 3 KL Leg without clamps (a=3.6mm) 3 KL Plastic storage case (275 x 230 x 83mm) 1 KL K Twin- / Triple-Leg Puller Set, With Quick-Release Lever KL K For pulling off washers, gearwheels or ball bearings. These twin- or triple-arm universal pullers with fast clamping hooks can either be used as internal or external pullers, simply by repositioning the hooks. The extremely narrow hook ends are indispensable for gearbox repairs when pullers with conventional hooks cannot be used due to space constraints. Advantages: The hooks always grip in parallel and can be attached to the bridge by means of a fast clamping lever. Universal application. Cost-saving: saves 1 spindle and 2 or 4 hooks. The best choice for the professional automotive technician in tough day-to-day working conditions both in the automotive industry and in garages; for use on passenger cars / lorries. Width: Height: Load max.: 100 / 200 mm 2.5 t. (at a=3.6 mm) 2.0 t. (at a = 2.0 mm) 3.6 kg Scope of Delivery: KL K Twin- / Triple-Leg Puller Set, With Quick-Release Lever Part-No. Description Qty. KL Twin-Arm Yoke 1 KL Triple-Arm Yoke 1 KL A Spindle M14x1.5 x 140 with centring tip 1 KL Clamps, medium 3 KL Clamps, short 3 KL Quick-release lever with clamping bolt 6 KL Leg without clamps (a=3.6mm) 3 KL Leg without clamps (a=2.0mm) 3 KL Plastic storage case (340 x 275 x 83mm) (454) Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 7.E1

7 Transmission Twin-Leg Pullers (Universal) KL The KL puller features extremely pointed leg ends and an extremely slim leg shaft (Important for transmission repairs). The universal twin-leg puller can be used as an internal or external puller simply by reversing the legs. KL Twin-Leg Puller (Universal) Max. pulling width: Max. pulling height : Max. load capacity: 2 t 1 kg KL Twin-Leg Puller (Universal) Drive Max. pulling width: Max. pulling height : Max. load capacity: 3 t 1 kg KL Twin-Leg Puller (Universal) Drive Max. pulling width: Max. pulling height : Max. load capacity: 135 mm 3 t 1 kg KL ,5 Twin-Leg Puller (Universal) Max. pulling width: Max. pulling height : Max. load capacity: 22 mm 170 mm 150 mm 5 t 3 kg KL Twin-Leg Puller (Universal) Max. pulling width: Max. pulling height : Max. load capacity: 22 mm 220 mm 150 mm 5 t 3.2 kg KL ,5 Twin-Leg Puller (Universal) Max. pulling width: Max. pulling height : Max. load capacity: 27 mm 260 mm 200 mm 7.5 t 7 kg KL Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 7.E1 (455) 8-07

8 KL Special Twin-Leg Puller Set KL The KL puller set features extremely pointed leg ends and an extremely slim leg shaft (Important for transmission repairs). Width: Height: Load max.: 135 mm 100 / 200 / 250 mm 2 t 3.2 kg Scope of Delivery: KL Special Twin-Leg Puller Set * with screws for 1 leg. Part-No. Description Qty. KL Yoke 1 KL Spindle 1 KL Pair of Clamps, short* (for 1 leg) 2 KL Pair of Clamps, medium* (for 1 leg) 2 KL Pair of Clamps, long* (for 1 leg) 2 KL Leg without clamps (pointed/slim) 6 KL Special Triple-Leg Puller Set KL The KL puller set features extremely pointed leg ends and an extremely slim leg shaft (Important for transmission repairs). Width: 135 mm Height: 100 / 200 / 250 mm Load max.: 2 t. 4.8 kg Scope of Delivery: KL Special Triple-Leg Puller Set * with screws for 1 leg. KL Oil Pump with 4.5 Litre Reservoir Part-No. Description Qty. KL Yoke 1 KL Spindle 1 KL Pair of Clamps, short* (for 1 leg) 3 KL Pair of Clamps, medium* (for 1 leg) 3 KL Pair of Clamps, long* (for 1 leg) 3 KL Leg without clamp (pointed/slim) 9 KL Universal field of application. Ideal tool for use on gearboxes on VW-Audi, Ford, BMW, Honda, Nissan, Toyota, Mercedes, Volvo. The oil pump with 4.5 litre reservoir facilitates the filling of gearbox, differential, engine, power-steering etc. Can also be used to change brake fluids. The pump allows the quick, easy and professional filling or re-filling to be performed even in limited space conditions or difficult-to-access areas. Thanks to the universal and vehicle-specific adaptors included in the kit, the oil pump with reservoir is suitable for a wide range of applications. Reservoir capacity (with pump) Maximum pressure 4.5 L 1.7 bar Scope of Delivery: KL Oil Pump with 4.5 Litres Reservoir Part No. Description Qty. KL Reservoir (4.5l) with pump 1 KL Hook 1 KL Hose with tap and rapid-action coupling 1 KL Adapter für Bremsflüssigkeits-Behälter 1 KL K Adaptors in a Storage Case 1 Scope of Delivery: KL K Adaptors in a Storage Case Description Qty. Filling tube, flexible 1 Adaptor for VW Gearbox (M10x1.0) 1 Adaptor, long design, for VW Gearbox 1 Adaptor, short design, for VW Gearbox 1 Adaptor for Audi CVT Gearbox (M22x1.5) 1 Adaptor BMW, Honda, Nissan 1 Adaptor for VW-Audi DSG Gearbox (M24x1.5) 1 Adapter for Ford Gearbox (1/8" NPT) 1 Adaptor for Mercedes Gearbox (M12x1.5) 1 Adaptor for Volvo Gearbox (5/16"-24UNF) 1 Adaptor for Toyota Gearbox (M18x1.5) 1 Plastic storage case (empty) (456) Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 7.E1

9 Transmission Oil Filler Adaptor for VW DSG Gearbox KL Suitable for VW-Audi DSG gearboxes. This tool is indispensable for the quick, easy and clean filling and re-filling of DSG gearboxes. The oil filler adaptor is screwed directly to the 1-Litre oil reservoir (VAG G A2). The built-in shut-off valve ensures accurate filling and professional working. KL Schlauchlänge: Getriebe-Anschlussgewinde: Abmessungen Ölgebindebehälter (a): Abmessungen Ölgebindebehälter (b): 2 Meter M24x1,5 34 mm 37,7 mm Adaptor for KL KL The adaptor KL is used in conjunction with oil filler adaptor KL enabling DSG gearboxes to be connected to the 5 litre oil reservoirs from Febi (32390), Ravenol or Pentosin so that they can be filled up directly. KL Oil Filler Adaptor for Audi DSG Gearbox KL Suitable for Audi DSG gear boxes from 2008 onwards. This tool is indispensable for the quick, easy and professional filling and re-filling of DSG gearboxes. The oil filler adaptor is screwed directly to the 1-Litre oil reservoir (VAG G A2). The built-in shut-off valve ensures accurate filling and professional working. KL Hose length: Gear box connecting thread: Dimensions of oil reservoir (a): Dimensions of oil reservoir (b): 2 meter M24x mm 39.5 mm Oil Filler Adaptor for VW CVT Transmission (Continuously Variable Transmission) KL Suitable for VW-Audi CVT transmissions (continuously variable transmission) (Multitronic). This tool is indispensable for the quick, easy and professional filling and re-filling of CVTs (continuously variable transmissions). The oil filler adaptor is screwed directly to the 1-Litre oil reservoir (VAG G A2). The built-in shut-off valve ensures accurate filling and professional working. KL Hose length: Gear box connecting thread: Dimensions of oil reservoir (a): Dimensions of oil reservoir (b): 2 meter M22x mm 39.5 mm Oil Filler Adaptor for VW Haldex-Clutches KL Suitable for VW-Audi Haldex-clutches. This tool is indispensable for the quick, easy and professional filling and re-filling of Haldex clutches. The oil filler adaptor is screwed directly to the 1-Litre oil reservoir (VAG G A2). The built-in shut-off valve ensures accurate filling and professional working. KL Hose length: Clutch connecting thread: For dimensions of the oil reservoir (a): For dimensions of the oil reservoir (a): 2 m M10x1 34 mm 37.7 mm Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 7.E1 (457) 8-09

10 KL Oil Dipstick for Gearbox VW KL Universal application. Essential tool for VW-Audi gearboxes e.g.: 012/01 Gearbox - WAudi 80 (RS2 Quattro), Cabrio, Audi A4 (1.6, 1.8 5V, 1.8 5V Turbo, 2.3 VR5, 1.9 TDI), VW Passat 3B (all petrol engines and 74kW diesel engines) 01E Gearbox - Audi 80 (RS2 [6-speed gearbox]), 100 (C4), A4 (from 95), S4, RS4, RS4 Quattro, VW Passat (3B [4 and 6 cylinder TDI from 96 kw 6- speed gearbox all-wheel-drive]) 012 Gearbox - Audi 80, 100 (5-speed gearbox), A6 02G Gearbox - VW T4 Synchro Multitronic Gearbox - Audi A4 (2.0 TDI; 2.7 TDI), A6 (2.7 TDI) This tool is required for the easy, quick, and trouble-free gear oil check. Even on gearboxes where the gear box oil control bolts are hard to access, checking the oil level is not an issue using this tool. Length: Scales length: Scales graduation: 360 mm 15 mm 1 mm 90 g KL Bearing Puller KL Bearing Puller for VW Transmission 085 (e.g. VW-Golf and VW-Polo). Indispensable for the quick and easy removal of the needle roller bearing inner ring from the gear shaft when the synchroniser body with gearwheel has been pulled off the 5th gear. The special design of the puller KL ensures that the collet chuck of the puller completely covers the bearing inner ring, thus enabling quick and smooth removal. Clamping range: 1.6 kg mm KL Articulated Socket, Hex, Size (waf) KL Intended for use on gearbox oil control plugs on manual transmissions on VW and Audi. Also ideal for use on VW Golf II and III and Audi vehicles with automatic transmission, where the oil control plug at the gearbox is hard to access. 3/8" KL Special Socket Insert XZN M16 KL Suitable for Audi A3, A4, A6; VW Fox, Golf (IV), LT. This multi-teeth socket features an inner bore and is therefore the ideal tool for oil drain plugs and oil control plugs on gearboxes. 1/2" KL Oil Filter Key KL Suitable for the 4-wheel-drive vehicles VW Bora, Golf (IV and V), Sharan, Touran 4motion as well as Audi A3 and TT Quattro etc. Designed to remove and install the Haldex-clutch oil filter. Length: 400 mm 700 g KL Carrier Adaptor VW-Audi KL To use the various VW-Audi engine and transmission holders the KL Carrier Adaptor is required (458) Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 7.E1

11 Transmission Hydraulic Press (400 mm long) The hydraulic press KL A is used in conjunction with the pressure-/ support sleeve sets of the KL Series and pressure piece sets KL and KL thus enabling the professional removal and installation of shafts, steering knuckle bolts, bearings, sleeves, silentblocs ets. Thanks to the handy design, the hydraulic press can also be used in-situ on the vehicle. KL A KL A KL A Inner width: 160 mm Inner length: 400 mm Maximum load capacity: 28 t. Cylinder retaining thread: 2¾"-16 UN 14.3 kg Scope of Delivery: KL A Hydraulic Press (400 mm long) Part No. Description Qty. KL A Press frame 400 mm long with hydr. cyl. and stand 1 Hydr. hand pump with hose, coupling, adaptor and pressure KL M28 gauge 1 Scope of Delivery: KL A Press Frame (400 mm long), with Hydr. Cyl. and Stand Part No. Description Qty. KL Press frame (400 mm long) 1 KL Pressure spindle M24 1 KL Retainer adaptor for pressure spindle Ø18 mm with O-Ring 1 KL Hydraulic cylinder 28t 1 KL Mounting bracket for press frame 1 Set of Pressure Pieces, with Storage Case For extracting and inserting bearings, shafts, bushes etc. Used in conjunction with a hydraulic press or any hydraulic press tool set of the KL Series. The set consists of one mandrel, one plug and 15 pressure pieces and is supplied in a plastic storage case. KL KL Mounting bore Ø: Ø A: Ø B: 10 mm 22 mm - 50 mm in 2 mm gradation 20 mm - 48 mm in 2 mm gradation Set of Pressure Pieces, with Storage Case KL For extracting and inserting bearings, shafts, bushes etc. Used in conjunction with a hydraulic press, pullers or tools of the KL H and KL H tool sets. The set consists of one mandrel, one plug and 15 pressure pieces and is supplied in a plastic storage case. Mounting bore Ø: Ø A: Ø B: 20 mm mm in 2 mm gradation mm in 2 mm gradation Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 7.E1 (459) 8-11

12 KL Stripper Plate, Size 2 KL For pressing on and pressing off bearings; for example, on rear axle shafts, transmissions and engines. KL Stripper Plate, Ø 62 mm KL For pressing on and pressing off bearings or sprockets; for example, on transmissions, engines etc. Used in conjunction with a workshop press. KL Stripper Plate, Ø 67 mm KL For pressing on and pressing off bearings or sprockets on bearing shafts; for example, on transmissions, engines etc. Used in conjunction with a workshop press. KL Stripper Plate, Ø 72 mm KL For pressing on and pressing off bearings or sprockets on bearing shafts; for example, on transmissions, engines etc. Used in conjunction with a workshop press. KL Stripper Plate (thin-walled, 4 mm) KL Made of highly hardened and tempered special steel Ø1 = 30 mm; Ø2 = 45 mm. Ideal tool for very narrow clearances (up to 4 mm). Note: The stripper plate KL can also be used in conjunction with the puller KL , (460) Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 7.E1

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