Engine Tools Cooling System

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1 KL Pump directly on Pump indirectly on KL Pressure Tester The Pressure Tester KL is made from metal. It consists of a quick clutch, a pressure relief valve and a flexible tube. This tool was developed to control the sealing of the cooling systems on vehicles. The precision manometer is protected by a rubber cap. There is a wide range of adaptors for different radiators and compensating tanks. Applicable in the long run and with a high temperature while the pump and the adaptor are made of metal (brass). There is also a high precision of pump and adaptor. A safety valve is included. It is possible to put the pump on the cooling system directly or otherwise to connect the pump to the cooling system with the flexible tube. Technical Data: Max pressure of the hand pump:... (3 psi)...2,5 bar Weight of the pump with tube:... 1,1 kg Weight KL complete:... 7,9 kg Weight of the empty case:... 2,5 kg Contents: KL Pressure Tester (Universal) consists of: Part No. Description KL Pump KL Flexible Tube KL Adaptor No. 20 Universal Bajonet Joint Ø 0 KL Adaptor No.21 M48 3 KL Adaptor No.22 M44 3 KL Adaptor No.24 M52 3 KL Adaptor No.25 M52 4 KL Adaptor No.2 Jap Vehicles KL Adaptor No. 27 M54 4 KL Adaptor No.33 S48 3 KL Adaptor No.34 Tr3 3 KL Case empty KL Pump with the Tube Adaptor Spare Parts KL Set for repairing the pump KL Manometer for rubber cap Note: More sets for HGV s see HGV Chapter-Sites. Other Sets for vehicles KL Pressure Tester for BMW consists of: pump KL , tube KL and adaptors No. 25, 25 and 29 KL Pressure Tester for Peugeot/Citroën/Fiat consists of: pump KL , tube KL and adaptors No. 20 and 22. KL Pressure Tester for Nissan/Subaru consists of: pump KL , tube KL and adaptors No. 20 and 2. KL Pressure Tester for Ford consists of: pump KL , tube KL and adaptors No. 20, 24, 2, 32 and 33. KL Pressure Tester for Honda consists of: pump KL , tube KL and adaptors No. 20, 22 and 2. KL Pressure Tester for Mazda consists of: pump KL , tube KL and adaptors No. 24, 2 and 30. KL Pressure Tester for Mercedes consists of: pump KL , tube KL and adaptors No. 20, 3, 37 and 38. KL Pressure Tester for Mitsubishi/ Toyota consists of: pump KL , tube KL and adaptors No. 20, 2 and 30. KL Pressure Tester for Opel consists of: pump KL , tube KL and adaptors No. 20, 24, 2, 31 and 38. KL Pressure Tester for Porsche consists of: pump KL , tube KL and adaptors No. 20 and 21. KL Pressure Tester for Renault consists of: pump KL , tube KL and adaptors No. 22 and 23. KL Pressure Tester for Rover consists of: pump KL , tube KL and adaptors No. 20, 22, 24, 25 and 2. KL Pressure Tester for Saab consists of: pump KL , tube KL and adaptors No. 20, 23 and 24. KL Pressure Tester for Seat consists of: pump KL , tube KL and adaptors No. 20 and 27. KL Pressure Tester for VW / Audi consists of: pump KL , tube KL and adaptors No. 20, 21, 27, 33 and

2 Adaptor Application List by Part No: The Part No. of individual Adaptors is given in Column 1. No. Part No. Manufacturer Model or Type 10 KL MAN, Krupp General 11 KL Mercedes HGV Cooper 12 KL Ford Australian, Explorer 13 KL Scania General (e.g. 93, 113, 143) KL Volvo HGV 14 KL Scania General 1 KL Mercedes Bus, Sprinter CDI 17 KL Scania HGV Type 94, 114, 124, KL DAF HGV 92 and KL Büssing General KL Fendt General KL Iveco General KL MAN, Krupp General KL Mercedes HGV, Unimog KL Scania General 20 KL Alfa Romeo General KL Audi General KL Autobianchi General KL BMW Old Models KL Chrysler 185 hp engines 91-onwards KL Citroën XM, Evasion, Xantia KL DAF General KL Daihatsu General KL Fendt General KL Ferrari General KL Fiat General KL Ford General (e.g. Scorpio) KL Honda General KL Isuzu General KL Iveco General KL Jaguar General KL Kia General KL Lamborghini General KL Lancia General KL Mercedes Cars general Mercedes Vito KL Mercedes HGV; Bus KL Mercedes SLK, SLC, CLK Cooper KL Mitsubishi General KL Nissan General KL Opel Omega, 87 KL Peugeot General KL Porsche General KL Rover General (e.g. ) KL Saab General KL Scania General KL Seat General KL Subaru General KL Suzuki General KL Toyota General KL Triumph General KL VW General (e.g. Polo 9, Passat 87-9, T4, Transporter 89 -onwards) 21 KL Audi General (e.g. A4 up to 9) KL Porsche Boxster KL VW Golf II 22 KL Alfa Romeo General KL Chrysler 171 hp engine 89, Dacia Logan Renault General (e.g. Safrane, Laguna) Citroën General Peugeot General (e.g. 20, 307, 407) KL Fiat General Honda Concerto No. Part No. Manufacturer Model or Type 22 KL Rover Metro, 115, 200, 400 KL Simca Generell 23 KL Alfa Romeo 14 Cooper S KL Renault Espace KL Saab General (e.g. 900 and 9000 up to 93) KL Volvo General (e.g. 850, 90) KL Volvo HGV FH KL Daewoo General KL Ford General (e.g. Scorpio, Transit, Ka 9-onwards, Mondeo 94-onwards) KL Jaguar XJ4 / XJ KL Mazda 121 Header Tank KL Opel General (e.g. Frontera) KL Rover Metro Diesel, Range Rover KL Saab onwards (Opel) KL Škoda General BMW E90 25 KL BMW Models with header tanks (e.g. 3-series, 5-series and 7-series, 524 Turbo Diesel, E3, E4, E39, E5, E38) Rover Models from 2,5 l Diesel engines 2 KL Daihatsu General Ford Probe, Maverick KL Honda General, Accord, Civic, Legend, Accord `92- onwards, Civic Coupe 93-onwards Hyundai General Isuzu General KL Kia General KL MAN, Krupp General KL Mazda General KL Mitsubishi General (e.g. Sigma) KL Nissan General (e.g. Galant, Terrano 9-onwards) KL Opel Monterey (jap. Vehicles) KL Rover 00 KL Subaru General (e.g. Justy) KL Suzuki General KL Toyota General (e.g. Celica, Camry 9-onwards) KL VW Taro 27 KL Seat General (e.g. Arosa) KL VW Golf II, Golf III 93-onwards, Lupo, T KL MAN, Krupp HGV F90-F2000 KL Mercedes HGV [heavy Class], Actros 29 KL BMW BMW E30, E3, E38, E39, E4, E5 30 KL Mazda 121 KL Mitsubishi Space Wagon, Pajero KL Toyota Celica, Starlett, Corolla 31 KL Opel Omega, B-Series 9, Vectra A KL Scania General 32 KL Ford Scorpio from 95, Transi 95-onwards 33 KL Ford Galaxy KL VW Sharan 34 KL Audi A3, A4, A 97-onwards, TT KL Škoda Oktavia, Superb KL VW Passat 97-onwards, Golf IV / V, Bora, T5 35 KL Volvo HGV FH 12 3 KL Mercedes W210 [E-Class] 37 KL Mercedes A-Class 38 KL Mercedes M-Class KL Opel Sintra KL Renault HGV Midliner 40 KL Renault HGV Premium, HGV Magnum.1-02

3 Adaptor Application List by Vehicle Type The part No. of the appropriate Adaptor is given in Column 4. Make Model or Type Part No. No. Alfa Romeo General KL General KL KL Audi General KL General (e.g. A4 up to 9 KL A3, A4, A 97 -onwards, TT) KL Autobianchi General KL BMW Old Models KL E90 KL Models with Header Tanks (e.g. 3, 5 and KL Series, 524 Turbo diesel, E3, E4, E39, E5, E38) 3 Series, BMW E30, E3, E38, E39 KL E4, E5 Büssing General KL Chrysler 185 hp engines 91 -onwards KL hp engines 89 -onwards KL Citroën XM, Evasion, Xantia KL General KL Dacia Logan KL Daewoo General KL DAF HGV 92 and 95 KL General KL Daihatsu General KL General KL Fendt General KL General KL Ferrari General KL Fiat General KL General KL Ford Australian, Explorer KL General (e.g. Scorpio) KL General (e.g. Scorpio, Transit, KL Ka from 9, Mondeo 94 -onwards) Probe, Maverick KL Scorpio 95-onwards, Transit 95-onwards KL Galaxy KL Honda General KL Concerto KL General (e.g. Accord, Civic, Legend, KL Accord 92-onwards, Civic Coupé 93-onwards) Hyundai General KL Isuzu General KL General KL Iveco General KL General KL Jaguar General KL XJ4 / XJ KL Kia General KL General KL Lamborghini General KL Lancia General KL MAN, Krupp General KL General KL General KL HGV F90-F2000 KL Mazda 121 with header tank KL General KL KL Mercedes HGV KL Bus, Sprinter CDI KL HGV, Unimog KL Cars general, Vito KL HGV, Bus KL SLK, SLC, CLK KL Make Model or Type Part No. No. Mercedes HGV [heavy class], Actros KL W210 [E-class] KL A-Class KL M-Class KL Cooper KL Cooper KL Cooper S KL Mitsubishi General KL General (e.g. Sigma) KL Space Wagon, Pajero KL Nissan General KL General (e.g. Galant, KL Terrano 9 -onwards) Opel Omega, 87 KL General (e.g. Frontera) KL Monterey [jap. Vehicles] KL Omega, B-Series 9, Vectra A KL Sintra 97 KL Peugeot General KL General (e.g. 20, 307, 407) KL Porsche General KL Boxster KL Renault General (e.g. Safrane, Laguna) KL Espace KL HGV Midliner KL HGV Premium, HGV Magnum KL Rover General (e.g. ) KL Metro, 115, 200, 400 KL Metro Diesel, Range Rover KL Models from 2,5 l diesel engines KL KL Saab General KL General (e.g. 900 and 9000 up to 93) KL onwards [Opel] KL Scania General (e.g. 93, 113, 143) KL General KL HGV Type 94, 114,124, 144 KL General KL General KL General KL Seat General KL General (e.g. Arosa) KL Simca General KL Škoda General KL Oktavia, Superb KL Subaru General KL General (e.g. Justy) KL Suzuki General KL General KL Toyota General KL General (e.g. Celica, Camry 9 - KL onwards) Celica, Starlett, Corolla KL Triumph General KL Volvo HGV KL General (e.g. 850, 90) KL HGV FH 12 KL HGV FH 12 KL VW General (e.g. Polo 9, Passat 87-9, KL T4 99, Transporter 89 -onwards) Golf II KL Taro KL Golf II, Golf III 93 -onwards KL Lupo Sharan KL Passat 97-onwards Golf IV / V, Bora, T5 KL

4 KL Opel/Vauxhall KL Socket wrench insert 29 mm For removing or installing almost all types of thermostat with plug or non-detachable cable. Drive:...1/2" Suitable for Opel/Vauxhall e.g. Corsa B, Omega, Vectra etc. KL Reaction Wrench KL VW-Audi For locking the pulley on the water-pump on VW Polo, Golf, Passat and Audi 80/A4. Length: mm The ½ drive in the tools handle enables an extension of the tool by e.g. a ratchet. Easy loosening of stubborn bolts on the water-pump pulley. KL Reaction Wrench KL KL KL VW-Audi For locking of deep-drawn water-pump pulleys on VW and Audi engines, as they are used when e.g. an air conditioning is also built in. Length: mm Safe locking of the water-pump pulley. Easy loosening of stubborn bolts on the water-pump pulley. Technical Data: Part No. KL KL Overall length 250 mm 300 mm Width 80 mm 5 mm Height 8 mm 40 mm Weight 450 g 450 g Drive 1/2 or by hand by hand KL Hose Band Pliers For tightening of clamps (system OETIKER) on cv boots, water and fuel hoses. Suitable for Audi, BMW, Chrysler, Ford, GM, Honda, Mazda, Mercedes, Nissan, Opel/Vauxhall, VW etc. No damage to spring band clamps. No damage to hoses. Easy and quick replacement of hoses. Length: mm Weight: g KL Hose Band Pliers With Power Transmission an 2 Working-Stages. For tightening of clamps (system OETIKER) on cv boots, water and fuel hoses. With toggle joint. Applications: Audi, BMW, Chrysler, Ford, GM, Honda, Mazda, Mercedes, Nissan, Opel/Vauxhall, VW etc. Length: mm Weight: g KL Universal KL Hose Band Cutter straight To open or cut "earless Clamp-Bands on CV-Joints, Drive- Shafts, Radiator Hoses, Fuel-lines, etc. Universal application. Length: mm Weight: g KL Hose Band Cutter angled (not ill.) As KL But with angled head for inaccessible locations..1-04

5 KL KL , KL , KL , KL Hose Clip Pliers with locking ratchet KL For replacement of hose-clips on Fuel-lines, Oil-pipes and water-hoses, which are not retained by Jubilee type clips, but re-usable, self-tensioning spring-clips. Special design allows the spring hose clips to be securely gripped and safely expanded. Suitable for Alfa Romeo, Audi, Citroën, Fiat, Ford, Hyundai, Lancia, MAN, Mercedes, Opel/Vauxhall, Peugeot, Porsche, Renault, Seat, Toyota, VW, Volvo, etc. KL Following clips may be replaced with the Hose Clip Pliers: Norma, ABA (AWAB), MIKALOR, MUBEA from Ø mm. KL Hose Clip Pliers straight with ratchet Clip -Ø: mm Length: mm Weight: g KL KL Hose Clip Pliers 110 off-set tips with ratchet Clip-Ø: mm Length: mm Clamp Angle: Weight: g KL Hose Clip Pliers 90 off-set tips with ratchet Clip-Ø: mm Length: mm Clamp Angle: Weight: g Spare Part: KL KL Hose Clip Pliers with remote operation and ratchet With remote operation and ratchet. Application as KL , but with remote control especially for difficult to reach positions. Clip -Ø: mm Length: mm Clamp Angle: Weight: g KL Replacement Bowden Cable.1-05

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