Clutch Repairs (465) Copyright GEDORE Automotive GmbH, Germany. formerly

Save this PDF as:
 WORD  PNG  TXT  JPG

Size: px
Start display at page:

Download "Clutch Repairs (465) Copyright GEDORE Automotive GmbH, Germany. formerly"

Transcription

1 Copyright GEDORE Automotive GmbH, Germany (465) -01

2 KL KA Clutch Tool Set (SAC), in a Plastic Storage Case (Pat.) Suitable for Self-Adjusting Clutches (with 6 and 8 bolt holes); e.g. on VW-Audi, BMW, Mercedes, Volvo, Opel/Vauxhall, Renault etc. Product Demo Video The KL KA clutch tool set is indispensable for the professional removal and installation of Self-Adjusting Clutches (SAC). Correct removal and installation of this type of clutch is virtually impossible without the use of our tool set. Using the wrong tool risks damaging or distorting the clutch. This will result in incorrect separation or grabbing of the clutch. Distorted or incorrectly mounted clutches are defective and must always be replaced. The KL KA tool set prevents damage to the SAC when removing and installing it. Also, the risk of distorting the adjuster ring in the clutch pressure plate is eliminated using this tool. The newly developed clutch aligner KL enables clutch discs to be centred also on vehicles that do not feature a pilot bearing in the crankshaft. The two clamping-/centring elements ensure, on the first clamping element (Ø 15-28mm) the accurate centring in the clutch disc, and on the second element (Ø 12-28mm) the accurate centring in the pilot bearing, respectively the crankshaft bore. Even clutches on engines where the crankshaft bore Ø is greater than the clutch disc hub Ø can be aligned neatly and accurately thanks to this tool. Advantages: Enables the clutch pressure plate to be pretensioned during removal and installation (important as a means of avoiding distortion on the clutch). Enables the clutch disc to be centred relative to the pilot bearing or to the pressure plate. Enables the adjuster ring to be reset, when used in conjunction with reset tool KL Example of Clutch (SAC) Removal 1. Insert clutch aligner into clutch and tighten it. 2. Unscrew 3x clutch pressure plate fastening screws. Replace with threaded bolts. Install clutch pre-compressor. 3. Compress diaphragm spring. Unscrew remaining fastening screws. Release pressure on diaphragm spring. 4. Remove knurled nuts and clutch pre-compressor. Remove clutch aligner and threaded bolts. 5. Remove clutch pressure plate. 6. Remove clutch disc. -02 (466) Copyright GEDORE Automotive GmbH, Germany

3 KL KA Clutch Tool Set (SAC), in a Plastic Storage Case (Pat.) Resetting the Adjuster Ring. Install clutch pressure plate without clutch disc. 8. Screw in threaded bolts. Mount clutch pre-compressor. 9. Compress diaphragm spring. 10. Insert reset tool. Turn back adjuster ring. Example of Clutch (SAC) Installation 11. Release pressure on diaphragm spring. Remove reset tool. 12. Remove knurled nuts, clutch pre-compressor and threaded bolts. Remove clutch pressure plate. 13. Insert clutch aligner and clutch disc into flywheel. Tighten clutch aligner. 14. Position clutch pressure plate. 15. Screw down threaded bolts. Mount clutch pre-compressor. 16. Compress diaphragm spring. Screw in fastening screws. Release pressure on diaphragm spring. 1. Remove knurled nuts, clutch pre-compressor and threaded bolts. Remove clutch aligner. 18. Screw in and tighten down the clutch pressure plate fastening screws. Copyright GEDORE Automotive GmbH, Germany (46) -03

4 KL KA Application Video KL KA Clutch Tool Set (SAC), in a Plastic Storage Case (Patented) Suitable for Self-Adjusting Clutches (with 6 and 8 bolt holes); e.g. on VW-Audi, BMW, Mercedes, Volvo, Opel/Vauxhall, Renault etc. The KL KA clutch tool set is indispensable for the professional removal and installation of Self-Adjusting Clutches (SAC). PM 0 - Tools for Clutch Repairs KL KA Clutch Tool Set (SAC), in a Plastic Storage Case KL Clutch-Pretensioning Tool (3-hole pitch) 1 KL Reset Tool 1 KL Set of Clutch-Centring Pins (3-pc) 1 KL Clutch Aligner 1 KL Upgrade Kit (4-hole pitch) 1 KL Plastic Storage Case 1 KL Clutch-Pretensioning Tool KL Clutch-Pretensioning Tool (Base Tool) 1 KL Knurled Nut 1 KL Threaded Bolt, M6 1 KL Threaded Bolt, M 1 KL Threaded Bolt, M8 1 Self-adjusting clutch (SAC) Scope of Delivery KL Set of Clutch-Centring Pins KL Clutch-Centring Pin, Ø 23mm 1 KL Clutch-Centring Pin, Ø 28mm 1 KL Clutch-Centring Pin, Ø 32.5mm 1 Align clutch disc KL Clutch Aligner KL Guide Tube (complete) 1 KL Centring Pin, Ø 12mm 1 KL Centring Pin, Ø 14mm 1 KL Centring Pin, Ø 15mm 1 KL Clamping Cone, Size 2, 22mm 1 KL Cone Adaptor 1 KL Set of Clamping Elements, Ø 20mm 1 KL Sliding Cone, Ø 15mm, 40mm long 1 KL Sliding Cone, Ø 15mm, 6mm long 1 KL Sliding Cone, Ø 15mm, 5mm long 1 KL Sliding Cone, Ø 18mm, 5mm long 1 KL Sliding Cone, Ø 18mm, 6mm long 1 Position clutch pressure plate Pretension clutch KL Upgrade Kit (4- hole pitch) for KL K and KL K KL Knurled Nut 1 KL A Knurled Nut 1 KL Threaded Bolt, M6 1 KL Threaded Bolt, M 1 KL Threaded Bolt, M8 1 KL Base Plate, with 4-hole pitch 1 Turn back adjuster ring -04 (468) Copyright GEDORE Automotive GmbH, Germany

5 KL Clutch-Centring Pin, Ø 26.5mm, BMW/Audi KL Applicable to BMW and Audi. Designed to align the clutch disc before the re-installation of a pretensioned selfadjusting clutch (SAC). Can also be used to align new and already pretensioned SACs. KL Clutch-Centring Pin, Ø 26.5mm KL Applicable to BMW E36, E39, E46, E8 equipped with a S5D-250G gearbox. This tool is used for centring the clutch disc before the re-installation of a pretensioned self-adjusting clutch (SAC). Can also be used to align new and already pretensioned SACs. KL Clutch-Centring Pin, Ø 32.5mm KL Suitable for the BMW vehicles equipped with a GS6-53DG gearbox and S65 (V8) or S85 (V10) engine: E92 (M3), E60 (M5) and E63 (M6). This tool is used for centring the clutch disc before installing or re-installing a selfadjusting clutch (SAC). KL Clutch-Centring Sleeve, Ø 32.5mm, BMW KL Suitable for BMW vehicles with a N54B30 engine, e.g. E90/E91/E92/E93 (335i) This tool is used for centring the clutch disc before installing or re-installing a selfadjusting clutch (SAC) Inner Ø: Outer Ø: 15mm 32.5mm KL Clutch Centring Sleeve Ø 32.5 mm KL A Hex screw M5x45mm 1 KL Centring sleeve 1 KL Pin-Type Face Spanner, Ø mm, Pin Ø 5mm KL Suitable for VW-Audi, Fiat etc. Designed to remove the pre-tension ring when installing a new SAC (Self-Adjusting Clutch) on Audi, Fiat etc. Ø: mm Pin Ø: 5mm Pin height: 6mm Overall length: 215mm Weight: 300g Copyright GEDORE Automotive GmbH, Germany (469) -05

6 KL KL Upgrade Kit (4-hole pitch) for KL K and KL K Base plate with 4-hole pitch. Required for pretensioning the clutch pressure plate before removing and installing an SAC featuring 8 bore holes. KL Upgrade Kit (4- hole pitch) for KL K and KL K KL Knurled Nut 1 KL A Knurled Nut 1 KL Threaded Bolt, M6 1 KL Threaded Bolt, M 1 KL Threaded Bolt, M8 1 KL Base Plate, with 4-hole pitch 1 KL KL Clutch Aligner (Patented) Suitable for Self-Adjusting Clutches (SAC). Essential tool for vehicles without a pilot bearing in the crankshaft. The newly developed clutch aligner KL enables clutch discs to be centred also on vehicles that do not feature a pilot bearing in the crankshaft. The two clamping-/centring elements ensure, on the first clamping element (Ø 15-28mm) the accurate centring in the clutch disc, and on the second element (Ø 12-28mm) the accurate centring in the pilot bearing, respectively the crankshaft bore. Even clutches on engines where the crankshaft bore Ø is greater than the clutch disc hub Ø can be aligned neatly and accurately thanks to this tool. KL Clutch Aligner KL Guide Tube (complete) 1 KL Centring Pin, Ø 12mm 1 KL Centring Pin, Ø 14mm 1 KL Centring Pin, Ø 15mm 1 KL Clamping Cone, Size 2, 22mm 1 KL Cone Adaptor 1 KL Set of Clamping Elements, Ø 20mm 1 KL Sliding Cone, Ø 15mm, 40mm long 1 KL Sliding Cone, Ø 15mm, 6mm long 1 KL Sliding Cone, Ø 15mm, 5mm long 1 KL Sliding Cone, Ø 18mm, 5mm long 1 KL Sliding Cone, Ø 18mm, 6mm long 1-06 (40) Copyright GEDORE Automotive GmbH, Germany

7 KL K Dual Mass Flywheel Wear-Testing Tool (For Testing On The Vehicle) KL K Universally suitable for vehicles equipped with Dual Mass Flywheel (DMF). Indispensable tool for the quick and professional wear tests of Dual Mass Flywheels (DMF). Tests can be performed directly on the vehicle with the clutch removed. The test involves checking the rock allowance (axial play) and the freeplay angle (torsion of the secondary flywheel against the primary flywheel until the tension of the spring can be felt). Note: As a rule, Dual Mass Flywheels should always be checked for wear and damage when replacing a clutch. Professional tests are essential as Dual Mass Flywheels that are deteriorated or worn can damage the new clutch as well as the gearbox and drive train. Advantages: Universal application. Substantial time savings. The tool is easy to operate. Professional and accurate working. KL KL KL K Dual Mass Flywheel Wear-Testing Tool (on-vehicle tests) KL K Dual Mass Flywheel Wear-Testing Tool 1 KL Torque Angle Gauge 1 KL Dial Gauge, Ø 58mm 1 KL K Dual Mass Flywheel Wear-Testing Tool (without Dial Gauge, Torque Angle Gauge) KL Dual Mass Flywheel Wear Testing Tool (for testing on the vehicle) 1 KL Plastic Storage Case 1 KL Dual Mass Flywheel Wear-Testing Tool (on-vehicle tests) KL Slotted Bar with Fixing Device 1 KL Stand for Dial Gauge 1 KL Flywheel Locking Tool 2 KL Slotted bar with fixing device KL Slotted Bar with Protective Handle 1 KL Special Screw, M6 2 KL Special Screw, M 2 KL Special Screw, M8 2 KL Shoulder Nut, M8 4 KL Set Screw, M8x80 (pointer) 1 Measuring the freeplay angle by number of teeth Checking the rock allowance Measuring the freeplay angle with degree gauge KL Dial Gauge, Ø 58mm KL Spindle and clamping shank made of stainless steel, design and measurement accuracy according to DIN 88-A. Graduation: 0.01mm Measuring Range: 10mm Housing -Ø: 58mm 1 pointer revolution: 1mm Clamping shank Ø: 8mm Copyright GEDORE Automotive GmbH, Germany (41) -0

8 Tools for Double Clutch (Pat.) KL K Base Toolkit for Double Clutch Universally applicable to VW-Audi, Seat, Škoda, Renault and Ford passenger cars with dry double clutch systems. For example: VW-Audi 1st generation transmissions 0AM (until 5/2011), 2nd generation transmissions 0AM (from 6/2011 onwards); Renault DC4 and Ford DPS6 etc. Having always the right specialist tool at hand is essential for carrying out professional repairs to double clutch systems and to avoid costly damage in the first place. Used in conjunction with the respective vehicle-specific upgrade kit, the KL K base toolkit for double clutches allows for professional repairs to all LuK* Double Clutch Systems (dry double clutches) that are currently available on the market. The forward-looking modular concept allows for continuous enhancement of the KL K base toolkit for double clutches with vehicle-specific upgrade kits, thus making it applicable also to future double clutch systems. *LuK, a member of the Schaeffler Group, is an internationally renowned supplier of clutch- and transmission systems, torque converters and dampers to the Automobile Industry and Aftermarket. KL K Upgrade Toolkit for Double Clutch, VW KL K Upgrade Toolkit for Double Clutch, Renault Applicable to VW-Audi, Seat and Škoda vehicles with dry double clutch systems. For example: 1st generation DSG transmissions 0AM (until 5/2011) and 2nd generation DSG transmissions 0AM (from 6/2011 onwards). The KL K upgrade toolkit for double clutch is designed to be used in conjunction with the KL K (LuK ) base toolkit, thus allowing for the professional dismantling, assembly and adjustment of dry double clutch systems found on VW-Audi, Seat and Škoda vehicles. KL K Upgrade Toolkit for Double Clutch, Ford KL K Reset Toolkit for Double Clutch Applicable to Renault vehicles with dry double clutch systems, e.g. with DC4 transmission. The KL K upgrade toolkit for double clutch is designed to be used in conjunction with the KL K (LuK ) base toolkit, thus allowing for the professional dismantling, assembly and adjustment of dry double clutch systems found on Renault vehicles. KL K Update Toolkit for Double Clutch Applicable to Renault and Ford passenger cars equipped with a 6-speed double clutch DC4 transmission (Renault) and DPS6 transmission (Ford) respectively. The reset toolkit upgrades the base toolkit for double clutch KL K (LuK ). The toolkit is designed to professionally reset/ re-enable the transport lock of a double clutch that has been removed and is to be re-installed, for example, after repairs to the gearbox. Applicable to Ford vehicles with dry double clutch systems, e.g. with DPS6 transmissions. The KL K upgrade toolkit for double clutch is designed to be used in conjunction with the KL K (LuK ) base toolkit, thus allowing for the professional dismantling, assembly and adjustment of dry double clutch systems found on Ford vehicles. Note: All new double clutches for DC4 (Renault) and DPS6 (Ford) double clutch transmissions come provided with a transport lock. This means that no additional work needs to be carried out before the installation of a new clutch and, consequently, the KL reset toolkit is not necessary. The KL K update toolkit is designed to complement the previous LuK toolkit for double clutch (LuK ), so that the contents includes all the tools of the current KL K base toolkit for double clutch and KL K upgrade toolkit for VW. -08 (42) Copyright GEDORE Automotive GmbH, Germany

9 KL Clutch Aligner For Hub Ø: 15-28mm. (Universal) Thanks to the parallel expansion technique it is now possible to align the clutch disc either relative to the clutch pressure plate (on vehicles that do not feature a pilot bearing in the crankshaft) or, via the pilot bearing relative to the flywheel. KL KL Clutch Aligner KL Clutch Aligner for Passenger Cars 1 KL Centring Sleeve Set 1 KL Plastic Storage Case 1 Advantage: The newly-developed parallel expansion technique with self-centring feature ensures that the tool remains accurately positioned in the axis of the clutch disc hub throughout the whole alignment processs, thus allowing for precise centring of the clutch disc. KL Clutch Aligner for Passenger Cars (Universal) Suitable for clutch hub Ø: 15-28mm. Thanks to the parallel expansion technique, it is now possible to align the clutch disc either relative to the clutch pressure plate (on vehicles that do not feature a pilot bearing in the crankshaft) or, via the pilot bearing relative to the flywheel. KL Clutch Aligner for Passenger Cars KL Clutch Aligner Base Tool 1 KL Clamping Segment Set, 19mm 1 KL Clamping Segment Set, 24mm 1 KL Advantage: The newly-developed parallel expansion technique with self-centring feature ensures that the tool remains accurately positioned in the axis of the clutch disc hub throughout the whole alignment processs, thus allowing for precise centring of the clutch disc. KL Clutch Aligner, Vans/Small Lorries (LGV) Suitable for vans and small lorries (LGV) with a hub Ø of from 24-36mm. This clutch aligner is indispensable for the quick and easy centring of the clutch disc/ clutch discs. The centring takes place via the pilot bearing in the crankshaft. KL KL Clutch Aligner, Vans/Small Lorries (LGV) KL Centring Sleeve Set 1 KL Clutch-Centring Pin 1 KL R Clutch Aligner, Renault Intended for use on vans and small lorries (LGV) with a hub Ø of from 23-35mm. An ideal tool for Renault. This clutch aligner is indispensable for the quick and easy centring of the clutch disc/ clutch discs. The centring takes place via the pilot bearing in the crankshaft. KL R KL R Clutch Aligner, Renault KL Centring Sleeve Set 1 KL R Clutch-Centring Pin 1 Copyright GEDORE Automotive GmbH, Germany (43) -09

10 KL-0201 KL-0201 Clutch Alignment Tool Intended for use on: VW Golf vehicles equipped with litre engines. Allows the clutch driving plate to be aligned relative to the flywheel. KL-0202 Clutch Alignment Tool Intended for use on VW engines featuring 16 valves. Allows the clutch driving plate to be aligned relative to the flywheel. KL KL Clutch Cable Clamp Suitable for VW Golf (II and III), etc. When replacing a clutch, the self-adjusting clutch cable needs to be secured with the KL clamp before removing the clutch. Failure to do so will lead to damage to the clutch cable which, as a result, will have to be renewed completely. KL A KL A Pliers for Clutch Master Cylinder Piston Rod KL Applicable to: Vauxhall/Opel: Astra-J, Signum, Vectra-C; Audi: A1 (8X), A3 (8P), A4 (B), A6 (C6); VW: Golf (1K1), Passat (3B6), Eos (1F) etc. The pliers are designed to release the clutch master cylinder piston rod from the clutch pedal quickly and with ease. Very useful tool when removing a clutch master cylinder/pedal support bracket. Min. opening distance between jaws: Max. opening distance between jaws: Overall length: KL Set of Clamps (3-pc.) 3mm 60mm 290mm Suitable for Opel/Vauxhall. Used to fix the pretensioned clutch pressure plate. KL KL Clutch Assembly Ring (Plastic), Opel/Vauxhall/Saab Suitable for Opel/Vauxhall and Saab passenger cars. For Ø mm Assembly aid to secure and keep the pretensioned diaphragm spring on the clutch pressure plate. -10 (44) Copyright GEDORE Automotive GmbH, Germany

11 KL Inner Bearing Extractor Set Universally applicable to passenger cars. Includes collet chucks with Ø 10-20mm. This set allows for the quick and professional replacement of pilot-/guide bearings, alternator bearings, etc. The collets are manufactured from special high-grade steel to ensure proper functioning of the tool. KL KL Inner Bearing Extractor Set KL Spreader, 5mm 1 KL Spreader, 6mm 1 KL Slide Weight 1 KL Collet Chuck, 10mm 1 KL Collet Chuck, 12mm 1 KL Collet Chuck, 15mm 1 KL Collet Chuck, 1mm 1 KL Collet Chuck, 20mm 1 KL Plastic Storage Case 1 KL Inner Bearing Extractor Set Applicable to passenger cars and lorries. Includes collet chucks with Ø 10-30mm. This set allows for the quick and professional replacement of pilot-/guide bearings, alternator bearings, etc. The collets are manufactured from special high-grade steel to ensure proper functioning of the tool. KL KL Inner Bearing Extractor Set KL Inner Bearing Extractor Set 1 KL Collet Chuck, 25mm 1 KL Collet Chuck, 2mm 1 KL Collet Chuck, 30mm 1 KL Internal Extractor Set with Slide Hammer (0.8kg) Can be used for a wide range of applications, for example, for clutch pilot bearings. This tool set allows for the removal of bearings, bearing shells and bushings, for example, from blind boreholes. KL Internal Extractor Set with Sliding Hammer (0.8kg) KL Collet Chuck, 12-15mm 1 KL Collet Chuck, 15-19mm 1 KL Collet Chuck, 19-25mm 1 KL Adaptor for Injector Nozzle Puller, M10 1 KL Slide Hammer Puller (base tool) 1 KL KL-0110 A Holding Wrench (Universal) KL-0110 A Universal application. Used for locking flywheels. Length: Weight: 250mm 0.5kg Copyright GEDORE Automotive GmbH, Germany (45) -11

12 KL A KL A Flywheel Locking Tool (adjustable) This tool is designed to lock the flywheel with the gearbox removed. The tool is axially and radially adjustable and, thus, almost universally applicable - simply by using different stud bolts. Bolt Ø: Bolt distance: 8.5mm 92-10mm KL KL Multi-Spline Sockets The special socket enables the drive shaft fixing screws to be loosened from the differental flange quickly and easily from the outside. Not intended for use with impact wrenches. Advantages: Substantial time savings. KL Multi-Spline Socket, XZN M8, 800mm Suitable for VW-Audi, etc. Size (waf): XZN M8 Drive: 1/2" Length: 800mm KL Multi-Spline Socket, XZN M10, 800mm Suitable for VW Golf IV etc. Size (waf): XZN M10 Drive: 1/2" Length: 800mm KL Multi-Spline Socket, XZN M12, 800mm Suitable for VW T4, Touareg etc. Size (waf): XZN M12 Drive: 1/2" Length: 800mm KL Multi-Spline Socket, XZN M14, 800 mm Suitable for VW T4, Touareg etc. Size (waf): XZN M14 Length: 800mm Drive: 1/2" -12 (46) Copyright GEDORE Automotive GmbH, Germany

13 KL Flexible Multi-Spline Bit Socket, XZN M10 KL Suitable for VW-Audi, for example VW Golf IV, Passat 3C etc. For the quick and easy removal and installation of drive shafts. The special design of the socket allows you to easily access the fastening screws that are sometimes difficult to reach. The tool is not designed for use with an impact wrench. Advantages: Substantial time savings. Size (waf): XZN M10 Drive: 3/8" Length: 128mm KL Puller for Clutch Release Shaft, Fiat Ducato KL Suitable for Fiat Ducato vehicles (1994 onwards) equipped with a pull-type clutch. Intended for the removal of clutch release shafts. This tool is necessary when the gearbox needs to be removed, for example when replacing the clutch, or for gearbox repairs. KL Removal Mandrel for Clutch Release Bearing KL For use on Fiat Ducato vehicles (from 1994 onwards) equipped with a pull-type clutch. In order to remove the release bearing from the pressure plate, the circlip needs to be pretensioned with the aid of the KL removal mandrel. Accessories (on demand): 1993 U-20 CODE: Reversible ratchet 3093 U-20 CODE: Reversible ratchet 3/8 200mm Copyright GEDORE Automotive GmbH, Germany (4) -13

14 KL KL Engine Lifter, VW T4 Suitable for VW T4 Vans (short front end). Designed to lift and pull the engine/gearbox assembly forwards. For the removal and installation of the clutch, respectively the gearbox, on VW T4 vehicles, it is essential to support the engine with the KL engine lifter. After undoing all mounting bolts and connections as well as loosening the exhaust flange, lift and pull/push the engine forwards to the right front side until the pulley of the crankshaft almost touches the subframe. Only then will it be possible to remove the gearbox and change the clutch. Advantages: Easy mounting of the engine lifter to the vehicle. Support of upper wishbones by retaining wedges for removal of the drive shaft. Support and correct positioning of the engine to any desired position. Easy removal and installation of gearbox and clutch. Suitable for 4- and 5-cylinder engines. Safety fixture avoids caught-in fingers in the tool s support. Length: Height: Width: Weight: 80mm 365mm 230mm 21.2kg Note: Removal and installation of gearbox and clutch without engine lifter KL is a dangerous procedure. Centring the clutch can be carried out with the aid of the KL tool. KL Engine Lifter, VW T4 KL Lifting Frame 1 KL Support 1 KL Retainer for 4-CylinderEngines 1 KL Retainer for 5-Cylinder Engines 1 KL Set of SupportingWedges (2-pc.) 1 KL KL Support, VW T4 Suitable for: VW T4 model 1995 onwards (extended bodywork length). Designed to lift and pull the engine/gearbox assembly forwards. The support is used in conjunction with the engine lifter KL (48) Copyright GEDORE Automotive GmbH, Germany

Transmission. Transmission (449) Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 7.E1

Transmission. Transmission (449) Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 7.E1 Transmission Transmission Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 7.E1 (449) 8-01 KL-0140-2 Meter for Coefficient of Friction PM KL-0140-2 For accurate adjustment of bearing pre-load when repairing

More information

Engines. Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 6.E1 (201) 6-1

Engines. Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 6.E1 (201) 6-1 Engines Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 6.E1 (201) 6-1 6-2 (202) Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 6.E1 Engines Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany -

More information

Self-Adjusting Clutch (SAC) Technology Special tools / User instructions

Self-Adjusting Clutch (SAC) Technology Special tools / User instructions Self-Adjusting Clutch (SAC) Technology Special tools / User instructions The content of this brochure shall not be legally binding and is for information purposes only. To the extent legally permissible,

More information

The dry double clutch

The dry double clutch The dry double clutch Special tools Audi, SEAT, ŠKODA, Volkswagen, 0AM -speed transmission Renault, DC 6-speed transmission Ford, DPS6 6-speed transmission The content of this brochure is not legally binding

More information

ENGINE - GLOW PLUGS. Innovation is our mission!

ENGINE - GLOW PLUGS. Innovation is our mission! ENGINE - GLOW PLUGS Innovation is our mission! 1 PAGE 2 3 GLOW PLUG CONNECTOR PLIERS 268 4 5 STANDARD NUT SOCKETS FOR GLOW PLUGS 268-269 6 7 GLOW PLUG SCREWING AID 269 8 TORQUE TOOLS 270 RATCHET RING SPANNER

More information

Further information: Phone: Schaeffler Automotive Aftermarket

Further information:   Phone: Schaeffler Automotive Aftermarket Further information: www.repxpert.de Phone: +49 6103 753-333 www.schaeffler-aftermarket.de 999 6006 570_08.2015 2015 Schaeffler Automotive Aftermarket LuK repair solution for dry double clutches Disassembly

More information

The dry double clutch

The dry double clutch The dry double clutch Technology/special tools Audi, SEAT, ŠKODA, Volkswagen, 0AM -speed transmission Renault, DC -speed transmission Ford, DPS -speed transmission The content of this brochure is not legally

More information

Body and Interior Tools

Body and Interior Tools 9-01 KL-0145-90 KL-0145-90 Hydraulic Alignment Set 10 t. The Hydraulic Press Set KL-0145-90 allows Pressing and Spreading functions. Contents: Contents 3 4 1 2 5 6 8 Part No. Description Qty. 1 Hydraulic

More information

Brake Service Tools. Copyright KLANN-Spezial-Werkzeugbau-GmbH 4.E1 5-01

Brake Service Tools. Copyright KLANN-Spezial-Werkzeugbau-GmbH 4.E1 5-01 -01 KL-0111-1 KL-0111-2 KL-0113-20 K Universal Accessories: KL-0113-2010 KL-0112-0008 KL-0112-0013 KL-0112-3 KL-0111-1 Caliper Pressing Tool with narrow jaws For fully floating caliper with single or double

More information

Engine Tools Fuel System

Engine Tools Fuel System Fuel System KL-0124-4 KL-0124-4 Pressure- and Vacuum-Pump With plastic storage case for checking of pressure and vacuum lines. Recommended from following manufacturers: VW-Audi, Porsche, Chrysler, Daihatsu,

More information

Self-Adjusting Clutch (SAC) Technology Special tool/user instructions

Self-Adjusting Clutch (SAC) Technology Special tool/user instructions Self-Adjusting Clutch (SAC) Technology Special tool/user instructions The content of this brochure is not legally binding and is solely intended for information purposes. Where legally permissible, all

More information

Tools for General Repairs

Tools for General Repairs 0-0 Magnetic Lifter (flexible) KL-026-2 KL-026-204 KL-026-203 KL-026-202 Magnetic Tools (Telescopic Design) KL-026-20 KL-026-206 KL-026-22 Magnetic Lifter KL-026-2 Magnetic Lifter with flexible Shaft The

More information

Body and Interior Tools

Body and Interior Tools -01 KL-0145-0 KL-0145-0 Hydraulic Alignment Set 10 t. The Hydraulic Press Set KL-0145-0 allows Pressing and Spreading functions. Contents: Specification: 3 4 1 2 5 6 7 8 Part No. Description Qty. 1 Hydraulic

More information

New HAZET Range of Pullers / Extractors

New HAZET Range of Pullers / Extractors 17 17 New HAZET Range of 2-Arm Pullers 3-Arm Pullers Hydraulic Pullers Ball Bearing Extractors Separators Internal Extractors Forged Quality Practical and Proven Tools New Innovative Range of Pullers For

More information

Car Body and Interior (491) Copyright GEDORE Automotive GmbH, Germany. formerly

Car Body and Interior (491) Copyright GEDORE Automotive GmbH, Germany. formerly Copyright GEDORE Automotive GmbH, Germany (41) -01 KL-018-0 KB KL-018-0 KB Wiper Arm Puller Set Suitable, e.g., for VW-Audi, BMW, Citroën Ford, Mercedes, Opel/Vauxhall, Peugeot, Renault etc. An indispensable

More information

WELZH. VALID TO 31ST AUGUST WERKZEUG

WELZH. VALID TO 31ST AUGUST WERKZEUG WELZH. VALID TO 31ST AUGUST WERKZEUG 1 Hub Mate Supporting Adaptor 3200-ww 80.00 RRP Must have item for any garage! Designed for supporting Control Arms. The HUB MATE SUPPORTING ADAPTOR is used in conjunction

More information

LuK Repair Solution for manual transmissions. Disassembly and assembly Special tool/failure diagnosis VW 02J

LuK Repair Solution for manual transmissions. Disassembly and assembly Special tool/failure diagnosis VW 02J LuK Repair Solution for manual transmissions Disassembly and assembly Special tool/failure diagnosis VW 02J The content of this brochure shall not be legally binding and is for information purposes only.

More information

New Product Guide. See the new Sykes-Pickavant catalogue for further details! Service & Diagnostics. Engine CAT054

New Product Guide. See the new Sykes-Pickavant catalogue for further details! Service & Diagnostics. Engine CAT054 Product Catalogue See the new Sykes-Pickavant catalogue for further details! CAT054 New Product Guide Engine 314050 Petrol Compression Tester Set - for Deep Seated Plug Ports Page 11 314270 Page 13 314295

More information

Must-Have Solutions 2015/16. Specialist Automotive Tools. Partner in the

Must-Have Solutions 2015/16. Specialist Automotive Tools. Partner in the Must-Have Solutions 2015/16 Specialist Automotive Tools Partner in the Group KLANN, always one solution ahead. Specialist Tools for Vehicle Service and Repair Range of Services Range of Services Warehouse

More information

Hubs & Bearings. Sets for hubs and bearings. Sets for hubs and bearings. Sets for hubs and bearings. Set of 7 spacers for hubs and bearings removal.

Hubs & Bearings. Sets for hubs and bearings. Sets for hubs and bearings. Sets for hubs and bearings. Set of 7 spacers for hubs and bearings removal. Hubs & Bearings Set of 7 spacers for hubs and bearings removal. Renault Peugeot :106, 205 Fiat Alfa Lancia VW: Golf Opel: Corsa, Astra Citroën Ford: Mondeo, Escort, Fiesta Off-Road. Set for hubs and bearings

More information

Contents c mm Ø Cerametallic & Organic Drive Plate Hub Spline Details H e l i x

Contents c mm Ø Cerametallic & Organic Drive Plate Hub Spline Details H e l i x Contents Part Number Legend... 2 The HELIX Racing Clutch Range... 4 Clutch Terminology... 5 Clutch Fitting & Flywheels... 6 Release Bearings... 7 Concentric Slave Cylinder Release Bearings... 8 Clutch

More information

SACHS Clutches The Intelligent Choice for the Long Haul

SACHS Clutches The Intelligent Choice for the Long Haul SACHS Clutches The Intelligent Choice for the Long Haul Twin XTend Clutch Installation Objectives: Identification Operation Tools Installation Troubleshooting Identification 15.5 Self Adjusting Clutch

More information

ENGINE SERVICE ENGINE SERVICE KEY BELT CHAIN

ENGINE SERVICE ENGINE SERVICE KEY BELT CHAIN Cylinder Head Service & Engine Block 44-47 Auxiliary Belt 48 Clutch, Gearbox & Exhaust 49-50 Sparkplug & Diesel Injector Service 51 Diesel Injector Service & Removal 52-55 Oil Service 56-57 KEY P DO NOT

More information

FAG Wheel Bearing Repair Solution for Light Commercial Vehicles

FAG Wheel Bearing Repair Solution for Light Commercial Vehicles FAG Wheel Bearing Repair Solution for Light Commercial Vehicles Mercedes-Benz Sprinter, Viano, Vito and Volkswagen Crafter Front Axle The content of this brochure shall not be legally binding and is for

More information

Bare må ha det! Tilbud på løsninger

Bare må ha det! Tilbud på løsninger Bare må ha det! Tilbud på løsninger 2013 Bare må ha det! Tilbud på løsninger 1 Always a solution ahead. Special Tools for Vehicle Service and Repair Service Demo Van Experimental Garage For an immediate

More information

Volkswagen New Beetle 2.0 Liter 4-cyl General, Engine (Engine Code AEG) 13 Engine-Crankshaft, Cylinder block (Page GR-13)

Volkswagen New Beetle 2.0 Liter 4-cyl General, Engine (Engine Code AEG) 13 Engine-Crankshaft, Cylinder block (Page GR-13) 13 Engine-Crankshaft, Cylinder block (Page GR-13) Engine, disassembly and assembly 10-222 A/21 guide from 10-222 A support tool, modifying Ribbed belt, removing and installing Semi-automatic toothed belt

More information

AUDI UK - Mandatory Special Tools List - From January 1st 2012

AUDI UK - Mandatory Special Tools List - From January 1st 2012 AUDI UK - Mandatory Special Tools List - From January 1st 2012 Changes are shown in Bold Commercial Option (CO) Equipment must be able to perform the repair as per Elsa Pro Part Number: Description: Category:

More information

Mechanical Pullers Bearing Separators Hydraulic Pullers Split Collet Extractors Automotive Pullers Spare Parts & Kit Contents PULLING & EXTRACTING

Mechanical Pullers Bearing Separators Hydraulic Pullers Split Collet Extractors Automotive Pullers Spare Parts & Kit Contents PULLING & EXTRACTING Mechanical Pullers Bearing Separators Hydraulic Pullers Split Collet Extractors utomotive Pullers & PULLING & EXTRCTING 337 PULLING & EXTRCTING Toledo Pullers comprehensive range including Mechanical,

More information

CLUTCH PREPARATION Union Nut Wrench 10 mm Clutch Guide Tool Input Shaft Front Bearing Puller

CLUTCH PREPARATION Union Nut Wrench 10 mm Clutch Guide Tool Input Shaft Front Bearing Puller CLUTCH CL1 CL2 PREPARATION SST (SPECIAL SERVICE TOOLS) CLUTCH PREPARATION 0902300100 Union Nut Wrench 10 mm Clutch line 0930100110 Clutch Guide Tool 0930335011 Input Shaft Front Bearing Puller 0930430012

More information

1. introduction 3 2. Wheel bearing special features 4 3. Wheel bearing units from an economical point of view 5

1. introduction 3 2. Wheel bearing special features 4 3. Wheel bearing units from an economical point of view 5 Motor chassis Service Technical BROCHuRE Wheel Bearing Repair Solutions for Light Commercial Vehicles CONTENT 1. introduction 3 2. Wheel bearing special features 4 3. Wheel bearing units from an economical

More information

Repair Manual VW 02J gearbox. INA GearBOX

Repair Manual VW 02J gearbox. INA GearBOX Repair Manual VW 02J gearbox INA GearBOX Special tools Pipe section, 50 mm: Press fitting of synchronizer body for third/fourth gear. Assembly of support bearing for input and output shaft. Part number:

More information

Removing and installing cylinder head

Removing and installing cylinder head 31 30 29 28 27 26 25 24 23 22 1 2 3 11 12 10 4 9 5 6 7 8 Removing and installing cylinder head Checking compression pressure page 15-24. Notes: When installing a replacement cylinder head with a mounted

More information

TOOLS TO FIRE YOUR EMOTION! V4951 Ratcheting open-end wrench set. V Socket set. Closed solid steel ratchet V4944

TOOLS TO FIRE YOUR EMOTION! V4951 Ratcheting open-end wrench set. V Socket set. Closed solid steel ratchet V4944 TOOLS TO FIRE YOUR EMOTION! 2017-05-01 2017-08-1 V4951 Ratcheting open-end wrench set Hot Innovation! Closed solid steel ratchet V241 7 8 Socket set Hot Price! V4944 V494 HOT17-1/EN/NO/9 7 Valid until:

More information

Automotive tools catalogue

Automotive tools catalogue Automotive tools catalogue TAIWAN FOREMOST HARDWARE INDUSTRIAL CO. LTD. 2014 ~ 2015 Taiwan Auto Tools focuses professionally on the field of auto service repair and hand tools. With the support from our

More information

LuK Repair Solution for Dry Double clutches. Fault diagnosis Special tools/disassembly and assembly

LuK Repair Solution for Dry Double clutches. Fault diagnosis Special tools/disassembly and assembly LuK Repair Solution for Dry Double clutches Fault diagnosis Special tools/disassembly and assembly Ford 1.0-litre, DPS6 6-speed transmission Hyundai, Kia, D6GF1 6-speed transmission Renault, DC4 6-speed

More information

STEERING AND SUSPENSION section 2

STEERING AND SUSPENSION section 2 STEERING AND SUSPENSION section TRRT-PC piece Track Rod Removal Tool Kit Quality, kit designed for easy removal and installation of ball joints on track rods. Knurled handle provides extra grip and three

More information

JTC-1115 BMW BUSH REMOVER / INSTALLER

JTC-1115 BMW BUSH REMOVER / INSTALLER JTC-1011 CRANKSHAFT PULLY HOLDER JTC-1115 BMW BUSH REMOVER / INSTALLER JTC-1123 IGNITION LOCK REMOVER For removal and replacement of the crankshaft bolt, M112 and M113, as found on E320, E430, etc. Applicable:

More information

AUDI NDK KIT Details Sr. No. Part No. Part Description Quantity

AUDI NDK KIT Details Sr. No. Part No. Part Description Quantity AUDI NDK KIT Details Sr. No. Part No. Part Description Quantity 1 1561/25 SAWBLADE,63MM 1 2 1274/10 PIPE 1 3 1397 A TURBOCHARGER TESTER 1 4 1402 POWERSTEERINGTESTAPPLIANCE 1 5 1274/B COOLING SYSTEM TESTER

More information

PULLERS GD_PG_$KT-K10-$KP-ABZI-$PG-UMABZ :31:24

PULLERS GD_PG_$KT-K10-$KP-ABZI-$PG-UMABZ :31:24 PULLERS INTERNAL EXTRACTORS Precision internal extractor Slide hammer Suitable for small ball bearings Ideal for limited access areas Centering shaft For the accurate fitting of bearings and bushes 660.0501

More information

LuK Repair Solution for Dry Double clutches

LuK Repair Solution for Dry Double clutches LuK Repair Solution for Dry Double clutches Disassembly and assembly Special tools/diagnostics Audi, SEAT, Škoda, Volkswagen 0AM 7-speed transmission The content of this brochure is not legally binding

More information

UNDERCAR TOOLS. OT-103 MACPHERSON STRUT SPRING COMPRESSOR OT-104 DROP FORGED COIL SPRING COMPRESSOR (5/8"-11 UNC CNAINE)

UNDERCAR TOOLS.   OT-103 MACPHERSON STRUT SPRING COMPRESSOR OT-104 DROP FORGED COIL SPRING COMPRESSOR (5/8-11 UNC CNAINE) OT-103 MACPHERSON STRUT SPRING COMPRESSOR A specialty tool for use on all vehicles equipped with. Macpherson syruts to rapidly compress the oil spring. To enable replacement of shock absorbers, spring

More information

*

* M210-0043 Rubber Mount Kit M140-1143 Rubber Mount Kit For R&R of the rear rubber hydraulic mount in the Lower For removing or installing the rear Control arm on Mercedes W210 rubber hydraulic mount in

More information

ContiTech: Expert Tips for Changing Timing Belts

ContiTech: Expert Tips for Changing Timing Belts ContiTech: Expert Tips for Changing Timing Belts Detailed instructions for a CT1015 WP1 and CT1018K1 in an Audi A4 (B6) 2.5-liter V6 TDI with engine code AKE MY 2001 ContiTech shows how to avoid errors

More information

Failure Diagnosis. The LuK guide to troubleshooting clutch system failures and malfunctions on agricultural vehicles

Failure Diagnosis. The LuK guide to troubleshooting clutch system failures and malfunctions on agricultural vehicles Failure Diagnosis The LuK guide to troubleshooting clutch system failures and malfunctions on agricultural vehicles Contents Page Failure diagnosis / causes of failures Clutch fault diagnosis What is clutch

More information

Valve gear, servicing

Valve gear, servicing Page 1 of 62 15-1 Valve gear, servicing WARNING! Do not re-use any fasteners that are worn or deformed in normal use. Some fasteners are designed to be used only once, and are unreliable and may fail if

More information

Flexible Couplings 44

Flexible Couplings 44 Flexible Couplings 44 RINGSPANN Registered Trademark of RINGSPANN GmbH, Bad Homburg MTY (81) 83 54 10 18 Why RINGSPANN Flexible Couplings? No connection of shafts without clutches It is a well-known fact

More information

AXLE. Innovation is our mission!

AXLE. Innovation is our mission! AXLE Innovation is our mission! 1 PAGE WHEEL BEARING SYSTEM PP I 518 HYDRAULIC SYSTEM PP II 518-520 ADAPTER 520 UNIVERSAL SPINDLE DRIVE 520 WHEEL BEARING ASSEMBLY SYSTEM PP II 521 WHEEL HUB DISASSEMBLY

More information

Repair Manual Ford DPS6 Gearbox. INA GearBOX

Repair Manual Ford DPS6 Gearbox. INA GearBOX Repair Manual Ford DPS6 Gearbox INA GearBOX Special Tools Tool kit (400 0477 10) for professional repair of the Ford DPS6 gearbox. Assembly table: Table (A) for securing the shafts, gear shift positions

More information

TROUBLESHOOTING. Avoid getting grease and oil on the drive belt and pulley faces.

TROUBLESHOOTING. Avoid getting grease and oil on the drive belt and pulley faces. 8 KICK STARTER/DRIVE PULLEY/ SERVICE INFORMATION... 8-2 TROUBLESHOOTING... 8-2 LEFT CRANKCASE COVER... 8-3 DRIVE PULLEY... 8-3... 8-7 KICK STARTER... 8-14 0 1 SERVICE INFORMATION GENERAL INSTRUCTIONS Avoid

More information

Sealing flanges and flywheel/drive plate, removing and installing

Sealing flanges and flywheel/drive plate, removing and installing Page 1 of 20 13-47 Sealing flanges and flywheel/drive plate, removing and installing Note: For repairs to the clutch: Repair Manual, 5 Spd. Manual Transmission 012/01W Front Wheel Drive, Repair Group 30

More information

REPAIR MANUAL. Version 02/11/01 CD ZF GETRIEBE GMBH SAARBRÜCKEN

REPAIR MANUAL. Version 02/11/01 CD ZF GETRIEBE GMBH SAARBRÜCKEN REPAIR MANUAL 6 HP-26 Version CD ZF GETRIEBE GMBH SAARBRÜCKEN subject to alterations Copyright 2002 all rights reserved and published by ZF Getriebe GmbH, Saarbrücken, Department MKTD No part of this manual

More information

Engine Tools Cooling System

Engine Tools Cooling System KL-0124-0 Pump directly on Pump indirectly on KL-0124-0 Pressure Tester The Pressure Tester KL-0124-0 is made from metal. It consists of a quick clutch, a pressure relief valve and a flexible tube. This

More information

- Pullers - Puller Units - Hydraulic Puller Sets - Track Alignment Gauges - Towing Rods

- Pullers - Puller Units - Hydraulic Puller Sets - Track Alignment Gauges - Towing Rods - Pullers - Puller Units - Hydraulic Puller Sets - Track Alignment Gauges - Towing Rods Use Areas: Automotive Maintenance Electrical Industries Mecanical Engineering Industry Motorbike Garage Automobile

More information

1/2" Spline Bit Socket M17. 1/4" Inch Sockets "Pro-Torque " New Items May /4" Deep Inch Sockets "Pro-Torque " 3/8" Sockets "Pro Torque "

1/2 Spline Bit Socket M17. 1/4 Inch Sockets Pro-Torque  New Items May /4 Deep Inch Sockets Pro-Torque  3/8 Sockets Pro Torque 1/2" Spline Bit Socket M17 - length: 60 mm - especially for cylinder head screws in Daimler Benz engines M400-420-500, use like MB-Nr. 422589010900 - knurled 5180-M17 1/4" Inch Sockets "Pro-Torque " -

More information

SUSPENSION SUSPENSION P D KEY BELT CHAIN. Wheel Bearing Removal & Installation 6-9

SUSPENSION SUSPENSION P D KEY BELT CHAIN. Wheel Bearing Removal & Installation 6-9 KEY DO NOT USE AIR TOOLS Wheel Bearing Removal & Installation 6-9 P D Coil Spring Compression 10-14 Steering & Suspension 15-16 Bush Removal & Installation 17-22 Ball Joint Removal 23 Hub Pulling 24-27

More information

WORKSHOP MANUAL TECHNICAL NETWORK LEADERSHIP WORKSHOP MANUAL 125 CC/150 CC 4-STROKE ENGINE

WORKSHOP MANUAL TECHNICAL NETWORK LEADERSHIP WORKSHOP MANUAL 125 CC/150 CC 4-STROKE ENGINE WORKSHOP MANUAL TECHNICAL NETWORK LEADERSHIP WORKSHOP MANUAL - 5 CC/50 CC 4-STROKE ENGINE Workshop manual Technical network leadership TABLE OF CONTENTS TABLE OF CONTENTS TABLE OF CONTENTS... CHARACTERISTICS...

More information

Chapter 5 Part B: Ignition system - transistorised type

Chapter 5 Part B: Ignition system - transistorised type 5B 1 Chapter 5 Part B: Ignition system - transistorised type Contents Coil - testing........................................... 9 Distributor - overhaul..................................... 7 Distributor

More information

Maintenance and lubrication products

Maintenance and lubrication products Maintenance and lubrication products Mechanical tools... 1070 Hook and impact spanners... 1070 Lock nut spanners and axial lock nut sockets... 1070 Bearing fitting tools... 1070 Jaw pullers... 1071 Strong

More information

Section 13. Tail Rotor Drive. RotorWay International A600 TALON Construction Manual. Section 13. Page A

Section 13. Tail Rotor Drive. RotorWay International A600 TALON Construction Manual. Section 13. Page A RotorWay International Page A Tail Rotor Drive Procedures covered in this section: Install driveshafts and gearboxes; install drive belt and tensioner; fabricate and install tail rotor pitch actuator arms;

More information

A/C COMPRESSOR SERVICING Article Text 1991 Saab 9000 For Copyright 1997 Mitchell International Friday, October 15, :22PM

A/C COMPRESSOR SERVICING Article Text 1991 Saab 9000 For Copyright 1997 Mitchell International Friday, October 15, :22PM Article Text ARTICLE BEGINNING 1991 GENERAL SERVICING Compressor Service * PLEASE READ THIS FIRST * CAUTION: When discharging air conditioning system, use only approved refrigerant recovery/recycling equipment.

More information

LuK Repair Solution for dry Double Clutches 7-speed transmission OAM in Audi, Seat, Skoda and Volkswagen

LuK Repair Solution for dry Double Clutches 7-speed transmission OAM in Audi, Seat, Skoda and Volkswagen LuK Repair Solution for dry Double Clutches 7-speed transmission OAM in Audi, Seat, Skoda and Volkswagen Technology Failure Diagnosis Removal and installation guidelines Content Page 1 What is a double

More information

Valvetrain, servicing

Valvetrain, servicing Page 1 of 51 15-32 Valvetrain, servicing Note: Cylinder heads with small cracks between the valve seats that are less than 0.3 mm (0.012 in.) wide and/or between one valve seat and only the first 4 threads

More information

KLINGER Piston Valves KVN DN PN 16 I/III with valve ring KX-GT Modul

KLINGER Piston Valves KVN DN PN 16 I/III with valve ring KX-GT Modul Page 1 Assembly Instructions and Handling Regulations for KLINGER Piston Valves KVN DN 65 150 PN 16 I/III with valve ring KX-GT Modul DN 125-150 1 Body 2 Bonnet 3 Hand wheel 4 Piston 5 Lantern bush 8 Threaded

More information

Pullers, Reversible Twin Leg. Pullers, Reversible Triple Leg. Pullers. Internal / External Puller, 2-arm + 3-arm use

Pullers, Reversible Twin Leg. Pullers, Reversible Triple Leg. Pullers. Internal / External Puller, 2-arm + 3-arm use Pullers, Reversible Twin Leg - forged - chrome plated 7713 Puller, Reversible Twin Leg, 75 mm 7714 Puller, Reversible Twin Leg, 100 mm 7716 Puller, Reversible Twin Leg, 150 mm 7718 Puller, Reversible Twin

More information

1984 Dodge W250 PICKUP

1984 Dodge W250 PICKUP 1984 Dodge W250 PICKUP Submodel: Engine Type: V8 Liters: 5.2 Fuel Delivery: CARB Fuel: GAS Dana 44 MODELS THROUGH 1984 2. Raise and safely support the vehicle, then remove the wheel hub and bearings as

More information

WORKHOLDING SYSTEMS

WORKHOLDING SYSTEMS www.ptgworkholding.co.uk WORKHOLDING SYSTEMS INSTALLATION & PRE-LOADING INSTRUCTIONS INSTALLATION & PRE-LOADING INSTRUCTIONS Pre-load Flats Machine Drawbar M/C Spindle Pre-load Adjustment Screw Mandrel

More information

Item# Item Name Page Item# Item Name Page A0001 A0002 A0003 AMG93974 B0001 B0002 B0003 G0001 G0002 G0003 J0001 J0002 J0003 L0001 L0002 L0003 M0001 MG10027 MG10032 MG10046 MG10056 MG10094 MG10111 MG10150

More information

Finding Top Center Position for No. 1 Piston. Set The Top Center Position By Temporary Marks On Type 1 Engines and 9RM Engines

Finding Top Center Position for No. 1 Piston. Set The Top Center Position By Temporary Marks On Type 1 Engines and 9RM Engines Page 1 of 14 Finding Top Center Position for No. 1 Piston Set The Top Center Position By Temporary Marks On Type 1 Engines and 9RM Engines Various Fuel Injection Pumps may be equipped to the engine. Delphi

More information

Shaft Couplings Flange-Couplings Rigid Shaft Couplings Flexible Couplings

Shaft Couplings Flange-Couplings Rigid Shaft Couplings Flexible Couplings Shaft Couplings Flange-Couplings Rigid Shaft Couplings Flexible Couplings 44 Edition 2013/2014 RINGSPANN Registered Trademark of RINGSPANN GmbH, Bad Homburg 2 Table of Contents Flange-Couplings Page Flange-Couplings

More information

TECHNICAL INFORMATION

TECHNICAL INFORMATION TECHNICAL INFORMATION Model No. Description DP4010, DP4011 2-Speed Drill 13mm (1/2") L PRODUCT P 1/ 8 CONCEPT AND MAIN APPLICATIONS Models DP4010 and DP4011 have been developed as 13mm (1/2") Drill for

More information

Symptom Suspect Area See page 5. Engine mounting (Loosen) 6. Clutch disc assy (Runout is excessive) 7. Clutch disc assy (Oily)

Symptom Suspect Area See page 5. Engine mounting (Loosen) 6. Clutch disc assy (Runout is excessive) 7. Clutch disc assy (Oily) CLUTCH CLUTCH SYSTEM (MTM) PROBLEM SYMPTOMS TABLE HINT: CLUTCH SYSTEM (MTM) Use the table below to help you find the cause of the problem. The numbers indicate the priority of the likely cause of the problem.

More information

PVL Racing Ignition Installation Instructions

PVL Racing Ignition Installation Instructions PVL Racing Ignition Installation Instructions Fit the ignition coil together with the core sheet package to the chassis frame; additionally, silent blocks may be used to absorb vehicle vibrations and shocks.

More information

Engine Dismantle and Assemble ( )

Engine Dismantle and Assemble ( ) Engine Dismantle and Assemble (21 134 8) Special Tools 15-030A Universal flange-holding wrench 21147 21-147 Vibration damper remover 15030A 16-067 Locator for clutch disc 21-167 Wrench for cylinder head

More information

Bearing and Seal Installation Tool T1 Clutch Assembly Stand X X X X Shift Handle Tool X X T Bearing Cup Driver X X

Bearing and Seal Installation Tool T1 Clutch Assembly Stand X X X X Shift Handle Tool X X T Bearing Cup Driver X X Bravo Sterndrive Bravo Sterndrive Tool Application Chart Part No. Description Bravo One Bravo Two Bravo Three Blackhawk 11 24156 Hex Nut 12 34961 Washer 91 12427 Shift Cable Adjustment Tool 91 17256 Bearing

More information

Removal and Installation of Fuel Injection Pumps

Removal and Installation of Fuel Injection Pumps Page 16 of 126 worn considerably. Fig. C shows how the flat end of a new plunger makes poor contact with a worn lifter, resulting in rapid wear to both parts. An injection pump can have a good fuel flow

More information

TECHNICAL BULLETIN S /00. S-TYPE Essential Tools Specifications SERVICE DATE 2000 MY-ON S-TYPE MODEL VIN L00001-ON

TECHNICAL BULLETIN S /00. S-TYPE Essential Tools Specifications SERVICE DATE 2000 MY-ON S-TYPE MODEL VIN L00001-ON SERVICE DATE 03/00 TECHNICAL BULLETIN S-TYPE Essential Tools Specifications MODEL VIN S100-01 2000 MY-ON S-TYPE L00001-ON Issue: The Service Tools required for the S-TYPE Sedan are listed below, which

More information

TECHNICAL INFORMATION

TECHNICAL INFORMATION TECHNICAL INFORMATION Model No. Description HR3200C, HR3210C, HR3210FCT Rotary Hammer 32mm (1-1/4") CONCEPT AND MAIN APPLICATIONS HR3200C series models have been developed as successor models of HR3000C,

More information

Clutch cover Type Diaphragm spring strap. Clutch pedal Type Suspended type. Maximum operating travel

Clutch cover Type Diaphragm spring strap. Clutch pedal Type Suspended type. Maximum operating travel 000000 043 1. SPECIFICATION Operating type Description Hydraulic type Specification Clutch cover Type Diaphragm spring strap Adjusting type Clutch pedal Type Suspended type Max. operating travel Pedal

More information

Failure Diagnosis. LuK s guide to troubleshooting clutch system failures and malfunctions

Failure Diagnosis. LuK s guide to troubleshooting clutch system failures and malfunctions Failure Diagnosis LuK s guide to troubleshooting clutch system failures and malfunctions The content of this brochure shall not be legally binding and is for information purposes only. To the extent legally

More information

Pipe Flaring Tools Pipe & Brake Service Tools Caliper Tools Bleeding & Fluid Testing FOR USE WITH PETROL ENGINES

Pipe Flaring Tools Pipe & Brake Service Tools Caliper Tools Bleeding & Fluid Testing FOR USE WITH PETROL ENGINES KEY DO NOT USE AIR TOOLS P D Pipe Flaring Tools 32-35 Pipe & Brake Service Tools 36-37 Caliper Tools 38-39 Bleeding & Fluid Testing 40-42 FOR USE WITH PETROL ENGINES FOR USE WITH DIESEL ENGINES BELT CHAIN

More information

Parts / Accessories E 03 / High Quality Products for maximum requirements Made in Germany

Parts / Accessories E 03 / High Quality Products for maximum requirements Made in Germany / Accessories E 03 / 20 High Quality Products for maximum requirements Made in Germany CONTENTS AC / CC Pliers Arm sets, electrodes, caps MTX 4900 / MX 4900 / MX 3900 arm sets, electrodes, caps C-Pliers

More information

M162 ENGINE MECHANICAL

M162 ENGINE MECHANICAL SECTION 1B1 M162 ENGINE MECHANICAL CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a tool or equipment could easily come in contact with exposed

More information

LuK Repair Solution for manual transmissions. Disassembly and assembly Special tool/failure diagnosis PSA MA

LuK Repair Solution for manual transmissions. Disassembly and assembly Special tool/failure diagnosis PSA MA LuK Repair Solution for manual transmissions Disassembly and assembly Special tool/failure diagnosis PSA MA The content of this brochure shall not be legally binding and is for information purposes only.

More information

PROFESSIONAL TOOLS SERIES. Engine Service Tools

PROFESSIONAL TOOLS SERIES. Engine Service Tools PROFESSIONAL TOOLS SERIES 115 Engine Service Tools ENGINE Automotive SERVICE Repair TOOLS Tools 116 PROFESSIONAL TOOLS SERIES Al010006A PULLEY REMOVING WRENCH Ideal for removing and assembling any type

More information

SCdefault. 900 Installation instructions

SCdefault. 900 Installation instructions SCdefault 900 Installation instructions SITdefault Sports chassis MONTERINGSANVISNING INSTALLATION INSTRUCTIONS MONTAGEANLEITUNG INSTRUCTIONS DE MONTAGE Accessories Part No. Group Date Instruction Part

More information

www.clubsuprafrance.com CLUTCH 1996 Toyota Supra 1995-96 Clutch Supra DESCRIPTION The single, dry-type disc clutch uses a hydraulicallyoperated master cylinder with a clutch release cylinder mounted on

More information

enduring. Drill Chucks NC-Tooling 2013/2014

enduring. Drill Chucks NC-Tooling 2013/2014 enduring. Drill Chucks NC-Tooling 2013/2014 www.roehm.biz DRILL CHUCKS - NC-TOOLING Keyless drill chucks EXTRA 1004 EXTRA-RV 1005 SUPRA 1006 SUPRA-SK 1008 SUPRA-SK E 1008 SPIRO - SPIRO-SK 1009 Key-type

More information

1 JULY ~ 30 AUGUST 2013 Micro - Tec

1 JULY ~ 30 AUGUST 2013 Micro - Tec *All Prices Excl VAT* WINTER SPECIALS E&OE 1 JULY ~ 30 AUGUST 2013 KI-1312 R1 277.00 Sq. Dr Heavy Duty Composite Mini * Impact Wrench *Handle Exhaust with Muffler Sq. Dr: : 11000RPM : Max Torque: 60 NM

More information

01: Work Description - 9-series engine. program 96. Industrial and Marine engines. Part No Issue 2. Industrial & Marine Engines

01: Work Description - 9-series engine. program 96. Industrial and Marine engines. Part No Issue 2. Industrial & Marine Engines Issue 2 en Industrial & Marine Engines program 96 Work Description - 9-series engine Industrial and Marine engines Part No. 1 588 468 Scania CV AB 1997-05:2 Contents... Page...Page Cylinderhead... 3 Timinggear...44

More information

TRANSMISSION 6.7 GENERAL HOME. See Figure The transmission is a five-speed constantmesh type housed in an extension of the crankcase.

TRANSMISSION 6.7 GENERAL HOME. See Figure The transmission is a five-speed constantmesh type housed in an extension of the crankcase. TRANSMISSION 6.7 GENERAL See Figure 6-45. The transmission is a five-speed constantmesh type housed in an extension of the crankcase. Mainshaft Neutral Mainshaft st Gear b06x6x Countershaft 4 Out 5 Countershaft

More information

REPAIR MANUAL 5 HP - 30 ZF GETRIEBE GMBH SAARBRÜCKEN

REPAIR MANUAL 5 HP - 30 ZF GETRIEBE GMBH SAARBRÜCKEN REPAIR MANUAL 5 HP - 30 ZF GETRIEBE GMBH SAARBRÜCKEN Impressum: Verantwortlich für den Inhalt Abteilung MKTD, ZF Getriebe GmbH, Saarbrücken Druck: HAGER PAPPRINT GmbH, Gedruckt in der BRD Published by

More information

Pull out clutch E snap ring and withdraw complete clutch pack of clutch E. 6 HP 26 ZF Getriebe GmbH Saarbrücken CD

Pull out clutch E snap ring and withdraw complete clutch pack of clutch E. 6 HP 26 ZF Getriebe GmbH Saarbrücken CD Press down cup spring in the mandrel press with assembly bracket 5x46 002 566 and remove snap ring with suitable pliers. Take out planet carrier and cup spring. Take the O-ring seal off the planet carrier.

More information

Modules for fine machining. Guhring modules 6x6 and 4x4. NEW: Module 6x6

Modules for fine machining. Guhring modules 6x6 and 4x4. NEW: Module 6x6 NEW: Module 6x6 simple, quick and highly accurate setting of 6-fluted tools minimal tension thanks to 6 setting elements perfect balancing with 6 balancing screws Modules for fine machining Guhring modules

More information

LuK Repair Solution for Dry Double Clutches. Disassembly and assembly Special tool/damage diagnostics. Alfa Romeo, Fiat C635 DDCT 6-speed transmission

LuK Repair Solution for Dry Double Clutches. Disassembly and assembly Special tool/damage diagnostics. Alfa Romeo, Fiat C635 DDCT 6-speed transmission LuK Repair Solution for Dry Double Clutches Disassembly and assembly Special tool/damage diagnostics Alfa Romeo, Fiat C635 DDCT 6-speed transmission The content of this brochure is not legally binding

More information

Part No. Part No. Part No. Part No. Part No. Description

Part No. Part No. Part No. Part No. Part No. Description Model T Tool List Part No. Part No. Part No. Part No. Part No. Description L4681 Lug nut speed wrench - Walden Worchester T1243 Headlight rim removal tool T1349 Hub cap wrench T1387 Adjustable wrench T1902

More information

HYDRAULIC NUT HMV..EBF

HYDRAULIC NUT HMV..EBF HYDRAULIC NUT HMV..EBF INSTRUCTIONS FOR USE www.ntn-snr.com With You Warning PRESSURE MAX HMV EBF 10-25 700 bar HMV EBF 26-40 550 bar HMV EBF 41-60 450 bar HMV EBF 62-100 400 bar HMV EBF 102-120 350 bar

More information

Overrunning Alternator Pulleys. Smooth Running For A Long Life.

Overrunning Alternator Pulleys. Smooth Running For A Long Life. Overrunning Alternator Pulleys Smooth Running For A Long Life. The content of this brochure is not legally binding and is solely intended for information purposes. Where legally permissible, all liability

More information