MICRO SUPREME. Updated on : WE CARE FOR QUALITY IN EVERYTHING WE DO!

Transcription

1 MICRO SUPREME Updated on : WE CARE FOR QUALITY IN EVERYTHING WE DO!

2 THE COMPANY Micro supreme is a multi faceted organization engaged in diversified industrial activities with following divisions: Automotive & precision Engineering division Testing systems division Measuring instruments division We are regularly supplying our products to all Public & Private sectors.

3 Micro Vision To be a global company trusted and respected on international arena. To achieve Industrial Superpower status of our nation.

4 Micro Mission High quality people, processes & products to enhance customer delight Constant innovation & rapid development to achieve stable long term growth & enhance prosperity of business as well as community To pursue excellence in everything we do as an organization and as an individual.

5 Basic Values For Micro Supreme Customer is supreme. Maintain harmonious relationships with people, Society, and commitment towards social welfare as well as environmental protection. Constant strive for improvement. We care for quality in everything we do. We do what is right.

6 Quality Policy We shall thrive with uncompromising integrity to emerge on international arena as the best organization to work with and for, by adopting continual improvement in processes, products, quality and the effectiveness of quality management system. We are committed to provide products and services which consistently meet or exceed the standards set by our customer, on time and at the reasonable cost, thus enhancing customer satisfaction. We shall pursue growth in harmony with the global community by focusing on excellence on organizational and individual level.

7 Environmental Policy Micro Supreme Auto Industries (I) Pvt.Ltd. is committed to continual improvement of environmental performance, prevention of pollution, and compliance with all applicable environmental regulations & legislation. We will promote environmental awareness amongst our employees, suppliers and encourage them to fulfill and review environmental objectives and targets. We shall strive to: Create a proactive environment management system to address all environmentally significant aspects related to our products, processes and services. Minimize waste generation and conserve natural resources through better technology and practices. The company will adopt practices that support conservation, sustenance and rejuvenation of energy, environment and natural resources. This policy has been communicated to all our employees, stakeholders and will be made available to public on demand.

8 Something about us Micro Supreme, an ambitious enterprise initiated in 1984 has manifested a phenomenal rise since then. Mainly engaged in design, development & production : Automotive & precision Engineering division : Precision mechanical components & assemblies being used in automotive engine, gear box, power steering systems as well as power generation, shipping & precision engineering industries. Testing systems division : Environmental testing systems, laboratory testing systems, customized testing systems being used in automotive, chemical, electrical & electronics industry etc. Measuring instruments division : Manufacture measuring instruments, relation gauges, jigs & fixtures. Our main capabilities are engineering & instrumentation.

9 Salient features Of Micro Supreme Micro Supreme possess the ability to absorb the technology at any level & produce a consistent output with the level of technology absorption. Mass-production at 0 ppm capabilities Engineering Design & Development capabilities Testing Systems Div.: In house manufacturing of state of the Art Testing systems Measuring Instruments Div.: In House manufacturing of Gauges, Inspection Fixtures, Manufacturing Fixtures

10 Growing Capability of Micro Supreme Proficiency in Understanding Technical Drawings and well conversant in all Global Automotive Standards : American, Japanese, European etc. Appropriate Automation leading to economic production costs Flexibility in small-batch production. Growing IT Capability for Design, Development & Simulation through extensive use of CAD systems like Pro-E, Solid Edge and Auto CAD.

11 Business Relations of Micro Supreme with: Customers : Cordial and well established Suppliers : Cordial and well established Employee : Cordial, affable. There is no workers union due to friendly relations by management.

12 Key Milestones 1984 : Organization started with precision centreless grinding facility 1989 : Development of Salt Spray Corrosion Testing System with international quality level. Unique in the country : PCN assembly development. Vendor ship of TATA Motors : Development of automatic viscosity measuring system : Power steering components development for ZF (I) & their vendor ship : Shifted in own premises with modern amenities, at Kondhwa. Vendor ship of TATA Motors passenger car unit

13 Key Milestones 2000 : Vendor ship for M & M (T) Div : Vendor ship for M & M Automotive Div : Water spray chamber development. Development of export oriented products for ZF steering like Driver & valve spool : Vendor ship for Kirloskar Oil Engines Vendor ship for TVS group. ISO/TS Certification.

14 Key Milestones 2005 : Engineering Division Development of Assly. Cam Chain Tensioner, Piston Cooling Nozzle Assly. & Chain Cooling Nozzle Assly. for Euro IV engines Testing Systems Division Water Splash Chamber meeting DIN, JIS, IS & customer specific requirements Gasket Thickness (In compressed condition) Measuring system Corporate 5 acre land acquired for export oriented unit Renovation of plant & office. Implementation of UNIDO training program (30 months) 5S & Kaizen systems established

15 Key Milestones 2006 : Engineering Division Export to Wartsila Finland started. Export to Wartsila Italy in progress. Development of Wartsila components like compressing rings. Assly. Cam Chain Tensioner successfully developed passing long duration engine test. And is now under production. Various types of Piston Cooling Nozzles developed for latest engine models of customers. Vertical Machining Center facility added Testing Systems Division New models 125LG and 200LSX of Salt Spray Corrosion Testing Systems launched. Corporate Renovation of plant & office completed. Development of Pirangut plant project initiated.

16 Key Milestones 2007 : Engineering Division Export to Wartsila Finland wel-established. Development of compressing rings done & production exported. Export to Wartsila Italy started. Various types of Piston Cooling Nozzles developed for latest engine models of customers. Vertical Machining Center facility added New customers added : Premier, Lombardini, Piaggio : Product Dev. In progress Gallery cooled Piston Cooling Nozzle technology developed for EURO-4 Engines. Twins spindle drill head developed & established in production Auto Multi spindle ( 4 Spindle ) drilling M/c developed & established in production Measuring Instrument Division ( Tool Room) Various Low cost Automation Projects implemented Testing Systems Div.: 800series development of Salts Spray testing system 800LS LXS model & 125LGX Corporate UNIDO training program (30 months) completed successfully.

17 Key Milestones 2008 : Engineering Division Export to Wartsila Finland is growing. Export to Wartsila Italy started. Assly. Cam Chain Tensioner production well-established. PCV Valve production started. Check valve samples Approval awaited High RPM Twins Spindle Drilling System Developed &Productized Corporate Development of Pirangut plant project initiated & construction started. SAP implemented from 1st August 08.

18 Key Milestones 2009 : Engineering Div. 1 st samples for Aerospace Industry successfully accepted by the customer- Outlet machined for Pac Sci Testing Systems Div. Development of 200 LSXD & Humidity chamber Corporate: Environmental Policy formulated

19 Key Milestones 2010: Measuring Instrument Division Development & Regular production for Piaggio components : PCN Assly for BTC & BNA engines. Cam Shaft threading checking. Development of reaction piston export substitute for ZF. Testing Systems Div. Development of Cyclic Corrosion Test Chamber. Corporate: Beginning of REEF project for energy conservation

20 Key Milestones 2011 : Engineering Division Development of Piaggio components: Adjuster Nut, Injector Nut,Threaded Bush with IP. Piston Cooling Jet For Sonalika. Development for Eicher products: Assly Piston Cooling Jet, Rocker Pedestal, Clamp Injector,Sleeve Injector. Testing System Division 800 LSXD Salt Spray chamber with SCADA base. Measuring Instrument Division Multi Gauging fixture for Cam. shaft w. r. t. KEYWAY

21 Membership in associations/ organizations Indo-German Chamber of Commerce ( IGCC ), Mahratta Chamber of Commerce, Industries and Agriculture ("MCCIA"), Federation Of Indian Export Organisations("FIEO") Engineering Export Promotion Council ( EEPC )

22 Company position in supply chain Micro Supreme is basically a Tier one Company supplying products to OEM Like Tata motors, Mahindra & Mahindra etc. It also caters to Tier 1 cos.

23 Export Destinations Finland Italy Germany China Netherland Australia South Africa USA (At initial Stage)

24 Main Building

25 Evening Ambience

26 GREEN ZONE

27 GREEN ZONE

28 OUR PLANT & OFFICE OFFICE ZONE RECEPTION

29 OFFICE ZONE SMALL PRODUCTS DISPLAY

30 OFFICE ZONE ENTRANCE & LOBBY

31 OFFICE ZONE CONFERENCE HALL

32 ENGINEERING ZONE MANUFACTURING ENGINEERING

33 ENGINEERING ZONE QA METROLOGY

34 ENGINEERING ZONE QA OFFICE

35 MATERIALS ZONE STORES

36 MANUFACTURING ZONE VMC

37 MANUFACTURING ZONE CNC TURNING CENTER

38 MANUFACTURING ZONE PRECISION CENTERLESS GRINDING

39 MANUFACTURING ZONE HORIZONTAL HONNING

40 MANUFACTURING ZONE COARSE MACHINING SHOP

41 MANUFACTURING ZONE TESTING & ASSEMBLY CENTER

42 MANUFACTURING ZONE TESTING & ASSEMBLY CENTER

43 MANUFACTURING ZONE TEST RIG FOR PISTON COOLING NOZZLE ASSY

44 Testing systems division TESTING SYSTEMS MANUFACTURING SHOP

45 Measuring instruments division PRECISION CYLINDRICAL GRINDING FACILITY

46 Measuring instruments division

47 Measuring instruments division METROLOGY

48 Measuring instruments division KAIZEN GALLERY

49 PRODUCT RANGE Automotive & precision Engineering Piston Cooling Nozzle Assly. Relief Valve Assly. Valve Insert Assly. Speedo Adaptor. Breather Valve. Driver. Ball Pin. Flow Limiting Piston. Spring Capsule. Division Bushes. Check Valve Assly. P.C. Valve Assly. R.I.Shaft. Spacer. Plate. Adjusting Shaft. Pin on Crank Lever. Assly. Cam Chain Tensioner

50 Benjo bolt PRODUCT RANGE Automotive & precision Engineering Division Selector spider control rod PCN Assy. for BTC & BNA Engines Rocker Shaft Adjustor Nut Injector Nut Threaded Bush with IP Outlet Machined Jet gear lubrication Piston Cooling Jet Assly Piston Cooling Jet Rocker Pedestal Clamp Injector Sleeve Injector

51 PRODUCT RANGE Automotive Components Division

52 Automotive Components

53 DOG & LEVER USED IN : POWER GENERATION DIESEL ENGINE 0.3 A 0.02 A

54 Automotive Components PISTON & CHAIN COOLING NOZZLE ASSEMBLIES USED IN : ENGINE EURO II, III, IV. REDUCES ENGINE TEMPERATURE & EMMISION PERFORMANCE TESTING PARAMETERS :- 1.OPNING PRESSURE \ STRIKING PRESSURE FLOW AT3.5 BAR WITHIN LPM

55 ASSY CAM CHAIN TENSIONER Automotive Components USED IN : TO MAINTAIN THE TENSION OF THE TIMING CHAIN & LUBRICATING THE CHAIN FOR CRITICAL CHARACTERISTICS SEE NEXT SLIDE

56 ASSY CAM CHAIN TENSIONER

57 +0.03 Ø Ø Automotive Components Ø Ø Ø5 BREATHER VALVE USED IN : 0.04 A ± A 0.04 A PERFORMANCE TESTING PARAMETERS :- 1.CLOSING PRESSURE 4 TO 10 BAR 2.MAXIMUM DISCHARGE 0.5 LPM AT 50 C 3.TESTIN OIL : ATF

58 Ø3.5 Automotive Components Ø4 RELIEF VALVE Ø2.2± ±0.1 28±0.1 33±0.2 PERFORMANCE TESTING PARAMETERS :- 1.FLOW 4KG/CM 2 : 0.22 TO 0.38 LPM 2.CHECKING PRESSURE : 2 TO 2.6 BAR 3.TESTING OIL : SAE 30 ±2 C

59 Ø14.4u7 Ø12F11 Ø12F7 Automotive Components PRESSURE RELIEF VALVE USED IN : Ø6-0.1 Ø POWER STEERING ASSY.TO CONTROL THE EXCESSIVE OIL PRESSRE ± ± Ø3.7 Ø1.1 ± ± ±0.05 Ø4.8 PERFORMANCE TESTING PARAMETERS :- 1.FLOW : 16 LPM MAX 2.CHECKINGPRESSURE : 80,100 &130 BAR 3.OPENING PRESSURE : 80~88 BAR 3.TESTIN OIL : 50 ±2 C

60 Automotive Components FLOW LIMITING PISTON USED IN : POWER STEERINGSMOOTH MOVEMENT OF STEERING Ø11.4 ± ±0.01 PERFORMANCE TESTING PARAMETERS :- 1.OPENING PRESSURE : \ -5 BAR 3.TESTING OIL : ATF TAPER & OVALITY WITHIN MM

61 Automotive Components DRIVER USED IN : POWER STEERING TO CONTROL DISPLACEMENT OF THE STEERING FOR CRITICAL CHARACTERISTICS SEE NEXT SLIDE

62 DRIVER Ø7H ± Ø8 ±0.1 Ø Ø ±0.1 ± ± A Ø A 0.08 B

63 Automotive Components SAFETY VALVE FOR CNG TANK FITTED IN CNG VEHICLES PRESSURE CONTROL VALVE FOR AIR INTAKE IN PETROL ENGINE

64 Ø24 f Automotive Components Ø Ø12.7 Ø8 D 8 Ø14H 8 ±0.1 Ø15 SPEEDO ADAPTOR USED IN : IN ENGINE TO CONTROL THE MOVEMENT OF SPEEDO CABLE 0.05 A 0.05 X A M22X1.5 X 34 ±

65 Ø25 M18 x 1.5 Ø10 Ø15 BALL PIN Automotive Components USED IN : CLUTCH HOUSING Ø15 h10(sph) R1.2 DEBURRED 1.2 N

66 70 75 REVERSE IDLER SHAFT Automotive Components USED IN : GEAR BOX

67 SELECTOR SHAFT Automotive Components USED IN : GEAR BOX FOR GEAR SHIFTING FOR CRITICAL CHARACTERISTICS SEE NEXT SLIDE

68 Ø16e7 SELECTOR SHAFT ±0.2 9

69 TURBO SHAFT Automotive Components USED IN : POWER GENERATION / LOCOMOTIVE ENGINES

70 PRODUCT RANGE Testing systems division: Salt Spray Corrosion Test Chamber. Rain Chamber. Dust Chamber. Coil Spring Fatigue Testing Machine. Flammability Tester. Water Spray Chamber. Gasket Thickness Testing Equipment. Water Splash Testing System.

71 PRODUCT RANGE Measuring instruments division: Plain Snap Gauges. Plain Ring Gauges. Special Gauges. Relation Gauges. Morse Taper Plug Gauges. Jigs & Fixtures. Versa Dial. Precision Vice. Slot Master. Piston Checking Instrument. Plain Plug Gauges. Universal Measuring Block Sine Bar. Sine Center with Casting Base. Dial Gauge Stand. Compound Angel Sine Vice. Big Base Dial Stand. Universal Measuring Instrument. Special Purpose Machine. Receiver Gauges. Floating Carriage Diameter.

72 PRODUCT RANGE Measuring instruments division: Cam Shaft Threads Checking Automation system Multi Gauging fixture for cam. Shaft.

73

74 MACHINING FACILITIES & EQUIPMENTS Cylindrical Grinder Centreless Grinder Surface Grinder. Tool & Cutter, Grinder. Center Lathe Capston Lathe RDU. MLZ 250 Lathe. CNC Lathes. Facing Machine. Sandering Machine. Drilling Machines Traubs (Automats) Honing Machine Vertical Machining Center PCN Press. PCN Test Rig. Guide Pin pass Press. Relief Valve Test Rig. Relief Valve Press. High rpm Precision Drilling Machines. Universal Milling Machines. Centreless Lapping Machine. KING RICH Milling cum Boring Machine. 2- Dimension Engraving Machine. Welding Machine.

75 SR.N MACHINE NAME MAKE CAPACITY A CNC TURNING CENTER 1 CNC M/C NO 1 (RETROFEED) G.D. WEILER Ø POSITIONAL ACCURACY MM TAPER & OVALITY OVER 2 CNC M/C NO 2 A.C.E. Ø POSITIONAL ACCURACY MM TAPER & OVALITY OVER 3 CNC M/C NO 3 G.D. WEILER Ø POSITIONAL ACCURACY MM TAPER & OVALITY OVER 4 C.N.C. M/C -04 G.D. WEILER Ø POSITIONAL ACCURACY MM TAPER & OVALITY OVER 5 CNC M/C NO -05 A.C.E Ø POSITIONAL ACCURACY MM TAPER & OVALITY OVER 6 CNC M/C NO -06 ACE Ø POSITIONAL ACCURACY MM TAPER & OVALITY OVER B VERTICAL MACHING CENTER HART FORD 800 X 510 X 630 ATC 24 STATION POSITIONAL ACCURACY MM Center Distance Accuracy 0.01mm C GRINDING SECTION 1 SURFACE GRINDING M/C EQUIPTOP 500 X 200 FLATNESS OVER 400X160 M.M. FLATNESS OVER 2 SURFACE GRINDING M/C AVRO 600 X 200 FLATNESS OVER 480X160 M.M. FLATNESS OVER 480X160 3 SURFACE GRINDING M/C PRAGA 450 X 150 FLATNESS OVER 360X120 M.M. FLATNESS OVER 360X120 CYDRICAL GRINDING M/C(EXT. TAPER & OVALITY OVER 4 ONLY) MICROMATIC Ø TAPER & OVALITY OVER 400 MM 400 MM CYDRICAL GRINDING M/C ( UNIVERSAL. ) HIGH-LIFE Ø CENTERLESS GRINDING M/C NO- 01 BHAGWN SONS Ø1.5 TO 80 MM CENTERLESS GRINDING M/C NO- 02 PALMARY Ø1 TO 50 MM 8 TOOL & CUTTER PRAGA 1000 X 150 D MILLING SECTION MACHINE LIST WITH CAPACITY SPECIFIED ACCURACY BY MANUFACTURER TAPER & OVALITY OVER 400 MM POSSIBLE ACCURACY OF MACHINING TAPER & OVALITY OVER 400 MM TAPER & OVALITY WITHIN 0.002/100 TAPER & OVALITY WITHIN MM 0.002/100 MM TAPER & OVALITY WITHIN /100 TAPER & OVALITY WITHIN MM /100 MM TAPER & OVALITY WITHIN /100 TAPER & OVALITY WITHIN MM /100 MM 1 M1TR WITH DRO L.C.0.005MM KING RICH 250 X 850 POSITIONAL ACCURACY 0.01MM CENTRE DISTANCE OF2 HOLES WITHIN M M 2 MILLING M\C (UNIVERSAL) BFW 250 X 650 PARALLELITY WITHIN MM PARALLELITY WITHIN MM 3 MILLING M\C (UNIVERSAL) BFW 250 X 650 PARALLELITY WITHIN MM PARALLELITY WITHIN MM 4 MILLING M\C (UNIVERSAL) GDFOUR 200 X 550 PARALLELITY WITHIN MM PARALLELITY WITHIN MM 5 MILLING M\C (UNIVERSAL) AMAN 200 X 500 PARALLELITY WITHIN MM PARALLELITY WITHIN MM MILLING M\C (UNIVERSAL)WITH H.ERNAULT- 6 3 AXIS DRO L.C.0.001MM SOMUA 1200 X 300 PARALLELITY WITHIN MM PARALLELITY WITHIN MM E TURNING SECTION Ø mm TAPER & OVALITY WITHIN MLZ-250 LATHE MACHINE WITH TURG.D. WEILER TAPER & OVALITY WITHIN MM 1 WITHOUT TURRET MM Ø mm TAPER & OVALITY WITHIN MLZ-250 LATHE MACHINE WITH TURG.D. WEILER TAPER & OVALITY WITHIN MM 2 WITHOUT TURRET MM TAPER & OVALITY WITHIN LATHE MACHINE H.M.T. Ø mm TAPER & OVALITY WITHIN MM MM TAPER & OVALITY WITHIN LATHE MACHINE WITH TURRET KIRAN Ø mm WITHOUTAPER & OVALITY WITHIN MM MM TAPER & OVALITY WITHIN LATHE MACHINE PSG Ø mm TAPER & OVALITY WITHIN MM MM TAPER & OVALITY WITHIN R.D.U. LATHE MACHINE WITH TUR G.D. WEILER Ø mm TAPER & OVALITY WITHIN MM MM F AUTOMAT SECTION 1 TRAUB M/C NO-01 TBT-60 TURRET P.M.T. MAX dia 60 mm ACCURACY 0.05 MM ACCURACY 0.05 MM 2 TRAUB M/C NO-02 A-25 P.M.T. MAX dia 25 mm ACCURACY 0.05 MM ACCURACY 0.05 MM 3 TRAUB M/C NO-03 A-25 TURRET P.M.T. MAX dia 25 mm ACCURACY 0.05 MM ACCURACY 0.05 MM

76 MACHINE LIST WITH CAPACITY SR.N MACHINE NAME MAKE CAPACITY G DRILLING SECTION THAKUR DRILL M/C NO -01 ( Ø0.3 TOØ 6.0 mm 1 RPM ) THAKUR DRILL HOLD capacity THAKUR DRILL M/C NO -02 ( Ø0.3 TOØ 6.0 mm 2 RPM ) THAKUR DRILL HOLD capacity THAKUR DRILL M/C NO -01 ( Ø0.3 TOØ 6.0 mm 3 RPM ) THAKUR DRILL HOLD capacity THAKUR DRILL M/C NO -01 ( Ø0.3 TOØ 6.0 mm 4 RPM ) THAKUR DRILL HOLD capacity DRILL M/C (ITC.) ( Ø0.5 TOØ 6.0 mm 5 RPM ) ITC DRILL HOLD capacity DRILL M/C NO-01 ( max Ø17mm drill 6 RPM ) ITCO holding capacity DRILL M/C NO-02 ( max Ø17mm drill 7 RPM ) ITCO holding capacity DRILL M/C NO-03 ( max Ø17mm drill 8 RPM ) ITCO holding capacity DRILL M/C NO-04 ( max Ø17mm drill 9 RPM ) ITCO holding capacity DRILL M/C NO-05 ( max Ø17mm drill 10 RPM ) ITCO holding capacity DRILL M/C NO-06 ( max Ø17mm drill 11 RPM ) ITCO holding capacity DRILL M/C ( max Ø17mm drill 12 RPM ) KMP holding capacity REDIAL DRILL M/C ( max Ø25mm drill 13 RPM ) PRD holding capacity SPECIFIED ACCURACY BY MANUFACTURER POSSIBLE ACCURACY OF MACHINING H HONING M\C Ø4 TO 80mm X 200 MM TAPER & OVALITY 0.002&0.001 TAPER & OVALITY 0.002&0.001 MANISHA LONG respectively over 100mm long respectively over 100mm long I LAPPING M\C KARSONS Ø 0.17 TO Ø 150 MM TAPER / 100mm TAPER / 100mm J POWER HECK-SAW M\C JASWANT 200 M M CAPACITY K BENCH GRINDER INDIAN 200 M M L AIR COMPRESSOR ATLAS COPCO 5 HP 1 AIR COMPRESSOR KND 5 HP M GENERATOR SET CUMMINS 62.5 KVA N GENERATOR SET KALA 82.5 KVA O ROTRY SURFACE GRINDING M/C 300 M M P SANDRING M/C 915 M M X 100 M M BELT SIZE

77 QUALITY CONTROL FACILITIES Vertical Trimos. Profile Projector. Surface Tester. Slip Gauge Box. Dial Comparator Stand Plunger Type Gauge LC Magnetic Dial Stand Lever Type Dial Gauge LC Surface Plate. Snap Gauge. Plug Gauge. Thread Gauge. Vernier. Micrometer. Spring Load Checking Machine. Height Vernier 300 mm Measuring Pin Set. Bevel Protractor. Depth Vernier. V. Block. Special Gauges. Thread Ring Gauge. Radius Gauge.

78 QUALITY CONTROL FACILITIES Dial Gauges. Squarness Checking Fixture. Steel Slip gauge Box. Sine Bar. Sine Center. Universal Measuring Block. Precision Vice. Compound Angle Sine Vice. Granite Surface Plate. Bore Gauge. Slip Gauge. Electronic Comparator with Probe. Microkator(L.C ) Carbide Slip Gauge Box. Digital Vernier. Micrometer (0 150 mm Range) Height Gauge. Versa Dial Eqpt. Digital Spring Load Testing System

79 GRADES OF ALLOYS Wrought/Forge/Investment Cast Steel Alloys : Mild and Free Cutting Steels like Fe 410 WA, 15 C 8, En 1 B, 11 C 10 S 25, 9 S Mn Pb 28 K Medium Carbon Steels like EN 8 DM, 35 C 8, 45 C 8, EN 9, C 55, AISI1146 Steel Alloys like En 19, 41 Cr4, 16 Mn Cr 5, 20 Mn Cr 5, En 31, 39NiCrMo3, 25CrMo4, X10CrSi13 Other Steel Alloys like INCONEL, HSS, OHNS Stainless Steel Alloys like 304, 316, 410 Copper Base Alloys : Free Cutting Brass, other Brass & Bronze alloys Aluminum & Al Base Alloys : Cast Al Alloy : like LM6, LM24 etc. Wrought Al Alloy : 7075, 6061 etc. Carbide Material

80 Automotive & Precision Engineering Customers

81 Measuring Instruments Customer

82 Testing Systems Customers

83 Testing systems division Products

84 SALT SPRAY CORROSION TESTING SYSTEM

85 Testing systems division SALT SPRAY TEST CHAMBER, 125 LG

86 Testing systems division SALT SPRAY TEST CHAMBER, 200 LSX

87 Testing systems division SALT SPRAY TEST CHAMBER, 400 LSX

88 Testing systems division SALT SPRAY TEST CHAMBER, 800 LSX

89 Salt Spray Corrosion Testing Systems Proven System to make comparative or absolute study of corrosion resistance for different materials, Surface Coatings viz. Plating, Painting etc. Various components & assemblies of automotive electrical, electronic, engineering & durable consumable products (like TV, Freeze, Washing machines, computers etc) are subjected to salt spray corrosive atmosphere on their aesthetics & performance parameter. Based on these corrosion effects one can take corrosion inhibiting measures

90 Salt Spray Corrosion Testing Systems Various corrosion tests mentioned in National & International Standards. Viz. IS : 9000 pt XI ASTM B 117,JIS Z 2371,DIN etc. can be carried out in this system.

91 Salient features of Salt Spray : Robust, double Walled test chamber made in corrosion resistant special FRP. Superb aesthetics with customized dual color system. Double walled chamber for better thermal insulation. Main Salt solution tank, integral part of the systems. Its high storage capacity supports long duration testing without refill. Automatic water level system for humidifier. Special Angular Stand for test panels. Special Demist System to avoid ambiance pollution.

92 Salient features of Salt Spray : Hydrostatic Sealing between Dome/ Hood & fog chamber. LSXD Series offers PLC based data acquisition system. Unique user friendly software for data storage & sorting along with various reports generation & sorting facilities. Password protection

93 RAIN & WATER SPRAY TEST CHAMBER

94 Testing systems division WATER SPRAY CHAMBER

95 Salient Features of Rain & Water Spray Test Chamber Performance of various automotive, electrical & electronic items has to be evaluated under rainy, water spray & shower conditions. Different National & International standards as well companies have formulated tests for this purpose which can be carried out in these test chambers Rain test are to investigate the performance of the parts subjected to droplets; indirect wind & rain or spray Shower tests are to investigate the performance of the parts subjected to direct wind & rain or spray ; heavy water shower

96 Salient Features of Salient features of Environmental Testing: IS/ JIS/ User defined test programs can be carried out easily. IS / JIS test programs are permanently stored. User has facility to write his own test program which can be stored by default separately. Robust FRP construction for better corrosion resistance. Height adjustable specimen mounting rotating table. Rotation in both directions with settable RPM value facility. Full double wall glass door for better view. It exhibits superb aesthetics.

97 Salient Features of Salient features of Environmental Testing : Illumination lamp for better view of working area. Port holes for connectivity to test items in the chamber. Electrical & pneumatic supply points in test chamber. Water filtration system to avoid clogging of nozzles Castor wheels for better mobility. Adjustable Nozzles. Water level controller. On line water flow & Pressure measurement with digital display. Cooling provision in control unit through exhaust fans.

98 Salient Features of Salient features of Environmental Testing : Auto stop facility after completion of test duration time. Various safety features like door lock safety switch, emergency switch, separate MCBs.

99 DUST SPRAY CHAMBER

100 Testing systems division DUST TEST CHAMBER

101 Dust Spray Chamber This dust chamber provides test facility for carrying out dust test for assessment of the dust preventive property or dust resistant property of the parts. This chamber is designed for the simulation of Dust environment in a controlled atmosphere in accordance to various standards. Test Chamber Inner Size : 1000 (W) x 1000 (D) x 1000 (H) mm. Double Wall Glass Door for leak-proof of dust. For easy movement, castor wheels are provided.

102 COIL SPRING FATIGUE TEST SYSTEM

103 Testing systems division COIL SPRING FATIGUE TESTER

104 Coil Spring Fatigue Test System Micro Supreme make this system is PC based for testing performance & Endurance life of compression type of helical coil springs. This machine is designed with precision & utmost care to render long, user-friendly. Adequate safety measures are provided to avoid accident. Specifications : Pre-loading : 0 to 250 mm. Stroke Length : 80 to 300 mm with ±1 mm Stroking Frequency : 25 to 200 cycles / min.

105 Coil Spring Fatigue Test System Specifications : cont Load : 3000 Kg with ± 1 Kg Stroke Driver : 20 HP / 1440 rpm Panel : Digital Display Readout Nos. of cycles covered (Preset Type) RPM Counter. Displacement Indicator. Load Indicator.

106 GASKET THICKNESS TESTER

107 Testing systems division GASKET THICKNESS MEASURING SYSTEM

108 Gasket Thickness Tester This equipment is useful for measurement of compressed gasket thickness under specific load along with the additional facility for measuring initial and recovery thickness. The main elements of this system : Initial thickness measuring stand Linear Probe. Hydraulic Power Pack. Hydraulic Cylinder. Control Unit by PLC System. Gasket Compression system.

109 Technical Details : GTS - 15 Load range : 1000 to Kgs. ( 15 tonne ) Least count : 10 Kg ( 0.01 tonne) Accuracy : 1 % of FSD. Thickness range : to 1 mm. Least count : mm

110 FLAMMABILITY TESTER

111 Testing systems division FLAMMABILITY TESTER

112 Flammability Tester This Instrument is useful for testing the resistance to burning, of materials used in the occupant compartments of motor vehicles, Viz : Seat Backs, Seat Belts, Arm Rests, Floor Covering, Sun visors etc. Different types of materials used are foams, fabrics, composite materials etc. The Instrument meets: FMVSS : 302 / SAE : 369 a / SASO No.: 449 DIN : / Gulf Std. No. : 98/1988

113 RAIN TEST SYSTEM

114 Testing systems division RAIN TEST SYSTEM

115 Rain Test System This system is designed on the method of conducting waterproofing test on Automotive Vehicles, refer IS: System is designed is for creating monsoon conditions only. Overall Size of System : 4500 (W) x 3500 (D) x 4000 (H) mm, Approximately.

116 WATER SPLASH TEST SYSTEM

117 WATER SPLASH TEST SYSTEM

118 Water Splash Test System The test rig design is similar for carryout testing as per the following test standards: JED 285:Test for Protection against splashing water. IP degree of protection 6K according to DIN part 9: Test for Protection against power water jets at high pressure. IS:9000 Part XVI : Basic environmental testing procedures for electronic and electrical items- Driving rain test. JIS D 203: Method of moisture, rain and spray water test for automobile parts-shower test.

119 Water Splash Test System Overall Size of System : 5500 (W) x 1500 (D) x 2200 (H) mm, Approximately. Double wall construction : Inner Chamber SS 304 & Outer Covers CRCA powder coated. PLC Based System. Digital Flow meter for flow measurement. High pressure of water i.e.10 bar is measurement by Pressure Transmitters. Two Big Rollers size : Dia.1000 x 500 mm continuous rotating up to 600 Hrs. by 125 kmph speed with splashing of muddy water.

120 THANK YOU!